JP2002068819A - Back filling material of pipe liner and performing method using the same - Google Patents

Back filling material of pipe liner and performing method using the same

Info

Publication number
JP2002068819A
JP2002068819A JP2000258806A JP2000258806A JP2002068819A JP 2002068819 A JP2002068819 A JP 2002068819A JP 2000258806 A JP2000258806 A JP 2000258806A JP 2000258806 A JP2000258806 A JP 2000258806A JP 2002068819 A JP2002068819 A JP 2002068819A
Authority
JP
Japan
Prior art keywords
cement
liquid
alumina cement
anhydrous gypsum
type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000258806A
Other languages
Japanese (ja)
Other versions
JP4544557B2 (en
Inventor
Ippei Kondo
一平 近藤
Naoya Kanno
直也 官野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP2000258806A priority Critical patent/JP4544557B2/en
Publication of JP2002068819A publication Critical patent/JP2002068819A/en
Application granted granted Critical
Publication of JP4544557B2 publication Critical patent/JP4544557B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Pipe Accessories (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a back filling material which does neither heave a liner when injected nor cause a weak part on the hardened body to be formed and favorably manifests adhesive and compressive strength at the part to place concrete in contact with the hardened concrete when dividedly injected and to provide an executing method for injecting the back filling material. SOLUTION: This back filling material is obtained by mixing a main material liquid (liquid A) containing hydraulic cement excluding alumina cement with a hardening material liquid (liquid B) containing alumina cement and II type anhydrous gypsum at the specific ratio so that the total mass of the alumina cement and the II type anhydrous gypsum in the mixed liquid of liquids A and B has the specific ratio to the total mass of the hydraulic cement, the alumina cement and the II type anhydrous gypsum or the total mass of the tempered water of liquids A and B in the mixed liquid has the specific ratio to the total mass of the hydraulic cement, the alumina cement and the II type anhydrous gypsum.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、管内張りの裏込め
工法に用いるセメント系の裏込め材及びそれを用いる施
工方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cement-based backing material used for a backfilling method for pipe linings and a construction method using the same.

【0002】[0002]

【従来の技術】管ライニング施工の一つに、背面リブ付
きストリップをスパイラル状に巻回して管内面にライナ
ーを形成し、そのライナーと管との間に前記リブの介在
で生じた空隙にグラウトなどを注入してライナーを固定
する工法がある。
2. Description of the Related Art As one of pipe lining works, a strip with a back rib is spirally wound to form a liner on the inner surface of the pipe, and grout is formed in a gap generated by the interposition of the rib between the liner and the pipe. There is a construction method to fix the liner by injecting such a material.

【0003】この種の工法に用いられるグラウトと呼ば
れるセメント系の裏込め材には、一般にセメントミルク
と称される水硬性セメントと水とを配合してなるもので
あり、このセメントミルクを前記空隙に注入することが
知られている。また、管ライニング施工に用いる裏込め
材には、特開平11−105134号公報に記載されて
いるポルトランドセメント等の接着性主材に黒曜石等の
軽量骨材、膨張材、界面活性剤、樹脂エマルション等を
配合した特殊モルタルなどもある。
[0003] A cement-based backing material called grout used in this kind of construction method is a mixture of hydraulic cement and water, which is generally called cement milk. It is known to be injected. In addition, backfilling materials used for pipe lining construction include an adhesive main material such as Portland cement described in JP-A-11-105134, a lightweight aggregate such as obsidian, an expanding material, a surfactant, and a resin emulsion. There are also special mortars that incorporate such.

【0004】従来のグラウトと呼ばれるセメント系の裏
込め材においては、セメントミルク等のように硬化時間
を設定していない材料が使用されるため、次のような問
題を有している。合成樹脂製のライニングでできた軟
質管はでは、裏込め材の注入によりこの軟質管が浮上り
易く、この浮上りを防止するために何らかの手段を講じ
る必要性があり、作業が煩雑となること。硬化時間を
設定していないため、注入後に材料分離を生じ易く、強
度のバラツキやブリージング現象を起こし易い。特開平
11−105134号公報に記載されている特殊モルタ
ルも、硬化時間が設定されていないため、前記のよう
な問題点を有している。
[0004] The conventional cement-based backfill material called grout has the following problems since it uses a material such as cement milk, for which a hardening time is not set. In the case of a soft tube made of a synthetic resin lining, the injection of the backfill material makes it easy for the soft tube to float, and it is necessary to take some means to prevent this floating, which complicates the work. . Since the curing time is not set, the material is easily separated after the injection, and the strength tends to vary and the breathing phenomenon is likely to occur. The special mortar described in Japanese Patent Application Laid-Open No. H11-105134 also has the above-mentioned problems because the curing time is not set.

【0005】また,グラウト材に硬化時間を設定した施
工方法として、特公昭57−10058号公報には、セ
メント混練材料とカルシウムアルミネートないしカルシ
ウムハロアルミネートからなる可溶性アルミと無水、半
水もしくは二水の石膏または硫酸ソーダよりなる無機硫
酸塩からなるセメント急硬剤が記載され、可溶性アルミ
と無機硫酸塩の割合が可溶性アルミ1質量部に対し0.
1〜5質量部の範囲となる粉末状または懸濁状のセメン
ト急硬剤とを、セメントに対し急硬剤が10〜50質量
%の範囲となるように、個別に圧送してから合流混合さ
せて施用する施工方法が記載されている。また、アルミ
ナセメントと石膏の混合物を添加したセメントが、急硬
性セメントとして既に知られていることが記載されてい
る。
Japanese Patent Publication No. 57-10058 discloses a construction method in which a curing time is set for a grout material. A cement kneading material and a soluble aluminum comprising calcium aluminate or calcium haloaluminate are mixed with anhydrous, semi-hydrated or semi-hydrated water. A cement hardening agent comprising an inorganic sulfate made of gypsum or sodium sulfate is described. The ratio of soluble aluminum to inorganic sulfate is 0.1 to 1 part by mass of soluble aluminum.
Powdered or suspended cement stiffening agent in the range of 1 to 5 parts by mass is separately pumped to cement so that the stiffening agent is in the range of 10 to 50% by mass, and then mixed and mixed. A construction method to be applied is described. Moreover, it is described that a cement to which a mixture of alumina cement and gypsum is added is already known as a rapid-hardening cement.

【0006】前記特公昭57−10058号公報にも記
載されているように、一般に急硬性セメントは、短時間
内に強度を有する反面、凝結時間が短いので取り扱い中
に凝結硬化してしまい施工に支障をきたすという問題が
ある。その対策として一般に、その凝結効果を遅らせる
ために、急硬性セメントにグルコン酸、クエン酸等の有
機カルボン酸やその塩などの凝結遅延剤を添加すること
が実施工の場面では不可欠である。ところが、凝結遅延
剤を添加した場合でも、その効果は添加した凝結遅延剤
の種類や量により変化し、更に温度や混練時間などの実
施工における種々の付帯条件の影響を受ける。
As described in Japanese Patent Publication No. 57-10058, rapidly hardening cement generally has strength within a short time, but has a short setting time, so that it hardens during the handling and is hardened. There is a problem that causes trouble. As a countermeasure, it is generally essential to add a setting retarder such as an organic carboxylic acid such as gluconic acid or citric acid or a salt thereof to the rapid-hardening cement in order to delay the setting effect. However, even when a setting retarder is added, its effect varies depending on the type and amount of the added setting retarder, and is further affected by various incidental conditions in the practical work such as temperature and kneading time.

【0007】すなわち、可溶性アルミとしてカルシウム
アルミネートまたはこれにハロゲン元素が固溶したカル
シウムハロアルミネートである、12CaO・7Al2O3,3CaO・A
l2O3または11CaO・7Al2O3・CaF2を含むセメント急硬剤の
懸濁液とした場合には、それ自身が長くとも30分以内に
は凝結硬化してしまうため、実施工の場面では注入作業
中に、調液槽や硬化材液(以下B液ともいう)を圧送す
るための配管やポンプ内で硬化物が生成し、作業を継続
することができなくなる恐れがある。
That is, 12CaO.7Al 2 O 3 , 3CaO.A, which is calcium aluminate as a soluble aluminum or a calcium haloaluminate in which a halogen element is solid-dissolved.
l 2 O 3 or a suspension of cement hardener containing 11CaO ・ 7Al 2 O 3・ CaF 2 will set and harden within 30 minutes at most. In this situation, during the pouring operation, a cured product may be generated in a liquid preparation tank or a pipe or a pump for pressure-feeding a hardening material liquid (hereinafter, also referred to as a liquid B), and the work may not be able to be continued.

【0008】B液の硬化時間を遅らせて施工上必要なB
液の安定性を確保するには、B液を調整する際に、グル
コン酸、クエン酸等の有機カルボン酸やその塩などの凝
結遅延剤を添加することが必要であり、また、凝結遅延
剤を添加しても、その効果は添加した凝結遅延剤や量に
より変化し、更に温度や混練時間などの実施工における
種々の付帯条件を受け、施工中、注入前に不測の凝結硬
化が起こってB液を圧送できなくなるという問題点もあ
る。また、B液の硬化を遅延させるための凝結遅延剤
は、セメント急硬材を水と混練してB液を調製する前
に、予めB液用の混練水に溶解させておくことを要し、
作業を煩雑なものにするという問題点もある。
[0008] The B time required for the construction by delaying the curing time of the B liquid
In order to ensure the stability of the solution, it is necessary to add a setting retarder such as an organic carboxylic acid such as gluconic acid or citric acid or a salt thereof when preparing the solution B. Even if added, the effect varies depending on the setting retarder and the amount added, and further, due to various incidental conditions in the implementation work such as temperature and kneading time, during the construction, unexpected setting hardening occurs before injection. There is also a problem that the liquid B cannot be pumped. In addition, the setting retarder for delaying the hardening of the liquid B needs to be dissolved in the kneading water for the liquid B in advance before kneading the cement rapidly hardened material with water to prepare the liquid B. ,
There is also a problem that the work is complicated.

【0009】なお、可溶性アルミCaO・Al2O3を用いたB
液は、調製する際の水との量比にもよるが、3時間以上
硬化せず、またアルミナセメントを用いた場合のB液の
硬化時間は7時間程度であり、いずれも実施工上充分な
B液の安定性を確保することはできるが、主材液(以下
A液ともいう)とB液とを混合して形成された硬化体の
圧縮強度が低いといった問題点があった。
In addition, B using soluble aluminum CaO.Al 2 O 3
The liquid does not cure for more than 3 hours, depending on the amount ratio with water when prepared, and the curing time of the liquid B when using alumina cement is about 7 hours, all of which are sufficient for implementation. Although the stability of the liquid B can be ensured, there is a problem that the compression strength of a cured body formed by mixing the main material liquid (hereinafter also referred to as liquid A) and the liquid B is low.

【0010】この問題の解決策として、硬化材液がアル
ミナセメントとII型無水石膏を含んでなり、かつブレー
ン値3000cm2/g以上のII型無水石膏をアルミナセメ
ント1質量部に対し0.5〜1.5質量部配合し、主材
液と硬化材液の混合液中におけるアルミナセメントを除
く水硬性セメント100質量部に対して、アルミナセメ
ントとII型無水石膏との合計量が20質量部以上である
ように用いることが記載されている特許2929352
号公報がある。
As a solution to this problem, as a curing agent liquid, alumina cement and type II anhydrous gypsum are used, and a type II anhydrous gypsum having a Blaine value of 3000 cm 2 / g or more is added to 0.5 part by mass of alumina cement. 1.51.5 parts by mass, and the total amount of alumina cement and type II anhydrous gypsum is 20 parts by mass with respect to 100 parts by mass of hydraulic cement excluding alumina cement in the mixture of the main material liquid and the hardening material liquid. Patent 2929352 which describes use as described above.
There is an official gazette.

【0011】前記特許2929352号公報記載のよう
に、B液に凝結遅延剤を添加することなく放置しても、
調製後の安定性は高く、しかもA液とB液との混合液は
15分以内に硬化し、材令1日の一軸圧縮強度値が10
kg/cm2以上で、ブリージング率も20%以下であるとい
う性質を有している。
As described in the aforementioned Japanese Patent No. 2929352, even if the solution B is left without adding a setting retarder,
The stability after preparation is high, and the mixed liquid of the liquid A and the liquid B hardens within 15 minutes, and the unconfined compressive strength value per day of the material is 10%.
It has the property of being at least kg / cm 2 and having a breathing rate of at most 20%.

【0012】しかしながら、特許2929352号公報
のグラウト材は地盤注入用薬液においては、この公報に
記載の通り効果を奏するが、本発明の背面にリブ付きス
トリップのスパイラル状巻回によるライナーと、これを
施した管内面との間に前記リブで生じた隙間にセメント
系の裏込め材を注入する裏込め工法に用いる裏込め材と
した場合には、硬化後の強度発現性やブリージングに対
し、若干の改善が必要である。
[0012] However, the grout material disclosed in Japanese Patent No. 2929352 has an effect as described in this publication in a chemical solution for injecting into the ground. However, a liner formed by spirally winding a strip with ribs on the back surface of the present invention, In the case of a backfill material used in a backfill method in which a cement-based backfill material is injected into a gap created by the rib between the inner surface of the pipe and the applied inner surface, the strength development after curing and breathing are slightly increased. Need improvement.

【0013】また、管ライニング施工におけるグラウト
などの裏込め材を注入する施工方法としては、管に密着
巻したライナーの上部に細かなピッチで穴をあけ、その
穴を通じて裏込め材を注入する方法が知られている。
As a method of injecting a backfill material such as grout in pipe lining work, a method of making a hole at a fine pitch above a liner closely wound on a pipe and injecting the backfill material through the hole is used. It has been known.

【0014】特許2843959号公報には、この注入
を簡易的に行う工法として、全体的に開口のある弯曲型
のスペーサを管内面に並行に設置し、その上からライナ
ーの形成を行い、ライナーと管との間に介在でできた空
隙を通じ、ライナー背面に裏込め材を注入する工法のこ
とが記載されている。また、大口径の管ライニング施工
における注入としては、ライニング管が潰されるのを防
ぐために、例えば下半分を注入し、硬化後、更に上半分
を注入する、という分割で注入するのが良いと記載され
ている。
In Japanese Patent No. 2844359, as a method for simplifying the injection, a curved-type spacer having an overall opening is installed in parallel with the inner surface of the pipe, and a liner is formed from above. A method of injecting a backfill material into the back of the liner through a gap formed between the tube and the pipe is described. In addition, as the injection in the large diameter pipe lining construction, it is better to inject in a divided manner, for example, injecting the lower half, injecting the upper half after curing, in order to prevent the lining pipe from being crushed. Have been.

【0015】しかしながら、裏込め材を簡易的に注入す
る工法としては非常に効率的であるが、特に大口径を施
工する場合には分割注入するために、裏込め材の硬化時
間が設定されていないと、注入施工が数日にわたり、施
工効率が逆に悪くなるという問題を有していた。
However, although it is very efficient as a method for simply injecting the backfill material, a hardening time for the backfill material is set, especially in the case of a large-diameter construction, in order to inject separately. If not, there was a problem that the injection efficiency was deteriorated over several days and the injection efficiency was adversely affected.

【0016】[0016]

【発明が解決しようとする課題】本発明の目的は、背面
にリブ付きストリップのスパイラル状巻回によるライナ
ーと、これを施した管内面との間に前記リブで生じた隙
間に注入するセメント系の裏込め材と該裏込め材を注入
する工法において、裏込め材をA液とB液の2液とし、
硬化時間を設定することにより、裏込め材の注入により
ライナーの浮上りの恐れを解消し、かつ、形成される硬
化体はブリージングがないために硬化体上部に脆弱部分
を生ずることがなく、分割注入した場合には打継ぎ部の
接着も良好で、さらに圧縮強度の発現を良好にする事に
より、分割注入した場合に混合液による浮き上がり防止
などを解消できる裏込め材と裏込め材を注入する施工方
法を提供することにある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a cement system for injecting a gap formed by a rib between a liner formed by spirally winding a strip with a rib on the back surface and an inner surface of a pipe provided with the liner. Backfill material and a method of injecting the backfill material, wherein the backfill material is two liquids of liquid A and liquid B,
By setting the curing time, the risk of floating of the liner due to the injection of the backfill material is eliminated, and the formed cured body does not have bleeding, so there is no fragile part at the top of the cured body, and it is divided. When injected, the joint at the spliced part is also good, and by improving the compressive strength, injection of backfill material and backfill material that can prevent lifting due to the mixed solution when split injection is performed It is to provide a construction method.

【0017】本発明の裏込め材において、その性能とし
ての、A液とB液との混合液の硬化時間・ブリージング
率、ならびに形成された硬化体の圧縮強度は次の規定を
満たすことを目的とする。・硬化時間・・・A液とB液と
の混合液が、2分〜20分の範囲で硬化すること。・ブ
リージング率・・・A液とB液との混合液が硬化した時
の、混合液のブリージング率が0%であること。・硬化
体の圧縮強度・・・A液200Lあたり、普通ポルトラン
ドセメント200kgを含むA液を用いた時に、A液と
B液とを混合して形成された硬化体の材令1時間の圧縮
強度が5kg/cm2以上、材令28日以降の圧縮強度(最終
到達強度)が150kg/cm2以上であること。
The backing material of the present invention is intended to satisfy the following requirements as its performance, that is, the curing time and the breathing rate of the mixed liquid of the liquid A and the liquid B, and the compressive strength of the formed cured product. And Curing time: A mixed liquid of the liquid A and the liquid B is cured in a range of 2 minutes to 20 minutes. -Breathing rate: The breathing rate of the mixed liquid when the mixed liquid of the liquid A and the liquid B is cured is 0%. -Compressive strength of the cured product: Compressive strength of the cured product formed by mixing liquid A and liquid B when liquid A containing 200 kg of ordinary Portland cement per 200 L of liquid A is used for one hour. 5 kg / cm 2 or more, and the compressive strength (final ultimate strength) after 28 days of material age is 150 kg / cm 2 or more.

【0018】[0018]

【課題を解決するための手段】本発明者らは、上記問題
点を解決すべく鋭意検討した結果、裏込め材をアルミナ
セメントを除く水硬性セメントを含んでなる主材液(A
液)と、アルミナセメント及びII型無水石膏をある特定
の割合で含んでなる硬化材液(B液)とから構成し、硬
化時間と初期・最終強度を設定すること、また主材液と
硬化材液とを混合して用いる際に、混合液中のアルミナ
セメント及びII型無水石膏との合計質量がアルミナセメ
ントを除く水硬性セメント、アルミナセメント及びII型
無水石膏との合計質量に対し、特定の割合となるように
混合すること、また、混合液中の主材液と硬化材液との
混練水の合計質量がアルミナセメントを除く水硬性セメ
ント、アルミナセメント及びII型無水石膏との合計質量
に対し、特定の割合となるように混合することにより、
A液とB液の混合液が、2分〜20分の範囲で硬化し、
初期・最終強度を有し、かつ、ブリージングがない裏込
め材及びそれを用いた施工方法により、格段に良好な性
能と効率化を図れることを知り、本発明を完成した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, as a backfill material, a main material liquid (A) containing hydraulic cement except alumina cement has been used.
Liquid) and a hardening material liquid (liquid B) containing alumina cement and type II anhydrous gypsum in a specific ratio, setting the hardening time and initial / final strength, and hardening the main material liquid When mixed with a liquid material, the total mass of alumina cement and type II anhydrous gypsum in the mixed solution is specified with respect to the total mass of hydraulic cement excluding alumina cement, alumina cement and type II anhydrous gypsum. And the total mass of the kneading water of the main material liquid and the hardening material liquid in the mixture is the total mass of hydraulic cement excluding alumina cement, alumina cement and type II anhydrous gypsum. By mixing to a specific ratio,
A liquid mixture of the liquid A and the liquid B is cured in a range of 2 minutes to 20 minutes,
The inventor has found that a significantly better performance and efficiency can be achieved by a backfill material having an initial / final strength and no breathing and a construction method using the same, and completed the present invention.

【0019】本発明の第一の発明は、「背面にリブ付き
ストリップのスパイラル状巻回によるライナーと、これ
を施した管内面との間に前記リブで生じた隙間に注入す
るセメント系の裏込め材であって、該裏込め材がアルミ
ナセメントを除く水硬性セメントを含んでなる主材液
と、アルミナセメントとII型無水石膏を含む硬化材液か
らなり、主材液と硬化材液とを両液の混合液中における
アルミナセメントを除く水硬性セメント、アルミナセメ
ント及びII型無水石膏の合計質量に対するアルミナセメ
ント及びII型無水石膏の合計質量の比が0.1〜0.
4、かつ、主材液と硬化材液とを両液の混合液中におけ
るアルミナセメントを除く水硬性セメント、アルミナセ
メント及びII型無水石膏の合計質量に対する混練水の合
計質量の比が0.45〜0.8であるように混合して用
いることを特徴とする管内張りの裏込め材。」を要旨と
する。
The first invention of the present invention relates to a cement-based backing which is injected into a gap created by the rib between a liner formed by spirally winding a strip with a rib on the back side and a pipe inner surface on which the liner is provided. A backing material, wherein the backing material comprises a main material liquid containing hydraulic cement except alumina cement, and a hardening material liquid containing alumina cement and type II anhydrous gypsum. The ratio of the total mass of alumina cement and type II anhydrous gypsum to the total mass of hydraulic cement excluding alumina cement, alumina cement and type II anhydrous gypsum in the mixture of both solutions is 0.1 to 0.1.
4, and the ratio of the total mass of the kneading water to the total mass of the hydraulic cement excluding alumina cement, the alumina cement and the type II anhydrous gypsum in the mixture of the main material liquid and the hardening material liquid is 0.45. A backing material for a pipe lining, which is mixed and used so as to be 0.8 or less. ”.

【0020】本発明の第二の発明は、「背面にリブ付き
ストリップのスパイラル状巻回によるライナーと、これ
を施した管内面との間に前記リブで生じた隙間にセメン
ト系の裏込め材を注入する裏込め工法において、該裏込
め材がアルミナセメントを除く水硬性セメントを含んで
なる主材液と、アルミナセメントII型無水石膏を含んで
なる硬化材液とからなり、主材液と硬化材液とを両液の
混合液中におけるアルミナセメントを除く水硬性セメン
ト、アルミナセメント及びII型無水石膏の合計質量に対
するアルミナセメント及びII型無水石膏の合計質量の比
が0.1〜0.4、かつ、主材液と硬化材液とを両液の
混合液中におけるアルミナセメントを除く水硬性セメン
ト、アルミナセメント及びII型無水石膏の合計質量に対
する混練水の合計質量の比が0.45〜0.8であるよ
うに混合して注入することを特徴とする管内張りの裏込
め材の施工方法。」を要旨とする。
The second invention of the present invention relates to a cement-based backing material between a liner formed by spirally winding a strip with a rib on the back surface and a rib formed between the liner and the inner surface of the pipe. In the backfill method of injecting, the backfill material comprises a main material liquid containing hydraulic cement except alumina cement, and a hardening material liquid containing alumina cement type II anhydrous gypsum, and the main material liquid The ratio of the total mass of alumina cement and type II anhydrous gypsum to the total mass of hydraulic cement excluding alumina cement, alumina cement and type II anhydrous gypsum in the mixture of the hardening material liquid and alumina liquid is 0.1 to 0. 4, and the total quality of the kneading water with respect to the total mass of hydraulic cement, alumina cement and type II anhydrous gypsum excluding alumina cement in a mixture of the main material liquid and the hardening material liquid. Ratio and construction method. "The gist of the back-filling material in the tube tension, characterized in that mixed and injected as is from 0.45 to 0.8 in.

【0021】[0021]

【発明の実施の形態】以下、本発明について説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below.

【0022】本発明の裏込め材における主材液(A液)
は、水硬性セメント(アルミナセメントを除く)を水で
混練したものである。主材として用いることのできる水
硬性セメントとしては、普通・早強・超早強・中庸熱・
白色等の各種ポルトランドセメント類、高炉セメント・
シリカセメント・フライアッシュセメントなどの混合セ
メント類などを挙げることができ、これらのセメントは
一種ないし二種以上を組み合わせて用いることができ
る。
Main material liquid (liquid A) in backfill material of the present invention
Is obtained by kneading hydraulic cement (excluding alumina cement) with water. Hydraulic cements that can be used as the main material include:
Various portland cements such as white, blast furnace cement,
Examples thereof include mixed cements such as silica cement and fly ash cement, and these cements can be used alone or in combination of two or more.

【0023】A液における水硬性セメントの量比は、A
液200Lあたり水硬性セメント200質量部以上、好
ましくは220〜250質量部である。水硬性セメント
が200質量部未満では、最終到達強度が低い。また、
強度を高めるために水硬性セメントを250質量部を超
えて配合すると、粘度が増大し、ポンプに負荷がかかる
ほか、混合性も悪なる傾向となるので、この場合には、
水硬性セメントを200〜250質量部となるようにA
液を調製し、硬化材液と比例注入する方法、例えば主材
液:硬化材液が3:1となるように注入する、を用いる
ことができる。
The amount ratio of hydraulic cement in liquid A is A
The amount is 200 parts by mass or more, preferably 220 to 250 parts by mass of hydraulic cement per 200 L of liquid. If the hydraulic cement is less than 200 parts by mass, the ultimate strength is low. Also,
If the hydraulic cement is added in an amount exceeding 250 parts by mass in order to increase the strength, the viscosity increases, a load is applied to the pump, and the mixability tends to deteriorate. In this case,
A is set so that the hydraulic cement is 200 to 250 parts by mass.
A method of preparing a liquid and injecting it in proportion to the hardening material liquid, for example, injecting so that the ratio of the main material liquid to the hardening material liquid is 3: 1 can be used.

【0024】本発明の裏込め材における硬化材液(B
液)は、前記の水硬性セメントに対しての硬化材を水で
混練したものである。硬化材として用いるアルミナセメ
ントは、JIS−R2511「耐火物用アルミナセメン
ト」に規定されるアルミナセメント1〜5種、もしくは
これに相当する品質を有するアルミナセメントである。
これらの内、アルミナセメント3種ないし4種、もしく
はこれに相当する品質を有するものを用いることが好ま
しい。
The curing material liquid (B) in the backfill material of the present invention
Liquid) is obtained by kneading the hardening material for the hydraulic cement with water. The alumina cement used as the hardening material is 1 to 5 types of alumina cement specified in JIS-R2511 "Alumina cement for refractories", or alumina cement having a quality equivalent thereto.
Of these, it is preferable to use three to four types of alumina cement or those having a quality equivalent thereto.

【0025】アルミナセメントは、CaO・Al2O3、CaO・2
Al2O3などのカルシウムアルミネートを主成分とし、4Ca
O・Al2O3・FeO3などのカルシウムアルミノフェライト、
2CaO・Al2O3・SiO2などのカルシウムアルミノシリケー
トなどの化合物で構成されるセメントである。
Alumina cement includes CaO.Al 2 O 3 , CaO.2
Mainly composed of calcium aluminate such as Al 2 O 3 and 4Ca
Calcium alumino ferrites such as O ・ Al 2 O 3・ FeO 3
Calcium aluminosilicate, such as 2CaO · Al 2 O 3 · SiO 2 is a cement composed of compounds such as.

【0026】本発明におけるB液には、更に、アルミナ
セメントと共にII型無水石膏を併用する。B液における
アルミナセメントとII型無水石膏の量比は、アルミナセ
メント1質量部に対し、II型無水石膏0.5質量部〜
1.5質量部の範囲とする。アルミナセメント1質量部
に対するII型無水石膏の配合比が0.5質量部未満、あ
るいは1.5質量部を超えると、主材液と混合し硬化さ
せた硬化体の強度が低くなる。
In the liquid B of the present invention, type II anhydrous gypsum is used together with alumina cement. The amount ratio of the alumina cement and the type II anhydrous gypsum in the liquid B is from 0.5 part by mass of the type II anhydrous gypsum to 1 part by mass of the alumina cement.
The range is 1.5 parts by mass. When the compounding ratio of the type II anhydrous gypsum to 1 part by mass of alumina cement is less than 0.5 part by mass or more than 1.5 parts by mass, the strength of the cured product mixed with the main material liquid and cured is reduced.

【0027】B液において、アルミナセメントと併用す
る石膏として、II型無水石膏以外の他の形態の石膏、例
えばα半水石膏、β半水石膏、二水石膏、III型無水石
膏などを用いると、いずれも硬化体の強度が低く目的の
強度が得られない。なお、用いるII型無水石膏中にII型
無水石膏以外の他の形態の石膏が不純物として混入する
ことは許容される。
In solution B, gypsum other than type II anhydrous gypsum, such as gypsum α-hemihydrate, gypsum β-hemihydrate, gypsum dihydrate and type III anhydrous gypsum, is used as gypsum in combination with alumina cement. In either case, the strength of the cured product is low and the desired strength cannot be obtained. It is permissible for gypsum in a form other than type II anhydrous gypsum to be mixed as impurities into the type II anhydrous gypsum used.

【0028】B液を調製する際の、アルミナセメントと
II型無水石膏との包袋は何でもよく、例えばアルミナセ
メントとII型無水石膏とを別々の袋で現場に搬入し、各
々所定量をB液調製に用いる方法や、予めアルミナセメ
ントとII型無水石膏とを所定量比で混合し、プレミック
スの包装袋で現場に搬入し用いる方法、などを挙げるこ
とができる。現場の効率や煩雑性を考慮すると、後者の
方法が好ましい。
The alumina cement used for preparing the solution B
Any type of wrapping bag with type II anhydrous gypsum may be used.For example, a method in which alumina cement and type II anhydrous gypsum are transported to the site in separate bags and a predetermined amount is used for preparation of solution B, or a method in which alumina cement and type II anhydrous gypsum are used in advance. And a method of mixing gypsum with a predetermined amount ratio, carrying the mixture to the site in a premix packaging bag, and using it. The latter method is preferable in consideration of the efficiency and complexity of the site.

【0029】本発明の裏込め材は、A液とB液とを混合
して使用する。A液とB液との量比は、混合液中の水硬
性セメント、アルミナセメント及びII型無水石膏との合
計量に対して、アルミナセメント及びII型無水石膏との
合計量比が0.1〜0.4、好ましくは0.15〜0.
3の範囲となるように混合する。混合液中のアルミナセ
メントを除く水硬性セメント、アルミナセメント及びII
型無水石膏との合計量に対して、アルミナセメント及び
II型無水石膏との合計量比が0.1未満では、硬化時
間、硬化体の初期・最終到達強度に関して満足できな
い。また、0.4を超える場合は、硬化体の初期強度に
関して満足できない。
The backfill material of the present invention is used by mixing solution A and solution B. The amount ratio of the liquid A and the liquid B is such that the total amount ratio of the alumina cement and the type II anhydrous gypsum to the total amount of the hydraulic cement, the alumina cement and the type II anhydrous gypsum in the mixed solution is 0.1. ~ 0.4, preferably 0.15 ~ 0.
Mix so as to be in the range of 3. Hydraulic cement, alumina cement and II except for alumina cement in the mixture
Alumina cement and
If the total amount ratio with the type II anhydrous gypsum is less than 0.1, the curing time and the initial / final ultimate strength of the cured product cannot be satisfied. On the other hand, if it exceeds 0.4, the initial strength of the cured product cannot be satisfied.

【0030】本発明の裏込め材は、A液とB液との混合
液中のアルミナセメントを除く水硬性セメント、アルミ
ナセメント及びII型無水石膏との合計量に対して、主材
液と硬化材液との混練水の合計量比が0.45〜0.
8、好ましくは0.5〜0.6の範囲となるように混合
する。混合液中のアルミナセメントを除く水硬性セメン
ト、アルミナセメント及びII型無水石膏との合計量に対
して、アルミナセメント及びII型無水石膏との合計量比
が0.45未満では、混合液の流動性が得られずライナ
ー背面に十分に充填できない。また、0.8を超える場
合では、硬化体の初期・最終到達強度に関して満足でき
ない。
The backfill material of the present invention is characterized in that the main material liquid and the hardening cement are mixed with respect to the total amount of the hydraulic cement excluding the alumina cement, the alumina cement and the type II anhydrous gypsum in the mixed solution of the solution A and the solution B. The total amount ratio of the kneading water to the material liquid is 0.45 to 0.5.
8, preferably 0.5 to 0.6. If the total ratio of alumina cement and type II anhydrous gypsum to the total amount of hydraulic cement excluding alumina cement, alumina cement and type II anhydrous gypsum in the mixed solution is less than 0.45, the flow of the mixed solution The back of the liner cannot be filled sufficiently due to lack of properties. On the other hand, if it exceeds 0.8, the initial and final ultimate strength of the cured product cannot be satisfied.

【0031】本発明の裏込め材を用いた裏込め材の施工
方法においては、A液とB液とを前記の量比で混合して
ライナー背面の空隙に注入する。この様な量比でA液と
B液とを混合する方法としては、例えば、200L当た
りのA液中の水硬性セメントの質量を200としたとき
に、A液と等容量のB液中のアルミナセメントとII型無
水石膏の合計質量が20以上となるように調製したA液
とB液とをそれぞれ、単位時間当たりの送液容量を変化
できるポンプ、或いは別々のポンプをもちいて個別にY
字管、攪拌装置、注入管内に設けられた混合室(管内混
合器、管路混合器)等に圧送して合流させ混合する方法
が挙げられる。また、主材液と硬化材液両液の混合液中
における、主材液中のアルミナセメントを除く水硬性セ
メントと硬化材液中のアルミナセメント及びII型無水石
膏との合計質量に対し、硬化材液中のアルミナセメント
及びII型無水石膏との合計質量比が0.1〜0.4、か
つ、主材液中のアルミナセメントを除く水硬性セメント
と硬化材液中のアルミナセメント・II型無水石膏との合
計質量に対し、主材液中の混練水と硬化材液中の混練水
との合計質量比が0.45〜0.8となる様に混合すれ
ば、A液とB液の単位時間当たりの送液容量は、特に制
限されることはなく、比率を変えても差し支えない。
In the method for applying a backfill material using the backfill material according to the present invention, the A liquid and the B liquid are mixed at the above-mentioned quantitative ratio and injected into the space on the back surface of the liner. As a method of mixing the liquid A and the liquid B at such a volume ratio, for example, when the mass of the hydraulic cement in the liquid A per 200 L is set to 200, the liquid A and the liquid B having the same volume are used. Solution A and Solution B prepared so that the total mass of alumina cement and type II anhydrous gypsum are 20 or more are individually pumped by means of a pump capable of changing the liquid sending capacity per unit time, or separately by using separate pumps.
A pressure pipe, a stirrer, a mixing chamber (in-tube mixer, pipe mixer) provided in an injection pipe, and the like, and a method of mixing them by mixing. Also, in the mixture of the main material liquid and the hardening material liquid, the total mass of the hydraulic cement excluding the alumina cement in the main material liquid, the alumina cement in the hardening material liquid and the type II anhydrous gypsum, The total mass ratio of alumina cement and type II anhydrous gypsum in the material liquid is 0.1 to 0.4, and the hydraulic cement excluding the alumina cement in the main material liquid and the alumina cement type II in the hardened material liquid Liquid A and Liquid B are mixed if the total mass ratio of the kneading water in the main material liquid and the kneading water in the hardening material liquid to the total mass of anhydrous gypsum is 0.45 to 0.8. Is not particularly limited, and the ratio may be changed.

【0032】[0032]

【実施例】次に、実施例および比較例によって、本発明
を具体的に説明する。本発明は、これらの実施例に限定
されるものではない。
Next, the present invention will be described specifically with reference to examples and comparative examples. The present invention is not limited to these examples.

【0033】実施例および比較例 ・A液:水硬性セメントとしての普通ポルトランドセメ
ント(市販品)200kgに水137Lを加えて混練
し、練り上がり容量が200Lとなるように調製した。 ・B液:アルミナセメント(JIS R 2511、3種)を硬化
材とし、それに表1に示す割合で各種のブレーン値を調
整した石膏(市販品、但しIII型無水石膏は試薬1級)
を配合した後に水を加えて混練し、練り上がり容量が2
00Lとなるように調製した。
Examples and Comparative Examples Liquid A: 137 L of water was added to 200 kg of ordinary Portland cement (commercially available) as a hydraulic cement and kneaded to prepare a kneading capacity of 200 L. Liquid B: Gypsum with alumina cement (JIS R 2511, 3 types) as a hardening material and various Blaine values adjusted in the proportions shown in Table 1 (commercially available, except for III-type anhydrous gypsum as a first-class reagent)
After mixing, water is added and kneaded, and the kneading capacity is 2
It was prepared to be 00L.

【0034】上記のようにして調製したA液とB液を用
いて後記の項目の試験を行った。表1に水硬性セメント
と水との配合割合、硬化材と併用した石膏の種類・ブレ
ーン値および配合割合(質量比:石膏/硬化材)、B液
の配合処方、A液とB液の注入割合、A液とB液の混合
割合(質量比:硬化材と石膏の合計量/混合液中の水硬
性セメント量とアルミナセメント量とII型無水石膏量の
合計量)を示した。
The following items were tested using the solution A and the solution B prepared as described above. Table 1 shows the mixing ratio between hydraulic cement and water, the type and grape value of gypsum used in combination with the hardening material and the mixing ratio (mass ratio: gypsum / hardening material), the mixing formula of liquid B, and the injection of liquid A and liquid B. And the mixing ratio of the A liquid and the B liquid (mass ratio: the total amount of the hardening material and the gypsum / the total amount of the hydraulic cement amount, the alumina cement amount, and the type II anhydrous gypsum in the mixed solution).

【0035】試験項目、試験方法ならびに評価内容は、
次のとおりである。 ・硬化時間:温度20℃において、A液とB液とをよく
混合して容器内に静置し、混合後容器を傾けても内容物
が動かなくなるまでの所要時間を測定し、硬化時間とし
た。 ○・・・硬化時間が2分〜20分の範囲であった。 ×・・・硬化時間が2分未満、或いは20分よりも長かっ
た。
The test items, test methods and evaluation contents are as follows:
It is as follows.・ Curing time: At a temperature of 20 ° C., the solution A and the solution B are mixed well and allowed to stand in a container, and after mixing, the time required until the contents do not move even when the container is tilted is measured. did.・ ・ ・: The curing time was in the range of 2 minutes to 20 minutes. X: The curing time was less than 2 minutes or longer than 20 minutes.

【0036】・ブリージング率:A液とB液の混合液5
00mlをメスシリンダー(容量500ml)に入れて
静置し、硬化時のブリージングの量(Vml)を測定
し、次式によりブリージング率を求めた。 ○・・・ブリージング率が0%であった。 ×・・・ブリージング率が0%よりも大きかった。
· Breathing rate: mixed liquid 5 of liquid A and liquid B
00 ml was placed in a measuring cylinder (capacity: 500 ml) and allowed to stand, the amount of breathing (Vml) during curing was measured, and the breathing rate was determined by the following formula.・ ・ ・: The breathing rate was 0%. X: The breathing rate was greater than 0%.

【0037】・硬化体の圧縮強度:A液とB液の混合液
を円柱状の型枠(径5cm×高さ10cm)内に流し込
み、形成された硬化体の材令1時間の一軸圧縮強度を測
定した。また、硬化体の材令1時間の一軸圧縮強度が5
kg/cm2以上であった配合については、材令28日以降に
一軸圧縮強度をアムスラー型万能試験機にて測定した。 ○・・・材令1時間の圧縮強度値が5kg/cm2以上、かつ、
材令28日以降の圧縮強度値が150kg/cm2以上であっ
た。 ×・・・材令1時間の圧縮強度値が5kg/cm2未満、或いは
材令28日以降の圧縮強度値が150kg/cm2未満であっ
た。
Compressive strength of cured product: A mixture of Liquid A and Liquid B is poured into a cylindrical mold (diameter: 5 cm × height: 10 cm), and the formed cured product is uniaxially compressed for 1 hour. Was measured. In addition, the uniaxial compressive strength of the hardened material for one hour is 5 hours.
With respect to the composition having a weight of kg / cm 2 or more, the uniaxial compressive strength was measured using an Amsler universal testing machine after a material age of 28 days. ○ ・ ・ ・ The compressive strength value per hour of material age is 5kg / cm 2 or more, and
The compressive strength value after a material age of 28 days was 150 kg / cm 2 or more. ×: The compressive strength value for one hour of the material age was less than 5 kg / cm 2 , or the compressive strength value after 28 days of the material age was less than 150 kg / cm 2 .

【0038】各試験における、A液とB液の混合液の硬
化時間、ブリージング率、ならびに形成された硬化体の
圧縮強度値の、それぞれについての評価の結果及び総合
評価を、表1に示した。
Table 1 shows the results of the evaluation of each of the curing time, the breathing rate, and the compressive strength value of the formed cured product of the mixture of the liquid A and the liquid B in each test, and the overall evaluation. .

【0039】・総合評価 ○・・・いずれの評価結果も○であった。 ×・・・A液とB液の混合液の硬化時間、ブリージング
率、ならびに形成された硬化体の圧縮強度値のいずれか
の評価結果が、×であった。
· Overall evaluation ・ ・ ・: All evaluation results were ○. ×: Any of the evaluation results of the curing time, the breathing rate, and the compressive strength value of the formed cured product of the mixed liquid of the liquid A and the liquid B was ×.

【0040】[0040]

【表1】 [Table 1]

【0041】実験No.1〜5は、B液中でアルミナセメ
ントと共に用いる石膏の種類の影響を示す。石膏として
II型無水石膏以外の他の形態の石膏−α半水、β半水、
III型無水、二水石膏を用いたときには、いずれも本発
明が目的とする強度値は得られなかった。(実験No.2
〜5)
Experiments Nos. 1-5 show the effect of the type of gypsum used with Alumina cement in B liquid. As plaster
Gypsum other than type II anhydrous gypsum-α hemihydrate, β hemihydrate,
When the type III anhydrous and dihydrate gypsum were used, none of the strength values intended by the present invention was obtained. (Experiment No.2
~ 5)

【0042】実験No.6〜11は、A液とB液との混合
割合−混合液中における水硬性セメントとアルミナセメ
ントとII型無水石膏との合計質量に対し、アルミナセメ
ント・II型無水石膏の合計質量の割合の影響を示す。水
硬性セメントとアルミナセメントとII型無水石膏との合
計質量に対し、アルミナセメント・II型無水石膏の合計
質量比が0.1未満場合は(実験No.11)、本発明が目
的とする硬化時間や硬化体の強度値が得られなかった。
また、0.4を超える場合には(実験No.8)、本発明が
目的とする硬化体の初期強度値が得られなかった。
In Experiments Nos. 6 to 11, the mixing ratio of the liquid A and the liquid B-the total mass of the hydraulic cement, the alumina cement and the type II anhydrous gypsum in the mixed solution was calculated based on the ratio of alumina cement / type II anhydrous gypsum. Shows the effect of the percentage of the total mass of. When the total mass ratio of alumina cement / type II anhydrous gypsum to the total mass of hydraulic cement, alumina cement, and type II anhydrous gypsum is less than 0.1 (Experiment No. 11), the hardening targeted by the present invention The time and strength value of the cured product could not be obtained.
On the other hand, when the ratio exceeded 0.4 (Experiment No. 8), the initial strength value of the cured product intended by the present invention could not be obtained.

【0043】実験No.12は、水硬性セメントとアルミ
ナセメント・II型無水石膏との合計質量に対して、主材
液中の混練水と硬化材液中の混練水との合計質量比が
0.8を超える場合であり、本発明が目的とする硬化時
間や硬化体の強度値が得られなかった。
In Experiment No. 12, the total mass ratio of the kneading water in the main material liquid and the kneading water in the hardening material liquid was 0 with respect to the total mass of the hydraulic cement and the alumina cement / type II anhydrous gypsum. .8, and the curing time and the strength value of the cured product aimed at by the present invention could not be obtained.

【0044】また、表2に下記の条件で得たA液、B液
及び混合液を用いて充填試験を行った。 ・A液:水硬性セメントとしての普通ポルトランドセメ
ント(市販品)と水を表2の配合で混練し、調製した。 ・B液:アルミナセメント(JIS R 2511、3種)を硬化
材とし、それに表2に示す割合で各種のブレーン値を調
整した石膏(市販品、但しII型無水石膏は試薬1級)を
配合した後に水を加えて混練し、練り上がり容量が20
0Lとなるように調製した。
Further, a filling test was carried out using the solution A, the solution B and the mixed solution obtained under the following conditions in Table 2. -Liquid A: It was prepared by kneading ordinary Portland cement (commercially available) as a hydraulic cement and water in the composition shown in Table 2. -Liquid B: Alumina cement (JIS R 2511, 3 types) is used as a hardening material, and mixed with gypsum (commercially available, but type II anhydrous gypsum is first class) with various brane values adjusted in the ratio shown in Table 2. And kneaded by adding water, and the kneading capacity is 20
It was adjusted to be 0 L.

【0045】上記のようにして調製したA液とB液を用
いて後記の項目の試験を行った。硬化材と併用した石膏
の種類・ブレーン値および配合割合(質量比:石膏/硬
化材)、B液の配合処方、A液とB液の注入割合、A液
とB液の混合割合(質量比:硬化材と石膏の合計量/混
合液中の水硬性セメント量とアルミナセメント量とII型
無水石膏量の合計量)、混合液の水粉体比(水硬性セメ
ントとアルミナセメント・II型無水石膏との合計質量に
対し、主材液中の混練水と硬化材液中の混練水との合計
質量比)を示した。
The following items were tested using the solution A and the solution B prepared as described above. Type / Brain value and blending ratio (mass ratio: gypsum / hardening material) of gypsum used in combination with curing material, blending and prescription of solution B, injection ratio of solution A and solution B, mixing ratio of solution A and solution B (mass ratio) : Total amount of hardener and gypsum / total amount of hydraulic cement and alumina cement in mixed solution and total amount of type II anhydrous gypsum), water powder ratio of mixed solution (hydraulic cement and alumina cement / type II anhydrous) (Total mass ratio of kneading water in the main material liquid to kneading water in the hardening material liquid) with respect to the total mass of gypsum.

【0046】試験項目、試験方法ならびに評価内容は、
次の通りである。 ・硬化時間:温度20℃において、A液とB液とをよく
混合して容器内に静置し、混合後容器を傾けても内容物
が動かなくなるまでの所要時間を測定し、硬化時間とし
た。 ○・・・硬化時間が2分〜20分の範囲であった。 ×・・・硬化時間が2分未満、或いは20分よりも長かっ
た。
The test items, test methods and evaluation contents are as follows:
It is as follows.・ Curing time: At a temperature of 20 ° C., the solution A and the solution B are mixed well and allowed to stand in a container, and after mixing, the time required until the contents do not move even when the container is tilted is measured. did.・ ・ ・: The curing time was in the range of 2 minutes to 20 minutes. X: The curing time was less than 2 minutes or longer than 20 minutes.

【0047】・充填試験:径1200mm、長さ1mの模擬管
に、調製したA液とB液を表2の注入比率で送液し、Y
字管を用いて混合し、全体的に開口のある弯曲型のスペ
ーサを管内面に並行に設置し、その上からライナーの形
成を行い、ライナーと管との間に介在でできた空隙を通
じて、ライナー背面に8回で分割充填した。1日静置
後、分解し充填状況を目視で観察した。 ○・・・十分に充填され、打ち継ぎ面も良好であった。 ×・・・部分的にしか充填されていなかった。
Filling test: The prepared liquid A and liquid B were fed into a simulated tube having a diameter of 1200 mm and a length of 1 m at the injection ratio shown in Table 2, and
Mixing using a U-shaped tube, installing a curved spacer with an overall opening in parallel on the inner surface of the tube, forming a liner from above, through the space created between the liner and the tube, The back of the liner was divided and filled eight times. After standing for one day, it was disassembled and the state of filling was visually observed.・ ・ ・: Sufficiently filled and joint surface was also good. X: Only partially filled.

【0048】この試験結果を表2に示した。Table 2 shows the test results.

【表2】 [Table 2]

【0049】実験No.13〜16は、混合液の水−粉体
比、すなわち、アルミナセメントを除く水硬性セメン
ト、アルミナセメント及びII型無水石膏との合計質量に
対し、主材液中の混練水と硬化材液中の混練水との合計
質量比の硬化時間及び充填性への影響について示す。水
硬性セメントとアルミナセメント・II型無水石膏との合
計質量に対し、主材液中の混練水と硬化材液中の混練水
との合計質量比が0.45未満の実験No.15では、粘
度が上昇しすぎたために部分的にしか充填できなかっ
た。また、実験No.16は混合液の水−粉体比が0.9
3と0.8以上の場合であり、硬化時間が30秒と2分
より早く、充分に充填される前に硬化してしまうため部
分的にしか充填されなかった。
Experiment Nos. 13 to 16 show that the water-powder ratio of the mixed solution, that is, the total mass of hydraulic cement excluding alumina cement, alumina cement, and type II anhydrous gypsum was kneaded in the main material liquid. The effect of the total mass ratio of water and the kneading water in the curing agent liquid on the curing time and the filling property will be described. In Experiment No. 15 in which the total mass ratio of the kneading water in the main material liquid and the kneading water in the hardening material liquid was less than 0.45 with respect to the total mass of the hydraulic cement and the alumina cement / type II anhydrous gypsum, Filling was only partially possible due to too high a viscosity. In Experiment No. 16, the water-powder ratio of the mixed solution was 0.9.
3 and 0.8 or more, the curing time was shorter than 30 seconds and 2 minutes, and the resin was cured before being sufficiently filled, so that it was only partially filled.

【0050】[0050]

【発明の効果】背面にリブ付きストリップのスパイラル
状巻回によるライナーと、これを施した管内面との間に
前記リブで生じた隙間にセメント系の裏込め材を注入す
る裏込め工法に用いる裏込め材と裏込め材を注入する工
法において、本発明で規定する裏込め材を使用すること
により以下のような効果がある。 (1)混合液の硬化時間を2分〜20分に設定できること
により、硬化時間が2分未満でライナー背面に裏込め材
が充分に充填できないということや、硬化時間が20分
を超えてA液とB液を混合した1時間後の初期強度が得
られないということがない。 (2)A液とB液とを混合した1時間後の硬化体の圧縮強度
が5kg/cm2未満では、分割注入をした場合に、強度不足
により、新たに注入した裏込め材液が硬化体の背面にま
わりやすく、ライナーを押し上げる可能性があるが、本
発明の裏込め材はA液とB液とを混合した1時間後の硬
化体の圧縮強度が5kg/cm2以上にできるのでライナーの
浮き上がりの恐れがない。 (3)A液とB液とを混合し硬化して得た硬化体の最終到
達強度が150kg/cm2以上であるので、管をライニング
した後に管内を移動する物質の衝撃により管が破損する
ことがない。 (4)形成される硬化体はブリージングがないために硬化
体上部に脆弱部分を生じることがない。
The present invention is used in a backfill method in which a cement-based backfill material is injected into a gap formed by the rib between a liner formed by spirally winding a strip with a rib on the back surface and the inner surface of the pipe on which the strip is provided. In the method of injecting the backfill material and the backfill material, the use of the backfill material defined in the present invention has the following effects. (1) Since the curing time of the mixture can be set to 2 to 20 minutes, the backing material cannot be sufficiently filled on the back of the liner when the curing time is less than 2 minutes. There is no possibility that the initial strength one hour after mixing the liquid and the liquid B cannot be obtained. (2) If the compressive strength of the cured product is less than 5 kg / cm 2 after 1 hour of mixing the A liquid and the B liquid, the newly injected backfill material will cure due to insufficient strength when split injection is performed. easily around the back of the body, there is a possibility that push up the liner, since the back-filling material of the present invention the compressive strength of the cured body of one hour after mixing the liquids a and B may be the 5 kg / cm 2 or more There is no fear of liner lifting. (3) The cured product obtained by mixing and curing the liquid A and the liquid B has a final ultimate strength of 150 kg / cm 2 or more. There is no. (4) Since the formed cured body has no breathing, no fragile portion is formed on the upper part of the cured body.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 背面にリブ付きストリップのスパイラル
状巻回によるライナーと、これを施した管内面との間に
前記リブで生じた隙間に注入するセメント系の裏込め材
であって、該裏込め材がアルミナセメントを除く水硬性
セメントを含んでなる主材液と、アルミナセメントとII
型無水石膏を含む硬化材液からなり、主材液と硬化材液
とを両液の混合液中におけるアルミナセメントを除く水
硬性セメント、アルミナセメント及びII型無水石膏の合
計質量に対するアルミナセメント及びII型無水石膏の合
計質量の比が0.1〜0.4、かつ、主材液と硬化材液
とを両液の混合液中におけるアルミナセメントを除く水
硬性セメント、アルミナセメント及びII型無水石膏の合
計質量に対する混練水の合計質量の比が0.45〜0.
8であるように混合して用いることを特徴とする管内張
りの裏込め材。
1. A cement-based backing material injected into a gap formed by a rib between a liner formed by spirally winding a strip with a rib on a back surface and an inner surface of a pipe provided with the liner. Filling material containing hydraulic cement except alumina cement, alumina cement and II
Aqueous cement and II based on the total mass of hydraulic cement, alumina cement and type II anhydrous gypsum, excluding alumina cement, in the mixture of the main material liquid and the hardening material liquid Hydraulic cement, alumina cement and type II anhydrous gypsum in which the ratio of the total mass of the type anhydrous gypsum is 0.1 to 0.4, and the main material liquid and the hardening material liquid are both in the mixture of the two liquids except alumina cement Ratio of the total mass of kneading water to the total mass of 0.45 to 0.5.
8. A backing material for a pipe lining, which is mixed and used as in item 8.
【請求項2】 背面にリブ付きストリップのスパイラル
状巻回によるライナーと、これを施した管内面との間に
前記リブで生じた隙間にセメント系の裏込め材を注入す
る裏込め工法において、該裏込め材がアルミナセメント
を除く水硬性セメントを含んでなる主材液と、アルミナ
セメントII型無水石膏を含んでなる硬化材液とからな
り、主材液と硬化材液とを両液の混合液中におけるアル
ミナセメントを除く水硬性セメント、アルミナセメント
及びII型無水石膏の合計質量に対するアルミナセメント
及びII型無水石膏の合計質量の比が0.1〜0.4、か
つ、主材液と硬化材液とを両液の混合液中におけるアル
ミナセメントを除く水硬性セメント、アルミナセメント
及びII型無水石膏の合計質量に対する混練水の合計質量
の比が0.45〜0.8であるように混合して注入する
ことを特徴とする管内張りの裏込め材の施工方法。
2. A backfill method in which a cement-based backfill material is injected into a gap created by the rib between a liner formed by spirally winding a strip with ribs on the back surface and an inner surface of a pipe provided with the liner. The backfill material is composed of a main material liquid containing hydraulic cement excluding alumina cement and a hardening material liquid containing alumina cement II type anhydrous gypsum, and the main material liquid and the hardening material liquid are mixed. Hydraulic cement except alumina cement in the mixture liquid, the ratio of the total mass of alumina cement and type II anhydrous gypsum to the total mass of alumina cement and type II anhydrous gypsum is 0.1 to 0.4, and the main material liquid The ratio of the total mass of the kneading water to the total mass of the hydraulic cement, the alumina cement and the type II anhydrous gypsum excluding the alumina cement in the mixture of the hardening material liquid and the two liquids is 0.45 to 0.8. Back-filling material method construction of pipe tension, which comprises injecting and mixing a certain way.
JP2000258806A 2000-08-29 2000-08-29 Backlining material for pipe lining and construction method using the same Expired - Lifetime JP4544557B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000258806A JP4544557B2 (en) 2000-08-29 2000-08-29 Backlining material for pipe lining and construction method using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000258806A JP4544557B2 (en) 2000-08-29 2000-08-29 Backlining material for pipe lining and construction method using the same

Publications (2)

Publication Number Publication Date
JP2002068819A true JP2002068819A (en) 2002-03-08
JP4544557B2 JP4544557B2 (en) 2010-09-15

Family

ID=18747058

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000258806A Expired - Lifetime JP4544557B2 (en) 2000-08-29 2000-08-29 Backlining material for pipe lining and construction method using the same

Country Status (1)

Country Link
JP (1) JP4544557B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004069037A (en) * 2002-08-09 2004-03-04 Kubota Corp Reinforcing member for helical pipe, and method for constructing regenerated pipe using the same
JP2005299694A (en) * 2004-04-06 2005-10-27 Tokyo Gas Co Ltd Jet gas shutting-off system, its shutting-off material, and shutting-off method
JP2017190652A (en) * 2016-04-15 2017-10-19 株式会社菱晃 Inner pipe back-filler material
JP2019116403A (en) * 2017-12-27 2019-07-18 株式会社菱晃 Back-filling material for fixing inner lining of pipe, and application method of back-filling material for fixing inner lining of pipe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0477339A (en) * 1990-07-18 1992-03-11 Denki Kagaku Kogyo Kk Alumina cement composition
JP2843959B2 (en) * 1993-10-05 1999-01-06 株式会社大阪防水建設社 Backfilling method for pipe lining
JP2929352B2 (en) * 1993-10-20 1999-08-03 三菱レイヨン株式会社 Chemical solution for soil stabilization and ground stabilization method using it

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0477339A (en) * 1990-07-18 1992-03-11 Denki Kagaku Kogyo Kk Alumina cement composition
JP2843959B2 (en) * 1993-10-05 1999-01-06 株式会社大阪防水建設社 Backfilling method for pipe lining
JP2929352B2 (en) * 1993-10-20 1999-08-03 三菱レイヨン株式会社 Chemical solution for soil stabilization and ground stabilization method using it

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004069037A (en) * 2002-08-09 2004-03-04 Kubota Corp Reinforcing member for helical pipe, and method for constructing regenerated pipe using the same
JP2005299694A (en) * 2004-04-06 2005-10-27 Tokyo Gas Co Ltd Jet gas shutting-off system, its shutting-off material, and shutting-off method
JP2017190652A (en) * 2016-04-15 2017-10-19 株式会社菱晃 Inner pipe back-filler material
JP2019116403A (en) * 2017-12-27 2019-07-18 株式会社菱晃 Back-filling material for fixing inner lining of pipe, and application method of back-filling material for fixing inner lining of pipe
JP7007040B2 (en) 2017-12-27 2022-01-24 三菱ケミカルインフラテック株式会社 Construction method of pipe lining backfill material and pipe lining backfill material

Also Published As

Publication number Publication date
JP4544557B2 (en) 2010-09-15

Similar Documents

Publication Publication Date Title
AU2007245476B2 (en) Cement-containing compositions and method of use
JP2007137745A (en) Quick hardening material and high-penetrating grout
JP3366617B2 (en) Plastic injection material
JP4090772B2 (en) Cement composition
JP2007177077A (en) Grouting material
JP5059354B2 (en) Ground injection material for soil stabilization
JP2002068819A (en) Back filling material of pipe liner and performing method using the same
AU2002219316B2 (en) Cement-containing compositions and method of use
JP2007137744A (en) Quick hardening material and grout
AU2002219316A1 (en) Cement-containing compositions and method of use
JP2004149685A (en) Grout
JP2005232312A (en) Chemical for stabilizing soil and ground stabilization technique using the same
JP3506798B2 (en) Chemical solution for soil stabilization and ground stabilization method using it
JP3483903B2 (en) Injection material
JP7383553B2 (en) Cement-based filler
JP7282459B2 (en) filler
JP2929352B2 (en) Chemical solution for soil stabilization and ground stabilization method using it
JPH07267700A (en) Two-pack grout composition
JPH0256296B2 (en)
JP2004035699A (en) Grouting material and grouting process using the same
JP5518684B2 (en) Waterproof cement admixture and cement composition
JP2929353B2 (en) Chemical solution for soil stabilization and ground stabilization method using it
JP2022088161A (en) Anchor fixing material
JP2721539B2 (en) Method for producing hardened mortars
JP3226507B2 (en) Ground improvement method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070426

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090827

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100624

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100625

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130709

Year of fee payment: 3

R151 Written notification of patent or utility model registration

Ref document number: 4544557

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130709

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130709

Year of fee payment: 3

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130709

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130709

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term