JP2001302838A - Method for manufacturing foaming styrene resin particle, foaming styrene resin particle and foamed molding - Google Patents

Method for manufacturing foaming styrene resin particle, foaming styrene resin particle and foamed molding

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Publication number
JP2001302838A
JP2001302838A JP2000115505A JP2000115505A JP2001302838A JP 2001302838 A JP2001302838 A JP 2001302838A JP 2000115505 A JP2000115505 A JP 2000115505A JP 2000115505 A JP2000115505 A JP 2000115505A JP 2001302838 A JP2001302838 A JP 2001302838A
Authority
JP
Japan
Prior art keywords
resin particles
styrene resin
polymerization
polymerization initiator
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000115505A
Other languages
Japanese (ja)
Other versions
JP3597109B2 (en
Inventor
Masaya Sato
雅也 佐藤
Osakuni Inada
修邦 稲田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
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Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP2000115505A priority Critical patent/JP3597109B2/en
Publication of JP2001302838A publication Critical patent/JP2001302838A/en
Application granted granted Critical
Publication of JP3597109B2 publication Critical patent/JP3597109B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Polymerisation Methods In General (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide foaming styrene particles able to give a molding excellent in water-leak preventing property, a method for manufacturing the same, and a foamed molding. SOLUTION: The method for manufacturing foaming styrene resin particles comprises a process in which a styrene monomer is subjected to suspension polymerization or seed polymerization in the presence of a suspension stabilizer and radical polymerization initiators to impregnate the resin particles with a foaming agent. The polymerization is carried out with a low temperature-type polymerization initiator having a decomposition temperature of 50-80 deg.C at which the half time is 10 hr and subsequently with a high temperature-type polymerization initiator consisting of n-butyl-4,4-bis(t-butylperoxy)valerate and/or t- hexylperoxyisopropyl monocarbonate.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、水漏れ防止性に優
れた発泡成形体を得るための発泡性スチレン系樹脂粒子
の製造方法およびその方法により得られる発泡性スチレ
ン系樹脂粒子ならびに発泡成形体に関し、さらに詳しく
は、重合の際に、特定の重合開始剤を用いることで、水
漏れ防止性に優れた発泡成形体を得ることができる発泡
性スチレン系樹脂粒子の製造方法およびその方法により
得られる発泡性スチレン系樹脂粒子ならびに発泡成形体
に関する。
TECHNICAL FIELD The present invention relates to a method for producing expandable styrene resin particles for obtaining a foam molded article having excellent water leakage prevention properties, expandable styrene resin particles obtained by the method, and an expanded molded article. More specifically, at the time of polymerization, by using a specific polymerization initiator, a method for producing expandable styrene-based resin particles capable of obtaining a foamed molded article excellent in water leakage prevention properties, and a method for producing expandable styrene-based resin particles obtained by the method. Foamable styrenic resin particles and foamed molded articles.

【0002】[0002]

【従来の技術】発泡性スチレン系樹脂粒子は、スチレン
系樹脂粒子に発泡剤を含浸させることによって製造さ
れ、様々な形状を有する発泡成形体を製造する原料とし
て用いられている。また、発泡成形体は、通常、発泡性
スチレン系樹脂粒子を予備発泡して得られる発泡粒子を
型内成形することにより得られる。したがって、発泡性
スチレン系樹脂粒子としての品質の良否は、発泡成形の
操作のし易さと、最終的に得られる発泡成形体の品質の
良否によって決まる。
2. Description of the Related Art Expandable styrene resin particles are produced by impregnating styrene resin particles with a foaming agent, and are used as raw materials for producing foamed molded articles having various shapes. Further, the foamed molded article is usually obtained by in-mold molding of foamed particles obtained by prefoaming foamable styrene resin particles. Therefore, the quality of the expandable styrene-based resin particles is determined by the ease of the foam molding operation and the quality of the finally obtained foam molded article.

【0003】[0003]

【発明が解決しようとする課題】発泡成形体を例えば魚
箱として使用する場合、鮮魚を氷と共に入れて輸送する
ため、発泡成形体における発泡粒子同士の融着率や成形
体の強度等が充分であって、しかも成形体の表面や内部
の粒子間の間隙が充分に少なく、かつ小さくても、鮮魚
の体液・油脂分等の影響により、魚箱から水漏れを起こ
すことが問題となっていた。発泡成形体からの水等の内
容物の漏れを防止する技術としては、例えばショ糖エス
テルまたはその誘導体を被覆させた発泡性スチレン系樹
脂粒子を発泡成形して得られる発泡成形体が開示され
(特公昭56−34172号公報)、また含フッ素ビニ
ル系単量体を含む共重合体を被覆させた発泡性スチレン
系樹脂粒子を発泡成形して得られる発泡成形体が開示さ
れている(特開平2−88652号公報)。
When the foamed molded article is used, for example, as a fish box, the fresh fish is transported together with ice, so that the fusion ratio between the foamed particles in the foamed molded article and the strength of the molded article are sufficient. However, even if the gap between the particles on the surface and inside of the molded body is sufficiently small and small, it is a problem that water leaks from the fish box due to the influence of body fluids and fats and oils of fresh fish. Was. As a technique for preventing leakage of contents such as water from the foamed molded article, for example, a foamed molded article obtained by foaming foamable styrene resin particles coated with a sucrose ester or a derivative thereof is disclosed ( JP-B-56-34172) and a foamed molded product obtained by foam-forming foamable styrene-based resin particles coated with a copolymer containing a fluorine-containing vinyl-based monomer are disclosed (JP-A-Hei. 2-88652).

【0004】しかしながら、これらの方法では、発泡性
スチレン系樹脂粒子を予め特定の物質で被覆する工程が
必要であり、製造工程が煩雑となって、製造コストも高
くなるという問題があった。本発明は、特定の物質を添
加・被覆することなく、水漏れし難い発泡成形体を得る
ための発泡性スチレン系樹脂粒子を得ることを課題とす
るものである。
However, these methods require a step of coating the expandable styrene resin particles with a specific substance in advance, and have a problem that the production process is complicated and the production cost is increased. An object of the present invention is to obtain expandable styrene-based resin particles for obtaining a foamed molded product that does not easily leak water without adding or coating a specific substance.

【0005】[0005]

【課題を解決するための手段】本発明者らは、上記の課
題を解決するため、鋭意研究した結果、スチレン系単量
体の懸濁重合またはシード重合において、特定のラジカ
ル重合開始剤を用いて得られる発泡性スチレン系樹脂粒
子を発泡成形して得られる発泡成形体が、発泡粒子同士
の融着、成形体の表面や内部の粒子間の間隙等が従来の
発泡成形体と同等であるにもかかわらず、水漏れし難い
ことを見出し、本発明を完成するに到った。
Means for Solving the Problems The present inventors have conducted intensive studies in order to solve the above-mentioned problems, and as a result, have found that a specific radical polymerization initiator is used in suspension polymerization or seed polymerization of a styrene monomer. Molded product obtained by foaming the expandable styrene resin particles obtained by the above method, the fusion between the foamed particles, the gap between the particles on the surface and inside of the molded product, etc. are equivalent to those of the conventional foamed molded product. Nevertheless, the inventor has found that water leakage is unlikely, and has completed the present invention.

【0006】かくして本発明によれば、懸濁安定剤およ
びラジカル重合開始剤の存在下に、スチレン系単量体を
水性媒体中で懸濁重合し、易揮発性の有機発泡剤を懸濁
重合中または懸濁重合の終了後に添加して発泡性スチレ
ン系樹脂粒子を製造する方法であって、懸濁重合が、前
記ラジカル重合開始剤として、10時間の半減期を得る
ための分解温度が50〜80℃である低温型重合開始剤
を用い、次いでn−ブチル−4,4−ビス(t−ブチル
パーオキシ)バレレートおよび/またはt−ヘキシルパ
ーオキシイソプロピルモノカルボネートからなる高温型
重合開始剤を用いて行なわれることを特徴とする、発泡
性スチレン系樹脂粒子の製造方法が提供される。
Thus, according to the present invention, in the presence of a suspension stabilizer and a radical polymerization initiator, a styrene monomer is subjected to suspension polymerization in an aqueous medium, and a volatile organic blowing agent is subjected to suspension polymerization. A method for producing expandable styrene-based resin particles by adding during or after completion of suspension polymerization, wherein the decomposition temperature of suspension polymerization is 50 hours to obtain a half-life of 10 hours as the radical polymerization initiator. A low-temperature polymerization initiator having a temperature of 〜80 ° C., and then a high-temperature polymerization initiator comprising n-butyl-4,4-bis (t-butylperoxy) valerate and / or t-hexylperoxyisopropyl monocarbonate And a method for producing expandable styrene resin particles, wherein the method is performed using

【0007】また、本発明によれば、懸濁安定剤および
ラジカル重合開始剤の存在下に、水性媒体中に懸濁させ
たスチレン系樹脂粒子にスチレン系単量体を連続的ある
いは断続的に添加してシード重合し、易揮発性の有機発
泡剤をシード重合中またはシード重合の終了後に添加し
て発泡性スチレン系樹脂粒子を製造する方法であって、
シード重合が、前記ラジカル重合開始剤として、10時
間の半減期を得るための分解温度が50〜80℃である
低温型重合開始剤を用い、次いでn−ブチル−4,4−
ビス(t−ブチルパーオキシ)バレレートおよび/また
はt−ヘキシルパーオキシイソプロピルモノカルボネー
トからなる高温型重合開始剤を用いて行なわれることを
特徴とする発泡性スチレン系樹脂粒子の製造方法が提供
される。また、本発明によれば、上記の方法により得ら
れる発泡性スチレン系樹脂粒子、および該樹脂粒子を発
泡成形することにより得られる発泡成形体が提供され
る。
Further, according to the present invention, a styrene monomer is continuously or intermittently added to styrene resin particles suspended in an aqueous medium in the presence of a suspension stabilizer and a radical polymerization initiator. A method for producing expandable styrene-based resin particles by adding seed polymerization and adding a volatile organic blowing agent during seed polymerization or after completion of seed polymerization,
In the seed polymerization, a low-temperature polymerization initiator having a decomposition temperature of 50 to 80 ° C. for obtaining a half-life of 10 hours is used as the radical polymerization initiator, and then n-butyl-4,4-
A method for producing expandable styrene-based resin particles, characterized by being carried out using a high-temperature polymerization initiator comprising bis (t-butylperoxy) valerate and / or t-hexylperoxyisopropyl monocarbonate. You. Further, according to the present invention, there are provided expandable styrene-based resin particles obtained by the above method, and a foamed molded article obtained by subjecting the resin particles to foam molding.

【0008】[0008]

【発明の実施の形態】本発明の発泡性スチレン系樹脂粒
子を得るための懸濁重合およびシード重合で使用される
スチレン系単量体としては、スチレンの他に、例えばα
−メチルスチレン、ビニルトルエン、クロロスチレン等
のスチレン誘導体が挙げられる。スチレン系単量体に
は、本発明の効果を損なわない範囲であれば、スチレン
系単量体と共重合可能な他の単量体を用いることができ
る。そのような他の単量体としては、例えばメタクリル
酸メチル、アクリル酸nブチル等の(メタ)アクリル酸
アルキル、アクリロニトリル、ジメチルマレエート、ジ
エチルフマレート、ジビニルベンゼン等が挙げられる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Styrene monomers used in suspension polymerization and seed polymerization for obtaining expandable styrene resin particles of the present invention include, in addition to styrene, for example, α
-Styrene derivatives such as methylstyrene, vinyltoluene and chlorostyrene. As the styrene-based monomer, other monomers copolymerizable with the styrene-based monomer can be used as long as the effects of the present invention are not impaired. Such other monomers include, for example, alkyl (meth) acrylates such as methyl methacrylate and n-butyl acrylate, acrylonitrile, dimethyl maleate, diethyl fumarate, divinyl benzene and the like.

【0009】本発明で使用される懸濁安定剤としては、
例えばポリビニルアルコール、ポリビニルピロリドンな
どの水溶性高分子化合物や、難水溶性リン酸塩のような
難水溶性無機塩が挙げられるが、中でも難水溶性リン酸
塩が好ましい。難水溶性リン酸塩としては、例えばリン
酸3カルシウム、リン酸マグネシウム、ピロリン酸マグ
ネシウム等が挙げられる。懸濁安定剤の使用量は、懸濁
重合に用いられるスチレン系単量体、またはシード重合
に用いられるスチレン系単量体とスチレン系樹脂粒子の
合計量に対して、0.1重量%以上であるのが好まし
い。懸濁安定剤は、1重量%を超えて使用しても、その
増加に見合う効果の向上が見られないので、通常1重量
%以下とするのが好ましい。
The suspension stabilizer used in the present invention includes:
For example, a water-soluble polymer compound such as polyvinyl alcohol and polyvinylpyrrolidone, and a hardly water-soluble inorganic salt such as a hardly water-soluble phosphate are exemplified, and among them, a hardly water-soluble phosphate is preferable. Examples of the poorly water-soluble phosphate include tricalcium phosphate, magnesium phosphate, magnesium pyrophosphate and the like. The amount of the suspension stabilizer used is 0.1% by weight or more based on the total amount of the styrene monomer used for the suspension polymerization or the total amount of the styrene monomer and the styrene resin particles used for the seed polymerization. It is preferred that Even when the suspension stabilizer is used in an amount exceeding 1% by weight, the effect corresponding to the increase is not improved, so that the amount is usually preferably 1% by weight or less.

【0010】本発明の方法においては、懸濁安定剤と共
に安定助剤として界面活性剤を用いることもできる。特
に、懸濁安定剤として難水溶性リン酸塩を用いる場合
は、陰イオン系の界面活性剤が好適に用いられる。陰イ
オン系の界面活性剤としては、例えばラウリル硫酸ナト
リウムのようなアルキル硫酸塩、ドデシルベンゼンスル
ホン酸ナトリウムのようなアルキルベンゼンスルホン酸
塩、オレイン酸ナトリウムのような高級脂肪酸塩、β−
テトラヒドロキシナフタリンスルホン酸塩などが挙げら
れる。本発明における懸濁重合およびシード重合は、比
較的低温度(80〜100℃)下で行なわれ、次いで比
較的高温度(105〜140℃)下で行なわれる。
In the method of the present invention, a surfactant may be used as a stabilizing aid together with the suspension stabilizer. In particular, when a sparingly water-soluble phosphate is used as the suspension stabilizer, an anionic surfactant is preferably used. Examples of the anionic surfactant include an alkyl sulfate such as sodium lauryl sulfate, an alkylbenzene sulfonate such as sodium dodecylbenzenesulfonate, a higher fatty acid salt such as sodium oleate, β-
And tetrahydroxynaphthalenesulfonate. The suspension polymerization and the seed polymerization in the present invention are performed at a relatively low temperature (80 to 100 ° C), and then at a relatively high temperature (105 to 140 ° C).

【0011】比較的低温度下での重合は、上記温度の範
囲内で一定温度または昇温もしくは降温させながら行な
うことができる。比較的低温度下での重合には、ラジカ
ル重合開始剤として、10時間半減期を得るための分解
温度(以下、「分解温度」という)が50〜80℃であ
る低温型重合開始剤が用いられ、具体的には例えばベン
ゾイルパーオキサイド(分解温度:74℃)、t−ブチ
ルパーオキシ2−エチルヘキサノエート(分解温度:7
2℃)、t−ブチルパーオキシイソブチレート(分解温
度:77℃)、ラウロイルパーオキサイド(分解温度:
62℃)、ステアロイルパーオキサイド(分解温度:6
2℃)等の有機過酸化物やアゾビスイソブチロニトリル
(分解温度:63℃)等のアゾ化合物等が挙げられる。
低温型重合開始剤の添加量は、目的とする発泡性スチレ
ン系樹脂粒子の分子量に応じて適宜決められるものであ
り、特に限定されないが、通常、単量体の全量に対して
0.1〜0.4重量%程度が好ましい。
The polymerization at a relatively low temperature can be carried out at a constant temperature within the above-mentioned temperature range or while increasing or decreasing the temperature. For polymerization at a relatively low temperature, a low-temperature polymerization initiator having a decomposition temperature (hereinafter referred to as “decomposition temperature”) of 50 to 80 ° C. for obtaining a half-life of 10 hours is used as a radical polymerization initiator. Specifically, for example, benzoyl peroxide (decomposition temperature: 74 ° C.), t-butylperoxy 2-ethylhexanoate (decomposition temperature: 7
2 ° C.), t-butyl peroxyisobutyrate (decomposition temperature: 77 ° C.), lauroyl peroxide (decomposition temperature:
62 ° C), stearoyl peroxide (decomposition temperature: 6
(2 ° C.) and azo compounds such as azobisisobutyronitrile (decomposition temperature: 63 ° C.).
The amount of the low-temperature polymerization initiator to be added is appropriately determined according to the molecular weight of the target expandable styrene-based resin particles, and is not particularly limited. About 0.4% by weight is preferable.

【0012】比較的高温度下での重合は、上記温度の範
囲内で一定温度または昇温もしくは降温させながら行な
うことができる。比較的高温度下での重合には、ラジカ
ル重合開始剤として、n−ブチル−4、4−ビス(t−
ブチルパーオキシ)バレレートおよび/またはt−ヘキ
シルパーオキシイソプロピルモノカルボネートからなる
高温型重合開始剤が用いられる。高温型重合開始剤の添
加量は、単量体の全量に対して0.01〜0.5重量%
程度が好ましく、0.05〜0.2重量%程度がさらに
好ましい。高温型重合開始剤の添加量が0.01重量%
未満では、得られる発泡成形体の水漏れ防止性が十分発
揮されないので好ましくない。またその添加量が0.5
重量%を超えると、水漏れ防止効果は十分に発揮される
が、添加量の増大に伴った水漏れ防止効果の向上が見ら
れないばかりか、コストの増加を招き、また得られる発
泡性スチレン系樹脂粒子の分子量の低下に伴う強度等の
物性低下を招くので好ましくない。
The polymerization at a relatively high temperature can be carried out at a constant temperature within the above-mentioned temperature range or while increasing or decreasing the temperature. For polymerization at a relatively high temperature, n-butyl-4,4-bis (t-
A high-temperature polymerization initiator consisting of (butylperoxy) valerate and / or t-hexylperoxyisopropyl monocarbonate is used. The amount of the high-temperature polymerization initiator added is 0.01 to 0.5% by weight based on the total amount of the monomers.
Degree is preferable, and about 0.05 to 0.2% by weight is more preferable. 0.01% by weight of high-temperature polymerization initiator
If the amount is less than the above range, the resulting foamed molded article is not preferable because the water leakage preventing property is not sufficiently exhibited. When the amount of addition is 0.5
When the amount is more than 10% by weight, the effect of preventing water leakage is sufficiently exhibited, but not only the improvement of the effect of preventing water leakage is not observed with an increase in the amount added, but also the cost is increased, and the obtained expandable styrene is obtained. It is not preferable because physical properties such as strength are decreased due to a decrease in the molecular weight of the resin particles.

【0013】なお、比較的低温度下での重合と比較的高
温度下での重合は、連続的に行なわれてもよい。本発明
のシード重合で用いられるスチレン系樹脂粒子として
は、前記のようなスチレン系単量体を重合して得られる
樹脂粒子を用いるのが好ましく、前記のようなスチレン
系単量体を懸濁重合して得られる樹脂粒子を用いるのが
さらに好ましい。本発明のシード重合において、得られ
るスチレン系樹脂粒子の粒子径を揃えるには、シードと
なるスチレン系樹脂粒子の粒子径を予め揃えておくこと
が望ましい。本発明の方法で得られるスチレン系樹脂粒
子の重量平均分子量(Mw)は、ゲルパーミエーション
クロマトグラフィー法による測定値で200000〜3
50000に調節するのが好ましい。Mwが20000
0未満では得られる発泡成形体の機械的強度等の物性が
低下し、また成形加工時に成形体の表面が溶融するなど
の問題を招き易い。
The polymerization at a relatively low temperature and the polymerization at a relatively high temperature may be performed continuously. As the styrene-based resin particles used in the seed polymerization of the present invention, it is preferable to use resin particles obtained by polymerizing the styrene-based monomer as described above, and suspending the styrene-based monomer as described above. It is more preferable to use resin particles obtained by polymerization. In the seed polymerization of the present invention, in order to make the particle diameters of the obtained styrene resin particles uniform, it is desirable that the particle diameters of the styrene resin particles serving as seeds are previously made uniform. The weight average molecular weight (Mw) of the styrene-based resin particles obtained by the method of the present invention is from 200,000 to 3 as measured by gel permeation chromatography.
Preferably, it is adjusted to 50,000. Mw 20000
If it is less than 0, physical properties such as mechanical strength of the obtained foamed molded article are reduced, and problems such as melting of the surface of the molded article during molding are likely to occur.

【0014】また、Mwが350000を超えると、発
泡成形体における樹脂粒子の融着度合が低下し、これを
良好に維持するためには成形時のスチーム加熱を通常よ
り強めなければならず、コストアップ等の問題を招くの
で好ましくない。本発明の方法では、スチレン系樹脂粒
子に易揮発性有機発泡剤を含浸することにより発泡性ス
チレン系樹脂粒子が得られる。易揮発性有機発泡剤の含
浸は、通常、耐圧容器中で行なわれる上記の懸濁重合ま
たはシード重合の重合途中、あるいは重合終了後に、易
揮発性有機発泡剤を圧入し、加熱することによって行な
われる。また、重合終了後に得られたスチレン系樹脂粒
子を水性媒体から分離し、改めて含浸することも可能で
ある。
On the other hand, if Mw exceeds 350,000, the degree of fusion of the resin particles in the foamed molded article decreases, and in order to maintain this, the steam heating at the time of molding must be increased more than usual. It is not preferable because it causes a problem such as up. In the method of the present invention, expandable styrene resin particles are obtained by impregnating the styrene resin particles with a volatile organic blowing agent. The impregnation of the volatile organic foaming agent is usually carried out by press-fitting the volatile organic foaming agent during the suspension polymerization or the seed polymerization performed in the pressure vessel or after the polymerization, and heating. It is. It is also possible to separate the styrene-based resin particles obtained after the polymerization from the aqueous medium and impregnate them again.

【0015】本発明で使用される易揮発性有機発泡剤と
しては、特に限定されないが、沸点が100℃以下であ
る脂肪族炭化水素または環状脂肪族炭化水素、あるいは
それらのハロゲン化物等を用いるのが好ましい。脂肪族
炭化水素としては、例えばプロパン、ブタン、ペンタ
ン、ヘキサン、石油エーテル等が挙げられる。環状脂肪
族炭化水素としては、例えばシクロペンタン、シクロヘ
キサン等が挙げられる。また、これら炭化水素のハロゲ
ン化物としては、例えば塩化メチル、ジクロロジフルオ
ロメタン等が挙げられる。本発明の方法では、上記の発
泡剤による発泡成形性を補完するために、発泡助剤を用
いてもよい。
The volatile organic blowing agent used in the present invention is not particularly limited, but may be an aliphatic hydrocarbon or a cycloaliphatic hydrocarbon having a boiling point of 100 ° C. or lower, or a halide thereof. Is preferred. Examples of the aliphatic hydrocarbon include propane, butane, pentane, hexane, petroleum ether and the like. Examples of the cycloaliphatic hydrocarbon include cyclopentane, cyclohexane and the like. Examples of the hydrocarbon halides include, for example, methyl chloride and dichlorodifluoromethane. In the method of the present invention, a foaming aid may be used in order to supplement the foam moldability of the foaming agent.

【0016】発泡助剤としては、例えばトルエン、キシ
レン等の芳香族炭化水素や、フタル酸エステル、アジピ
ン酸エステル等の可塑剤などが挙げられる。得られた発
泡性スチレン系樹脂粒子は、水性媒体から分離、洗浄さ
れた後、乾燥される。また、本発明の発泡性スチレン系
樹脂粒子は、その用途に応じて所望の粒子径に篩い分け
られる。本発明の発泡性スチレン系樹脂粒子は、予備発
泡によって発泡粒子とされ、得られた発泡粒子を成形し
て成形体とされる。予備発泡に先立って、本発明の発泡
性スチレン系樹脂粒子は、従来使用されている被覆剤に
よって被覆されてもよい。
Examples of the foaming aid include aromatic hydrocarbons such as toluene and xylene, and plasticizers such as phthalic acid ester and adipic acid ester. The obtained expandable styrene resin particles are separated from the aqueous medium, washed, and then dried. In addition, the expandable styrene resin particles of the present invention can be sieved to a desired particle size according to the application. The expandable styrene-based resin particles of the present invention are formed into expanded particles by preliminary expansion, and the obtained expanded particles are formed into a molded article. Prior to the pre-expansion, the expandable styrene resin particles of the present invention may be coated with a conventionally used coating agent.

【0017】被覆剤としては、特に限定されないが、例
えば、予備発泡における発泡粒子の集塊化防止のための
ステアリン酸亜鉛等の金属石鹸や脂肪酸アミド類、発泡
粒子の静電気防止のためのポリエチレングリコール等の
多価アルコールやステアリン酸モノグリセリド等の多価
アルコールの部分エステル等が挙げられる。被覆剤を発
泡粒子に被覆する方法としては、例えば、タンブラーミ
キサー、リボンブレンダー、レーディゲミキサー、スー
パーミキサー等の混合機を使用することで行なわれる。
予備発泡は、発泡性スチレン系樹脂粒子をスチームや熱
風等で加熱して行なわれ、例えば、攪拌装置を有する発
泡機を用いてスチームによって加熱し、所定の密度の発
泡粒子とされる。得られた発泡粒子は、成形に適した状
態となるまで放置された後、金型内に充填され、再び加
熱されてさらに発泡される。これにより、粒子が互いに
融着して金型の型嵩形状に忠実な発泡成形体となり、加
熱後、成形体が膨張、変形しない状態にまで冷却されて
取り出される。
Examples of the coating agent include, but are not particularly limited to, metal soaps such as zinc stearate for preventing agglomeration of foamed particles in prefoaming, fatty acid amides, and polyethylene glycol for preventing static electricity of foamed particles. And partial esters of polyhydric alcohols such as stearic acid monoglyceride. As a method of coating the coating agent on the foamed particles, for example, the method is performed by using a mixer such as a tumbler mixer, a ribbon blender, a Loedige mixer, and a super mixer.
The pre-expansion is performed by heating the expandable styrene resin particles with steam, hot air, or the like. For example, the expandable styrene resin particles are heated by steam using a foaming machine having a stirrer to form foamed particles having a predetermined density. The obtained expanded particles are allowed to stand until they are in a state suitable for molding, then filled in a mold, heated again, and further expanded. As a result, the particles are fused to each other to form a foamed molded article faithful to the bulk shape of the mold. After heating, the molded article is cooled and taken out to a state where it does not expand or deform.

【0018】[0018]

【実施例】以下、本発明を実施例により説明するが、本
発明はこれらの実施例により限定されるものではない。 [実施例1]撹拌装置を有する内容積5リットルのステ
ンレス製オートクレーブに、イオン交換水2kgを投入
し、攪拌下にドデシルベンゼンスルホン酸ナトリウム1
gを加えて溶解し、さらにリン酸3カルシウム[太平化
学(株)製]6gを加えて分散させて水性懸濁媒体とし
た。次いで、スチレン2kgにベンゾイルパーオキサイ
ド(分解温度:74℃)5gおよびn−ブチル−4,4
−ビス(t−ブチルパーオキシ)バレレート2gを溶解
したスチレン単量体混合物を前記の水性媒体中に投入
し、撹拌下で分散させて懸濁液とした。この懸濁液を2
00rpm撹拌下で加熱し、30分かけて90℃まで昇
温し、90℃で5時間保持して、第1段階の重合を行っ
た。次いで、リン酸3カルシウム2gを追加投入し、さ
らにシクロヘキサン30gおよびn−ブタン180gを
窒素圧を利用して圧入し、30分かけて120℃まで昇
温し、120℃で3時間保持して、第2段階の重合およ
び発泡剤の含浸を行った。次いで、冷却して懸濁液を取
り出し、樹脂粒子を分離、洗浄、乾燥して発泡性スチレ
ン系樹脂粒子を得た。得られた発泡性スチレン系樹脂粒
子を発泡成形して得られた発泡成形体の融着率、表面粒
子間隙、水漏れ防止性をそれぞれ評価した。その結果を
表1に示す。
EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples. Example 1 2 kg of ion-exchanged water was charged into a 5-liter internal stainless steel autoclave having a stirring device, and sodium dodecylbenzenesulfonate 1 was added under stirring.
g of tricalcium phosphate [manufactured by Taihei Chemical Co., Ltd.] was added and dispersed to obtain an aqueous suspension medium. Next, 5 g of benzoyl peroxide (decomposition temperature: 74 ° C.) and n-butyl-4,4 were added to 2 kg of styrene.
A styrene monomer mixture in which 2 g of -bis (t-butylperoxy) valerate was dissolved was poured into the aqueous medium, and dispersed under stirring to form a suspension. This suspension is
The mixture was heated under stirring at 00 rpm, heated to 90 ° C. over 30 minutes, and kept at 90 ° C. for 5 hours to perform the first stage polymerization. Then, 2 g of tricalcium phosphate was additionally charged, and 30 g of cyclohexane and 180 g of n-butane were further injected by using nitrogen pressure, the temperature was raised to 120 ° C. over 30 minutes, and the temperature was maintained at 120 ° C. for 3 hours. The second stage of polymerization and impregnation of the blowing agent was performed. Subsequently, the suspension was taken out by cooling, and the resin particles were separated, washed and dried to obtain expandable styrene resin particles. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0019】[実施例2]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレート2gに代えて、t−ヘ
キシルパーオキシイソプロピルモノカルボネート2gを
用いた以外は、実施例1と同様にして、発泡性スチレン
系樹脂粒子を得た。得られた発泡性スチレン系樹脂粒子
を発泡成形して得られた発泡成形体の融着率、表面粒子
間隙、水漏れ防止性をそれぞれ評価した。その結果を表
1に示す。 [実施例3]n−ブチル4,4−ビス(t−ブチルパー
オキシ)バレレート2gに代えて、n−ブチル4,4−
ビス(t−ブチルパーオキシ)バレレート1gおよびt
−ヘキシルパーオキシイソプロピルモノカルボネート1
gを用いた以外は、実施例1と同様にして、発泡性スチ
レン系樹脂粒子を得た。得られた発泡性スチレン系樹脂
粒子を発泡成形して得られた発泡成形体の融着率、表面
粒子間隙、水漏れ防止性をそれぞれ評価した。その結果
を表1に示す。
Example 2 n-butyl 4,4-bis (t
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that 2 g of t-hexylperoxyisopropyl monocarbonate was used instead of 2 g of -butylperoxy) valerate. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results. Example 3 Instead of 2 g of n-butyl 4,4-bis (t-butylperoxy) valerate, n-butyl 4,4-
1 g of bis (t-butylperoxy) valerate and t
-Hexyl peroxyisopropyl monocarbonate 1
Except for using g, expandable styrene resin particles were obtained in the same manner as in Example 1. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0020】[実施例4]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレートの添加量を6gに変え
た以外は、実施例1と同様にして発泡性スチレン系樹脂
粒子を得た。得られた発泡性スチレン系樹脂粒子を発泡
成形して得られた発泡成形体の融着率、表面粒子間隙、
水漏れ防止性をそれぞれ評価した。その結果を表1に示
す。 [実施例5]n−ブチル4,4−ビス(t−ブチルパー
オキシ)バレレートの添加量を1gに変えた以外は、実
施例1と同様にして発泡性スチレン系樹脂粒子を得た。
得られた発泡性スチレン系樹脂粒子を発泡成形して得ら
れた発泡成形体の融着率、表面粒子間隙、水漏れ防止性
をそれぞれ評価した。その結果を表1に示す。
Example 4 n-butyl 4,4-bis (t
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount of (-butylperoxy) valerate was changed to 6 g. The fusion rate of the foam molded article obtained by foam molding the obtained expandable styrene resin particles, the surface particle gap,
Water leakage prevention was evaluated. Table 1 shows the results. Example 5 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount of n-butyl 4,4-bis (t-butylperoxy) valerate was changed to 1 g.
The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0021】[実施例6]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレートの添加量を0.06g
に変えた以外は、実施例1と同様にして発泡性スチレン
系樹脂粒子を得た。得られた発泡性スチレン系樹脂粒子
を発泡成形して得られた発泡成形体の融着率、表面粒子
間隙、水漏れ防止性をそれぞれ評価した。その結果を表
1に示す。 [実施例7]n−ブチル4,4−ビス(t−ブチルパー
オキシ)バレレートの添加量を0.02gに変えた以外
は、実施例1と同様にして発泡性スチレン系樹脂粒子を
得た。得られた発泡性スチレン系樹脂粒子を発泡成形し
て得られた発泡成形体の融着率、表面粒子間隙、水漏れ
防止性をそれぞれ評価した。その結果を表1に示す。
Example 6 n-butyl 4,4-bis (t
-Butylperoxy) valerate was added in an amount of 0.06 g.
Was obtained in the same manner as in Example 1 except that the styrene resin particles were expanded. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results. [Example 7] Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the addition amount of n-butyl 4,4-bis (t-butylperoxy) valerate was changed to 0.02 g. . The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0022】[実施例8]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレートの添加量を0.016
gに変えた以外は、実施例1と同様にして発泡性スチレ
ン系樹脂粒子を得た。得られた発泡性スチレン系樹脂粒
子を発泡成形して得られた発泡成形体の融着率、表面粒
子間隙、水漏れ防止性をそれぞれ評価した。その結果を
表1に示す。 [比較例1]n−ブチル4,4−ビス(t−ブチルパー
オキシ)バレレート2gに代えてt−ブチルパーオキシ
ベンゾエート2gを用いた以外は、実施例1と同様にし
て発泡性スチレン系樹脂粒子を得た。得られた発泡性ス
チレン系樹脂粒子を発泡成形して得られた発泡成形体の
融着率、表面粒子間隙、水漏れ防止性をそれぞれ評価し
た。その結果を表1に示す。
Example 8 n-butyl 4,4-bis (t
-Butylperoxy) valerate was added at 0.016
Except that g was changed, foamable styrene resin particles were obtained in the same manner as in Example 1. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results. [Comparative Example 1] An expandable styrene resin in the same manner as in Example 1 except that 2 g of t-butyl peroxybenzoate was used instead of 2 g of n-butyl 4,4-bis (t-butylperoxy) valerate. Particles were obtained. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0023】[比較例2]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレート2gに代えて1,1−
ビス−(t−ブチルパーオキシ)−3,3,5−トリメ
チルシクロヘキサン2gを用いた以外は、実施例1と同
様にして発泡性スチレン系樹脂粒子を得た。得られた発
泡性スチレン系樹脂粒子を発泡成形して得られた発泡成
形体の融着率、表面粒子間隙、水漏れ防止性をそれぞれ
評価した。その結果を表1に示す。 [比較例3]n−ブチル4,4−ビス(t−ブチルパー
オキシ)バレレート2gに代えてt−ブチルパーオキシ
イソプロピルカルボネート2gを用いた以外は、実施例
1と同様にして発泡性スチレン系樹脂粒子を得た。得ら
れた発泡性スチレン系樹脂粒子を発泡成形して得られた
発泡成形体の融着率、表面粒子間隙、水漏れ防止性をそ
れぞれ評価した。その結果を表1に示す。
Comparative Example 2 n-butyl 4,4-bis (t
-Butylperoxy) valerate instead of 2 g, 1,1-
Expandable styrene resin particles were obtained in the same manner as in Example 1, except that 2 g of bis- (t-butylperoxy) -3,3,5-trimethylcyclohexane was used. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results. [Comparative Example 3] Expandable styrene in the same manner as in Example 1 except that 2 g of t-butyl peroxyisopropyl carbonate was used instead of 2 g of n-butyl 4,4-bis (t-butylperoxy) valerate. Based resin particles were obtained. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.

【0024】[参考例1]比較例1で得られた発泡性ス
チレン系樹脂粒子を、ショ糖エステル[第一工業製薬
(株)製、商品名:DKエステルF−50]0.05重
量%で被覆した。得られた発泡性スチレン系樹脂粒子を
発泡成形して得られた発泡成形体の融着率、表面粒子間
隙、水漏れ防止性をそれぞれ評価した。その結果を表1
に示す。 [実施例9]撹拌装置を有する内容積5リットルのステ
ンレス製オートクレーブに、粒子径0.47〜0.58
mmのスチレン系樹脂粒子500g、イオン交換水2k
gを投入し、攪拌下にドデシルベンゼンスルホン酸ナト
リウム1gを加えて溶解し、さらにリン酸3カルシウム
[太平化学(株)製]6gを加えて分散させて水性懸濁
媒体とした。これを200rpmで撹拌しながら30分
かけて85℃まで昇温した。昇温後、温度を85℃に保
持し、スチレン100gにベンゾイルパーオキサイド
(分解温度:74℃)6gおよびn−ブチル−4,4ビ
ス(t−ブチルパーオキシ)バレレート2gを溶解した
スチレン単量体混合物を10分間かけて滴下、投入し
た。この滴下、投入の終了から10分間経過した後に、
スチレン1.4kgを4時間かけて一定速度で連続的に
滴下、投入して、第1段階の重合を行った。スチレンの
滴下、投入の終了から30分経過した後に、リン酸3カ
ルシウム2gを追加投入し、さらにシクロヘキサン30
gおよびn−ブタン180gを窒素圧を利用して圧入し
て、30分かけて120℃まで昇温し、120℃で3時
間保持して、第2段階の重合および発泡剤の含浸を行っ
た。次いで、冷却して懸濁液を取り出し、樹脂粒子を分
離、洗浄、乾燥して発泡性スチレン系樹脂粒子を得た。
Reference Example 1 The expandable styrene resin particles obtained in Comparative Example 1 were mixed with sucrose ester (manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name: DK Ester F-50) at 0.05% by weight. Covered. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 1 shows the results.
Shown in Example 9 A stainless steel autoclave having an internal volume of 5 liters and having a stirrer was placed in a stainless steel autoclave having a particle size of 0.47 to 0.58.
500 g of styrene resin particles of 2 mm, ion exchange water 2k
Then, 1 g of sodium dodecylbenzenesulfonate was added and dissolved with stirring, and 6 g of tricalcium phosphate [manufactured by Taihei Chemical Co., Ltd.] was added and dispersed to obtain an aqueous suspension medium. This was heated to 85 ° C. over 30 minutes while stirring at 200 rpm. After the temperature was raised, the temperature was maintained at 85 ° C., and styrene alone obtained by dissolving 6 g of benzoyl peroxide (decomposition temperature: 74 ° C.) and 2 g of n-butyl-4,4bis (t-butylperoxy) valerate in 100 g of styrene. The body mixture was added dropwise over 10 minutes. After 10 minutes have passed since the end of the dripping and feeding,
1.4 kg of styrene was continuously dropped and charged at a constant rate over 4 hours to carry out the first stage polymerization. After 30 minutes from the end of the dropping and charging of styrene, 2 g of tricalcium phosphate was further charged, and cyclohexane 30 g was further added.
g and 180 g of n-butane were injected using nitrogen pressure, the temperature was raised to 120 ° C. over 30 minutes, and the temperature was maintained at 120 ° C. for 3 hours to perform the second stage polymerization and impregnation with a blowing agent. . Subsequently, the suspension was taken out by cooling, and the resin particles were separated, washed and dried to obtain expandable styrene resin particles.

【0025】得られた発泡性スチレン系樹脂粒子を発泡
成形して得られた発泡成形体の融着率、表面粒子間隙、
水漏れ防止性をそれぞれ評価した。その結果を表2に示
す。得られた発泡性スチレン系樹脂粒子は、粒子径が
0.7〜1mmに揃ったものであった。また、滴下、投
入されたスチレン単量体は、ほぼ全量がスチレン系樹脂
粒子に吸収されて重合した。
The fusion ratio, surface particle gap, and the like of the foamed molded article obtained by foaming and molding the obtained expandable styrene resin particles are described below.
Water leakage prevention was evaluated. Table 2 shows the results. The obtained expandable styrene resin particles had a uniform particle diameter of 0.7 to 1 mm. Almost all of the dropped and charged styrene monomer was absorbed by the styrene resin particles and polymerized.

【0026】[比較例4]n−ブチル4,4−ビス(t
−ブチルパーオキシ)バレレート2gに代えてt−ブチ
ルパーオキシベンゾエート2gを用いた以外は、実施例
9と同様にして発泡性スチレン系樹脂粒子を得た。得ら
れた発泡性スチレン系樹脂粒子を発泡成形して得られた
発泡成形体の融着率、表面粒子間隙、水漏れ防止性をそ
れぞれ評価した。その結果を表2に示す。表1および表
2に示されるように、本発明の方法により得られた発泡
性スチレン系樹脂粒子を発泡成形して得られた発泡成形
体は、融着率や表面の間隙状態は比較例のものと同等で
あるが、水漏れ防止性においては比較例のものよりも優
れ、参考例1のものと同等であることが分かる。したが
って、本発明の方法により得られる発泡性スチレン系樹
脂粒子には特定物質を添加したり、被覆したりしなくて
も、水漏れ防止性の優れた発泡成形体を得ることができ
る。
Comparative Example 4 n-butyl 4,4-bis (t
Expandable styrene resin particles were obtained in the same manner as in Example 9 except that 2 g of t-butyl peroxybenzoate was used instead of 2 g of (-butylperoxy) valerate. The fusion ratio, surface particle gap, and water leakage prevention of the foamed molded product obtained by subjecting the obtained expandable styrene resin particles to foam molding were evaluated. Table 2 shows the results. As shown in Tables 1 and 2, the foamed molded article obtained by foaming the expandable styrene resin particles obtained by the method of the present invention has a fusion ratio and a surface gap state of Comparative Examples. Although it is equivalent to that of Comparative Example 1, it is superior to that of Comparative Example in water leak prevention property and is equivalent to that of Reference Example 1. Therefore, it is possible to obtain a foamed molded article excellent in water leakage prevention without adding or coating a specific substance to the expandable styrene resin particles obtained by the method of the present invention.

【0027】[発泡成形体の製造]実施例1〜8、比較
例1〜3ならびに参考例1で得られた発泡性スチレン系
樹脂粒子は、0.7〜1.0mmの粒子径に予め篩い揃
え、実施例9および比較例4は粒子径を調整せずにその
まま用いた。各実施例、比較例および参考例で得られた
発泡性スチレン系樹脂粒子を、該発泡性樹脂粒子に対し
て、0.1重量%のステアリン酸亜鉛および0.08重
量%のステアリン酸モノグリセリドで被覆した後、撹拌
装置を備えた内容積25リットルの発泡機を用いて、圧
力0.05MPaのスチームにて嵩密度60cm3/g
に予備発泡した。得られた予備発泡粒子は、23℃で大
気圧下に24時間放置した後、成形された。得られた発
泡成形体の形状は、底面とこの底面外周から立ち上がる
側壁を有し、上面が開口した平面が四角形状の箱状容器
であり、底面が300mm×400mm、側壁高さが1
00mm、底面部および側壁部の成形体厚みが20mm
であった。成形条件は、ACE−3SP型成形機[積水
工機製作所(株)製]を用い、スチーム圧0.08MP
aで加熱30秒の後、成形体を型から取り出しても変形
しなくなるまで冷却することにより行われた。
[Production of Expanded Molded Article] The expandable styrene resin particles obtained in Examples 1 to 8, Comparative Examples 1 to 3 and Reference Example 1 were previously sieved to a particle diameter of 0.7 to 1.0 mm. In other words, Example 9 and Comparative Example 4 were used as they were without adjusting the particle diameter. The expandable styrene resin particles obtained in each of the Examples, Comparative Examples and Reference Examples were mixed with 0.1% by weight of zinc stearate and 0.08% by weight of stearic acid monoglyceride based on the expandable resin particles. After coating, the bulk density was 60 cm 3 / g with steam at a pressure of 0.05 MPa using a foaming machine having an internal volume of 25 liters equipped with a stirrer.
Was prefoamed. The pre-expanded particles obtained were left at 23 ° C. under atmospheric pressure for 24 hours and then molded. The shape of the obtained foamed molded product has a bottom surface and a side wall rising from the outer periphery of the bottom surface, a flat box having an open top surface is a rectangular box-shaped container, the bottom surface is 300 mm × 400 mm, and the side wall height is 1 mm.
00mm, molded body thickness of bottom and side wall 20mm
Met. The molding conditions were ACE-3SP type molding machine [manufactured by Sekisui Koki Seisakusho Co., Ltd.] and the steam pressure was 0.08MP.
After heating for 30 seconds at a, the molded body was cooled until it was not deformed even after being removed from the mold.

【0028】[評価方法] [融着率評価]発泡成形体を引き裂いたときの破断面に
おいて、発泡粒子間の融着面で離れたものではなく、発
泡粒子の内部で引き裂かれたものの全体に対する割合を
百分率で表した。 [表面粒子間隙]各発泡成形体表面の同一部分におい
て、50×70mmの長方形の範囲内にある粒子間隙数
を目視で数えた。 [水漏れ防止性評価]得られた発泡成形体の凹部に、ノ
ニオン界面活性剤[花王(株)製、商品名:エマルゲン
810]の0.1重量%水溶液100重量部に着色剤
[関東化学(株)製、商品名:エリオクロムブラック
T]0.005重量部を添加した漏れ試験液を入れ、2
3℃で大気圧下に1時間放置して、成形体外面への漏出
状況を着色の度合いとして、目視にて以下の基準で評価
した。 ◎: 外面に着色がなく、漏れが認められない : 外面の粒子境界面が僅かに着色するが、表面濡れは
実質的に見られない △: 外面に濡れが認められる ×: 外面の濡れが著しく、外周面へ液が漏出する
[Evaluation method] [Evaluation of fusion rate] In the fracture surface when the foamed molded article is torn, the fractured surface of the foamed particles is not separated at the fusion surface between the foamed particles, but is the whole of the one torn inside the foamed particles. The percentage is expressed as a percentage. [Surface Particle Gap] The number of particle gaps within a rectangular area of 50 × 70 mm in the same portion of each foam molded product surface was visually counted. [Evaluation of Water Leak Prevention Property] A coloring agent [Kanto Chemical Co., Ltd.] was added to 100 parts by weight of a 0.1% by weight aqueous solution of a nonionic surfactant [trade name: Emulgen 810] in the recesses of the obtained foamed molded product. Ltd., trade name: Eriochrome Black T]
It was left at 3 ° C. under atmospheric pressure for 1 hour, and the state of leakage to the outer surface of the molded body was visually evaluated as the degree of coloring according to the following criteria. :: No coloration on outer surface, no leakage observed: Particle boundary surface on outer surface is slightly colored, but surface wetting is not substantially observed. Δ: Wetting on outer surface is observed. X: Remarkable wetting on outer surface. , Liquid leaks to the outer peripheral surface

【0029】[0029]

【表1】 [Table 1]

【0030】[0030]

【表2】 [Table 2]

【0031】[0031]

【発明の効果】本発明の方法により得られる発泡性スチ
レン系樹脂粒子は、特定の物質を添加したり、被覆した
りしないでも、水漏れ防止性に優れた発泡成形体を与え
ることができる。また、本発明の方法によれば、特定の
物質を添加したり、被覆したりする工程を省略できるの
で、製造工程の煩雑さや、コスト高を招くことなく、し
かも得られる発泡成形体は優れた水漏れ防止性を有す
る。
The expandable styrenic resin particles obtained by the method of the present invention can provide a foam molded article excellent in water leakage prevention without adding or covering a specific substance. In addition, according to the method of the present invention, a step of adding a specific substance or coating can be omitted, so that the production process is complicated and the cost is not increased, and the obtained foam molded article is excellent. Has water leakage prevention properties.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C08L 25:04 C08L 25:04 Fターム(参考) 4F074 AA32 BA36 BA37 BA39 BA40 BA44 BA45 CA32 CA33 CA34 CA38 CA48 CA49 4J011 JA02 JA04 JA13 JA16 JB16 JB22 JB26 PA23 PA24 PA65 PB37 PB40 PC07 4J026 AA17 BA04 BA05 BA06 BB01 DA03 DA13 DB03 DB13 DB26 FA07 GA01 GA02 GA06 GA08──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (reference) // C08L 25:04 C08L 25:04 F term (reference) 4F074 AA32 BA36 BA37 BA39 BA40 BA44 BA45 CA32 CA33 CA34 CA38 CA48 CA49 4J011 JA02 JA04 JA13 JA16 JB16 JB22 JB26 PA23 PA24 PA65 PB37 PB40 PC07 4J026 AA17 BA04 BA05 BA06 BB01 DA03 DA13 DB03 DB13 DB26 FA07 GA01 GA02 GA06 GA08

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 懸濁安定剤およびラジカル重合開始剤の
存在下に、スチレン系単量体を水性媒体中で懸濁重合
し、易揮発性有機発泡剤を懸濁重合中または懸濁重合の
終了後に添加して発泡性スチレン系樹脂粒子を製造する
方法であって、懸濁重合が、前記ラジカル重合開始剤と
して、10時間の半減期を得るための分解温度が50〜
80℃である低温型重合開始剤を用い、次いでn−ブチ
ル−4,4−ビス(t−ブチルパーオキシ)バレレート
および/またはt−ヘキシルパーオキシイソプロピルモ
ノカルボネートの高温型重合開始剤を用いて行なわれる
ことを特徴とする発泡性スチレン系樹脂粒子の製造方
法。
1. A styrenic monomer is subjected to suspension polymerization in an aqueous medium in the presence of a suspension stabilizer and a radical polymerization initiator, and a volatile organic foaming agent is added during or during suspension polymerization. A method for producing expandable styrenic resin particles by adding after completion, wherein the suspension polymerization has a decomposition temperature of 50 to 50 hours to obtain a half-life of 10 hours as the radical polymerization initiator.
A low-temperature polymerization initiator at 80 ° C. is used, and then a high-temperature polymerization initiator of n-butyl-4,4-bis (t-butylperoxy) valerate and / or t-hexylperoxyisopropyl monocarbonate is used. A method for producing expandable styrene resin particles.
【請求項2】 懸濁安定剤およびラジカル重合開始剤の
存在下に、水性媒体中に懸濁させたスチレン系樹脂粒子
にスチレン系単量体を添加してシード重合し、易揮発性
有機発泡剤をシード重合中またはシード重合の終了後に
添加して発泡性スチレン系樹脂粒子を製造する方法であ
って、シード重合が、前記ラジカル重合開始剤として、
10時間の半減期を得るための分解温度が50〜80℃
である低温型重合開始剤を用い、次いでn−ブチル−
4,4−ビス(t−ブチルパーオキシ)バレレートおよ
び/またはt−ヘキシルパーオキシイソプロピルモノカ
ルボネートの高温型重合開始剤を用いて行なわれること
を特徴とする発泡性スチレン系樹脂粒子の製造方法。
2. A styrene-based monomer is added to styrene-based resin particles suspended in an aqueous medium in the presence of a suspension stabilizer and a radical polymerization initiator, and seed polymerization is performed on the styrene-based resin particles. A method for producing expandable styrenic resin particles by adding an agent during seed polymerization or after completion of seed polymerization, wherein seed polymerization is performed as the radical polymerization initiator,
Decomposition temperature for obtaining half-life of 10 hours is 50-80 ° C
And then n-butyl-
A process for producing expandable styrene resin particles, wherein the process is carried out using a high-temperature polymerization initiator of 4,4-bis (t-butylperoxy) valerate and / or t-hexylperoxyisopropyl monocarbonate. .
【請求項3】 請求項1または2に記載の方法で得られ
る発泡性スチレン系樹脂粒子。
3. Expandable styrene resin particles obtained by the method according to claim 1.
【請求項4】 請求項3に記載の発泡性スチレン系樹脂
粒子を発泡成形してなる発泡成形体。
4. A foam molded article obtained by foam molding the expandable styrene resin particles according to claim 3.
JP2000115505A 2000-04-17 2000-04-17 Method for producing expandable styrene resin particles, expandable styrene resin particles, and molded foam Expired - Lifetime JP3597109B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006046685A1 (en) * 2004-10-29 2006-05-04 Kaneka Corporation Method of cleaning pre-expanded particle
KR100791418B1 (en) 2006-07-26 2008-01-07 제일모직주식회사 Aromatic vinyl thermoplastic polymers having a excellent optical properties and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006046685A1 (en) * 2004-10-29 2006-05-04 Kaneka Corporation Method of cleaning pre-expanded particle
JPWO2006046685A1 (en) * 2004-10-29 2008-05-22 株式会社カネカ Cleaning method of pre-expanded particles
KR100791418B1 (en) 2006-07-26 2008-01-07 제일모직주식회사 Aromatic vinyl thermoplastic polymers having a excellent optical properties and preparation method thereof

Also Published As

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