JP2001329461A - Flame-retardant polysaccharide based fiber and method for producing the same - Google Patents
Flame-retardant polysaccharide based fiber and method for producing the sameInfo
- Publication number
- JP2001329461A JP2001329461A JP2000140566A JP2000140566A JP2001329461A JP 2001329461 A JP2001329461 A JP 2001329461A JP 2000140566 A JP2000140566 A JP 2000140566A JP 2000140566 A JP2000140566 A JP 2000140566A JP 2001329461 A JP2001329461 A JP 2001329461A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- flame
- polysaccharide
- compound
- retardant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 161
- -1 Flame-retardant polysaccharide Chemical class 0.000 title claims abstract description 85
- 229920001282 polysaccharide Polymers 0.000 title claims abstract description 58
- 239000005017 polysaccharide Substances 0.000 title claims abstract description 58
- 239000003063 flame retardant Substances 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract description 57
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 38
- 150000004676 glycans Chemical class 0.000 claims abstract description 38
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000007864 aqueous solution Substances 0.000 claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 14
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 10
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims abstract description 9
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004327 boric acid Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 18
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 16
- 229910052698 phosphorus Inorganic materials 0.000 claims description 16
- 239000011574 phosphorus Substances 0.000 claims description 16
- 229920002472 Starch Polymers 0.000 claims description 14
- 239000008107 starch Substances 0.000 claims description 14
- 235000019698 starch Nutrition 0.000 claims description 14
- 238000011282 treatment Methods 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 8
- 159000000007 calcium salts Chemical class 0.000 claims description 5
- 159000000003 magnesium salts Chemical class 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229920003043 Cellulose fiber Polymers 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000004627 regenerated cellulose Substances 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 229940126062 Compound A Drugs 0.000 claims description 2
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 24
- 239000000243 solution Substances 0.000 abstract description 16
- 229910052736 halogen Inorganic materials 0.000 abstract description 5
- 150000002367 halogens Chemical class 0.000 abstract description 5
- LFGREXWGYUGZLY-UHFFFAOYSA-N phosphoryl Chemical group [P]=O LFGREXWGYUGZLY-UHFFFAOYSA-N 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 238000009987 spinning Methods 0.000 description 14
- 235000011007 phosphoric acid Nutrition 0.000 description 13
- 239000004745 nonwoven fabric Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 229920000297 Rayon Polymers 0.000 description 8
- 238000002485 combustion reaction Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 229920002678 cellulose Polymers 0.000 description 7
- 239000001913 cellulose Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002861 polymer material Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000009960 carding Methods 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 230000000979 retarding effect Effects 0.000 description 5
- DZHMRSPXDUUJER-UHFFFAOYSA-N [amino(hydroxy)methylidene]azanium;dihydrogen phosphate Chemical compound NC(N)=O.OP(O)(O)=O DZHMRSPXDUUJER-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 238000009967 direct dyeing Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 150000002736 metal compounds Chemical class 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 239000011368 organic material Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000002964 rayon Substances 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 3
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 3
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical compound [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 2
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- LIWAQLJGPBVORC-UHFFFAOYSA-N ethylmethylamine Chemical compound CCNC LIWAQLJGPBVORC-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- 229920005615 natural polymer Polymers 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- 150000003018 phosphorus compounds Chemical class 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000137 polyphosphoric acid Polymers 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 229910001388 sodium aluminate Inorganic materials 0.000 description 2
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- HSEYYGFJBLWFGD-UHFFFAOYSA-N 4-methylsulfanyl-2-[(2-methylsulfanylpyridine-3-carbonyl)amino]butanoic acid Chemical compound CSCCC(C(O)=O)NC(=O)C1=CC=CN=C1SC HSEYYGFJBLWFGD-UHFFFAOYSA-N 0.000 description 1
- 101100316860 Autographa californica nuclear polyhedrosis virus DA18 gene Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 229920001407 Modal (textile) Polymers 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- GRLPQNLYRHEGIJ-UHFFFAOYSA-J potassium aluminium sulfate Chemical compound [Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRLPQNLYRHEGIJ-UHFFFAOYSA-J 0.000 description 1
- KVOIJEARBNBHHP-UHFFFAOYSA-N potassium;oxido(oxo)alumane Chemical compound [K+].[O-][Al]=O KVOIJEARBNBHHP-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- PVGBHEUCHKGFQP-UHFFFAOYSA-N sodium;n-[5-amino-2-(4-aminophenyl)sulfonylphenyl]sulfonylacetamide Chemical compound [Na+].CC(=O)NS(=O)(=O)C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 PVGBHEUCHKGFQP-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Artificial Filaments (AREA)
- Multicomponent Fibers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は難燃化されたレーヨ
ン等の多糖類系繊維及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flame retardant polysaccharide fiber such as rayon and a method for producing the same.
【0002】[0002]
【従来の技術】近年、家屋や衣服等に用いられる材料の
難燃化技術は、安全性の見地から重視されてきている。2. Description of the Related Art In recent years, techniques for flame retarding materials used for houses, clothes, and the like have been gaining importance from the viewpoint of safety.
【0003】従来、有機高分子材料の難燃化は、(1)
ハロゲン系難燃剤(三酸化アンチモンの併用を含む)、
(2)リン系難燃剤(赤リン、反応性リン化合物等)、
(3)水和金属系難燃剤(水酸化アルミニウム粒子、水
酸化マグネシウム等)等を用いて、これらを有機高分子
材料に適宜共重合、練り込み、内添、後処理等の方法で
導入することにより行われている。[0003] Conventionally, the flame retardation of organic polymer materials has been (1)
Halogen-based flame retardants (including combined use of antimony trioxide),
(2) phosphorus-based flame retardants (red phosphorus, reactive phosphorus compounds, etc.),
(3) Using hydrated metal-based flame retardants (aluminum hydroxide particles, magnesium hydroxide, etc.), etc., these are appropriately introduced into an organic polymer material by a method such as copolymerization, kneading, internal addition, and post-treatment. It is done by that.
【0004】上記難燃剤の性能については、一般的に
(1)のハロゲン系難燃剤の使用が最も高い難燃性を付
与でき、(2)、(3)の順序で難燃性能が低減すると
言われている。[0004] Regarding the performance of the above flame retardant, generally, the use of the halogen-based flame retardant (1) can provide the highest flame retardancy, and if the flame retardancy is reduced in the order of (2) and (3), It is said.
【0005】(1)のハロゲン系難燃剤は燃焼時にラジ
カルを発生し、有機材料中では有機材料の熱分解を抑制
し、燃焼ガス中ではラジカルトラップとして働き、更に
燃焼により生じた不燃性の塩化水素ガス等が有機材料を
覆うことにより、燃焼に必要な酸素の供給を遮断して燃
焼の拡大を防止する。ハロゲン系難燃剤は少量の使用量
で優れた難燃性を示すので、プラスチック等を材料とす
る繊維、フィルム、バルク等に現在広く用いられてい
る。The halogen-based flame retardant (1) generates radicals during combustion, suppresses the thermal decomposition of the organic material in an organic material, acts as a radical trap in a combustion gas, and further generates nonflammable chloride generated by the combustion. By covering the organic material with hydrogen gas or the like, the supply of oxygen necessary for combustion is shut off, thereby preventing the expansion of combustion. Halogen-based flame retardants exhibit excellent flame retardancy even when used in small amounts, and are currently widely used in fibers, films, bulks, and the like made of plastics and the like.
【0006】しかし、燃焼時に有毒ガスや黒煙を発生す
るので、安全面で問題があると指摘されている。更に、
近年廃棄物の焼却処理時に発生するダイオキシンの問題
があり、環境への負荷が大きいことが問題視されてい
る。However, it is pointed out that there is a problem in safety because toxic gas and black smoke are generated during combustion. Furthermore,
In recent years, there has been a problem of dioxin generated at the time of waste incineration, and it has been considered that the burden on the environment is great.
【0007】(2)のリン系難燃剤はセルロース等の炭
素Cと、水素Hと、酸素Oとで構成される有機高分子材
料の難燃化に有効な難燃化剤である。例えば、反応性リ
ン化合物を主成分とする難燃剤は、接炎時にセルロース
材料等から酸素と水素とを引抜く脱水炭化分解作用を有
し、更にポリリン酸を生じて材料表面を被覆して難燃化
させ、材料に難燃性を付与する。通常、15質量%程度
の添加量で、セルロースに難燃性が付与されると言われ
ている。The phosphorus-based flame retardant (2) is a flame retardant effective for flame retarding an organic polymer material composed of carbon C such as cellulose, hydrogen H, and oxygen O. For example, a flame retardant containing a reactive phosphorus compound as a main component has a dehydration and carbonization decomposition effect of extracting oxygen and hydrogen from a cellulose material or the like at the time of flame contact, and further generates polyphosphoric acid to coat the material surface, making it difficult. Flammable to impart flame retardancy to the material. Usually, it is said that flame retardancy is imparted to cellulose at an addition amount of about 15% by mass.
【0008】反応性リン化合物は、難燃化剤として古く
からコットン等の後処理難燃化手法において用いられて
いた。しかし、難燃化手法には特殊な反応性リン酸化合
物が用いられること、パッティングやキュア等の煩雑な
後処理が必要とされるためコスト高になること等の難点
が指摘されている。Reactive phosphorus compounds have long been used as flame retardants in post-treatment flame-retarding techniques such as cotton. However, it has been pointed out that the flame-retarding method involves the use of a special reactive phosphoric acid compound and the necessity of complicated post-treatments such as putting and curing, resulting in high costs.
【0009】(3)の水和金属系難燃剤は、そのもの自
体が不燃材である。また、接炎時に水和金属から脱水が
起り、有機高分子材料等を冷却することにより難燃性を
付与することが知られている。The hydrated metal flame retardant (3) itself is a nonflammable material. It is also known that dehydration occurs from a hydrated metal at the time of flame contact, thereby imparting flame retardancy by cooling an organic polymer material or the like.
【0010】従来、パルプ繊維に0.5〜数μmの粒径
の水酸化アルミニウム、水酸化マグネシウム粒子を内添
し、パルプ繊維を難燃化することが広く行われている。
しかし、パルプ繊維の100〜500質量%にも及ぶ大
量の水和金属を内添しなければ目標とする難燃性が得ら
れず、この方法は環境保護の面では優れた方法である
が、実用上は紙やプラスチックバルク等の難燃化の用途
か、難燃助剤的用途にしか利用されていないのが実情で
ある。Heretofore, it has been widely practiced to add internally aluminum hydroxide and magnesium hydroxide particles having a particle size of 0.5 to several μm to pulp fibers to make the pulp fibers flame-retardant.
However, the target flame retardancy cannot be obtained unless a large amount of hydrated metal as much as 100 to 500% by mass of the pulp fiber is internally added, and this method is excellent in terms of environmental protection. In practice, it is actually used only for flame retarding applications such as paper and plastic bulk, or as a flame retardant aid.
【0011】特に、汎用繊維分野で、水和金属を主体と
する難燃剤を用いている例は少ない。僅かにフィンラン
ドのケミラ社が繊維中でゼオライト組成物を合成する方
法を用いて、50質量%前後の大量水和金属を繊維に含
有せしめて難燃繊維を製造している例がある(特表平ー
506629号)。Particularly, in the field of general-purpose fibers, there are few examples of using a flame retardant mainly composed of a hydrated metal. There is an example in which Finnish company Chemila manufactures flame-retardant fiber by using a method of synthesizing a zeolite composition in a fiber by adding a large amount of hydrated metal of about 50% by mass to the fiber. Hei-506629).
【0012】しかしながら、このケミラ社の難燃化方法
による場合は、得られる繊維の性能や風合の著しい低下
が引き起されており、又製造上も歩留りが低下する等の
問題が含まれている。[0012] However, in the case of the flame retarding method of Chemila, there are problems such as a remarkable decrease in the performance and hand of the obtained fiber, and a decrease in the yield in production. I have.
【0013】[0013]
【発明が解決しようとする課題】本発明は上記事情に鑑
みなされたもので、セルロース等の多糖類系繊維の諸物
性等を最大限維持できると共に、簡単な操作で確実に難
燃性を付与でき、しかも接炎時には有害なガスを発生す
ることを最小限にする、環境に優しい難燃化多糖類系繊
維及びその製造方法を提供することを目的とする。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above circumstances, and can maintain various physical properties and the like of polysaccharide-based fibers such as cellulose to the maximum, and impart flame retardancy reliably by a simple operation. It is an object of the present invention to provide an environment-friendly flame-retardant polysaccharide-based fiber which can be produced and minimizes generation of harmful gas upon flame contact, and a method for producing the same.
【0014】[0014]
【課題を解決する手段】上記目的を達成する本発明は以
下に記載するものである。The present invention to achieve the above object is as described below.
【0015】〔1〕 ホスホリル基を有する化合物を繊
維内部に均一に含有してなる多糖類系繊維をアルミニウ
ム化合物水溶液で処理することを特徴とする難燃化多糖
類系繊維の製造方法。[1] A method for producing a flame-retardant polysaccharide fiber, comprising treating a polysaccharide fiber containing a phosphoryl group-containing compound uniformly inside the fiber with an aqueous aluminum compound solution.
【0016】〔2〕 ホスホリル基を有する化合物を繊
維内部に均一に含有してなる多糖類系繊維をアルミニウ
ム化合物水溶液で処理し、次いでケイ酸、ホウ酸又はこ
れらの塩若しくはカルシウム塩又はマグネシウム塩の水
溶液で処理することを特徴とする難燃化多糖類系繊維の
製造方法。[2] A polysaccharide fiber containing a compound having a phosphoryl group uniformly inside the fiber is treated with an aqueous solution of an aluminum compound, and then silicic acid, boric acid, or a salt or calcium salt or magnesium salt thereof. A method for producing flame-retarded polysaccharide-based fibers, characterized by treating with an aqueous solution.
【0017】〔3〕 ホスホリル基を有する化合物を繊
維内部に均一に含有してなる多糖類系繊維をケイ酸、ホ
ウ酸又はこれらの塩若しくはカルシウム塩又はマグネシ
ウム塩の水溶液で処理し、次いでアルミニウム化合物水
溶液で処理することを特徴とする難燃化多糖類系繊維の
製造方法。[3] A polysaccharide fiber containing a compound having a phosphoryl group uniformly inside the fiber is treated with an aqueous solution of silicic acid, boric acid or a salt thereof, or a calcium salt or a magnesium salt, and then an aluminum compound A method for producing flame-retarded polysaccharide-based fibers, characterized by treating with an aqueous solution.
【0018】〔4〕 多糖類系繊維が再生セルロース繊
維又は澱粉繊維である前記〔1〕〜〔3〕の何れかに記
載の難燃化多糖類系繊維の製造方法。[4] The method for producing flame-retarded polysaccharide fibers according to any one of [1] to [3], wherein the polysaccharide fibers are regenerated cellulose fibers or starch fibers.
【0019】〔5〕 ホスホリル基を有する化合物が、
縮合リン酸化合物又は尿素リン酸エステル化澱粉である
前記〔1〕〜〔4〕何れかに記載の難燃化多糖類系繊維
の製造方法。[5] The compound having a phosphoryl group is
The method for producing a flame-retarded polysaccharide-based fiber according to any one of the above [1] to [4], which is a condensed phosphate compound or a urea phosphate esterified starch.
【0020】〔6〕 多糖類系繊維中のホスホリル基を
有する化合物の含有率がリン元素として0.01〜10
質量%である前記〔1〕〜〔5〕の何れかに記載の難燃
化多糖類系繊維の製造方法。[6] The content of the compound having a phosphoryl group in the polysaccharide fiber is 0.01 to 10 as a phosphorus element.
The method for producing flame-retarded polysaccharide-based fibers according to any one of the above [1] to [5], which is a mass%.
【0021】〔7〕 ホスホリル基を含有する化合物を
繊維中に均一に含有すると共に、繊維表面にアルミニウ
ムを必須成分とする水和化合物層を形成してなる難燃化
多糖類系繊維。[7] A flame-retardant polysaccharide-based fiber comprising a compound containing a phosphoryl group uniformly in the fiber and a hydrated compound layer containing aluminum as an essential component on the fiber surface.
【0022】〔8〕 難燃化多糖類系繊維中のホスホリ
ル基を有する化合物の含有率がリン元素として0.01
〜10質量%である前記〔7〕に記載の難燃化多糖類系
繊維。[8] The content of the compound having a phosphoryl group in the flame-retardant polysaccharide fiber is 0.01 as phosphorus element.
The flame-retarded polysaccharide-based fiber according to the above [7], which is 10 to 10% by mass.
【0023】[0023]
〔9〕 繊維表面に形成したアルミニウム
を必須成分とする水和化合物層の付着量が難燃化多糖類
系繊維全質量の1〜30質量%である前記〔7〕又は
〔8〕に記載の難燃化多糖類系繊維。[9] The method according to the above [7] or [8], wherein the amount of the hydrated compound layer containing aluminum as an essential component formed on the fiber surface is 1 to 30% by mass of the total mass of the flame-retardant polysaccharide-based fiber. Flame retardant polysaccharide fiber.
【0024】〔10〕 水和物層がケイ素、ホウ素、カ
ルシウム、又はマグネシウム元素をアルミニウム元素に
対して50〜300モル%含有する前記〔8〕又は
[10] The above-mentioned [8] or [8], wherein the hydrate layer contains silicon, boron, calcium or magnesium in an amount of 50 to 300 mol% based on aluminum.
〔9〕に記載の難燃化多糖類系繊維。The flame-retardant polysaccharide fiber according to [9].
【0025】[0025]
【作用】本発明の難燃化多糖類系繊維は、繊維全体に均
一にホスホリル基を有する化合物が分布しており、更に
繊維表面がアルミニウムを必須成分とする水和金属化合
物層により被覆された繊維構造をしている。In the flame-retarded polysaccharide fiber of the present invention, a compound having a phosphoryl group is distributed uniformly throughout the fiber, and the fiber surface is further coated with a hydrated metal compound layer containing aluminum as an essential component. Has a fiber structure.
【0026】繊維全体に均一に分布したホスホリル基を
有する化合物のホスホリル基は、繊維表面において水和
金属化合物層の金属原子と強固にイオン結合していると
本発明者は考えている。このイオン結合のため、水和金
属化合物層は強固に繊維表面に結合されており、その結
果、本発明繊維は耐候性が優れたものになっていると推
定している。The present inventors believe that the phosphoryl group of the compound having a phosphoryl group uniformly distributed throughout the fiber is strongly ion-bonded to the metal atom of the hydrated metal compound layer on the fiber surface. Due to this ionic bond, the hydrated metal compound layer is firmly bonded to the fiber surface, and as a result, the fiber of the present invention is presumed to have excellent weather resistance.
【0027】本発明の難燃化多糖類系繊維は繊維表面に
形成されたアルミニウムを主成分とする水和金属化合物
層により、難燃性が付与されている。繊維全体に均一に
分布しているホスホリル基を有する化合物は、その存在
量が従来のリン系難燃剤の添加量と比較して少ないの
で、このホスホリル基を有する化合物が難燃性付与に貢
献する割合は、遥かに小さい。The flame-retardant polysaccharide fiber of the present invention is provided with flame retardancy by a hydrated metal compound layer containing aluminum as a main component formed on the fiber surface. Since the compound having a phosphoryl group uniformly distributed throughout the fiber has a smaller amount than the conventional phosphorus-based flame retardant addition amount, the compound having the phosphoryl group contributes to imparting flame retardancy. The proportion is much smaller.
【0028】繊維の表面に偏在するアルミニウムを主成
分とする水和金属が接炎時に燃焼反応が進行しやすい繊
維表面を選択的に冷却し、又繊維表面を被覆して炎から
保護する。難燃化に必要なアルミニウムを主成分とする
水和金属が繊維表面に偏在する構造であるので、極めて
少ない水和金属量で、効率よく難燃性を付与することが
できるものである。The hydrated metal mainly composed of aluminum unevenly distributed on the surface of the fiber selectively cools the fiber surface where a combustion reaction is likely to proceed at the time of flame contact, and coats the fiber surface to protect it from flame. Since the structure is such that the hydrated metal mainly composed of aluminum necessary for flame retardation is unevenly distributed on the fiber surface, flame retardancy can be efficiently imparted with an extremely small amount of hydrated metal.
【0029】更に、水和金属は繊維内部に存在しないの
で、繊維の物性の低下が最小限に保たれる。Furthermore, since the hydrated metal does not exist inside the fiber, the deterioration of the physical properties of the fiber is kept to a minimum.
【0030】[0030]
【発明の実施の形態】本発明において、多糖類系繊維は
高分子主鎖に糖類を含有する繊維で、具体的にはセルロ
ースや澱粉等を主成分とする高分子繊維が例示される。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a polysaccharide-based fiber is a fiber containing a saccharide in a polymer main chain, and specific examples thereof include a polymer fiber containing cellulose or starch as a main component.
【0031】セルロース系繊維としては、ビスコースレ
ーヨン、キュプラ、ポリノジック等の再生セルロース繊
維、澱粉繊維等が好ましい。Preferred examples of the cellulosic fibers include regenerated cellulose fibers such as viscose rayon, cupra, and polynosic, and starch fibers.
【0032】前記繊維内部に均一に含有される、ホスホ
リル基A phosphoryl group uniformly contained in the fiber;
【0033】[0033]
【化1】 Embedded image
【0034】を有する化合物としては、水溶性リン酸、
縮合リン酸、又はこれらの金属塩、アンモニウム塩若し
くはアミン塩、更には有機リン酸化合物等が例示され
る。ホスホリル基を有する化合物は、アルミニウムイオ
ンと強く結合し、好ましくは沈殿を生成するものが好都
合である。Compounds having the following are water-soluble phosphoric acid,
Examples thereof include condensed phosphoric acid, metal salts, ammonium salts and amine salts thereof, and organic phosphoric acid compounds. Compounds having a phosphoryl group bind advantageously to aluminum ions and preferably form precipitates.
【0035】縮合リン酸としては、オルトリン酸、ポリ
リン酸、ヘキサメタリン酸、ウルトラリン酸等が例示で
きる。Examples of the condensed phosphoric acid include orthophosphoric acid, polyphosphoric acid, hexametaphosphoric acid and ultraphosphoric acid.
【0036】リン酸、又は縮合リン酸の金属塩として
は、これらのNa、K、Ca、Ma、等の金属塩が例示
できる。Examples of the metal salt of phosphoric acid or condensed phosphoric acid include metal salts of Na, K, Ca, Ma and the like.
【0037】リン酸又は縮合リン酸のアミン塩として
は、これらのモノメチルアミン、ジメチルアミン、トリ
メチルアミン、メチルエチルアミン、トリエタノールア
ミン等の低級アミン塩が好ましい。As the amine salt of phosphoric acid or condensed phosphoric acid, lower amine salts such as monomethylamine, dimethylamine, trimethylamine, methylethylamine and triethanolamine are preferred.
【0038】有機リン酸化合物としては、リン酸エステ
ル、天然高分子化合物誘導体等が好ましい。As the organic phosphoric acid compound, a phosphoric acid ester, a natural polymer compound derivative and the like are preferable.
【0039】リン酸エステルとしては、アルキルリン
酸、ポリオキシエチレンアルキルエーテルリン酸、ポリ
オキシエチレンアルキルフェニルエーテルリン酸等が例
示される。Examples of the phosphoric acid ester include alkyl phosphoric acid, polyoxyethylene alkyl ether phosphoric acid, and polyoxyethylene alkyl phenyl ether phosphoric acid.
【0040】天然高分子化合物誘導体としては、尿素リ
ン酸エステル化澱粉、リン酸エステル化澱粉、リン酸化
グアーガム等が例示される。Examples of natural polymer compound derivatives include urea phosphorylated starch, phosphorylated starch, phosphorylated guar gum and the like.
【0041】本発明においては、上記多糖類系繊維内部
にホスホリル基を有する化合物を均一に含有させるもの
である。In the present invention, the compound having a phosphoryl group is uniformly contained in the polysaccharide-based fiber.
【0042】ホスホリル基を有する化合物を繊維内に含
有させる方法としては任意の方法が採用できるが、特に
好ましい方法は、繊維と上記ホスホリル基を有する化合
物とを溶解した紡糸液を製造し、これを用いて紡糸する
ことにより、多糖類系繊維内部にホスホリル基を有する
化合物を均一に含有させる方法である。Although any method can be adopted as a method for incorporating the compound having a phosphoryl group into the fiber, a particularly preferable method is to prepare a spinning solution in which the fiber and the compound having the phosphoryl group are dissolved, and to prepare a spinning solution. This is a method in which a compound having a phosphoryl group is uniformly contained inside the polysaccharide-based fiber by spinning.
【0043】例えば、多糖類系繊維がレーヨンの場合
は、ビスコース中にホスホリル基を有する化合物を所定
量溶解し、これを紡糸することにより多糖類系繊維内部
にホスホリル基を有する化合物を均一に含有させたビス
コースレーヨンを得ることができる。紡糸方法等は、当
業者に公知のものである。For example, when the polysaccharide-based fiber is rayon, a compound having a phosphoryl group is dissolved in viscose in a predetermined amount, and this is spun to uniformly disperse the compound having a phosphoryl group inside the polysaccharide-based fiber. Viscose rayon in which it is contained can be obtained. The spinning method and the like are known to those skilled in the art.
【0044】多糖類系繊維中のホスホリル基を有する化
合物の含有量は、最終製品である難燃化多糖類系繊維質
量を基準として、リン元素に換算して0.01〜10質
量%が好ましく、特に0.03〜8質量%が好ましい。
ホスホリル基を有する化合物の含有量が0.01質量%
未満の場合は、後述するアルミニウムを必須成分とする
水和化合物層の形成が不十分になり、難燃化処理効果が
不充分になると共に、水和化合物層の耐候性が不足す
る。ホスホリル基を有する化合物の含有量が10質量%
を超える場合は、含有量に比例して難燃化性能が向上せ
ず、更に多量に含有させる意味が無い。The content of the compound having a phosphoryl group in the polysaccharide fiber is preferably 0.01 to 10% by mass in terms of phosphorus element based on the mass of the flame-retarded polysaccharide fiber as the final product. And particularly preferably 0.03 to 8% by mass.
The content of the compound having a phosphoryl group is 0.01% by mass.
If it is less than 3, the formation of a hydrated compound layer containing aluminum as an essential component, which will be described later, will be insufficient, and the flame retarding effect will be insufficient, and the weather resistance of the hydrated compound layer will be insufficient. The content of the compound having a phosphoryl group is 10% by mass.
When the amount exceeds, the flame-retardant performance does not improve in proportion to the content, and there is no point in containing a larger amount.
【0045】次いで、上記のようにして製造した多糖類
系繊維をアルミニウム化合物水溶液で処理することによ
り、多糖類系繊維の外表面にアルミニウムを必須成分と
する水和化合物層を形成させ、これにより本発明の難燃
化多糖類系繊維を得るものである。Then, the hydrated compound layer containing aluminum as an essential component is formed on the outer surface of the polysaccharide-based fiber by treating the polysaccharide-based fiber produced as described above with an aqueous solution of an aluminum compound. The present invention provides a flame-retardant polysaccharide-based fiber of the present invention.
【0046】アルミニウム化合物としては、各種の水溶
性アルミニウム化合物が使用できる。具体的には、アル
ミン酸ナトリウム、アルミン酸カリウム、塩化アルミニ
ウム、塩基性ポリ塩化アルミニウム(PAC)、硫酸ア
ルミニウム、塩基性硫酸アルミニウム、硫酸アルミニウ
ムアンモニウム、硫酸カリウムアルミニウム等が好まし
い。As the aluminum compound, various water-soluble aluminum compounds can be used. Specifically, sodium aluminate, potassium aluminate, aluminum chloride, basic polyaluminum chloride (PAC), aluminum sulfate, basic aluminum sulfate, aluminum ammonium sulfate, potassium aluminum sulfate and the like are preferable.
【0047】アルミニウム化合物水溶液中のアルミニウ
ム化合物濃度は、通常0.5〜5質量%が好ましい。ア
ルミニウム化合物水溶液のpHは、3〜13が好まし
い。The concentration of the aluminum compound in the aqueous aluminum compound solution is usually preferably 0.5 to 5% by mass. The pH of the aluminum compound aqueous solution is preferably from 3 to 13.
【0048】処理時間は0.5〜10分間が好ましい。
また処理温度は5〜50℃が好ましい。The processing time is preferably 0.5 to 10 minutes.
The processing temperature is preferably 5 to 50C.
【0049】上記アルミニウム化合物水溶液で多糖類系
繊維を処理することにより、繊維表面に水和化合物層を
形成するものであるが、水和化合物層の内表面のアルミ
ニウムイオンと繊維表面のホスホリル基とが反応して強
固な結合を形成しているので、水和化合物層は繊維表面
に強固に固着しており、耐候性が高いものである。The hydrated compound layer is formed on the fiber surface by treating the polysaccharide-based fiber with the above-mentioned aqueous solution of the aluminum compound. Aluminum ions on the inner surface of the hydrated compound layer and phosphoryl groups on the fiber surface are formed. Reacts to form a strong bond, so that the hydrated compound layer is firmly fixed on the fiber surface and has high weather resistance.
【0050】このようにして製造した難燃性多糖類系繊
維は、更にケイ酸、ホウ酸、またはこれらの塩、若しく
はカルシウム塩またはマグネシウム塩の水溶液で後処理
することにより、更に耐候性、難燃性を向上させること
ができる。The flame-retardant polysaccharide fiber produced in this manner is further post-treated with an aqueous solution of silicic acid, boric acid, or a salt thereof, or a calcium salt or a magnesium salt, to further improve the weather resistance and the flame resistance. Flammability can be improved.
【0051】上記後処理をすることにより、水和化合物
層には含水アルミノケイ酸化合物、含水ホウ酸アルミニ
ウム、含水アルミン酸カルシウム、含水アルミン酸マグ
ネシウム等が形成される。By performing the post-treatment, a hydrated aluminosilicate compound, hydrated aluminum borate, hydrated calcium aluminate, hydrated magnesium aluminate and the like are formed in the hydrated compound layer.
【0052】上記後処理をする水溶液中のケイ酸等の濃
度は、0.5〜10質量%が好ましい。後処理時間は
0.5〜10分間が好ましい。後処理温度は5〜50℃
が好ましい。The concentration of silicic acid or the like in the aqueous solution for the post-treatment is preferably 0.5 to 10% by mass. The post-treatment time is preferably 0.5 to 10 minutes. Post-treatment temperature is 5-50 ° C
Is preferred.
【0053】なお、上記難燃化多糖類系繊維の製造方法
においては、水和化合物層を形成した後、必要により更
にケイ酸等の水溶液により後処理をしたが、この順序を
逆にして先ずケイ酸等の水溶液で、ホスホリル基を有す
る化合物を繊維内に均一に含有する多糖類系繊維を処理
した後、アルミニウム化合物水溶液で処理することによ
り、アルミニウムを必須成分とする水和化合物層を形成
しても良い。処理条件は、前記と同様である。In the method for producing the flame-retardant polysaccharide-based fiber, after the hydrated compound layer was formed, post-treatment was optionally performed with an aqueous solution of silicic acid or the like. After treating a polysaccharide-based fiber containing a compound having a phosphoryl group uniformly in the fiber with an aqueous solution of silicic acid or the like, a hydrated compound layer containing aluminum as an essential component is formed by treating with an aqueous solution of an aluminum compound. You may. The processing conditions are the same as described above.
【0054】以下、実施例により本発明を更に具体的に
説明する。Hereinafter, the present invention will be described more specifically with reference to examples.
【0055】[0055]
【実施例】実施例1 尿素リン酸エステル化澱粉(AVEBE社製 商標名ニ
−ルガムA−85 リン結合量0.6質量%)を練り込
みしたビスコ−スレ−ヨン繊維を以下の手順で作成し
た。Example 1 Bisco-rayon fiber kneaded with urea phosphate esterified starch (brand name Niel Gum A-85, phosphorus content: 0.6% by mass, manufactured by AVEBE) was prepared by the following procedure. did.
【0056】定法に従い製造したセルロ−ス濃度9.0
質量%、アルカリ濃度5.7質量%のビスコ−ス80部
に、尿素リン酸エステル化澱粉の水溶液(尿素リン酸エ
ステル化澱粉9.0質量%、水酸化ナトリウム0.5質
量%)20部を加えて攪拌浴で充分混合し分散、溶解さ
せた。しかる後に通常の紡糸工程を経て紡糸して3.0
デニ−ル、51mmカット長の繊維とした。Cellulose concentration of 9.0 produced according to a conventional method.
20 parts by weight of an aqueous solution of urea-phosphorylated starch (9.0% by mass of urea-phosphorylated starch, 0.5% by mass of sodium hydroxide) in 80 parts by mass of biscoice having an alkali concentration of 5.7% by mass. Was added, mixed well with a stirring bath, and dispersed and dissolved. Thereafter, spinning is carried out through a normal spinning process to 3.0.
Denier, 51 mm cut length fiber.
【0057】この繊維を精練機を通して脱硫−水洗−漂
白−水洗した後、繊維を塩基性ポリ塩化アルミニウム溶
液(水道用JIS K 1475−96 酸化アルミニ
ウム換算含有量10%)を5倍に希釈した溶液で2分
間、室温で処理した。その後0.1%の水酸化ナトリウ
ム溶液で中和・洗浄、水洗し、油剤処理し乾燥した。The fiber was desulfurized, washed with water, bleached and washed with water through a refining machine, and the fiber was diluted 5 times with a basic polyaluminum chloride solution (JIS K 1475-96 for water supply, content 10% in terms of aluminum oxide). For 2 minutes at room temperature. Thereafter, the mixture was neutralized and washed with a 0.1% sodium hydroxide solution, washed with water, treated with an oil agent, and dried.
【0058】得られた繊維の水和化合物層は、繊維全重
量の1.5質量%であった。The hydrated compound layer of the obtained fiber was 1.5% by mass of the total weight of the fiber.
【0059】得られた繊維を蛍光X線分析したところ、
リン元素含有量は0.06質量%。アルミニウムの含有
量は0.15質量%であった。繊維の乾強度は2.2g
/d、結節強度は1.3g/dであった。When the obtained fiber was analyzed by fluorescent X-ray,
The phosphorus element content is 0.06% by mass. The aluminum content was 0.15% by mass. 2.2 g fiber dry strength
/ D, the nodule strength was 1.3 g / d.
【0060】この繊維を試験用のカ−ド機でウェブ形成
した後、ニ−ドルパンチ不繊布設備で繊維を交絡処理し
た。目付けが1000g/m2の不繊布に加工して燃焼
性試験を実施した。LOI値は30.5であり自己消火
性を示した。この不繊布の水洗後(流水下でもみ洗い1
5回)のLOI値は30.0、染色(直接染料)後のL
OI値は26.0であり、染色・水洗後も自己消火性の
レベルを保つことが分かった。After the fibers were formed into a web by a carding machine for testing, the fibers were entangled in a needle punch non-woven fabric facility. A nonwoven fabric having a basis weight of 1000 g / m 2 was processed and a flammability test was performed. The LOI value was 30.5, indicating self-extinguishing. After washing this non-woven cloth (wash under running water 1
5 times) LOI value of 30.0, L after dyeing (direct dyeing)
The OI value was 26.0, and it was found that the self-extinguishing level was maintained after dyeing and washing.
【0061】実施例2 実施例1と同様にして尿素リン酸エステル化澱粉を練り
込みし、塩基性ポリ塩化アルミニウム溶液で処理した
後、さらに3号珪酸ナトリウム水溶液(二酸化珪素換算
含有量28質量%)を10倍に希釈した溶液で2分間、
室温で処理した。十分に洗浄し、油剤処理後、乾燥し
た。Example 2 A urea phosphate esterified starch was kneaded in the same manner as in Example 1, treated with a basic polyaluminum chloride solution, and then treated with an aqueous solution of sodium silicate No. 3 (content in terms of silicon dioxide: 28% by mass). ) With a 10-fold diluted solution for 2 minutes,
Treated at room temperature. After being sufficiently washed and treated with an oil agent, it was dried.
【0062】得られた繊維の水和化合物層は、繊維全重
量の5質量%であった。The hydrated compound layer of the obtained fiber was 5% by mass of the total weight of the fiber.
【0063】得られた繊維を蛍光X線分析したところ、
リン元素含有量は0.06質量%。アルミニウムの含有
量は0.13質量%、ケイ素含有量は0.35質量%で
あった。繊維の乾強度は2.2g/d、結節強度は1.
2g/dであった。When the obtained fiber was subjected to fluorescent X-ray analysis,
The phosphorus element content is 0.06% by mass. The aluminum content was 0.13% by mass and the silicon content was 0.35% by mass. The fiber has a dry strength of 2.2 g / d and a knot strength of 1.
It was 2 g / d.
【0064】この繊維を試験用のカ−ド機でウェブ形成
した後、ニ−ドルパンチ不繊布設備で繊維を交絡処理し
た。目付けが100g/m2の不繊布に加工して燃焼性
試験を実施した。LOI値は30.0であり自己消火性
を示した。この不繊布の水洗後(流水下でもみ洗い15
回)のLOI値は30.0、染色(直接染料)後のLO
I値は29.0であった。After the fibers were formed into a web by a carding machine for testing, the fibers were entangled in a needle punch non-woven fabric facility. A nonwoven fabric having a basis weight of 100 g / m 2 was processed and a flammability test was performed. The LOI value was 30.0, indicating self-extinguishing. After washing this non-woven cloth with water (wash under running water 15
LOI value of 30.0), LO after dyeing (direct dyeing)
The I value was 29.0.
【0065】実施例3 実施例1と同様にして、尿素リン酸エステル化澱粉をビ
スコ−スに練り込みした。その後、通常の紡糸工程で紡
糸後、精練機を通して脱硫−水洗−漂白−水洗した。次
いで、繊維を20g/lのアルミン酸ナトリウム水溶液
で20℃で、1分間処理した。その後、3質量%の硼酸
水溶液を用いて20℃で1分間処理し、その後水洗・油
剤処理し乾燥した。Example 3 In the same manner as in Example 1, urea phosphate esterified starch was kneaded into a viscos. Then, after spinning in a usual spinning process, the mixture was desulfurized, washed with water, bleached, and washed with water through a scouring machine. The fibers were then treated with a 20 g / l aqueous sodium aluminate solution at 20 ° C. for 1 minute. Then, it was treated with a 3% by mass aqueous solution of boric acid at 20 ° C. for 1 minute, then washed with water, treated with an oil agent, and dried.
【0066】得られた繊維の水和化合物層は、繊維全重
量の3質量%であった。The hydrated compound layer of the obtained fiber was 3% by mass of the total weight of the fiber.
【0067】得られた繊維を蛍光X線分析したところ、
リン元素含有量は0.06質量%、アルミニウムの含有
量は0.18質量%であった。繊維の乾強度は2.5g
/d、結節強度は1.3g/dであった。When the obtained fiber was subjected to fluorescent X-ray analysis,
The phosphorus element content was 0.06% by mass, and the aluminum content was 0.18% by mass. 2.5 g fiber dry strength
/ D, the nodule strength was 1.3 g / d.
【0068】この繊維を試験用のカ−ド機でウェブ形成
した後にニ−ドルパンチ不繊布設備で繊維を交絡処理し
た。目付けが100g/m2の不繊布に加工して燃焼性
試験を実施した。LOI値は30.0であり自己消火性
を示した。この不繊布の水洗後(流水下でもみ洗い15
回)のLOI値は30.0、染色(直接染料)後のLO
I値は29.5であった。After the fibers were formed into a web with a test carding machine, the fibers were entangled in a needle punch non-woven fabric facility. A nonwoven fabric having a basis weight of 100 g / m 2 was processed and a flammability test was performed. The LOI value was 30.0, indicating self-extinguishing. After washing this non-woven cloth with water (wash under running water 15
LOI value of 30.0), LO after dyeing (direct dyeing)
The I value was 29.5.
【0069】実施例4 ヘキサメタリン酸ナトリウム(P205含有量68%)を
練り込みしたビスコ−スレ−ヨン繊維を以下の手順で作
成した。[0069] Visco was kneaded Example 4 sodium hexametaphosphate (P 2 0 5 content of 68%) - thread - four fibers were created by the following procedure.
【0070】定法に従い製造したセルロ−ス濃度9.0
質量%、アルカリ濃度5.7質量%のビスコ−ス80部
に、ヘキサメタリン酸ナトリウムの水溶液(30質量
%)20部を加えて攪拌浴で十分混合し分散させた。し
かる後、通常の紡糸工程を経て紡糸し、3.0デニ−
ル、51mmカット長の繊維とした。この繊維を精練機
を通して脱硫−水洗−漂白−水洗した後、繊維を3号珪
酸ナトリウム水溶液を10倍に希釈した溶液で処理し
た。その後、塩基性ポリ塩化アルミニウム溶液(水道用
JIS K 1475−96酸化アルミニウム換算含有
量10質量%)を5倍に希釈した溶液で処理した。その
後、0.1質量%の水酸化ナトリウム溶液で中和・洗
浄、水洗し、油剤処理し、乾燥した。Cellulose concentration of 9.0 produced according to a conventional method.
20 parts by weight of an aqueous solution (30% by weight) of sodium hexametaphosphate was added to 80 parts by weight of biscoe having an alkali concentration of 5.7% by mass and mixed and dispersed sufficiently in a stirring bath. Thereafter, spinning is performed through a normal spinning step, and 3.0 denier is obtained.
And a fiber having a cut length of 51 mm. The fibers were desulfurized, washed with water, bleached and washed with water through a scouring machine, and then treated with a solution obtained by diluting an aqueous solution of No. 3 sodium silicate by 10 times. Then, it was treated with a solution obtained by diluting a basic polyaluminum chloride solution (JIS K 1475-96 aluminum oxide content for water supply: 10 mass% in terms of aluminum oxide) five-fold. Thereafter, the mixture was neutralized and washed with a 0.1% by mass sodium hydroxide solution, washed with water, treated with an oil agent, and dried.
【0071】得られた繊維の水和化合物層は、繊維全重
量の15質量%であった。The hydrated compound layer of the obtained fiber was 15% by mass of the total weight of the fiber.
【0072】得られた繊維を蛍光X線分析したところ、
リン元素含有量は8.5質量%、アルミニウムの含有量
は1.5質量%、ケイ素含有量は1.3質量%であっ
た。繊維の乾強度は1.9g/d、結節強度は0.9g
/dであった。この繊維を試験用のカ−ド機でウェブ形
成した後、ニ−ドルパンチ不繊布設備で繊維を交絡処理
した。目付けが100g/m2の不繊布に加工して燃焼
性試験を実施した。LOI値は31.5であり自己消火
性を示した。この不繊布の水洗後(流水下でもみ洗い1
5回)のLOI値は31.5、染色(直接染料)後のL
OI値は31.0であった。When the obtained fiber was subjected to fluorescent X-ray analysis,
The phosphorus element content was 8.5% by mass, the aluminum content was 1.5% by mass, and the silicon content was 1.3% by mass. The fiber has a dry strength of 1.9 g / d and a knot strength of 0.9 g.
/ D. After forming the web with a carding machine for testing, the fiber was entangled in a needle punch non-woven fabric apparatus. A nonwoven fabric having a basis weight of 100 g / m 2 was processed and a flammability test was performed. The LOI value was 31.5, indicating self-extinguishing. After washing this non-woven cloth (wash under running water 1
5) LOI value 31.5, L after dyeing (direct dyeing)
The OI value was 31.0.
【0073】比較例1 実施例1と同様に尿素リン酸エステル化澱粉をビスコ−
スに練り込みした。その後通常の紡糸過程で紡糸後、精
練機を通して脱硫−水洗−漂白−水洗した後、アルミニ
ウム(III)水溶液で処理することなく油剤を付与し乾燥
した。得られた繊維を蛍光X線分析したところ、リン元
素含有量は0.06質量%。アルミニウムの含有量は
0.001質量%以下であった。繊維の乾強度は2.4
g/d、結節強度は1.5g/dであった。Comparative Example 1 In the same manner as in Example 1, urea-phosphorylated starch was
Kneaded into the steel. Thereafter, after spinning in a usual spinning process, the mixture was desulfurized, washed with water, bleached, washed with water through a refining machine, and then treated with an aqueous aluminum (III) solution to give an oil agent and dried. When the obtained fiber was subjected to fluorescent X-ray analysis, the phosphorus element content was 0.06% by mass. The content of aluminum was 0.001% by mass or less. Fiber dry strength is 2.4
g / d and knot strength were 1.5 g / d.
【0074】この繊維を試験用のカ−ド機を用いてウェ
ブ形成した後、ニ−ドルパンチ不繊布設備を用いて繊維
を交絡処理した。目付けが100g/m2の不繊布に加
工して、酸素指数法による高分子材料の燃焼試験法(J
IS−K7201)に準じ燃焼性試験を実施した。この
繊維のLOI値は17.5であり可燃性材料のレベルで
あった。After the fibers were formed into a web using a test carding machine, the fibers were entangled using a needle punch nonwoven fabric facility. Processing into a non-woven fabric with a basis weight of 100 g / m 2 , and a combustion test method for polymer materials by oxygen index method (J
A flammability test was performed according to IS-K7201). The LOI value of this fiber was 17.5, the level of a flammable material.
【0075】比較例2 実施例4と同様にヘキサメタリン酸ナトリウムをビスコ
−スに練り込みした。その後通常の紡糸工程で紡糸後、
精練機を通して脱硫−水洗−漂白−水洗した後、アルミ
ニウム(III)水溶液で処理することなく油剤付与し乾
燥した。得られた繊維を蛍光X線分析したところ、リン
元素含有量は8.5質量%。アルミニウムの含有量は
0.001質量%以下であった。繊維の乾強度は2.0
g/d、結節強度は1.8g/dであった。Comparative Example 2 In the same manner as in Example 4, sodium hexametaphosphate was kneaded into a viscos. After spinning in the normal spinning process,
After desulfurization, washing with water, bleaching, and washing with water through a scouring machine, an oil agent was applied without being treated with an aqueous aluminum (III) solution and dried. When the obtained fiber was subjected to fluorescent X-ray analysis, the phosphorus element content was 8.5% by mass. The content of aluminum was 0.001% by mass or less. Fiber dry strength is 2.0
g / d and knot strength were 1.8 g / d.
【0076】この繊維を比較例1と同様に、目付けが1
00g/m2のニ−ドルパンチ不繊布に加工し、酸素指
数法による高分子材料の燃焼試験法(JIS−K720
1)に準じ燃焼性試験を実施した。LOI値は18.0
であり可燃性材料のレベルであった。This fiber had a basis weight of 1 as in Comparative Example 1.
It was processed into a needle punch non-woven fabric of 00 g / m 2 , and a combustion test method of a polymer material by an oxygen index method (JIS-K720)
A flammability test was performed according to 1). LOI value is 18.0
At the level of flammable materials.
【0077】上記実施例1〜4、比較例1、2の結果を
表1にまとめた。The results of Examples 1 to 4 and Comparative Examples 1 and 2 are summarized in Table 1.
【0078】[0078]
【表1】 [Table 1]
【0079】比較例3 直径1〜3μmの含水アルミノケイ酸化合物粒子(天然
ゼオライト 水野化学工業製 商標名 シルトン)20
質量%を実施例1で用いたビスコースを用いてビスコー
スレーヨンに練り込みした。得られた繊維の乾強度は
1.5g/d、結節強度は0.5g/dであった。この
繊維は、粒子を練り込みしているため、物性が低下して
いた。比較例と同様にして不織布に加工し、LOI値を
測定したところ19.0であり、可燃性材料のレベルで
あった。Comparative Example 3 Hydrous aluminosilicate compound particles having a diameter of 1 to 3 μm (natural zeolite, trade name: Shilton, manufactured by Mizuno Chemical Industry Co., Ltd.) 20
The mass% was kneaded into viscose rayon using the viscose used in Example 1. The dry strength of the obtained fiber was 1.5 g / d, and the knot strength was 0.5 g / d. Since the fibers kneaded the particles, the physical properties were deteriorated. It was processed into a nonwoven fabric in the same manner as in the comparative example, and the LOI value was measured. The result was 19.0, which was at the level of a flammable material.
【0080】[0080]
【発明の効果】本発明の難燃化多糖類系繊維は、難燃剤
であるアルミニウムを必須成分とする水和化合物層を接
炎箇所である繊維表面だけに形成させたので、少量の水
和化合物で効率よく難燃化できる。また、水和化合物層
のアルミニウム原子は繊維内に含有されるホスホリル基
と結合しているので、水和化合物層の繊維表面に対する
結合は強く、このため、耐候性に優れている。更に、難
燃化剤としてハロゲン系化合物を含有していないので、
接炎時に黒煙や有害ガスの発生が少なく、人体及び自然
環境に対しても優しいものである。また更に、難燃剤と
して、固体微粒子を繊維内部に練り込むことをしていな
いので、繊維強度の低下が少ない。According to the flame retardant polysaccharide fiber of the present invention, a hydrated compound layer containing aluminum as a flame retardant as an essential component is formed only on the fiber surface, which is a flame contact point, so that a small amount of hydration can be obtained. Flame retardancy can be efficiently achieved with compounds. Further, since the aluminum atom of the hydrated compound layer is bonded to the phosphoryl group contained in the fiber, the hydrated compound layer is strongly bonded to the fiber surface, and thus has excellent weather resistance. Furthermore, since it does not contain a halogen compound as a flame retardant,
It produces little black smoke or harmful gas when in contact with flames, and is friendly to the human body and the natural environment. Further, since the solid fine particles are not kneaded into the fiber as a flame retardant, a decrease in fiber strength is small.
【0081】本発明の難燃化多糖類系繊維の製造方法
は、ホスホリル基を有する化合物を均一に繊維中に配合
し、その後、アルミニウム化合物水溶液で処理するもの
であり、極めて簡単な操作で難燃性繊維を製造できる。The method for producing a flame-retarded polysaccharide fiber of the present invention comprises uniformly blending a compound having a phosphoryl group into the fiber, followed by treatment with an aqueous solution of an aluminum compound. Can produce flammable fibers.
フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) D06M 101:06 Fターム(参考) 4L031 AA02 AA12 AB01 BA07 BA09 BA19 DA16 4L035 BB03 DD19 EE14 4L041 AA02 BA02 BC11 CA57 CB19Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) D06M 101: 06 F term (reference) 4L031 AA02 AA12 AB01 BA07 BA09 BA19 DA16 4L035 BB03 DD19 EE14 4L041 AA02 BA02 BC11 CA57 CB19
Claims (10)
に均一に含有してなる多糖類系繊維をアルミニウム化合
物水溶液で処理することを特徴とする難燃化多糖類系繊
維の製造方法。1. A method for producing a flame-retardant polysaccharide fiber, comprising treating a polysaccharide fiber containing a compound having a phosphoryl group uniformly inside the fiber with an aqueous solution of an aluminum compound.
に均一に含有してなる多糖類系繊維をアルミニウム化合
物水溶液で処理し、次いでケイ酸、ホウ酸又はこれらの
塩若しくはカルシウム塩又はマグネシウム塩の水溶液で
処理することを特徴とする難燃化多糖類系繊維の製造方
法。2. A polysaccharide-based fiber containing a compound having a phosphoryl group uniformly inside the fiber is treated with an aqueous solution of an aluminum compound, and then an aqueous solution of silicic acid, boric acid or a salt or calcium salt or magnesium salt thereof. A method for producing flame-retarded polysaccharide-based fibers, characterized in that the treatment is carried out by using
に均一に含有してなる多糖類系繊維をケイ酸、ホウ酸又
はこれらの塩若しくはカルシウム塩又はマグネシウム塩
の水溶液で処理し、次いでアルミニウム化合物水溶液で
処理することを特徴とする難燃化多糖類系繊維の製造方
法。3. A polysaccharide fiber containing a compound having a phosphoryl group uniformly inside the fiber, treated with an aqueous solution of silicic acid, boric acid or a salt thereof, or a calcium salt or a magnesium salt, and then an aqueous solution of an aluminum compound A method for producing flame-retarded polysaccharide-based fibers, characterized in that the treatment is carried out by using
澱粉繊維である請求項1乃至3の何れかに記載の難燃化
多糖類系繊維の製造方法。4. The method for producing a flame-retardant polysaccharide fiber according to claim 1, wherein the polysaccharide fiber is a regenerated cellulose fiber or a starch fiber.
ン酸化合物又は尿素リン酸エステル化澱粉である請求項
1乃至4の何れかに記載の難燃化多糖類系繊維の製造方
法。5. The method for producing a flame-retarded polysaccharide fiber according to claim 1, wherein the compound having a phosphoryl group is a condensed phosphoric acid compound or a urea phosphorylated starch.
化合物の含有率がリン元素として0.01〜10質量%
である請求項1乃至5の何れかに記載の難燃化多糖類系
繊維の製造方法。6. The content of the compound having a phosphoryl group in the polysaccharide fiber is 0.01 to 10% by mass as a phosphorus element.
The method for producing a flame-retarded polysaccharide-based fiber according to any one of claims 1 to 5.
に均一に含有すると共に、繊維表面にアルミニウムを必
須成分とする水和化合物層を形成してなる難燃化多糖類
系繊維。7. A flame-retardant polysaccharide-based fiber comprising a compound containing a phosphoryl group uniformly in the fiber and a hydrated compound layer containing aluminum as an essential component on the surface of the fiber.
有する化合物の含有率がリン元素として0.01〜10
質量%である請求項7に記載の難燃化多糖類系繊維。8. The content of the compound having a phosphoryl group in the flame-retardant polysaccharide fiber is 0.01 to 10 as a phosphorus element.
The flame-retarded polysaccharide-based fiber according to claim 7, which is mass%.
成分とする水和化合物層の付着量が難燃化多糖類系繊維
全質量の1〜30質量%である請求項7又は8に記載の
難燃化多糖類系繊維。9. The method according to claim 7, wherein the amount of the hydrated compound layer containing aluminum as an essential component formed on the fiber surface is 1 to 30% by mass of the total mass of the flame-retardant polysaccharide-based fiber. Combustible polysaccharide fiber.
ム、又はマグネシウム元素をアルミニウム元素に対して
50〜300モル%含有する請求項8又は9に記載の難
燃化多糖類系繊維。10. The flame-retarded polysaccharide-based fiber according to claim 8, wherein the hydrate layer contains silicon, boron, calcium, or magnesium in an amount of 50 to 300 mol% based on aluminum.
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