JP2002086334A - Curved surface polishing device - Google Patents

Curved surface polishing device

Info

Publication number
JP2002086334A
JP2002086334A JP2000275543A JP2000275543A JP2002086334A JP 2002086334 A JP2002086334 A JP 2002086334A JP 2000275543 A JP2000275543 A JP 2000275543A JP 2000275543 A JP2000275543 A JP 2000275543A JP 2002086334 A JP2002086334 A JP 2002086334A
Authority
JP
Japan
Prior art keywords
polishing
curved surface
elastic body
tool
polished
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000275543A
Other languages
Japanese (ja)
Inventor
Yasunari Kawashima
康成 川島
Shigeru Yamada
茂 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP2000275543A priority Critical patent/JP2002086334A/en
Publication of JP2002086334A publication Critical patent/JP2002086334A/en
Pending legal-status Critical Current

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  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a curved surface grinding device capable of improving polishing accuracy by determining the form of an elastic body polishing tool deformed according to the fluctuation of a polishing load and correcting polishing conditions for uniformalizing polishing conditions even if the polishing load fluctuated due to the curved surface to be polished. SOLUTION: In the curved surface grinding device of such constitution that a member M to be polished is polished by a rotating elastic body polishing tool 2 while moving the member M to be polished by moving a base 3 and adding a polishing load by means of a static pressure guiding pneumatic cylinder mechanism 5, a control device 6 determines the deformation quantity of the elastic body polishing tool 2 deformed according to the fluctuation of the polishing load, and the polishing conditions are corrected according to the determined deformation quantity. As deformation quantity of the elastic body polishing tool 2, which varies according to the fluctuation of polishing loads, the radius of gyration of the elastic body polishing tool 2 while the polishing tool 2 is operated actually is calculated.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、曲面を有する光学
素子などのプラスチック成形金型などの曲面を研磨する
曲面研磨装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a curved surface polishing apparatus for polishing a curved surface of a plastic molding die such as an optical element having a curved surface.

【0002】[0002]

【従来の技術】従来より、成形金型などの曲面を研磨す
る曲面研磨装置や、半導体ウェハの表面層を研磨する研
磨装置などが提供されている。例えば、特開平8−19
7404号公報に示された研磨装置では、図6に示した
ように、Z軸スライド31のベアリングスライド33
に、自重によって鉛直方向に下降自在な加圧軸32を嵌
装し、その下端に工具34を取り付ける。そして、被加
工物35の加工面の法線方向が鉛直方向となるよう、被
加工物(研磨対象部材)35の姿勢を制御する。これに
より、工具34の研磨荷重は前記軸の自重を利用して発
生させ、専用の加圧手段を不要にしている。また、Z軸
スライド31の移動方向は、加工を行なっている間は下
降させ続けるか上昇させ続けるかのいずれか一方に保つ
ことにより、Z軸スライド31が加圧軸32に与える動
摩擦力の方向を一定にして、研磨荷重の大きさが加工の
途中で変化しないようにし、精密な加工が可能なように
している。また、特開2000−6004公報に示され
たウェハを研磨する研磨装置では、ホルダに上向きに固
定されたウェハ上で研磨ヘッドを揺動させて研磨する
際、研磨ヘッド揺動に伴う研磨布とウェハとの接触面積
の増減に比例して研磨ヘッドの逐次荷重を増減させて研
磨荷重を常に一定に保つことにより、加工精度の向上を
図っている。なお、前記接触面積は形状寸法から求めて
いる。
2. Description of the Related Art Conventionally, there have been provided a curved surface polishing apparatus for polishing a curved surface of a molding die and the like, and a polishing apparatus for polishing a surface layer of a semiconductor wafer. For example, JP-A-8-19
In the polishing apparatus disclosed in Japanese Patent No. 7404, as shown in FIG.
Then, a pressurizing shaft 32 that can be lowered vertically by its own weight is fitted therein, and a tool 34 is attached to the lower end thereof. Then, the posture of the workpiece (member to be polished) 35 is controlled such that the normal direction of the processing surface of the workpiece 35 is the vertical direction. Thus, the polishing load of the tool 34 is generated by utilizing the own weight of the shaft, and a dedicated pressurizing unit is not required. The direction of movement of the kinetic frictional force applied by the Z-axis slide 31 to the pressing shaft 32 is maintained by keeping the moving direction of the Z-axis slide 31 at one of continuing to be lowered or raised during processing. Is kept constant so that the magnitude of the polishing load does not change during the processing, so that precise processing is possible. Further, in a polishing apparatus for polishing a wafer disclosed in Japanese Patent Application Laid-Open No. 2000-6004, when a polishing head is swung on a wafer fixed upward to a holder to perform polishing, a polishing cloth associated with the polishing head swing is used. The processing accuracy is improved by increasing and decreasing the sequential load of the polishing head in proportion to the increase and decrease of the contact area with the wafer to keep the polishing load constant at all times. The contact area is determined from the shape and dimensions.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記し
た特開平8−197404号公報に示された従来技術に
おいては、研磨荷重を一定にするために研磨対象部材の
姿勢制御を行なうので、装置が複雑且つ大きくなるとい
う問題がある。また、特開2000−6004公報に示
された従来技術では、接触面積を形状寸法から算出して
いるので、研磨工具が剛体であれば問題ないが、弾性体
工具を用いた場合、研磨荷重による弾性変形に起因する
接触面積などの変化が反映されないという問題がある。
従って、本発明の目的は、このような従来技術の問題を
解決し、研磨面が曲面であるために研磨荷重が変動して
も、その変動に伴って変形する弾性体研磨工具の形状を
求め、研磨加工条件を補正することにより研磨条件を均
一化して、加工精度の向上を図ることができる曲面研磨
装置を提供することにある。
However, in the prior art disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 8-197404, since the position of the member to be polished is controlled to keep the polishing load constant, the apparatus is complicated. And there is a problem that it becomes large. In the prior art disclosed in Japanese Patent Application Laid-Open No. 2000-6004, since the contact area is calculated from the shape and size, there is no problem if the polishing tool is a rigid body. There is a problem that changes in the contact area and the like due to elastic deformation are not reflected.
Accordingly, an object of the present invention is to solve such a problem of the prior art, and to obtain a shape of an elastic polishing tool which is deformed in accordance with the fluctuation even when the polishing load changes because the polishing surface is a curved surface. Another object of the present invention is to provide a curved-surface polishing apparatus capable of improving polishing accuracy by correcting polishing conditions to make polishing conditions uniform.

【0004】[0004]

【課題を解決するための手段】本発明は、上記目的を達
成するために、請求項1記載の発明では、研磨対象部材
を移動させながら、研磨荷重を加えつつ回転する弾性体
研磨工具により前記研磨対象部材を研磨する曲面研磨装
置において、前記研磨荷重の変動により変化する前記弾
性体研磨工具の変形量を求め、求められた前記変形量に
応じて研磨加工条件を補正する構成にした。また、請求
項2記載の発明では、請求項1記載の発明において、前
記研磨荷重の変動により変化する前記弾性体研磨工具の
変形量として、その弾性体研磨工具の実稼動時における
回転半径を算出する構成にした。また、請求項3記載の
発明では、請求項2記載の発明において、前記弾性体研
磨工具の弾性係数、前記弾性体研磨工具の形状、前記研
磨対象部材の弾性係数、前記研磨対象部材の曲面形状の
うち、少なくともいずれかを考慮して実稼動時の回転半
径を算出する構成にした。また、請求項4記載の発明で
は、請求項2または請求項3記載の発明において、変形
して短くなった前記弾性体研磨工具の回転半径に応じて
その弾性体研磨工具の回転速度を速くするように前記研
磨加工条件を補正する構成にした。また、請求項5記載
の発明では、請求項2または請求項3記載の発明におい
て、変形して短くなった前記弾性体研磨工具の回転半径
に応じて前記研磨対象部材を載置させている載置部材の
移動速度を遅くするように前記研磨加工条件を補正する
構成にした。
According to the present invention, in order to achieve the above object, according to the first aspect of the present invention, there is provided an elastic polishing tool which rotates while applying a polishing load while moving a member to be polished. In a curved surface polishing apparatus for polishing a member to be polished, an amount of deformation of the elastic body polishing tool that changes due to a change in the polishing load is obtained, and polishing processing conditions are corrected according to the obtained amount of deformation. According to a second aspect of the present invention, in the first aspect of the present invention, a radius of rotation of the elastic polishing tool at the time of actual operation is calculated as a deformation amount of the elastic polishing tool that changes due to a change in the polishing load. Configuration. According to a third aspect of the present invention, in the second aspect of the present invention, an elastic modulus of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic modulus of the member to be polished, and a curved surface shape of the member to be polished Of these, at least one of them is taken into account to calculate the turning radius in actual operation. According to a fourth aspect of the present invention, in the second or third aspect of the present invention, the rotational speed of the elastic polishing tool is increased in accordance with the radius of rotation of the elastic polishing tool that has been shortened by deformation. In this manner, the polishing conditions are corrected. According to a fifth aspect of the present invention, in the second or third aspect of the present invention, the polishing target member is placed according to a radius of rotation of the elastic body polishing tool which is shortened by deformation. The polishing processing conditions are corrected so that the moving speed of the mounting member is reduced.

【0005】また、請求項6記載の発明では、請求項2
または請求項3記載の発明において、変形して短くなっ
た前記弾性体研磨工具の回転半径に応じて前記研磨対象
部材を載置させている載置部材の送りピッチを小さくす
るように前記研磨加工条件を補正する構成にした。ま
た、請求項7記載の発明では、請求項1記載の発明にお
いて、前記研磨荷重に応じた前記弾性体研磨工具の変形
量として、その弾性体研磨工具の実稼動時の接触面積を
算出する構成にした。また、請求項8記載の発明では、
請求項7記載の発明において、前記弾性体研磨工具の弾
性係数、前記弾性体研磨工具の形状、前記研磨対象部材
の弾性係数、前記研磨対象部材の曲面形状のうち、少な
くともいずれかを考慮して前記実稼動時の接触面積を算
出する構成にした。また、請求項9記載の発明では、請
求項7または請求項8記載の発明において、変形して接
触面積が広くなったことにより研磨圧力の低下した分だ
け前記弾性体研磨工具の回転速度を速くするように前記
研磨加工条件を補正する構成にした。また、請求項10
記載の発明では、請求項7または請求項8記載の発明に
おいて、変形して接触面積が広くなったことにより研磨
圧力の低下した分だけ前記研磨対象部材を載置させてい
る載置部材の送り速度を遅くするように前記研磨加工条
件を補正する構成にした。また、請求項11記載の発明
では、請求項7または請求項8記載の発明において、変
形して接触面積が広くなったことにより研磨圧力の低下
した分だけ前記研磨対象部材を載置させている載置部材
の送りピッチを小さくするように前記研磨加工条件を補
正する構成にした。また、請求項12記載の発明では、
請求項1乃至請求項11記載の発明において、前記弾性
体研磨工具の形状が円柱形状である構成にした。
Further, according to the invention described in claim 6, according to claim 2,
Alternatively, in the invention according to claim 3, the polishing process is performed such that a feed pitch of a mounting member on which the polishing target member is mounted is reduced in accordance with a rotational radius of the elastic body polishing tool which has been deformed and shortened. It was designed to correct the conditions. According to a seventh aspect of the present invention, in the first aspect of the present invention, the contact area in actual operation of the elastic polishing tool is calculated as a deformation amount of the elastic polishing tool according to the polishing load. I made it. In the invention according to claim 8,
The invention according to claim 7, wherein at least one of an elastic coefficient of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic coefficient of the member to be polished, and a curved surface shape of the member to be polished is considered. The contact area at the time of the actual operation was calculated. According to the ninth aspect of the present invention, in the invention of the seventh or eighth aspect, the rotational speed of the elastic body polishing tool is increased by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. The polishing processing conditions are corrected so that Claim 10
According to the invention described in claim 7, in the invention according to claim 7 or 8, the feed of the mounting member on which the polishing target member is mounted is reduced by an amount corresponding to a reduction in the polishing pressure due to deformation and an increase in the contact area. The polishing processing conditions are corrected so that the speed is reduced. In the eleventh aspect of the present invention, in the invention of the seventh or eighth aspect, the polishing target member is mounted by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. The polishing processing conditions are corrected so as to reduce the feed pitch of the mounting member. In the invention according to claim 12,
In the invention according to any one of the first to eleventh aspects, the elastic body polishing tool has a cylindrical shape.

【0006】[0006]

【作用】前記のような手段にしたので、請求項1記載の
発明では、研磨荷重の変動により変化する弾性体研磨工
具の変形量が求められ、求められた変形量に応じて研磨
加工条件が補正される。請求項2記載の発明では、請求
項1記載の発明において、研磨荷重の変動により変化す
る弾性体研磨工具の変形量として、その弾性体研磨工具
の実稼動時における回転半径が算出される。請求項3記
載の発明では、請求項2記載の発明において、弾性体研
磨工具の弾性係数、弾性体研磨工具の形状、研磨対象部
材の弾性係数、研磨対象部材の曲面形状のうち、少なく
ともいずれかを考慮して実稼動時の回転半径が算出され
る。請求項4記載の発明では、請求項2または請求項3
記載の発明において、変形して短くなった弾性体研磨工
具の回転半径に応じてその弾性体研磨工具の回転速度を
速くするように研磨加工条件が補正される。請求項5記
載の発明では、請求項2または請求項3記載の発明にお
いて、変形して短くなった弾性体研磨工具の回転半径に
応じて研磨対象部材を載置させている載置部材の移動速
度を遅くするように研磨加工条件が補正される。請求項
6記載の発明では、請求項2または請求項3記載の発明
において、変形して短くなった弾性体研磨工具の回転半
径に応じて研磨対象部材を載置させている載置部材の送
りピッチを小さくするように研磨加工条件が補正され
る。請求項7記載の発明では、請求項1記載の発明にお
いて、研磨荷重に応じた弾性体研磨工具の変形量とし
て、その弾性体研磨工具の実稼動時の接触面積が算出さ
れる。請求項8記載の発明では、請求項7記載の発明に
おいて、弾性体研磨工具の弾性係数、弾性体研磨工具の
形状、研磨対象部材の弾性係数、研磨対象部材の曲面形
状のうち、少なくともいずれかを考慮して実稼動時の接
触面積が算出される。請求項9記載の発明では、請求項
7または請求項8記載の発明において、変形して接触面
積が広くなったことにより研磨圧力の低下した分だけ弾
性体研磨工具の回転速度を速くするように研磨加工条件
が補正される。請求項10記載の発明では、請求項7ま
たは請求項8記載の発明において、変形して接触面積が
広くなったことにより研磨圧力の低下した分だけ研磨対
象部材を載置させている載置部材の送り速度を遅くする
ように研磨加工条件が補正される。請求項11記載の発
明では、請求項7または請求項8記載の発明において、
変形して接触面積が広くなったことにより研磨圧力の低
下した分だけ研磨対象部材を載置させている載置部材の
送りピッチを小さくするように研磨加工条件が補正され
る。請求項12記載の発明では、請求項1乃至請求項1
1記載の発明において、弾性体研磨工具の形状が円柱形
状に構成される。
According to the first aspect of the present invention, the amount of deformation of the elastic body polishing tool that changes due to a change in the polishing load is obtained, and the polishing processing conditions are determined according to the obtained amount of deformation. Will be corrected. According to a second aspect of the present invention, in the first aspect of the present invention, the radius of rotation of the elastic polishing tool during actual operation is calculated as the amount of deformation of the elastic polishing tool that changes due to a change in the polishing load. According to a third aspect of the present invention, in the second aspect, at least one of an elastic coefficient of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic coefficient of the member to be polished, and a curved surface shape of the member to be polished. Is calculated in consideration of the rotation radius in the actual operation. According to the invention described in claim 4, according to claim 2 or claim 3,
In the described invention, the polishing processing conditions are corrected so as to increase the rotation speed of the elastic polishing tool in accordance with the rotational radius of the elastic polishing tool that has been shortened by deformation. According to a fifth aspect of the present invention, in the second or third aspect of the present invention, the movement of the mounting member for mounting the polishing target member according to the rotational radius of the elastic polishing tool which has been deformed and shortened. The polishing processing conditions are corrected so as to reduce the speed. According to a sixth aspect of the present invention, in the second or third aspect of the present invention, the feeding of the mounting member on which the polishing target member is mounted according to the radius of rotation of the elastic polishing tool shortened by deformation. The polishing processing conditions are corrected so as to reduce the pitch. According to a seventh aspect of the present invention, in the first aspect of the present invention, a contact area in actual operation of the elastic body polishing tool is calculated as a deformation amount of the elastic body polishing tool according to a polishing load. According to an eighth aspect of the present invention, in the invention of the seventh aspect, at least one of an elastic coefficient of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic coefficient of the member to be polished, and a curved surface shape of the member to be polished. Is calculated in consideration of the actual contact area. According to a ninth aspect of the present invention, in the invention of the seventh or eighth aspect, the rotational speed of the elastic body polishing tool is increased by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. The polishing conditions are corrected. According to the tenth aspect of the present invention, the mounting member according to the seventh or eighth aspect, in which the polishing target member is mounted by an amount corresponding to a reduction in the polishing pressure due to deformation and an increase in the contact area. The polishing processing conditions are corrected so as to reduce the feed speed of the polishing. In the invention according to claim 11, in the invention according to claim 7 or claim 8,
The polishing conditions are corrected so that the feed pitch of the mounting member on which the member to be polished is mounted is reduced by an amount corresponding to the reduction in the polishing pressure due to the deformation and the increase in the contact area. According to the twelfth aspect of the present invention, the first to the first aspects are provided.
In the invention described in 1, the shape of the elastic body polishing tool is configured to be cylindrical.

【0007】[0007]

【発明の実施の形態】以下、図面により本発明の実施の
形態を詳細に説明する。図1は本発明の各実施例の曲面
研磨装置を示す構成図である。図示したように、この実
施例の曲面研磨装置は、先端に軸21を回転軸として回
転する弾性体研磨工具2を備えた研磨工具1、および研
磨対象部材Mを載置するベース(載置部材)3(3a,
3b)を備えるとともに、そのベース3には、研磨対象
部材Mを水平方向(xy平面上)、つまりx軸方向およ
びy軸方向に移動させるための図示していない直線運動
機構、その駆動源としてのモータ4を設け、さらに、弾
性体研磨工具2を研磨対象部材Mに対して適切な研磨荷
重で押し付けるための静圧案内・空気圧シリンダ機構
5、および制御装置6を備えている。なお、図示の例で
は、上側ベース3aはx軸方向に移動し、下側ベース3
bはy軸方向に移動する。図2は、静圧案内・空気圧シ
リンダ機構5の断面を示す図である。図示したように、
静圧案内・空気圧シリンダ機構5は、固定部11および
可動部12を備え、可動部12は、静圧軸受け部13に
より非接触状態で固定部11に支持されている。これに
より、固定部11と可動部12との間の摩擦の影響がな
くなり、低圧の制御が可能となる。このような構成で、
この静圧案内・空気圧シリンダ機構(以下、シリンダ機
構と略す)5では、A室14とB室15との間に空気の
圧力差を生じさせ、この圧力差に応じて弾性体研磨工具
2を研磨対象部材Mに押し付ける。なお、A室14およ
びB室15の空気圧力制御には図示していない電子式空
気圧力弁を用いて行う。このような構成で、この曲面研
磨装置は、ベース3上に載置された研磨対象部材Mの上
面を回転する弾性体研磨工具2により研磨する。図示し
たように、研磨工具1は固定された静圧案内・空気圧シ
リンダ機構5に固定された姿勢で固定されていて、研磨
位置を変える場合には、ベース3aをx軸方向、ベース
3bをy軸方向に移動させる。そして、研磨時には、静
圧案内・空気圧シリンダ機構5による空気圧で弾性体研
磨工具2を研磨対象部材Mに押し付けた状態で、軸21
を回転軸として弾性体研磨工具2を回転させる。
Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a configuration diagram showing a curved surface polishing apparatus according to each embodiment of the present invention. As shown in the figure, the curved surface polishing apparatus according to the present embodiment includes a polishing tool 1 having an elastic body polishing tool 2 that rotates at an end with a shaft 21 as a rotation axis, and a base (mounting member) on which a member M to be polished is mounted. ) 3 (3a,
3b), and the base 3 has a linear motion mechanism (not shown) for moving the polishing target member M in the horizontal direction (on the xy plane), that is, in the x-axis direction and the y-axis direction. And a static pressure guide / pneumatic cylinder mechanism 5 and a control device 6 for pressing the elastic body polishing tool 2 against the polishing target member M with an appropriate polishing load. In the illustrated example, the upper base 3a moves in the x-axis direction, and the lower base 3a moves.
b moves in the y-axis direction. FIG. 2 is a diagram showing a cross section of the static pressure guide / pneumatic cylinder mechanism 5. As shown,
The static pressure guide / pneumatic cylinder mechanism 5 includes a fixed part 11 and a movable part 12. The movable part 12 is supported by the fixed part 11 in a non-contact state by a static pressure bearing 13. Thereby, the influence of the friction between the fixed part 11 and the movable part 12 is eliminated, and low pressure control becomes possible. With such a configuration,
In the static pressure guide / pneumatic cylinder mechanism (hereinafter, abbreviated as cylinder mechanism) 5, a pressure difference of air is generated between the A chamber 14 and the B chamber 15, and the elastic body polishing tool 2 is moved according to the pressure difference. Press against the member M to be polished. The air pressure in the A chamber 14 and the B chamber 15 is controlled using an electronic air pressure valve (not shown). With such a configuration, this curved surface polishing apparatus polishes the upper surface of the member to be polished M mounted on the base 3 with the elastic polishing tool 2 rotating. As shown in the figure, the polishing tool 1 is fixed to a fixed static pressure guide / pneumatic cylinder mechanism 5 in a fixed posture. When changing the polishing position, the base 3a is set in the x-axis direction, and the base 3b is set in y. Move in the axial direction. At the time of polishing, the elastic body polishing tool 2 is pressed against the member M to be polished by the pneumatic pressure of the static pressure guide / pneumatic cylinder mechanism 5, and the shaft 21 is polished.
Is used to rotate the elastic body polishing tool 2.

【0008】また、本発明の各実施例では、変動する研
磨荷重により変化する弾性体研磨工具2の変形量を求
め、求められた変形量に応じて研磨加工条件を補正す
る。研磨対象部材Mの研磨面が曲面であるので、研磨荷
重方向が研磨面に対して常には垂直にならず、そのた
め、垂直である場合に比べると有効な研磨荷重が減少し
てしまう。しかも、弾性体研磨工具2は弾性体であるが
故に研磨荷重により変形してしまい、そのため、研磨量
を決定する研磨条件が変わってしまう。以下に、研磨量
と研磨条件の関係を示す。 (1)式は研磨条件を決めるためのF.W.PREST
ONの経験則である。 H=K・P・V・t ・・・・・・・・・・・(1) ここで、H:研磨量,K:比例係数,P:研磨圧力,
V:研磨速度(回転する弾性体研磨工具2の周速度),
t:研磨時間である。また、 P=F/A ・・・・・・・・・・・(2) ここで、F:研磨荷重(研磨面に垂直な研磨荷重),
A:接触面積(弾性体研磨工具2が研磨対象部材Mに接
触する面積)である。また、 V=r・ω ・・・・・・・・・・・(3) ここで、r:研磨しているとき(実稼動時)の弾性体研
磨工具2の回転半径,ω:回転速度である。このような
関係式を用いて、本発明の各実施例では、弾性変形する
弾性体研磨工具2の変形量として接触面積Aや回転半径
rを求めることにより研磨圧力Pや研磨速度Vを求め、
研磨圧力Pや研磨速度Vが変化した場合でも研磨時間t
など他のパラメータを操作して、(1)式の研磨量Hを
一定にするように補正する。
In each embodiment of the present invention, the amount of deformation of the elastic polishing tool 2 that changes due to the changing polishing load is obtained, and the polishing processing conditions are corrected according to the obtained amount of deformation. Since the polished surface of the member M to be polished is a curved surface, the polishing load direction is not always perpendicular to the polished surface, so that the effective polishing load is reduced as compared with the case where the polished surface is perpendicular. Moreover, since the elastic body polishing tool 2 is an elastic body, it is deformed by a polishing load, and therefore, polishing conditions for determining a polishing amount are changed. The relationship between the polishing amount and the polishing conditions is shown below. Equation (1) is an F.F. for determining polishing conditions. W. PREST
It is an empirical rule of ON. H = K · P · V · t (1) where H: polishing amount, K: proportional coefficient, P: polishing pressure,
V: polishing speed (peripheral speed of rotating elastic polishing tool 2),
t: Polishing time. P = F / A (2) where, F: polishing load (polishing load perpendicular to the polishing surface),
A: The contact area (the area where the elastic body polishing tool 2 contacts the polishing target member M). V = r · ω (3) where, r: radius of rotation of the elastic polishing tool 2 during polishing (at the time of actual operation), ω: rotation speed It is. In each embodiment of the present invention, using such a relational expression, a polishing pressure P and a polishing speed V are obtained by obtaining a contact area A and a turning radius r as deformation amounts of the elastic polishing tool 2 which elastically deforms.
Even if the polishing pressure P or the polishing speed V changes, the polishing time t
By manipulating other parameters such as, for example, the polishing amount H in equation (1) is corrected to be constant.

【0009】以下、本発明の第1の実施例について説明
する。この実施例では、研磨荷重Fの変動により変化す
る弾性体研磨工具2の変形量として、弾性体研磨工具2
の剛性値(弾性係数)などからその弾性体研磨工具2の
実稼動時の回転半径を算出する。弾性変形により、弾性
体研磨工具2の回転半径が小さくなるので、その回転半
径を算出するのである。図3は、研磨荷重Fの増加によ
って、弾性体研磨工具2の回転半径rがroからrpに小
さくなる様子を示す図である。(a)図は研磨荷重Fが
ない場合、(b)図および(c)図は研磨荷重Fがある
場合を示す。(3)式における回転半径rがroからrp
に小さくなると研磨速度Vが小さくなるので、(1)式
の研磨量Hが一定になるようにパラメータ(Pとかt)
を調整するような補正を行う。弾性体の変形量である回
転半径の変形量は材料力学の弾性学によっても得られる
し、また、有限要素法(FEM)を用いても得ることが
できる。研磨荷重Fと変形した回転半径rとの関係を近
似式やテーブルなどのデータで求めるようにしてもよ
い。(4)式に、弾性学によって得られる計算式を示
す。 λ=Kd{2×F(1/E1+1/E2)2(1/d1+1/d2)}1/3・・・(4) ここで、λは半径の変化量、Kdは比例係数、Fは押し付
け力、E1は研磨対象部材の縦弾性係数、E2は弾性体研磨
工具の縦弾性係数、d1は研磨対象部材の直径(平面の場
合は無限大,凹形状の場合は負の直径)、d2は弾性体研
磨工具の直径である。このように、この実施例では、弾
性体研磨工具2の弾性係数、弾性体研磨工具2の形状、
研磨対象部材Mの弾性係数、研磨対象部材Mの曲面形状
(あるいは、そのうちの一部だけでもよい)を考慮して
実稼動時の回転半径を算出するのである。
Hereinafter, a first embodiment of the present invention will be described. In this embodiment, the amount of deformation of the elastic polishing tool 2 that changes due to the change in the polishing load F
From the rigidity value (elastic coefficient) of the elastic body polishing tool 2, the turning radius at the time of actual operation of the elastic body polishing tool 2 is calculated. Since the radius of rotation of the elastic polishing tool 2 is reduced by the elastic deformation, the radius of rotation is calculated. FIG. 3 is a diagram illustrating a state in which the turning radius r of the elastic polishing tool 2 decreases from ro to rp as the polishing load F increases. (A) shows a case where there is no polishing load F, and (b) and (c) show a case where there is a polishing load F. The turning radius r in the equation (3) is changed from ro to rp
Becomes smaller, the polishing rate V becomes smaller. Therefore, the parameter (P or t) is set so that the polishing amount H in the equation (1) becomes constant.
Correction to adjust is made. The amount of deformation of the radius of gyration, which is the amount of deformation of the elastic body, can be obtained by the elasticity of material mechanics, or by using the finite element method (FEM). The relationship between the polishing load F and the deformed radius of gyration r may be determined using data such as an approximate expression or a table. Formula (4) shows a calculation formula obtained by elasticity. λ = Kd {2 × F (1 / E1 + 1 / E2) 2 (1 / d1 + 1 / d2)} 1/3 (4) where λ is a change in radius, Kd is a proportional coefficient, and F is pressing. Force, E1 is the longitudinal modulus of the member to be polished, E2 is the longitudinal modulus of the elastic polishing tool, d1 is the diameter of the member to be polished (infinity for a flat surface, negative diameter for a concave shape), d2 This is the diameter of the elastic polishing tool. As described above, in this embodiment, the elastic coefficient of the elastic polishing tool 2, the shape of the elastic polishing tool 2,
The rotation radius in actual operation is calculated in consideration of the elastic modulus of the member M to be polished and the curved surface shape of the member M to be polished (or only a part thereof).

【0010】研磨量Hを一定にするために外部から与え
る研磨荷重Fや研磨時間rを調整する制御は制御装置6
が行う。研磨開始時刻から時々刻々変化する研磨位置は
予めわかっているので、例えば各研磨位置における研磨
荷重の有効成分(研磨面に垂直な成分)を求め、その値
から、各時刻における回転半径を求めることができるの
で、制御装置6はその回転半径を用いて(3)式により
速度Vを求め、その速度Vを(1)式に代入して、
(1)式の研磨量Hを一定にする各時刻における研磨圧
力Pまたは研磨時間tを求める。そして、例えば研磨圧
力Pが求まったならば、制御装置6は(2)式により各
時刻における研磨荷重Fを求め、その研磨荷重Fになる
ように静圧案内・空気圧シリンダ機構5を時刻に合わせ
て制御する。あるいは、その研磨位置での研磨時間が求
まった研磨時間tになるようにモータ4を制御してベー
ス3の移動速度を制御する。図4(a),(b)には、
研磨対象部材2上における弾性体研磨工具2の研磨軌跡
が示されているが(図4(a)は斜視図、図4(b)は
平面図)、この軌跡のうち、2つの矢印方向の軌跡とし
て示されたy軸方向のベース移動(ベース3bの移動)
の速度を制御して、例えば図4(a),(b)において
a点からb点までの移動に要する時間が求まった研磨時
間tになるようにする。つまり、この実施例では、回転
半径が小さくなった場合には、その分だけ、外部から与
える研磨荷重Fを大きくしたり、研磨時間tを長くした
りする。こうして、この実施例によれば、研磨面が曲面
であるために研磨荷重が変動しても、その変動に伴って
変形した弾性体研磨工具2の回転半径を求め、研磨量が
一定になるように研磨加工条件が補正されるので、加工
精度の向上を図ることができる。
The control for adjusting the polishing load F and the polishing time r applied from the outside in order to keep the polishing amount H constant is performed by a controller 6.
Do. Since the polishing position that changes every moment from the polishing start time is known in advance, for example, an effective component (a component perpendicular to the polishing surface) of the polishing load at each polishing position is obtained, and a radius of rotation at each time is obtained from the value. Therefore, the control device 6 obtains the speed V from the equation (3) using the radius of gyration, and substitutes the speed V into the equation (1).
The polishing pressure P or the polishing time t at each time when the polishing amount H in equation (1) is constant is determined. Then, for example, when the polishing pressure P is obtained, the control device 6 obtains the polishing load F at each time by the equation (2), and adjusts the static pressure guide / pneumatic cylinder mechanism 5 to the time so that the polishing load F is obtained. Control. Alternatively, the moving speed of the base 3 is controlled by controlling the motor 4 so that the polishing time at the polishing position becomes the determined polishing time t. FIGS. 4A and 4B show:
The polishing locus of the elastic body polishing tool 2 on the polishing target member 2 is shown (FIG. 4 (a) is a perspective view, and FIG. 4 (b) is a plan view). Base movement in the y-axis direction shown as a trajectory (movement of base 3b)
Is controlled so that the polishing time t, which is the time required for the movement from the point a to the point b in FIGS. 4A and 4B, is obtained, for example. That is, in this embodiment, when the turning radius is reduced, the polishing load F applied from the outside is increased or the polishing time t is lengthened correspondingly. Thus, according to this embodiment, even if the polishing load fluctuates because the polishing surface is a curved surface, the turning radius of the elastic polishing tool 2 deformed with the fluctuation is obtained, and the polishing amount is kept constant. Since the polishing processing conditions are corrected in advance, the processing accuracy can be improved.

【0011】本発明の第2の実施例では、弾性体研磨工
具2の弾性変形で回転半径rが小さくなった分だけ弾性
体研磨工具2の回転速度を上げるように研磨加工条件を
補正する。つまり、第1の実施例と同様にして回転半径
を求めた後、(3)式で速度Vが一定になるように、制
御装置6は、弾性体研磨工具2を回転させる図示してい
ないモータを制御して、回転半径rが小さくなった分だ
け回転速度ωを上げる。こうして、第2の実施例によっ
ても、研磨面が曲面であるために研磨荷重が変動した場
合、その変動に伴って変形した弾性体研磨工具2の回転
半径を求め、研磨量が一定になるように研磨加工条件が
補正されるので、加工精度の向上を図ることができる。
本発明の第3の実施例では、弾性体研磨工具2の弾性変
形で回転半径rが小さくなり研磨速度Vが低下した分だ
けベース3aの送りピッチを小さくする(図4参照)。
ベース3aの送りピッチを小さくすることによって弾性
体研磨工具2の軌跡が重なり、これによって研磨する時
間tが長くなり、(1)式の研磨量Hを一定に保つこと
ができる。なお、送りピッチ制御は制御装置6が回転半
径rに応じてモータ4の回転を制御することにより行
う。こうして、第3の実施例によっても、研磨面が曲面
であるために研磨荷重が変動した場合、その変動に伴っ
て変形した弾性体研磨工具2の回転半径を求め、研磨量
が一定になるように研磨加工条件が補正されるので、加
工精度の向上を図ることができる。
In the second embodiment of the present invention, the polishing conditions are corrected so that the rotational speed of the elastic polishing tool 2 is increased by an amount corresponding to the reduction of the turning radius r due to the elastic deformation of the elastic polishing tool 2. That is, after obtaining the rotation radius in the same manner as in the first embodiment, the control device 6 rotates the elastic body polishing tool 2 so that the speed V becomes constant by the equation (3). To increase the rotation speed ω by an amount corresponding to the decrease in the rotation radius r. Thus, according to the second embodiment, when the polishing load changes because the polishing surface is a curved surface, the turning radius of the elastic polishing tool 2 deformed in accordance with the fluctuation is obtained, and the polishing amount is fixed. Since the polishing processing conditions are corrected in advance, the processing accuracy can be improved.
In the third embodiment of the present invention, the feed pitch of the base 3a is reduced by an amount corresponding to the reduction of the turning radius r and the reduction of the polishing speed V due to the elastic deformation of the elastic polishing tool 2 (see FIG. 4).
By reducing the feed pitch of the base 3a, the trajectories of the elastic body polishing tool 2 overlap, whereby the polishing time t becomes longer, and the polishing amount H of the formula (1) can be kept constant. The feed pitch control is performed by the control device 6 controlling the rotation of the motor 4 according to the rotation radius r. Thus, according to the third embodiment as well, when the polishing load fluctuates because the polishing surface is a curved surface, the turning radius of the elastic polishing tool 2 deformed in accordance with the fluctuation is obtained, and the polishing amount is kept constant. Since the polishing processing conditions are corrected in advance, the processing accuracy can be improved.

【0012】本発明の第4の実施例では、弾性体研磨工
具2の弾性変形により弾性体研磨工具2と研磨対象部材
Mとの接触面積Aが大きくなった場合に研磨加工条件を
補正する。(2)式から明らかなように、接触面積Aが
大きくなると研磨圧力Pが低下するので、(1)式の研
磨量Hが一定になるようにパラメータ(Vとかt)を調
整するような補正を行うのである。弾性体の変形量は材
料力学の弾性学によっても得られるし、有限要素法(F
EM)を用いても得られる。研磨荷重と変形した接触面
積との関係を近似式やテーブルなどのデータで求めるよ
うにしてもよい。(5)式に、弾性学によって得られる
計算式を示す。 a=Kc{(F/2)(1/E1+1/E2)/(1/d1+1/d2)}1/3・・(5) ここで、aは接触面積の半径、Kcは比例係数、Fは押し
付け力、E1は研磨対象部材の縦弾性係数、E2は弾性体研
磨工具の縦弾性係数、d1は研磨対象部材の直径(平面の
場合は無限大,凹形状の場合は負の直径)、d2は弾性体
研磨工具の直径である。このように、この実施例では、
弾性体研磨工具2の弾性係数、弾性体研磨工具2の形
状、研磨対象部材Mの弾性係数、研磨対象部材Mの曲面
形状(あるいは、そのうちの一部だけでもよい)を考慮
して実稼動時の接触面積を算出する。例えば、この実施
例では、弾性体研磨工具2の弾性変形で広くなった接触
面積Aを求めた後、研磨圧力Pの低下した分だけ弾性体
研磨工具2の回転速度ωを速くし、研磨速度Vを大きく
することで(1)式の研磨量Hを一定にする。あるい
は、弾性体研磨工具2の弾性変形で広くなった接触面積
Aを求め、研磨圧力Pの低下した分だけベース3の移動
速度を遅くする。ベース3の速度を遅くすることで研磨
する時間tが長くなり、(1)式の研磨量Hを一定に保
つことができる。こうして、この実施例によれば、研磨
面が曲面であるために研磨荷重が変動しても、その変動
に伴って変形した弾性体研磨工具2と研磨対象部材Mと
の接触面積を求め、研磨量が一定になるように研磨加工
条件が補正されるので、加工精度の向上を図ることがで
きる。
In the fourth embodiment of the present invention, polishing conditions are corrected when the contact area A between the elastic polishing tool 2 and the member M to be polished is increased by the elastic deformation of the elastic polishing tool 2. As is clear from the equation (2), when the contact area A increases, the polishing pressure P decreases. Therefore, correction such as adjusting the parameter (V or t) so that the polishing amount H in the equation (1) becomes constant. It does. The amount of deformation of an elastic body can be obtained by the elasticity of material mechanics, and the finite element method (F
EM). The relationship between the polishing load and the deformed contact area may be determined using data such as an approximate expression or a table. Formula (5) shows a calculation formula obtained by elasticity. a = Kc {(F / 2) (1 / E1 + 1 / E2) / (1 / d1 + 1 / d2)} 1/3 (5) where a is the radius of the contact area, Kc is the proportional coefficient, and F is Pressing force, E1 is the longitudinal modulus of the member to be polished, E2 is the longitudinal modulus of the elastic polishing tool, d1 is the diameter of the member to be polished (infinity for a flat surface, negative diameter for a concave shape), d2 Is the diameter of the elastic body polishing tool. Thus, in this embodiment,
Considering the elastic coefficient of the elastic body polishing tool 2, the shape of the elastic body polishing tool 2, the elastic coefficient of the member M to be polished, and the curved surface shape of the member M to be polished (or only a part thereof) during actual operation. Is calculated. For example, in this embodiment, after obtaining the contact area A which has become wider due to the elastic deformation of the elastic polishing tool 2, the rotation speed ω of the elastic polishing tool 2 is increased by the decrease in the polishing pressure P, and the polishing speed is increased. By increasing V, the polishing amount H in equation (1) is made constant. Alternatively, the contact area A that has been increased by the elastic deformation of the elastic polishing tool 2 is obtained, and the moving speed of the base 3 is reduced by the reduction in the polishing pressure P. By reducing the speed of the base 3, the polishing time t becomes longer, and the polishing amount H of the formula (1) can be kept constant. Thus, according to this embodiment, even if the polishing load fluctuates because the polishing surface is a curved surface, the contact area between the elastic body polishing tool 2 deformed with the fluctuation and the member M to be polished is obtained, and the polishing is performed. Since the polishing processing conditions are corrected so that the amount becomes constant, the processing accuracy can be improved.

【0013】本発明の第5の実施例では、弾性体研磨工
具2の弾性変形で広くなった接触面積Aを求め、研磨圧
力Pの低下した分だけベース3の送りピッチを小さくす
る。ベース3の送りピッチを小さくすることで弾性体研
磨工具2の軌跡が重なり、これによって研磨する時間t
が長くなり、(1)式の研磨量Hを一定に保つことがで
きる。本発明の第6の実施例では、前記各実施例におい
て、弾性体研磨工具2の形状を円柱形状とする。即ち、
図5(a)に示したように、円柱形状とすることで、厚
さ方向(図5(a)に示したL,図5(a)において符
号21は回転軸)に対して形状の変化が小さくなり(図
5(b)に示した球形状の場合、研磨荷重による形状変
化が大きい)、且つ、変形された形状を求める際、数式
やFEMモデルの簡略化を図ることができ、図に示した
接触領域の面積など変形量を簡単に求めることができ
る。また、弾性体研磨工具2が磨耗で削られたとしても
半径以外の形状は変化することがないので、半径分を補
正することで対応が可能となる(図5(b)に示した球
形状の場合、球のまま小さくなるとは限らず、ラグビー
ボールのような楕円形状となり、変形量算出が複雑にな
る)。
In the fifth embodiment of the present invention, the contact area A which has been increased by the elastic deformation of the elastic polishing tool 2 is determined, and the feed pitch of the base 3 is reduced by the decrease in the polishing pressure P. By reducing the feed pitch of the base 3, the trajectories of the elastic body polishing tool 2 overlap with each other, so that the polishing time t
And the polishing amount H of the formula (1) can be kept constant. In the sixth embodiment of the present invention, in each of the above embodiments, the shape of the elastic body polishing tool 2 is cylindrical. That is,
As shown in FIG. 5 (a), by forming the columnar shape, the shape changes in the thickness direction (L shown in FIG. 5 (a), reference numeral 21 is a rotation axis in FIG. 5 (a)). (In the case of the spherical shape shown in FIG. 5B, the shape change due to the polishing load is large), and when obtaining the deformed shape, the mathematical formula and the FEM model can be simplified. The deformation amount such as the area of the contact region shown in FIG. Further, even if the elastic body polishing tool 2 is worn away due to wear, the shape other than the radius does not change, so that it is possible to cope by correcting the radius (the spherical shape shown in FIG. 5B). In the case of, the ball does not always become smaller, but becomes an elliptical shape like a rugby ball, and the calculation of the deformation amount becomes complicated.)

【0014】[0014]

【発明の効果】以上説明したように、本発明によれば、
請求項1記載の発明では、研磨荷重の変動により変化す
る弾性体研磨工具の変形量が求められ、求められた変形
量に応じて研磨加工条件が補正されるので、研磨面が曲
面であるために研磨荷重が変動しても、研磨加工条件が
均一化され、したがって、加工精度の向上を図ることが
できる。また、請求項2記載の発明では、請求項1記載
の発明において、研磨荷重の変動により変化する弾性体
研磨工具の変形量として、その弾性体研磨工具の実稼動
時における回転半径が算出されるので、回転半径の変化
による研磨加工条件の変化分を補正することができる。
また、請求項3記載の発明では、請求項2記載の発明に
おいて、弾性体研磨工具の弾性係数、弾性体研磨工具の
形状、研磨対象部材の弾性係数、研磨対象部材の曲面形
状のうち、少なくともいずれかを考慮して実稼動時の回
転半径が算出されるので、適切な回転半径を算出するこ
とができる。また、請求項4記載の発明では、請求項2
または請求項3記載の発明において、変形して短くなっ
た弾性体研磨工具の回転半径に応じてその弾性体研磨工
具の回転速度を速くするように研磨加工条件が補正され
るので、研磨速度を一定にすることができる。また、請
求項5記載の発明では、請求項2または請求項3記載の
発明において、変形して短くなった弾性体研磨工具の回
転半径に応じて研磨対象部材を載置させている載置部材
の移動速度を遅くするように研磨加工条件が補正される
ので、研磨時間が長くなり、したがって、研磨量を一定
にすることができる。また、請求項6記載の発明では、
請求項2または請求項3記載の発明において、変形して
短くなった弾性体研磨工具の回転半径に応じて研磨対象
部材を載置させている載置部材の送りピッチを小さくす
るように研磨加工条件が補正されるので、同じ箇所が重
なって研磨され、したがって、研磨量を一定にすること
ができる。
As described above, according to the present invention,
According to the first aspect of the present invention, the amount of deformation of the elastic polishing tool that changes due to a change in the polishing load is obtained, and the polishing processing conditions are corrected according to the obtained amount of deformation, so that the polished surface is a curved surface. Even if the polishing load fluctuates, the polishing processing conditions are made uniform, so that the processing accuracy can be improved. According to a second aspect of the present invention, in the first aspect of the invention, a radius of rotation of the elastic polishing tool during actual operation is calculated as a deformation amount of the elastic polishing tool that changes due to a change in the polishing load. Therefore, it is possible to correct a change in the polishing condition due to a change in the turning radius.
Further, in the invention according to claim 3, in the invention according to claim 2, at least one of an elastic coefficient of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic coefficient of the member to be polished, and a curved surface shape of the member to be polished. Since the turning radius at the time of actual operation is calculated in consideration of any one, an appropriate turning radius can be calculated. According to the fourth aspect of the present invention,
Alternatively, in the invention according to claim 3, since the polishing processing conditions are corrected so as to increase the rotation speed of the elastic polishing tool in accordance with the radius of rotation of the elastic polishing tool that has been shortened by deformation, the polishing speed is reduced. Can be constant. According to a fifth aspect of the present invention, in the second or third aspect of the invention, there is provided a mounting member for mounting a member to be polished in accordance with a radius of rotation of an elastic body polishing tool shortened by deformation. Since the polishing processing conditions are corrected so as to reduce the moving speed of the polishing, the polishing time becomes longer, and therefore, the polishing amount can be kept constant. In the invention according to claim 6,
In the invention according to claim 2 or 3, polishing is performed so as to reduce the feed pitch of the mounting member on which the object to be polished is mounted according to the radius of rotation of the elastic body polishing tool that has been deformed and shortened. Since the conditions are corrected, the same portions are polished so as to overlap with each other, so that the polishing amount can be kept constant.

【0015】また、請求項7記載の発明では、請求項1
記載の発明において、研磨荷重に応じた弾性体研磨工具
の変形量として、その弾性体研磨工具の実稼動時の接触
面積が算出されるので、接触面積の変化による研磨加工
条件の変化分を補正することができる。また、請求項8
記載の発明では、請求項7記載の発明において、弾性体
研磨工具の弾性係数、弾性体研磨工具の形状、研磨対象
部材の弾性係数、研磨対象部材の曲面形状のうち、少な
くともいずれかを考慮して実稼動時の接触面積が算出さ
れるので、適切な接触面積を算出することができる。ま
た、請求項9記載の発明では、請求項7または請求項8
記載の発明において、変形して接触面積が広くなったこ
とにより研磨圧力の低下した分だけ弾性体研磨工具の回
転速度を速くするように研磨加工条件が補正されるされ
るので、研磨量を一定にすることができる。また、請求
項10記載の発明では、請求項7または請求項8記載の
発明において、変形して接触面積が広くなったことによ
り研磨圧力の低下した分だけ研磨対象部材を載置させて
いる載置部材の送り速度を遅くするように研磨加工条件
が補正されるので、研磨時間が長くなり、したがって、
研磨量を一定にすることができる。また、請求項11記
載の発明では、請求項7または請求項8記載の発明にお
いて、変形して接触面積が広くなったことにより研磨圧
力の低下した分だけ研磨対象部材を載置させている載置
部材の送りピッチを小さくするように研磨加工条件が補
正されるので、同じ箇所が重なって研磨され、したがっ
て、研磨量を一定にすることができる。また、請求項1
2記載の発明では、請求項1乃至請求項11記載の発明
において、弾性体研磨工具の形状が円柱形状に構成され
るので、厚さ方向(円柱の高さ方向)に対して形状の変
化が小さくなり、且つ、変形された形状を求める際、数
式やFEMモデルの簡略化を図ることができ、接触領域
の面積など変形量を簡単に求めることができる。また、
弾性体研磨工具が磨耗で削られたとしても半径以外の形
状は変化することがないので、半径分を補正することで
対応が可能となる。
Further, according to the invention of claim 7, according to claim 1,
In the described invention, since the contact area during actual operation of the elastic polishing tool is calculated as the deformation amount of the elastic polishing tool according to the polishing load, the change in the polishing processing condition due to the change in the contact area is corrected. can do. Claim 8
In the invention described in claim 7, at least one of an elastic coefficient of the elastic body polishing tool, a shape of the elastic body polishing tool, an elastic coefficient of the member to be polished, and a curved surface shape of the member to be polished is taken into consideration. Thus, the contact area during actual operation is calculated, so that an appropriate contact area can be calculated. According to the ninth aspect of the present invention, in the seventh or eighth aspect,
In the described invention, the polishing conditions are corrected so that the rotational speed of the elastic polishing tool is increased by the amount corresponding to the decrease in the polishing pressure due to the deformation and the increase in the contact area. Can be Further, in the invention according to claim 10, in the invention according to claim 7 or claim 8, the member to be polished is mounted by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. Since the polishing processing conditions are corrected so that the feed speed of the placing member is reduced, the polishing time becomes longer, and therefore,
The polishing amount can be constant. According to the eleventh aspect of the invention, in the invention of the seventh or eighth aspect, the polishing target member is mounted by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. Since the polishing processing conditions are corrected so as to reduce the feed pitch of the placing member, the same portions are polished so as to be overlapped, so that the polishing amount can be made constant. Claim 1
According to the second aspect of the present invention, in the first to eleventh aspects of the present invention, since the shape of the elastic body polishing tool is formed in a cylindrical shape, a change in the shape with respect to the thickness direction (the height direction of the cylinder). When obtaining a reduced and deformed shape, it is possible to simplify mathematical formulas and FEM models, and it is possible to easily obtain the amount of deformation such as the area of the contact area. Also,
Even if the elastic body polishing tool is shaved by abrasion, the shape other than the radius does not change, so that it is possible to cope by correcting the radius.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の各実施例の曲面研磨装置を示す構成図
である。
FIG. 1 is a configuration diagram showing a curved surface polishing apparatus according to each embodiment of the present invention.

【図2】本発明の各実施例の曲面研磨装置要部を示す断
面図である。
FIG. 2 is a sectional view showing a main part of a curved surface polishing apparatus according to each embodiment of the present invention.

【図3】本発明の第1の実施例を示す曲面研磨装置要部
の説明図である。
FIG. 3 is an explanatory view of a main part of a curved surface polishing apparatus showing a first embodiment of the present invention.

【図4】本発明の第1および第3の実施例を示す曲面研
磨装置要部の説明図である。
FIG. 4 is an explanatory diagram of a main part of a curved surface polishing apparatus showing first and third embodiments of the present invention.

【図5】本発明の第6の実施例を示す曲面研磨装置要部
の説明図である。
FIG. 5 is an explanatory view of a main part of a curved surface polishing apparatus showing a sixth embodiment of the present invention.

【図6】従来技術の一例を示す研磨装置の構成図であ
る。
FIG. 6 is a configuration diagram of a polishing apparatus showing an example of a conventional technique.

【符号の説明】[Explanation of symbols]

1 研磨工具 2 弾性体研磨工具 3 ベース 4 モータ 5 静圧案内・空気圧シリンダ機構 6 制御装置 11 固定部 12 可動部 13 静圧軸受け部 21 軸 DESCRIPTION OF SYMBOLS 1 Polishing tool 2 Elastic body polishing tool 3 Base 4 Motor 5 Static pressure guide / pneumatic cylinder mechanism 6 Control device 11 Fixed part 12 Movable part 13 Static pressure bearing part 21 Shaft

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 研磨対象部材を移動させながら、研磨荷
重を加えつつ回転する弾性体研磨工具により前記研磨対
象部材を研磨する曲面研磨装置において、前記研磨荷重
の変動により変化する前記弾性体研磨工具の変形量を求
め、求められた前記変形量に応じて研磨加工条件を補正
する構成にしたことを特徴とする曲面研磨装置。
1. A curved surface polishing apparatus for polishing an object to be polished by an elastic body polishing tool which rotates while applying a polishing load while moving the object to be polished, wherein the elastic body polishing tool changes with a change in the polishing load. Characterized in that a polishing amount is corrected in accordance with the obtained deformation amount.
【請求項2】 請求項1記載の曲面研磨装置において、
前記研磨荷重の変動により変化する前記弾性体研磨工具
の変形量として、その弾性体研磨工具の実稼動時におけ
る回転半径を算出する構成にしたことを特徴とする曲面
研磨装置。
2. The curved surface polishing apparatus according to claim 1, wherein
A curved surface polishing apparatus, wherein a radius of rotation of the elastic body polishing tool at the time of actual operation is calculated as a deformation amount of the elastic body polishing tool that changes due to a change in the polishing load.
【請求項3】 請求項2記載の曲面研磨装置において、
前記弾性体研磨工具の弾性係数、前記弾性体研磨工具の
形状、前記研磨対象部材の弾性係数、前記研磨対象部材
の曲面形状のうち、少なくともいずれかを考慮して前記
実稼動時の回転半径を算出する構成にしたことを特徴と
する曲面研磨装置。
3. The curved surface polishing apparatus according to claim 2, wherein
The elastic radius of the elastic body polishing tool, the shape of the elastic body polishing tool, the elastic modulus of the member to be polished, the curved surface shape of the member to be polished, considering at least one of the turning radius in the actual operation. A curved surface polishing apparatus characterized in that a calculation is performed.
【請求項4】 請求項2または請求項3記載の曲面研磨
装置において、前記研磨加工条件の補正が、変形して短
くなった前記弾性体研磨工具の回転半径に応じてその弾
性体研磨工具の回転速度を速くするようにした補正であ
ることを特徴とする曲面研磨装置。
4. The curved surface polishing apparatus according to claim 2, wherein the polishing condition is corrected according to a radius of rotation of the elastic body polishing tool which has been deformed and shortened. A curved surface polishing apparatus, wherein the correction is performed so as to increase the rotation speed.
【請求項5】 請求項2または請求項3記載の曲面研磨
装置において、前記研磨加工条件の補正が、変形して短
くなった弾性体研磨工具の回転半径に応じて前記研磨対
象部材を載置させている載置部材の移動速度を遅くする
ようにした補正であることを特徴とする曲面研磨装置。
5. The curved surface polishing apparatus according to claim 2, wherein the polishing conditions are corrected by mounting the polishing target member in accordance with a radius of rotation of the elastic body polishing tool that has been shortened by deformation. A curved surface polishing apparatus, wherein the correction is performed so that the moving speed of the mounting member is reduced.
【請求項6】 請求項2または請求項3記載の曲面研磨
装置において、前記研磨加工条件の補正が、変形して短
くなった前記弾性体研磨工具の回転半径に応じて前記研
磨対象部材を載置させている載置部材の送りピッチを小
さくするようにした補正であることを特徴とする曲面研
磨装置。
6. The curved surface polishing apparatus according to claim 2, wherein the polishing condition is corrected by mounting the object to be polished in accordance with a radius of rotation of the elastic body polishing tool that has been shortened by deformation. A curved surface polishing apparatus, wherein the correction is performed so as to reduce the feed pitch of the mounting member being mounted.
【請求項7】 請求項1記載の曲面研磨装置において、
前記研磨荷重に応じた前記弾性体研磨工具の変形量とし
て、その弾性体研磨工具の実稼動時の接触面積を算出す
る構成にしたことを特徴とする曲面研磨装置。
7. The curved surface polishing apparatus according to claim 1, wherein
A curved surface polishing apparatus, wherein a contact area of the elastic body polishing tool in actual operation is calculated as a deformation amount of the elastic body polishing tool according to the polishing load.
【請求項8】 請求項7記載の曲面研磨装置において、
前記弾性体研磨工具の弾性係数、前記弾性体研磨工具の
形状、前記研磨対象部材の弾性係数、前記研磨対象部材
の曲面形状のうち、少なくともいずれかを考慮して前記
実稼動時の接触面積を算出する構成にしたことを特徴と
する曲面研磨装置。
8. The curved surface polishing apparatus according to claim 7,
The contact area during actual operation in consideration of at least one of the elastic coefficient of the elastic body polishing tool, the shape of the elastic body polishing tool, the elastic coefficient of the member to be polished, and the curved surface shape of the member to be polished. A curved surface polishing apparatus characterized in that a calculation is performed.
【請求項9】 請求項7または請求項8記載の曲面研磨
装置において、前記研磨加工条件の補正が、変形して接
触面積が広くなったことにより研磨圧力の低下した分だ
け前記弾性体研磨工具の回転速度を速くするようにした
補正であることを特徴とする曲面研磨装置。
9. The polishing tool according to claim 7, wherein the polishing condition is corrected by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in contact area. A curved surface polishing apparatus, wherein the correction is performed such that the rotation speed of the surface is increased.
【請求項10】 請求項7または請求項8記載の曲面研
磨装置において、前記研磨加工条件の補正が、変形して
接触面積が広くなったことにより研磨圧力の低下した分
だけ前記研磨対象部材を載置させている載置部材の送り
速度を遅くするようにした補正であることを特徴とする
曲面研磨装置。
10. The curved surface polishing apparatus according to claim 7, wherein the polishing conditions are corrected by adjusting the polishing target member by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. A curved surface polishing apparatus characterized in that the correction is made so that the feed speed of the placed mounting member is reduced.
【請求項11】 請求項7または請求項8記載の曲面研
磨装置において、前記研磨加工条件の補正が、変形して
接触面積が広くなったことにより研磨圧力の低下した分
だけ前記研磨対象部材を載置させている載置部材の送り
ピッチを小さくするようにした補正であることを特徴と
する曲面研磨装置。
11. The curved surface polishing apparatus according to claim 7, wherein the polishing conditions are corrected by reducing the polishing pressure by an amount corresponding to a reduction in polishing pressure due to deformation and an increase in the contact area. A curved surface polishing apparatus, wherein the correction is performed so as to reduce a feed pitch of a mounting member being mounted.
【請求項12】 請求項1乃至請求項11記載の曲面研
磨装置において、前記弾性体研磨工具の形状が円柱形状
である構成にしたことを特徴とする曲面研磨装置。
12. The curved surface polishing apparatus according to claim 1, wherein said elastic body polishing tool has a cylindrical shape.
JP2000275543A 2000-09-11 2000-09-11 Curved surface polishing device Pending JP2002086334A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000275543A JP2002086334A (en) 2000-09-11 2000-09-11 Curved surface polishing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000275543A JP2002086334A (en) 2000-09-11 2000-09-11 Curved surface polishing device

Publications (1)

Publication Number Publication Date
JP2002086334A true JP2002086334A (en) 2002-03-26

Family

ID=18761148

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000275543A Pending JP2002086334A (en) 2000-09-11 2000-09-11 Curved surface polishing device

Country Status (1)

Country Link
JP (1) JP2002086334A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014235406A (en) * 2013-06-05 2014-12-15 キヤノン株式会社 Manufacturing method and processing device of component
CN113573845A (en) * 2020-02-14 2021-10-29 株式会社大气社 Automatic grinding system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014235406A (en) * 2013-06-05 2014-12-15 キヤノン株式会社 Manufacturing method and processing device of component
CN113573845A (en) * 2020-02-14 2021-10-29 株式会社大气社 Automatic grinding system

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