JP2002194851A - Metallic honeycomb panel structure - Google Patents

Metallic honeycomb panel structure

Info

Publication number
JP2002194851A
JP2002194851A JP2000404567A JP2000404567A JP2002194851A JP 2002194851 A JP2002194851 A JP 2002194851A JP 2000404567 A JP2000404567 A JP 2000404567A JP 2000404567 A JP2000404567 A JP 2000404567A JP 2002194851 A JP2002194851 A JP 2002194851A
Authority
JP
Japan
Prior art keywords
panel
frame material
peripheral side
edge
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000404567A
Other languages
Japanese (ja)
Inventor
Toshihiko Suzuki
敏彦 鈴木
Yoshihiro Mori
義廣 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MORISHIN KOGYO KK
Original Assignee
MORISHIN KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MORISHIN KOGYO KK filed Critical MORISHIN KOGYO KK
Priority to JP2000404567A priority Critical patent/JP2002194851A/en
Publication of JP2002194851A publication Critical patent/JP2002194851A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a metallic honeycomb panel structure having a novel installing means on a panel body peripheral side surface particularly hidden by a decorative frame material, and a novel manufacturing method therefor in a metallic honeycomb panel. SOLUTION: In this metallic honeycomb panel structure, while forming a panel constituting raw material by integrally installing a pair of metallic face plates 4 and 5 above and below a core material part 1, the respective edges of the upper and lower both metallic face plates 4 and 5 exposed to a panel constituting raw material peripheral side surface and the respective edges of upper and lower face plate adhering flanges of an edge frame material 3 are collectively cut, and are formed as a panel body P having a prescribed outside dimension, and the decorative frame material 6 is installed on a peripheral side surface of the panel body P with the mutual upper and lower flanges of the edge frame material 3 opening on the peripheral side surface as a support part.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の目的】この発明は、一対の金属面板間に金属ハ
ニカムコアを心材として一体化することにより、軽量で
強度あるパネルとしての用途範囲の広い金属製ハニカム
パネルに関するものであり、特に化粧枠材で隠蔽するパ
ネル本体周側面に新規な取付き手段を有する金属ハニカ
ムパネル構造と、そのための新規な製造方法とを提供し
ようとするものである。
The present invention relates to a metal honeycomb panel having a wide range of applications as a lightweight and strong panel by integrating a metal honeycomb core as a core between a pair of metal face plates, and particularly to a decorative frame. An object of the present invention is to provide a metal honeycomb panel structure having a novel attaching means on a peripheral side surface of a panel body to be concealed by a material, and a novel manufacturing method therefor.

【0002】[0002]

【従来の技術】金属製ハニカムパネルは、アルミニウム
やスチール、ステンレス鋼、チタン、銅等の金属ハニカ
ムコアを心材とし、その両面に各種金属面板を接着その
他の手段によって一体化してなるものであって、ハニカ
ム構造特有の構造強度と中空構造とから、軽量で高強度
を有するパネルとしての評価は勿論のこと、吸音性や断
熱性、エネルギー吸収性等についても高い特性を示すた
め、建築用の間仕切り・天井等のパネルや高速道路用の
遮音壁、家具用のパネル等といった用途から、電気製品
の外筐体や機械部品のハウジング用パネル、保冷車等の
車両用パネル、船舶用あるいは航空機用パネル等といっ
た機械分野の用途に至るまで、その応用範囲は極めて広
く、特にアルミニウムろう付けハニカムパネルは、面材
とコア材とが金属結合していることに加え、金属素材そ
のものの特性も相俟って軽量且つ高剛性の秀れたパネル
として認知されている。
2. Description of the Related Art A metal honeycomb panel has a core made of a metal honeycomb core made of aluminum, steel, stainless steel, titanium, copper, or the like, and various metal face plates are integrated on both surfaces thereof by bonding or other means. Because of the unique structural strength and hollow structure of the honeycomb structure, it is not only evaluated as a lightweight and high-strength panel, but also exhibits high characteristics such as sound absorption, heat insulation, and energy absorption.・ For applications such as ceiling panels, noise barriers for highways, panels for furniture, etc., outer enclosures for electrical products and panels for mechanical parts, panels for vehicles such as insulated vehicles, panels for ships and aircraft, etc. Its application range is extremely wide, up to applications in the mechanical field, such as aluminum brazed honeycomb panels. Combined addition to being, has been recognized as the metal material itself panels characteristics were also soo lightweight and highly rigid I phase 俟 of.

【0003】この金属製ハニカムパネルは、その特徴的
な構造部分であるハニカムコアが、アルミニウム合金等
の金属薄板の表面をろう付け用の被膜剤や接着剤で被覆
してなる積層シートを用い、所定の箇所だけが千鳥状に
接合するよう、接合してはならない箇所に適宜離型剤等
を千鳥状に塗布して重ね合わせたまま、所定温度まで加
熱して積層シート相互を千鳥状に接着した後、重ね置い
た方向にアコーデオン状に広げていって各積層シート間
の接着部分とその両側の非接着部分とにより、積層シー
トを隔壁とする六角形の空間が千鳥状配置に連続するよ
うにした構造から構成されるようにしたものであって、
それ自体、その隔壁に沿う方向の外力に対して極めて高
強度を有していることから、その特性を生かすため、そ
の両面、即ち隔壁の上下端縁側に、エポキシ系または変
形エポキシ系の樹脂フィルムを介して所望の金属面板を
載置し、120ないし170度程度にまで加温、加圧し
て双方を接着、一体化して形成するようにしたものであ
る。
[0003] This metal honeycomb panel uses a laminated sheet in which a honeycomb core, which is a characteristic structural part, is formed by coating the surface of a thin metal plate such as an aluminum alloy with a coating agent or an adhesive for brazing. Apply a release agent or the like in a staggered manner to the parts that should not be joined so that only the specified parts are joined in a staggered manner. After that, it is spread in an accordion shape in the direction of stacking, and the adhesive part between each laminated sheet and the non-adhered parts on both sides so that the hexagonal space with the laminated sheet as a partition is continuous in a staggered arrangement. Which is made up of the structure
Since it itself has extremely high strength against external force in the direction along the partition wall, an epoxy-based or modified epoxy-based resin film is provided on both sides thereof, that is, on the upper and lower edge sides of the partition wall, in order to make use of its characteristics. A desired metal face plate is placed via the substrate, and heated and pressed to about 120 to 170 degrees to bond and integrate the two.

【0004】しかし、ハニカムコアの両面に金属面板を
積層しただけでは、この金属製ハニカムパネルを各種用
途のパネルとして組み立てたり、連結したりすることが
できない上、仮に単独で所定形状のパネルとして使用し
ようとしても、その周側部は、ハニカムコアの隔壁部分
が露出状となっていて外観上で支障を来すものになって
しまうと同時に、露出状となっている隔壁部分は、どの
方向からの外力に対しても脆弱なものとなって破損して
しまい、パネルとしての機能を維持できないことから、
所定形状のパネルとする場合には、通常、その周側とな
る部分に化粧枠兼用縁枠材を配置、一体化してなる、図
3の一部破断状の外観として示した斜視図のとおりの周
側処理が施されたものとしてパネル化されている。
However, simply stacking metal face plates on both sides of the honeycomb core cannot assemble or connect the metal honeycomb panels as panels for various uses, and temporarily use the honeycomb panels alone as panels of a predetermined shape. Even if it is attempted, the partition wall portion of the honeycomb core is exposed on the peripheral side, and it becomes troublesome in appearance, and at the same time, the exposed partition wall portion is from any direction. It becomes vulnerable to external force and is damaged, and it cannot maintain its function as a panel.
In the case of a panel having a predetermined shape, usually, a decorative frame / edge frame material is arranged and integrated in a peripheral portion thereof, as shown in the perspective view shown as a partially broken appearance in FIG. It is panelized as having been subjected to peripheral processing.

【0005】この従前までの周側処理手段としての化粧
枠兼用縁枠材の配置には、図3の斜視図からも判明する
とおり、ハニカムコアCの両面に金属面板M1,M2を
積層、一体化する際に、該ハニカムコアCと同時に金属
面板M1,M2間に一体化されるよう、ハニカムコアC
の厚さ寸法に合わせた高さ寸法で、金属面板M1,M2
各周縁側の所定幅部分内側面を接着可能とする平坦面に
形成した面板接着用のフランジ面E1を有し、パネル周
側面となる外側上下に、金属面板M1,M2の板厚に相
当する凸縁E2,E3を一体形成してなるアルミ型材製
の化粧枠兼用縁枠材Eを採用するようにし、先ず、下面
側となる金属面板M1を、形成しようとするパネルPの
平面寸法の中から、化粧枠兼用縁枠材Eの凸縁E2,E
3の幅を差し引いた平面寸法のものになるよう極めて正
確に裁断加工したものにしなければならない。
In the conventional arrangement of the decorative frame / edge frame material as the peripheral processing means, the metal face plates M1 and M2 are laminated on both surfaces of the honeycomb core C as shown in the perspective view of FIG. When forming the honeycomb core C, the honeycomb core C is integrated between the metal face plates M1 and M2 at the same time as the honeycomb core C.
Metal face plates M1, M2
It has a flange surface E1 for adhering a face plate formed on a flat surface that allows the inner surface of a predetermined width portion on each peripheral side to be adhered, and corresponds to the thickness of the metal face plates M1 and M2 on the upper and lower outer sides that become the panel peripheral sides. The decorative frame / edge frame member E made of aluminum and formed integrally with the protruding edges E2 and E3 is employed. First, the metal face plate M1 on the lower surface side is formed in the plane dimensions of the panel P to be formed. From the convex edges E2, E of the decorative frame / edge frame material E
It must be cut very precisely to have a plane dimension less the width of 3.

【0006】こうして裁断加工に正確を期した金属面板
M2の上に、図示していない接着用の樹脂フィルムを介
し、その周側端に当該化粧枠兼用縁枠材Eの凸縁E2内
側が隙間なく当接状となるよう、これまた細心の注意を
はらって配置すると共に、それよりも内側に所定のハニ
カムコアCを組み合わせてから、図示しない適宜加圧板
を介して加圧しながら所定温度にまで加温し、下面とな
る金属面板M2上に正確に化粧枠兼用縁枠材Eのフラン
ジ面E1とハニカムコアCとを接着、一体化した後、そ
れら化粧枠兼用縁枠材EとハニカムコアCとを含む上面
には、先と同様に正確に裁断加工した上面側の金属面板
M1が、その周側端を化粧枠兼用縁枠材Eの凸縁E3内
側との間に隙間を生じさせることなく正確に当接状とな
るように載置してから、再び適宜加圧板を介して加圧し
ながら所定温度にまで加温するか、場合によっては、金
属面板M2上に化粧枠兼用縁枠材EとハニカムコアCと
を載置、固定する際に、上面側の金属面板M1も同時に
載置して接着、固定するようにしている。
[0006] On the metal face plate M2 for which the cutting process is to be performed accurately, an adhesive resin film (not shown) is interposed, and the inside of the convex edge E2 of the decorative frame / edge frame material E is provided at the circumferential end thereof. So as to be in contact with each other, while being arranged with extreme caution, combining a predetermined honeycomb core C on the inner side, and then pressing to a predetermined temperature while appropriately pressing through a pressing plate (not shown). After heating, the flange surface E1 of the decorative frame / edge frame material E and the honeycomb core C are accurately bonded and integrated on the metal face plate M2 serving as the lower surface, and then the decorative frame / edge frame material E and the honeycomb core C are integrated. On the upper surface including the above, a metal plate M1 on the upper surface side, which has been cut exactly as before, forms a gap between the peripheral end thereof and the inside of the convex edge E3 of the decorative frame / edge frame material E. And place it so that it abuts exactly Then, when the temperature is raised to a predetermined temperature while pressurizing again via a pressing plate again, or in some cases, when the decorative frame / edge frame material E and the honeycomb core C are placed and fixed on the metal face plate M2, The metal face plate M1 on the upper surface side is also placed at the same time, and is adhered and fixed.

【0007】この従前からの周側処理手段では、何れの
手段によるにしても、上下金属面板M1,M2の周側端
が化粧枠兼用縁枠材Eの凸縁E2,E3各内側に隙間な
く当接状となるようにするためには、所望パネル寸法に
応じて上下金属面板M1,M2を極めて正確に裁断しな
ければならない上、化粧枠兼用縁枠材Eに対して各金属
面板M1,M2がズレてしまわないように細心の注意を
はらって組み合わせなければならないという、各構成部
材の組合せ工程に難しさを伴うことに起因した作業速度
に係わる問題がある上、何よりも加圧、加温工程によっ
て、上下金属面板M1,M2各周縁側の所定幅部分内側
面を、化粧枠兼用縁枠材Eの面板接着用のフランジ面E
1に接着した後、溶けた接着剤が上下金属面板M1,M
2の各周側端と化粧枠兼用縁枠材Eの凸縁E2,E3内
側との間からパネル表面側に溢れ出して固まった状態と
なって外観上に支障を来してしまうことから、別途、仕
上げ工程としてそれら固まった接着剤を除去する余計な
作業を必要とするものになっており、先の作業速度の問
題とこの余計な作業の追加とから、高性能のパネルと認
める金属製ハニカムパネルも、単価的な面では未だ手頃
感がなく、更なる普及、拡大を図る上でその改善が望ま
れている。
In the conventional peripheral processing means, the peripheral ends of the upper and lower metal face plates M1 and M2 have no gaps inside the convex edges E2 and E3 of the decorative frame / edge frame material E regardless of which means is used. In order to be in contact, the upper and lower metal face plates M1 and M2 must be cut very accurately according to the desired panel size, and the metal face plates M1 and M2 must be cut with respect to the decorative frame / edge frame material E. There is a problem related to the work speed due to the difficulty in the assembling process of each component, and there is a problem related to the working speed that must be taken with great care so that M2 does not shift. By the heating step, the inner surfaces of the upper and lower metal face plates M1 and M2 on the peripheral sides of the respective predetermined widths are fixed to the flange surface E for bonding the face plate of the decorative frame / edge frame material E to the face plate.
1 and then the melted adhesive is applied to the upper and lower metal face plates M1, M
2, since it overflows to the panel surface side from between the peripheral edges of the peripheral edge E2 and the inner sides of the convex edges E2 and E3 of the decorative frame material E and hardens, causing a problem in appearance. Separately, as a finishing process, extra work to remove the hardened adhesive is required, and due to the problem of the previous work speed and the addition of this extra work, metal panels recognized as high-performance panels Honeycomb panels are not yet affordable in terms of unit price, and improvement is desired in order to further spread and expand them.

【0008】この発明は、以上のような状況に鑑み、消
費者からの強い要望に応え、巾広い用途に秀れた性能の
金属製ハニカムパネルを提供して社会に貢献しなければ
ならないというメーカー側の責任において、逸早くその
解決に向けた開発、研究に着手し、長年に渡る試行錯誤
の上、幾多の試作実験を繰り返してきた結果、ここにき
て、遂にその成果としての新規な金属製ハニカムパネル
構造、およびその製造方法を得るに至ったものであり、
以下では、図面に示す具体的な実施例と共に、その構成
の詳細を説示していくこととする。
[0008] In view of the above situation, the present invention responds to the strong demands of consumers and has to contribute to society by providing metal honeycomb panels with excellent performance in a wide range of applications. As a responsibility of the company, we started development and research for the solution promptly, and after many years of trial and error, repeated many prototype experiments, we came here and finally came up with a new metal product as a result. A honeycomb panel structure and a method for manufacturing the same have been obtained,
In the following, the details of the configuration will be described together with specific embodiments shown in the drawings.

【0009】この発明の金属製ハニカムパネル構造は、
パネルとしての周縁処理構造に特徴を有するもので、基
本的に次のとおりの構成を要旨とするものである。即
ち、所定高さ寸法で、ウエブ上下からは、夫々少なくと
もパネルの外側に向けて延伸するようにした適宜肉厚の
一対の面板接着用フランジが形成されてなる断面エの字
形、ユの字形、コの字形、Eの字形等としたアルミ型材
製の縁枠材を有し、該縁枠材の内側にハニカムコア材を
並置して同一高さ寸法の心材部を構成した上、一対の金
属面板を当該心材部上下に取着、一体化してパネル構成
素材を形成する一方、該パネル構成素材周側面に露出状
となっている上下両金属面板の各端縁、および縁枠材の
上下面板接着用フランジの各端縁をまとめて切断して所
定外形寸法のパネル本体となし、該パネル本体の周側面
を、同周側面に開口する縁枠材上下面板接着用フランジ
間の空間、および/または対峙する同上下面板接着用フ
ランジ内側面、もしくは同ウエブの何れかまたは全てを
支持部として化粧枠材を取着してなる金属製ハニカムパ
ネル構造である。
[0009] The metal honeycomb panel structure of the present invention comprises:
It has a feature in a peripheral processing structure as a panel, and basically has the following configuration. That is, at a predetermined height dimension, from the top and bottom of the web, a pair of appropriately thick face plate bonding flanges formed so as to extend at least toward the outside of the panel, respectively. It has a frame member made of an aluminum shape having a U-shape, an E-shape or the like, and a honeycomb core material is juxtaposed inside the edge frame material to form a core material portion having the same height, and a pair of metal members is formed. While the face plate is attached to the upper and lower portions of the core material portion and integrated to form a panel component material, each edge of the upper and lower metal face plates exposed on the peripheral side surface of the panel component material, and the upper and lower plates of the edge frame Each edge of the bonding flange is cut together to form a panel main body having a predetermined outer dimension, and the peripheral side surface of the panel main body is opened in the same peripheral side surface between the upper and lower side frame member bonding spaces between the flanges for bonding, and / or Or facing the inner surface of the flange for bonding the upper and lower plates, Properly is metallic honeycomb panel structure formed by attaching a decorative frame material to any or all of the web as a support.

【0010】上記のとおりの基本的な構成によるこの発
明の金属製ハニカムパネル構造を、表現を変えて示せ
ば、所定高さ寸法で、ウエブ上下からは、夫々少なくと
もパネルの外側に向けて延伸するようにした適宜肉厚の
一対の面板接着用フランジが形成されてなる断面エの字
形、ユの字形、コの字形、Eの字形等としたアルミ型材
製の縁枠材を有し、該縁枠材の内側にハニカムコア材を
並置して同一高さ寸法の心材部を構成した上、一対の金
属面板を当該心材部上下に接着、一体化してパネル構成
素材を形成した後、該パネル構成素材周側面に露出状と
なっている上下両金属面板の各端縁、および縁枠材の上
下面板接着用フランジの各端縁をまとめて切断加工して
所定外形寸法のパネル本体となし、該パネル本体の周側
面を、同周側面に開口する縁枠材上下面板接着用フラン
ジ間の空間、および/または対峙する同上下面板接着用
フランジ内側面、もしくは同ウエブの何れかまたは全て
を支持部として化粧枠材を取着、固定し、当該パネル本
体周側面全てを化粧枠材によって隠蔽してなるものとし
た構成を要旨とする金属製ハニカムパネル構造というこ
ともできる。
[0010] In other words, the metal honeycomb panel structure of the present invention having the above-described basic configuration is expressed in a different expression, and extends from the upper and lower sides of the web toward at least the outside of the panel, respectively. And a frame member made of an aluminum material having a cross-sectional shape of E, U-shape, U-shape, E-shape or the like formed with a pair of appropriately thick face plate bonding flanges as described above. A honeycomb core material is juxtaposed inside a frame material to form a core material portion having the same height, and a pair of metal face plates are bonded and integrated above and below the core material portion to form a panel component material. The respective edges of the upper and lower metal face plates exposed on the peripheral side surface of the material, and the respective edges of the flanges for bonding the upper and lower surface plates of the edge frame material are cut and processed together to form a panel body having a predetermined outer size. Open the peripheral side of the panel body The decorative frame material is attached and fixed with any or all of the space between the edge frame material upper and lower plate bonding flanges and / or the opposing inner surface of the upper and lower plate bonding flanges or the web as a support part, A metallic honeycomb panel structure having a configuration in which the entire peripheral side surface of the panel body is concealed by a decorative frame material can be considered.

【0011】この発明の金属製ハニカムパネル構造にお
ける金属面板およびハニカムコアは、何れも従前からの
この種金属製ハニカムパネルに採用されてきているあら
ゆる種類のものを適宜選択、組み合わせて採用可能とす
るものであって、何等性状、構造等に制限はなく、した
がって、今後開発されるであろう新たな製造方法による
ハニカムコアや新素材による金属面板等についても、自
在に採用可能になることは言うまでもないことである。
As the metal face plate and the honeycomb core in the metal honeycomb panel structure of the present invention, all kinds of types which have been conventionally used for this kind of metal honeycomb panel can be appropriately selected and combined. There is no limitation on the properties, structure, etc., and therefore, needless to say, it is possible to freely adopt a honeycomb core formed by a new manufacturing method and a metal face plate made of a new material which will be developed in the future. That is.

【0012】これに対して、縁枠材は、金属製ハニカム
パネル構造において、心材部として中心的な役割を果た
す上記ハニカムコアの周側が、パネル周側に直接露出状
とならないようにすると共に、ハニカムコアが、構造強
度上でその隔壁に直交する方向からの外力に殆ど耐力を
有していないという弱点を補強する機能を果たす外、弱
くなりがちなパネル周側辺りの金属面板と心材部との接
着強度を強化すると共に、それ自体は外部に露呈するこ
とはなく、心材部の周側部分に位置し、パネル周側面の
保護、装美用に組み合わされる化粧枠材をパネル本体に
強固に一体するするための支持部としての機能をも合わ
せて果たすものであって、心材部として中心的な役割を
果たすハニカムコアの厚さ寸法に等しい高さ寸法で、そ
のウエブ上下からは、適宜肉厚の一対の面板接着用フラ
ンジが、接着すべき金属面板周側側所定巾部分に相当す
る巾寸法となるよう、夫々少なくともパネルの外側に向
けて延伸するようにした、例えば断面エの字形、ユの字
形、コの字形、Eの字形等となるようにしたアルミ型材
製のものとして押し出し成型されたものを採用するもの
である。
On the other hand, in the metal honeycomb panel structure, the edge frame member prevents the peripheral side of the honeycomb core, which plays a central role as a core portion, from being directly exposed to the panel peripheral side. In addition to the function of reinforcing the weak point that the honeycomb core has little strength against external force from the direction orthogonal to the partition wall on the structural strength, the metal face plate and the core material around the panel peripheral side which tends to be weakened In addition to strengthening the adhesive strength of the panel, it is not exposed to the outside itself, and is located on the peripheral side of the core material part. It also fulfills the function as a support part for integration, and has a height equal to the thickness of the honeycomb core, which plays a central role as a core part, from above and below the web. A pair of appropriately thick face plate bonding flanges each extend at least toward the outside of the panel so as to have a width corresponding to a predetermined width portion on the peripheral side of the metal face plate to be bonded. , U-shape, U-shape, E-shape, etc., which is extruded and formed of an aluminum material.

【0013】そして、この縁枠材両面板接着用フランジ
は、後述する実施例のように、その厚さを変えて製造過
程の安定性や使用段階での基盤面側の機能を充足する上
で有利になるようにしたものとすることができる外、そ
の厚さを同一のものとして逆にパネル組立て段階での取
扱い方向性に制限を無くし、パネル組立て製造工程の作
業効率性を優先した断面形状のものとしてもよく、ま
た、この発明の特徴から、各面板接着用フランジの周側
面は、特に仕上げ研磨等の必要は全くなく、単に各面板
接着用フランジの表面だけが、金属面板周側側所定巾部
分の内面を接着する上で有利になる平坦加工がなされた
ものとすれば足りるものである。
The flange for bonding the edge frame material double-sided board is used in order to satisfy the stability of the manufacturing process and the function of the base surface side in the use stage by changing the thickness as in the embodiment described later. In addition to being able to be advantageous, the thickness is the same and conversely, there is no restriction on the handling direction at the panel assembly stage, and the cross-sectional shape giving priority to the work efficiency of the panel assembly manufacturing process Also, from the characteristics of the present invention, the peripheral side surface of each face plate bonding flange does not need any particular finishing polishing, etc., and only the surface of each face plate bonding flange is merely a metal face plate circumferential side. It suffices that a flattening process which is advantageous in bonding the inner surface of the predetermined width portion is performed is performed.

【0014】また、縁枠材のウエブは、上記した両面板
接着用フランジを所定間隔に保持すると共に、縁枠材よ
りも内側に配されるハニカムコア隔壁を保護する機能を
果たすと共に、場合によっては、後述する化粧枠材を取
り付ける部分あるいはその一部となって化粧枠材を支持
する機能も果たすこともあり、上記両面板接着用フラン
ジと一体成型され、これら縁枠材とその内側のハニカム
コアとによって心材部を構成した上、その上下両面に所
望の金属面板を従前からの接合手段、例えば接着用の樹
脂シートを介し、縁枠材と両金属面板双方の周側面の合
致性には特段の配慮を要することなく組み合わせ、しか
も加圧、加温過程での接着剤の溶出、固化等についても
無配慮のままで一体化することによってパネル構成素材
となし、最終的に必要となるパネル寸法になるよう、後
述の化粧枠材の厚み寸法を考慮したパネル構成素材の寸
法箇所で、既に積層状に一体化している金属面板と縁枠
材の面板接着用フランジとを切り落とすことにより、所
望するパネル本体とするものである。
[0014] The web of the edge frame material holds the flanges for bonding the double-sided board at a predetermined interval, and also has a function of protecting the honeycomb core partition arranged inside the edge frame material. May function as a part for attaching a decorative frame material to be described later or a part thereof to support the decorative frame material, and are integrally molded with the flange for bonding the double-sided board, and the edge frame material and the honeycomb inside the edge frame material. A core material portion is formed by the core, and a desired metal face plate is formed on the upper and lower surfaces of the core material through conventional joining means, for example, a bonding resin sheet. Combine without any special consideration, and unify the adhesive dissolution and solidification during the pressurization and heating process without any considerations. Cut off the metal face plate and the face plate bonding flange of the edge frame material that have already been integrated in a laminated manner at the dimensions of the panel constituent material in consideration of the thickness dimension of the decorative frame material described below so that the panel size becomes the required panel size. Thus, a desired panel body is obtained.

【0015】これに対して、化粧枠材は、上記のように
して所望するサイズに形成されたパネル本体の周側面に
対して後から組み合わせ、きれいに切り落とされて夫々
同一切断面に揃えられた金属面板および縁枠材の周側面
を確実に隠蔽状とする機能を果たすものであり、パネル
本体の周側面に開口している縁枠材の両面板接着用フラ
ンジ間の空間に合致するようにした定着部を有してお
り、該定着部の基端側に適宜デザインされた化粧枠部が
一体形成されてなる、略横転T字形断面の後述する実施
例に取り上げたもののような断面形状としたアルミ型材
または合成樹脂成形材等によって形成するものとし、化
粧枠材定着部を、上記したパネル本体の縁枠材両面板接
着用フランジ間に差し込み、当該定着部と両面板接着用
フランジとの接着、あるいは空間全体との弾性嵌合、あ
るいは同定着部の先端に予め嵌合用の突起を形成してお
き、その突起を縁枠材上部に強制的に食い込ませるか、
予め形成してある案内溝に食い込み状となるようにする
か、あるいはまたそれら手段を適宜組み合わせることに
より、化粧枠材化粧枠部の内面が正確にパネル本体の周
側に密着状に当接するようにして金属面板および縁枠材
各周側面を隠蔽するようにする。
On the other hand, the decorative frame material is later assembled to the peripheral side surface of the panel body formed into a desired size as described above, and is cut off neatly so as to be aligned on the same cut surface. This function ensures that the peripheral side surfaces of the face plate and the edge frame material are concealed, and matches the space between the flanges for bonding the double-sided plate of the edge frame material opened on the peripheral side surface of the panel body. It has a fixing portion, and an appropriately designed decorative frame portion is integrally formed on the base end side of the fixing portion, and has a cross-sectional shape similar to that of a later-described embodiment of a substantially rolled T-shaped cross section. It shall be formed of an aluminum mold material or a synthetic resin molding material, etc., and a decorative frame material fixing portion is inserted between the flanges for bonding the edge frame material double-sided plate of the panel body described above, and the fixing portion and the double-sided plate bonding flange are bonded. , Or Rui previously formed projection for fitting the elastic engagement or the tip of the fixing portion, of the entire space, cutting into forces the protrusion on the edge frame member upper,
The inner surface of the decorative frame member is accurately brought into close contact with the peripheral side of the panel main body by making it bite into the guide groove formed in advance, or by appropriately combining these means. To cover the metal face plate and the peripheral side surface of each of the frame members.

【0016】なお、必要があれば、後述する実施例にも
取り上げているとおり、上記化粧枠材のパネル本体主側
面への嵌合、一体化に、上記したような組合せ方に併用
するか、あるいは独立した組合せ方として、予め化粧枠
材定着部適所に引寄せ溝等による引込み構造部を刻設、
形成しておき、その基端から当該引寄せ溝中心までの距
離に正確に合致するパネル本体周側面から内側所定箇所
にネジ孔を一個または複数個穿設した上、ビスを螺合し
てその先端が先の引寄せ溝に嵌入状となるようにするこ
とにより、化粧枠材をパネル本体周側面に正しく当接状
となるよう引き寄せ、パネル本体周側面と化粧枠材化粧
枠部内面との間に隙間を生じさせることのない固定が実
現するようにすると共に、破損や模様替えその他の理由
で化粧枠材を交換する必要が生じたときには、当該ビス
を外して化粧枠材を他の所望する新たな化粧枠材に交換
できるようにした構造によるものとすることもできる。
If necessary, as described in an embodiment described later, the above-mentioned combination is used for fitting and integrating the decorative frame material with the main side surface of the panel body. Alternatively, as an independent combination method, a drawing structure portion such as a drawing groove is engraved in advance at a suitable position for the decorative frame material fixing portion,
After forming one or more screw holes at predetermined places inside from the peripheral side surface of the panel body that exactly matches the distance from the base end to the center of the drawing groove, screws are screwed together. By making the leading end fit into the drawing groove, the decorative frame material is pulled so as to be correctly in contact with the peripheral surface of the panel main body, and the peripheral surface of the panel main body and the inner surface of the decorative frame material decorative frame portion are interposed. In addition to realizing fixing without forming a gap between them, when it is necessary to replace the decorative frame material due to breakage, pattern change, or other reasons, remove the screw and make another desired decorative frame material. The structure may be such that it can be replaced with a new decorative frame material.

【0017】[0017]

【関連する発明】上記のとおりの構成からなる金属製ハ
ニカムパネル構造に関連し、この発明には、次のような
構成を要旨とする金属製ハニカムパネルの製造方法を包
含している。即ち、所定高さ寸法で、ウエブ上下から
は、夫々少なくともパネルの外側に向けて延伸するよう
にした適宜肉厚の一対の面板接着用フランジが形成され
てなる断面エの字形、ユの字形、コの字形、Eの字形等
としたアルミ型材製の縁枠材を有し、該縁枠材の内側に
ハニカムコア材を並置して同一高さ寸法の心材部を構成
した上、一対の金属面板を当該心材部上下に接着、一体
化してパネル構成素材を先ず形成する。
[Related Invention] The present invention relates to a metal honeycomb panel structure having the above-mentioned structure, and the present invention includes a method for manufacturing a metal honeycomb panel having the following structure. That is, at a predetermined height dimension, from the top and bottom of the web, a pair of appropriately thick face plate bonding flanges formed so as to extend at least toward the outside of the panel, respectively. It has a frame member made of an aluminum shape having a U-shape, an E-shape or the like, and a honeycomb core material is juxtaposed inside the edge frame material to form a core material portion having the same height, and a pair of metal members is formed. The face plate is bonded and integrated above and below the core portion to form a panel constituent material first.

【0018】その後、該パネル構成素材周側面に露出状
となっている上下両金属面板の各端縁、および縁枠材の
上下面板接着用フランジの各端縁をまとめて切断加工す
ることにより、金属面板と対応する面板接着用フランジ
との間に漏れ出した接着剤の除去作業を不要にすると共
に、パネル構成素材形成時における金属面板と対応する
面板接着用フランジとの端縁揃え作業を不要となるよう
にして所定外形寸法のパネル本体を形成する。
Thereafter, the respective edges of the upper and lower metal face plates exposed on the peripheral side surfaces of the panel constituent material and the respective edges of the flanges for bonding the upper and lower surface plates of the edge frame material are collectively cut and processed. Eliminates the need to remove adhesive leaked between the metal face plate and the corresponding face plate bonding flange, and eliminates the need to align the edges of the metal face plate and the corresponding face plate bonding flange when forming the panel component material Thus, a panel body having a predetermined outer size is formed.

【0019】そして、該パネル本体の周側面を、同周側
面に開口する縁枠材上下面板接着用フランジ間の空間、
および/または対峙する同上下面板接着用フランジ内側
面、もしくは同ウエブの何れかまたは全てを支持部とし
て化粧枠材を取着し、当該パネル本体の少なくとも一周
側面全てを化粧枠材によって隠蔽してなるパネルを製造
するようにした、金属製ハニカムパネルの製造方法であ
る。
Then, the peripheral side surface of the panel body is formed in a space between the flanges for bonding the frame material upper and lower surfaces, which are opened on the peripheral side surface,
A decorative frame material is attached to the upper and lower surfaces of the upper and lower panels, which are opposed to each other, or one or all of the webs as support portions, and at least one circumferential side of the panel body is entirely concealed by the decorative frame material. This is a method for manufacturing a metal honeycomb panel, which manufactures a panel.

【0020】この基本的な構成からなる製造方法には、
次のような構成からなる金属製ハニカムパネルの製造方
法も包含している。即ち、所定高さ寸法で、ウエブ上下
からは、夫々少なくともパネルの外側に向けて延伸する
ようにした適宜肉厚の一対の面板接着用フランジが形成
されてなる断面エの字形、ユの字形、コの字形、Eの字
形等としたアルミ型材製の縁枠材を有し、該縁枠材の内
側にハニカムコア材を並置して同一高さ寸法の心材部を
構成した上、一対の金属面板を当該心材部上下に接着、
一体化してパネル構成素材を形成した後、該パネル構成
素材周側面に露出状となっている上下両金属面板の各端
縁、および縁枠材の上下面板接着用フランジの各端縁を
まとめて切断加工することにより、金属面板と対応する
面板接着用フランジとの間に漏れ出した接着剤の除去作
業を不要にすると共に、パネル構成素材形成時における
金属面板と対応する面板接着用フランジとの端縁揃え作
業を不要となるようにして所定の外形寸法を有するパネ
ル本体を形成してしまう。
The manufacturing method having the basic structure includes:
A method for manufacturing a metal honeycomb panel having the following configuration is also included. That is, at a predetermined height dimension, from the top and bottom of the web, a pair of appropriately thick face plate bonding flanges formed so as to extend at least toward the outside of the panel, respectively. It has a frame member made of an aluminum shape having a U-shape, an E-shape or the like, and a honeycomb core material is juxtaposed inside the edge frame material to form a core material portion having the same height, and a pair of metal members is formed. Glue the face plate above and below the core part,
After integrally forming the panel constituent material, the respective edges of the upper and lower metal face plates exposed on the peripheral side surface of the panel constituent material, and the respective edges of the upper and lower plate bonding flanges of the edge frame material are collectively collected. By performing the cutting process, the work of removing the adhesive leaked between the metal face plate and the corresponding face plate bonding flange becomes unnecessary, and the metal face plate and the corresponding face plate bonding flange at the time of forming the panel constituent material are formed. A panel main body having a predetermined external dimension is formed so that the edge alignment work is not required.

【0021】その後で、該パネル本体の周側面を、同周
側面に開口する縁枠材上下面板接着用フランジ間の空
間、および/または対峙する同上下面板接着用フランジ
内側面、もしくは同ウエブの何れかまたは全てを支持部
として引寄せ溝付きの化粧枠材を取着すると共に、パネ
ル本体の外側から当該引寄せ溝に向けてネジ先端を食い
込み状として該化粧枠材を当該パネル本体周側面に密着
状に固定することにより、当該パネル本体の少なくとも
一周側面全てを化粧枠材によって隠蔽してなる金属製ハ
ニカムパネルの製造方法である。以下、具体的な図面に
示す実施例によってこの発明の構成がより明確に把握で
きるようにする。
Thereafter, the peripheral side surface of the panel main body is separated from the space between the edge frame material upper and lower surface plate bonding flanges opened on the peripheral side surface and / or the opposing inner surface of the upper and lower surface plate bonding flanges or the web. A decorative frame material with a drawing groove is attached with any or all of the supporting members as a support portion, and the decorative frame material is cut into the leading edge of the screw from the outside of the panel body toward the drawing groove so that the decorative frame material is a peripheral side surface of the panel body. This is a method for manufacturing a metal honeycomb panel in which at least the entire peripheral side surface of the panel body is concealed by a decorative frame material by being fixed in close contact with the panel body. Hereinafter, the configuration of the present invention will be more clearly understood by the embodiments shown in the specific drawings.

【0022】[0022]

【実施例】図1の構成部材を分離した状態で示す要部斜
視図、および図2の完成したこの発明の金属製ハニカム
パネルの要部縦断面図からも用意に理解できるとおり、
ハニカムコア2の厚さ寸法に等しい高さ寸法で、そのウ
エブ33上下には、適宜肉厚の一対の面板接着用フラン
ジ31,32が、接着すべき金属面板4または5周側側
所定巾部分に相当する巾寸法となるようにして一体成型
され、断面略エの字形としたアルミ型材製の縁枠材3
と、その内側配されるハニカムコア2とによって心材部
1を構成した上、該心材部1の縁枠材3に対しては、図
中に誇張した表示として示されているように、その周側
面の合致性に特段の配慮を要することもなくと上下両金
属面板4,5を積層状配置に組み合わせ、接着剤を介し
てそれら上下両金属面板4,5を心材部1に固定するこ
とにより、パネル構成素材P1とする。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As can be easily understood from the perspective view of the essential parts of the metal honeycomb panel of the present invention shown in FIG.
A pair of face plate bonding flanges 31 and 32 having appropriate thickness are provided above and below the web 33 with a height dimension equal to the thickness dimension of the honeycomb core 2 and a metal face plate 4 or 5 circumferential side predetermined width portion to be bonded. Aluminum frame material 3 which is integrally molded to have a width dimension corresponding to that of FIG.
And a honeycomb core 2 arranged inside the core material portion 1, and the peripheral frame material 3 of the core material portion 1 is surrounded by a peripheral material as shown in an exaggerated manner in the figure. By combining the upper and lower metal face plates 4 and 5 in a laminated arrangement without special consideration for the matching of the side faces, and fixing the upper and lower metal face plates 4 and 5 to the core material portion 1 with an adhesive. , A panel constituent material P1.

【0023】したがって、このパネル構成素材P1の上
下両金属面板4,5の周側面は、心材部1の縁枠材3上
下両面板接着用フランジ31,32周側面と、誇張され
た図による程ではないにしても、多少の不揃いが生じて
いても何等差支えはなく、最終的に必要となるパネル寸
法に応じた切断箇所8(後述の化粧枠材の厚み寸法を考
慮して決定した箇所)に従って、既に積層状に一体化し
ている金属面板4,5と縁枠材3の面板接着用フランジ
31,32とを切り落とすことにより、所望するパネル
本体Pを形成する。
Therefore, the peripheral side surfaces of the upper and lower metal face plates 4 and 5 of the panel forming material P1 are the same as the peripheral side surfaces of the edge frame member 3 and the upper and lower double-sided plate bonding flanges 31 and 32 of the core portion 1 as shown in an exaggerated view. If not, there is no problem even if there is some irregularity, and the cut portion 8 according to the finally required panel size (a position determined in consideration of the thickness of the decorative frame material described later) Thus, the desired panel main body P is formed by cutting off the metal face plates 4 and 5 which have already been integrated in a laminated manner and the face plate bonding flanges 31 and 32 of the edge frame member 3.

【0024】なお、この実施例においては、縁枠材3の
上下面板接着用フランジ31,32は、製造過程の安定
性や使用段階での基盤面側の機能を充足させるようにす
る目的から、パネルとしての使用段階で裏面となる図中
下面側の面板接着用フランジ32の厚さを、使用段階で
表面となる図中上面側の面板接着用フランジ31よりも
厚くなるようにすると共に、長さにおいても長くした事
例によるものとしてある。
In this embodiment, the flanges 31 and 32 for bonding the upper and lower plates of the edge frame member 3 are provided for the purpose of ensuring the stability of the manufacturing process and the function of the base surface side in the stage of use. The thickness of the face plate bonding flange 32 on the lower surface side in the drawing, which becomes the back surface in the use stage as the panel, is made larger than the thickness of the face plate bonding flange 31 on the upper surface side in the drawing, which becomes the front surface in the use stage. This is also due to the case lengthened.

【0025】一方、化粧枠材6は、上記のようにして形
成したパネル本体Pの周側面に開口している縁枠材3の
両面板接着用フランジ31,32間の空間に合致するよ
うにした定着部62を有しており、該定着部62の基端
側に適宜デザインされた化粧枠部61が一体形成され、
しかも、定着部62の基端から同先端側所定かショに
は、予め引込み構造部としての引寄せ溝63を刻設、形
成してなるものとして、その断面形が略横転T字形とし
たアルミ型材から形成されており、化粧枠材6の定着部
62を、上記したパネル本体Pの縁枠材3両面板接着用
フランジ31,32間に差し込み、当該定着部62が両
面板接着用フランジ31,32の間に嵌合状となるよう
にする。
On the other hand, the decorative frame member 6 is fitted to the space between the flanges 31 and 32 for bonding the double-sided boards of the edge frame member 3 which is opened on the peripheral side surface of the panel body P formed as described above. The fixing frame 62 is formed integrally with a decorative frame 61 appropriately designed on the base end side of the fixing unit 62.
In addition, a drawing groove 63 as a drawing-in structure portion is previously cut and formed at a predetermined position from the base end of the fixing portion 62 to the front end thereof. The fixing portion 62 of the decorative frame member 6 is inserted between the flanges 31 and 32 for bonding the double-sided board of the edge frame member 3 of the panel body P, and the fixing portion 62 is formed of the flange 31 for bonding the double-sided plate. , 32 so as to be fitted.

【0026】その状態に維持したまま、化粧枠材6定着
部62の基端から同引寄せ溝63中心までの距離に正確
に合致するパネル本体P周側面から内側所定箇所に形成
してあるネジ孔からビス7を螺合し、その先端が先の引
寄せ溝63に嵌入状となるようにすることにより、化粧
枠材6が強制的にパネル本体P周側面側に引き寄せられ
て、双方間が正しく当接状となってパネル本体P周側面
と化粧枠材6の化粧枠部61内面との間に隙間を生じさ
せないようにした組合せ、固定が実現されるようにして
ある。なお、必要があれば、ビス7の螺合に先んじて、
化粧枠材6定着部62の表面か、両面板接着用フランジ
31,32の内周面の何れか、あるいは双方に接着剤を
塗布しておき、その接着剤が未硬化の中にビス7の螺合
をなして双方が強固な固定状態に維持され続けるように
した構造のものとしても良い。
While maintaining this state, a screw formed at a predetermined position inside from the peripheral side surface of the panel body P which exactly matches the distance from the base end of the fixing portion 62 of the decorative frame material 6 to the center of the drawing groove 63. By screwing the screw 7 from the hole and making the tip thereof fit into the drawing groove 63, the decorative frame material 6 is forcibly drawn to the peripheral side of the panel body P, and between the two. Are properly in contact with each other so that a combination and fixation can be realized so as not to create a gap between the peripheral side surface of the panel body P and the inner surface of the decorative frame portion 61 of the decorative frame member 6. If necessary, prior to screwing the screw 7,
An adhesive is applied to the surface of the fixing portion 62 of the decorative frame member 6 or the inner peripheral surfaces of the flanges 31 and 32 for bonding the double-sided board, or both, and the adhesive 7 is uncured while the adhesive is uncured. A structure in which both are kept in a firmly fixed state by being screwed together may be used.

【0027】[0027]

【作用効果】以上のとおりの構成からなるこの発明の金
属製ハニカムパネル構造は、従前までの構造によるもの
と異なり、上下金属面板の周側端を化粧枠材に隙間なく
当接状とするために、上下金属面板を極めて正確に裁断
し、しかも化粧枠材に対してズレないよう細心の注意を
はらって組み合わせる必要が一切解消されてしまうと共
に、加圧、加温工程を終えた段階で、上下金属面板の各
周側端と化粧枠材内側との間から溢出、固化してしまっ
た接着剤の処理にしても、それを除去する余計な作業を
全く必要としないものとすることができるため、各構成
部材の組合せ工程に係わる作業速度を大幅に改善するこ
とができるものになると共に、仕上げ作業を省略して作
業工程を省力化されたものとすることができ、金属製ハ
ニカムパネルの製造が極めて容易なって、単価の改善に
大いに寄与し得るものになるという極めて秀れた特徴を
発揮するものとなる。
The metal honeycomb panel structure of the present invention having the above-described structure is different from the conventional structure in that the peripheral edges of the upper and lower metal face plates are in contact with the decorative frame material without any gap. In addition, the need to cut the upper and lower metal face plates extremely accurately and combine them with great care so as not to shift with respect to the decorative frame material is completely eliminated, and at the stage of finishing the pressurizing and heating process, Even if the adhesive that has overflowed and solidified from between the peripheral edges of the upper and lower metal face plates and the inside of the decorative frame material is treated, no extra work for removing it can be required. Therefore, the working speed related to the assembling process of each component can be significantly improved, and the finishing process can be omitted, and the working process can be reduced in labor. Made There becomes to exhibit very easily become in very soo features that would be capable of contributing greatly to the improvement of the bid.

【0028】特に、実施例に取り上げたこの発明を代表
する構成からなる金属製ハニカムパネル構造、およびそ
の製造方法は、簡便な組立て工程によってパネル本体周
側面と化粧枠材化粧枠部内面との間に不規則な隙間を一
切生じさせることのないものとし、極めて外観の良いパ
ネルを確実に実現し得るようにすると共に、破損や模様
替えその他何等かの理由によって化粧枠材を交換する必
要が生じたとき等には、当該ビスを外して化粧枠材を簡
単に他の所望する新たな化粧枠材に交換することができ
るようにするものになることから、非常に実用価値に富
んだものとなり、高性能のパネルと認められている金属
製ハニカムパネルの各分野への応用をし易くするという
利点を有したものとなっている。
In particular, the metal honeycomb panel structure having the structure representative of the present invention and the method of manufacturing the same are described in the embodiments by using a simple assembling process between the peripheral side surface of the panel main body and the inner surface of the decorative frame material decorative frame portion. In addition, it is necessary to replace the decorative frame material without causing any irregular gap at all, to ensure the realization of an extremely good appearance panel, and to replace the decorative frame material for any reason such as breakage or pattern change. In some cases, the screw is removed so that the decorative frame material can be easily replaced with another desired new decorative frame material. This has the advantage of facilitating the application of metal honeycomb panels recognized as high performance panels to various fields.

【0029】叙述の如く、この発明の金属製ハニカムパ
ネル構造、およびその製造方法は、その新規な構成によ
って遍く所期の目的を達成可能とするものであり、これ
までにも既にその秀れた特性が認知されていて、より広
い分野への採用が強く望まれてきていた金属製ハニカム
パネルが、その製造工程における繁雑さの故に単価面で
の改善がなされず終いであって、十分な応用に支障を来
していた状況に対し、その秀れた特性はそのまま維持す
ると共に、構造上や外観上では秀れることはあっても決
して劣ることのないパネルとして簡便且つ効率的に製造
可能となるようにしたことから、安価且つ高品質のもの
としての提供が可能になり、多くの関係者から高い評価
がなされ、金属製ハニカムパネルの広い分野への普及、
拡大に大いに役立つものになると予想される。
As described above, the metal honeycomb panel structure of the present invention and the method of manufacturing the metal honeycomb panel can achieve the desired object by the novel structure, and have already been excellent. Metal honeycomb panels, whose characteristics have been recognized and have been strongly demanded for use in a wider range of fields, have not been improved in terms of unit price due to the complexity of the manufacturing process, and have not been sufficiently applied. In addition to maintaining the excellent characteristics, it can be easily and efficiently manufactured as a panel that is excellent in structure and appearance but never inferior to the situation that has been hindered. As a result, it is possible to provide inexpensive and high-quality products, which have been highly evaluated by many stakeholders, and the spread of metal honeycomb panels to a wide range of fields.
It is expected to be very useful for expansion.

【図面の簡単な説明】[Brief description of the drawings]

図面は、この発明を代表する具体的な実施例の一つを示
したものである。
The drawings show one of the specific embodiments representative of the present invention.

【図1】構成部材を分離した状態で示す要部斜視図であ
る。
FIG. 1 is a perspective view of a main part showing components in a separated state.

【図2】完成したこの発明の金属製ハニカムパネルの要
部縦断面図である。
FIG. 2 is a vertical sectional view of a main part of the completed metal honeycomb panel of the present invention.

【図3】従前からの構造による金属製ハニカムパネルの
一部を破断した状態で示す要部斜視図である。
FIG. 3 is a perspective view of an essential part showing a state in which a part of a metal honeycomb panel having a conventional structure is broken.

【符号の説明】[Explanation of symbols]

1 心材部 2 ハニカムコア 3 縁枠材 31 上の面材接着用フランジ 32 下の面材接着用フランジ 33 ウエブ 4 上の金属面板 5 下の金属面板 6 化粧枠材 61 化粧枠部 62 定着部 63 引寄せ溝 7 ビス 8 切断部 P パネル本体 P1 パネル構成素材 C 従前からのハニカムパネルのハニカムコ
ア E 同化粧枠兼用縁枠材 E1 同 面板接着用フランジ E2 同 凸縁 E3 同 凸縁 M1 同金属面板 M2 同金属面板
DESCRIPTION OF SYMBOLS 1 Core material part 2 Honeycomb core 3 Edge frame material 31 Upper surface material bonding flange 32 Lower surface material bonding flange 33 Web 4 Upper metal face plate 5 Lower metal face plate 6 Decorative frame material 61 Decorative frame part 62 Fixing part 63 Pulling groove 7 Screw 8 Cutting part P Panel body P1 Panel constituent material C Honeycomb core of conventional honeycomb panel E Same decorative frame and edge frame material E1 Same surface bonding flange E2 Same convex edge E3 Same convex edge M1 Same metal surface plate M2 Same metal face plate

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2E162 BA03 BB01 BB03 BB04 CB02 CB15  ──────────────────────────────────────────────────続 き Continued on the front page F-term (reference) 2E162 BA03 BB01 BB03 BB04 CB02 CB15

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 所定高さ寸法で、ウエブ上下からは、夫
々少なくともパネルの外側に向けて延伸するようにした
適宜肉厚の一対の面板接着用フランジが形成されてなる
断面エの字形、ユの字形、コの字形、Eの字形等とした
アルミ型材製の縁枠材を有し、該縁枠材の内側にハニカ
ムコア材を並置して同一高さ寸法の心材部を構成した
上、一対の金属面板を当該心材部上下に取着、一体化し
てパネル構成素材を形成する一方、該パネル構成素材周
側面に露出状となっている上下両金属面板の各端縁、お
よび縁枠材の上下面板接着用フランジの各端縁をまとめ
て切断して所定外形寸法のパネル本体となし、該パネル
本体の周側面を、同周側面に開口する縁枠材上下面板接
着用フランジ間の空間、および/または対峙する同上下
面板接着用フランジ内側面、もしくは同ウエブの何れか
または全てを支持部として化粧枠材を取着してなるもの
としたことを特徴とする金属製ハニカムパネル構造。
1. A cross-section having a predetermined height and a pair of appropriately thick face plate bonding flanges extending from the top and bottom of the web toward at least the outside of the panel. , U-shaped, E-shaped, etc., having an edge frame material made of aluminum shape, and a honeycomb core material juxtaposed inside the edge frame material to constitute a core portion having the same height dimension, A pair of metal face plates are attached to the upper and lower portions of the core material portion and integrated to form a panel constituent material, while each edge of the upper and lower metal face plates exposed on the peripheral side surface of the panel constituent material, and an edge frame material The edges of the upper and lower plate bonding flanges are cut together to form a panel body having a predetermined outer size, and the peripheral side surface of the panel body is opened between the peripheral frame upper and lower surface plate bonding flanges. , And / or inside the opposite upper and lower plate bonding flange A metal honeycomb panel structure comprising a decorative frame material attached to one or all of the side surface or the web as a support portion.
【請求項2】 所定高さ寸法で、ウエブ上下からは、夫
々少なくともパネルの外側に向けて延伸するようにした
適宜肉厚の一対の面板接着用フランジが形成されてなる
断面エの字形、ユの字形、コの字形、Eの字形等とした
アルミ型材製の縁枠材を有し、該縁枠材の内側にハニカ
ムコア材を並置して同一高さ寸法の心材部を構成した
上、一対の金属面板を当該心材部上下に接着、一体化し
てパネル構成素材を形成した後、該パネル構成素材周側
面に露出状となっている上下両金属面板の各端縁、およ
び縁枠材の上下面板接着用フランジの各端縁をまとめて
切断加工して所定外形寸法のパネル本体となし、該パネ
ル本体の周側面を、同周側面に開口する縁枠材上下面板
接着用フランジ間の空間、および/または対峙する同上
下面板接着用フランジ内側面、もしくは同ウエブの何れ
かまたは全てを支持部として化粧枠材を取着、固定し、
当該パネル本体周側面全てを化粧枠材によって隠蔽して
なるものとしたことを特徴とする金属製ハニカムパネル
構造。
2. A U-shaped cross section formed by forming a pair of suitably thick face plate bonding flanges each having a predetermined height dimension and extending from the top and bottom of the web toward at least the outside of the panel, respectively. , U-shaped, E-shaped, etc., having an edge frame material made of aluminum shape, and a honeycomb core material juxtaposed inside the edge frame material to constitute a core portion having the same height dimension, After bonding and unifying a pair of metal face plates above and below the core material portion to form a panel component material, each edge of the upper and lower metal face plates exposed on the peripheral side surface of the panel component material, and the edge frame material The edges of the upper and lower plate bonding flanges are cut together to form a panel main body having a predetermined outer dimension, and the peripheral side surface of the panel main body is opened between the peripheral frame material upper and lower surface plate bonding space between the flanges. And / or opposed flanges for bonding the upper and lower panels Attach and fix the decorative frame material using the inner surface or any or all of the web as a support part,
A metal honeycomb panel structure wherein the entire peripheral side surface of the panel body is concealed by a decorative frame material.
【請求項3】 化粧枠材は、パネル本体の周側面に開口
する縁枠材上下面板接着用フランジ間の空間、および/
または対峙する同上下面板接着用フランジ内側面、もし
くは同ウエブの何れかまたは全てを支持部として化粧枠
材を取着、固定する際に、パネル本体周側面に密着状と
なるようにする引寄せ溝等による引込み構造部が形成さ
れてなるものとした、請求項1または2何れか記載の金
属製ハニカムパネル
3. The decorative frame material is a space between the edge frame material upper and lower plate bonding flanges opened on the peripheral side surface of the panel body, and / or
Or, when attaching and fixing a decorative frame material using either or all of the inner surface of the opposite upper and lower plate bonding flanges or the same web as a support part, it is drawn so as to be in close contact with the peripheral surface of the panel body The metal honeycomb panel according to claim 1, wherein the drawing structure portion is formed by a groove or the like.
【請求項4】 所定高さ寸法で、ウエブ上下からは、夫
々少なくともパネルの外側に向けて延伸するようにした
適宜肉厚の一対の面板接着用フランジが形成されてなる
断面エの字形、ユの字形、コの字形、Eの字形等とした
アルミ型材製の縁枠材を有し、該縁枠材の内側にハニカ
ムコア材を並置して同一高さ寸法の心材部を構成した
上、一対の金属面板を当該心材部上下に接着、一体化し
てパネル構成素材を形成した後、該パネル構成素材周側
面に露出状となっている上下両金属面板の各端縁、およ
び縁枠材の上下面板接着用フランジの各端縁をまとめて
切断加工することにより、金属面板と対応する面板接着
用フランジとの間に漏れ出した接着剤の除去作業を不要
にすると共に、パネル構成素材形成時における金属面板
と対応する面板接着用フランジとの端縁揃え作業を不要
となるようにして所定外形寸法のパネル本体を形成して
から、該パネル本体の周側面を、同周側面に開口する縁
枠材上下面板接着用フランジ間の空間、および/または
対峙する同上下面板接着用フランジ内側面、もしくは同
ウエブの何れかまたは全てを支持部として化粧枠材を取
着し、当該パネル本体の少なくとも一周側面全てを化粧
枠材によって隠蔽してなるパネルを製造するようにした
ことを特徴とする、請求項1ないし3何れか記載の金属
製ハニカムパネルの製造方法。
4. A U-shaped cross section formed by forming a pair of suitably thick face plate bonding flanges having predetermined heights and extending from the upper and lower portions of the web toward at least the outside of the panel, respectively. , U-shaped, E-shaped, etc., having an edge frame material made of aluminum shape, and a honeycomb core material juxtaposed inside the edge frame material to constitute a core portion having the same height dimension, After bonding and unifying a pair of metal face plates above and below the core material portion to form a panel component material, each edge of the upper and lower metal face plates exposed on the peripheral side surface of the panel component material, and the edge frame material By cutting each edge of the upper and lower plate bonding flanges at once, it is not necessary to remove the adhesive leaked between the metal face plate and the corresponding face plate bonding flange. For bonding faceplates corresponding to metal faceplates in Japan After forming the panel main body of a predetermined external dimension so that the edge alignment work with the flange is not required, the peripheral side surface of the panel main body is opened between the edge frame material upper and lower surface plate bonding flanges opened to the peripheral side surface. A decorative frame material is attached by using any or all of the space and / or the inner surface of the upper and lower plate bonding flanges facing each other or the web as a support portion, and at least the entire peripheral side surface of the panel body is concealed by the decorative frame material. The method for manufacturing a metal honeycomb panel according to any one of claims 1 to 3, wherein the panel is manufactured.
【請求項5】 所定高さ寸法で、ウエブ上下からは、夫
々少なくともパネルの外側に向けて延伸するようにした
適宜肉厚の一対の面板接着用フランジが形成されてなる
断面エの字形、ユの字形、コの字形、Eの字形等とした
アルミ型材製の縁枠材を有し、該縁枠材の内側にハニカ
ムコア材を並置して同一高さ寸法の心材部を構成した
上、一対の金属面板を当該心材部上下に接着、一体化し
てパネル構成素材を形成した後、該パネル構成素材周側
面に露出状となっている上下両金属面板の各端縁、およ
び縁枠材の上下面板接着用フランジの各端縁をまとめて
切断加工することにより、金属面板と対応する面板接着
用フランジとの間に漏れ出した接着剤の除去作業を不要
にすると共に、パネル構成素材形成時における金属面板
と対応する面板接着用フランジとの端縁揃え作業を不要
となるようにして所定外形寸法のパネル本体を形成して
から、該パネル本体の周側面を、同周側面に開口する縁
枠材上下面板接着用フランジ間の空間、および/または
対峙する同上下面板接着用フランジ内側面、もしくは同
ウエブの何れかまたは全てを支持部として引寄せ溝付き
の化粧枠材を取着すると共に、パネル本体の外側から当
該引寄せ溝に向けてネジ先端を食い込み状として該化粧
枠材を当該パネル本体周側面に密着状に固定することに
より、当該パネル本体の少なくとも一周側面全てを化粧
枠材によって隠蔽してなるパネルを製造するようにした
ことを特徴とする、請求項3記載の金属製ハニカムパネ
ルの製造方法。
5. A U-shaped cross section formed by forming a pair of suitably thick face plate bonding flanges each having a predetermined height and extending at least from the top and bottom of the web toward the outside of the panel. , U-shaped, E-shaped, etc., having an edge frame material made of aluminum shape, and a honeycomb core material juxtaposed inside the edge frame material to constitute a core portion having the same height dimension, After bonding and unifying a pair of metal face plates above and below the core material portion to form a panel component material, each edge of the upper and lower metal face plates exposed on the peripheral side surface of the panel component material, and the edge frame material By cutting each edge of the upper and lower plate bonding flanges at once, it is not necessary to remove the adhesive leaked between the metal face plate and the corresponding face plate bonding flange. For bonding faceplates corresponding to metal faceplates in Japan After forming the panel main body of a predetermined external dimension so that the edge alignment work with the flange is not required, the peripheral side surface of the panel main body is opened between the edge frame material upper and lower surface plate bonding flanges opened to the peripheral side surface. At least one of the space and / or the inner surface of the upper and lower plate bonding flanges facing each other or the web is supported as a supporting portion, and a decorative frame material having a drawing groove is attached thereto, and the drawing is performed from outside the panel body. The decorative frame material is tightly fixed to the peripheral side surface of the panel main body with the screw tip biting into the groove, thereby manufacturing a panel in which at least one entire peripheral side surface of the panel main body is hidden by the decorative frame material. The method for manufacturing a metal honeycomb panel according to claim 3, wherein
JP2000404567A 2000-12-23 2000-12-23 Metallic honeycomb panel structure Pending JP2002194851A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000404567A JP2002194851A (en) 2000-12-23 2000-12-23 Metallic honeycomb panel structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000404567A JP2002194851A (en) 2000-12-23 2000-12-23 Metallic honeycomb panel structure

Publications (1)

Publication Number Publication Date
JP2002194851A true JP2002194851A (en) 2002-07-10

Family

ID=18868506

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000404567A Pending JP2002194851A (en) 2000-12-23 2000-12-23 Metallic honeycomb panel structure

Country Status (1)

Country Link
JP (1) JP2002194851A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009013728A (en) * 2007-07-09 2009-01-22 Abc Trading Co Ltd Expansion joint
KR101741722B1 (en) * 2016-09-07 2017-05-30 임은희 Method of manufacturing composite panel for building
CN108590112A (en) * 2018-05-07 2018-09-28 苏州恒品建筑装饰有限公司 A kind of assembled adornment frame and mounting process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009013728A (en) * 2007-07-09 2009-01-22 Abc Trading Co Ltd Expansion joint
KR101741722B1 (en) * 2016-09-07 2017-05-30 임은희 Method of manufacturing composite panel for building
CN108590112A (en) * 2018-05-07 2018-09-28 苏州恒品建筑装饰有限公司 A kind of assembled adornment frame and mounting process

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