JP2001329044A - Epoxy resin composition and its cured product - Google Patents
Epoxy resin composition and its cured productInfo
- Publication number
- JP2001329044A JP2001329044A JP2000147961A JP2000147961A JP2001329044A JP 2001329044 A JP2001329044 A JP 2001329044A JP 2000147961 A JP2000147961 A JP 2000147961A JP 2000147961 A JP2000147961 A JP 2000147961A JP 2001329044 A JP2001329044 A JP 2001329044A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- group
- formula
- resin composition
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Epoxy Resins (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は耐湿性、電気特性に
優れる硬化物を与えるエポキシ樹脂およびエポキシ樹脂
組成物およびその硬化物に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an epoxy resin and an epoxy resin composition which give a cured product having excellent moisture resistance and electrical properties, and a cured product thereof.
【0002】[0002]
【従来の技術】エポキシ樹脂は種々の硬化剤で硬化させ
ることにより、一般的に機械的性質、耐湿性、耐薬品
性、耐熱性、電気的性質などに優れた硬化物となり、接
着剤、塗料、積層板、成形材料、注型材料などの幅広い
分野に利用されている。従来、工業的に最も使用されて
いるエポキシ樹脂としてビスフェノ−ルAにエピクロル
ヒドリンを反応させて得られる液状または固形のビスフ
ェノ−ルA型エポキシ樹脂がある。2. Description of the Related Art Epoxy resins can be cured with various curing agents to give cured products having generally excellent mechanical properties, moisture resistance, chemical resistance, heat resistance, electrical properties, and the like. It is used in a wide range of fields, such as laminates, molding materials, and casting materials. Conventionally, there is a liquid or solid bisphenol A type epoxy resin obtained by reacting bisphenol A with epichlorohydrin as the epoxy resin most used industrially.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前記し
たような汎用エポキシ樹脂は、その組成物の保存安定性
が、またその硬化物の耐湿性と電気特性が満足できるレ
ベルに達していないので、半導体封止材料やプリント配
線基板分野や粉体塗料では、より優れた保存安定性と耐
湿性と電気特性を有する高性能エポキシ樹脂組成物が待
望されている。However, the above-mentioned general-purpose epoxy resin does not reach the level where the storage stability of the composition and the moisture resistance and the electrical properties of the cured product have reached satisfactory levels. In the field of sealing materials, printed wiring boards, and powder coatings, high-performance epoxy resin compositions having better storage stability, moisture resistance, and electrical properties have been desired.
【0004】[0004]
【課題を解決するための手段】本発明者らはこうした実
状に鑑み、耐湿性、電気特性に優れる硬化物を与えるエ
ポキシ樹脂組成物を求めて鋭意研究した結果、下記式
(1)で表される化合物とエピハロヒドリンとを反応さ
せて得られる構造を有するエポキシ樹脂を硬化剤として
用いたエポキシ樹脂組成物が、これらの要求を満たすも
のであることを見いだし、本発明を完成させるに到っ
た。Means for Solving the Problems In view of such circumstances, the present inventors have conducted intensive studies on an epoxy resin composition which gives a cured product having excellent moisture resistance and electric properties. As a result, the epoxy resin composition is represented by the following formula (1). It has been found that an epoxy resin composition using, as a curing agent, an epoxy resin having a structure obtained by reacting a compound with epihalohydrin satisfies these requirements, and has completed the present invention.
【0005】すなわち本発明は、 式(1)That is, the present invention provides the following formula (1)
【化8】 Embedded image
【0006】(式中、式中、nは平均値を表し0<n≦
10の値をとる。Aはフェニレン基、2価のビフェニレ
ン基、アルキレンジフェニル基、オキシジフェニル基、
ベンゾフェノン残基、2価のナフタレン基、アルキレン
ジナフチル基、ビナフチル基、またはジフェニルスルホ
ン残基を、Bは2価の炭化水素基を、Rは水素原子、ハ
ロゲン原子、炭素数1〜8のアルキル基、またはアリー
ル基をそれぞれ表し、個々のRは互いに同一であっても
異なっていてもよい。)で表される化合物とエピハロヒ
ドリンを反応させて得られるエポキシ樹脂と、硬化剤と
を必須成分とするエポキシ樹脂組成物、(Wherein, n represents an average value and 0 <n ≦
Take the value of 10. A represents a phenylene group, a divalent biphenylene group, an alkylenediphenyl group, an oxydiphenyl group,
A benzophenone residue, a divalent naphthalene group, an alkylenedinaphthyl group, a binaphthyl group, or a diphenylsulfone residue, B is a divalent hydrocarbon group, R is a hydrogen atom, a halogen atom, or an alkyl having 1 to 8 carbon atoms. R represents an aryl group or an aryl group, and each R may be the same or different from each other. An epoxy resin composition comprising an epoxy resin obtained by reacting the compound represented by the formula (1) with epihalohydrin, and a curing agent as essential components,
【0007】式(1)中のAが式(2)In the equation (1), A is the equation (2)
【化9】 Embedded image
【0008】(式中、Xは炭素数1〜14の炭化水素
基、カルボニル基、スルホン基、直接結合を表し、Rは
水素原子、ハロゲン原子、炭素数1〜8のアルキル基、
アリール基を表し、個々のRは互いに同一であっても異
なっていてもよい。)、Wherein X represents a hydrocarbon group having 1 to 14 carbon atoms, a carbonyl group, a sulfone group, or a direct bond; R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms,
Represents an aryl group, and each R may be the same or different from each other. ),
【0009】式(3)Equation (3)
【0010】[0010]
【化10】 Embedded image
【0011】(式中、Rは水素原子、ハロゲン原子、炭
素数1〜8のアルキル基、アリール基を表し、個々のR
は互いに同一であっても異なっていてもよい。)、(In the formula, R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms or an aryl group.
May be the same or different from each other. ),
【0012】式(4)Equation (4)
【0013】[0013]
【化11】 Embedded image
【0014】または式(5)Or equation (5)
【0015】[0015]
【化12】 Embedded image
【0016】である前記記載のエポキシ樹脂組成物、An epoxy resin composition as described above,
【0017】式(1)中のBがメチレン基である前記
または記載のエポキシ樹脂と、硬化剤とを必須成分
とするエポキシ樹脂組成物、An epoxy resin composition comprising, as essential components, the above-mentioned or the above-mentioned epoxy resin wherein B in the formula (1) is a methylene group, and a curing agent;
【0018】式(2)中のXが式(6)、X in the formula (2) is the formula (6),
【0019】[0019]
【化13】 Embedded image
【0020】または式(7)、Or equation (7),
【0021】[0021]
【化14】 Embedded image
【0022】である前記、または記載のエポキシ
樹脂組成物、The epoxy resin composition as described above or described above,
【0023】式(1)で表される化合物とエピハロヒ
ドリンとの反応で得られるエポキシ樹脂のエポキシ当量
が、250〜600グラム/当量の範囲であることを特
徴とする前記〜のいずれかに記載のエポキシ樹脂組
成物、The epoxy resin obtained by reacting the compound represented by the formula (1) with epihalohydrin has an epoxy equivalent in the range of 250 to 600 g / equivalent. Epoxy resin composition,
【0024】前記〜のいずれか記載のエポキシ樹
脂組成物を硬化してなる硬化物を提供するものである。[0024] The present invention provides a cured product obtained by curing the epoxy resin composition according to any one of the above.
【0025】[0025]
【発明の実施の形態】式(1)で表される化合物は、例
えば式(8)BEST MODE FOR CARRYING OUT THE INVENTION The compound represented by the formula (1) is, for example, a compound represented by the formula (8)
【0026】[0026]
【化15】 Embedded image
【0027】(Yは塩素、臭素、沃素から選ばれるハロ
ゲン原子、Rは水素原子、ハロゲン原子、炭素数1〜8
のアルキル基、アリール基を表し、個々のRは互いに同
一であっても異なっていてもよい。)で表される化合物
と2官能フェノール類とを脱ハロゲン化水素縮合反応さ
せることにより得ることができる。(Y is a halogen atom selected from chlorine, bromine and iodine, R is a hydrogen atom, a halogen atom, and has 1 to 8 carbon atoms.
And the individual Rs may be the same or different from each other. ) And a bifunctional phenol are subjected to a dehydrohalogenation condensation reaction.
【0028】使用する式(8)で表される化合物の具体
例としては、α、α′−キシレンジクロライド、ビス
(α−クロロエチル)ベンゼン、ビス(2−クロロエチ
ル)ベンゼン、ビス(クロロプロピル)ベンゼン類、ビ
ス(3−クロロブチル)ベンゼン類、或いは、ビス(ハ
ロアルキル)ベンゼン類のアルキル置換体などが挙げら
れ、特に反応のしやすさから、α、α′−キシレンジク
ロライドが好ましい。Specific examples of the compound represented by the formula (8) include α, α'-xylenedichloride, bis (α-chloroethyl) benzene, bis (2-chloroethyl) benzene, bis (chloropropyl) benzene , Bis (3-chlorobutyl) benzenes or alkyl-substituted bis (haloalkyl) benzenes, and α, α'-xylene dichloride is particularly preferred from the viewpoint of ease of reaction.
【0029】使用する2価フェノール類の具体例として
は、ビスフェノールA、ビスフェノールF、フルオレン
ビスフェノール、ビス(4−ヒドロキシフェニル)メン
タン、ビス(4−ヒドロキシフェニル)ジシクロペンタ
ン、4,4′−ジヒドロキシベンゾフェノン、ビス(4
−ヒドロキジフェニル)エーテル、ビス(4−ヒドロキ
シ−3−メチルフェニル)エーテル、ビス(3,5−ジ
メチル−4−ヒドロキシフェニル)エーテル、ビス(4
−ヒドロキシフェニル)スルフィド、ビス(4−ヒドロ
キシ−3−メチルフェニル)スルフィド、ビス(3,5
−ジメチル−4−ヒドロキシフェニル)スルフィド、ビ
ス(4−ヒドロキシフェニル)スルホン、ビス(4−ヒ
ドロキシ−3−メチルフェニル)スルホン、ビス(3,
5−ジメチル−4−ヒドロキシフェニル)スルホン、
1,1−ビス(4−ヒドロキシフェニル)シクロヘキサ
ン、1,1−ビス(4−ヒドロキシ−3−メチルフェニ
ル)シクロヘキサン、1,1−ビス(3,5−ジメチル
−4−ヒドロキシフェニル)シクロヘキサン、1,1′
−ビス(3−t−ブチル−6−メチル−4−ヒドロキシ
フェニル)ブタンなどのビスフェノール類、Specific examples of the dihydric phenols used include bisphenol A, bisphenol F, fluorene bisphenol, bis (4-hydroxyphenyl) menthane, bis (4-hydroxyphenyl) dicyclopentane, 4,4'-dihydroxy Benzophenone, bis (4
-Hydroxydiphenyl) ether, bis (4-hydroxy-3-methylphenyl) ether, bis (3,5-dimethyl-4-hydroxyphenyl) ether, bis (4
-Hydroxyphenyl) sulfide, bis (4-hydroxy-3-methylphenyl) sulfide, bis (3,5
-Dimethyl-4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxy-3-methylphenyl) sulfone, bis (3
5-dimethyl-4-hydroxyphenyl) sulfone,
1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1-bis (4-hydroxy-3-methylphenyl) cyclohexane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) cyclohexane, , 1 '
Bisphenols such as -bis (3-t-butyl-6-methyl-4-hydroxyphenyl) butane;
【0030】ハイドロキノン、ジターシャリーブチルハ
イドロキノン、レゾルシン、カテコール、ターシャリー
ブチルカテコールなどのベンゼンジオール類、Benzenediols such as hydroquinone, ditertiary butyl hydroquinone, resorcinol, catechol and tertiary butyl catechol;
【0031】式(9)Equation (9)
【0032】[0032]
【化16】 Embedded image
【0033】(Rは水素原子、ハロゲン原子、炭素数1
〜8のアルキル基、またはアリール基をそれぞれ表し、
個々のRは互いに同一であっても異なっていてもよ
い。)で表されるビフェノール、テトラメチルビフェノ
ール、4,4′−ジヒドロキシビフェニル−3,3′,
5,5′−テトラメチエルビフェニルなどのビフェノー
ル類、(R is a hydrogen atom, a halogen atom, carbon number 1
To 8 alkyl groups or aryl groups,
Each R may be the same or different from each other. Biphenol, tetramethylbiphenol, 4,4'-dihydroxybiphenyl-3,3 ',
Biphenols such as 5,5'-tetramethylbiphenyl,
【0034】式(10)Equation (10)
【0035】[0035]
【化17】 Embedded image
【0036】で表される、1,2−ジヒドロキシナフタ
レン、2,3−ジヒドロキシナフタレン、1,4−ジヒ
ドロキシナフタレン、1,2-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 1,4-dihydroxynaphthalene,
【0037】式(11)、Equation (11),
【0038】[0038]
【化18】 Embedded image
【0039】で表される、1,5−ジヒドロキシナフタ
レン、1,6−ジヒドロキシナフタレン、2,7−ジヒ
ドロキシナフタレンなどのジヒドロキシナフタレン類、Dihydroxynaphthalenes such as 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, and 2,7-dihydroxynaphthalene represented by
【0040】式(12)Equation (12)
【0041】[0041]
【化19】 (式中、Wは炭素数1〜14の炭化水素基を表す。)Embedded image (In the formula, W represents a hydrocarbon group having 1 to 14 carbon atoms.)
【0042】で表されるビス(ヒドロキシナフチル)メ
タンなどのビス(ヒドロキシナフチル)アルカン類、Bis (hydroxynaphthyl) alkanes such as bis (hydroxynaphthyl) methane represented by
【0043】または、1,1′−ビナフトールなどのビ
ナフタレンジオール類が挙げられるがこれらに限定され
るものではない。Alternatively, there may be mentioned, but not limited to, binaphthalenediols such as 1,1'-binaphthol.
【0044】上記2価フェノール類のなかでもビスフェ
ノールA、ビスフェノールF、ジヒドロキシナフタレン
類、Among the above dihydric phenols, bisphenol A, bisphenol F, dihydroxynaphthalenes,
【0045】或いは式(13)Or equation (13)
【0046】[0046]
【化20】 Embedded image
【0047】(Rは水素原子、ハロゲン原子、炭素数1
〜8のアルキル基、アリール基のいずれかを表し、個々
のRは互いに同一であっても異なっていてもよい。)で
表されるようなジシクロペンタジエンとフェノール類か
ら誘導されるビスフェノール化合物、或いは式(14)(R is a hydrogen atom, a halogen atom, carbon number 1
To R 8 represents an alkyl group or an aryl group, and each R may be the same or different. A bisphenol compound derived from dicyclopentadiene and phenols represented by
【0048】[0048]
【化21】 Embedded image
【0049】(Rは水素原子、ハロゲン原子、炭素数1
〜8のアルキル基、アリール基のいずれかを表し、個々
のRは互いに同一であっても異なっていてもよい。)で
表されるようなフルオレンとフェノール類から誘導され
るビスフェノール化合物が耐熱性や耐湿性や電気特性が
優れるため好ましく、特にこのジシクロペンタジエン型
ビスフェノール類がこれらの特性が際だって優れること
から好ましいものである。(R is a hydrogen atom, a halogen atom, carbon number 1
To R 8 represents an alkyl group or an aryl group, and each R may be the same or different. Bisphenol compounds derived from fluorene and phenols represented by) are preferred because of their excellent heat resistance, moisture resistance and electrical properties, and particularly preferred are the dicyclopentadiene-type bisphenols because these properties are particularly excellent. Things.
【0050】上記の2価フェノール類が、例えばビスフ
ェノールFや式(13)で表される化合物の場合、フェ
ノールノボラック樹脂中やジシクロペンタジエンフェノ
ール重付加樹脂中に、繰り返し構造型の混合物中に含ま
れる場合も使用可能である。この場合、粘度が高くなり
流動性や作業性に支障が生じることがないように、2価
フェノール類の含有量が50重量%以上のものを用いる
ことが好ましく、特に好ましくは80重量%以上であ
る。When the above-mentioned dihydric phenols are, for example, bisphenol F or a compound represented by the formula (13), they are contained in a phenol novolak resin or a dicyclopentadiene phenol polyaddition resin in a mixture having a repeating structure. Can also be used. In this case, it is preferable to use a dihydric phenol having a content of 50% by weight or more, particularly preferably 80% by weight or more, so that the viscosity does not increase and the flowability and workability are not hindered. is there.
【0051】上記の2価フェノール類と式(8)で表さ
れる化合物の縮合反応を行う場合、式(8)で表される
化合物の使用量は2価フェノール類1モルに対して通常
0.1〜0.9モル、好ましくは0.3〜0.7モルで
ある。式(8)で表される化合物の量が少ないと、目的
のエポキシ樹脂中の式(15)で表される基When the condensation reaction of the above dihydric phenol with the compound represented by the formula (8) is carried out, the amount of the compound represented by the formula (8) is usually 0 to 1 mol of the dihydric phenol. 0.1 to 0.9 mol, preferably 0.3 to 0.7 mol. If the amount of the compound represented by the formula (8) is small, the group represented by the formula (15) in the target epoxy resin
【0052】[0052]
【化22】 Embedded image
【0053】(Bは2価の炭素数1〜10の炭化水素
基、Rは水素原子、ハロゲン原子、炭素数1〜8のアル
キル基、アリール基のいずれかを表し、個々のRは互い
に同一であっても異なっていてもよい。)(B represents a divalent hydrocarbon group having 1 to 10 carbon atoms, R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, or an aryl group; Or may be different.)
【0054】の含有率が低くなり、低粘度で流動性や作
業性が良いものの、保存安定性や耐湿性や電気特性の向
上効果は小さくなる。一方、式(8)で表される化合物
の量が高いと、目的のエポキシ樹脂中の式(15)で表
される基の含有率が高くなり、保存安定性や耐湿性や電
気特性の向上効果は大きくなるが、粘度が高くなり流動
性や作業性は低下する。従って、所望の粘度、保存安定
性、耐湿性、電気特性の要求特性によって、式(8)で
表される化合物の量を適宜調節すればよい。Content is low, the viscosity is low and the fluidity and workability are good, but the effect of improving storage stability, moisture resistance and electrical properties is small. On the other hand, when the amount of the compound represented by the formula (8) is high, the content of the group represented by the formula (15) in the target epoxy resin is increased, and the storage stability, moisture resistance, and electric properties are improved. Although the effect is increased, the viscosity is increased and the fluidity and workability are reduced. Therefore, the amount of the compound represented by the formula (8) may be appropriately adjusted depending on the required properties of desired viscosity, storage stability, moisture resistance, and electrical properties.
【0055】上記反応においては脱ハロゲン化水素剤を
存在させることが好ましく、その脱ハロゲン化水素剤と
しては、水酸化ナトリウム、水酸化カリウム、水酸化リ
チウムなどのアルカリ金属水酸化物やトリエチルアミン
などの3級アミンが使用できるが、水酸化ナトリウム、
水酸化カリウムが反応速度の点から好ましい。これら脱
ハロゲン化水素剤の使用量は特に限定されるものではな
いが、式(8)で表される化合物1モルに対して2.0
〜3.0モル用いるのが好ましい。またその際、4級ア
ンモニウム塩やクラウンエーテエルなどの相関移動触媒
を用いることによって反応速度を速めることができる。In the above reaction, a dehydrohalogenating agent is preferably present. Examples of the dehalogenating agent include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide and lithium hydroxide, and triethylamine and the like. Tertiary amines can be used, but sodium hydroxide,
Potassium hydroxide is preferred from the viewpoint of the reaction rate. The amount of the dehydrohalogenating agent used is not particularly limited, but may be 2.0 to 1 mol of the compound represented by the formula (8).
It is preferred to use up to 3.0 moles. At that time, the reaction rate can be increased by using a phase transfer catalyst such as a quaternary ammonium salt or crown ether.
【0056】上記反応は有機溶剤の存在下で行うことが
好ましい。有機溶剤を使用する場合の具体例としてはメ
タノール、エタノール、イソプロピルアルコール、メチ
ルセロソルブ、エチルセロソルブ、トルエン、キシレ
ン、メチルエチルケトン、メチルイソブチルケトンなど
が挙げられる。有機溶剤の使用量は仕込んだ原料の総重
量100重量部に対して通常50〜300重量部、好ま
しくは70〜250重量部である。反応温度は通常40
〜120℃、反応時間は通常1〜10時間である。これ
らの溶剤類は単独で、あるいは数種類を混合して用いる
ことが出来る。The above reaction is preferably performed in the presence of an organic solvent. Specific examples when using an organic solvent include methanol, ethanol, isopropyl alcohol, methyl cellosolve, ethyl cellosolve, toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, and the like. The amount of the organic solvent to be used is generally 50 to 300 parts by weight, preferably 70 to 250 parts by weight, based on 100 parts by weight of the total weight of the charged raw materials. The reaction temperature is usually 40
To 120 ° C., and the reaction time is usually 1 to 10 hours. These solvents can be used alone or as a mixture of several types.
【0057】反応は例えば適当な有機溶媒に2価フェノ
ール類と式(8)で表される化合物を溶解し、それに脱
ハロゲン化水素剤を滴下して反応が終結するまで撹拌を
続ければよい。反応終了後、反応混合物の水洗浄液のp
H値を3〜7になるようにリン酸ソーダ等の酸性化合物
を添加して系内を中和する。その後、水洗処理をおこな
って無機塩を系内から除去した後に、有機溶媒は蒸留回
収することによって目的のエポキシ樹脂の中間体になる
式(1)で表される2価フェノール化合物を得ることが
できる。For the reaction, for example, a dihydric phenol and a compound represented by the formula (8) are dissolved in an appropriate organic solvent, and a dehydrohalogenating agent is added dropwise thereto, and stirring is continued until the reaction is completed. After completion of the reaction, p of the water washing solution of the reaction mixture
An acidic compound such as sodium phosphate is added to neutralize the system so that the H value becomes 3 to 7. Then, after performing a water-washing treatment to remove the inorganic salt from the inside of the system, the organic solvent is recovered by distillation to obtain a dihydric phenol compound represented by the formula (1) which is an intermediate of the target epoxy resin. it can.
【化23】 Embedded image
【0058】(式中、nは平均値を表し0<n≦10の
値をとる。Aはフェニレン基、2価のビフェニレン基、
アルキレンジフェニル基、ベンゾフェノン残基、オキシ
ジフェニル基、2価のナフタレン基、アルキレンジナフ
チル基、ビナフチル基、またはジフェニルスルホン残基
を、Bは2価の炭化水素基を、Rは水素原子、ハロゲン
原子、炭素数1〜8のアルキル基、またはアリール基を
それぞれ表し、個々のRは互いに同一であっても異なっ
ていてもよい。)(Wherein, n represents an average value and takes a value of 0 <n ≦ 10. A represents a phenylene group, a divalent biphenylene group,
An alkylenediphenyl group, a benzophenone residue, an oxydiphenyl group, a divalent naphthalene group, an alkylenedinaphthyl group, a binaphthyl group, or a diphenylsulfone residue, B is a divalent hydrocarbon group, R is a hydrogen atom, a halogen atom , An alkyl group or an aryl group having 1 to 8 carbon atoms, and each R may be the same or different. )
【0059】式(1)で表される2価フェノール化合物
から本発明のエポキシ樹脂を得る方法としては例えばそ
れ自体公知の方法が採用できる。例えば、前記で得られ
た式(1)で表される2価フェノール化合物とエピクロ
ルヒドリン、エピブロムヒドリン等のエピハロヒドリン
の溶解混合物に水酸化ナトリウム、水酸化カリウム等の
アルカリ金属水酸化物を添加し、または添加しながら2
0〜120℃で1〜10時間反応させることにより本発
明で用いるエポキシ樹脂を得ることが出来る。As a method for obtaining the epoxy resin of the present invention from the dihydric phenol compound represented by the formula (1), for example, a method known per se can be adopted. For example, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide is added to a dissolved mixture of the dihydric phenol compound represented by the formula (1) obtained above and epihalohydrin such as epichlorohydrin and epibromohydrin. Or while adding 2
The epoxy resin used in the present invention can be obtained by reacting at 0 to 120 ° C. for 1 to 10 hours.
【0060】エピハロヒドリンの添加量は、原料の2価
フェノール化合物中の水酸基1当量に対して、通常0.
3〜20当量の範囲が用いられる。エピハロヒドリンが
2.5当量よりも少ない場合、エポキシ基と未反応水酸
基が反応しやすくなるため、エポキシ基と未反応水酸基
が付加反応して生成する基(-CH2CR(OH)CH2-、R:水素
原子又はアルキル基)を含んだ高分子量物が得られる。
一方、2.5当量よりも多い場合、理論構造物の含有量
が高くなる。所望の特性によってエピハロヒドリンの量
を適宜調節すればよい。The amount of epihalohydrin to be added is usually 0.1 to 1 equivalent of the hydroxyl group in the starting dihydric phenol compound.
A range of 3 to 20 equivalents is used. When the epihalohydrin is less than 2.5 equivalents, the epoxy group and the unreacted hydroxyl group are liable to react with each other, so that a group formed by the addition reaction between the epoxy group and the unreacted hydroxyl group (-CH 2 CR (OH) CH 2- , R: a hydrogen atom or an alkyl group).
On the other hand, when it is more than 2.5 equivalents, the content of the theoretical structure becomes high. The amount of epihalohydrin may be appropriately adjusted depending on the desired properties.
【0061】本発明で用いるエポキシ樹脂を得る反応に
おいて、アルカリ金属水酸化物はその水溶液を使用して
もよく、その場合は該アルカリ金属水酸化物の水溶液を
連続的に反応系内に添加すると共に減圧下、または常圧
下連続的に水及びエピハロヒドリンを留出させ、更に分
液し水は除去しエピハロヒドリンは反応系内に連続的に
戻す方法でもよい。In the reaction for obtaining the epoxy resin used in the present invention, an aqueous solution of the alkali metal hydroxide may be used. In this case, the aqueous solution of the alkali metal hydroxide is continuously added to the reaction system. At the same time, a method may be used in which water and epihalohydrin are continuously distilled off under reduced pressure or normal pressure, liquids are separated, water is removed, and epihalohydrin is continuously returned into the reaction system.
【0062】また、式(1)で表される化合物とエピハ
ロヒドリンの溶解混合物にテトラメチルアンモニウムク
ロライド、テトラメチルアンモニウムブロマイド、トリ
メチルベンジルアンモニウムクロライド等の4級アンモ
ニウム塩を触媒として添加し50〜150℃で1〜5時
間反応させて得られる、式(1)の化合物のハロヒドリ
ンエーテル化物に、アルカリ金属水酸化物の固体または
水溶液を加え、再び20〜120℃で1〜10時間反応
させ脱ハロゲン化水素(閉環)させる方法でもよい。更
に、反応を円滑に進行させるためにメタノール、エタノ
ール、イソプロピルアルコール、ブタノールなどのアル
コール類、アセトン、メチルエチルケトンなどのケトン
類、ジオキサンなどのエーテル類、ジメチルスルホン、
ジメチルスルホキシド等の非プロトン性極性溶媒などを
添加して反応を行うことが好ましい。溶媒を使用する場
合のその使用量は、エピハロヒドリンの100重量部に
対し通常5〜50重量部、好ましくは10〜30重量部
である。また非プロトン性極性溶媒を用いる場合はエピ
ハロヒドリン100重量部に対し通常5〜100重量
部、好ましくは10〜60重量部である。A quaternary ammonium salt such as tetramethylammonium chloride, tetramethylammonium bromide or trimethylbenzylammonium chloride is added as a catalyst to a dissolved mixture of the compound represented by the formula (1) and epihalohydrin at 50 to 150 ° C. A solid or aqueous solution of an alkali metal hydroxide is added to the halohydrin etherified compound of the compound of the formula (1) obtained by reacting for 1 to 5 hours, and the mixture is again reacted at 20 to 120 ° C. for 1 to 10 hours to remove halogen. A method of hydrogenation (ring closure) may be used. Further, in order to smoothly proceed the reaction, methanol, ethanol, isopropyl alcohol, alcohols such as butanol, acetone, ketones such as methyl ethyl ketone, ethers such as dioxane, dimethyl sulfone,
The reaction is preferably performed by adding an aprotic polar solvent such as dimethyl sulfoxide. When a solvent is used, its amount is usually 5 to 50 parts by weight, preferably 10 to 30 parts by weight, per 100 parts by weight of epihalohydrin. When an aprotic polar solvent is used, it is usually 5 to 100 parts by weight, preferably 10 to 60 parts by weight, per 100 parts by weight of epihalohydrin.
【0063】これらのエポキシ化反応の反応物を水洗
後、または水洗無しに、加熱減圧下、110〜250
℃、圧力1.33kPa以下でエピハロヒドリンや他の
添加溶媒などを除去する。また更に加水分解性ハロゲン
の少ないエポキシ樹脂とするために、エピハロヒドリン
等を回収した後に得られる粗エポキシ樹脂を再びトルエ
ン、メチルイソブチルケトンなどの溶剤に溶解し、水酸
化ナトリウム、水酸化カリウムなどのアルカリ金属水酸
化物の水溶液を加えて更に反応を行い閉環を確実なもの
にすることもできる。この場合、アルカリ金属水酸化物
の使用量は粗エポキシ樹脂中に残存する加水分解性塩素
1モルに対して、通常0.5〜10モル、好ましくは
1.2〜5.0モルである。反応温度は通常50〜12
0℃、反応時間は通常0.5〜3時間である。反応速度
の向上を目的として、4級アンモニウム塩やクラウンエ
ーテル等の相関移動触媒を存在させてもよい。相関移動
触媒を使用する場合のその使用量は、粗エポキシ樹脂1
00重量部に対して0.1〜3.0重量部の範囲が好ま
しい。The reaction product of these epoxidation reactions may be washed with or without water under heating and reduced pressure at 110-250.
Epihalohydrin and other additional solvents are removed at a temperature of 1.3 ° C. and a pressure of 1.33 kPa or less. In order to further reduce the amount of hydrolyzable halogenated epoxy resin, the crude epoxy resin obtained after recovering epihalohydrin and the like is dissolved again in a solvent such as toluene and methyl isobutyl ketone, and the alkali epoxy resin such as sodium hydroxide and potassium hydroxide is used. An aqueous solution of a metal hydroxide may be added for further reaction to ensure ring closure. In this case, the amount of the alkali metal hydroxide used is usually 0.5 to 10 mol, preferably 1.2 to 5.0 mol, per 1 mol of the hydrolyzable chlorine remaining in the crude epoxy resin. The reaction temperature is usually 50 to 12
At 0 ° C., the reaction time is usually 0.5 to 3 hours. For the purpose of improving the reaction rate, a phase transfer catalyst such as a quaternary ammonium salt or a crown ether may be present. When the phase transfer catalyst is used, the amount of the phase transfer catalyst is as follows.
The range of 0.1 to 3.0 parts by weight relative to 00 parts by weight is preferred.
【0064】反応終了後、生成した塩を濾過、水洗など
により除去し、更に、加熱減圧下トルエン、メチルイソ
ブチルケトンなどの溶剤を留去することにより本発明の
エポキシ樹脂が得られる。After completion of the reaction, the formed salt is removed by filtration, washing with water, and the like, and the solvent such as toluene and methyl isobutyl ketone is distilled off under reduced pressure under heating to obtain the epoxy resin of the present invention.
【0065】以下、本発明のエポキシ樹脂組成物につい
て説明する。本発明のエポキシ樹脂は単独でまたは他の
エポキシ樹脂と併用して使用することが出来る。併用す
る場合、本発明のエポキシ樹脂の全エポキシ樹脂中に占
める割合は30重量%以上が好ましく、特に40重量%
以上が好ましい。Hereinafter, the epoxy resin composition of the present invention will be described. The epoxy resin of the present invention can be used alone or in combination with another epoxy resin. When used in combination, the proportion of the epoxy resin of the present invention in the total epoxy resin is preferably 30% by weight or more, particularly 40% by weight.
The above is preferred.
【0066】本発明で用いるエポキシ樹脂と併用し得る
これ以外のエポキシ樹脂としては、公知公用の全てのエ
ポキシ樹脂を用いることができるが、例示するならばビ
スフェノールA型エポキシ樹脂、ビスフェノールF型エ
ポキシ樹脂、フェノールノボラック型エポキシ樹脂、ク
レゾールノボラック型エポキシ樹脂、ビフェニル型エポ
キシ樹脂、トリフェニルメタン型エポキシ樹脂、ジシク
ロペンタジエンフェノール付加反応型エポキシ樹脂など
が挙げられるがこれらに限定されるものではない。これ
らエポキシ樹脂は単独で用いてもよく、2種以上混合し
て使用してもよい。As other epoxy resins that can be used in combination with the epoxy resin used in the present invention, all known and commonly used epoxy resins can be used. For example, bisphenol A epoxy resin and bisphenol F epoxy resin are exemplified. Phenol novolak type epoxy resin, cresol novolak type epoxy resin, biphenyl type epoxy resin, triphenylmethane type epoxy resin, dicyclopentadiene phenol addition reaction type epoxy resin, and the like, but are not limited thereto. These epoxy resins may be used alone or in combination of two or more.
【0067】本発明のエポキシ樹脂組成物に使用される
硬化剤としては、例えばアミン系化合物、酸無水物系化
合物、アミド系化合物、フェノ−ル系化合物などがの公
知公用の硬化剤が全て用いることができる。例示するな
らば、ジアミノジフェニルメタン、ジエチレントリアミ
ン、トリエチレンテトラミン、ジアミノジフェニルスル
ホン、イソホロンジアミン、ジシアンジアミド、リノレ
ン酸の2量体とエチレンジアミンとより合成されるポリ
アミド樹脂、無水フタル酸、無水トリメリット酸、無水
ピロメリット酸、無水マレイン酸、テトラヒドロ無水フ
タル酸、メチルテトラヒドロ無水フタル酸、無水メチル
ナジック酸、ヘキサヒドロ無水フタル酸、メチルヘキサ
ヒドロ無水フタル酸、フェノ−ルノボラック、ジシクロ
ペンタジエンフェノール付加型樹脂、フェノールアラル
キル樹脂等を始めとする多価フェノール類及びこれらの
変性物、イミダゾ−ル、BF3−アミン錯体、グアニジ
ン誘導体などが挙げられるがこれらに限定されるもので
はない。これらは単独で用いてもよく、2種以上併用し
てもよい。As the curing agent used in the epoxy resin composition of the present invention, all known and commonly used curing agents such as amine compounds, acid anhydride compounds, amide compounds and phenol compounds are used. be able to. For example, diaminodiphenylmethane, diethylenetriamine, triethylenetetramine, diaminodiphenylsulfone, isophoronediamine, dicyandiamide, a polyamide resin synthesized from a dimer of linolenic acid and ethylenediamine, phthalic anhydride, trimellitic anhydride, pyroanhydride Mellitic acid, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, phenol-novolak, dicyclopentadiene phenol addition resin, phenol aralkyl resin polyhydric phenols and their modified products, including such, imidazo - Le, BF 3 - amine complex, but such guanidine derivatives are not limited thereto These may be used alone or in combination of two or more.
【0068】本発明のエポキシ樹脂組成物において硬化
剤の使用量は、良好な硬化物性が得られる点から、エポ
キシ樹脂のエポキシ基1当量に対して、硬化剤中の活性
水素基が0.7〜1.5当量になる量が好ましい。さら
に、本発明のエポキシ樹脂組成物には、必要に応じてシ
リカ、アルミナ、タルク等の充填材やシランカップリン
グ剤、離型剤、顔料等の種々の配合剤を添加することが
できる。In the epoxy resin composition of the present invention, the amount of the curing agent used is such that the amount of active hydrogen groups in the curing agent is 0.7 with respect to one equivalent of the epoxy group of the epoxy resin, since good curing properties can be obtained. An amount that results in 〜1.5 equivalents is preferred. Further, the epoxy resin composition of the present invention may contain various additives such as fillers such as silica, alumina and talc, silane coupling agents, release agents and pigments, if necessary.
【0069】本発明のエポキシ樹脂組成物は、各成分を
均一に混合することにより得られる。本発明のエポキシ
樹脂、硬化剤更に必要により硬化促進剤の配合された本
発明のエポキシ樹脂組成物は従来知られている方法と同
様の方法で容易に硬化物とすることができる。例えばエ
ポキシ樹脂と硬化剤、充填剤等の配合剤とを必要に応じ
て押出機、ニ−ダ、ロ−ル等を用いて均一になるまで充
分に混合してエポキシ樹脂組成物を得、そのエポキシ樹
脂組成物を溶融後注型あるいはトランスファ−成形機な
どを用いて成形し、さらに80〜200℃で2〜10時
間に加熱することにより硬化物を得ることができる。ま
た本発明のエポキシ樹脂組成物をトルエン、キシレン、
アセトン、メチルエチルケトン、メチルイソブチルケト
ン等の溶剤に溶解させてワニス化して塗料として用いる
ことができる。さらにはそのワニスをガラス繊維、カー
ボン繊維、ポリエステル繊維、ポリアミド繊維、アルミ
ナ繊維、紙などの基材に含浸させ加熱乾燥して得たプリ
プレグを熱プレス成形して硬化物を得ることなどもでき
る。この際の溶剤は、本発明のエポキシ樹脂組成物と該
溶剤の混合物中で通常10〜80重量%、好ましくは1
5〜75重量%、特に好ましくは15〜65重量%を占
める量を用いる。The epoxy resin composition of the present invention can be obtained by uniformly mixing the components. The epoxy resin composition of the present invention containing the epoxy resin of the present invention, the curing agent and, if necessary, a curing accelerator can be easily formed into a cured product by a method similar to a conventionally known method. For example, if necessary, an epoxy resin and a compounding agent such as a curing agent and a filler are sufficiently mixed using an extruder, a kneader, a roll, or the like until a uniform mixture is obtained to obtain an epoxy resin composition. After the epoxy resin composition is melted, molded using a casting or transfer molding machine or the like, and further heated at 80 to 200 ° C. for 2 to 10 hours, a cured product can be obtained. Further, the epoxy resin composition of the present invention, toluene, xylene,
It can be dissolved in a solvent such as acetone, methyl ethyl ketone, methyl isobutyl ketone or the like to form a varnish and used as a coating. Further, a prepreg obtained by impregnating a base material such as glass fiber, carbon fiber, polyester fiber, polyamide fiber, alumina fiber, paper or the like with the varnish and drying by heating may be subjected to hot press molding to obtain a cured product. The solvent used in this case is usually 10 to 80% by weight, preferably 1% by weight in the mixture of the epoxy resin composition of the present invention and the solvent.
An amount occupying 5 to 75% by weight, particularly preferably 15 to 65% by weight, is used.
【0070】[0070]
【実施例】次に本発明を実施例、比較例により具体的に
説明するが、以下において部および%は特に断わりのな
い限り重量基準である。EXAMPLES The present invention will be described below in more detail with reference to Examples and Comparative Examples. In the following, parts and percentages are by weight unless otherwise specified.
【0071】合成例1 温度計、滴下ロート、冷却管、分留管、撹拌器を取り付
けたフラスコに、ビスフェノールA185部(0.81
モル)、α、α′−パラキシレンジクロライド87.5
部(0.5モル)、メチルイソブチルケトン500部、
テトラエチルアンモニウムクロライド3部を仕込み、室
温下、窒素を吹き込みながら撹拌した。80℃で20%
水酸化ナトリウム水溶液210部(1.05モル)を2
時間要して添加した。添加終了後、80℃でさらに3時
間撹拌した。反応終了後、第1リン酸ソーダ20部を添
加して中和した後に水層を棄却した。さらに有機層を水
100部で3回水洗を繰り返した後に、メチルイソブチ
ルケトンを加熱減圧下に除去して式(1)で表される化
合物の一種である化合物(A−1)230部を得た。得
られた化合物(A−1)の水酸基当量は386グラム/
当量であった。Synthesis Example 1 A flask equipped with a thermometer, a dropping funnel, a cooling pipe, a fractionating pipe, and a stirrer was charged with 185 parts (0.81 parts) of bisphenol A.
Mol), α, α'-paraxylene dichloride 87.5
Parts (0.5 mol), 500 parts of methyl isobutyl ketone,
3 parts of tetraethylammonium chloride were charged and stirred at room temperature while blowing nitrogen. 20% at 80 ° C
210 parts (1.05 mol) of aqueous sodium hydroxide
It was added over time. After completion of the addition, the mixture was further stirred at 80 ° C. for 3 hours. After completion of the reaction, the aqueous layer was discarded after adding 20 parts of first sodium phosphate to neutralize. Further, the organic layer was washed with water three times with 100 parts of water, and then methyl isobutyl ketone was removed by heating under reduced pressure to obtain 230 parts of a compound (A-1) which is a kind of the compound represented by the formula (1). Was. The hydroxyl equivalent of the obtained compound (A-1) was 386 g /.
Was equivalent.
【0072】次いで、温度計、冷却管、撹拌器を取り付
けたフラスコに窒素ガスパージを施しながら上記反応で
得られた化合物(A−1)193部(水酸基0.5当
量)、エピクロルヒドリン463部(5.0モル)、n
−ブタノール53部を仕込み溶解させた。50℃に昇温
した後に、20%水酸化ナトリウム水溶液110部
(0.55モル)を3時間要して添加し、その後更に5
0℃で1時間反応させた。反応終了後、150℃減圧下
で未反応エピクロルヒドリンを留去した。それで得られ
た粗エポキシ樹脂にメチルイソブチルケトン300部と
n−ブタノール50部とを加え溶解した。更にこの溶液
に10%水酸化ナトリウム水溶液15部を添加して80
℃で2時間反応させた後に洗浄液のPHが中性となるま
で水100部で水洗を3回繰り返した。次いで共沸によ
って系内を脱水し、精密濾過を経た後に、溶媒を減圧下
で留去して目的のエポキシ樹脂(A−2)206部を得
た。得られたエポキシ樹脂のエポキシ当量は468グラ
ム/当量であった。Then, 193 parts of the compound (A-1) obtained by the above reaction (0.5 equivalent of hydroxyl group) and 463 parts of epichlorohydrin (5 parts) were applied to a flask equipped with a thermometer, a condenser and a stirrer while purging with nitrogen gas. .0 mol), n
-53 parts of butanol were charged and dissolved. After the temperature was raised to 50 ° C., 110 parts (0.55 mol) of a 20% aqueous sodium hydroxide solution was added over 3 hours, and then a further 5 parts were added.
The reaction was performed at 0 ° C. for 1 hour. After completion of the reaction, unreacted epichlorohydrin was distilled off under reduced pressure at 150 ° C. 300 parts of methyl isobutyl ketone and 50 parts of n-butanol were added to the crude epoxy resin thus obtained and dissolved. Further, 15 parts of a 10% aqueous sodium hydroxide solution was added to this solution, and
After the reaction at 2 ° C. for 2 hours, washing with 100 parts of water was repeated three times until the pH of the washing solution became neutral. Next, the inside of the system was dehydrated by azeotropic distillation, and after passing through microfiltration, the solvent was distilled off under reduced pressure to obtain 206 parts of the target epoxy resin (A-2). The epoxy equivalent of the obtained epoxy resin was 468 g / equivalent.
【0073】合成例2 ビスフェノールAをビフェノール140部(0.75モ
ル)に変更した以外は合成例1と同様にして、式(1)
で表される化合物の一種である化合物(B−1)191
部を得た。得られた化合物(B−1)の水酸基当量は3
82グラム/当量であった。次いで、化合物(A−1)
を化合物(B−1)191部(水酸基0.5当量)に変
更した以外は合成実施例1と同様にして、目的のエポキ
シ樹脂(B−2)205部を得た。得られたエポキシ樹
脂のエポキシ当量は469グラム/当量であった。SYNTHESIS EXAMPLE 2 Formula (1) was obtained in the same manner as in Synthesis Example 1 except that bisphenol A was changed to 140 parts (0.75 mol) of biphenol.
Compound (B-1) 191 which is a kind of the compound represented by the formula:
Got a part. The hydroxyl equivalent of the obtained compound (B-1) is 3
82 grams / equivalent. Next, compound (A-1)
Was changed to 191 parts (0.5 equivalents of hydroxyl group) of Compound (B-1) to obtain 205 parts of a target epoxy resin (B-2) in the same manner as in Synthesis Example 1. The epoxy equivalent of the obtained epoxy resin was 469 g / equivalent.
【0074】合成例3 ビスフェノールAをジシクロペンタジエン−フェノール
重付加物(フェノール2核体含有量86重量%、水酸基
当量162グラム/当量)322部(水酸基2.0当
量)に変更した以外は合成例1と同様にして、式(1)
で表される化合物の一種である化合物(C−1)366
部を得た。得られた化合物(B−1)の水酸基当量は3
77グラム/当量であった。次いで、化合物(A−1)
を中間体(C−1)189部(水酸基0.5当量)に変
更した以外は合成例1と同様にして、目的のエポキシ樹
脂(C−2)201部を得た。得られたエポキシ樹脂の
エポキシ当量は468グラム/当量であった。Synthesis Example 3 Synthesis was carried out except that bisphenol A was changed to 322 parts (2.0 equivalents of hydroxyl group) of dicyclopentadiene-phenol polyadduct (phenol dinuclear content: 86% by weight, hydroxyl equivalent: 162 g / equivalent). In the same manner as in Example 1, the formula (1)
Compound (C-1) 366 which is a kind of the compound represented by the formula:
Got a part. The hydroxyl equivalent of the obtained compound (B-1) is 3
77 grams / equivalent. Next, compound (A-1)
Was changed to 189 parts of intermediate (C-1) (0.5 equivalents of hydroxyl group) to obtain 201 parts of target epoxy resin (C-2) in the same manner as in Synthesis Example 1. The epoxy equivalent of the obtained epoxy resin was 468 g / equivalent.
【0075】合成例4 ビスフェノールAを化学式(16)に示されるフルオレ
ン−ビスフェノール化合物436部(水酸基2.28当
量)に変更した以外は合成例1と同様にして、式(1)
で表される化合物の一種である化合物(D−1)453
部を得た。得られた中間体(D−1)の水酸基当量は3
84グラム/当量であった。次いで、化合物(A−1)
を化合物(D−1)192部(水酸基0.5当量)に変
更した以外は合成1と同様にして、目的のエポキシ樹脂
(D−2)202部を得た。得られたエポキシ樹脂のエ
ポキシ当量は470グラム/当量であった。Synthesis Example 4 The same procedure as in Synthesis Example 1 was repeated except that bisphenol A was changed to 436 parts (2.28 equivalents of hydroxyl group) of a fluorene-bisphenol compound represented by the chemical formula (16).
Compound (D-1) 453, which is a kind of the compound represented by
Got a part. The hydroxyl equivalent of the obtained intermediate (D-1) is 3
84 grams / equivalent. Next, compound (A-1)
Was changed to 192 parts of compound (D-1) (0.5 equivalent of hydroxyl group), and 202 parts of desired epoxy resin (D-2) was obtained in the same manner as in Synthesis 1. The epoxy equivalent of the obtained epoxy resin was 470 g / equivalent.
【化24】 Embedded image
【0076】実施例1〜4および比較例1 合成例1〜4で得られたエポキシ樹脂または比較として
ビスフェノールA型固形エポキシ樹脂(EPICLON 105
5:大日本インキ化学工業製、エポキシ当量470グラ
ム/当量)を用い、硬化剤としてフェノールノボラック
樹脂(PHENOLITETD-2131:大日本インキ化学工業製、軟
化点80℃、水酸基当量104グラム/当量)、硬化促
進剤としてトリフェニルホスフィン(TPP)を用い
て、第1表に示した組成で配合して、100℃×5分間
の条件で2本ロールを用いて溶融混練しエポキシ樹脂組
成物を得た。これを180℃で10分間プレス成形し
て、その後180℃で5時間さらに硬化せしめて硬化物
を得た後に所定のサイズに切り出して、試験片を作成し
た。得られた組成物の保存安定性、及び試験片の吸湿率
と誘電率を、次に示す測定条件で測定した。その評価結
果を第1表に示す。Examples 1-4 and Comparative Example 1 The epoxy resin obtained in Synthesis Examples 1-4 or a bisphenol A type solid epoxy resin (EPICLON 105
5: Using a phenol novolak resin (PHENOLITETD-2131: manufactured by Dainippon Ink and Chemicals, softening point 80 ° C, hydroxyl equivalent 104g / equivalent) as a curing agent using Dainippon Ink and Chemicals, epoxy equivalent 470g / equivalent. Using triphenylphosphine (TPP) as a curing accelerator, the composition shown in Table 1 was blended, and the mixture was melt-kneaded using two rolls at 100 ° C. for 5 minutes to obtain an epoxy resin composition. . This was press-formed at 180 ° C. for 10 minutes, and further cured at 180 ° C. for 5 hours to obtain a cured product, which was cut into a predetermined size to prepare a test piece. The storage stability of the obtained composition and the moisture absorption and dielectric constant of the test piece were measured under the following measurement conditions. Table 1 shows the evaluation results.
【0077】保存安定性:30℃×72時間放置の前後
のゲルタイム(175℃)を測定して、その変化率(放
置後のゲルタイム/放置前のゲルタイム)を求めた。Storage stability: The gel time (175 ° C.) before and after standing at 30 ° C. × 72 hours was measured, and the rate of change (gel time after standing / gel time before standing) was determined.
【0078】吸湿率:75×25×2.5(mm)の試
験片を85℃・85%RHの吸湿条件で300時間放置
して、その重量増加率から吸湿率を求めた。Moisture Absorption Rate: A test piece of 75 × 25 × 2.5 (mm) was left for 300 hours under the conditions of 85 ° C. and 85% RH to determine the moisture absorption rate from the weight increase rate.
【0079】誘電率:50×50×2.5(mm)の試
験片を25℃のもとで1MHzの誘電率を測定した。Dielectric constant: The dielectric constant of a test piece of 50 × 50 × 2.5 (mm) was measured at 25 ° C. at 1 MHz.
【0080】[0080]
【表1】 [Table 1]
【0081】[0081]
【発明の効果】本発明のエポキシ樹脂組成物は、優れた
保存安定性をもった組成物、及び優れた耐湿性と電気特
性をもった硬化物を与えることができ、半導体封止材料
などの成形材料、プリント配線基板などの積層材料、注
型材料、粉体塗料や一般塗料、接着剤、レジストインキ
など広範囲の用途にきわめて有用である。Industrial Applicability The epoxy resin composition of the present invention can provide a composition having excellent storage stability and a cured product having excellent moisture resistance and electric properties, and can be used as a semiconductor sealing material. It is extremely useful for a wide range of applications such as molding materials, laminated materials such as printed wiring boards, casting materials, powder coatings and general coatings, adhesives and resist inks.
Claims (6)
はフェニレン基、2価のビフェニレン基、アルキレンジ
フェニル基、ベンゾフェノン残基、オキシジフェニル
基、2価のナフタレン基、アルキレンジナフチル基、ビ
ナフチル基、またはジフェニルスルホン残基を、Bは2
価の炭化水素基を、Rは水素原子、ハロゲン原子、炭素
数1〜8のアルキル基、またはアリール基をそれぞれ表
し、個々のRは互いに同一であっても異なっていてもよ
い。)で表される化合物とエピハロヒドリンを反応させ
て得られる構造を有するエポキシ樹脂と、硬化剤とを必
須成分とするエポキシ樹脂組成物。(1) Formula (1) (In the formula, n represents an average value and takes a value of 0 <n ≦ 10. A
Is a phenylene group, a divalent biphenylene group, an alkylenediphenyl group, a benzophenone residue, an oxydiphenyl group, a divalent naphthalene group, an alkylenedinaphthyl group, a binaphthyl group, or a diphenylsulfone residue;
In the valent hydrocarbon group, R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, or an aryl group, and each R may be the same or different. An epoxy resin composition comprising, as essential components, an epoxy resin having a structure obtained by reacting the compound represented by the formula (1) with epihalohydrin, and a curing agent.
基、スルホン基、直接結合を表し、Rは水素原子、ハロ
ゲン原子、炭素数1〜8のアルキル基、またはアリール
基を表し、個々のRは互いに同一であっても異なってい
てもよい。)、式(3) 【化3】 (式中、Rは水素原子、ハロゲン原子、炭素数1〜8の
アルキル基、アリール基を表し、個々のRは互いに同一
であっても異なっていてもよい。)、式(4) 【化4】 または式(5) 【化5】 で表される骨格である請求項1記載のエポキシ樹脂組成
物。2. A in the formula (1) is represented by the formula (2). (Wherein, X represents a hydrocarbon group having 1 to 14 carbon atoms, a carbonyl group, a sulfone group, or a direct bond; R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, or an aryl group; Each R may be the same or different from each other.), Formula (3) (In the formula, R represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, or an aryl group, and each R may be the same or different from each other.) 4] Or the formula (5) The epoxy resin composition according to claim 1, which has a skeleton represented by:
項1または2記載のエポキシ樹脂組成物。3. The epoxy resin composition according to claim 1, wherein B in the formula (1) is a methylene group.
キシ樹脂組成物。4. X in the formula (2) is represented by the formula (6). Or formula (7): The epoxy resin composition according to claim 1, 2 or 3, which has a skeleton represented by:
ドリンとの反応で得られるエポキシ樹脂のエポキシ当量
が、250〜600グラム/当量の範囲であることを特
徴とする請求項1〜4のいずれか1項に記載のエポキシ
樹脂組成物。5. The epoxy resin according to claim 1, wherein the epoxy equivalent of the epoxy resin obtained by reacting the compound represented by the formula (1) with epihalohydrin is in the range of 250 to 600 g / equivalent. The epoxy resin composition according to claim 1.
ポキシ樹脂組成物を硬化してなる硬化物。6. A cured product obtained by curing the epoxy resin composition according to any one of claims 1 to 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000147961A JP4529234B2 (en) | 2000-05-19 | 2000-05-19 | Epoxy resin composition and cured product thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000147961A JP4529234B2 (en) | 2000-05-19 | 2000-05-19 | Epoxy resin composition and cured product thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001329044A true JP2001329044A (en) | 2001-11-27 |
JP4529234B2 JP4529234B2 (en) | 2010-08-25 |
Family
ID=18654067
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000147961A Expired - Lifetime JP4529234B2 (en) | 2000-05-19 | 2000-05-19 | Epoxy resin composition and cured product thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4529234B2 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101024680B (en) * | 2007-04-05 | 2010-09-01 | 中国科学院广州化学研究所 | Binaphthyl-radicle-contained di-phenol A-type resin and its preparing method |
WO2014069612A1 (en) * | 2012-10-29 | 2014-05-08 | 新日鉄住金化学株式会社 | Epoxy resin and manufacturing method therefor |
KR20150018406A (en) * | 2013-08-09 | 2015-02-23 | 신닛테츠 수미킨 가가쿠 가부시키가이샤 | Epoxy resin composition and cured product thereof |
JP2015174975A (en) * | 2014-03-18 | 2015-10-05 | 新日鉄住金化学株式会社 | Epoxy resin production method, and composition and cured product containing epoxy resin obtained by said production method |
JP2016069549A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Epoxy resin composition and cured article thereof |
JP2016069548A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Epoxy resin composition and cured article |
JPWO2020203449A1 (en) * | 2019-03-29 | 2020-10-08 | ||
US20220185959A1 (en) * | 2019-03-29 | 2022-06-16 | Tdk Corporation | Compound, resin composition and polymerization product |
WO2023100722A1 (en) * | 2021-11-30 | 2023-06-08 | 味の素株式会社 | Epoxy resin |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58134111A (en) * | 1982-02-03 | 1983-08-10 | Nissan Chem Ind Ltd | Novel epoxy resin and its production |
JPH0366729A (en) * | 1989-07-24 | 1991-03-22 | Ciba Geigy Ag | Linear polymer |
JPH05222153A (en) * | 1992-02-12 | 1993-08-31 | Nippon Steel Chem Co Ltd | New anthracene-based epoxy resin and its production |
JPH06313025A (en) * | 1993-04-28 | 1994-11-08 | Nippon Steel Chem Co Ltd | New epoxy resin, its production and epoxy resin composition using the same |
-
2000
- 2000-05-19 JP JP2000147961A patent/JP4529234B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58134111A (en) * | 1982-02-03 | 1983-08-10 | Nissan Chem Ind Ltd | Novel epoxy resin and its production |
JPH0366729A (en) * | 1989-07-24 | 1991-03-22 | Ciba Geigy Ag | Linear polymer |
JPH05222153A (en) * | 1992-02-12 | 1993-08-31 | Nippon Steel Chem Co Ltd | New anthracene-based epoxy resin and its production |
JPH06313025A (en) * | 1993-04-28 | 1994-11-08 | Nippon Steel Chem Co Ltd | New epoxy resin, its production and epoxy resin composition using the same |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101024680B (en) * | 2007-04-05 | 2010-09-01 | 中国科学院广州化学研究所 | Binaphthyl-radicle-contained di-phenol A-type resin and its preparing method |
TWI607029B (en) * | 2012-10-29 | 2017-12-01 | 新日鐵住金化學股份有限公司 | Epoxy resin and method for producing the same |
WO2014069612A1 (en) * | 2012-10-29 | 2014-05-08 | 新日鉄住金化学株式会社 | Epoxy resin and manufacturing method therefor |
JP2014111712A (en) * | 2012-10-29 | 2014-06-19 | Nippon Steel & Sumikin Chemical Co Ltd | Epoxy resin and method for producing the epoxy resin |
KR20150018406A (en) * | 2013-08-09 | 2015-02-23 | 신닛테츠 수미킨 가가쿠 가부시키가이샤 | Epoxy resin composition and cured product thereof |
JP2015057465A (en) * | 2013-08-09 | 2015-03-26 | 新日鉄住金化学株式会社 | Epoxy resin compositions and cured products thereof |
KR102168903B1 (en) * | 2013-08-09 | 2020-10-22 | 닛테츠 케미컬 앤드 머티리얼 가부시키가이샤 | Epoxy resin composition and cured product thereof |
JP2015174975A (en) * | 2014-03-18 | 2015-10-05 | 新日鉄住金化学株式会社 | Epoxy resin production method, and composition and cured product containing epoxy resin obtained by said production method |
JP2016069549A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Epoxy resin composition and cured article thereof |
JP2016069548A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Epoxy resin composition and cured article |
JPWO2020203449A1 (en) * | 2019-03-29 | 2020-10-08 | ||
WO2020203449A1 (en) * | 2019-03-29 | 2020-10-08 | Tdk株式会社 | Epoxy resin, resin composition, resin sheet, resin cured product, resin substrate and multilayer substrate |
CN113677729A (en) * | 2019-03-29 | 2021-11-19 | Tdk株式会社 | Epoxy resin, resin composition, resin sheet, cured resin, resin substrate, and laminated substrate |
US20220185959A1 (en) * | 2019-03-29 | 2022-06-16 | Tdk Corporation | Compound, resin composition and polymerization product |
WO2023100722A1 (en) * | 2021-11-30 | 2023-06-08 | 味の素株式会社 | Epoxy resin |
Also Published As
Publication number | Publication date |
---|---|
JP4529234B2 (en) | 2010-08-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5262389B2 (en) | Epoxy resin, epoxy resin composition and cured product thereof | |
JP3476027B2 (en) | Manufacturing method of epoxy resin | |
JP5179194B2 (en) | Phenol resin, its production method, epoxy resin and its use | |
JP4529234B2 (en) | Epoxy resin composition and cured product thereof | |
JP2004137425A (en) | Epoxy resin composition and its molded and cured product | |
JP3573530B2 (en) | Epoxy resin mixture, epoxy resin composition and cured product thereof | |
JPH0317117A (en) | Heat-resistant epoxy resin composition | |
JPH08239454A (en) | Novolac resin, epoxy resin, epoxy resin composition and cured product thereof | |
JP3636409B2 (en) | Phenolic resins, epoxy resins, epoxy resin compositions and cured products thereof | |
JP3907140B2 (en) | Modified epoxy resin, epoxy resin composition and cured product thereof | |
JP4605420B2 (en) | Epoxy resin composition and cured product thereof | |
JPH11147929A (en) | Epoxy resin, production of epoxy resin, epoxy resin composition, and cured product of the composition | |
JP4899257B2 (en) | Phenol resin, epoxy resin, epoxy resin composition and cured product thereof. | |
JP3939000B2 (en) | Novolac resin, epoxy resin, epoxy resin composition and cured product thereof | |
JP4158137B2 (en) | Epoxy resin composition and cured product thereof. | |
JP3886060B2 (en) | Epoxy resin, epoxy resin composition and cured product thereof | |
JP3543282B2 (en) | Method for producing epoxy resin, and cured product of epoxy resin composition | |
JPH08208802A (en) | Epoxy resin, epoxy resin composition and cured product thereof | |
JP4082668B2 (en) | Phenolic resin, epoxy resin composition and cured product thereof | |
JP3938592B2 (en) | Phenolic compounds | |
JPH08319335A (en) | Epoxy resin, epoxy resin composition and cured product thereof | |
JP2003073318A (en) | Polyhydroxy compound, epoxy resin, epoxy resin composition and hardened material of the same | |
JPH10139854A (en) | Silicone-modified epoxy resin, epoxy resin composition and its cured product | |
JP2008255367A (en) | Epoxy resin composition and molded and cured form thereof | |
JP2000001524A (en) | Epoxy resin, epoxy resin composition, and cured product of the composition |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
RD01 | Notification of change of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7421 Effective date: 20050726 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20070517 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20100112 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20100518 |
|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20100531 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 Ref document number: 4529234 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130618 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130618 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130618 Year of fee payment: 3 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |