JP2002047016A - Method of manufacturing optical element and its forming device - Google Patents

Method of manufacturing optical element and its forming device

Info

Publication number
JP2002047016A
JP2002047016A JP2000231725A JP2000231725A JP2002047016A JP 2002047016 A JP2002047016 A JP 2002047016A JP 2000231725 A JP2000231725 A JP 2000231725A JP 2000231725 A JP2000231725 A JP 2000231725A JP 2002047016 A JP2002047016 A JP 2002047016A
Authority
JP
Japan
Prior art keywords
molding
optical element
stage
heads
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000231725A
Other languages
Japanese (ja)
Inventor
Kenji Inoue
健二 井上
Yoshiyuki Shimizu
義之 清水
Tomoaki Shimazaki
智章 嶋崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2000231725A priority Critical patent/JP2002047016A/en
Publication of JP2002047016A publication Critical patent/JP2002047016A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/08Construction of plunger or mould for making solid articles, e.g. lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/361Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/361Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
    • B29C2043/3615Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
    • B29C2043/3618Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices plurality of counteracting elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/361Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
    • B29C2043/3615Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
    • B29C2043/3634Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices having specific surface shape, e.g. grooves, projections, corrugations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/72Barrel presses or equivalent, e.g. of the ring mould type
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/86Linear series of multiple press moulds

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing an optical element which never generates deformation biased on the forming face of press sliding side, never generates heterogeneity of form, and never generates burrs and residue of distortion, and its forming device. SOLUTION: The forming mold 100 begins pressurizing from top and bottom by lifting the lower head 7 and lowering the upper head 6. When the lower head 7 is lifted, a point inside the link bar 14 is also lifted through a L-shape support and a revolving link 15a, whereby a drum mold 3 is raised when the lifting lever comes into contact with a channel part 3a of the drum mold 3. All the while, heating the heads 6, 7 is continued, the optical element softens, and when both the upper mold 1 and the lower mold 2 begin sliding, increasing pressure makes the upper mold 1 and the lower mold 2 go to the end and the optical element 4 is formed into the shape of the optical element 5. While press forming of this upper mold 1 and the lower mold 2, the drum mold 3 is also moved by the link bar 14, consequently both the upper mold 1 and the lower mold 2 slide against the drum mold 3.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、カメラの撮影レン
ズや光ピックアップ等の光学系に使用される光学素子の
製造方法とその成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing an optical element used for an optical system such as a photographing lens of a camera and an optical pickup, and a molding apparatus therefor.

【0002】[0002]

【従来の技術】従来、レンズ等の光学素子の成形による
製造は、ガラスやプラスチックなどの光学素材を、上下
の押圧型と胴型の中に配置し、この成形型を加熱して光
学素材を軟化させて行われている。つまり、光学素材が
軟化した状態で、押圧型を加圧して所望の光学素子の形
状に成形し、冷却後に成形型を分解して光学素子を取り
出すという工程で行われる。
2. Description of the Related Art Conventionally, when an optical element such as a lens is manufactured by molding, an optical material such as glass or plastic is placed in an upper and lower pressing die and a body die, and the optical material is heated by heating the molding die. It is performed with softening. In other words, in a state where the optical material is softened, the pressing die is pressurized to form a desired optical element shape, and after cooling, the molding die is disassembled to take out the optical element.

【0003】以下、この成形工程に用いられる従来の成
形装置について、図4を参照しつつ説明する。図4にお
いて、上型1と下型2と胴型3に囲まれた成形空間内
に、例えば、ガラス等の光学素材4を配置した成形型1
00は、入口の載置台45から加熱ステージ41に送り
込まれる。この加熱ステージ41で成形型100は加熱
され、光学素材4は軟化し、予備成形ステージ42に送
られる。この予備成形ステージ42において、上ヘッド
16aを摺動して下降させ、成形型100の上型1を押
し込んで光学素材4を途中まで予備成形し、本成形ステ
ージ43に送られる。、この本成形ステージ43におい
て、上ヘッド16bを摺動して下降させ、成形型100
の上型1を押し込んで光学素材4を最後まで加圧して最
終的な光学素子の形状に成形し、冷却ステージ44に送
られる。冷却ステージ44において、成形型100は冷
却され、出口の載置台45に送られる。この冷却した成
形型100を分解して、成形された光学素子5が取り出
される。
Hereinafter, a conventional molding apparatus used in the molding step will be described with reference to FIG. In FIG. 4, a molding die 1 in which an optical material 4 such as glass is disposed in a molding space surrounded by an upper die 1, a lower die 2, and a body die 3.
00 is sent to the heating stage 41 from the mounting table 45 at the entrance. The mold 100 is heated by the heating stage 41, and the optical material 4 is softened and sent to the preforming stage 42. In this preforming stage 42, the upper head 16 a is slid down, the upper mold 1 of the forming die 100 is pushed in, the optical material 4 is preformed halfway, and sent to the main forming stage 43. In the main molding stage 43, the upper head 16b is slid down to form the molding die 100.
The optical material 4 is pressed to the end to form a final optical element shape, and is sent to the cooling stage 44. In the cooling stage 44, the mold 100 is cooled and sent to the mounting table 45 at the outlet. The cooled mold 100 is disassembled and the molded optical element 5 is taken out.

【0004】このように従来の成形装置では、加熱側の
入口から冷却側の出口まで流れ作業的に一方向に成形型
100を移送して、予備成形ステージ42と本成形ステ
ージ43において一方向から、例えば両ステージの上ヘ
ッド16a、16bを摺動して下降させて上型1を押し
込んで成形することが一般的であった。また、加熱ステ
ージ41を予備成形ステージ42の前に設けて、タクト
タイムの短縮を図り生産性を上げている。
As described above, in the conventional molding apparatus, the molding die 100 is transferred in one direction in a flow operation from the inlet on the heating side to the exit on the cooling side, and the preforming stage 42 and the main molding stage 43 are moved in one direction. For example, it has been general that the upper heads 16a and 16b of both stages are slid down and the upper mold 1 is pushed in to form. In addition, the heating stage 41 is provided in front of the preforming stage 42 to shorten the tact time and increase productivity.

【0005】[0005]

【発明が解決しようとする課題】上記した従来の成形装
置では、光学素材4の成形が上型1の押し込みという一
方向からに限られているために、光学素材4の上面側と
下面側とで光学素材4の変形流動状態が異なるという現
象が生じる。そのため成形された光学素子5は、摺動側
の上型の方では変形流動が大きく上型1の外周まで光学
素材4が充填されて成形されるが、固定側の下型2の方
では流動が少なく外周まで成形されにくいという問題が
生じていた。また、摺動側にのみ光学素材4の充填が偏
よると、摺動側の上型1と胴型3との間の隙間に光学素
材4がはみ出してバリが発生するという問題も生じやす
かった。さらには、変形が不均一なために光学素材4内
の応力や歪みが不均一になり、成形後において光学素子
5の形状変化や光学特性の不均一性が生じるという問題
もあった。
In the above-mentioned conventional molding apparatus, since the molding of the optical material 4 is limited to one direction of pushing the upper mold 1, the upper surface side and the lower surface side of the optical material 4 are not formed. This causes a phenomenon that the deformed flow state of the optical material 4 is different. Therefore, the molded optical element 5 has a large deformation flow in the upper mold on the sliding side and is filled with the optical material 4 up to the outer periphery of the upper mold 1, but is molded in the lower mold 2 on the fixed side. However, there has been a problem that it is difficult to form the outer periphery. In addition, if the filling of the optical material 4 is biased only on the sliding side, the problem that the optical material 4 protrudes into the gap between the upper die 1 and the barrel die 3 on the sliding side and burrs are generated easily occurs. . Further, there is a problem in that the deformation and unevenness cause the stress and strain in the optical material 4 to be uneven, which causes a change in the shape of the optical element 5 and uneven optical characteristics after molding.

【0006】本発明の目的は、光学素材の上面側と下面
側とにおける変形流動が同様になり、バリの発生がな
く、光学特性の均一な光学素子を製造できる光学素子の
製造方法とその成形装置を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a method of manufacturing an optical element capable of manufacturing an optical element having uniform optical characteristics without causing burrs and having the same deformation flow on the upper surface side and the lower surface side of the optical material. It is to provide a device.

【0007】[0007]

【課題を解決するための手段】本発明の光学素子の製造
方法は、光学素材を加圧成形する一対の押圧型と胴型と
を有する成形型の前記一対の押圧型と前記胴型とで形成
される空間に光学素材を配置する工程、加熱により前記
光学素材が軟化してから、前記一対の押圧型の両者を摺
動し加圧する工程を有し、前記一対の押圧型のそれぞれ
の表面形状を前記光学素材に転写して成形することを特
徴とする。
According to the present invention, there is provided a method of manufacturing an optical element, comprising: a pair of pressing dies and a body die having a pair of pressing dies and a body die for pressing an optical material. A step of disposing the optical material in the space to be formed, and a step of sliding and pressing both of the pair of pressing dies after the optical material is softened by heating, and each surface of the pair of pressing dies It is characterized in that the shape is transferred to the optical material and molded.

【0008】この製造方法によれば、一対の押圧型の両
者を摺動して加圧し、一対の押圧型のそれぞれの表面形
状を光学素材の両面に転写して成形することにより、光
学素材の変形流動状態を上面と下面との両面で均一にす
ることが可能になる。その結果、光学素子は外周まで両
面とも同じ形状に充填して成形されることになる。さら
に、光学素材の変形流動状態が上下面で均一となるた
め、バリの発生も解消することができる。また、変形の
不均一性に起因する成形後の形状変化や歪の残留といっ
た問題も改善できる。
According to this manufacturing method, both the pair of pressing dies are slid and pressurized, and the respective surface shapes of the pair of pressing dies are transferred to both surfaces of the optical material to form the optical material. It is possible to make the deformed flow state uniform on both the upper surface and the lower surface. As a result, the optical element is filled and shaped into the same shape on both surfaces up to the outer periphery. Furthermore, since the deformed flow state of the optical material becomes uniform on the upper and lower surfaces, the occurrence of burrs can be eliminated. In addition, problems such as a change in shape after molding and a residual strain due to non-uniform deformation can be solved.

【0009】本発明の光学素子の成形装置は、圧力及び
温度の制御が可能な一対のヘッドを有する1箇所の成形
ステージ、前記一対のヘッド間に挿入して光学素材を成
形する成形型、前記一対のヘッドを加熱する手段、及び
前記一対のヘッドの両者を摺動し加圧する手段を具備す
ることを特徴とする。
An optical element molding apparatus according to the present invention comprises a molding stage having a pair of heads capable of controlling pressure and temperature, a molding die inserted between the pair of heads to mold an optical material, It is characterized by comprising means for heating a pair of heads, and means for sliding and pressing both of the pair of heads.

【0010】この構成の成形装置によれば、一対のヘッ
ドの両者が摺動して、光学素材を上下面から加熱して加
圧することで、一対の押圧型のそれぞれの表面形状を光
学素材の両面に転写して成形することが可能になる。そ
の結果、光学素子は外周まで両面とも同じ形状に充填し
て成形される。また、成形ステージが1箇所の最小限の
装置構成にできるので、装置自体を簡易で安価にできる
という長所がある。
According to the molding apparatus of this configuration, both the pair of heads slide and heat and pressurize the optical material from the upper and lower surfaces, so that the respective surface shapes of the pair of pressing dies can be adjusted. It becomes possible to transfer and mold on both sides. As a result, both sides of the optical element are filled and shaped into the same shape up to the outer periphery. In addition, since the molding stage can be configured with a minimum number of devices at one location, there is an advantage that the device itself can be simplified and inexpensive.

【0011】また、従来の複数の成形ステージを備えた
成形装置では、各ステージ毎の摺動の精度や対向するヘ
ッドの傾き誤差等に起因する光学素子の形状や特性のば
らつきが生じていた。これに対し、本発明の単一成形ス
テージ構成の成形装置では、成形ステージが1箇所なの
で、これらの精度の維持管理が容易であり、成形ステー
ジの間の精度の差等の影響も無く安定して高精度な光学
素子を成形できる。更には、成形ステージが1箇所なの
で成形型をヘッドに固定することも可能になり、成形型
が動いて相対位置が変わることに起因する形状の変動も
排除することが可能になる。しかも、生産に必要な成形
型の個数は1品種につき1個でよいので高価な成形型を
複数個用意する必要がない。
Further, in a conventional molding apparatus having a plurality of molding stages, variations in the shape and characteristics of optical elements have occurred due to the sliding accuracy of each stage and the inclination error of the head facing each other. On the other hand, in the molding apparatus having the single molding stage configuration of the present invention, since there is only one molding stage, it is easy to maintain and manage the accuracy of the molding stage, and it is stable without the influence of the accuracy difference between the molding stages. To form a highly accurate optical element. Furthermore, since there is only one molding stage, it is possible to fix the molding die to the head, and it is also possible to eliminate a change in shape due to a change in the relative position due to the movement of the molding die. Moreover, the number of molds required for production is one for each product type, so that it is not necessary to prepare a plurality of expensive molds.

【0012】本発明の他の観点による光学素子の成形装
置は、それぞれ温度及び圧力の制御可能な一対のヘッド
を有する2箇所の成形ステージ、前記一対のヘッド間に
挿入して光学素材を成形する成形型、それぞれの前記一
対のヘッドを加熱する手段、及び前記2箇所の成形ステ
ージの対向する一対のヘッドのうち摺動する側のヘッド
の摺動の方向が第1の成形ステージと第2の成形ステー
ジとで互いに逆方向であることを特徴とする。
According to another aspect of the present invention, there is provided an optical element molding apparatus comprising: two molding stages each having a pair of heads capable of controlling temperature and pressure; and an optical material being molded by being inserted between the pair of heads. A molding die, means for heating each of the pair of heads, and a sliding direction of a head on a sliding side of the pair of heads opposed to each other of the two molding stages, the first molding stage and the second molding stage. The molding stage and the molding stage are in opposite directions.

【0013】この構成の成形装置によれば、2箇所の成
形ステージのそれぞれの対向する一対のヘッドのうち、
摺動する側のヘッドの摺動方向が第1の成形ステージと
第2の成形ステージとで互いに逆方向である。したがっ
て、成形型の一対の押圧型の両方を各成形ステージでそ
れぞれ異なる方向から摺動して加圧することが可能にな
る。その結果、光学素子は外周に至るまで上下面とも同
じ形状に充填して成形されることになる。さらには、摺
動する側のバリの発生も解消することができる。また変
形の不均一性に起因する成形後の形状変化や歪の残留と
いった問題も改善することができる。
According to the molding apparatus having this configuration, of the pair of opposed heads of the two molding stages,
The sliding direction of the head on the sliding side is opposite to each other in the first molding stage and the second molding stage. Therefore, it is possible to press both the pair of pressing dies in the respective molding stages by sliding them from different directions. As a result, the optical element is filled and shaped into the same shape on the upper and lower surfaces up to the outer periphery. Furthermore, the occurrence of burrs on the sliding side can be eliminated. In addition, problems such as shape change after molding and residual strain due to non-uniformity of deformation can be improved.

【0014】さらに、加熱、成形、冷却の全工程を2箇
所の成形ステージに分けて行うことができるので、1箇
所の成形ステージで全工程を行うよりも、時間を短くし
て生産性を上げることができる。また、成形ステージは
2箇所であるが、第1ステージは予備成形と冷却工程を
担う所なので、本成形を担う第2ステージに比べて求め
られる精度は低くてもよい。したがって、装置の成形精
度の維持管理も容易で、成形装置全体としての費用は比
較的安価にできる。従来の多数個の成形ステージを有し
た連続成形装置に比べれば生産性は劣るが、単一の成形
ステージの装置よりは生産性がよく、中品種中量生産に
大きな効果をあげることができる。
Further, since all the steps of heating, molding and cooling can be performed in two molding stages, the time is shortened and productivity is increased as compared with performing all the steps in one molding stage. be able to. In addition, although there are two molding stages, the first stage is responsible for the preforming and cooling steps, and thus the required accuracy may be lower than that of the second stage responsible for the main molding. Therefore, it is easy to maintain and control the molding accuracy of the apparatus, and the cost of the entire molding apparatus can be relatively low. The productivity is inferior to that of a conventional continuous molding apparatus having a large number of molding stages, but the productivity is better than that of a single molding stage apparatus, and a great effect can be obtained for medium- and medium-volume production.

【0015】本発明のさらに他の観点による光学素子の
成形装置は、少なくとも加熱予備成形、本成形、冷却の
3箇所以上の成形ステージを有する光学素子の成形装置
であって、前記加熱予備成形ステージにおけるヘッドの
摺動する方向と、前記本成形ステージにおけるヘッドの
摺動する方向とが互いに逆方向であることを特徴とす
る。
An apparatus for molding an optical element according to still another aspect of the present invention is an apparatus for molding an optical element having at least three molding stages of preheating, main molding, and cooling, wherein the heating preforming stage is provided. And the direction in which the head slides in the main molding stage is opposite to each other.

【0016】この構成の成形装置によれば、加熱予備成
形ステージと本成形ステージのそれぞれの対向する一対
のヘッドの内、ヘッドの摺動する方向がそれぞれのステ
ージにおいて互いに逆方向である。したがって、成形型
の一対の押圧型の両者を各成形ステージにおいてそれぞ
れ異なる方向から摺動して加圧することにより、上下の
押圧型のそれぞれの表面形状を光学素材に転写して成形
することができる。その結果、光学素子は外周に至るま
で上下面とも同じ形状に充填して成形されることにな
る。さらには摺動する側のバリ発生も解消することがで
きる。また変形の不均一性に起因する成形後の形状変化
や歪の残留といった問題も改善することができる。
According to the molding apparatus having this configuration, the sliding direction of the head of the pair of heads opposed to each other in the heating pre-molding stage and the main molding stage is opposite to each other in each stage. Accordingly, by pressing both of the pair of pressing dies from different directions in each of the forming stages and pressing them, the surface shapes of the upper and lower pressing dies can be transferred to the optical material and formed. . As a result, the optical element is filled and shaped into the same shape on the upper and lower surfaces up to the outer periphery. Further, the occurrence of burrs on the sliding side can be eliminated. In addition, problems such as shape change after molding and residual strain due to non-uniformity of deformation can be improved.

【0017】さらに、加熱予備成形、本成形、冷却の各
工程をそれぞれ別の成形ステージで分担することによ
り、加熱や冷却に要する時間を短くでき、温度調整をよ
り精密にできる。また、加熱から冷却へ向けて一方向に
流れ作業で多数の成形型を処理することができるので生
産性を高くできる。
Furthermore, the steps required for heating and cooling can be shortened and the temperature adjustment can be made more precise by sharing the respective steps of heating preforming, main forming and cooling with separate forming stages. Further, since a large number of molds can be processed in one-way flow from heating to cooling, productivity can be increased.

【0018】[0018]

【発明の実施の形態】以下、本発明の光学素子の成形装
置の好適な実施例について、添付の図面を参照しつつ説
明する。以下の説明においては、硼珪酸ガラスを光学素
材として成形する場合を具体例として説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of an optical element molding apparatus according to the present invention will be described below with reference to the accompanying drawings. In the following description, a case where borosilicate glass is molded as an optical material will be described as a specific example.

【0019】《実施例1》図1は、本発明の実施例1の
光学素子の成形装置を示す断面図であり、(a)は、成
形前の状態を示し、(b)は、成形後の状態を示す。図
1に示すように、本実施例1の成形装置では、一対の押
圧型となる上型1及び下型2、胴型3を有する成形型1
00を用いている。下型2に胴型3を嵌めこみ、胴型3
内の下型2上に直径6mmの球形状の硼珪酸ガラスの光
学素材4を載置し、上型1を胴型3に嵌めこんで成形型
100が組み立てられる。この成形型100は成形装置
に送り込まれ、下ヘッド7上に載置される。
Embodiment 1 FIGS. 1A and 1B are cross-sectional views showing a molding apparatus for an optical element according to Embodiment 1 of the present invention. FIG. 1A shows a state before molding, and FIG. The state of is shown. As shown in FIG. 1, in the molding apparatus according to the first embodiment, a molding die 1 having a pair of pressing dies, an upper die 1, a lower die 2, and a body die 3.
00 is used. The body mold 3 is fitted into the lower mold 2 and the body mold 3
A spherical borosilicate glass optical material 4 having a diameter of 6 mm is placed on the inner lower mold 2, and the upper mold 1 is fitted into the body mold 3 to assemble the mold 100. The molding die 100 is sent to a molding device and placed on the lower head 7.

【0020】下ヘッド7と上ヘッド6とのそれぞれの金
属ブロックの中には、両ヘッド6、7を加熱するための
抵抗加熱ヒーター10が埋め込まれており、さらに成形
面近傍に温度測定するための熱電対11が埋め込まれて
いる。また図示しないが、成形型100に接する面と反
対側の面にはそれぞれ冷却水が流れる管が通されてい
る。熱電対11でそれぞれのヘッド6、7の温度を測定
し、所望の設定温度になるように抵抗加熱ヒーター10
の電流値を調整して温度制御を行う。上下ヘッド6、7
の周囲はチャンバー12で覆われている。チャンバー1
2内には成形型100の酸化と光学素材4と成形型10
0との反応や付着を防ぐために不活性ガスを、好ましく
はチッソガスを導入して不活性ガス雰囲気に保ってい
る。
In each of the metal blocks of the lower head 7 and the upper head 6, a resistance heater 10 for heating the two heads 6, 7 is embedded, and for measuring the temperature near the molding surface. Thermocouple 11 is embedded. Although not shown, pipes through which cooling water flows are passed through the surface opposite to the surface in contact with the mold 100. The temperature of each of the heads 6 and 7 is measured by a thermocouple 11 and the resistance heater 10 is adjusted to a desired set temperature.
The temperature control is performed by adjusting the current value of. Upper and lower heads 6, 7
Is covered with a chamber 12. Chamber 1
2, the oxidation of the mold 100 and the optical material 4 and the mold 10
An inert gas, preferably nitrogen gas, is introduced to keep the inert gas atmosphere in order to prevent the reaction with and adhesion to zero.

【0021】上ヘッド6と下ヘッド7はそれぞれ上摺動
軸8と下摺動軸9に連結されており、上下の両方向から
摺動して加圧する構成となっている。下摺動軸8に根元
を固定した2本のL形支柱15が、下ヘッド7の横を通
って上方に伸びており、その先端近傍にはそれぞれ回転
リンク15aが備えられている。この回転リンク15a
を介してリンクバー14が装着されており、このリンク
バー14は、L形支柱15の回転リンク15aに対して
回転可能な構造になっている。さらに、チャンバー12
には、リンクバー14の外側端部を下方に押さえこむた
めのチャンバー内側へ突き出た保持部材13が取り付け
られている。
The upper head 6 and the lower head 7 are connected to an upper sliding shaft 8 and a lower sliding shaft 9, respectively. Two L-shaped supports 15 whose roots are fixed to the lower slide shaft 8 extend upward along the side of the lower head 7, and are provided with rotary links 15a near their ends. This rotation link 15a
A link bar 14 is attached via the link, and the link bar 14 has a structure rotatable with respect to the rotation link 15 a of the L-shaped support 15. Further, the chamber 12
, A holding member 13 protruding into the chamber for holding down the outer end of the link bar 14 downward is attached.

【0022】次ぎに、この成形装置による光学素子の成
形方法について説明する。図1の(a)に示すように、
成形型100を下ヘッド7に送り込む時点では、下ヘッ
ド7は下降した位置にあり、リンクバー14の内側の先
端部は下がった位置で待機しており、成形型100には
接触せず成形型の移動動作の邪魔にならないようになっ
ている。上下ヘッド6、7の温度はそれぞれ300℃に
保たれており、成形型100を送り込まれてから加熱を
始め、550℃まで8分間かけて加熱される。図1の
(b)に示すように、下ヘッド7は上昇を、上ヘッド6
は下降をそれぞれ開始し、上下から成形型100を10
0Nの軽い加重で加圧し始める。ここで、下ヘッド7が
上昇するとL形支柱15も上昇し、リンクバー14の外
側の端部が保持部材13に接触して規制されるので、回
転リンク15aを介してリンクバー14の内側の先端部
も上昇し、やがて胴型3の溝部3aに接触し胴型3を持
ち上げる動きをする。
Next, a method of molding an optical element by the molding apparatus will be described. As shown in FIG.
When the molding die 100 is fed into the lower head 7, the lower head 7 is at the lowered position, and the tip inside the link bar 14 is waiting at the lowered position. So that it does not interfere with the moving operation. The temperatures of the upper and lower heads 6 and 7 are maintained at 300 ° C., respectively, and the heating is started after the mold 100 is fed, and is heated to 550 ° C. for 8 minutes. As shown in FIG. 1B, the lower head 7 moves upward and the upper head 6 moves upward.
Starts to descend, and the mold 100 is
Start applying pressure with a light load of 0N. Here, when the lower head 7 rises, the L-shaped support 15 also rises, and the outer end of the link bar 14 comes into contact with the holding member 13 and is regulated. The tip also rises, and eventually comes into contact with the groove 3a of the body mold 3 and moves up the body mold 3.

【0023】この加圧の間にもそれぞれのヘッド6、7
の加熱は続いており、2分間で580℃まで昇温され、
光学素材が軟化してくるとともに上型1及び下型2はと
もに摺動を始める。そして加重を2000Nに増して2
分間で、上型1及び下型2を最後まで押し切って光学素
材4を厚さ2.5mmの光学素子5の形状に成形する。
この上型1及び下型2の加圧成形の間、胴型3もリンク
バー14によって動いており、結果的に胴型3に対して
も上型1と下型2とは両者ともに摺動している。
During this pressurization, the respective heads 6, 7
Heating is continued, the temperature is raised to 580 ° C. in 2 minutes,
As the optical material softens, both the upper mold 1 and the lower mold 2 start sliding. And increase the weight to 2000N and 2
In a minute, the upper mold 1 and the lower mold 2 are pushed to the end to form the optical material 4 into the shape of the optical element 5 having a thickness of 2.5 mm.
During press molding of the upper mold 1 and the lower mold 2, the body mold 3 is also moved by the link bar 14. As a result, both the upper mold 1 and the lower mold 2 slide against the body mold 3. are doing.

【0024】その後、上下ヘッド6、7の温度を下げて
いき、途中で上ヘッド6を成形型100から離して加重
を終え、4分間で300℃まで下げてから下ヘッド7か
ら冷却板16の上に成形型100を送り出す。冷却板1
6の所で成形型100の温度を室温まで下げてから、成
形型100を分解し、光学素子5を取り出して一連の製
造工程が完了する。この間、成形型100の組立分解な
どの時間を除いて成形工程で要する時間は16分間であ
った。
Thereafter, the temperatures of the upper and lower heads 6 and 7 are lowered, the upper head 6 is separated from the mold 100 on the way to complete the load, and the temperature is lowered to 300 ° C. in 4 minutes. The mold 100 is sent out on top. Cooling plate 1
After lowering the temperature of the mold 100 to room temperature at the point 6, the mold 100 is disassembled, the optical element 5 is taken out, and a series of manufacturing steps is completed. During this time, the time required for the molding process was 16 minutes, excluding the time for assembling and disassembling the mold 100.

【0025】従来の上ヘッド側から加圧して上型1のみ
摺動加圧する成形方法では、上型1の成形面の方に光学
素材4が偏り、光学素子5の上下面の充填度合いも偏っ
ていた。しかし、本実施例1の成形装置による成形で
は、光学素子5の上下面の充填度合いは均一にできてい
る。そのために、本実施例1の成形装置を用いた成形方
法では、上型1と胴型3との間に光学素材4が入り込ん
でできるバリもなく、高温で成形されてから冷却に伴う
収縮も上下面で均等になるので形状精度がよく、残留歪
みがない光学素子が得られる。
In the conventional molding method in which pressure is applied from the upper head side and only the upper mold 1 is slid and pressed, the optical material 4 is biased toward the molding surface of the upper mold 1 and the filling degree of the upper and lower surfaces of the optical element 5 is also biased. I was However, in the molding by the molding apparatus of the first embodiment, the filling degree of the upper and lower surfaces of the optical element 5 can be made uniform. Therefore, in the molding method using the molding apparatus of the first embodiment, there is no burr formed by the optical material 4 entering between the upper mold 1 and the body mold 3, and shrinkage due to cooling after molding at a high temperature. Since the upper and lower surfaces are uniform, an optical element having good shape accuracy and no residual distortion can be obtained.

【0026】《実施例2》図2は本発明の実施例2の光
学素子の成形装置の断面図であり、(a)は成形前の状
態、(b)は成形後の状態を示す。なお、成形型100
およびヘッドの加熱ヒーター10及び熱電対11等の温
度制御機構、チャンバー12の構成は前記実施例1のも
のと同様である。また、実施例1で説明したL形支柱1
5、リンクバー14、保持部材13の構成部品も第2ス
テージに具備されており、図2の断面図の奥行き方向に
配置されている。したがって、実施例1と同様な部分は
同一参照符号を付して重複する説明は省略する。
Embodiment 2 FIGS. 2A and 2B are sectional views of an optical element molding apparatus according to Embodiment 2 of the present invention, wherein FIG. 2A shows a state before molding and FIG. 2B shows a state after molding. The molding die 100
The configuration of the temperature control mechanism such as the heater 10 and the thermocouple 11 of the head and the configuration of the chamber 12 are the same as those of the first embodiment. The L-shaped support 1 described in the first embodiment
5, the component parts of the link bar 14 and the holding member 13 are also provided in the second stage, and are arranged in the depth direction of the sectional view of FIG. Therefore, the same parts as those in the first embodiment are denoted by the same reference numerals, and the duplicate description will be omitted.

【0027】図2において、本実施例2の光学素子の成
形装置は、第1ステージ21と第2ステージ22の2箇
所の成形ステージを有している。光学素材4を載置した
成形型100は、300℃に設定された第1ステージ2
1へ送り込まれる。成形型100投入後、第1ステージ
21の上下ヘッド6a、7aは加熱を始め、当初は上ヘ
ッド6aは上型1に接触しないが、5分で550℃に到
達した時点で上ヘッド6aが下降摺動して上型1を加圧
し始める。加圧は100Nの軽加重から始まり2分後に
580℃に到達した時点では500Nに増圧されてい
る。光学素材4は直径6mmの球状であり変形の初期は
押圧型との接触面も小さいので軽い加重で容易に成形で
きるので、第1ステージ21の500N程度の中程度の
加重により、厚さが4mm程度になるまで成形する。
In FIG. 2, the optical element molding apparatus of the second embodiment has two molding stages, a first stage 21 and a second stage 22. The molding die 100 on which the optical material 4 is placed is a first stage 2 set at 300 ° C.
It is sent to 1. After the injection of the molding die 100, the upper and lower heads 6a and 7a of the first stage 21 start heating. At first, the upper head 6a does not contact the upper die 1, but when the temperature reaches 550 ° C. in 5 minutes, the upper head 6a descends. The upper die 1 is slid to start pressing. The pressurization starts from a light load of 100N and is increased to 500N when it reaches 580 ° C two minutes later. The optical material 4 has a spherical shape with a diameter of 6 mm and has a small contact surface with the pressing mold at the initial stage of deformation, so that it can be easily molded with a light load. Therefore, the first stage 21 has a thickness of 4 mm by a moderate load of about 500N. Mold until it is about

【0028】本実施例2の成形装置においては、第1ス
テージ21では上ヘッド6aを下降させて摺動している
ので、下型2よりも上型1の成形面の方に光学素材4が
倣い成形がより多く進むことになる。次に、成形型10
0は第2ステージ22の下ヘッド7上に送り込まれる。
第2ステージ22の上下ヘッド6b、7bの温度は58
0℃で待機しており、第1ステージ21と逆に下ヘッド
7bが摺動して上昇し、2000Nで下型2の方から加
圧して1分間で厚さ2.5mmまで押し込んで成形を完
了する。 第1ステージ21では上ヘッド6bを摺動し
て上型1側での変形が多かったが、第2ステージ22で
は下ヘッド7bを摺動して下型2から成形を進めたので
光学素材の変形は下面の方が多くなり、最終的には光学
素子5の上下面の変形度合いはほぼ均等にできあがる。
In the molding apparatus of the second embodiment, since the upper head 6a is lowered and slid on the first stage 21, the optical material 4 is placed closer to the molding surface of the upper mold 1 than to the lower mold 2. Copy molding will proceed more. Next, the mold 10
0 is sent to the lower head 7 of the second stage 22.
The temperature of the upper and lower heads 6b and 7b of the second stage 22 is 58
Standing at 0 ° C., the lower head 7b slides up, contrary to the first stage 21, presses from the lower mold 2 at 2,000 N, and pushes down to a thickness of 2.5 mm in one minute to perform molding. Complete. In the first stage 21, the upper head 6b was slid and the upper mold 1 was deformed much, but in the second stage 22, the lower head 7b was slid and the molding was advanced from the lower mold 2, so that the optical material The deformation is larger on the lower surface, and finally, the degree of deformation on the upper and lower surfaces of the optical element 5 is almost uniform.

【0029】第2ステージ22での成形終了後、第1ス
テージ21に成形型100は戻されるが、第2ステージ
22での成形の間に第1ステージ21の上下ヘッド6
a、7aの温度は530℃に下がっている。成形型10
0が第1ステージ21に戻されてからも冷却を続け3分
間で300℃まで下がってから、成形型100は第1ス
テージ21から冷却板16bに載置されさらに冷却され
た後、外へ送り出される。その後、室温まで温度が下が
ってから成形型100を分解して光学素子5を取り出し
て製造工程が完了する。
After completion of the molding on the second stage 22, the molding die 100 is returned to the first stage 21, but the upper and lower heads 6 of the first stage 21 are formed during the molding on the second stage 22.
The temperatures of a and 7a have dropped to 530 ° C. Mold 10
0 is returned to the first stage 21 and cooling is continued. After the temperature has dropped to 300 ° C. in three minutes, the mold 100 is placed on the cooling plate 16b from the first stage 21 and further cooled and then sent out. It is. Thereafter, after the temperature has dropped to room temperature, the mold 100 is disassembled and the optical element 5 is taken out to complete the manufacturing process.

【0030】この間、成形型の組立分解などの時間を除
いて成形工程で要する時間は11分間であった。実施例
1の1ステージのみの装置に比べて、工程を2箇所のス
テージに分けるので所要時間は約2/3に短縮されてい
る。第1ステージ21での加圧は、第2ステージ22に
比べて小さいので、第1ステージ21の上下ヘッド6
a、7aや摺動軸などは小型でも良くなり、成形装置も
簡素で安価にできる。成形した光学素子5は、上下面の
充填度合いが均一でバリも発生せず、冷却時の収縮も均
等になるので形状精度がよく、残留歪みもない光学素子
が得られる。
During this time, the time required for the molding process was 11 minutes except for the time for assembling and disassembling the mold. Since the process is divided into two stages, the required time is reduced to about 2/3 as compared with the apparatus having only one stage in the first embodiment. Since the pressure in the first stage 21 is smaller than that in the second stage 22, the upper and lower heads 6 of the first stage 21
The a, 7a, the sliding shaft, and the like can be small, and the molding device can be simple and inexpensive. The molded optical element 5 has a uniform filling degree on the upper and lower surfaces, does not generate burrs, and has a uniform shrinkage upon cooling, so that an optical element having good shape accuracy and no residual distortion can be obtained.

【0031】《実施例3》図3は、本発明の実施例3の
光学素子の成形装置の断面図である。本実施例3の成形
装置における成形型、ヘッドの温度制御機構、及びチャ
ンバーの構成は前記実施例1と同様である。また、実施
例1で説明したL形支柱、リンクバー、保持部材の構成
部品も予備成形ステージ32に具備されており、図3の
断面図の奥行き方向に配置されている。したがって、実
施例1と同様な部分には同一参照符号を付して重複する
説明は省略する。
Embodiment 3 FIG. 3 is a sectional view of an optical element molding apparatus according to Embodiment 3 of the present invention. The configurations of the molding die, the head temperature control mechanism, and the chamber in the molding apparatus of the third embodiment are the same as those of the first embodiment. The components of the L-shaped support, link bar, and holding member described in the first embodiment are also provided in the preforming stage 32, and are arranged in the depth direction of the cross-sectional view of FIG. Therefore, the same parts as those in the first embodiment are denoted by the same reference numerals, and the duplicate description will be omitted.

【0032】図3において、本実施例3の成形装置は、
加熱ステージ31、予備成形ステージ32、本成形ステ
ージ33、冷却ステージ34の4箇所のステージを有し
ている。そして、成形型100は加熱から冷却の方向へ
一方向に流れていき、全ステージ31、32、33、3
4は同じ滞留時間で、複数の成形型100を同時に移送
して同時に成形処理することができる構造になってい
る。直径6mmの球状の光学素材を載置した成形型10
0は、上下ヘッド6c、7cの温度が500℃の定常温
度に設定された加熱ステージ31へ送り込まれ、50N
の小さな加重で上ヘッド6c側から加圧される。この加
熱ステージ31では非常に軽い加重であり光学素材4も
充分には軟化していないので変形量はごく小量である。
Referring to FIG. 3, a molding apparatus according to the third embodiment includes:
It has four stages: a heating stage 31, a preforming stage 32, a main molding stage 33, and a cooling stage 34. Then, the mold 100 flows in one direction from the heating to the cooling, and the stages 31, 32, 33, 3
Reference numeral 4 denotes a structure in which a plurality of molds 100 can be simultaneously transferred and molded at the same time with the same residence time. Mold 10 on which a spherical optical material 6 mm in diameter is placed
0 is sent to the heating stage 31 in which the temperature of the upper and lower heads 6c and 7c is set to a steady temperature of 500 ° C.
Is pressed from the upper head 6c side with a small load. Since the heating stage 31 has a very light weight and the optical material 4 is not sufficiently softened, the deformation amount is very small.

【0033】本実施例3の成形装置では2分間のタクト
タイムで次の予備成形ステージ32へ移送される。予備
成形ステージ32における上下ヘッド6d、7dの温度
は、580℃一定に制御されており、図3に示すよう
に、下ヘッド7dが上方に摺動して下型2を500Nで
加圧する。ここで光学素材4は下型2の成形面に倣って
より多く変形し厚さ4mm程度まで成形が進む。
In the molding apparatus of the third embodiment, the wafer is transferred to the next preforming stage 32 with a tact time of 2 minutes. The temperature of the upper and lower heads 6d and 7d in the preforming stage 32 is controlled to be constant at 580 ° C., and as shown in FIG. 3, the lower head 7d slides upward to press the lower mold 2 at 500N. Here, the optical material 4 is deformed more to follow the molding surface of the lower mold 2 and the molding proceeds to a thickness of about 4 mm.

【0034】次に、成形型100は上下ヘッド6e、7
eの温度が580℃に保たれた本成形ステージ33に移
送されて、予備成形ステージ32とは逆に上ヘッド6e
が下方に摺動して上型1を2000Nの加重で加圧して
厚さ2.5mmの最終寸法まで成形する。予備成形ステ
ージ32では下ヘッド7dを摺動して下型2側の変形が
多かったが、本成形ステージ33では上ヘッド6eを摺
動して上型1の側から成形を進めたので光学素材4の変
形は上面の方が多くなり、最終的には光学素子の上下面
の変形度合いはほぼ均等にできあがる。
Next, the molding die 100 includes upper and lower heads 6e, 7e.
e is transferred to the main molding stage 33 in which the temperature of the upper head 6e is maintained at 580 ° C.
Slides downward to press the upper mold 1 under a load of 2000 N to form a final dimension of 2.5 mm in thickness. In the preforming stage 32, the lower head 7d was slid and the lower mold 2 side was deformed much. However, in the main forming stage 33, the upper head 6e was slid and the molding was advanced from the upper mold 1 side. The number of deformations of the upper surface of the optical element is larger than that of the upper surface of the optical element.

【0035】次に成形型100は冷却ステージ34に移
送されて、450℃で500Nの加圧を受けながら冷却
される。さらに成形型100は、冷却板16cに載置し
て冷却されて成形装置の外に送り出され、室温まで温度
が下がってから分解して光学素子5を取り出して一連の
製造工程が完了する。この間、成形型100の組立分解
などの時間を除いて成形工程で要する時間は8分間であ
った。
Next, the mold 100 is transferred to the cooling stage 34 and cooled while receiving a pressure of 500 N at 450 ° C. Further, the molding die 100 is placed on the cooling plate 16c, cooled and sent out of the molding device. After the temperature is lowered to room temperature, the molding die 100 is disassembled and the optical element 5 is taken out to complete a series of manufacturing steps. During this time, the time required for the molding process was 8 minutes, excluding the time for assembling and disassembling the mold 100.

【0036】実施例1及び2の成形装置では、各ステー
ジの温度を変化させるのに長い時間を要することに比べ
て、本実施例3の成形装置では全工程を4箇所のステー
ジに分割して、各ステージの上下ヘッドは最適な温度に
保たれているので、全工程に要する時間が短い。更に
は、実施例1及び2の成形装置は一つの成形型100だ
けしか入れておけないが、本実施例3の成形装置は各ス
テージにそれぞれ成形型100を配置して製造工程を進
めることができる。その結果、成形工程で要する時間は
8分間だが、成形装置は2分毎に1個の成形型100を
処理することができて生産性は非常に高い。そして成形
した光学素子5は、上下面の充填度合いが均一でバリも
発生せず、冷却時の収縮も均等になるので形状精度のよ
い残留歪みのない光学素子が安価にかつ大量に製造する
ことが可能になる。
In the molding apparatuses of Examples 1 and 2, it takes a long time to change the temperature of each stage. On the other hand, in the molding apparatus of Example 3, the entire process is divided into four stages. Since the upper and lower heads of each stage are kept at an optimum temperature, the time required for all the steps is short. Furthermore, although the molding apparatuses of the first and second embodiments can accommodate only one molding die 100, the molding apparatus of the third embodiment can arrange the molding dies 100 on each stage and proceed with the manufacturing process. it can. As a result, although the time required in the molding process is 8 minutes, the molding apparatus can process one molding die 100 every 2 minutes, and the productivity is very high. The molded optical element 5 has a uniform degree of filling of the upper and lower surfaces, does not generate burrs, and has a uniform shrinkage upon cooling, so that an optical element with good shape accuracy and no residual distortion can be manufactured inexpensively and in large quantities. Becomes possible.

【0037】なお、本実施例では4箇所のステージを備
えた成形装置について説明したが、ステージの数はこれ
に限定されることはなく、3箇所以上の複数のステージ
を備えてもよいのはいうまでもない。また、実施例1乃
至3の成形装置では、ともに上下方向から摺動して成形
型を加圧したが、本発明はこれに限定されるものではな
く、例えば横方向から加圧するなど、成形型の対向する
両方向から加圧することに対して適用できる。また、光
学素材4として硼珪酸ガラスについて説明したが、他の
材質のガラスや樹脂材料についても本発明は適用でき
る。
In the present embodiment, a molding apparatus having four stages has been described. However, the number of stages is not limited to this, and three or more stages may be provided. Needless to say. Further, in the molding apparatuses of the first to third embodiments, the molding dies are pressurized by sliding in the vertical direction. However, the present invention is not limited to this. Can be applied to pressurization from both opposite directions. Although borosilicate glass has been described as the optical material 4, the present invention can be applied to glass and resin materials of other materials.

【0038】[0038]

【発明の効果】以上実施例で詳細に説明したように、本
発明の光学素子の製造方法によれば、一対の押圧型を有
する成形型を光学素子の両成形面から加圧することによ
り、対向する成形面の形状が均等で、バリが発生せず、
形状精度が良好で、残留歪みのない光学素子を成形する
ことができる。また、成形ステージを増やして各成形ス
テージの加圧方向を変えることにより光学素子の生産数
と種類に応じて好適する光学素子の成形装置が提供でき
る。
As has been described in detail in the above embodiments, according to the method for manufacturing an optical element of the present invention, a pair of pressing dies are pressed from both molding surfaces of the optical element so as to face each other. The shape of the molding surface to be formed is uniform, no burr occurs,
An optical element having good shape accuracy and no residual distortion can be formed. Also, by increasing the number of molding stages and changing the pressing direction of each molding stage, it is possible to provide an optical element molding apparatus suitable for the number and types of optical elements produced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例1の光学素子の成形装置の断面
図で、(a)は,成形前の状態を示す断面図、(b)
は、成形後の状態を示す断面図。
FIG. 1 is a cross-sectional view of an optical element forming apparatus according to a first embodiment of the present invention, in which (a) is a cross-sectional view showing a state before forming, and (b).
2 is a sectional view showing a state after molding.

【図2】本発明の実施例2の光学素子の成形装置の断面
図で、(a)は、成形前の状態を示す断面図、(b)
は、成形後の状態を示す断面図。
FIGS. 2A and 2B are cross-sectional views of an optical element forming apparatus according to a second embodiment of the present invention, wherein FIG. 2A is a cross-sectional view showing a state before forming, and FIG.
2 is a sectional view showing a state after molding.

【図3】本発明の実施例3の光学素子の成形装置の断面
図。
FIG. 3 is a cross-sectional view of an optical element molding apparatus according to a third embodiment of the present invention.

【図4】従来の光学素子の成形装置の断面図。FIG. 4 is a cross-sectional view of a conventional optical element molding apparatus.

【符号の説明】[Explanation of symbols]

1 上型 2 下型 3 胴型 3a 溝 4 光学素材 5 光学素子 6、6a、6b、6c、6d、6e、6f 上ヘッド 7、7a、7b、7c、7d、7e、7f 下ヘッド 8 上摺動軸 9 下摺動軸 10 抵抗加熱ヒーター 11 熱電対 12 チャンバー 13 保持部材 14 リンクバー 15 L形支柱 15a 回転リンク 16、16a、16c 冷却板 21 第1ステージ 22 第2ステージ 31 加熱ステージ 32 予備成形ステージ 33 本成形ステージ 34 冷却ステージ 100 成形型 Reference Signs List 1 upper die 2 lower die 3 trunk die 3a groove 4 optical material 5 optical element 6, 6a, 6b, 6c, 6d, 6e, 6f upper head 7, 7a, 7b, 7c, 7d, 7e, 7f lower head 8 upper sliding Moving shaft 9 Lower sliding shaft 10 Resistance heater 11 Thermocouple 12 Chamber 13 Holding member 14 Link bar 15 L-shaped support 15a Rotating link 16, 16a, 16c Cooling plate 21 First stage 22 Second stage 31 Heating stage 32 Preforming Stage 33 Main molding stage 34 Cooling stage 100 Mold

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29C 43/58 B29C 43/58 C03B 11/12 C03B 11/12 11/16 11/16 // B29L 11:00 B29L 11:00 (72)発明者 嶋崎 智章 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 4F202 AA49 AH74 AM30 AP05 AR06 CA09 CB01 CC01 CK42 CL02 CL50 CN01 CN05 CN18 4F204 AA49 AH74 AM30 AP05 AR06 FA01 FB01 FN11 FN15 FQ11Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (Reference) B29C 43/58 B29C 43/58 C03B 11/12 C03B 11/12 11/16 11/16 // B29L 11:00 B29L 11 : 00 (72) Inventor Tomoaki Shimazaki 1006 Kadoma, Kazuma, Osaka Prefecture F-term (reference) 4F202 AA49 AH74 AM30 AP05 AR06 CA09 CB01 CC01 CK42 CL02 CL50 CN01 CN05 CN18 4F204 AA49 AH74 AM30 AP05 AR06 FA01 FB01 FN11 FN15 FQ11

Claims (16)

【特許請求の範囲】[Claims] 【請求項1】 光学素材を加圧成形する一対の押圧型と
胴型とを有する成形型の前記一対の押圧型と前記胴型と
で形成される空間に光学素材を配置する工程、 加熱により前記光学素材が軟化してから、前記一対の押
圧型の両者を摺動し加圧する工程を有し、 前記一対の押圧型のそれぞれの表面形状を前記光学素材
に転写して成形することを特徴とする光学素子の製造方
法。
A step of arranging the optical material in a space formed by the pair of pressing dies and the body die of a molding die having a pair of pressing dies and a body die for press-molding the optical material; After the optical material is softened, the method further includes a step of sliding and pressing both of the pair of pressing dies, wherein each surface shape of the pair of pressing dies is transferred to the optical material and molded. A method for manufacturing an optical element.
【請求項2】 温度および圧力の制御が可能な対向する
一対のヘッドを有する1箇所の成形ステージ、 前記一対のヘッド間に挿入して光学素材を加圧成形する
成形型、 前記一対のヘッドを加熱する手段、及び前記一対のヘッ
ドの両者を摺動し加圧する手段を具備したことを特徴と
する光学素子の成形装置。
2. A molding stage having a pair of opposing heads capable of controlling temperature and pressure, a molding die inserted between the pair of heads to press-mold an optical material, and a pair of heads. An apparatus for forming an optical element, comprising: means for heating; and means for sliding and pressing both of the pair of heads.
【請求項3】 前記成形ステージの周囲を覆い外気を遮
断するチャンバーを有し、前記チャンバー内は不活性ガ
スの雰囲気としたことを特徴とする請求項2記載の光学
素子の成形装置。
3. The apparatus for molding an optical element according to claim 2, further comprising a chamber that covers the periphery of the molding stage and blocks outside air, and the inside of the chamber is an inert gas atmosphere.
【請求項4】 前記一対のヘッドを加熱する手段とし
て、それぞれのヘッドの中に抵抗加熱ヒーターが埋め込
まれており、前記一対のヘッドの温度の制御がそれぞれ
のヘッドのプレス面近傍に埋め込まれている熱電対の検
出した温度により前記抵抗加熱ヒーターの出力を制御し
て行われることを特徴とする請求項2または3記載の光
学素子の成形装置。
4. As means for heating the pair of heads, a resistance heater is embedded in each of the heads, and the control of the temperature of the pair of heads is embedded near the press surface of each of the heads. 4. The optical element molding apparatus according to claim 2, wherein an output of the resistance heater is controlled by a temperature detected by a thermocouple.
【請求項5】 前記成形ステージの一対のヘッドと前記
成形型の挿入出口との間に、前記成形型を載置できる冷
却板を設けることを特徴とする請求項2,3または4記
載の光学素子の成形装置。
5. The optical device according to claim 2, wherein a cooling plate on which the molding die can be placed is provided between a pair of heads of the molding stage and an insertion outlet of the molding die. Device molding device.
【請求項6】 前記一対のヘッドの両者を摺動し加圧す
る手段が、第一の端が下摺動軸に固定され、第二の端が
下ヘッドの横から上に伸びているL形の支柱、前記支柱
の第二の端近傍の支承部で回転可能な形で支承された棒
状のリンクバー、及び前記成形ステージの周囲の固定部
に設けた前記成形型の方向に突き出た保持部材を有し、 前記下ヘッドが下方にある時は前記リンクバーの第一の
端は下方向に傾いて前記成形型の前記胴型に接触せず、
前記下ヘッドが上昇するにつれて前記リンクバーの第二
の端が前記保持部材に接触して規制され、前記支柱との
支承部を介して前記リンクバーの第一の端は上方向に動
き、前記胴型に接触して前記胴型を上に押し上げる構成
になっていることを特徴とする請求項2,3,4または
5に記載の光学素子の成形装置。
6. An L-shaped means for sliding and pressurizing both of said pair of heads, wherein a first end is fixed to a lower sliding shaft and a second end extends from the side of the lower head upward. , A rod-shaped link bar rotatably supported by a support near the second end of the support, and a holding member protruding in the direction of the forming die provided on a fixed portion around the forming stage. When the lower head is downward, the first end of the link bar is inclined downward and does not contact the body of the molding die,
As the lower head ascends, the second end of the link bar contacts the holding member and is regulated, and the first end of the link bar moves upward through a support portion with the support, and 6. The optical element molding apparatus according to claim 2, wherein the apparatus is configured to push up the body mold in contact with the body mold.
【請求項7】 それぞれ温度及び圧力の制御が可能な対
向する一対のヘッドを有する2箇所の成形ステージ、 前記一対のヘッド間に挿入して光学素材を加圧成形する
成形型、 前記一対のヘッドを加熱する手段、及び前記各成形ステ
ージの対向する前記一対のヘッドのうち摺動する側のヘ
ッドの摺動方向が第1の成形ステージと第2の成形ステ
ージとで互いに逆方向であることを特徴とする光学素子
の成形装置。
7. Two molding stages each having a pair of opposing heads each capable of controlling temperature and pressure, a molding die inserted between the pair of heads to press-mold an optical material, and the pair of heads Means for heating, and that the sliding direction of the head on the sliding side of the pair of heads facing each of the molding stages is opposite to each other in the first molding stage and the second molding stage. Characteristic optical element molding device.
【請求項8】 2箇所の前記成形ステージの周囲を覆い
外気を遮断するチャンバーを有し、前記チャンバー内は
不活性ガスの雰囲気としたことを特徴とする請求項7記
載の光学素子の成形装置。
8. A molding apparatus for an optical element according to claim 7, further comprising a chamber which covers the periphery of said two molding stages to block outside air, and wherein said chamber has an inert gas atmosphere. .
【請求項9】 前記一対のヘッドを加熱する手段の前記
ヘッドの中に埋め込まれた抵抗加熱ヒーター、 前記一対のヘッドの温度の制御のための温度検知手段と
してそれぞれのヘッドのプレス面近傍に埋め込まれてい
る熱電対、及び前記熱電対の検出出力により前記抵抗加
熱ヒーターの出力を制御する手段を有することを特徴と
する請求項7または8記載の光学素子の成形装置。
9. A resistance heater embedded in the heads of the pair of heads, and embedded near the press surfaces of the respective heads as temperature detecting means for controlling the temperatures of the pair of heads. 9. An apparatus for molding an optical element according to claim 7, further comprising means for controlling an output of said resistance heater by a thermocouple and a detection output of said thermocouple.
【請求項10】 前記2箇所のうち少なくとも1箇所の
成形ステージと成形型の出入口との間に成形型を載置で
きる冷却板を設けることを特徴とする請求項7、8また
は9記載の光学素子の成形装置。
10. The optical device according to claim 7, wherein a cooling plate on which a molding die can be placed is provided between at least one of the two molding stages and the entrance of the molding die. Device molding device.
【請求項11】 前記2箇所の成形ステージのうち下ヘ
ッドが摺動する成形ステージにおいて、第一の端が下摺
動軸に固定され、第二の端が下ヘッドの横から上に伸び
ているL形の支柱、 前記支柱の第二の端近傍の支承部で回転可能な形で支承
された棒状のリンクバー、及び前記成形ステージの周囲
の固定部に設けた前記成形型の方向に突き出た保持部材
を有し、 前記下ヘッドが下方にある時は前記リンクバーの第一の
端は、下方向に傾いて前記成形型の前記胴型に接触せ
ず、前記下ヘッドが上昇するにつれて前記リンクバーの
第二の端が前記保持部材に接触して規制され、前記支柱
との連結部を介して前記リンクバーの第一の端は上方向
に動き、前記胴型に接触して前記胴型を上に押し上げる
よう構成したことを特徴とする請求項7,8,9または
10に記載の光学素子の成形装置。
11. A molding stage in which a lower head slides among the two molding stages, wherein a first end is fixed to a lower sliding shaft, and a second end extends upward from a side of the lower head. An L-shaped support, a rod-shaped link bar rotatably supported by a support near a second end of the support, and a protrusion protruding in a direction of the forming die provided on a fixed portion around the forming stage. When the lower head is below, the first end of the link bar is inclined downward and does not contact the body of the molding die, and as the lower head rises, A second end of the link bar is regulated by contacting the holding member, and a first end of the link bar moves upward through a connection portion with the support, contacts the trunk mold, and 9. The method according to claim 7, wherein the body is pushed up. Or forming apparatus of an optical element according to 10.
【請求項12】 少なくとも加熱予備成形、本成形、及
び冷却の3箇所以上の成形ステージを有する光学素子の
成形装置であって、 前記加熱予備成形ステージにおけるヘッドの摺動する方
向と、前記本成形ステージにおけるヘッドの摺動する方
向とが互いに逆方向であることを特徴とする光学素子の
成形装置。
12. An optical element molding apparatus having at least three molding stages of heating preforming, main molding, and cooling, wherein: a direction in which a head slides in the heating preforming stage; An optical element molding apparatus, wherein directions in which a head slides on a stage are opposite to each other.
【請求項13】 少なくとも加熱する各成形ステージの
周囲を覆い外気を遮断するチャンバーを有し、前記チャ
ンバー内は不活性ガス雰囲気であることを特徴とする請
求項12記載の光学素子の成形装置。
13. The optical element molding apparatus according to claim 12, further comprising a chamber that covers at least a periphery of each of the molding stages to be heated and blocks external air, and the inside of the chamber is an inert gas atmosphere.
【請求項14】 前記一対のヘッドを加熱する手段のヘ
ッドの中に埋め込まれた抵抗加熱ヒーター、前記一対の
ヘッドの温度の制御のためのそれぞれのヘッドのプレス
面近傍に埋め込まれている熱電対、及び前記熱電対の検
出出力により前記抵抗加熱ヒーターの出力を制御する手
段を有することを特徴とする請求項12または13記載
の光学素子の成形装置。
14. A resistance heater embedded in a head of said pair of head heating means, and a thermocouple embedded near a press surface of each head for controlling the temperature of said pair of heads. 14. An apparatus for forming an optical element according to claim 12, further comprising means for controlling an output of said resistance heater by a detection output of said thermocouple.
【請求項15】 冷却ステージと成形型の出口との間
に、成形型を載置できる冷却板を設けることを特徴とす
る請求項12,13または14記載の光学素子の成形装
置。
15. The optical element molding apparatus according to claim 12, wherein a cooling plate on which the molding die can be placed is provided between the cooling stage and the exit of the molding die.
【請求項16】 加熱予備成形ステージと本成形ステー
ジのうち下ヘッドが摺動する成形ステージにおいて、第
一の端が下摺動軸に固定され、第二の端が下ヘッドの横
から上に伸びているL形支柱、 前記支柱の第二の端近傍の支承部で回転可能な形で支承
された棒状のリンクバー、及び前記成形ステージの周囲
の固定部に設けた前記成形型の方向に突き出た保持部材
を有し、 前記下ヘッドが下方にある時は前記リンクバーの第一の
端は、下方向に傾いて前記成形型の前記胴型に接触せ
ず、前記下ヘッドが上昇するにつれて前記リンクバーの
第二の端が前記保持部材に接触して規制され、前記支柱
との支承部を介して前記リンクバーの第一の端は上方向
に動き、前記胴型に接触して前記胴型を上に押し上げる
よう構成したことを特徴とする請求項12,13,14
または15に記載の光学素子の成形装置。
16. A molding stage in which a lower head slides out of a heating preforming stage and a main molding stage, wherein a first end is fixed to a lower sliding shaft, and a second end is upward from a side of the lower head. An extending L-shaped support, a rod-shaped link bar rotatably supported by a support near a second end of the support, and a direction of the forming die provided on a fixed portion around the forming stage. When the lower head is below, the first end of the link bar is inclined downward and does not contact the body of the molding die, and the lower head rises. As the second end of the link bar comes into contact with the holding member and is regulated, the first end of the link bar moves upward through a support portion with the support, and comes into contact with the body mold. Claims: The body is configured to be pushed up. 12, 13, 14
Or a molding device for an optical element according to item 15.
JP2000231725A 2000-07-31 2000-07-31 Method of manufacturing optical element and its forming device Pending JP2002047016A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004026540A (en) * 2002-06-24 2004-01-29 Toshiba Mach Co Ltd Apparatus and method for molding glass
WO2005009716A2 (en) * 2003-07-31 2005-02-03 Jan Petrus Human Method and apparatus for compression moulding closure caps
WO2007091154A3 (en) * 2006-02-08 2008-07-17 Jan Petrus Human Apparatus and method for compression moulding parisons and blow moulding multi layered bottles
JP2010118263A (en) * 2008-11-13 2010-05-27 Olympus Corp Heating method, heating device, and manufacturing device of optical element
CN103922565A (en) * 2014-03-25 2014-07-16 湖北新华光信息材料有限公司 Forming device of optical glass and its production technology
CN113858390A (en) * 2021-10-09 2021-12-31 韩立新 Special ceramic processing is with rolling mould forming device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004026540A (en) * 2002-06-24 2004-01-29 Toshiba Mach Co Ltd Apparatus and method for molding glass
WO2005009716A2 (en) * 2003-07-31 2005-02-03 Jan Petrus Human Method and apparatus for compression moulding closure caps
WO2005009716A3 (en) * 2003-07-31 2005-06-02 Jan Petrus Human Method and apparatus for compression moulding closure caps
WO2007091154A3 (en) * 2006-02-08 2008-07-17 Jan Petrus Human Apparatus and method for compression moulding parisons and blow moulding multi layered bottles
JP2010118263A (en) * 2008-11-13 2010-05-27 Olympus Corp Heating method, heating device, and manufacturing device of optical element
CN103922565A (en) * 2014-03-25 2014-07-16 湖北新华光信息材料有限公司 Forming device of optical glass and its production technology
CN113858390A (en) * 2021-10-09 2021-12-31 韩立新 Special ceramic processing is with rolling mould forming device

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