JP2002001548A - Friction stir jointing method - Google Patents

Friction stir jointing method

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Publication number
JP2002001548A
JP2002001548A JP2000190621A JP2000190621A JP2002001548A JP 2002001548 A JP2002001548 A JP 2002001548A JP 2000190621 A JP2000190621 A JP 2000190621A JP 2000190621 A JP2000190621 A JP 2000190621A JP 2002001548 A JP2002001548 A JP 2002001548A
Authority
JP
Japan
Prior art keywords
joining
rotor
probe
joint
butt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000190621A
Other languages
Japanese (ja)
Other versions
JP4294202B2 (en
Inventor
Masaharu Tochigi
雅晴 栃木
Haruki Minami
治樹 南
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK filed Critical Showa Denko KK
Priority to JP2000190621A priority Critical patent/JP4294202B2/en
Publication of JP2002001548A publication Critical patent/JP2002001548A/en
Application granted granted Critical
Publication of JP4294202B2 publication Critical patent/JP4294202B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a friction stir jointing method in which a thick-walled first joint member and a thin-walled second joint member are butted against each other so that both surfaces are connected to the flush with each other, joints this abutted part of both joint members, can obtain a butt joint having excellent strength reliability, minimize producing cost, and lighten weight in the obtained butt joint. SOLUTION: With a jointing tool 20 which has a large diameter of rotor 21 and a small diameter of probe 22 projectingly provided on a rotational axis Q of a side face 21a of the large diameter of rotor, a rotating probe 22 is inserted in an abutted part 3 of both joint members 1 and 2 from the surface side. Furthermore, the side face 21a of the rotor is brought into contact with the surface of the joint member. Then, the probe 22 is relatively shifted along the abutted part 3 in a state where the rotational axis Q of the rotor is inclined on the first joint member 1 side.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、アルミニウム材
(その合金材を含む、以下同じ)等の金属材を突合せ接
合する摩擦撹拌接合法に関し、詳述すれば、例えば、自
動車、鉄道車両、船舶等のボディパネルを製作する際に
用いられ、あるいは自動車のサスペンションアームやエ
ンジンマウントを製作する際に用いられる摩擦撹拌接合
法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction stir welding method for butt joining metal materials such as aluminum materials (including their alloy materials, the same applies hereinafter), and more specifically, for example, automobiles, railway vehicles and ships. The present invention relates to a friction stir welding method used when manufacturing a body panel of a vehicle or the like, or used when manufacturing a suspension arm or an engine mount of an automobile.

【0002】[0002]

【従来の技術】摩擦撹拌接合法は、固相接合法の範疇に
入り、接合部材である金属材の種類に制限を受けない、
接合時の熱歪みによる変形が少ない等の利点を有し、近
年、様々な構造物の接合手段として用いられている。
2. Description of the Related Art Friction stir welding is included in the category of solid-phase welding and is not limited by the type of metal material used as a joining member.
It has advantages such as little deformation due to thermal distortion at the time of joining, and has recently been used as a joining means for various structures.

【0003】この摩擦撹拌接合の接合方法を図5に基づ
いて説明する。同図において、(101)(102)は2個の
平板状の金属接合部材であって、両接合部材(101)(1
02)のうち一方の接合部材(101)は他方の接合部材(1
02)よりも肉厚が厚肉に形成されている。ここでは、説
明の便宜上、この2個の接合部材(101)(102)におい
て、厚肉のもの(101)を第1接合部材、薄肉のもの(1
02)を第2接合部材ということにする。これら両接合部
材(101)(102)は、表面同士が面一に連なる態様にし
て幅方向の端面同士が突き合わされており、そして両接
合部材(101)(102)の裏面に当てられた裏当て(10
5)によってこの状態に保持されている。
[0003] A joining method of the friction stir welding will be described with reference to FIG. In the figure, (101) and (102) are two flat metal joining members, and both joining members (101) (1)
02), one of the joining members (101) is
It is thicker than 02). Here, for convenience of explanation, in these two joining members (101) and (102), the thick one (101) is replaced with the first joining member and the thin one (1).
02) is referred to as a second joining member. The two joining members (101) and (102) have their end faces in the width direction abutting on each other in such a manner that the front surfaces are flush with each other, and the back surface applied to the back surfaces of the two joining members (101) and (102). Guess (10
This state is maintained by 5).

【0004】同図において、(120)は摩擦撹拌接合用
の接合工具である。この接合工具(120)は、径大の円
柱状回転子(121)と、該回転子(121)の端面(121a)
の回転軸線(Q')上に一体に突設された径小のピン状
プローブ(122)とを備えている。前記回転子(121)の
端面(121a)は平坦面からなる。
[0004] In the figure, reference numeral (120) denotes a welding tool for friction stir welding. The joining tool (120) includes a large-diameter cylindrical rotor (121) and an end face (121a) of the rotor (121).
And a small-diameter pin-shaped probe (122) integrally protruding on the rotation axis (Q ′). The end face (121a) of the rotor (121) is a flat face.

【0005】この接合工具(120)を用い、回転子(12
1)を回転させることによりプローブ(122)を回転させ
ながら、該プローブ(122)を突合せ部(103)に両接合
部材(101)(102)の表面側から挿入するとともに、回
転子(121)の端面(121a)を両接合部材(101)(10
2)の表面に圧接させる。そしてこの状態でプローブ(1
22)を突合せ部(103)に沿って両接合部材(101)(10
2)に対して相対的に移動させる。
Using this joining tool (120), a rotor (12
While rotating the probe (122) by rotating 1), the probe (122) is inserted into the butting portion (103) from the surface side of both joining members (101) and (102), and the rotor (121) is rotated. End surface (121a) of both joining members (101) (10
Press against the surface of 2). Then the probe (1
22) along the butting part (103) with both joining members (101) (10
Move relative to 2).

【0006】プローブ(122)の回転により発生する摩
擦熱と、回転子(121)の端面(121a)と接合部材の表
面との摺動に伴い発生する摩擦熱とによって、プローブ
(122)との接触部分近傍において両接合部材(101)
(102)は軟化し、且つ該軟化部中の肉がプローブ(12
2)の回転力を受けて撹拌されるとともに、プローブ(1
22)の移動に伴い、該軟化中の肉がプローブ(122)の
進行圧力を受けてプローブ(122)の通過溝を埋めるよ
うにプローブ(122)の進行方向後方へと回り込む態様
で塑性流動したのち、摩擦熱を急速に失って冷却固化さ
れる。この現象がプローブ(122)の移動に伴って順次
繰り返されていき、最終的に両接合部材(101)(102)
が突合せ部(103)において接合一体化され、もって所
望する突合せ継手(A3)が得られる。なお、(W')は
突合せ継手(A3)の接合部を示している。また、P'は
両接合部材(101)(102)のプローブ挿入位置における
表面の法線を示している。
[0006] The frictional heat generated by the rotation of the probe (122) and the frictional heat generated by the sliding between the end face (121a) of the rotor (121) and the surface of the joining member cause the probe (122) to be in contact with the probe (122). Both joining members (101) near the contact part
(102) is softened and the meat in the softened portion is probe (12
While being stirred by the rotational force of 2), the probe (1
With the movement of 22), the softened meat plastically flows in such a manner that it receives the advancing pressure of the probe (122) and wraps backward in the traveling direction of the probe (122) so as to fill the passage groove of the probe (122). After that, it loses frictional heat rapidly and is cooled and solidified. This phenomenon is sequentially repeated with the movement of the probe (122), and finally the two joining members (101) (102)
Are joined and integrated at the butt portion (103), whereby a desired butt joint (A3) is obtained. (W ') indicates a joint of the butt joint (A3). Also, P ′ indicates the normal line of the surface at the probe insertion position of both joining members (101) and (102).

【0007】また、図6は、断面円形状の金属中実材か
らなる第1接合部材(111)と、断面円形状の金属中空
材からなる第2接合部材(112)とを用い、両者の端面
同士を突き合わせて該突合せ部(113)を摩擦撹拌接合
により接合する場合について、示している。
FIG. 6 shows a first joining member (111) made of a solid metal having a circular cross section and a second joining member (112) made of a hollow metal material having a circular cross section. The case where the end surfaces are butted and the butted portion (113) is joined by friction stir welding is shown.

【0008】両接合部材(111)(112)において、第1
接合部材(111)の外径寸法と第2接合部材(112)の外
径寸法とは同寸に設定されている。そして、表面(即
ち、外周面)同士が面一に連なる態様にして両接合部材
(111)(112)の長さ方向の端面同士が突き合わされて
いる。この状態において、第2接合部材(112)の中空
部(112a)内には、第1接合部材(111)の端面の中央
部に一体に突設された嵌合凸部(111a)がぴったりと又
はきつく嵌合されている。
In the two joining members (111) and (112), the first
The outer diameter of the joining member (111) and the outer diameter of the second joining member (112) are set to be the same. Then, the end faces in the length direction of the two joining members (111) and (112) are abutted with each other such that the surfaces (that is, the outer peripheral surfaces) are continuous with each other. In this state, in the hollow portion (112a) of the second joining member (112), a fitting projection (111a) integrally projecting from the center of the end face of the first joining member (111) fits exactly. Or they are tightly fitted.

【0009】この両接合部材(111)(112)についても
上記同様の接合手順により突合せ接合を行うことによ
り、所望する突合せ継手(A4)を得ることができる。す
なわち、接合工具(120)のプローブ(122)を回転させ
ながら、該プローブ(122)を突合せ部(113)に両接合
部材(111)(112)の表面側から挿入するとともに、回
転子(121)の端面(121a)を表面に圧接させる。そし
て、この状態でプローブ(122)を突合せ部(113)に沿
って移動させて両接合部材(111)(112)の回りを一回
転させる。あるいは、接合工具(120)のプローブ(12
2)の位置を固定しておき、突合せ部(113)が順次プロ
ーブ(122)を通過するように両接合部材(111)(11
2)をその軸線を中心に一回転させる。こうすることに
より、突合せ部(113)がその全長に亘って摩擦撹拌接
合されて両接合部材(111)(112)が接合一体化され、
もって所望する突合せ継手(A4)が得られる。
The desired butt joint (A4) can be obtained by butt-joining the two joining members (111) and (112) by the same joining procedure as described above. That is, while rotating the probe (122) of the joining tool (120), the probe (122) is inserted into the butting portion (113) from the surface side of both joining members (111) and (112), and the rotor (121) is rotated. ) Is pressed against the surface (121a). Then, in this state, the probe (122) is moved along the butting portion (113) to make one rotation around the two joining members (111) and (112). Alternatively, the probe (12
The position of (2) is fixed, and the joining members (111) (11)
2) Make one rotation around its axis. By doing so, the butting portion (113) is friction stir welded over its entire length, and the two joining members (111) and (112) are joined and integrated.
Thus, a desired butt joint (A4) is obtained.

【0010】ところで、摩擦撹拌接合を行う場合には、
接合時に、回転子(121)の端面(121a)を両接合部材
の表面に圧接させることが望ましく、こうすることによ
り、回転子(121)の端面(121a)で軟化部を加圧し得
て、良好な接合部(W')を形成できるようになる。
By the way, when performing friction stir welding,
At the time of joining, it is desirable that the end face (121a) of the rotor (121) is pressed against the surfaces of both joining members, so that the softened portion can be pressed by the end face (121a) of the rotor (121), A good joint (W ′) can be formed.

【0011】[0011]

【発明が解決しようとする課題】しかしながら、軟化部
を加圧するために回転子(121)の端面(121a)を両接
合部材の表面に圧接させると、図5(ロ)及び図6
(ロ)に示すように、軟化部が回転子(121)の端面(1
21a)からの圧力を受けて凹み、この状態で摩擦熱を失
って冷却固化されることとなるため、接合部(W')が
凹んだ状態になってしまい、この結果、各接合部材(10
1、111)(102、112)の接合部(W')近傍における肉
厚が減少してしまう。このようになると、第2接合部材
(102、112)の肉厚減少部位がこの突合せ継手(A3、A
4)における最小肉厚部位となるため、この突合せ継手
(A3、A4)に引張荷重や曲げ荷重等の荷重が加わると、
該突合せ継手(A3、A4)がこの部位にて破断したり屈曲
したりすることになる。つまり、第2接合部材(102、1
12)の肉厚の減少に伴って突合せ継手(A3、A4)の引張
強度や曲げ強度等の様々な強度が低下することになる。
なお、同図では、説明の便宜上、接合部(W')の凹部
(107)を誇張して示している。
However, when the end face (121a) of the rotor (121) is pressed against the surfaces of the two joining members in order to press the softened portion, FIGS.
As shown in (b), the softened part is the end face (1) of the rotor (121).
21a), the joint (W ') is dented because it loses frictional heat and is cooled and solidified in this state. As a result, each joint member (10
The wall thickness near the joint (W ′) of (1, 111) (102, 112) is reduced. In such a case, the butt joints (A3, A3)
4) When the butt joint (A3, A4) is subjected to a load such as a tensile load or a bending load,
The butt joints (A3, A4) break or bend at this portion. That is, the second joining member (102, 1
Various strengths such as tensile strength and bending strength of the butt joints (A3, A4) decrease with the decrease in the thickness of 12).
In addition, in the figure, the concave portion (107) of the joint portion (W ') is exaggerated for convenience of explanation.

【0012】一方、このような接合部(W')の凹みに
伴う突合せ継手(A3、A4)の強度低下を防止するため、
図7(イ)及び図8(イ)に示すように、予め肉厚の減
少分を見込んで、各接合部材(101、111)(102、112)
の突き合わされる端部の肉厚を厚肉することが提案され
る。図7(イ)では、各接合部材(101)(102)の幅方
向の端部における表面部に凸条(101b)(102b)が側縁
に沿って設けられている。一方、図8(イ)では、第2
接合部材(112)の長さ方向の端部における表面部(外
周面部)に凸条(112b)が周縁に沿って設けられてお
り、また第1接合部材(111)は前記凸条(112b)の肉
厚分だけ厚肉に形成されている。
On the other hand, in order to prevent a decrease in the strength of the butt joints (A3, A4) due to the depression of the joint (W '),
As shown in FIGS. 7 (a) and 8 (a), each joining member (101, 111) (102, 112)
It is proposed to increase the wall thickness of the abutted ends of the two. In FIG. 7 (a), ridges (101b) and (102b) are provided along the side edges on the surface at the ends in the width direction of the joining members (101) and (102). On the other hand, in FIG.
A protruding ridge (112b) is provided along the periphery at the surface (outer peripheral surface) at the longitudinal end of the joining member (112), and the first joining member (111) is provided with the ridge (112b). Is formed to be thicker by the thickness.

【0013】このような両接合部材(101、111)(10
2、112)を用いて、その突合せ部(103)(113)を摩擦
撹拌接合することにより、図7(ロ)及び図8(ロ)に
示すように、接合部(W')が凹んだ状態になった場合
であっても、第2接合部材(102、112)の肉厚減少部位
がこの突合せ継手(A3、A4)の最小肉厚部位ではなくな
るから、突合せ継手(A3、A4)の強度低下を防止できる
ようになる。
The two joining members (101, 111) (10
2 and 112), the butted portions (103) and (113) are friction stir welded, so that the welded portion (W ′) is recessed as shown in FIGS. 7 (b) and 8 (b). Even in the case where the butt joints (A3, A4) are in a state where the thickness of the butt joints (A3, A4) is no longer the minimum thickness of the butt joints (A3, A4), the thickness of the butt joints (A3, A4) is no longer the minimum. The strength can be prevented from lowering.

【0014】しかしながら、この提案方法によれば、凸
条(101b、102b、112b)の分や厚肉(厚肉部111b)に形
成した分だけ重量が増大するという難点があった。さら
に、わざわざ凸条(101b、102b、112b)を形成しなけれ
ばならないので、製造の際に手間がかかって製造コスト
がアップするし、また凸条(101b、102b、112b)に対応
して突合せ継手(A3、A4)の形状に関する設計変更を行
わなければならないという難点もあった。
However, according to the proposed method, there is a problem that the weight increases by the amount of the ridges (101b, 102b, 112b) and the thickness of the thick portion (thick portion 111b). Furthermore, since the protruding ridges (101b, 102b, 112b) must be formed, it takes time and effort to manufacture the device, which increases the manufacturing cost, and also matches the ridges (101b, 102b, 112b). There was also the drawback that the design of the joints (A3, A4) had to be changed.

【0015】この発明は、このような技術背景に鑑みて
なされたもので、その目的は、厚肉の第1接合部材と薄
肉の第2接合部材を、表面同士が面一に連なる態様にし
て突き合わせるとともに、この両接合部材を突合せ接合
する摩擦撹拌接合法であって、優れた強度的信頼性を有
する突合せ継手を得ることができ、且つ突合せ継手の形
状に関する設計を変更することなく突合せ接合を行うこ
とができ、さらに、製造コストをできる限り抑えること
ができ、しかも、得られる突合せ継手の軽量化を図るこ
とのできる摩擦撹拌接合法を提供することにある。
The present invention has been made in view of such a technical background, and an object of the present invention is to form a thick first joining member and a thin second joining member in such a manner that their surfaces are continuous with each other. This is a friction stir welding method of butt-joining the two joining members while butt-joining, whereby a butt-joint having excellent strength reliability can be obtained, and butt-joining without changing the design of the shape of the butt-joint. It is another object of the present invention to provide a friction stir welding method that can reduce the manufacturing cost as much as possible and can reduce the weight of the obtained butt joint.

【0016】[0016]

【課題を解決するための手段】上記目的を達成するた
め、この発明は、径大の回転子と、該回転子の端面の回
転軸線上に設けられた径小のプローブとを備えた接合工
具を用い、厚肉の第1接合部材と薄肉の第2接合部材
を、表面同士が面一に連なる態様にして突き合わせると
ともに、この両接合部材の突合せ部又はその近傍に表面
側から前記接合工具の回転しているプローブを挿入する
とともに、回転子の端面を接合部材の表面に当接させ、
この状態で該プローブを突合せ部に沿って相対的に移動
させることにより、両接合部材を突合せ接合する摩擦撹
拌接合法であって、回転子の回転軸線を第1接合部材側
に傾けた状態で、前記突合せ接合を行うことを特徴とし
ている。
In order to achieve the above object, the present invention provides a joining tool having a large-diameter rotor and a small-diameter probe provided on the rotation axis at the end face of the rotor. The first joining member having a large thickness and the second joining member having a small thickness are butted in such a manner that their surfaces are flush with each other, and the joining tool of the two joining members or the vicinity thereof is joined to the joining tool from the surface side. While inserting the rotating probe, the end face of the rotor is brought into contact with the surface of the joining member,
In this state, the probe is relatively moved along the butt portion, and the two members are butt-joined by friction stir welding. In this state, the rotation axis of the rotor is inclined toward the first member. The butt joint is performed.

【0017】これによれば、回転子の回転軸線を第1接
合部材側に傾けた状態にすることにより、軟化部中の肉
が回転子の端面からの圧力を受けて第2接合部材側に片
寄り、この状態で該軟化分中の肉が摩擦熱を失って冷却
固化される。この結果、第2接合部材の肉厚減少量が小
さくなり、もって第2接合部材の肉厚の減少に伴う突合
せ継手の強度低下を防止し得るようになる。
According to this, the rotation axis of the rotor is inclined toward the first joining member, so that the meat in the softened portion receives the pressure from the end face of the rotor and moves toward the second joining member. In this state, the meat in the softened portion loses frictional heat and is cooled and solidified in this state. As a result, the amount of decrease in the thickness of the second joint member is reduced, and thus a decrease in the strength of the butt joint due to the decrease in the thickness of the second joint member can be prevented.

【0018】さらに、回転子の回転軸線を第1接合部材
側に傾けた状態にするだけで、突合せ継手の強度低下を
防止できるから、作業能率良く突合せ接合を行うことが
できるようになり、この結果、製造コストが引き下げら
れる。また、凸条を設ける必要がないので、軽量化を図
り得るし、突合せ継手の形状に関する設計変更を行う必
要もなくなる。
Further, the strength of the butt joint can be prevented from being reduced only by tilting the rotation axis of the rotor toward the first joining member, so that the butt joining can be performed with high work efficiency. As a result, manufacturing costs are reduced. Further, since it is not necessary to provide the ridge, it is possible to reduce the weight, and it is not necessary to change the design of the shape of the butt joint.

【0019】また、この発明において、両接合部材のプ
ローブ挿入位置における表面の法線に対する回転子の回
転軸線の第1接合部材側への傾き角をθとすると、傾き
角θが0°<θ≦10°となる条件下で、回転子の回転
軸線を傾けることが、望ましい。こうすることにより、
突合せ継手の強度低下を確実に防止し得るようになる
し、更に次のような不具合を防止できるようになる。す
なわち、傾き角θが10°を超えると、軟化部中の肉が
第2接合部材側に片寄り過ぎてしまい、接合部の第2接
合部材側の部分が盛上り状態になる結果、接合部の表面
状態が低下するという不具合が発生し易くなる。そのた
め傾き角θを10°以下にすることが望ましい。こうす
ることにより、かかる不具合を防止できるようになる。
特に、傾き角θが2°≦θ≦6°となる条件下で、回転
子の回転軸線を傾けることが、望ましく、こうすること
により、突合せ継手の強度低下をより一層確実に防止し
得るようになる。
In the present invention, if the inclination angle of the rotation axis of the rotor to the first joint member side with respect to the normal of the surface at the probe insertion position of both joint members is θ, the inclination angle θ is 0 ° <θ. It is desirable to incline the rotation axis of the rotor under the condition of ≦ 10 °. By doing this,
A decrease in the strength of the butt joint can be reliably prevented, and the following problems can be prevented. That is, when the inclination angle θ exceeds 10 °, the meat in the softened portion is too lean toward the second joining member, and the portion of the joining portion on the side of the second joining member rises, and as a result, the joining portion The problem that the surface state of the surface is deteriorated is likely to occur. Therefore, it is desirable to set the inclination angle θ to 10 ° or less. By doing so, such a problem can be prevented.
In particular, it is desirable to incline the rotation axis of the rotor under the condition that the inclination angle θ satisfies 2 ° ≦ θ ≦ 6 °, so that the strength of the butt joint can be more reliably prevented from lowering. become.

【0020】[0020]

【発明の実施の形態】次に、この発明の実施形態を図面
を参照して説明する。
Next, an embodiment of the present invention will be described with reference to the drawings.

【0021】図1及び図2はこの発明の第1実施形態を
示し、図3及び図4はこの発明の第2実施形態を示して
いる。まず第1実施形態について説明し、次いで第2実
施形態について説明する。
FIGS. 1 and 2 show a first embodiment of the present invention, and FIGS. 3 and 4 show a second embodiment of the present invention. First, the first embodiment will be described, and then the second embodiment will be described.

【0022】図1及び図2に示された第1実施形態は、
2個の平板状のアルミニウム接合部材を突合せ接合する
場合について示している。図1において、(1)は厚肉
の第1接合部材、(2)は薄肉の第2接合部材である。
各接合部材(1)(2)は幅方向の端面を突合せ面とす
るものである。そして、この両接合部材(1)(2)は
表面同士が面一に連なる態様にして幅方向の端面同士が
突き合わされており、かつ両接合部材(1)(2)の裏
面に当てられた裏当て(5)によってこの状態に保持さ
れている。
The first embodiment shown in FIG. 1 and FIG.
The case where two flat aluminum joining members are butt-joined is shown. In FIG. 1, (1) is a thick first joining member, and (2) is a thin second joining member.
Each of the joining members (1) and (2) has an end face in the width direction as an abutting face. The two joining members (1) and (2) are arranged such that their front surfaces are flush with each other, the end faces in the width direction abut each other, and are applied to the back surfaces of the two joining members (1) and (2). It is held in this state by the backing (5).

【0023】(20)は摩擦撹拌接合用の接合工具であっ
て、径大の円柱状回転子(21)と、該回転子(21)の端
面(21a)の回転軸線(Q)上に一体に突設された径小
のピン状プローブ(22)とを備えている。前記回転子
(21)及びプローブ(22)は、いずれも両接合部材
(1)(2)よりも硬質で且つ接合時に発生する摩擦熱
に耐えうる耐熱材料から形成されている。また、前記プ
ローブ(22)の外周面には、軟化部中の肉を撹拌するた
めの凸部(図示せず)が設けられている。前記回転子
(21)の端面(21a)は、接合時に両接合部材(1)
(2)の表面に圧接される部位となるものであって、回
転軸線(Q)に直交する平面内にある。この実施形態で
は回転子(21)の端面(21a)は平坦面からなる。な
お、この発明では、回転子(21)の平坦面(21a)は、
図示していないが、中央部が窪んだ形状になっていても
良い。
Reference numeral (20) denotes a welding tool for friction stir welding, which is integrally formed with a large-diameter cylindrical rotor (21) and a rotation axis (Q) of an end face (21a) of the rotor (21). And a small-diameter pin-shaped probe (22) protruding therefrom. The rotor (21) and the probe (22) are both made of a heat-resistant material that is harder than the two joining members (1) and (2) and that can withstand frictional heat generated during joining. In addition, a convex portion (not shown) for stirring the meat in the softened portion is provided on the outer peripheral surface of the probe (22). The end face (21a) of the rotor (21) is connected to both joining members (1) at the time of joining.
It is a portion to be pressed against the surface of (2) and is in a plane orthogonal to the rotation axis (Q). In this embodiment, the end face (21a) of the rotor (21) is a flat face. In the present invention, the flat surface (21a) of the rotor (21)
Although not shown, the central portion may have a concave shape.

【0024】この接合工具(20)を用いて、次のように
して両接合部材(1)(2)の突合せ部(3)を接合す
る。すなわち、接合工具(20)の回転子(21)をその回
転軸線(Q)を中心に回転させることによりプローブ
(22)を回転させる。そして、回転子(21)を傾動させ
ることによって回転子(21)の回転軸線(Q)を第1接
合部材(1)側に傾け、この状態で、回転しているプロ
ーブ(22)を両接合部材(1)(2)の突合せ部(3)
に両接合部材(1)(2)の表面側から挿入するととも
に、回転子(21)の端面(21a)を両接合部材(1)
(2)の表面に、該表面に対して垂直な方向に乃至回転
子の回転軸線(Q)に沿う方向に圧接させる。このと
き、図1及び図2(イ)に示すように、両接合部材
(1)(2)の、プローブ(22)が挿入されている位置
(即ち、プローブ挿入位置)における表面の法線をPと
し、この法線Pに対する回転子(21)の回転軸線(Q)
の第1接合部材(1)側への傾き角をθとすると、この
傾き角θが0°<θ≦10°(特に好ましくは2°≦θ
≦6°)となる条件下で、回転子(21)の回転軸線
(Q)を第1接合部材(1)側に傾けることが、望まし
い。なお、この発明では、プローブ(22)を両接合部材
(1)(2)の長さ方向の端面から突合せ部(3)に挿
入することにより、プローブ(22)を両接合部材(1)
(2)の表面側から挿入した状態としても良いし、プロ
ーブ(22)を突合せ部(3)に挿入した後で、回転子
(21)の回転軸線(Q)を第1接合部材(1)側に傾け
ても良い。
Using the joining tool (20), the butting portion (3) of the two joining members (1) and (2) is joined as follows. That is, the probe (22) is rotated by rotating the rotor (21) of the welding tool (20) about its rotation axis (Q). By tilting the rotor (21), the rotation axis (Q) of the rotor (21) is tilted toward the first joining member (1), and in this state, the rotating probe (22) is joined to both ends. Butting part (3) of members (1) and (2)
And the end faces (21a) of the rotor (21) are inserted into the two joining members (1) and (2).
The surface of (2) is pressed in a direction perpendicular to the surface or in a direction along the rotation axis (Q) of the rotor. At this time, as shown in FIGS. 1 and 2 (a), the normal line of the surface of both joining members (1) and (2) at the position where the probe (22) is inserted (that is, the probe insertion position) is changed. P, and the rotation axis (Q) of the rotor (21) with respect to the normal P
Is the angle of inclination of the first member toward the first joining member (1), the inclination angle θ is 0 ° <θ ≦ 10 ° (particularly preferably 2 ° ≦ θ).
It is desirable that the rotation axis (Q) of the rotor (21) be inclined toward the first joining member (1) under the condition of ≦ 6 °). In the present invention, the probe (22) is inserted into the butting portion (3) from the longitudinal end surfaces of the two joining members (1) and (2), thereby connecting the probe (22) to the two joining members (1).
It may be inserted from the front side of (2), or after the probe (22) is inserted into the butting portion (3), the rotation axis (Q) of the rotor (21) is connected to the first joining member (1). You may lean to the side.

【0025】そして、この状態で、プローブ(22)を突
合せ部(3)に沿って該突合せ部(3)の全長に亘って
移動させる。なお、この発明では、接合工具(20)のプ
ローブ(22)の位置を固定しておき、突合せ部(3)が
順次プローブ(22)を通過するように両接合部材(1)
(2)を移動させても良いことはもちろんである。
Then, in this state, the probe (22) is moved along the butting portion (3) over the entire length of the butting portion (3). According to the present invention, the position of the probe (22) of the joining tool (20) is fixed, and the joining members (1) are moved so that the butting portion (3) passes through the probe (22) sequentially.
It goes without saying that (2) may be moved.

【0026】プローブ(22)の回転に伴い発生する摩擦
熱と、回転子(21)の端面(21a)の両接合部材(1)
(2)の突合せ部(3)における表面との摺動に伴い発
生する摩擦熱とによって、プローブとの接触部分近傍に
おいて両接合部材(1)(2)は軟化し、且つ該軟化部
中の肉がプローブ(22)の回転力を受けて撹拌されると
ともに、該軟化部中の肉が回転子(21)の端面(21a)
からの圧力を受けて第2接合部材(2)側に片寄る。こ
の状態で該軟化部中の肉がプローブ(22)の移動に伴っ
てプローブ(22)の通過溝を埋めるようにプローブ(2
2)の進行方向後方へと回り込む態様で塑性流動した
後、摩擦熱を急速に失って冷却固化される。この現象が
プローブ(22)の移動に伴って順次繰り返されていき、
最終的に両接合部材(1)(2)が突合せ部(3)にお
いて接合一体化され、もって所望する突合せ継手(A1)
が得られる。(W)はこの突合せ継手(A1)の接合部を
示している。また、図2(ロ)において、(7)は突合
せ継手(A1)の接合部(W)の表面に形成された凹部を
示している。
The frictional heat generated with the rotation of the probe (22) and the joining member (1) of the end face (21a) of the rotor (21)
Due to the frictional heat generated due to the sliding of the butting portion (3) with the surface in (2), the two joining members (1) and (2) are softened in the vicinity of the contact portion with the probe, and the softening portion in the softened portion The meat is stirred by receiving the rotational force of the probe (22), and the meat in the softened portion is moved to the end face (21a) of the rotor (21).
Receiving the pressure from the second joint member (2). In this state, the probe (2) is filled so that the meat in the softened portion fills the passage groove of the probe (22) as the probe (22) moves.
After plastically flowing in a manner of wrapping backward in the traveling direction of 2), the frictional heat is rapidly lost and solidified by cooling. This phenomenon is sequentially repeated as the probe (22) moves,
Finally, the two joining members (1) and (2) are joined and integrated at the butt portion (3), so that the desired butt joint (A1)
Is obtained. (W) shows the joint of the butt joint (A1). 2 (b), (7) shows a concave portion formed on the surface of the joint (W) of the butt joint (A1).

【0027】こうした得られた突合せ継手(A1)は、接
合時に軟化部中の肉が第2接合部材(2)側に片寄った
状態で冷却固化されたものであるから、図2(ロ)に示
すように、第2接合部材(2)の接合部(W)近傍にお
ける肉厚が殆ど減少していない。したがって、この突合
せ継手(A1)は、引張強度の低下等の様々な強度低下が
防止されており、優れた強度的信頼性を有している。
The butt joint (A1) obtained as described above is obtained by cooling and solidifying the meat in the softened portion at the time of joining while being leaned toward the second joining member (2). As shown, the thickness of the second joint member (2) near the joint (W) is hardly reduced. Therefore, this butt joint (A1) is prevented from various strength reductions such as a reduction in tensile strength, and has excellent strength reliability.

【0028】しかも、この摩擦撹拌接合法は、接合工具
(20)の回転子(21)の回転軸線(Q)を傾けた状態に
するだけで、突合せ継手(A1)の強度低下を防止するこ
とができるから、作業能率良く接合を行うことができる
ようになって、製造コストを引き下げ得るようになる
し、突合せ継手(A1)の形状に関する設計変更を行う必
要もないという利点を有する。
In addition, this friction stir welding method can prevent a decrease in the strength of the butt joint (A1) only by tilting the rotation axis (Q) of the rotor (21) of the welding tool (20). Therefore, there is an advantage that the joining can be performed with high work efficiency, the manufacturing cost can be reduced, and there is no need to change the design of the shape of the butt joint (A1).

【0029】ここで、この第1実施形態で得られた突合
せ継手(A1)の引張強度について考察する。一般に突合
せ継手(A1)では、その引張強度Fは厚肉の第1接合部
材(1)と薄肉の第2接合部材(2)のうちの第2接合
部材(2)の厚さに依存し、次式(i)で算出すること
ができる。
Here, the tensile strength of the butt joint (A1) obtained in the first embodiment will be considered. Generally, in the butt joint (A1), the tensile strength F depends on the thickness of the second joining member (2) of the thick first joining member (1) and the thin second joining member (2), It can be calculated by the following equation (i).

【0030】F=(T−t)×L×σB×α ・・・(i) なお、同式(i)において、T…第2接合部材(2)の
厚さ、t…凹部(7)の第2接合部材(2)側部分の深
さ、σB…第2接合部材(2)の単位断面積当たりの引
張強度、L…突合せ部(3)の全長、α…接合熱による
強度低下係数である。
F = (T−t) × L × σ B × α (i) In the equation (i), T is the thickness of the second joining member (2), t is the recess (7) ), Depth at the side of the second joining member (2), σ B : tensile strength per unit sectional area of the second joining member (2), L: full length of the butt portion (3), α: strength by joining heat It is a decrease coefficient.

【0031】同式(i)から、tが小さい程、突合せ継
手(A1)の引張強度Fは高くなることが分かる。すなわ
ち、引張強度の高い突合せ継手(A1)を得るためには、
tを小さくすれば良い。例えば第2接合部材(2)の厚
さTが4mmである場合には、従来法によれば、tは
0.5mmであったが、この発明によれば、tを0mm
にすることができる。つまり、この摩擦撹拌接合法によ
れば、突合せ継手(A1)の引張強度Fを、従来法で得ら
れる突合せ継手の引張強度に対して約14%高くするこ
とができる。
From the equation (i), it can be seen that the smaller the t, the higher the tensile strength F of the butt joint (A1). In other words, to obtain a butt joint (A1) with high tensile strength,
What is necessary is just to make t small. For example, when the thickness T of the second joining member (2) is 4 mm, t is 0.5 mm according to the conventional method, but according to the present invention, t is 0 mm.
Can be That is, according to this friction stir welding method, the tensile strength F of the butt joint (A1) can be increased by about 14% with respect to the tensile strength of the butt joint obtained by the conventional method.

【0032】次に、図3及び図4に示された第2実施形
態について説明する。これらの図において、(11)は断
面円形状のアルミニウム中実材からなる厚肉の第1接合
部材、(12)は断面円形状のアルミニウム中空材からな
る薄肉の第2接合部材である。第1接合部材(11)の外
径と第2接合部材(12)の外径とは、同寸に設定されて
いる。そして、両接合部材(11)(12)は、表面(即
ち、外周面)同士が面一に連なる態様にして長さ方向の
端面同士が突き合わされている。この状態において、図
4(a)に示すように、第2接合部材(12)の中空部
(12a)内には、第1接合部材(11)の端面の中央部に
一体に突設された嵌合凸部(11a)がぴったりと又はき
つく嵌合され、これにより両接合部材(11)(12)はこ
の状態に保持されている。
Next, a second embodiment shown in FIGS. 3 and 4 will be described. In these figures, (11) is a thick first joining member made of a solid aluminum material having a circular cross section, and (12) is a thin second joining member made of a hollow aluminum material having a circular cross section. The outer diameter of the first joint member (11) and the outer diameter of the second joint member (12) are set to the same size. Then, both joining members (11) and (12) are arranged such that the surfaces (that is, the outer peripheral surfaces) are flush with each other, and end faces in the length direction are abutted with each other. In this state, as shown in FIG. 4 (a), in the hollow portion (12a) of the second joint member (12), the central portion of the end face of the first joint member (11) is integrally protruded. The fitting projections (11a) are fitted tightly or tightly, whereby the two joining members (11) and (12) are held in this state.

【0033】この両接合部材(11)(12)の突合せ部
(13)を上記第1実施形態と同様の接合操作により接合
する。すなわち、上記第1実施形態で示した接合工具
(20)を用い、回転子(21)を傾動させることによって
回転子(21)の回転軸線(Q)を第1接合部材(11)側
に傾け、この状態で、回転しているプローブ(22)を両
接合部材(11)(12)の突合せ部(13)に両接合部材
(11)(12)の表面側から挿入するとともに、回転子
(21)の端面(21a)を両接合部材(11)(12)の表面
に圧接させる。このとき、両接合部材(11)(12)のプ
ローブ挿入位置における表面の法線Pに対する回転子
(21)の回転軸線(Q)の第1接合部材(1)側への傾
き角θが0°<θ≦10°(特に好ましくは2°≦θ≦
6°)となるように回転子(21)の回転軸線(Q)を第
1接合部材(11)側に傾けることが、望ましい。
The butting portion (13) of the two joining members (11) and (12) is joined by the same joining operation as in the first embodiment. That is, the rotation axis (Q) of the rotor (21) is tilted toward the first bonding member (11) by tilting the rotor (21) using the bonding tool (20) shown in the first embodiment. In this state, the rotating probe (22) is inserted into the butting portion (13) of both the joining members (11) and (12) from the front side of the two joining members (11) and (12), and the rotor ( The end face (21a) of 21) is pressed against the surfaces of both joining members (11) and (12). At this time, the inclination angle θ of the rotation axis (Q) of the rotor (21) to the first joint member (1) with respect to the normal line P of the surface at the probe insertion position of the joint members (11) and (12) is 0. ° <θ ≦ 10 ° (particularly preferably 2 ° ≦ θ ≦
It is desirable to incline the rotation axis (Q) of the rotor (21) toward the first joining member (11) so that the angle becomes 6 °).

【0034】そして、この状態で、プローブ(22)を突
合せ部(13)に沿って移動させて両接合部材(11)(1
2)の回りを一回転させる。なお、この発明では、接合
工具(20)のプローブ(22)の位置を固定しておき、突
合せ部(13)が順次プローブ(22)を通過するように両
接合部材(11)(12)をその軸線を中心に一回転させて
も良い。
Then, in this state, the probe (22) is moved along the butting portion (13), and the two joining members (11) (1) are moved.
Make a full turn around 2). In the present invention, the position of the probe (22) of the joining tool (20) is fixed, and the joining members (11) and (12) are moved so that the butting portion (13) passes through the probe (22) sequentially. One rotation may be made around the axis.

【0035】こうすることにより、上記第1実施形態で
説明した現象がプローブ(22)の移動に伴い順次繰り返
されていき、最終的に両接合部材(11)(12)が突合せ
部(13)において接合一体化されて、もって所望する突
合せ継手(A2)が得られる。
By doing so, the phenomenon described in the first embodiment is sequentially repeated with the movement of the probe (22), and finally the two joining members (11) and (12) are brought into contact with the butted portion (13). And a desired butt joint (A2) is obtained.

【0036】こうして得られた突合せ継手(A2)は、図
4(ロ)に示すように、第2接合部材(12)の接合部
(W)近傍における肉厚が殆ど減少していないから、引
張強度の低下等の様々な強度の低下が防止されており、
優れた強度的信頼性を有している。したがって、この突
合せ継手(A2)は、例えば自動車のサスペンションアー
ム用部材やエンジンマウンド用部材として好適に用いる
ことができるようになる。
As shown in FIG. 4B, the butt joint (A2) obtained in this manner has almost no decrease in wall thickness in the vicinity of the joint (W) of the second joint member (12). Various strength reductions such as strength reduction are prevented,
Has excellent strength reliability. Therefore, the butt joint (A2) can be suitably used, for example, as a member for a suspension arm of an automobile or a member for an engine mound.

【0037】以上、この発明の実施形態について説明し
たが、この発明は上記第1及び第2実施形態に限定され
るものではない。
Although the embodiment of the present invention has been described above, the present invention is not limited to the first and second embodiments.

【0038】例えば、上記第1及び第2実施形態では、
いずれも回転子(21)を傾動させることによって回転子
(21)の回転軸線(Q)を第1接合部材(1、11)側に
傾けた状態を実現させているが、この発明では、接合工
具(20)の姿勢を固定しておき、両接合部材(1、11)
(2、12)を突合せ状態のままで傾動させることによっ
て、かかる状態を実現させても良い。
For example, in the first and second embodiments,
In any case, the state where the rotation axis (Q) of the rotor (21) is inclined toward the first joining member (1, 11) is realized by inclining the rotor (21). With the posture of the tool (20) fixed, both joining members (1, 11)
Such a state may be realized by inclining (2, 12) in the abutted state.

【0039】[0039]

【実施例】次に、この発明の具体的実施例を説明する。Next, specific embodiments of the present invention will be described.

【0040】以下に記載の平板状のアルミニウム第1及
び第2接合部材(1)(2)を準備し、上記第1実施形
態で示された接合方法に従って両接合部材(1)(2)
を突合せ接合した。 <第1接合部材> ・材質…A6061−T5 ・厚さ…8mm ・長さ…100mm <第2接合部材> ・材質…A6061−T5 ・厚さ…4mm ・長さ…100mm また、接合条件及び接合工具の寸法は、次の通りであ
る。 <接合条件及び接合工具の寸法> ・回転子の回転速度…1000rpm ・回転子の端部の外径…10mm ・プローブの寸法…径4mm×長さ3.3mm ・傾き角θ…表1に記載。
The first and second flat aluminum joining members (1) and (2) described below are prepared, and both joining members (1) and (2) are prepared according to the joining method described in the first embodiment.
Were butt-joined. <First joining member>-Material: A6061-T5-Thickness: 8 mm-Length: 100 mm <Second joining member>-Material: A6061-T5-Thickness: 4 mm-Length: 100 mm Also, joining conditions and joining The dimensions of the tool are as follows. <Joining conditions and dimensions of welding tool> Rotation speed of rotor: 1000 rpm Outer diameter of rotor end: 10 mm Probe dimensions: diameter 4 mm × length 3.3 mm Inclination angle θ: described in Table 1 .

【0041】以上により得られた突合せ継手(A1)につ
いて、引張強度を測定して評価した。その結果を表1に
示す。なお、引張強度の評価として、傾き角θ=0°の
条件下で突合せ接合を行った突合せ継手(比較例1)の
引張強度に対して、引張強度が5%以上高くなった突合
せ継手には○を、10%以上高くなった突合せ継手には
◎を付した。
The butt joint (A1) obtained as described above was evaluated by measuring the tensile strength. Table 1 shows the results. As an evaluation of the tensile strength, a butt joint having a tensile strength higher than that of a butt joint (comparative example 1) in which the butt joint was performed under the condition of the inclination angle θ = 0 ° by 5% or more was used. The symbol "O" indicates that the butt joint was increased by 10% or more.

【0042】[0042]

【表1】 [Table 1]

【0043】表1から分かるように、傾き角θが0°<
θ≦10°(特に好ましくは2°≦θ≦6°)となる条
件下で、回転子の回転軸線を第1接合部材側に傾けた状
態にして突合せ接合を行えば、突合せ継手の引張強度を
従来法で得られる突合せ継手(比較例1)の引張強度よ
りも高くできることを確認し得た。また、実施例1〜3
の突合せ継手について、接合部の表面状態を調べたとこ
ろ、これら突合せ継手はいずれも表面状態が良好である
ことを確認した。
As can be seen from Table 1, the inclination angle θ is 0 ° <
Under the condition that θ ≦ 10 ° (especially preferably 2 ° ≦ θ ≦ 6 °), if the butt joint is performed with the rotation axis of the rotor inclined to the first joint member side, the tensile strength of the butt joint is increased. Can be higher than the tensile strength of the butt joint obtained by the conventional method (Comparative Example 1). Examples 1 to 3
By examining the surface condition of the joints of these butt joints, it was confirmed that the surface condition of each of these butt joints was good.

【0044】[0044]

【発明の効果】上述の次第で、この発明によれば、接合
工具の回転子の回転軸線を第1接合部材側に傾けた状態
にすることにより、摩擦熱により軟化した軟化部中の肉
が第2接合部材側に片寄り、この状態で該軟化部中の肉
が摩擦熱を失って冷却固化されるようになるため、第2
接合部材の肉厚減少量を小さくすることができて、第2
接合部材の肉厚の減少に伴う突合せ継手の強度低下を防
止できる。したがって、突合せ継手における引張強度等
の様々な強度を、従来法で得られたものよりも高くする
ことができ、もって突合せ継手の強度的信頼性を向上さ
せることができるようになる。
As described above, according to the present invention, the flesh in the softened portion softened by frictional heat is reduced by setting the rotation axis of the rotor of the welding tool to be inclined toward the first welding member. Since the meat in the softened portion loses frictional heat and is cooled and solidified in this state,
The thickness reduction of the joining member can be reduced,
It is possible to prevent a decrease in the strength of the butt joint due to a decrease in the thickness of the joining member. Therefore, various strengths such as tensile strength of the butt joint can be made higher than those obtained by the conventional method, and the strength reliability of the butt joint can be improved.

【0045】しかも、回転子の回転軸線を傾けた状態に
するだけで、突合せ継手の強度低下を防止できるから、
作業能率良く突合せ接合を行うことができるようになっ
て、製造コストを引き下げ得る。また、各接合部材に凸
条を設ける必要がないので、得られる突合せ継手の軽量
化を図ることができるし、突合せ継手の形状に関する設
計変更を行う必要もなくなる。
Moreover, the strength of the butt joint can be prevented from being reduced only by setting the rotation axis of the rotor to be inclined.
Butt joining can be performed with high work efficiency, and the manufacturing cost can be reduced. In addition, since it is not necessary to provide a ridge on each joining member, it is possible to reduce the weight of the obtained butt joint, and it is not necessary to change the design of the shape of the butt joint.

【0046】また、両接合部材のプローブ挿入位置にお
ける表面の法線に対する回転子の回転軸線の第1接合部
材側への傾き角をθとすると、傾き角θが0°<θ≦1
0°となる条件下で、回転子の回転軸線を傾ける場合に
は、突合せ継手の強度低下を確実に防止できるようにな
るし、表面状態の良好な接合部を形成することができる
ようになるという効果を奏し得る。
If the angle of inclination of the rotation axis of the rotor with respect to the surface normal at the probe insertion position of both joint members toward the first joint member is θ, the inclination angle θ is 0 ° <θ ≦ 1.
When the rotation axis of the rotor is inclined under the condition of 0 °, a decrease in the strength of the butt joint can be reliably prevented, and a joint having a good surface condition can be formed. The effect can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の第1実施形態を示す、両接合部材の
突合せ接合途中の状態の斜視図である。
FIG. 1 is a perspective view showing a first embodiment of the present invention in a state in which both joining members are in the middle of butt joining.

【図2】(イ)は図1中のII−II線断面図、(ロ)は接
合後の状態を示す、(イ)に対応する断面図である。
2A is a cross-sectional view taken along line II-II in FIG. 1, and FIG. 2B is a cross-sectional view corresponding to FIG.

【図3】この発明の第2実施形態を示す、両接合部材の
接合途中の状態の斜視図である。
FIG. 3 is a perspective view showing a second embodiment of the present invention in a state where both joining members are being joined.

【図4】(イ)は図3中のIV−IV線断面図、(ロ)は接
合後の状態を示す、(イ)に対応する断面図である。
4A is a cross-sectional view taken along the line IV-IV in FIG. 3, and FIG. 4B is a cross-sectional view corresponding to FIG.

【図5】従来の摩擦撹拌接合法の第1実施例を示す図
で、(イ)は両接合部材の突合せ接合途中の状態の斜視
図、(ロ)は接合後の状態の断面図である。
FIG. 5 is a view showing a first embodiment of the conventional friction stir welding method, in which (a) is a perspective view of a state in which both joining members are in the process of butt joining, and (b) is a cross-sectional view in a state after the joining. .

【図6】従来の摩擦撹拌接合法の第2実施例を示す図
で、(イ)は両接合部材の突合せ接合途中の状態の斜視
図、(ロ)は接合後の状態の断面図である。
FIGS. 6A and 6B are views showing a second embodiment of the conventional friction stir welding method, wherein FIG. 6A is a perspective view of a state in which both welding members are in the middle of butt welding, and FIG. 6B is a sectional view of the state after welding. .

【図7】従来の摩擦撹拌接合法の第3実施例を示す図
で、(イ)は両接合部材の突合せ接合途中の状態の斜視
図、(ロ)は接合後の状態の断面図である。
FIG. 7 is a view showing a third embodiment of the conventional friction stir welding method, in which (a) is a perspective view of a state in which both joining members are in the process of butt joining, and (b) is a cross-sectional view in a state after joining. .

【図8】従来の摩擦撹拌接合法の第4実施例を示す図
で、(イ)は両接合部材の接合前の状態の断面図、
(ロ)は接合後の状態の断面図である。
FIG. 8 is a view showing a fourth embodiment of the conventional friction stir welding method, in which (a) is a cross-sectional view of a state before joining of both joining members,
(B) is a cross-sectional view of the state after joining.

【符号の説明】[Explanation of symbols]

1…第1接合部材 2…第2接合部材 3…突合せ部 7…凹部 20…接合工具 21…回転子 21a…回転子の端面 22…プローブ W…接合部 DESCRIPTION OF SYMBOLS 1 ... 1st joining member 2 ... 2nd joining member 3 ... Butt part 7 ... Recess 20 ... Joining tool 21 ... Rotor 21a ... Rotor end surface 22 ... Probe W ... Joining part

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 径大の回転子(21)と、該回転子の端面
(21a)の回転軸線(Q)上に設けられた径小のプロー
ブ(22)とを備えた接合工具(20)を用い、厚肉の第1
接合部材(1、11)と薄肉の第2接合部材(2、12)
を、表面同士が面一に連なる態様にして突き合わせると
ともに、この両接合部材の突合せ部(3、13)又はその
近傍に表面側から前記接合工具の回転しているプローブ
(22)を挿入するとともに、回転子の端面(21a)を接
合部材の表面に当接させ、この状態で該プローブ(22)
を突合せ部(3、13)に沿って相対的に移動させること
により、両接合部材(1、11)(2、12)を突合せ接合
する摩擦撹拌接合法であって、 回転子の回転軸線(Q)を第1接合部材(1、11)側に
傾けた状態で、前記突合せ接合を行うことを特徴とする
摩擦撹拌接合法。
1. A joining tool (20) comprising a large-diameter rotor (21) and a small-diameter probe (22) provided on a rotation axis (Q) of an end face (21a) of the rotor. Using the thick first
Joint member (1, 11) and thin second joint member (2, 12)
Are joined in such a manner that the surfaces are flush with each other, and a probe (22) rotating the joining tool is inserted from the front surface side into or near the joining portions (3, 13) of the two joining members. At the same time, the end face (21a) of the rotor is brought into contact with the surface of the joining member, and in this state, the probe (22)
Is a friction stir welding method in which the two joining members (1, 11) and (2, 12) are butt-joined by relatively moving each other along the butt portions (3, 13). The friction stir welding method, wherein the butt welding is performed in a state where Q) is inclined toward the first joining member (1, 11).
【請求項2】 両接合部材(1、11)(2、12)のプロ
ーブ挿入位置における表面の法線(P)に対する回転子
(21)の回転軸線(Q)の第1接合部材(1、11)側へ
の傾き角をθとすると、 傾き角θが0°<θ≦10°となる条件下で、回転子の
回転軸線(Q)を傾ける請求項1記載の摩擦撹拌接合
法。
2. The first joint member (1, 1) of the rotation axis (Q) of the rotor (21) with respect to the normal line (P) of the surface at the probe insertion position of the two joint members (1, 11) (2, 12). 11) The friction stir welding method according to claim 1, wherein the rotational axis (Q) of the rotor is inclined under the condition that the inclination angle θ is 0 ° <θ ≦ 10 °, where θ is the inclination angle toward the side.
JP2000190621A 2000-06-26 2000-06-26 Friction stir welding method Expired - Fee Related JP4294202B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000190621A JP4294202B2 (en) 2000-06-26 2000-06-26 Friction stir welding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000190621A JP4294202B2 (en) 2000-06-26 2000-06-26 Friction stir welding method

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Publication Number Publication Date
JP2002001548A true JP2002001548A (en) 2002-01-08
JP4294202B2 JP4294202B2 (en) 2009-07-08

Family

ID=18690061

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP4294202B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101098334B1 (en) * 2009-12-11 2011-12-26 성균관대학교산학협력단 Friction stir welding apparatus and method
JP2017032131A (en) * 2015-08-06 2017-02-09 本田技研工業株式会社 Transmission having dissimilar metal joint shaft
WO2023166925A1 (en) * 2022-03-04 2023-09-07 国立大学法人大阪大学 Friction stir welding method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101098334B1 (en) * 2009-12-11 2011-12-26 성균관대학교산학협력단 Friction stir welding apparatus and method
JP2017032131A (en) * 2015-08-06 2017-02-09 本田技研工業株式会社 Transmission having dissimilar metal joint shaft
WO2023166925A1 (en) * 2022-03-04 2023-09-07 国立大学法人大阪大学 Friction stir welding method

Also Published As

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