JP2002172411A - Method and apparatus for heat-treating thick steel plate - Google Patents
Method and apparatus for heat-treating thick steel plateInfo
- Publication number
- JP2002172411A JP2002172411A JP2000366696A JP2000366696A JP2002172411A JP 2002172411 A JP2002172411 A JP 2002172411A JP 2000366696 A JP2000366696 A JP 2000366696A JP 2000366696 A JP2000366696 A JP 2000366696A JP 2002172411 A JP2002172411 A JP 2002172411A
- Authority
- JP
- Japan
- Prior art keywords
- steel plate
- temperature
- thick steel
- cooling
- heat treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Control Of Heat Treatment Processes (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、厚鋼板の熱処理方
法およびその熱処理設備に係り、特に、板厚の比較的薄
い高温厚鋼板の冷却に際して、冷却装置の出側における
厚鋼板の冷却停止温度を精度よく制御し、かつ厚鋼板の
先端部から後端部まで均一温度とすることができる厚鋼
板の熱処理方法およびその熱処理設備に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for heat-treating a thick steel plate, and more particularly to a cooling stop temperature of a thick steel plate at an outlet side of a cooling device when cooling a high-temperature thick steel plate having a relatively small thickness. The present invention relates to a heat treatment method for a thick steel plate and a heat treatment facility for the heat treatment, wherein the temperature of the steel plate can be controlled accurately and a uniform temperature can be maintained from the front end to the rear end of the thick steel plate.
【0002】[0002]
【従来の技術】圧延後の高温の鋼板を、オンラインで冷
却装置内を通過させながら冷却することが一般的であ
る。特に近年、冷却と圧延を組み合わせた制御圧延やオ
ンラインで鋼板を冷却する制御冷却方法では、製品の高
品質化にともなって、高精度の温度制御、特に、冷却開
始温度と冷却停止温度をある狭い範囲に制御して冷却す
ることが厚鋼板の品質上重要である。2. Description of the Related Art Generally, a hot steel sheet after rolling is cooled while passing through a cooling device online. In recent years, in particular, in controlled rolling, which combines cooling and rolling, and in controlled cooling, in which steel sheets are cooled online, with high quality products, high-precision temperature control, in particular, the cooling start temperature and cooling stop temperature have a narrow It is important to control the cooling within the range and to cool the steel plate.
【0003】従来の鋼板温度制御の方法では、鋼板を一
定搬送速度で冷却装置内を通過させながら上下から冷却
水を注水し、その冷却水量の調整によって冷却の強さを
変更する流量制御による方法、又は、冷却条件を一定に
した冷却装置内を通過する鋼板の搬送速度を変更して冷
却停止温度を制御する搬送速度制御による方法が一般的
であった。In the conventional method of controlling the temperature of a steel sheet, cooling water is injected from above and below while passing the steel sheet through a cooling device at a constant conveying speed, and the flow rate is controlled by adjusting the amount of the cooling water to change the cooling intensity. Or, a method of controlling the cooling stop temperature by changing the conveying speed of the steel sheet passing through the cooling device in which the cooling condition is fixed has been generally used.
【0004】流量制御による方法としては、例えば、特
公平7ー61493号公報(以下、従来技術1という)
に開示されているように、冷却装置内で搬送される鋼板
の温度を検出し、上下面の温度差が規定値以内になるよ
うに冷却水量を制御する方法や、特開平9ー10823
号公報(以下、従来技術2という)に開示されているよ
うに、上ノズルの流量が不均一冷却となる限界流量を求
めて、必要な上下ノズルの合計流量が限界流量の2倍以
下の領域では、上下いずれかのノズルの流量を0とする
方法、または上ノズルの流量を限界流量に固定し、下ノ
ズルの流量のみを調整する流量制御方法があった。[0004] As a method by flow control, for example, Japanese Patent Publication No. 7-61493 (hereinafter referred to as prior art 1)
As disclosed in Japanese Patent Application Laid-Open No. 9-10823, a method of detecting the temperature of a steel sheet conveyed in a cooling device and controlling the amount of cooling water so that the temperature difference between the upper and lower surfaces is within a specified value is disclosed.
As disclosed in Japanese Unexamined Patent Publication (hereinafter referred to as “prior art 2”), a critical flow rate at which the flow rate of the upper nozzle becomes non-uniform cooling is obtained, and the required total flow rate of the upper and lower nozzles is less than twice the critical flow rate. Then, there has been a method of setting the flow rate of one of the upper and lower nozzles to 0, or a flow rate control method of fixing the flow rate of the upper nozzle to the limit flow rate and adjusting only the flow rate of the lower nozzle.
【0005】一方、搬送速度により制御する方法として
は、例えば、特開昭62ー199723号公報(以下、
従来技術3という)に開示されているように、鋼板が冷
却装置に進入してから冷却装置の冷却ゾーン長相当分だ
け進むごとに鋼板速度変更量を求め、鋼板速度を変更す
る方法、また、特開平1ー205811号公報(以下、
従来技術4という)に開示されているように、鋼板速度
を加速させながら冷却する方法があった。On the other hand, as a method of controlling the transfer speed, for example, Japanese Patent Application Laid-Open No. 62-199723
As disclosed in Prior Art 3), a method of calculating a steel sheet speed change amount every time the steel sheet advances into the cooling device by an amount corresponding to the cooling zone length of the cooling device and changing the steel plate speed, JP-A-1-205581 (hereinafter referred to as “JP-A”)
As disclosed in Prior Art 4), there has been a method of cooling while accelerating the steel sheet speed.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、流量制
御による従来技術1では、冷却水量を絞ると、ノズルか
ら噴射される冷却水量が減り、幅方向、長手方向の冷却
が不均一となることがあった。また、従来技術2では、
不均一冷却を防止することができても、上下の制御範囲
が不連続となるために細かな温度制御を行うことが難し
く、上下温度の差の拡大から歪みが発生しやすかった。
さらに、冷却水流量を調節するためには、流量調整弁や
その制御に複雑な制御系が必要で、設備費が膨大となっ
ていた。However, in the prior art 1 based on the flow rate control, when the cooling water amount is reduced, the cooling water amount injected from the nozzle decreases, and the cooling in the width direction and the longitudinal direction may become uneven. Was. Further, in the prior art 2,
Even if non-uniform cooling can be prevented, it is difficult to perform fine temperature control because the upper and lower control ranges are discontinuous, and distortion is likely to occur due to an increase in the difference between the upper and lower temperatures.
Further, in order to adjust the flow rate of the cooling water, a complicated control system is required for the flow control valve and its control, and the equipment cost has been enormous.
【0007】また、搬送速度を制御する従来技術3で
は、冷却速度が段階的に変化するために、冷却後の鋼板
長手方向の温度分布が階段状となり、材質の不連続、例
えば、硬度の分布に差が生じ、あるいは熱歪が発生する
という問題があった。さらに、従来技術4では、冷却装
置に入る時点での鋼板先端部の温度と所要冷却時間、お
よび鋼板後端部が冷却装置に入る時点の実測温度(ある
いはその予測温度)と、その所要冷却時間がわかってい
るかあるいは正確に予測されていないと、初期の搬送速
度と加速率を決定することができず、あるいは冷却停止
温度を正確に制御することは難しかった。特に後端部の
実測温度が、初期速度と加速率を決めた段階より後で当
初想定していた温度と食い違っていた場合、加速率の変
更を行うと先端部の目標冷却停止温度が実際と食い違っ
てしまうため、初期速度と加速度を決定した後にはその
パターンを変更することは不可能であった。In the prior art 3 for controlling the conveying speed, the cooling speed changes stepwise, so that the temperature distribution in the longitudinal direction of the steel sheet after cooling becomes stepwise, and the material discontinuity, for example, the hardness distribution. And there is a problem that heat distortion occurs. Further, in the prior art 4, the temperature of the leading end of the steel sheet and the required cooling time at the time of entering the cooling device, the actually measured temperature at the time of the rear end of the steel plate entering the cooling device (or its predicted temperature), and the required cooling time If the temperature was not known or accurately predicted, it was difficult to determine the initial transport speed and acceleration rate, or it was difficult to accurately control the cooling stop temperature. In particular, if the measured temperature at the rear end differs from the temperature originally assumed after the stage where the initial speed and acceleration rate were determined, the target cooling stop temperature at the front end becomes Because of the discrepancy, it was not possible to change the pattern after determining the initial speed and acceleration.
【0008】本発明は上記のような課題を解決するため
になされたもので、冷却開始温度を一定にし、かつ、冷
却後は、冷却停止温度を厚鋼板の長手方向で一定にする
ことができる厚鋼板の熱処理方法およびその熱処理設備
を提供すること、特に、厚鋼板の先端部から後端部に渡
って、冷却開始温度および冷却停止または終了温度がほ
ぼ一定の温度範囲に納まる様に熱処理をすることができ
る厚鋼板の熱処理方法およびその熱処理設備を提供する
ことを目的とする。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is possible to keep the cooling start temperature constant and, after cooling, keep the cooling stop temperature constant in the longitudinal direction of the thick steel plate. To provide a heat treatment method for steel plates and a heat treatment facility for the heat treatment, particularly, heat treatment so that the cooling start temperature and the cooling stop or end temperature fall within a substantially constant temperature range from the front end to the rear end of the steel plate. It is an object of the present invention to provide a heat treatment method for a thick steel plate and a heat treatment facility for the heat treatment.
【0009】[0009]
【課題を解決するための手段】本発明にかかる厚鋼板の
熱処理方法およびその熱処理設備は、次のように構成し
たものである。 (1) 圧延後の厚鋼板の熱処理方法であって、矯正機
を通してレベリングを施したのち、誘導加熱装置を通過
させて加熱し、ついで加速冷却を行う。 (2) 上記(1)の厚鋼板の熱処理方法であって、矯
正機の前方又は後方に厚鋼板の温度を計測する温度計を
設けて厚鋼板の温度を計測し、その温度に応じて加速冷
却装置の入り口における厚鋼板の長手方向の温度が一様
になるように、誘導加熱装置の出力を調整する。Means for Solving the Problems A heat treatment method and heat treatment equipment for a thick steel plate according to the present invention are configured as follows. (1) A heat treatment method for a thick steel plate after rolling, in which the steel plate is leveled through a straightening machine, heated by passing through an induction heating device, and then subjected to accelerated cooling. (2) The heat treatment method for a thick steel plate according to the above (1), wherein a thermometer for measuring the temperature of the thick steel plate is provided in front of or behind the straightener to measure the temperature of the thick steel plate, and accelerated according to the temperature. The output of the induction heating device is adjusted so that the temperature in the longitudinal direction of the thick steel plate at the entrance of the cooling device becomes uniform.
【0010】(3) 厚鋼板の熱処理設備であって、矯
正機、誘導加熱装置、通過型の加速冷却装置を順次設置
し、厚鋼板を連続的に通過させて熱処理を行う。 (4) 上記(3)の厚鋼板の熱処理設備であって、矯
正機の前後に温度計を設け、その温度出力に応じて加速
冷却装置の入り側の厚鋼板の温度が一様になるように誘
導加熱装置の出力を制御する制御装置を設けた。(3) Heat treatment equipment for thick steel plates, in which a straightening machine, an induction heating device, and a passing-type acceleration cooling device are sequentially installed, and heat treatment is performed by continuously passing thick steel plates. (4) The heat treatment equipment for thick steel plates of the above (3), wherein thermometers are provided before and after the straightening machine so that the temperature of the thick steel plates on the entrance side of the accelerated cooling device becomes uniform according to the temperature output. A control device for controlling the output of the induction heating device was provided.
【0011】[0011]
【発明の実施の形態】一般に厚鋼板は、仕上圧延機でリ
バース圧延によって圧延されることが多い。この場合、
圧延中に板厚が薄くなるにつれて放冷による温度効果が
大きくなることから、圧延されるごとに厚鋼板の特に長
手方向に温度の差が生じる。特に、厚鋼板の先端部およ
び後端部は温度が低下する傾向がつよい。DETAILED DESCRIPTION OF THE INVENTION In general, thick steel plates are often rolled by reverse rolling in a finishing mill. in this case,
Since the temperature effect by cooling naturally increases as the sheet thickness decreases during rolling, a temperature difference occurs in the thick steel sheet, particularly in the longitudinal direction, every time the sheet is rolled. Particularly, the temperature at the leading end and the trailing end of the thick steel plate tends to decrease.
【0012】一方、加速冷却方法は、鋼板の先端部から
順次連続的に冷却装置を通過させながら冷却する通過型
冷却方法が、生産性が高いことと設備長が短くて済むこ
とから、冷却装置の中に鋼板を滞在させて一斉に冷却す
る一斉型冷却方法よりも一般的に行われている。この通
過型冷却方法では、鋼板先端部が冷却装置に入ってから
鋼板後端部が冷却装置に挿入されるまでには時間差が生
じる。この間、後端部の温度は徐々に降下し、仮に一定
の搬送速度で鋼板を搬送、冷却する場合を想定すると、
鋼板先端部と後端部の冷却開始温度には、鋼板の長手方
向に差が生じ、例え、一定の冷却を行ったとしても、冷
却開始時の鋼板先端部と後端部の温度差とほぼ同じ温度
差が冷却停止温度に生じる。これは、材質のバラツキ、
特に引張強度が鋼板の先端部−中央−後端部で異なった
板となる。On the other hand, the accelerated cooling method is a pass-type cooling method in which cooling is performed while passing the cooling device sequentially from the front end of the steel sheet, because the productivity is high and the equipment length is short. It is more common than the simultaneous cooling method in which a steel sheet is kept in a room and cooled all at once. In this pass-through cooling method, there is a time difference between when the front end of the steel sheet enters the cooling device and when the rear end of the steel plate is inserted into the cooling device. During this time, assuming that the temperature at the rear end gradually decreases and the steel sheet is transported and cooled at a constant transport speed,
There is a difference in the longitudinal direction of the steel sheet between the cooling start temperature of the steel plate tip and the rear end, and even if constant cooling is performed, the temperature difference between the steel plate front and rear ends at the start of cooling is almost the same. The same temperature difference occurs at the cooling stop temperature. This is due to material variations,
Particularly, the tensile strength of the steel sheet is different between the front end portion, the center portion, and the rear end portion.
【0013】そこで、本発明では、厚鋼板を誘導加熱装
置によって誘導加熱することで、加速冷却装置に入る時
点の鋼板の各部の温度が同じになるように加熱・温度制
御を行う。このとき、誘導加熱および加速冷却を行うに
は、誘導加熱装置において、狭いコイル間の隙間を衝突
することなく幅広い厚鋼板が通過する必要があり、ま
た、加速冷却装置では厚鋼板の形状が乱れていると、局
所的な冷却の不均一や冷却後に下側にへこんだ部分に冷
却水が滞留して過冷却が生じる虞れがあるので、圧延で
形状が乱れた厚鋼板を連続的に矯正機を通過させてレベ
リングを行い、誘導加熱および加速冷却の前に、平坦な
厚鋼板とした後、誘導加熱、加速冷却を行う。Therefore, in the present invention, heating and temperature control are performed by induction heating the thick steel plate by the induction heating device so that the temperature of each part of the steel plate at the time of entering the acceleration cooling device becomes the same. At this time, in order to perform induction heating and accelerated cooling, it is necessary for the induction heating device to pass a wide range of thick steel plates without colliding with the gap between the narrow coils. In this case, there is a risk that cooling water will stay in the area that is recessed downward after cooling, and that supercooling may occur due to unevenness in local cooling. After passing through a machine, leveling is performed. Before induction heating and accelerated cooling, a flat thick steel plate is formed, and then induction heating and accelerated cooling are performed.
【0014】次に、矯正された厚鋼板の先端部から後端
部まで、許容される冷却開始温度の範囲内で加速冷却装
置に入るように、誘導加熱装置を通過する各部の温度に
応じて、また、速度に応じて、誘導加熱装置の出力を変
更して、加速冷却装置の入り口における厚鋼板の温度が
常に一定になるように加熱を制御する。また、圧延終了
時に、厚鋼板の長手方向にある温度偏差を持っている場
合がある。こうした長手方向にある温度偏差を持った厚
鋼板を、誘導加熱装置を通過させて連続的に加熱すると
きは、搬送速度を制御してもよい。厚鋼板の搬送速度、
加速冷却装置への侵入時刻は、伝熱計算により厚鋼板の
温度降下量を求めることによっても決定できるし、自然
放冷時の温度降下量を実験によって求めておき、これに
基いて決定し、あるいは決定しておいてもよい。Next, from the leading end to the trailing end of the straightened thick steel plate, the temperature of each part passing through the induction heating device is adjusted according to the temperature of each part so as to enter the accelerated cooling device within the allowable cooling start temperature range. Further, the output of the induction heating device is changed according to the speed, and the heating is controlled so that the temperature of the thick steel plate at the entrance of the accelerated cooling device is always constant. In addition, at the end of rolling, there may be a case where there is a certain temperature deviation in the longitudinal direction of the thick steel plate. When continuously heating a thick steel plate having such a temperature deviation in the longitudinal direction through an induction heating device, the conveying speed may be controlled. Transfer speed of steel plate,
The time of intrusion into the accelerated cooling device can also be determined by calculating the amount of temperature drop of the thick steel plate by heat transfer calculation, or the amount of temperature drop during natural cooling is determined by experiment, and determined based on this, Alternatively, it may be determined.
【0015】以上の説明からわかるように、本発明は、
板厚が例えば20mm以下の薄い厚鋼板や、板厚の長い
厚鋼板のように、厚鋼板の先端部が加速冷却装置に入っ
てから厚鋼板の後端部が加速冷却装置に侵入するまでに
厚鋼板の後端部の温度が下がって、目標とする冷却開始
温度範囲からはずれてしまう場合に特に有効である。As can be seen from the above description, the present invention
For example, a thin steel plate having a thickness of 20 mm or less or a thick steel plate having a long thickness, such as from the leading end of the thick steel plate entering the acceleration cooling device to the rear end portion of the thick steel plate entering the acceleration cooling device. This is particularly effective when the temperature at the rear end of the thick steel plate falls and deviates from the target cooling start temperature range.
【0016】[実施例]以下、本発明の実施例について
具体的に説明する。図1は本実施例の厚鋼板の製造ライ
ンを示す模式図である。図に示すように、仕上圧延機1
でリバース圧延された厚鋼板2は、仕上圧延機1の後方
に直線的かつ連続的に並べられた矯正機3、誘導加熱装
置4,5、加速冷却装置6を通過し、連続的に加速冷却
(焼き入れ処理)するようになっている。ここで、矯正
機3は仕上圧延機1の後方約50mの位置に設けられて
おり、上ロール3本と下ロール2本、計5本のロールを
配置した矯正機で、繰り返し曲げによって反り、耳波、
中伸び等の圧延時に生じた厚鋼板2の形成不良を直すこ
とができる。[Embodiment] An embodiment of the present invention will be specifically described below. FIG. 1 is a schematic diagram showing a production line for a thick steel plate according to the present embodiment. As shown in FIG.
The steel plate 2 reverse-rolled in the above passes through a straightening machine 3, induction heating devices 4, 5 and an accelerating cooling device 6, which are linearly and continuously arranged behind the finishing mill 1, and is continuously accelerated and cooled. (Quenching process). Here, the straightening machine 3 is provided at a position of about 50 m behind the finishing mill 1, and is a straightening machine in which three upper rolls and two lower rolls are arranged, and a total of five rolls are arranged. Ear waves,
The poor formation of the thick steel plate 2 generated at the time of rolling such as middle elongation can be corrected.
【0017】次に設けられている誘導加熱装置は、厚鋼
板2の全断面をほぼ均等に加熱可能なソレノイド型の誘
導加熱装置4と、板幅方向に移動可能で板端部を優先的
に加熱可能な移動型のトランスバース型の誘導加熱装置
5とで構成されており、その長さは約5mで、これらの
誘導加熱装置4,5の出力は制御装置7によって制御さ
れる。そして、図2に示すように、ソレノイド型の誘導
加熱装置4は、厚鋼板2の表面を加熱するコイル8とこ
れに接続された電源9を備え、トランスバース型の誘導
加熱装置5は、厚鋼板2を板厚方向に均一に加熱するコ
イル10とこれに接続された電源11を備えている。誘
導加熱装置4,5の直後には、長さ20mの加速冷却装
置6が配置されている。The induction heating device provided next has a solenoid type induction heating device 4 capable of heating the entire cross section of the thick steel plate 2 almost uniformly, and a plate end portion which can be moved in the width direction of the plate and preferentially has a plate end. It comprises a movable transverse induction heating device 5 capable of heating, and its length is about 5 m. The output of these induction heating devices 4 and 5 is controlled by a control device 7. As shown in FIG. 2, the solenoid-type induction heating device 4 includes a coil 8 for heating the surface of the thick steel plate 2 and a power supply 9 connected thereto. A coil 10 for uniformly heating the steel plate 2 in the thickness direction and a power supply 11 connected to the coil 10 are provided. Immediately after the induction heating devices 4 and 5, an acceleration cooling device 6 having a length of 20 m is arranged.
【0018】この熱処理ラインには、矯正機3の前、矯
正機3の後、誘導加熱装置4,5の後、加速冷却装置6
の後にそれぞれ温度計12a,12b,12c,12d
が設けられており、厚鋼板2の幅方向および長手方向の
温度を計測するようになっている。温度の制御は、計算
機7に組み込まれている温度制御モデルで逐次厚鋼板2
の各部の温度、すなわち、幅方向、長手方向および板厚
方向の温度を計算しながら、実績に基づいて計算値を修
正する方式で、ある瞬間の各部温度を計算機上では認識
している。ここで行う温度制御は、上記計算機上で実績
に基づいた各部温度が、加速冷却装置6の入り口に到達
した時点でほぼ一定の温度になるように、各プロセス条
件、例えば、矯正機3の水冷装置や、ソレノイド型誘導
加熱装置4の出力、鋼板幅方向の板エッジ部を選択的に
加熱するトランスバース型誘導加熱装置5の位置と出力
を制御する。In this heat treatment line, before the straightening machine 3, after the straightening machine 3, after the induction heating devices 4 and 5, and the acceleration cooling device 6
After the thermometers 12a, 12b, 12c, 12d
Are provided to measure the temperature in the width direction and the longitudinal direction of the thick steel plate 2. The temperature control is performed by using the temperature control model built in the computer 7 to sequentially control the thick steel plate 2.
In this method, while calculating the temperature of each part, that is, the temperature in the width direction, the longitudinal direction and the thickness direction, and correcting the calculated values based on the actual results, the temperature of each part at a certain moment is recognized on the computer. The temperature control performed here is performed so that the temperature of each part based on the results on the computer becomes substantially constant when the temperature reaches the entrance of the accelerating cooling device 6, for example, the water cooling of the straightening machine 3 is performed. The output of the apparatus, the output of the solenoid type induction heating device 4, and the position and output of the transverse type induction heating device 5 for selectively heating the plate edge in the width direction of the steel plate are controlled.
【0019】加速冷却装置6は、上下に挟まれた21組
の上拘束ロール13aと下ロール13bの間を、圧延直
後の厚鋼板2が搬送されながらオンラインで冷却される
冷却装置であって、各ロール間のピッチは1.0mで、
加速冷却装置6の全長は20mである。各ロール間の上
面および下面側には、夫々100mmピッチで設けた市
販のスプレーノズル14から厚鋼板1m2 あたり、上面
には2000L/(m 2 ・min)、下面にはそのおよ
そ2倍の水量の水を噴射し、厚鋼板2を冷却している。
冷却制御は、厚鋼板2の所望とされる材質や組織に応じ
て、加速冷却に必要とされる冷却開始温度、冷却速度、
冷却停止温度を満足するように、厚鋼板2の搬送速度、
冷却所要時間、各冷却水供給弁のオンーオフ制御を計算
で求め、制御する。The accelerated cooling device 6 has 21 sets sandwiched vertically.
Between the upper constraining roll 13a and the lower roll 13b
The steel plate 2 is cooled online while being transported
A cooling device, wherein the pitch between each roll is 1.0 m,
The total length of the accelerated cooling device 6 is 20 m. Top between each roll
On the side of the surface and the lower surface, a market provided with a pitch of 100 mm
1m thick steel plate from spray nozzle 14TwoPer, top
2000L / (m Two・ Min)
Water of twice the amount is sprayed to cool the steel plate 2.
Cooling control depends on the desired material and structure of the thick steel plate 2.
The cooling start temperature, cooling rate,
The transport speed of the thick steel plate 2 so as to satisfy the cooling stop temperature,
Calculates the required cooling time and on / off control of each cooling water supply valve
And control.
【0020】この構成の熱処理装置に、仕上圧延直後の
板幅4000mm、板長48m、板厚15mmの厚鋼板
2を通過させて熱処理を行った。この厚鋼板2の所要冷
却条件は、冷却開始温度が830℃±10℃、冷却停止
温度が600℃±10℃、冷却速度が30℃/s以上で
ある。いま、圧延後のこの厚鋼板2を仕上圧延したのち
直ちに最高速度で搬送して、加速冷却装置6を通過させ
たとしても、加速冷却装置6の入口での厚鋼板2の各部
温度は、先端部が830℃、最高部が先端部から12m
の位置で860℃、後端部が780℃と、後端部で所要
の冷却開始温度がとれない問題が生じる。A heat treatment apparatus having this configuration was passed through a thick steel plate 2 having a width of 4000 mm, a length of 48 m, and a thickness of 15 mm immediately after finish rolling to perform heat treatment. The required cooling conditions for this thick steel plate 2 are a cooling start temperature of 830 ° C. ± 10 ° C., a cooling stop temperature of 600 ° C. ± 10 ° C., and a cooling rate of 30 ° C./s or more. Now, even if the thick steel plate 2 after the rolling is finished and rolled and immediately conveyed at the highest speed and passed through the accelerating cooling device 6, the temperature of each part of the thick steel plate 2 at the entrance of the accelerating cooling device 6 is equal to the tip temperature. Part is 830 ℃, the highest part is 12m from the tip
At the position of 860 ° C. and 780 ° C. at the rear end, there is a problem that a required cooling start temperature cannot be obtained at the rear end.
【0021】そこで、本実施例では、ソレノイド型誘導
加熱装置4を用いて、加速冷却装置6の入口での厚鋼板
2の各部温度が所要冷却開始温度域に入るように、その
出力を制御する。このとき、板幅方向のエッジ部は中央
部に比べて温度が通常下がっており、このエッジ部の冷
却開始温度が所要温度域に入るように、幅方向のエッジ
部を選択的に加熱するトランスバース型誘導加熱装置5
の幅方向位置と出力を制御する。Therefore, in this embodiment, the output is controlled by using the solenoid type induction heating device 4 so that the temperature of each part of the thick steel plate 2 at the entrance of the acceleration cooling device 6 falls within the required cooling start temperature range. . At this time, the temperature of the edge portion in the plate width direction is usually lower than that of the center portion, and the transformer for selectively heating the edge portion in the width direction such that the cooling start temperature of the edge portion falls within a required temperature range. Bath type induction heating device 5
To control the width direction position and output.
【0022】次に、温度制御方法について説明する。こ
こでは簡単のために、熱処理装置を通過する厚鋼板2の
速度を一定にした場合を説明する。矯正機3の入側の温
度計12aの計測値から誘導加熱装置4,5で加熱しな
かった場合、成り行きで加速冷却装置6の入口に到達す
る時点の温度を計算によって予測する。このとき、計測
する温度はなるべく加速冷却装置6に近い位置の温度を
用いて計算する方が、すなわち、矯正機3の後の温度計
12bの計測値を用いて予測した方が、加速冷却装置6
入側の予測した温度の精度は高いが、時間的に計算が間
に合わない場合は、矯正機3の入側の温度から逐次、加
速冷却装置6への到達時点の各部温度を計算する。Next, a temperature control method will be described. Here, for the sake of simplicity, a case where the speed of the thick steel plate 2 passing through the heat treatment apparatus is constant will be described. If heating is not performed by the induction heating devices 4 and 5 from the measured value of the thermometer 12a on the inlet side of the straightening machine 3, the temperature at the time when the heating reaches the inlet of the accelerated cooling device 6 is predicted by calculation. At this time, it is better to calculate the temperature to be measured using a temperature as close to the accelerating cooling device 6 as possible, that is, to predict using the measured value of the thermometer 12 b after the straightening machine 3. 6
When the accuracy of the temperature predicted on the entrance side is high, but the calculation cannot be completed in time, the temperatures of the respective parts at the time of reaching the acceleration cooling device 6 are sequentially calculated from the temperature on the entrance side of the straightening machine 3.
【0023】本実施例では、温度計12aによって、厚
鋼板2の先端部の温度を計測したところ、830℃であ
った。このままの速度で搬送されて、加速冷却装置6に
到達するまでには、温度が降下する。この温度降下量
を、逐次厚鋼板2の各部について求め、厚鋼板2の各部
が加速冷却装置6に到達した時点の各部温度が、所要熱
処理条件の冷却開始温度830℃±10℃に入るように
計測した当該部位が誘導加熱装置4,5に到達した時点
で、誘導加熱装置4,5の出力を調整して熱補償をおこ
なう。この操作を連続的に行うことで、この厚鋼板2の
冷却開始温度が830℃±10℃に納まる様に制御を行
った。In the present embodiment, the temperature at the tip end of the thick steel plate 2 was measured to be 830 ° C. by the thermometer 12a. The temperature is lowered before being conveyed at this speed and reaching the accelerated cooling device 6. This temperature drop amount is sequentially obtained for each part of the thick steel plate 2 so that the temperature of each part when each part of the thick steel plate 2 reaches the accelerated cooling device 6 falls within the cooling start temperature 830 ° C. ± 10 ° C. of the required heat treatment condition. When the measured part reaches the induction heating devices 4 and 5, the output of the induction heating devices 4 and 5 is adjusted to perform heat compensation. By performing this operation continuously, control was performed such that the cooling start temperature of the thick steel plate 2 was within 830 ° C. ± 10 ° C.
【0024】ここでは温度を補償する意味で、誘導加熱
装置4,5による加熱のみを説明したが、温度が高い部
分については、例えば、加速冷却装置6を矯正機3や誘
導加熱装置4,5の前後に設けて冷却してもよい。ま
た、搬送速度を変更する場合には、逐次、加速冷却装置
6への到着時刻までの放冷による熱ロスを見積もる計算
を速度変更に応じて繰り返せば、熱補償量、すなわち誘
導加熱装置4,5に加えるパワーを連続的に求めること
ができる。Here, in order to compensate for the temperature, only the heating by the induction heating devices 4 and 5 has been described. However, for the portion where the temperature is high, for example, the acceleration cooling device 6 is replaced with the straightening machine 3 or the induction heating devices 4 and 5. Before and after the cooling. When the transport speed is changed, if the calculation for estimating the heat loss due to cooling down to the time of arrival at the accelerating cooling device 6 is repeated sequentially according to the speed change, the amount of heat compensation, that is, the induction heating device 4, 5 can be continuously determined.
【0025】ここでは、搬送速度を一定にした場合の矯
正機3、誘導加熱装置4,5および加速冷却装置6の条
件を決定する場合を説明したが、搬送速度を変更する場
合についても、前述の計算モデルでそのパターンをあら
かじめ決定しておけば、誘導加熱装置4,5の出力や位
置を求めて制御することができる。以上の方法と設備に
よって、加速冷却装置6の入口での厚鋼板2の温度は、
厚鋼板2の全面に渡って830℃±10℃の範囲に入っ
た。本実施例によれば、先端部および後端部の熱履歴
は、当初目標の冷却開始温度範囲830℃±10℃と冷
却停止温度範囲600℃±10℃に入っており、厚鋼板
2全体に渡って熱履歴に差が少ないことから材質のバラ
ツキがきわめて少なく、厚鋼板2内の硬度差を、従来の
速度制御法あるいは流量制御法に比べて1/3以下に抑
えることができた。そのため、材質はずれによる格落ち
がなく、製品歩留りが大幅に向上した。Here, the case where the conditions of the straightening machine 3, the induction heating devices 4 and 5, and the accelerated cooling device 6 are determined when the transport speed is kept constant has been described. If the pattern is determined in advance by the calculation model described above, the output and position of the induction heating devices 4 and 5 can be obtained and controlled. By the above method and equipment, the temperature of the steel plate 2 at the entrance of the accelerated cooling device 6 is
The temperature was within the range of 830 ° C. ± 10 ° C. over the entire surface of the steel plate 2. According to the present embodiment, the thermal history of the front end portion and the rear end portion falls within the initial target cooling start temperature range of 830 ° C. ± 10 ° C. and the cooling stop temperature range of 600 ° C. ± 10 ° C. Since there is little difference in the thermal history over the whole, the variation in the material is extremely small, and the difference in hardness in the thick steel plate 2 can be suppressed to 1/3 or less as compared with the conventional speed control method or flow rate control method. As a result, there was no downgrade due to material slippage, and the product yield was greatly improved.
【0026】[0026]
【発明の効果】以上の説明から明らかなように、本発明
によれば次のような効果を得ることができる。 (1) 圧延後の厚鋼板の熱処理方法であって、矯正機
を通してレベリングを施したのち、誘導加熱装置を通過
させて加熱し、ついで加速冷却を行うようにしたので、
材質の局所的バラツキや熱歪の発生が少なく、厚鋼板全
体の温度のバラツキを少なくすることができる。As is clear from the above description, according to the present invention, the following effects can be obtained. (1) This is a method for heat treatment of a thick steel plate after rolling. After performing leveling through a straightening machine, the plate is heated by passing through an induction heating device, and then accelerated cooling is performed.
It is possible to reduce the occurrence of local variation of material and thermal strain, and to reduce the variation in temperature of the entire thick steel plate.
【0027】(2) 上記(1)の厚鋼板の熱処理方法
であって、矯正機の前方又は後方に厚鋼板の温度を計測
する温度計を設けて厚鋼板の温度を計測し、その温度に
応じて加速冷却装置の入り口における厚鋼板の長手方向
の温度が一様になるように誘導加熱装置の出力を調整す
るようにしたので、上記(1)と同様の効果を得ること
ができる。(2) The method for heat-treating a thick steel plate according to the above (1), wherein a thermometer for measuring the temperature of the thick steel plate is provided in front of or behind the straightening machine to measure the temperature of the thick steel plate. Accordingly, the output of the induction heating device is adjusted so that the temperature in the longitudinal direction of the thick steel plate at the entrance of the accelerated cooling device becomes uniform, so that the same effect as the above (1) can be obtained.
【0028】(3) 厚鋼板の熱処理設備であって、矯
正機、誘導加熱装置、通過型の加速冷却装置を順次設置
し、厚鋼板を連続的に通過させて熱処理を行うようにし
たので、厚鋼板を連続的に冷却する加速冷却装置におい
て、均一な冷却開始温度および均一な冷却停止温度の厚
鋼板の製造が可能となる。また、厚鋼板内の材質のバラ
ツキが少なく均質な厚鋼板を安定して製造することが可
能となる。さらに、製品歩留りを高くすることができ
る。(3) Heat treatment equipment for thick steel plates, in which a straightening machine, an induction heating device, and a pass-type acceleration cooling device are sequentially installed, and heat treatment is performed by continuously passing thick steel plates. In an accelerated cooling device that continuously cools a thick steel plate, it is possible to manufacture a thick steel plate having a uniform cooling start temperature and a uniform cooling stop temperature. In addition, it is possible to stably produce a uniform thick steel plate with little variation in the material in the thick steel plate. Further, the product yield can be increased.
【0029】(4) 上記(3)の厚鋼板の熱処理設備
であって、矯正機の前後に温度計を設け、その温度出力
に応じて加速冷却装置の入り側の厚鋼板の温度が一様に
なるように誘導加熱装置の出力を制御する制御装置を設
けたので、上記(3)と同様の効果を得ることができ
る。(4) The heat treatment equipment for thick steel plate according to the above (3), wherein thermometers are provided before and after the straightening machine, and the temperature of the thick steel plate on the entrance side of the acceleration cooling device is made uniform according to the temperature output. Since the control device for controlling the output of the induction heating device is provided so as to obtain the same effect as described in (3) above.
【図1】本発明の実施例を示す模式図である。FIG. 1 is a schematic diagram showing an embodiment of the present invention.
【図2】図1の要部の説明図である。FIG. 2 is an explanatory diagram of a main part of FIG. 1;
1 仕上圧延機 2 厚鋼板 3 矯正機 4 誘導加熱装置 5 誘導加熱装置 6 加速冷却装置 7 制御装置 12a〜12d 温度計 DESCRIPTION OF SYMBOLS 1 Finish rolling mill 2 Thick steel plate 3 Straightener 4 Induction heating device 5 Induction heating device 6 Acceleration cooling device 7 Control device 12a-12d Thermometer
───────────────────────────────────────────────────── フロントページの続き (72)発明者 多賀根 章 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 鈴木 宣嗣 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Akira Tagane, 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Inside Nihon Kokan Co., Ltd. (72) Inventor Noriyuki Suzuki 1-2-1, Marunouchi, Chiyoda-ku, Tokyo No.Nihon Kokan Co., Ltd.
Claims (4)
矯正機を通してレベリングを施したのち誘導加熱装置を
通過させて加熱し、ついで加速冷却を行うことを特徴と
する厚鋼板の熱処理方法。1. A method for heat-treating a steel plate after rolling, comprising:
A heat treatment method for a thick steel plate, comprising performing leveling through a straightening machine, heating by passing through an induction heating device, and then performing accelerated cooling.
計測する温度計を設けて厚鋼板の温度を計測し、その温
度に応じて加速冷却装置の入り口における厚鋼板の長手
方向の温度が一様になるように誘導加熱装置の出力を調
整することを特徴とする請求項1記載の厚鋼板の熱処理
方法。2. A temperature gauge for measuring the temperature of the thick steel plate is provided in front of or behind the straightening machine to measure the temperature of the thick steel plate, and according to the temperature, the temperature in the longitudinal direction of the thick steel plate at the entrance of the accelerated cooling device. 2. The heat treatment method for a thick steel plate according to claim 1, wherein the output of the induction heating device is adjusted so as to be uniform.
誘導加熱装置、通過型の加速冷却装置を順次設置し、前
記厚鋼板を連続的に通過させて熱処理を行うことを特徴
とする厚鋼板の熱処置設備。3. A heat treatment equipment for a steel plate, comprising: a straightening machine;
A heat treatment equipment for thick steel plates, wherein an induction heating device and a passing-type accelerated cooling device are sequentially installed, and heat treatment is performed by continuously passing the thick steel plates.
前後に温度計を設け、その温度出力に応じて加速冷却装
置の入り側の厚鋼板の温度が一様になるように誘導加熱
装置の出力を制御する制御装置を設けたことを特徴とす
る請求項3記載の厚鋼板の熱処理設備。4. A heat treatment equipment for thick steel plates, wherein thermometers are provided before and after the straightening machine, and induction heating is performed so that the temperature of the thick steel plate on the entrance side of the accelerated cooling device becomes uniform according to the temperature output. 4. The heat treatment equipment according to claim 3, further comprising a control device for controlling an output of the device.
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JP2003290812A (en) * | 2002-01-31 | 2003-10-14 | Toshiba Ge Automation Systems Corp | Induction heating device and hot rolling equipment |
JP2011098393A (en) * | 2004-01-21 | 2011-05-19 | Jfe Steel Corp | Device and method for heat treating thick steel plate, method of manufacturing steel plate and line for manufacturing it |
JP2007283327A (en) * | 2006-04-14 | 2007-11-01 | Nippon Steel Corp | Cooling equipment line and cooling method for thick steel plate |
JP4714628B2 (en) * | 2006-04-14 | 2011-06-29 | 新日本製鐵株式会社 | Thick steel plate cooling equipment row and cooling method |
JP2010214438A (en) * | 2009-03-18 | 2010-09-30 | Jfe Steel Corp | Material-quality assurance equipment for thick steel plate |
KR101233916B1 (en) * | 2009-10-08 | 2013-02-15 | 미쯔비시 히다찌 세이떼쯔 기까이 가부시끼가이샤 | Cold rolling installation for electromagnetic steel sheet and rolling method |
JP6295387B1 (en) * | 2017-05-19 | 2018-03-14 | 山田 榮子 | Controlled cooling method for hot-rolled steel bars |
KR102088688B1 (en) * | 2018-09-14 | 2020-03-13 | 한국전력공사 | Rotor bending correction method using low frequency induction heat and rotor bending correction apparatus using the same |
WO2020054935A1 (en) * | 2018-09-14 | 2020-03-19 | 한국전력공사 | Bent rotor straightening method using low frequency induction heating and bent rotor straightening apparatus using same |
US11465187B2 (en) | 2018-09-14 | 2022-10-11 | Korea Electric Power Corporation | Bent rotor straightening method using low frequency induction heating and bent rotor straightening apparatus using same |
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