JP2002028412A - Photocatalytic filter - Google Patents
Photocatalytic filterInfo
- Publication number
- JP2002028412A JP2002028412A JP2000214305A JP2000214305A JP2002028412A JP 2002028412 A JP2002028412 A JP 2002028412A JP 2000214305 A JP2000214305 A JP 2000214305A JP 2000214305 A JP2000214305 A JP 2000214305A JP 2002028412 A JP2002028412 A JP 2002028412A
- Authority
- JP
- Japan
- Prior art keywords
- photocatalyst
- filter
- present
- photocatalytic
- wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- 239000001648 tannin Substances 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 238000003852 thin film production method Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Landscapes
- Catalysts (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Filtering Materials (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、通気性が優れたコ
ルゲートハニカム状の光触媒フィルターに関し、更に詳
しくは、特異な受光性を有する新規な光触媒フィルター
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a corrugated honeycomb-shaped photocatalytic filter having excellent air permeability, and more particularly to a novel photocatalytic filter having a unique light receiving property.
【0002】[0002]
【従来の技術】食品臭、たばこ臭、ペット臭、便所臭な
どの悪臭の成分は、多種多様であり、代表的なものとし
て、アンモニア、アミン類、インドール、スカトールな
どの窒素化合物、硫化水素、メチルメルカプタン、硫化
メチル、二硫化メチル、二硫化ジメチルなどの硫黄化合
物、ホルムアルデヒド、アセトアルデヒドなどのアルデ
ヒド類、アセトンなどのケトン類、メタノール、エタノ
ールなどのアルコール類がある。2. Description of the Related Art The components of malodor such as food odor, tobacco odor, pet odor, and toilet odor are various, and typical ones are ammonia, amines, nitrogen compounds such as indole and skatole, hydrogen sulfide, There are sulfur compounds such as methyl mercaptan, methyl sulfide, methyl disulfide and dimethyl disulfide, aldehydes such as formaldehyde and acetaldehyde, ketones such as acetone, and alcohols such as methanol and ethanol.
【0003】従来、このような悪臭を脱臭する方法とし
て、悪臭物質と薬剤とを化学反応させる方法、芳香剤で
悪臭物質をマスキングする方法、活性炭、ゼオライトな
どの吸着剤にて悪臭物質を吸着する方法、または、これ
らの方法を組み合わせて行う方法があった。このような
各種の脱臭方法が使用されているが、薬剤及び芳香剤
は、共に悪臭物質と反応した後での再生はほとんど不可
能である。また、吸着剤の場合も、吸着容量が飽和する
と脱臭性能は著しく低下する。従って、どのような方法
においても、新しいものと定期的に交換しなければなら
ない。Heretofore, as a method of deodorizing such malodor, a method of chemically reacting a malodorous substance with a medicine, a method of masking a malodorous substance with an aromatic agent, and adsorption of a malodorous substance by an adsorbent such as activated carbon and zeolite have been proposed. There has been a method or a method of combining these methods. Although various such deodorizing methods have been used, it is almost impossible to regenerate both the drug and the fragrance after reacting with the malodorous substance. Also, in the case of an adsorbent, when the adsorption capacity is saturated, the deodorizing performance is significantly reduced. Therefore, any replacement must be periodically replaced with a new one.
【0004】そこで、光触媒とランプとを用いて、脱臭
機能を果たすようにした技術が開発されている。光触媒
は光エネルギを化学エネルギに変える物質であり、この
脱臭技術では、ランプから紫外線を光触媒に照射してそ
の光エネルギーにて光触媒を活性化させ、酸化反応を促
進させて悪臭物質を無臭物質に変換する。紫外線照射に
よって光触媒が励起されると、光触媒から電子が飛び出
し表面に吸着した酸素を攻撃してO2 -を生成し、また、
正孔が空気中の水分を攻撃して、OHラジカルを生成
し、これらの活性種により悪臭物質の酸化反応が促進さ
れ、種々の悪臭物質が、具体的には水蒸気、二酸化炭素
などの無臭物質まで最終的に分解されるため、光触媒を
利用した脱臭は非常に優れたものである。Therefore, a technique has been developed in which a photocatalyst and a lamp are used to achieve a deodorizing function. A photocatalyst is a substance that converts light energy into chemical energy.In this deodorization technology, a photocatalyst is irradiated with ultraviolet rays from a lamp to activate the photocatalyst with the light energy, thereby promoting an oxidation reaction to convert odorous substances into odorless substances. Convert. When the photocatalyst is excited by the ultraviolet radiation, attacking the oxygen electrons from the photocatalyst is adsorbed on the surface popping with the O 2 - generate, also,
The holes attack the moisture in the air to generate OH radicals, and these active species promote the oxidation reaction of malodorous substances, and various malodorous substances, specifically, odorless substances such as water vapor and carbon dioxide Since it is finally decomposed, deodorization using a photocatalyst is very excellent.
【0005】このような脱臭に用いられる光触媒は、特
開平1−189322号公報や実開平1−189322
号公報に開示されているようにハニカム状であることが
好ましく、脱臭速度が速くなる効果がある。市販されて
いる光触媒方式の空気清浄機などにおいてもハニカム状
の光触媒フィルターが採用される場合が多く、中でも、
強度があり、且つ量産に向くコルゲートハニカム状の光
触媒フィルターが広く普及している。[0005] The photocatalyst used for such deodorization is disclosed in JP-A-1-189322 and Japanese Utility Model Laid-Open No. 1-189322.
As disclosed in Japanese Patent Application Laid-Open Publication No. H10-209, it is preferable that the honeycomb structure has a honeycomb shape, which has an effect of increasing a deodorizing speed. Honeycomb-shaped photocatalyst filters are often adopted even in commercially available photocatalyst type air purifiers, among others,
Corrugated honeycomb-shaped photocatalytic filters that are strong and suitable for mass production are widely used.
【0006】コルゲートハニカム状の光触媒フィルター
に代表されるハニカム状の光触媒フィルターは通気性に
優れ、空気の通過面積当たりまたは単位体積当たりの光
触媒担持面積が大きいという特徴を有する反面、セル孔
から光がもれ、特にランプから照射される光の内、光触
媒フィルターの最近傍に照射される最も強力な光の一部
或いは大半がセル孔からもれてしまうという問題があっ
た。A honeycomb-shaped photocatalyst filter typified by a corrugated honeycomb-shaped photocatalyst filter is excellent in air permeability and has a large photocatalyst carrying area per air passage area or per unit volume. In particular, there is a problem that, of the light emitted from the lamp, part or most of the most intense light emitted to the vicinity of the photocatalytic filter leaks from the cell hole.
【0007】[0007]
【発明が解決しようとする課題】本発明の課題は、通気
性が優れたコルゲートハニカム状の光触媒フィルターで
あって、特異な受光性を有する新規な光触媒フィルター
を提供することである。An object of the present invention is to provide a corrugated honeycomb-shaped photocatalyst filter having excellent air permeability and a novel photocatalytic filter having a specific light receiving property.
【0008】[0008]
【課題を解決するための手段】本発明者は上記課題を解
決すべく鋭意検討の結果、下記の発明を完成するに至っ
た。Means for Solving the Problems As a result of intensive studies to solve the above problems, the present inventors have completed the following invention.
【0009】(1)光触媒を含有するコルゲートハニカ
ム状フィルターにおいて、光触媒を含有する中しんの波
の方向がセルの開口面と交差することを特徴とする光触
媒フィルター。(1) In a corrugated honeycomb filter containing a photocatalyst, the direction of the wave of the shins containing the photocatalyst intersects the opening surface of the cell.
【0010】(2)上記の発明(1)において、隣接す
る2つの中しんの波の方向が交差することを特徴とする
光触媒フィルター。(2) The photocatalyst filter according to the above invention (1), wherein the directions of the waves of two adjacent medals intersect.
【0011】(3)上記の発明(2)において、中しん
の波の方向がセルの開口面と交差する角度が一定で、そ
の角度が15°〜60°の範囲にあることを特徴とする
光触媒フィルター。(3) In the above invention (2), the angle at which the direction of the wave of the meddle crosses the opening surface of the cell is constant, and the angle is in the range of 15 ° to 60 °. Photocatalytic filter.
【0012】(4)上記の発明(1)において、隣接す
る2つの中しんの波の方向が交差しないことを特徴とす
る光触媒フィルター。(4) In the above invention (1), the photocatalytic filter is characterized in that the directions of the waves of two adjacent medals do not cross.
【0013】[0013]
【発明の実施の形態】本発明の光触媒フィルターは、通
気性が優れたコルゲートハニカム状であって、光触媒を
含有する中しんの波の方向がセルの開口面と交差するよ
うに配することにより、励起光、特にランプから光触媒
フィルターの最近傍に照射される強力な励起光などのも
れを減じ、光触媒性能を高めるものである。BEST MODE FOR CARRYING OUT THE INVENTION The photocatalyst filter of the present invention has a corrugated honeycomb shape having excellent air permeability, and is arranged such that the direction of the wave of the shins containing the photocatalyst intersects with the opening surface of the cell. In addition, it is intended to reduce leakage of excitation light, particularly strong excitation light emitted from a lamp to the vicinity of the photocatalytic filter, and to enhance photocatalytic performance.
【0014】本発明に係わる光触媒とは、0.5〜5e
V、好ましくは1〜4eVの禁止帯幅を有する、光触媒
反応をもたらす光反応性半導体であり、励起光を照射す
ることによって、抗菌、抗ウイルス、防黴、脱臭、防汚
などの機能を発現する素材である。特にその抗菌性は優
れたものであり、細菌の増殖を抑えるだけでなく、細菌
が死滅する際に発生する毒素を分解して無害化し、ま
た、細菌の死骸をも分解するため、その効果は従来の無
機系抗菌剤などのように短期間で低下することがなく永
続すると言われている。The photocatalyst according to the present invention is 0.5 to 5e
V, preferably a photoreactive semiconductor that has a bandgap of 1 to 4 eV and provides a photocatalytic reaction, and exhibits functions such as antibacterial, antiviral, antifungal, deodorizing, and antifouling by irradiating with excitation light. It is a material to do. In particular, its antibacterial properties are excellent, it not only suppresses the growth of bacteria, but also decomposes toxins generated when bacteria die, detoxifying them, and also decomposes dead bacteria, so its effect is It is said that it does not deteriorate in a short period of time unlike conventional inorganic antibacterial agents and is permanent.
【0015】本発明に係わる光触媒としては、酸化亜
鉛、酸化タングステン、酸化チタン、及び酸化セリウム
等の金属酸化物粒子が挙げられる。中でも、酸化チタン
はその構造安定性、光反応性有害物除去能、更には取扱
い上の安全性等から生活空間において使用するには最も
適しており、また、酸化亜鉛は励起光が照射されない環
境下でも抗菌性を有しており、この両者は本発明の光触
媒として有利に用いられる。The photocatalyst according to the present invention includes metal oxide particles such as zinc oxide, tungsten oxide, titanium oxide and cerium oxide. Among them, titanium oxide is most suitable for use in living space because of its structural stability, ability to remove photoreactive harmful substances, and safety in handling, and zinc oxide is an environment that is not irradiated with excitation light. It also has antimicrobial properties even below, and both are advantageously used as the photocatalyst of the present invention.
【0016】本発明に係わる酸化チタンは、白色顔料と
して用いられる汎用の二酸化チタン(但し、耐候処理が
全くまたは部分的にしかされていないもの)の他、メタ
チタン酸、オルトチタン酸、含水酸化チタン、水和酸化
チタン、水酸化チタンおよび過酸化チタン等のチタン酸
化物や水酸化物などが挙げられる。The titanium oxide according to the present invention may be a general-purpose titanium dioxide used as a white pigment (provided that the weathering treatment has been completely or only partially performed), metatitanic acid, orthotitanic acid and hydrous titanium oxide. And titanium oxides and hydroxides such as hydrated titanium oxide, titanium hydroxide and titanium peroxide.
【0017】中でも一次粒径が数十nm程度で、アナタ
ーゼ結晶構造を有する微粒子酸化チタンは比較的安価で
性能の優れた光触媒である。但し、本発明に係わる酸化
チタンはアナターゼ結晶構造に限定されるものではな
く、光触媒能を有するものであれば、ルチルやブルカイ
トなどの結晶構造を有するものや非晶性酸化チタンであ
っても良い。Among them, fine particle titanium oxide having a primary particle size of about several tens nm and having an anatase crystal structure is a relatively inexpensive and excellent photocatalyst. However, the titanium oxide according to the present invention is not limited to an anatase crystal structure, and may have a crystal structure such as rutile or brookite or an amorphous titanium oxide as long as it has a photocatalytic ability. .
【0018】酸化チタンの形状として、立方体状、球
状、真球状、薄片状またはナノクラスターなどが挙げら
れる。Examples of the shape of the titanium oxide include a cubic shape, a spherical shape, a true spherical shape, a flake shape and a nanocluster.
【0019】上記のチタン化合物以外にも、チタニウム
アルコキシドやチタニウムキレートなどの有機チタネー
トを用いても良く、均一性が高く、且つ透明性の高い光
触媒膜を形成することが可能である。In addition to the above titanium compounds, organic titanates such as titanium alkoxides and titanium chelates may be used, and a highly uniform and highly transparent photocatalytic film can be formed.
【0020】本発明に用いられる酸化チタンは、硫酸法
や塩素法など従来の製法で作製されるもの以外に、可視
光に対応するなどの高機能化が達成される製法または後
処理、例えばマグネトロンスパッター蒸着法、高周波熱
プラズマCVD法、パルス電解処理による薄膜作製法、
X線照射処理、低温プラズマ処理などによって製造また
は加工されたものでも良い。The titanium oxide used in the present invention may be prepared by a conventional method such as a sulfuric acid method or a chlorine method, or may be prepared by a method capable of achieving high functionality such as coping with visible light or a post-treatment such as magnetron. Sputter deposition method, high-frequency thermal plasma CVD method, thin film production method by pulse electrolysis,
It may be manufactured or processed by X-ray irradiation processing, low-temperature plasma processing, or the like.
【0021】これらの酸化チタンの表面および結晶構造
の内部に、Pt、Au、Ag、Cu、Pd、Ni、C
o、Fe、Zn、Mo、Ir、Bi、W、Os、Rh、
Nb、Zr、Sn、V、CrおよびRu等の種々の金
属、そのイオンまたはその酸化物などの化合物を担持あ
るいはドーピングさせたりして複合しても良い。Pt, Au, Ag, Cu, Pd, Ni, C
o, Fe, Zn, Mo, Ir, Bi, W, Os, Rh,
Compounds such as various metals such as Nb, Zr, Sn, V, Cr, and Ru, and compounds such as ions or oxides thereof may be supported or doped to form a composite.
【0022】このような金属、そのイオンまたはその酸
化物などの化合物を酸化チタンなどの光触媒に複合する
方法として、光触媒および複合しようとする物質の原料
金属を蒸発気化させた後に酸素など反応させようとする
所定の物質を含む雰囲気下で処理して固化する方法、加
速器等を用いて高エネルギー化した金属イオンビームを
注入する方法、インターカレーションによって層間包摂
する方法などが挙げられるが、特にこれらに限定される
ものではない。As a method of compounding such a compound such as a metal, an ion thereof or an oxide thereof with a photocatalyst such as titanium oxide, a method of reacting oxygen or the like after evaporating and evaporating the raw material of the photocatalyst and the substance to be combined is used. A method of treating and solidifying in an atmosphere containing a predetermined substance, a method of implanting a metal ion beam of high energy using an accelerator, a method of intercalating by intercalation, and the like. However, the present invention is not limited to this.
【0023】また、本発明に係わる光触媒はシリカまた
はアルミナ−シリカなどの多孔性物質によって被覆され
たマイクロカプセル化光触媒であっても良く、光触媒が
基材と直接接触することがなく担持性に優れ、また、被
覆物である多孔性物質が吸着剤として機能する場合があ
るため好ましい。The photocatalyst according to the present invention may be a microencapsulated photocatalyst coated with a porous substance such as silica or alumina-silica, and the photocatalyst is excellent in supportability without coming into direct contact with the substrate. Further, the porous substance which is a coating is preferable because it may function as an adsorbent.
【0024】本発明に係わるコルゲートハニカムとは、
平板状のライナと波型板状の中しんを交互に積層してな
る、または中しん単独で積層してなる開孔を有するセル
壁からなる構造体である。The corrugated honeycomb according to the present invention is:
It is a structure composed of cell walls having openings formed by alternately stacking a flat liner and a corrugated midsole, or by stacking the midsole alone.
【0025】本発明の光触媒フィルターは、中しんの波
の方向がセルの開口面と交差することを特徴とする。こ
のようなコルゲートハニカムは、例えば、JIS−Z−
1516に記載の「外装用段ボール」に準拠してライナ
と中しんを貼り合わせて作製される片面段ボール複数枚
を順次接着しながら積層してコルゲートブロックを作製
し、このコルゲートブロックを中しんの波の方向に対し
て一定の角度で斜めに切断して作製することができる
(図1参照)。The photocatalyst filter of the present invention is characterized in that the direction of the wave of the midline intersects the opening surface of the cell. Such a corrugated honeycomb is, for example, JIS-Z-
A corrugated block is produced by laminating a plurality of single-sided corrugated cardboards, which are produced by laminating a liner and a midliner in accordance with the “exterior corrugated cardboard” described in No. 1516, while sequentially bonding the corrugated blocks. (See FIG. 1).
【0026】本発明に係わる中しんの波の方向とは、波
形状を有する中しんを進行波と見た場合の進行方向に相
当する方向である(図2参照)。The direction of the wave of the midline according to the present invention is a direction corresponding to the traveling direction when the midline having a wave shape is regarded as a traveling wave (see FIG. 2).
【0027】本発明に係わる中しんの波形状は、一般に
正弦波または疑似正弦波であるが特に限定されるもので
はなく、海波、三角波、方形波、半円や扇形の弧がつな
がった波などの波形でも良い。The wave shape of the shin according to the present invention is generally a sine wave or a pseudo sine wave, but is not particularly limited, and is a sea wave, a triangular wave, a square wave, a wave formed by connecting semicircular or fan-shaped arcs. A waveform such as
【0028】本発明の光触媒フィルターは、コルゲート
ハニカムの隣接する2つの中しんの波の方向が交差して
も良いが、交差しなくても良く、図2に示すような中し
んの波の方向が交差しない本発明の光触媒フィルター
は、コルゲートハニカムが具備する優れた整流作用によ
って風向きを調整することができる。In the photocatalytic filter of the present invention, the directions of the waves of two adjacent medals in the corrugated honeycomb may or may not intersect, and the directions of the waves of the medals as shown in FIG. The photocatalyst filter of the present invention, in which the crosses do not intersect, can adjust the wind direction by the excellent rectifying action of the corrugated honeycomb.
【0029】一方、中しんの波の方向が交差したコルゲ
ートハニカムは、例えば、特開昭48−31541号公
報に開示されている平板(ライナ)と波型板(中しん)
を交互に積層し且つ2つの空気が直行するように構成し
たものをコルゲートブロックとし(図3参照)、これを
切断して作製することができる。On the other hand, a corrugated honeycomb in which the directions of the waves of the shin are crossed is, for example, a flat plate (liner) and a corrugated plate (nakashin) disclosed in Japanese Patent Application Laid-Open No. 48-31541.
Are alternately stacked and two air flows in a straight line to form a corrugated block (see FIG. 3), which can be cut and manufactured.
【0030】中しんの波の方向が交差する角度は直角に
限定されるものではなく、所望の角度で積層しても良
い。また、各段毎に交差する角度は一定に積層しても良
く、また、無作為に積層しても良い。The angle at which the directions of the waves of the shins intersect is not limited to a right angle, and the waves may be laminated at a desired angle. Also, the angle of intersection at each stage may be fixedly stacked, or may be randomly stacked.
【0031】中しんの波の方向が交差しない本発明の光
触媒フィルターは、セルの通気方向が一定ではなく、上
記した整流作用を緩和することができる。In the photocatalyst filter of the present invention, in which the directions of the waves do not intersect, the ventilation direction of the cell is not constant, and the above-mentioned rectifying action can be reduced.
【0032】中しんは全ての段が交差することが好まし
いが、互いに交差しない中しんが連続しても良い。Although it is preferable that all the steps intersect, the middle pins which do not cross each other may be continuous.
【0033】中しんの波の方向が交差する本発明の光触
媒フィルターは、全ての中しんの波の方向がセルの開口
面と交差することが好ましいが、本発明の効果が達成さ
れる範囲においては、波の方向がセルの開口面と交差し
ない中しんを含んでも良い。In the photocatalytic filter of the present invention in which the directions of the waves of the shins intersect, it is preferable that all the directions of the waves of the shins intersect the opening surface of the cell, but within the range where the effects of the present invention are achieved. May include a ridge in which the direction of the waves does not intersect with the opening surface of the cell.
【0034】本発明において、中しんの波の方向がセル
の開口面と交差する角度は特に限定されるものではない
が、15°〜60°であることが好ましく、30°〜4
5°であることが更に好ましい。15°未満では、励起
光の遮蔽効果が十分に達成されないという問題が生じ
る。一方、60°を超えると、ライナのセル壁が空気の
流れを阻害するため、十分な通気性が得られ難いという
問題がある。In the present invention, the angle at which the direction of the wave of the mesin intersects the opening surface of the cell is not particularly limited, but is preferably 15 ° to 60 °, and more preferably 30 ° to 4 °.
More preferably, it is 5 °. If the angle is less than 15 °, there arises a problem that the effect of blocking the excitation light is not sufficiently achieved. On the other hand, if it exceeds 60 °, there is a problem that it is difficult to obtain sufficient air permeability because the cell walls of the liner obstruct the flow of air.
【0035】本発明の光触媒フィルターは、光触媒を含
有する中しんに係る負荷が均一となるように、各段にお
いて中しんの波の方向がセルの開口面と交差する角度が
ある程度狭い範囲で揃っていることが好ましく、一定で
あることが更に好ましい。In the photocatalyst filter of the present invention, the angle at which the direction of the wave of the middle shin intersects the opening surface of the cell in each stage is uniform within a certain narrow range so that the load on the middle ash containing the photocatalyst is uniform. Is preferable, and more preferably, it is constant.
【0036】本発明の第3の発明の光触媒フィルター
は、中しんの波の方向がセルの開口面と交差する角度が
一定で、その角度が15°〜60°の範囲にあり、且つ
隣接する2つの中しんの波の方向が交差することを特徴
とし、上記したように、光触媒に係る負荷が均一とな
り、励起光の遮蔽効果と通気性に優れ、且つ各段の通気
方向が相殺されて風向きが揃う利点がある。In the photocatalytic filter according to the third aspect of the present invention, the angle at which the direction of the wave of the mesin intersects the opening surface of the cell is constant, and the angle is in the range of 15 ° to 60 ° and is adjacent. It is characterized in that the directions of the waves of the two inner ridges intersect, and as described above, the load on the photocatalyst becomes uniform, the shielding effect of the excitation light and the air permeability are excellent, and the air flow direction of each stage is offset. There is an advantage that the wind direction is uniform.
【0037】一方、本発明の光触媒フィルターは、各段
において中しんの波の方向がセルの開口面と交差する角
度は、無作為または周期的に変化させても良く、セルの
層長やセル壁の向きが多様化するため、風切り音などの
騒音の音域を広く分散することができ、静穏性が改善さ
れる場合がある。On the other hand, in the photocatalytic filter of the present invention, the angle at which the direction of the shin wave intersects the opening surface of the cell in each stage may be changed randomly or periodically, and the layer length of the cell or the cell may be varied. Since the direction of the wall is diversified, the range of noise such as wind noise can be widely dispersed, and the quietness may be improved.
【0038】本発明の光触媒フィルターにおけるコルゲ
ートハニカムは、通常用いられる材料によって作製され
る。その種類は限定されることはないが、例えば、各種
の紙、不織布、樹脂フィルムなどのシート、セラミッ
ク、ガラス、金属、木材などを用いることができる。本
発明においては、光触媒を担持した繊維状シート、例え
ば紙、不織布、布帛などは多孔質構造であり、光触媒と
臭気物質との接触の機会が多いため、特に好ましい。The corrugated honeycomb in the photocatalytic filter of the present invention is made of a commonly used material. Although the type is not limited, for example, various types of paper, nonwoven fabric, sheets such as resin films, ceramic, glass, metal, and wood can be used. In the present invention, a fibrous sheet carrying a photocatalyst, such as paper, nonwoven fabric, or cloth, has a porous structure, and has many opportunities for contact between the photocatalyst and the odorous substance.
【0039】上記の各種材料に光触媒を担持させて、本
発明の光触媒フィルターとするには、例えば、各種の
紙、不織布、樹脂フィルムなどのシートは、光触媒を抄
き込み、含浸、練り込みなどの各種の方法により、担持
させた後、コルゲートハニカム状に加工して、光触媒フ
ィルターを作製することができる。また、酸化チタン、
酸化亜鉛などの光触媒を、そのままコルゲートハニカム
の構成材料として光触媒フィルターを作製してもよい。
また、予めコルゲートハニカム状に加工した構造体に、
各種の光触媒を担持させて光触媒フィルターを作製して
もよい。In order to make the photocatalyst filter of the present invention by supporting a photocatalyst on the above-mentioned various materials, for example, sheets such as various papers, nonwoven fabrics, resin films, etc. are prepared by incorporating, impregnating or kneading the photocatalyst. After being supported by the various methods described above, it can be processed into a corrugated honeycomb shape to produce a photocatalytic filter. Also, titanium oxide,
A photocatalyst filter may be produced using a photocatalyst such as zinc oxide as a constituent material of the corrugated honeycomb as it is.
In addition, to a structure that was previously processed into a corrugated honeycomb shape,
A photocatalyst filter may be produced by supporting various photocatalysts.
【0040】本発明の光触媒フィルターは、中しんが光
触媒を含有することを特徴とするが、ライナなど中しん
以外の部位が光触媒を含有しても良い。The photocatalyst filter according to the present invention is characterized in that the middle cylinder contains a photocatalyst, but a portion other than the middle cylinder such as a liner may contain the photocatalyst.
【0041】本発明の光触媒フィルターは、予めコルゲ
ートハニカム状に加工した構造体に光触媒を担持して作
製する場合には、コルゲートハニカム状構造体が下記に
挙げるような各種脱臭剤、中でも吸着剤を含有すること
が好ましい。また、光触媒は使用時に光が照射される面
に散布して担持することが好ましく、光触媒担持量が均
一となるように光触媒を散布しても良く、または励起光
が照射される部分の光触媒担持量を高密度化するように
光触媒フィルターを用いる際の励起光の照射と角度を合
わせて光触媒を散布しても良い。When the photocatalyst filter of the present invention is manufactured by supporting a photocatalyst on a structure previously processed into a corrugated honeycomb shape, the corrugated honeycomb-shaped structure is made of various deodorants as described below, among which an adsorbent is used. It is preferred to contain. In addition, the photocatalyst is preferably scattered and supported on the surface to be irradiated with light at the time of use, and the photocatalyst may be scattered so that the amount of the photocatalyst supported is uniform, or the photocatalyst supported on the portion irradiated with the excitation light The photocatalyst may be sprayed in such a manner that the photocatalyst is irradiated at the same angle as the excitation light when using the photocatalyst filter so as to increase the density.
【0042】本発明の光触媒フィルターは、本発明の趣
旨を逸脱しない限りにおいて、脱臭剤、抗菌剤、防黴
剤、抗ウイルス剤、防虫剤、殺虫剤、害虫忌避剤、芳香
剤などの各種薬剤を併用しても良い。これらの各種薬剤
は、光触媒と併用担持しても良く、または光触媒と分割
して担持しても良く、後者の担持法として例えば少なく
とも光触媒を担持したシートを中しん、および各種薬剤
を担持したシートをライナに用いて本発明の光触媒フィ
ルターを作製することができる。The photocatalyst filter of the present invention may be any of various agents such as a deodorant, an antibacterial agent, an antifungal agent, an antiviral agent, an insecticide, an insecticide, an insect repellent, a fragrance, etc., without departing from the spirit of the present invention. May be used together. These various chemicals may be carried in combination with the photocatalyst, or may be separately carried with the photocatalyst. As a method of carrying the latter, for example, at least a sheet carrying the photocatalyst, and a sheet carrying various chemicals Can be used for a liner to produce the photocatalytic filter of the present invention.
【0043】本発明に用いられる脱臭剤とは、主に悪臭
を除去する目的で用いられる薬剤であり、具体的には吸
着剤、鉄アスコルビン酸や鉄、コバルトまたはマンガン
等の金属フタロシアニン誘導体などの酵素系脱臭剤、マ
ンガン系酸化物やペロブスカイト型触媒などの低温酸化
触媒、炭化珪素、窒化珪素、珪酸カルシウム、アルミナ
・シリカ系、ジルコニア系などの合成セラミクスや麦飯
石、フェルソング石などの遠赤外線セラミクス、植物抽
出成分に含まれる化合物であるカテキン、タンニン、フ
ラボノイド等を用いた消臭剤などが挙げられる。これら
の脱臭剤は必要に応じて複数のものを併用しても良く、
また、これらの脱臭剤を複合化したハイブリット脱臭剤
としても良い。The deodorant used in the present invention is a chemical used mainly for the purpose of removing offensive odors. Specifically, an adsorbent, iron ascorbic acid or a metal phthalocyanine derivative such as iron, cobalt or manganese is used. Enzymatic deodorizers, low-temperature oxidation catalysts such as manganese oxides and perovskite catalysts, synthetic ceramics such as silicon carbide, silicon nitride, calcium silicate, alumina / silica, zirconia, and far-infrared rays such as maltstone and felsongite Examples include ceramics, deodorants using catechin, tannin, flavonoids and the like, which are compounds contained in plant extract components. These deodorants may be used in combination as necessary.
Further, these deodorants may be combined to form a hybrid deodorant.
【0044】本発明に用いられる脱臭剤は、吸着剤、中
でも対象とする主な臭気物質に対して物理吸着を主体と
するものが好ましく、特に臭気物質の吸着熱量が46kJ/m
ol(11kcal/mol)以下であることが好ましく、臭気物質
によって脱臭性が飽和すること無く光触媒により再生さ
れる。The deodorant used in the present invention is preferably an adsorbent, particularly one that mainly performs physical adsorption on the main odorous substance of interest, and particularly has a heat of adsorption of 46 kJ / m2 for the odorous substance.
ol (11 kcal / mol) or less, and is regenerated by a photocatalyst without saturating deodorizing properties by odorous substances.
【0045】本発明に用いられる吸着剤としては、活性
炭、添着活性炭、活性炭素繊維、天然および合成ゼオラ
イト、活性アルミナ、活性白土、セピオライト、酸化鉄
などの鉄系化合物、酸化亜鉛、酸化マグネシウム、シリ
カ、シリカ−酸化亜鉛複合物、シリカ−アルミナ−酸化
亜鉛複合物、複合フィロケイ酸塩、イオン交換樹脂、あ
るいはこれらの混合物などが挙げられる。吸着剤の中で
も、多孔質で表面積が多い物質は、光触媒に対する担体
としても機能する場合があり、好ましい。The adsorbent used in the present invention includes activated carbon, impregnated activated carbon, activated carbon fiber, natural and synthetic zeolites, activated alumina, activated clay, sepiolite, iron compounds such as iron oxide, zinc oxide, magnesium oxide, silica , A silica-zinc oxide composite, a silica-alumina-zinc oxide composite, a composite phyllosilicate, an ion exchange resin, or a mixture thereof. Among the adsorbents, a porous substance having a large surface area sometimes functions as a carrier for the photocatalyst, and thus is preferable.
【0046】本発明に係わる吸着剤は、特に限定される
ものではないが、塩基性ガス吸着剤またはアルデヒド吸
着剤であることが特に好ましい。The adsorbent according to the present invention is not particularly limited, but is preferably a basic gas adsorbent or an aldehyde adsorbent.
【0047】塩基性ガス吸着剤とは、主に酸性物質を含
有する吸着剤であり、具体的には、フマル酸、マレイン
酸、アクリル酸、メタクリル酸、クロトン酸、スチレン
スルフォン酸、アルギン酸などの有機酸またはその多量
体やオリゴマーまたはポリマーなどの重合体、活性白土
などの酸性基を有する無機吸着剤および燐酸などの酸性
物質を添着した酸添着活性炭等が挙げられる。The basic gas adsorbent is an adsorbent mainly containing an acidic substance, and specifically, such as fumaric acid, maleic acid, acrylic acid, methacrylic acid, crotonic acid, styrenesulfonic acid, and alginic acid. Examples thereof include polymers such as organic acids or their multimers, oligomers and polymers, inorganic adsorbents having an acidic group such as activated clay, and acid-impregnated activated carbon impregnated with an acidic substance such as phosphoric acid.
【0048】本発明に係わるアルデヒド吸着剤とは、ア
セトアルデヒドやホルムアルデヒドなどのアルデヒド類
と親和性が高い吸着剤であり、アミン添着活性炭、ハイ
シリカゼオライトおよびモレキュラーシーブなどが挙げ
られる。The aldehyde adsorbent according to the present invention is an adsorbent having a high affinity for aldehydes such as acetaldehyde and formaldehyde, and examples thereof include activated carbon impregnated with amine, high silica zeolite, and molecular sieve.
【0049】本発明に係わるアミン添着活性炭とは、各
種アルデヒドと化学吸着反応を起こすアミン類を添着し
てなる活性炭である。The amine-impregnated activated carbon according to the present invention is an activated carbon impregnated with an amine that causes a chemical adsorption reaction with various aldehydes.
【0050】本発明に係わるハイシリカゼオライトは、
化学的には通常のゼオライトと同じくアルミノシリケー
ト金属塩の結晶であるが、特に結晶中のアルミナに対す
るシリカの割合が高く、シリカ構造中の酸素原子が塩基
性をほとんど持たない。The high silica zeolite according to the present invention comprises:
Chemically, it is a crystal of an aluminosilicate metal salt like a normal zeolite, but the ratio of silica to alumina in the crystal is particularly high, and the oxygen atom in the silica structure has little basicity.
【0051】このようなハイシリカゼオライトは表面の
Si−O−Si結合が水素結合の形成に関与せず、疎水
性を示して水分子を吸着しないため、高湿度環境下およ
び高温度環境下においても効率良くアルデヒド類を吸着
することが可能である。そこでハイシリカゼオライトは
疎水性ゼオライトと呼ばれる場合がある。Such a high silica zeolite does not participate in the formation of hydrogen bonds due to the Si—O—Si bond on the surface, exhibits hydrophobicity and does not adsorb water molecules, and thus can be used in a high humidity environment and a high temperature environment. It is also possible to efficiently adsorb aldehydes. Therefore, the high silica zeolite is sometimes called a hydrophobic zeolite.
【0052】更に、ハイシリカゼオライトはアルデヒド
類のみならず、広範囲の臭気物質、例えば有機酸、アン
モニア、アミン類、ケトン類、硫化水素やメルカプタン
類などの含硫黄化合物、インドール類などを吸着できる
ため、本発明に係わる吸着剤としては殊更に好ましいも
のである。Further, the high silica zeolite can adsorb not only aldehydes but also a wide range of odorous substances, for example, organic acids, ammonia, amines, ketones, sulfur-containing compounds such as hydrogen sulfide and mercaptans, and indoles. The adsorbent according to the present invention is particularly preferred.
【0053】本発明の光触媒フィルターは、光触媒性能
を低下させる硫酸イオンや硝酸イオンなどを洗浄除去で
きるように水洗可能であることが好ましい。水洗可能性
を得るために、コルゲートハニカムを作製する際の接着
剤は適度な耐水性を有することが好ましく、また、光触
媒または所望により含有させる脱臭剤などの各種薬品
は、水中に流出しないように担持することが好ましい。It is preferable that the photocatalyst filter of the present invention can be washed with water so as to be able to wash and remove sulfate ions, nitrate ions, etc., which deteriorate the photocatalytic performance. In order to obtain water washability, it is preferable that the adhesive used for producing the corrugated honeycomb has appropriate water resistance, and that various chemicals such as a photocatalyst or a deodorant to be contained as desired are not leaked into water. It is preferable to carry it.
【0054】本発明の光触媒フィルターは除塵機能を有
しても良く、例えば、ライナまたは中しんの少なくとも
一部をエレクトレットなどの除塵性を有する素材で構成
することができ、具体的には、光触媒を含有するシート
とシート状エレクトレットフィルターを貼り合わせた複
層シートからコルゲートハニカムを作製する方法、およ
び中しんに光触媒を含有するシート、ライナにシート状
エレクトレットフィルターを用いてコルゲートハニカム
を作製する方法などが挙げられる。The photocatalyst filter of the present invention may have a dust-removing function. For example, at least a part of the liner or the inner lining may be made of a material having a dust-removing property such as an electret. For producing a corrugated honeycomb from a multilayer sheet obtained by laminating a sheet containing a sheet and a sheet-shaped electret filter, and a method for producing a corrugated honeycomb using a sheet-shaped electret filter for a sheet containing a photocatalyst in the middle and a liner, etc. Is mentioned.
【0055】本発明に係わるエレクトレットとは、半永
久的に電気分極を保持し、外部に対して電気力を及ぼす
素材であって、その静電気力によって粒子を捕捉するも
のである。帯電方法としては、エレクトロエレクトレッ
ト、熱エレクトレット、ラジオエレクトレット、メカノ
エレクトレット、フォトエレクトレット、マグネットエ
レクトレットなどが挙げられるが、工業的に不織布フィ
ルターで用いられているものは、主にエレクトロエレク
トレットおよび熱エレクトレットであり、フィルター材
料としてはポリプロピレンまたはプロピレン主体の共重
合体が用いられることが多く、耐熱性の向上などを目的
として上記の樹脂原料にステアリン酸アルミニウムなど
の脂肪酸金属塩を適量添加する場合がある。The electret according to the present invention is a material that retains electric polarization semipermanently and applies an electric force to the outside, and captures particles by the electrostatic force. Examples of the charging method include an electro-electret, a heat electret, a radio-electret, a mechano-electret, a photo-electret, a magnet-electret, and the like, and those used industrially in a nonwoven fabric filter are mainly an electro-electret and a heat-electret. As a filter material, polypropylene or a copolymer mainly composed of propylene is often used, and an appropriate amount of a fatty acid metal salt such as aluminum stearate may be added to the above resin material for the purpose of improving heat resistance.
【0056】本発明の光触媒フィルターは、本発明の趣
旨を逸脱しない限りにおいて、防虫、殺虫、害虫忌避、
芳香、除湿、調湿、水分透過、油吸着、陽イオン除去ま
たは陰イオン生成などの各種機能を有しても良い。The photocatalyst filter of the present invention can be used for controlling insects, killing insects, repelling pests, without departing from the spirit of the present invention.
It may have various functions such as aroma, dehumidification, humidity control, moisture permeation, oil adsorption, cation removal or anion generation.
【0057】本発明の光触媒フィルターには、浄化しよ
うとする流体を通過させることができる。該流体が気体
の場合には、通気手段は特に限定されるものではなく、
シロッコ型、軸流型、プロペラ型、ターボ型、ラジアル
型、クロスフロー型などの各種ファンモータなどの送風
機を用いる方法、自然風または換気扇等の排気ファンや
エアコン等の空調機などが発する風を利用する方法、熱
対流による方法、乗用車などの移動に伴って生じる気流
を利用する方法などが挙げられる。一方、本発明の光触
媒フィルターは、その受光性を活かして、装置の内壁な
どに設置して流体を通過させない部材として用いても良
い。The photocatalyst filter of the present invention can pass a fluid to be purified. When the fluid is a gas, the ventilation means is not particularly limited,
Methods using blowers such as sirocco type, axial flow type, propeller type, turbo type, radial type, cross flow type and other fan motors, natural wind or wind generated by exhaust fans such as ventilation fans and air conditioners such as air conditioners A method using heat convection, a method using an air current generated by movement of a passenger car, and the like. On the other hand, the photocatalyst filter of the present invention may be installed on the inner wall of the device or the like to take advantage of its light receiving properties and used as a member that does not allow fluid to pass through.
【0058】本発明の光触媒フィルターに励起光を照射
する方法としては、ブラックライト、捕虫灯、健康ラン
プ、殺菌灯、一般照明用の蛍光灯、高圧水銀ランプ、メ
タルハライドランプ、高圧ナトリウムランプ、紫外線L
EDなど専用の光源を設けて照射することが好ましい
が、専用光源以外にも、光触媒方式の空気清浄化装置が
内蔵する光源が発する直接光や反射光等の間接光や多孔
質フィルター等からもれる漏洩光の照射、蛍光灯などの
室内照明光の照射、および屋外や窓際での日光の照射な
どを利用することができる。光触媒励起光の照射は連続
または断続のいずれを採ることも可能であり、特に、光
源を保有しない装置の内部に設置されて使用中に励起光
が当たらない場合には、装置の停止中などに一時的に日
光や室内照明光を照射する手段もある。The method of irradiating the photocatalytic filter of the present invention with excitation light includes black light, insect trap, health lamp, germicidal lamp, fluorescent lamp for general lighting, high-pressure mercury lamp, metal halide lamp, high-pressure sodium lamp, and ultraviolet light.
It is preferable to irradiate by providing a dedicated light source such as an ED, but in addition to the dedicated light source, it is also possible to use indirect light such as direct light or reflected light emitted from the light source built in the photocatalyst type air purifying device, or porous filter. It is possible to use irradiation of leakage light, irradiation of indoor illumination light such as a fluorescent lamp, and irradiation of sunlight outdoors or near a window. Irradiation of photocatalytic excitation light can be either continuous or intermittent, particularly when the device is installed inside a device that does not have a light source and is not exposed to excitation light during use, such as when the device is stopped. There is also a means for temporarily irradiating sunlight or indoor illumination light.
【0059】[0059]
【実施例】以下、実施例により更に本発明を詳細に説明
するが、本発明はその主旨を越えない限り、これらに限
定されるものではない。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto unless it exceeds the gist of the invention.
【0060】実施例1 市販の光触媒シート(アクア・ラジットシート、三菱製
紙製)をライナおよび中しんに用いて、JIS−Z−1
516に記載の「外装用段ボール」に準拠してA段相当
の片面段ボールを作製し、次いで中しんの波の方向が交
差しないようにこの片面段ボールを積層してコルゲート
ブロック(図1a参照)を作製し、中しんの波の方向と
セルの開口面とが交差する角度が30°となるようにこ
のコルゲートブロックを切断して厚さ10mmの光触媒
コルゲートハニカム(図1b参照)を作製し、これを実
施例1の光触媒フィルターとした。Example 1 A commercially available photocatalyst sheet (Aqua / Radit sheet, manufactured by Mitsubishi Paper Mills) was used for a liner and a middle lining, and JIS-Z-1 was used.
A single-sided corrugated cardboard corresponding to the A-stage is prepared in accordance with “Exterior corrugated cardboard” described in 516, and then the single-sided corrugated cardboard is laminated so that the directions of the waves of the shin do not intersect to form a corrugated block (see FIG. 1A). The photocatalytic corrugated honeycomb (see FIG. 1b) having a thickness of 10 mm was prepared by cutting the corrugated block so that the angle at which the direction of the wave of the shin and the opening surface of the cell intersected was 30 °. Was used as the photocatalyst filter of Example 1.
【0061】実施例2 実施例1において、A段相当の片面段ボールに代えてB
段相当の片面段ボールとする以外は全て実施例1と同様
にして光触媒コルゲートハニカムを作製し、これを実施
例2の光触媒フィルターとした。Example 2 In Example 1, B was replaced with a single-sided cardboard corresponding to the A-stage.
A photocatalytic corrugated honeycomb was prepared in the same manner as in Example 1 except that a single-sided corrugated cardboard equivalent to a step was used, and this was used as a photocatalytic filter of Example 2.
【0062】実施例3 市販の光触媒シート(アクア・ラジットシート、三菱製
紙製)をライナおよび中しんに用いて、JIS−Z−1
516に記載の「外装用段ボール」に準拠してA段相当
の片面段ボールを作製し、次いで中しんの波の方向が交
互に直行するようにこの片面段ボールを順次積層してコ
ルゲートブロック(図3参照)を作製し、対角線(図3
参照)と平行にコルゲートブロックを切断して厚さ10
mm、中しんの波の方向とセルの開口面とが交差する角
度が一定で45°の光触媒コルゲートハニカムを作製
し、これを実施例3の光触媒フィルターとした。Example 3 A commercially available photocatalyst sheet (Aqua / Radit sheet, manufactured by Mitsubishi Paper Mills) was used for a liner and a middle lining to JIS-Z-1.
A single-sided corrugated cardboard corresponding to the A-stage is produced in accordance with the “corrugated cardboard for exterior” described in No. 516, and then the single-sided corrugated cardboard is sequentially laminated so that the direction of the wave of the shin is alternately perpendicular. (See FIG. 3).
10) cut the corrugated block in parallel with
A photocatalytic corrugated honeycomb having an angle of 45 mm and a constant angle at which the direction of the wave of the shin and the opening surface of the cell intersect was produced, and this was used as the photocatalytic filter of Example 3.
【0063】実施例4 実施例3において、A段相当の片面段ボールに代えてB
段相当の片面段ボールとする以外は全て実施例3と同様
にして光触媒コルゲートハニカムを作製し、これを実施
例4の光触媒フィルターとした。Example 4 In Example 3, B was replaced with a single-sided cardboard equivalent to A-stage.
A photocatalytic corrugated honeycomb was produced in the same manner as in Example 3 except that a single-sided corrugated cardboard equivalent to a step was used, and this was used as a photocatalytic filter of Example 4.
【0064】実施例5 市販の光触媒シート(アクア・ラジットシート、三菱製
紙製)をライナおよび中しんに用いて、JIS−Z−1
516に記載の「外装用段ボール」に準拠してA段相当
の片面段ボールを作製し、次いで中しんの波の方向が交
互に45°の角度で交差するようにこの片面段ボールを
順次積層してコルゲートブロックを作製し、対角線と平
行にコルゲートブロックを切断して厚さ10mm、中し
んの波の方向とセルの開口面とが交差する角度が一定で
67.5°の光触媒コルゲートハニカムを作製し、これ
を実施例5の光触媒フィルターとした。Example 5 A commercially available photocatalyst sheet (Aqua / Radit sheet, manufactured by Mitsubishi Paper Mills) was used for the liner and the inner lining to obtain JIS-Z-1.
A single-sided corrugated cardboard corresponding to the A-stage is produced in accordance with the “exterior cardboard” described in 516, and then the single-sided corrugated cardboard is sequentially laminated so that the directions of the waves of the shins intersect at an angle of 45 ° alternately. A corrugated block was prepared, and the corrugated block was cut in parallel with a diagonal line to produce a photocatalytic corrugated honeycomb having a thickness of 10 mm and a constant angle of 67.5 ° where the direction of the wave of the shin and the opening surface of the cell intersected was constant. This was used as the photocatalyst filter of Example 5.
【0065】実施例6 実施例5において、A段相当の片面段ボールに代えてB
段相当の片面段ボールとする以外は全て実施例5と同様
にして光触媒コルゲートハニカムを作製し、これを実施
例6の光触媒フィルターとした。Example 6 In Example 5, the single-sided cardboard corresponding to the A-stage was replaced with a B-sided cardboard.
A photocatalytic corrugated honeycomb was produced in the same manner as in Example 5 except that a single-sided corrugated cardboard equivalent to a step was used, and this was used as a photocatalytic filter of Example 6.
【0066】比較例1および2 実施例1または2において、中しんの波の方向とセルの
開口面とが交差する角度が30°に代えて、中しんの波
の方向とセルの開口面とが交差する角度が0°とする以
外は全て実施例1または2と同様にして、中しんの波の
方向がセルの開口面と交差しない光触媒コルゲートハニ
カムを作製し、これらを対応する実施例の番号の小さい
ものから順に各々比較例1および2の光触媒フィルター
とした。COMPARATIVE EXAMPLES 1 AND 2 In Example 1 or 2, the angle at which the direction of the shin shin wave intersects the opening surface of the cell was changed to 30 °, and the direction of the shin shin wave and the opening surface of the cell were changed. A photocatalytic corrugated honeycomb in which the direction of the mesin wave does not intersect with the opening surface of the cell is produced in the same manner as in Example 1 or 2 except that the angle at which The photocatalyst filters of Comparative Examples 1 and 2 were used in ascending order of the number.
【0067】比較例3 市販の光触媒シート(アクア・ラジットシート、三菱製
紙製)をライナおよび中しんに用いて、JIS−Z−1
516に記載の「外装用段ボール」に準拠してA段相当
の複両面段ボールに加工して厚さ10mmの光触媒板紙
を作製し、これを比較例3の光触媒フィルターとした。Comparative Example 3 A commercially available photocatalyst sheet (Aqua / Radit sheet, manufactured by Mitsubishi Paper Mills) was used for a liner and a middle lining, and JIS-Z-1 was used.
A photocatalytic paperboard having a thickness of 10 mm was prepared by processing into a double-sided corrugated cardboard corresponding to the A-stage according to “Exterior corrugated cardboard” described in No. 516, and this was used as a photocatalytic filter of Comparative Example 3.
【0068】実施例および比較例の光触媒フィルターに
ついて以下の性能試験を実施した。The following performance tests were performed on the photocatalyst filters of the examples and the comparative examples.
【0069】[光触媒性能]実施例および比較例の光触
媒フィルターを6Wのブラックランプを備えた5.6リ
ットルの密閉容器内にブラックランプと接するように静
置した。容器中にアセトアルデヒドを注入して吸着平衡
に達した時のアセトアルデヒド濃度を15ppmに調整
し、次いでブラックランプを点灯して紫外線を照射し、
照射開始5分後の容器中のアセトアルデヒド濃度(pp
m)をガスクロマトグラフで測定し、アセトアルデヒド
除去速度(%/分)を求めた。[Photocatalytic Performance] The photocatalyst filters of Examples and Comparative Examples were allowed to stand in a 5.6-liter closed vessel equipped with a 6 W black lamp so as to be in contact with the black lamp. Acetaldehyde was injected into the container to adjust the concentration of acetaldehyde when the adsorption equilibrium was reached to 15 ppm, and then the black lamp was turned on to irradiate ultraviolet rays,
5 minutes after the start of irradiation, the concentration of acetaldehyde in the container (pp
m) was measured with a gas chromatograph to determine the acetaldehyde removal rate (% / min).
【0070】[光遮蔽性]実施例および比較例の光触媒
フィルターを図4に示すように6Wのブラックランプと
紫外線照度計の間に設置し、紫外線照度A(μW/cm
2) を測定した。この紫外線照度A、および同様の方法
で実施例および比較例の光触媒フィルターを設置しない
対照条件で測定した紫外線照度B(μW/cm2) で除
して100倍し、光透過性(%)を求めた。光透過性が
低いほど光遮蔽性が優れる。[Light Shielding Property] As shown in FIG. 4, the photocatalyst filters of Examples and Comparative Examples were installed between a 6 W black lamp and an ultraviolet illuminometer, and an ultraviolet illuminance A (μW / cm) was used.
2 ) was measured. This UV illuminance A and the UV illuminance B (μW / cm 2 ) measured in a similar manner and without the photocatalyst filters of Examples and Comparative Examples under control conditions were divided by 100 to obtain a light transmittance (%). I asked. The lower the light transmittance, the better the light shielding property.
【0071】[通気性試験]JIS−B−9908に準
拠して、風速1m/秒における実施例および比較例の光
触媒フィルターの圧力損失(Pa)を測定した。圧力損
失の値が小さい方が通気性が優れることを表す。[Air permeability test] Pressure loss (Pa) of the photocatalyst filters of Examples and Comparative Examples at a wind speed of 1 m / sec was measured in accordance with JIS-B-9908. The smaller the value of the pressure loss, the better the air permeability.
【0072】上記の方法により試験を行い、その性能を
評価した結果を表1に記載する。Tests were conducted according to the above method, and the performance was evaluated. The results are shown in Table 1.
【0073】[0073]
【表1】 比較例3の通気性は圧力損失測定機の限界を越えた。[Table 1] The air permeability of Comparative Example 3 exceeded the limit of the pressure drop measuring device.
【0074】表1の結果から、本発明の光触媒フィルタ
ーは、光遮蔽性が高く特異な受光性を有し、従って光触
媒性能が高く、且つ通気性が優れることが分かる。From the results shown in Table 1, it can be seen that the photocatalyst filter of the present invention has a high light shielding property and a unique light receiving property, and therefore has a high photocatalytic performance and excellent air permeability.
【0075】[0075]
【発明の効果】本発明によれば、通気性が優れたコルゲ
ートハニカム状の光触媒フィルターであって、特異な受
光性を有する新規な光触媒フィルターが得られる。この
ような本発明の光触媒フィルターは、セル穴を大きくし
ても光のもれを少なくできるため通気性と受光性を両立
させることが可能であり、特に、発光部が小さい紫外線
発光ダイオードなどの微小光源との組み合わせに最適で
ある。従って、本発明によれば、コルゲートハニカム状
光触媒フィルターの優れた特長である通気性および空気
の通過面積当たりまたは単位体積当たりの光触媒担持面
積の大きさを活かしながら、更にセル孔から光がもれ
る、特にランプから照射される光の内、光触媒フィルタ
ーの最近傍に照射される最も強力な光の一部或いは大半
がセル孔からもれてしまうという問題を解決し、光触媒
フィルターの利用価値を著しく高めるものである。According to the present invention, a novel photocatalytic filter having a unique light receiving property, which is a corrugated honeycomb-shaped photocatalytic filter having excellent air permeability, can be obtained. Such a photocatalyst filter of the present invention can achieve both air permeability and light receiving performance because the leakage of light can be reduced even when the cell hole is enlarged. Most suitable for combination with a minute light source. Therefore, according to the present invention, light is further leaked from the cell holes while taking advantage of the excellent characteristics of the corrugated honeycomb-shaped photocatalyst filter, ie, the air permeability and the size of the photocatalyst carrying area per unit area or air passing area. In particular, it solves the problem that part or most of the strongest light irradiated to the nearest part of the photocatalyst filter out of the light irradiated from the lamp leaks out of the cell hole, significantly increasing the value of the photocatalytic filter. To enhance.
【図1】本発明の光触媒フィルターの一実施例およびそ
の元となるコルゲートブロックの一実施例を示す斜視図
である。FIG. 1 is a perspective view showing an embodiment of a photocatalytic filter of the present invention and an embodiment of a corrugated block as a base thereof.
【図2】本発明の光触媒フィルターに係わる中しんの一
実施例を示す斜視図である。FIG. 2 is a perspective view showing an embodiment of a shin according to the photocatalytic filter of the present invention.
【図3】本発明の光触媒フィルターの元となるコルゲー
トブロックの一実施例を示す斜視図である。FIG. 3 is a perspective view showing one embodiment of a corrugated block serving as a base of the photocatalytic filter of the present invention.
【図4】本発明の実施例および比較例の光触媒フィルタ
ーの遮蔽性測定を示す説明図である。FIG. 4 is an explanatory diagram showing the measurement of the shielding properties of the photocatalytic filters of Examples and Comparative Examples of the present invention.
1 切断線 2 中しん 3 中しんの波の方向を示す矢印 4 対角線 5 実施例または比較例の光触媒フィルター 6 紫外線ランプ 7 紫外線照度計の検出器 DESCRIPTION OF SYMBOLS 1 Cutting line 2 Middle shin 3 Arrow showing direction of middle shin wave 4 Diagonal line 5 Photocatalytic filter of example or comparative example 6 Ultraviolet lamp 7 Ultraviolet illuminometer detector
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B01D 53/36 H ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B01D 53 / 36H
Claims (4)
フィルターにおいて、光触媒を含有する中しんの波の方
向がセルの開口面と交差することを特徴とする光触媒フ
ィルター。1. A corrugated honeycomb filter containing a photocatalyst, wherein the direction of the wave of the mesin containing the photocatalyst intersects the opening surface of the cell.
することを特徴とする請求項1記載の光触媒フィルタ
ー。2. The photocatalytic filter according to claim 1, wherein the directions of the waves of two adjacent mesins intersect.
する角度が一定で、その角度が15°〜60°の範囲に
あることを特徴とする請求項2記載の光触媒フィルタ
ー。3. The photocatalytic filter according to claim 2, wherein the angle at which the direction of the wave of the mesin intersects the opening surface of the cell is constant, and the angle is in the range of 15 ° to 60 °.
しないことを特徴とする請求項1記載の光触媒フィルタ
ー。4. The photocatalytic filter according to claim 1, wherein the directions of the waves of two adjacent mesin do not intersect.
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JP2000214305A JP2002028412A (en) | 2000-07-14 | 2000-07-14 | Photocatalytic filter |
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JP2002028412A true JP2002028412A (en) | 2002-01-29 |
Family
ID=18709904
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US10201809B2 (en) | 2013-07-05 | 2019-02-12 | Nitto Denko Corporation | Photocatalyst sheet |
US10391482B2 (en) | 2013-07-05 | 2019-08-27 | Nitto Denko Corporation | Transparent photocatalyst coating and methods of manufacturing the same |
US10549268B2 (en) | 2013-07-05 | 2020-02-04 | Nitto Denko Corporation | Filter element for decomposing contaminants, system for decomposing contaminants and method using the system |
CN111405942A (en) * | 2017-12-11 | 2020-07-10 | 先技精工(日本)有限公司 | Photocatalyst device |
JP7027600B1 (en) | 2021-04-12 | 2022-03-01 | 垰田 宏子 | Method for manufacturing photocatalyst powder, photocatalyst molded product, environmental purifier, photocatalyst powder |
-
2000
- 2000-07-14 JP JP2000214305A patent/JP2002028412A/en not_active Withdrawn
Cited By (7)
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US10201809B2 (en) | 2013-07-05 | 2019-02-12 | Nitto Denko Corporation | Photocatalyst sheet |
US10391482B2 (en) | 2013-07-05 | 2019-08-27 | Nitto Denko Corporation | Transparent photocatalyst coating and methods of manufacturing the same |
US10549268B2 (en) | 2013-07-05 | 2020-02-04 | Nitto Denko Corporation | Filter element for decomposing contaminants, system for decomposing contaminants and method using the system |
US10710063B2 (en) | 2013-07-05 | 2020-07-14 | Nitto Denko Corporation | Transparent photocatalyst coating and methods of manufacturing the same |
CN111405942A (en) * | 2017-12-11 | 2020-07-10 | 先技精工(日本)有限公司 | Photocatalyst device |
JP7027600B1 (en) | 2021-04-12 | 2022-03-01 | 垰田 宏子 | Method for manufacturing photocatalyst powder, photocatalyst molded product, environmental purifier, photocatalyst powder |
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