JP2002186128A - Synthetic resin corrugated pipe - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a corrugated pipe which can be stably arranged at any place, and is easy of positioning, and never causes dislocation after being arranged, and enables the easy insertion of a cable or the like into itself with less resistance, and is easy of maintaining parallelism, even in the case of forming a multiple duct by sticking fast and closely paralleling an arbitrary number of pipes, and also can easily keep its converging posture, without the straightness and parallelism of the pipes being disturbed due to the entry of much earth and sand among several single pipes, even in the case of underground piping, and is suitable for a subterranean pipe, also. SOLUTION: A pipe wall 1 is formed into an annular or spiral rib of a groove-like shape, and the sectional form of the rib 2 of those rib and groove is square in shape, and the sectional form of the groove 3 is of circular shape.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a single electric wire protection pipe for burying underground, inside and outside a building on the ground, under a bridge or under an overpass, and for accommodating and protecting optical fiber cables and power lines. For example, the present invention relates to a synthetic resin corrugated pipe suitable for being used as a perforated pipeline in which an arbitrary number of plural pipes such as four, six, nine, etc. are piped in parallel.

[0002]

2. Description of the Related Art Conventionally, as a means for improving the pressure resistance flatness of a tube, a synthetic resin corrugated tube in which a tube wall is formed in an annular or spiral uneven shape is widely and generally known. Such a synthetic resin corrugated pipe is already widely used in various fields in addition to an electric wire protection pipe and a water pipe. In addition, a plurality of such pipes are parallelly piped to converge and converge, and an electric wire common groove (generally C, C, B) for accommodating an optical fiber, a power line, and the like.
OX) is also known.

[0003] In addition, most of the general synthetic resin corrugated pipes having a tube wall having a corrugated shape have a circular tube in which both the concave portion and the convex portion have a circular corrugated shape. As a special shape, a square tube in which both the concave and convex portions are square has been proposed.

[0004]

However, in the case of the circular pipe, the positional stability in piping is poor, and it is difficult to maintain the parallelism even when forming a porous pipe by forming parallel pipes. In the case of piping underground, earth and sand enter between the single pipes, and the straightness is disturbed, and the cable meanders when the cable or the like is inserted inside, so that the wiring resistance increases and the parallelism is disturbed. And it is always difficult to maintain a convergent posture. On the other hand, in the case of a rectangular tube, when the cable or the like is inserted into the inside, the cable tends to shift to the corner of the tube, particularly in a curved piping portion, and the wiring resistance is large,
In particular, since it is impossible to eliminate the problem that it is extremely difficult to insert a plurality of cables, it is currently not used as a cable protection tube.

[0005] The present invention focuses on the problems of the conventional circular pipes and rectangular pipes as described above, and can solve the problems of these conventional pipes. It is easy to manufacture and does not increase the cost as well as a special structure synthetic resin that has a flat pressure resistance performance like a conventional tube even if it is a tube made only of synthetic resin material. It is intended to provide a tube.

[0006]

The synthetic resin corrugated tube according to the present invention, which has been adopted to solve the problem, has a concave / convex waveform of the tube wall 1 in which the cross-sectional shape of the convex portion 2 is square and the concave portion 3 has This is a configuration in which the cross-sectional shape is formed in a circular shape.

The cross-sectional shape of the projection 2 is not limited to a square shape but may be a rectangular shape that is long in the horizontal direction (or the vertical direction). In addition, a protrusion 6 of an appropriate size is formed on the outer peripheral surface of the convex portion 2 so as to protrude, and a dent 7 to be fitted with the protrusion 6 is formed on another surface different from the protruding surface. It may be a thing.

[0008]

DESCRIPTION OF THE PREFERRED EMBODIMENTS In implementing the present invention, a rectangular fitting cylindrical portion 4 having an approximately the same outer shape and inner shape as the convex portion 2 is integrally connected to one end of a tubular body. A male connection portion having a structure formed or a concave portion between the convex portions 2 and 2 formed as a special concave portion 3a similar to the shape of the convex portion 2 on the other end side of the tube body thus formed. 5 or a structure in which a cylindrical fitting cylindrical portion 4 and a male connecting portion 5 which are fitted to both ends of a tube body are connected to each other. Can be implemented.

As the synthetic resin material forming the tube wall 1 of the synthetic resin corrugated tube according to the present invention, polyethylene, polyvinyl chloride, polypropylene or any other synthetic resin material can be selected and used. Are suitable.

In the synthetic resin corrugated pipe of the present invention having such a configuration, since the convex portion 2 of the pipe wall 1 has a square shape, it can be piped stably at any place, Positioning is easy, and no positional displacement easily occurs even after piping. Further, when the cable is inserted into the pipe, the cable can be easily inserted with low resistance by being supported by the protruding rib of the concave part 3 formed in a circular shape into the pipe.

Further, even when an arbitrary number of pipes are collimated and converged to form a perforated pipe, the parallelism can be easily maintained. Since a large amount of earth and sand does not enter between the single pipes, the straightness and the parallelism are not disturbed, the line resistance is small, and it is easy to maintain the convergence posture, which is suitable for underground piping.

[0012]

Next, an embodiment of the present invention will be described with reference to the accompanying drawings. 1 to 3 are views showing a tube according to a first embodiment of the present invention. FIG. 1 is a perspective view showing the outer shape of the pipe P, FIG. 2 is a cross-sectional view showing the convex portion 2 of the pipe wall 1 in a longitudinal direction, and FIG. It is sectional drawing.

As shown in these figures, the structure of the tube P shown in this embodiment is such that the shape of the tube wall 1 is an annular uneven waveform in the axial direction of the tube. 2
Has a cross-sectional shape of a square with rounded corners, and a circular cross-sectional shape of the concave portion 3 having a corrugated shape, and has a structure formed alternately and continuously. In addition, the uneven waveform of the tube wall 1 according to the present invention is not limited to an annular shape, and may be implemented as a spiral uneven waveform.

In order to manufacture the tubular body P having such a structure, a molten resin is extruded into a tubular shape from a resin extruder provided at one end thereof into a known caterpillar type continuous tube forming mold. By blowing high-pressure air into the tube or by simultaneously sucking air from the mold, the tube in the molten state may be formed continuously and continuously while being pressed against the mold.

FIGS. 4 and 5 show means for connecting and connecting the pipes P thus manufactured using pipe joints, respectively. The connecting means shown in FIG.
A packing 12 having a circular hole having substantially the same shape as the concave portion 3 in the concave portion 3 near the end of the tubular body P and having a square shape similar to the convex portion 2 and having a shape larger than the external shape of the convex portion 2. , 12
Are fitted to each other, and another ring-shaped packing 11 is interposed between the butted end surfaces of the two pipes P, P, and pressed into the square tubular joint 10 from both sides for connection. .

The connecting means shown in FIG. 5 is such that after the packings 13, 13 each having a channel-shaped cross-section are externally fitted to the convex portion 2 near the end of the pipe P, respectively, Separate ring-shaped packings 11, 11 are interposed between the side surface of the groove 10a and the end surface of the pipe P, respectively, and are pushed into the rectangular tubular joint 10 from both sides, and the movement preventing pins 14, 14 are moved. The connection is made by inserting from the outer periphery of the joint.

The pipe P shown in FIG. 6 and FIG.
This is a pipe of a second embodiment showing another embodiment of the pipe P shown in the embodiment, and the difference is that one end side of the pipe body portion a of the pipe P shown in the first embodiment (FIG. 6 on the right) b
The inner shape is substantially the same shape and the same size as the outer shape of the convex portion 2, and a fitting cylindrical portion 4 having a rectangular cross section having a concave groove 4 a is formed integrally and continuously on the inner surface of the intermediate portion, and the tubular body is formed. On the other end side c of P (left side in FIG. 6), a male-side connection portion 5 is formed by forming a concave portion between the convex portions 2 and 2 as a special concave portion 3a similar in shape to the convex portion 2. It is a structure.

In order to connect and connect the tubes P, P having such a structure, as shown in FIG.
After fitting an O-ring 15 having a rectangular cross section into the special concave portion 3a of the male-side connecting portion 5 so that the outer peripheral portion thereof protrudes from the convex portion 2, the O-ring 15 is press-fitted into the rectangular fitting cylindrical portion 4 of the other pipe P. Then, the outwardly protruding portion of the O-ring 15 is fitted and connected to the recessed groove 4a.

In the embodiment shown in FIG. 6, a male side connecting portion 5 having a special concave portion 3a is formed continuously on the other end side (left side in FIG. 6) c of the tube P. Although the structure is illustrated as having a male connection, the male connection 5 is not always necessary, and may be embodied as a tube without the male connection 5. That is, as another embodiment of the present embodiment, a tubular body P in which only the square fitting tubular portion 4 is formed on one end side b may be used.

The connection of the pipe body is performed by connecting the cut end of the pipe main body portion a to the fitting cylindrical portion 4 at one end side in the same manner as the connection means to the pipe joint 10 in FIG. 4 or FIG. And connect them. Tube P having such a structure
In the case of (1), there is an advantage that connection with the fitting tubular portion 4 is possible even if the pipe main body portion a is cut to an arbitrary length at an arbitrary position.

The pipe P shown in FIG. 8 and FIG.
This is a pipe of a third embodiment showing a modified embodiment of the pipe P shown in the embodiment, and the difference is that one end side of the pipe body portion a of the pipe P shown in the second embodiment (FIG. 8, the fitting cylindrical portion 4 formed on the b is cylindrical, and in this case also has a semicircular concave groove 4a on the inner surface of the intermediate portion, and the other end (the left side in FIG. 8). C) The male-side connecting portion 5 in c is also cylindrical, and a semicircular concave groove 5a is also formed in the outer peripheral surface of the intermediate portion, so that the O-ring 15 having a circular cross section is fitted. Things. In addition, the diameter of the inner peripheral surface of the recessed groove 5a is substantially the same as the diameter of the inner peripheral surface of the concave portion 3.

In order to connect and connect the tubes P, P having such a structure, as shown in FIG.
After fitting the O-ring 15 having a circular cross section as described above so that the outer peripheral portion thereof protrudes from the outer peripheral surface into the concave groove 5a of the cylindrical male connection portion 5, the cylindrical fitting in the other tubular body P is performed. The O-ring 15 is press-fitted into the mating tubular portion 4 so that the outwardly protruding portion of the O-ring 15 is fitted to and connected to the recessed groove 4a.

The embodiment shown in FIGS. 10 and 11 is a modification of the embodiment shown in FIGS. 8 and 9, and has a right end b shown in FIG. Shape part 4
Is formed to have the same outer diameter as the outer surface of each side of the square convex portion 2 in the tube main body portion a, and has a cylindrical cross section to be fitted to the fitting tubular portion 4. The inner peripheral diameter of the male connecting portion 5 on the side c, in particular, the inner peripheral diameter of the portion where the concave groove 5a for fitting the O-ring 15 is formed is substantially the same as the inner peripheral diameter of the circular concave portion 3 in the pipe main body portion a. This is a structure formed on the substrate.

As described above, at the connection between the pipes,
If the outer peripheral surface of the fitting cylindrical portion 4 is formed so as not to protrude from the outer surface of the pipe main body portion a, when a plurality of pipes described later are arranged side by side to form a perforated conduit, the connection between the pipes is performed. There is an advantage that the parts can be juxtaposed without becoming large. In addition, by forming the inner surface shape of the male connection portion 5 as described above, there is an advantage that the insertion can be performed without any trouble when a cable or the like is inserted. Needless to say, the same applies to the structure of the connection portion in the other embodiments.

Further, the fitting cylindrical portion 4 in this embodiment
As shown in FIG. 10, the inner peripheral surface has a flat cylindrical shape in which the fitting concave groove 4a of the O-ring 15 is not formed. As described above, the fitting concave grooves 4a and 5a of the O-ring 15 do not necessarily need to be provided on both of the fitting surfaces, and may be formed on only one of them. Further, this groove may not be formed on any surface, and the sealing means is not limited to the O-ring 15.

A pipe P shown in FIGS. 12 and 13 shows a pipe structure of a fourth embodiment showing still another embodiment. This is a structure that can be connected and connected by cutting without using a pipe joint. The difference between the pipe P of the present embodiment and the first embodiment is that the one end b has the same recessed groove 4a as the cylindrical fitting tubular portion 4 of the third embodiment.
Are formed continuously, and the shape of each of the recesses 3 in the tube main body a is changed to the cylindrical male connecting portion 5 at the other end in the third embodiment. A cylindrical body c having a concave groove 5a on the outer peripheral surface is formed in the same manner as described above.

Since the tube P of the fourth embodiment has such a structure, when connecting the tube P,
In the case where the length is too long, the cylindrical body c of the concave portion 3 is cut into the fitting cylindrical shape at the one end portion b by cutting the left end portion of the concave portion 3 in an appropriate arbitrary length portion in FIG. It can be used as a male side connecting part to connect with the part 4. This connection and connection method may be performed according to the description in the third embodiment.

The pipe body P shown in FIG. 14 is formed by converging a suitable number of pipes as shown in FIG.
FIG. 13 is a view showing a fifth embodiment of a tube body having a tube structure more suitable for forming B, and shows two side surfaces (projections) of the convex portion 2 in the tube body P shown in the first embodiment; In the embodiment, FIG.
Projections 6 of an appropriate size are formed on the outer peripheral surfaces of the front and lower surfaces 2a, 2a of the front side 4a, and are formed on other surfaces (upper and lower surfaces in the figure) 2b, 2b different from the protruding surface 2a. The recesses 7 to be fitted with the projections 6 are formed in a concave shape. In FIG. 14, the surface on which the projections 6 and the depressions 7 are formed may be a combination of the front and back surfaces of the hand and the upper and lower surfaces. As shown in FIG. In the case of forming the projections 6 or the depressions 7), one of them may be the projection 6 and the other one may be the depression 7. In short, as shown in FIG.
What is necessary is that they are formed at positions where they are fitted to each other when they are closely attached to each other. The projections 6 and the depressions 7 do not need to be formed on all the surfaces of the projections 2, but are formed only on the front and rear surfaces or the upper and lower surfaces of the projections 2, or on every other projection 2. It may be.

In order to connect and connect the converging porous tubes B having such a structure, as shown in FIGS. 16 to 18, a required number of holes having a size into which the concave portions 3 of the respective tubes P are inserted are formed. The formed rectangular packing 25 is fitted to the end face of the perforated pipe B by fitting the same, and the annular packing 26 is externally fitted on the outer peripheral surface of the projection 2 (or the concave portion 3) slightly away from the end face, and then fitted. 18, and then, as shown in FIG. 18, an adhesive hardening liquid 27 is injected from a small hole 23 formed in the tubular portion 22 of the joint, and the packing 25, Fill the space between 26. The perforated pipes B, B are made to face each other, and the opposing flanges 21 are tightened and connected by using the bolt holes 24 formed in the flange 21 of the joint 20. Although the description is omitted, it goes without saying that they may be connected by other means.

The hardness of the synthetic resin material forming the tube according to the present invention may be arbitrarily selected and used depending on the size of the tube to be manufactured and the place of use. However, in the case of a pipe buried underground and used, it is preferable to select the type, hardness and water resistance of the material so as to have a pressure-resistant flat strength in consideration of the external pressure received on the pipe wall 1.

The representative embodiments of the present invention have been described above. However, the present invention is not necessarily limited to the structures of these embodiments, but has the above-mentioned constitutional requirements according to the present invention. The above-mentioned purpose can be achieved, and the present invention can be carried out with appropriate modification within a range having the following effects.

[0032]

As is apparent from the above description, the present invention has a structure in which the tube wall has a corrugated shape, the cross-sectional shape of the convex portion 2 of the corrugated shape is rectangular, and the cross-sectional shape of the concave portion 3. Is formed in a circular shape, so that piping can be carried out with good stability along the wall or floor surface of the piping location at any location, and positioning can be easily performed. In addition, there is an advantage that piping can be easily performed without causing displacement even after piping. Moreover,
When a cable or the like is inserted into the tube, the circular concave portion protrudes as a circular rib in the tube, so that the cable or the like is supported by the rib and can be easily inserted with little resistance. Has advantages.

In addition, parallelism can be easily maintained even when an arbitrary number of pipes are formed in parallel to form a multi-hole pipe. No sediment can enter, so it is easy to maintain a parallel convergence posture without disturbing the perpendicularity and parallelism, and it has the effect of being suitable as a pipe for underground burial Things. Furthermore, even if it is manufactured, it can be manufactured efficiently at a high speed, so that the cost is not increased, and even if the tube is formed only of the synthetic resin material, the tube having the pressure resistance flatness performance can be easily manufactured. It also has the effect that it can be done.

[Brief description of the drawings]

FIG. 1 is a perspective view of a tube showing a first embodiment.

FIG. 2 is a longitudinal sectional view of a convex portion of the pipe.

FIG. 3 is a longitudinal sectional view of a concave portion of the pipe.

FIG. 4 is a cross-sectional view of a connection connecting portion of the pipe.

FIG. 5 is a transverse sectional view showing another embodiment of FIG. 4;

FIG. 6 is a partially cutaway front view of a pipe showing a second embodiment.

FIG. 7 is a partially cutaway front view of a connection connecting portion of the pipe.

FIG. 8 is a partially cutaway front view of a pipe showing a third embodiment.

FIG. 9 is a partially cutaway front view of a connection connecting portion of the pipe.

FIG. 10 is a partially cutaway front view of a tube showing a modified example of FIG. 8;

FIG. 11 is a partially cutaway front view of a connection connecting portion of the pipe.

FIG. 12 is a partially cutaway front view of a pipe showing a fourth embodiment.

FIG. 13 is a partially cutaway front view of a connection connecting portion of the pipe.

FIG. 14 is a perspective view of a tube showing a fifth embodiment.

FIG. 15 is a perspective view showing a converged state of the pipe.

FIG. 16 is a side view of a connection connecting portion of the converging tube.

FIG. 17 is a longitudinal sectional view of the connection connecting portion.

FIG. 18 is a longitudinal sectional view of the same portion as FIG.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Pipe wall 2 Convex part 3 Concave part 4 Fitting cylindrical part 5 Male side connection part 6 Projection 7 Depression

Claims (9)

[Claims] 1. A tube wall (1) is formed in an annular or helical irregular shape, and a cross-sectional shape of a convex portion (2) of the irregularity is rectangular and concave.
A synthetic resin corrugated tube in which the cross section of (3) is formed in a circular shape. 2. The synthetic resin corrugated tube according to claim 1, wherein the cross-sectional shape of the projection (2) is a square with a corner portion in an arc shape. 3. A projection (6) is formed on an outer peripheral surface of the projection (2) so as to protrude, and a recess (7) fitted with the projection (6) is recessed on another surface different from the projection surface. The synthetic resin corrugated tube according to claim 1 or 2, which is formed. 4. A fitting cylindrical portion (4) having a substantially rectangular outer shape and an inner shape substantially the same as that of the convex portion (2) is continuously formed on one end side. A synthetic resin corrugated tube according to any one of the above. 5. A male connecting portion (5) having a concave portion between the convex portions (2) and (2) as a special concave portion (3a) similar in shape to the convex portion (2) on the other end side. 5. The synthetic resin corrugated tube according to claim 4, wherein (a) is formed continuously. 6. A fitting cylindrical portion having a cylindrical cross section on one end side.
The synthetic resin corrugated tube according to any one of claims 1 to 3, wherein (4) is formed continuously. 7. A male connecting portion (5) having a cylindrical cross section to be fitted with the fitting cylindrical portion (4) having a cylindrical cross section is formed continuously at the other end side. 2. The synthetic resin corrugated tube according to 1. 8. An outer peripheral diameter of the fitting cylindrical portion (4) having a cylindrical cross section is formed on one end side to be substantially the same as the outer surface of each side of the rectangular convex portion (2). Item 7. A synthetic resin corrugated tube according to item 6. 9. A fitting cylindrical portion having a cylindrical cross section on the other end side.
The inner peripheral diameter of the male-side connecting portion (5) having a cylindrical cross section to be fitted with (4) is formed to be substantially the same diameter as the inner peripheral diameter of the circular concave portion (3). Synthetic resin corrugated tube.