JP2001279410A - Manufacturing method for galvanized steel sheet and galvanized steel sheet - Google Patents
Manufacturing method for galvanized steel sheet and galvanized steel sheetInfo
- Publication number
- JP2001279410A JP2001279410A JP2000091245A JP2000091245A JP2001279410A JP 2001279410 A JP2001279410 A JP 2001279410A JP 2000091245 A JP2000091245 A JP 2000091245A JP 2000091245 A JP2000091245 A JP 2000091245A JP 2001279410 A JP2001279410 A JP 2001279410A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- hot
- layer
- plating
- sulfur
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Coating With Molten Metal (AREA)
- Heat Treatment Of Sheet Steel (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、Mnを含有する高張
力鋼板を下地鋼板とし、該下地鋼板に溶融亜鉛めっきを
施してなる、自動車用として好適な溶融亜鉛めっき鋼板
に係り、とくにめっき外観、めっき密着性、プレス成形
性、溶接性に優れた溶融亜鉛めっき鋼板の製造方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot-dip galvanized steel sheet suitable for automobiles, wherein a high-tensile steel sheet containing Mn is used as a base steel sheet and the base steel sheet is subjected to hot-dip galvanizing. The present invention relates to a method for manufacturing a hot-dip galvanized steel sheet having excellent plating adhesion, press formability, and weldability.
【0002】[0002]
【従来の技術】自動車、家電などの分野では、その使用
環境に鑑み、高耐食性を有する表面処理鋼板が要求さ
れ、種々の亜鉛系めっき鋼板が開発されて実用化が進ん
でいる。なかでも、溶融亜鉛めっき鋼板、合金化溶融亜
鉛めっき鋼板などの溶融亜鉛めっき鋼板は、電気亜鉛系
めっき鋼板に比べ、製造コストが低廉で、かつ良好な耐
食性を有しているため広く使用されている。2. Description of the Related Art In the fields of automobiles and home appliances, surface-treated steel sheets having high corrosion resistance are required in view of their usage environment, and various zinc-based plated steel sheets have been developed and put to practical use. Among them, hot-dip galvanized steel sheets such as hot-dip galvanized steel sheets and alloyed hot-dip galvanized steel sheets are widely used due to their lower manufacturing costs and better corrosion resistance than electrogalvanized steel sheets. I have.
【0003】一方、地球温暖化防止の観点から、自動車
の燃費向上が大きな課題の1つとなっており、自動車車
体の軽量化と、乗員の安全性確保との両立を目指して、
使用する鋼板のゲージダウン・高強度化が求められてい
る。一般に、鋼板の高強度化のために、Si、Mn、P等の
固溶強化元素の添加が行われている。しかし、連続式溶
融めっき鋼板製造ライン等で鋼板に還元焼鈍を施す際
に、これら固溶強化元素は選択酸化されて、表面に濃化
する。鋼板表面に濃化したこれら固溶強化元素の酸化物
により、溶融亜鉛めっき処理に際し、鋼板と溶融亜鉛と
の濡れ性が著しく低下するため、溶融亜鉛めっき層の密
着性が著しく低下する。そして、極端な場合には、溶融
亜鉛が鋼板に付着しない、いわゆる不めっきといった現
象が生じる。とくに、Siはめっき性を著しく劣化させる
元素として知られている。[0003] On the other hand, from the viewpoint of preventing global warming, improving the fuel efficiency of automobiles is one of the major issues. With the aim of achieving both reduction in the weight of automobile bodies and ensuring safety of occupants,
There is a demand for gauge down and high strength steel sheets to be used. Generally, a solid-solution strengthening element such as Si, Mn, or P is added to increase the strength of a steel sheet. However, when the steel sheet is subjected to reduction annealing in a continuous hot-dip coated steel sheet production line or the like, these solid solution strengthening elements are selectively oxidized and concentrated on the surface. The oxides of these solid solution strengthening elements concentrated on the surface of the steel sheet significantly reduce the wettability between the steel sheet and the molten zinc during the hot-dip galvanizing treatment, so that the adhesion of the hot-dip galvanized layer is significantly reduced. In an extreme case, a phenomenon such as so-called non-plating that the molten zinc does not adhere to the steel sheet occurs. In particular, Si is known as an element that significantly deteriorates the plating property.
【0004】さらに、溶融亜鉛めっきに引き続き、合金
化加熱処理を施す場合には、表面に濃化した固溶強化元
素の酸化物の存在により、合金化が著しく遅延する。こ
のため、合金化を達成するためには、合金化加熱温度を
極端に高くするか、あるいは、ライン速度を極端に遅く
する必要がある。しかし、合金化加熱温度を極端に高め
ると、硬くて脆い合金相の生成が助長されてプレス成形
時にめっき層が剥離しやすくなり、また、ライン速度を
極端に遅くすると、生産性が著しく低下するという問題
が生じる。また、合金化加熱温度の上昇や、ライン速度
の増加は、従来型の合金化処理装置での合金化処理を困
難にすることになる。[0004] Further, when an alloying heat treatment is performed subsequent to hot-dip galvanizing, alloying is significantly delayed due to the presence of the oxide of the solid solution strengthening element concentrated on the surface. Therefore, in order to achieve alloying, it is necessary to extremely increase the alloying heating temperature or extremely reduce the line speed. However, when the alloying heating temperature is extremely increased, the formation of a hard and brittle alloy phase is promoted and the plating layer is easily peeled off during press molding, and when the line speed is extremely reduced, the productivity is significantly reduced. The problem arises. In addition, an increase in the alloying heating temperature and an increase in the line speed make it difficult to perform the alloying process using the conventional alloying apparatus.
【0005】このような下地鋼板の組成の違い、すなわ
ち鋼種が異なるごとに、合金化加熱温度、ライン速度と
いった合金化処理条件を頻繁に変更することは、条件の
変更に時間を要するため生産能率や歩留りが低下するこ
と、また、処理条件を短時間に安定化させるためにはか
なりの熟練を要することなど、安定した合金化処理を維
持するには多くの困難が伴うという問題があった。[0005] Frequently changing the alloying processing conditions such as the alloying heating temperature and the line speed for each difference in the composition of the base steel sheet, that is, for each type of steel, requires time to change the conditions. In addition, there are problems that many difficulties are involved in maintaining a stable alloying process, such as a decrease in yield, a reduction in yield, and a considerable skill required to stabilize the processing conditions in a short time.
【0006】さらに、鋼板中に多量にPが含有される
と、Pの粒界偏析により合金化挙動に差が生じ、色調む
らが発生するという問題もある。このような問題に対
し、例えば、特開平2-11746 号公報には、C:0.02%以
下、Si:0.1 %以下、N:0.01%以下、Al:0.1 %以下
を含有し、TiまたはTiおよびNbを合計で0.2 %以下含有
する冷延鋼板に、予め鋼板表面をチオ硫酸またはその塩
の少なくとも1種を含む水溶液で処理したあと、H2:15
%以上、露点:+15℃以下の還元雰囲気中で700 〜900
℃の温度で焼鈍後、少なくとも350 ℃以上の温度で溶融
亜鉛めっき浴に浸漬し、その後合金化処理する溶融亜鉛
めっき鋼板の製造方法が提案されている。Further, when P is contained in a steel sheet in a large amount, there is a problem that a difference in alloying behavior occurs due to the segregation of P at the grain boundaries, causing uneven color tone. To cope with such a problem, for example, Japanese Patent Application Laid-Open No. 2-11746 discloses that C: 0.02% or less, Si: 0.1% or less, N: 0.01% or less, Al: 0.1% or less, Ti or Ti and A cold-rolled steel sheet containing 0.2% or less of Nb in total is previously treated with an aqueous solution containing at least one kind of thiosulfuric acid or a salt thereof, and then treated with H 2 : 15
%, Dew point: 700 to 900 in a reducing atmosphere of + 15 ° C or less
There has been proposed a method for producing a hot-dip galvanized steel sheet which is annealed at a temperature of ℃, immersed in a hot-dip galvanizing bath at a temperature of at least 350 ° C., and then subjected to an alloying treatment.
【0007】そして、特開平2-11746 号公報には、チオ
硫酸またはその塩として、チオ硫酸、チオ硫酸ナトリウ
ム、チオ硫酸カリウム、チオ硫酸鉄、チオ硫酸マグネシ
ウム、チオ硫酸ビスマス、チオ硫酸バリウムの例示があ
る。しかしながら、特開平2-11746 号公報に開示された
チオ硫酸またはその塩を溶解した水溶液に浸漬した鋼板
あるいは水溶液を塗布した鋼板を亜鉛めっき浴に浸漬す
ると、浴中で著しいドロスの生成がみられた。生成した
ドロスが、鋼板に付着したりするとプレス成形時に押し
傷となる。In Japanese Patent Application Laid-Open No. 2-11746, examples of thiosulfuric acid or salts thereof include thiosulfuric acid, sodium thiosulfate, potassium thiosulfate, iron thiosulfate, magnesium thiosulfate, bismuth thiosulfate, and barium thiosulfate. There is. However, when a steel sheet immersed in an aqueous solution of thiosulfuric acid or a salt thereof or a steel sheet coated with the aqueous solution disclosed in Japanese Patent Application Laid-Open No. 2-11746 is immersed in a galvanizing bath, significant dross formation is observed in the bath. Was. If the generated dross adheres to a steel plate, it causes a pressing scratch during press forming.
【0008】このため、特開平2-11746 号公報に開示さ
れたチオ硫酸またはその塩は、工程的に安定して使用で
きないという問題があった。これらを工程的に使用する
ためには、亜鉛めっき浴中での画期的なドロス除去対策
が必要となる。しかし、これらドロス除去対策には、膨
大な設備投資が必要のうえ、恒久的な設備保守費が必須
となるという問題があった。For this reason, there has been a problem that the thiosulfuric acid or its salt disclosed in JP-A-2-11746 cannot be used stably in the process. In order to use these in a process, an epoch-making dross removal measure in a galvanizing bath is required. However, these dross removal countermeasures have a problem that a huge capital investment is required and permanent equipment maintenance costs are required.
【0009】また、特開平5-163558号公報にはSi含有量
が0.2 %である高強度鋼板に、また、特開平5-148603号
公報にはP含有量が0.02%以上である高強度鋼板に、濃
度0.1 %以上の硫黄化合物水溶液を塗布したのち、非酸
化性雰囲気で焼鈍し、その後溶融亜鉛めっき、およびそ
の後引き続いて加熱合金化処理を行う溶融亜鉛めっき鋼
板の製造方法が提案されている。特開平5-163558号公
報、特開平5-148603号公報には有効な硫黄化合物とし
て、チオ尿素、アルカリチオ尿素などの有機系あるいは
亜硫酸ナトリウム、硫酸ナトリウム、チオ硫酸ナトリウ
ムなどの各種硫酸塩が例示されている。しかしながら、
これら硫黄化合物を塗布した鋼板では、塗布後直ちに茶
褐色あるいは黒色に変色し、めっき性が劣化したり、ま
た付着したS成分は鋼板との密着性が悪く、連続生産ラ
インでの鋼板搬送中にロールによる曲げ、擦れ等で簡単
に脱落し、安定して工程的に使用できないという問題が
あった。また、特開平5-163558号公報、特開平5-148603
号公報に記載された技術では、焼鈍時のSi、Pの表面濃
化を抑制する効果が充分でなく、微小な不めっきが発生
していたり、局部的(例えば鋼板のエッジ部等)に不め
っきが発生するなどの問題もあった。JP-A-5-163558 discloses a high-strength steel sheet having a Si content of 0.2%, and JP-A-5-148603 discloses a high-strength steel sheet having a P content of 0.02% or more. A method for producing a hot-dip galvanized steel sheet has been proposed in which an aqueous solution of a sulfur compound having a concentration of 0.1% or more is applied, annealed in a non-oxidizing atmosphere, then hot-dip galvanized, and then subsequently subjected to heat alloying. . JP-A-5-163558 and JP-A-5-148603 exemplify effective sulfur compounds such as thiourea, organic thiourea, alkali thiourea, and various sulfates such as sodium sulfite, sodium sulfate, and sodium thiosulfate. Have been. However,
Immediately after application, the steel compound coated with these sulfur compounds turns brown or black, deteriorating the plating properties, and the adhered S component has poor adhesion to the steel sheet. However, there is a problem that it can easily fall off due to bending, rubbing, etc., and cannot be used stably in the process. Also, JP-A-5-163558, JP-A-5-148603
In the technology described in the above publication, the effect of suppressing the surface concentration of Si and P at the time of annealing is not sufficient, and minute non-plating is generated or locally (for example, an edge portion of a steel sheet). There were also problems such as plating.
【0010】また、特開平5-247614号公報には、Siを含
有する鋼板表面に、予め硫黄単体および/または硫黄化
合物をS量換算で0.01mg/m2 以上含有する皮膜を形成し
た後、非酸化性雰囲気中で加熱し、続いて溶融亜鉛めっ
きを施す珪素含有鋼板の溶融亜鉛めっき方法が提案され
ている。用いる硫黄化合物として、特開平5-247614号公
報には、チオシアン酸メチル等のSCN 基を有する有機化
合物、チオフェンおよびその誘導体、一般式R-SO3-R'で
表される有機化合物、メルカブタン等の一般式R-S-H で
表される有機化合物、一般式R-S-R'で表される有機化合
物、二硫化メチル等のS-S 結合を有する有機化合物が例
示されている。なお、R 、R'はアルキル基だけでなく、
その他の有機物でもよいとしている。Japanese Patent Application Laid-Open No. H5-247614 discloses that after a film containing 0.01 mg / m 2 or more of sulfur alone and / or a sulfur compound in advance is formed on the surface of a steel sheet containing Si, A hot-dip galvanizing method for a silicon-containing steel sheet which is heated in a non-oxidizing atmosphere and subsequently subjected to hot-dip galvanizing has been proposed. As the sulfur compound used, Japanese Patent Laid-Open No. 5-247614, an organic compound having an SCN group of methyl thiocyanate, thiophene and its derivatives, the general formula organic compound represented by R-SO 3 -R ', mercaptans, etc. Organic compounds having an SS bond, such as an organic compound represented by the general formula RSH, an organic compound represented by the general formula RS-R ', and methyl disulfide are exemplified. R and R 'are not only alkyl groups,
Other organic substances are also acceptable.
【0011】しかしながら、特開平5-247614号公報に記
載された硫黄化合物を使用して皮膜を形成した鋼板で
は、同様に、塗布後直ちに茶褐色あるいは黒色に変色
し、めっき性が劣化したり、また付着したS成分は鋼板
との密着性が悪く、連続生産ラインでの鋼板搬送中にロ
ールによる曲げ、擦れ等で簡単に脱落するという問題が
あり、安定して工程的に使用できないという問題があっ
た。また、特開平5-247614号公報に記載された技術で
は、依然として、微小な不めっきが発生していたり、局
部的(例えば鋼板のエッジ部等)に不めっきが発生する
などの問題もあった。However, in the case of a steel sheet in which a film is formed using a sulfur compound described in Japanese Patent Application Laid-Open No. H5-247614, the color of the steel sheet changes to brown or black immediately after application, and the plating property deteriorates. The adhered S component has poor adhesion to the steel sheet, has a problem that it easily falls off due to bending or rubbing by a roll during conveyance of the steel sheet in a continuous production line, and there is a problem that it cannot be used stably in a process. Was. In addition, the technology described in Japanese Patent Application Laid-Open No. H5-247614 still has problems in that minute non-plating still occurs or non-plating occurs locally (for example, at the edge of a steel plate). .
【0012】また、特開平11−50220 号公報には、Mn含
有量が0.2 %以上、Nb含有量が0.005 %以上、Ti含有量
が0.01%以上のうち1または2以上を満たし、かつP含
有量が0.02%以上である高強度鋼板に、硫黄または硫黄
化合物をS量として0.1 〜1000mg/m2 付着させた後、水
素を含む非酸化性雰囲気で680 ℃以上の温度で焼鈍し、
その後少なくとも0.05〜0.30%のAlを含む溶融亜鉛浴に
浸漬してめっきを行うP含有高強度溶融亜鉛めっき鋼板
の製造方法が提案されている。Japanese Patent Application Laid-Open No. 11-50220 discloses that one or more of Mn content of 0.2% or more, Nb content of 0.005% or more, Ti content of 0.01% or more and P content are satisfied. After attaching sulfur or a sulfur compound to the high-strength steel sheet having an amount of 0.02% or more as sulfur in an amount of 0.1 to 1000 mg / m 2 , annealing at a temperature of 680 ° C. or more in a non-oxidizing atmosphere containing hydrogen,
Thereafter, a method for producing a P-containing high-strength hot-dip galvanized steel sheet in which plating is performed by immersing in a hot-dip zinc bath containing at least 0.05 to 0.30% Al has been proposed.
【0013】また、特開平11−50221 号公報には、Mn含
有量が0.2 %以上、Nb含有量が0.005 %以上、Ti含有量
が0.01%以上のうち1または2以上を満たす鋼板の表面
に、炭素化合物、窒素化合物およびホウ素化合物の中か
ら選択される1種または2種以上をC、B、N量として
0.1 〜1000mg/m2 付着させ、かつ硫黄または硫黄化合物
をS量として0.1 〜1000mg/m2 付着させた後、水素を含
む非酸化性雰囲気で680 ℃以上の温度で焼鈍し、その後
少なくとも0.05〜0.30%のAlを含む溶融亜鉛浴に浸漬し
てめっきを行う溶融亜鉛めっき鋼板の製造方法が提案さ
れている。Japanese Patent Application Laid-Open No. 11-50221 discloses that the surface of a steel sheet satisfying one or more of Mn content of 0.2% or more, Nb content of 0.005% or more and Ti content of 0.01% or more is satisfied. , One or more selected from carbon compounds, nitrogen compounds and boron compounds as C, B and N contents
0.1 1000 mg / m 2 adhered to, and sulfur or after the sulfur compound is 0.1 1000 mg / m 2 deposited as S content, annealing at temperatures above 680 ° C. in a non-oxidizing atmosphere containing hydrogen, then at least 0.05 There has been proposed a method for producing a hot-dip galvanized steel sheet in which plating is performed by immersion in a hot-dip zinc bath containing 0.30% Al.
【0014】また、特開平11−50223 号公報では、Mn含
有量が0.2 %以上、Nb含有量が0.005 %以上、Ti含有量
が0.01%以上のうち1または2以上を満たし、かつSi含
有量が0.2 %以上である高強度鋼板に、硫黄または硫黄
化合物をS量として0.1 〜1000mg/m2 付着させた後、水
素を含む非酸化性雰囲気で680 ℃以上の温度で焼鈍し、
その後少なくとも0.05〜0.30%のAlを含む溶融亜鉛浴に
浸漬してめっきを行うSi含有高強度溶融亜鉛めっき鋼板
の製造方法が提案されている。JP-A-11-50223 discloses that the Mn content is 0.2% or more, the Nb content is 0.005% or more, the Ti content is one or more of 0.01% or more, and the Si content is 0.1 to 1000 mg / m 2 of sulfur or sulfur compound as S content on a high strength steel sheet having 0.2% or more, then annealed at a temperature of 680 ° C. or more in a non-oxidizing atmosphere containing hydrogen,
Then, a method for producing a Si-containing high-strength hot-dip galvanized steel sheet in which plating is performed by immersion in a hot-dip zinc bath containing at least 0.05 to 0.30% Al has been proposed.
【0015】[0015]
【発明が解決しようとする課題】特開平11−50220 号公
報、特開平11−50221 号公報、特開平11−50223 号公報
には、用いる硫黄化合物として、硫酸ナトリウム、チオ
硫酸ナトリウム、硫酸ソーダ、亜硫酸ソーダ等の無機硫
酸塩、チオシアン酸アンモニウム、チオシアン酸カリ等
のチオシアン酸塩、アルキルメルカブタン、チオ尿素な
どの脂肪族有機物が例示されている。In Japanese Patent Application Laid-Open Nos. 11-50220, 11-50221 and 11-50223, sodium sulfate, sodium thiosulfate, sodium sulfate, Examples thereof include inorganic sulfates such as sodium sulfite, thiocyanates such as ammonium thiocyanate and potassium thiocyanate, and aliphatic organic substances such as alkyl mercaptan and thiourea.
【0016】しかしながら、特開平11−50220 号公報、
特開平11−50221 号公報、特開平11−50223 号公報に例
示された硫黄または硫黄化合物を使用した場合に、詳細
は機構は不明であるが、以下のような問題が生じた。例
示された、硫酸ナトリウム、チオ硫酸ナトリウムといっ
たS含有のナトリウム塩、硫黄単体、硫酸ソーダ、チオ
シアン酸カリウム、チオ尿素を溶解した水溶液を塗布、
またはそれら水溶液中に浸漬した鋼板は、塗布後、鋼板
表面が直ちに茶褐色あるいは黒色に変色し(表面酸化し
ていると思われる)、めっき性が劣化した。さらに、鋼
板表面に付着したS成分は鋼板との密着性が悪く、連続
生産ラインでの鋼板搬送中にロールによる曲げ、擦れ等
で簡単に脱落した。さらに、顕著ではないが、上記した
硫黄または硫黄化合物を溶解した水溶液を塗布した場合
は、塗布しない場合に比べ、亜鉛めっき浴中でドロス生
成量が増加するなどの問題があった。However, Japanese Patent Application Laid-Open No. H11-50220 discloses
When the sulfur or the sulfur compound exemplified in JP-A-11-50221 and JP-A-11-50223 is used, the details are unknown, but the following problems have occurred. Illustrated, sodium sulfate, sodium-containing sodium salts such as sodium thiosulfate, sulfur alone, sodium sulfate, potassium thiocyanate, thiourea aqueous solution is applied,
Alternatively, the steel sheet immersed in these aqueous solutions immediately turned brown or black (presumably oxidized on the surface) after coating, and the plating property was deteriorated. Furthermore, the S component adhered to the surface of the steel sheet had poor adhesion to the steel sheet, and easily dropped off due to bending by a roll, rubbing, etc., during conveyance of the steel sheet in a continuous production line. Further, although not remarkable, when an aqueous solution in which the above-mentioned sulfur or sulfur compound is dissolved is applied, there is a problem that the amount of dross generated in the zinc plating bath is increased as compared with the case where the aqueous solution is not applied.
【0017】さらに、これらS含有のナトリウム塩、硫
黄単体、硫酸ソーダ、チオシアン酸カリウム、チオ尿素
を溶解した水溶液中では、液の分解が起こり、鋼板への
S成分付着量が安定しないという問題も生じた。また、
これら水溶液中での反応が遅く、目標のS成分付着量を
得るためには長時間の浸漬を必要とするという問題もあ
った。Further, in an aqueous solution in which these S-containing sodium salt, sulfur alone, sodium sulfate, potassium thiocyanate, and thiourea are dissolved, the solution is decomposed, and the amount of S component attached to the steel sheet is not stable. occured. Also,
There is also a problem that the reaction in these aqueous solutions is slow, and a long immersion is required in order to obtain a target S component adhesion amount.
【0018】上記したこれら問題の詳細なメカニズムは
不明であるが、上記した問題を解消しないかぎり、特開
平11−50220 号公報、特開平11−50221 号公報、特開平
11−50223 号公報に例示された硫黄または硫黄化合物
を、工程的に安定して使用することはできない。さら
に、これら水溶液を工程的に使用するためには、塗布中
あるいは塗布後の雰囲気を、非酸化性雰囲気に保つ必要
があり、また、亜鉛めっき浴中での画期的なドロス除去
対策が必要となり、さらにこれらドロス除去対策には、
膨大な設備投資が必要なうえ、恒久的な設備保守費が必
須となるという問題があった。Although the detailed mechanism of the above-mentioned problems is unknown, unless the above-mentioned problems are solved, JP-A-11-50220, JP-A-11-50221,
The sulfur or sulfur compound exemplified in JP-A-11-50223 cannot be used stably in the process. Furthermore, in order to use these aqueous solutions in a process, the atmosphere during or after coating must be maintained in a non-oxidizing atmosphere, and epoch-making dross removal measures in a zinc plating bath are required. In addition, these dross removal countermeasures include:
There is a problem that a huge capital investment is required and permanent equipment maintenance costs are required.
【0019】なお、特開平11−50220 号公報、特開平11
−50221 号公報、特開平11−50223号公報に例示された
硫黄または硫黄化合物のうち、チオシアン酸アンモニウ
ムを用いた場合には、めっき皮膜特性は良好であった
が、焼鈍時に地鉄自体の特性が変化し、鋼板が硬くて脆
くなり、プレス成形時に割れが発生するという問題が残
されていた。It should be noted that Japanese Patent Application Laid-Open Nos.
In the case of using ammonium thiocyanate among sulfur or sulfur compounds exemplified in JP-A-50221 and JP-A-11-50223, the plating film characteristics were good, but the characteristics of the base iron itself during annealing. , The steel sheet becomes hard and brittle, and cracks occur during press forming.
【0020】さらに、特開平11−50220 号公報に記載さ
れた、Pを0.02%以上含有する鋼板では、スポット溶接
性が劣化し、溶接部位から部材破断が発生する場合があ
る。このため、Pで高強度化した鋼板は溶接を必須とす
る使途には適用できないという問題もある。本発明は、
上記した従来技術の問題を解決し、めっき浴中にドロス
発生がなく、かつ安定して工程生産が可能であり、めっ
き外観、めっき密着性、めっき性、溶接性さらにはプレ
ス成形性に優れる溶融亜鉛めっき鋼板およびその製造方
法を提供することを目的とする。Further, in a steel sheet containing 0.02% or more of P described in Japanese Patent Application Laid-Open No. 11-50220, spot weldability is deteriorated, and a member may be broken from a welded portion. For this reason, there is also a problem that the steel sheet which has been strengthened by P cannot be applied to uses requiring welding. The present invention
Solving the problems of the prior art described above, there is no dross generation in the plating bath, stable process production is possible, and the plating appearance, plating adhesion, plating properties, weldability, and also excellent in press formability An object of the present invention is to provide a galvanized steel sheet and a method for manufacturing the same.
【0021】[0021]
【課題を解決するための手段】本発明者らは、上記した
課題を達成するため、Mnを含有する高張力鋼板の表面に
付着して、溶融亜鉛めっき性を改善できる薬剤について
鋭意研究した。その結果、高張力鋼板の表面に、S成分
を含有するアンモニウム塩を付着させて熱処理を施すこ
とにより、溶融亜鉛めっき性が顕著に改善することを知
見した。Means for Solving the Problems In order to achieve the above object, the present inventors have intensively studied a chemical agent which can be attached to the surface of a high-tensile steel sheet containing Mn to improve hot-dip galvanizing properties. As a result, it was found that hot-dip galvanizability was significantly improved by applying an S component-containing ammonium salt to the surface of a high-strength steel sheet and performing heat treatment.
【0022】まず、本発明者らが行った実験結果を説明
する。Mn:1.8 質量%含有する高張力鋼板の表面に、硫
酸アンモニウム水溶液を使用して、S成分を含有するア
ンモニウム塩をS換算で50mg/m2 付着して、N2+5 %H2
雰囲気中で板温:800 ℃とする焼鈍(熱処理)を施し、
さらに熱処理後直ちに浴温:470 ℃、浴組成:Zn−0.14
%Alとした溶融亜鉛めっき処理を施した。熱処理後の鋼
板および溶融亜鉛めっき処理後の鋼板について、グロー
放電分光法(GDS)を用いて、表面から深さ方向のM
n、S、Fe、Al、Znの分布を分析した。その結果を図1
(熱処理後)および図2(溶融亜鉛めっき後)に示す。
なお、比較として、S成分を含有するアンモニウム塩を
付着させずに鋼板を熱処理した場合のGDS分析結果を
図3に示す。First, the results of experiments conducted by the present inventors will be described. Mn: 50 mg / m 2 of an S component-containing ammonium salt was adhered to the surface of a high strength steel sheet containing 1.8 mass% using an aqueous solution of ammonium sulfate, and N 2 + 5% H 2
Annealing (heat treatment) at 800 ° C in the atmosphere
Immediately after heat treatment, bath temperature: 470 ° C, bath composition: Zn-0.14
% Hot-dip galvanizing was performed. For the steel sheet after the heat treatment and the steel sheet after the hot-dip galvanizing treatment, the glow discharge spectroscopy (GDS) was used to determine the M
The distribution of n, S, Fe, Al, Zn was analyzed. Figure 1 shows the results.
(After heat treatment) and FIG. 2 (after hot-dip galvanizing).
For comparison, FIG. 3 shows a GDS analysis result when the steel sheet was heat-treated without attaching the ammonium salt containing the S component.
【0023】図3に示すように、アンモニウム塩を付着
させずに鋼板を熱処理した場合には、表層にMnの濃化が
認められる。これに対し、図1に示すように、アンモニ
ウム塩を付着して熱処理した鋼板では、Mnの表層への濃
化は著しく抑制されている。そして、鋼板表面と、表面
より下の地鉄側にもSとMnの濃化が認められ、これはX
線回折法よりMnS が生成していることがわかった。溶融
亜鉛めっき処理を施したのちも、図2に示すように、溶
融亜鉛めっき層直下の地鉄中にMnS が残存していること
がわかる。このように、鋼板表面にアンモニウム塩を付
着することにより、Mnの表面濃化が抑制でき、めっき性
が改善できるという知見を得た。As shown in FIG. 3, when the steel sheet is heat-treated without attaching the ammonium salt, Mn concentration is observed on the surface layer. On the other hand, as shown in FIG. 1, in the steel sheet to which the ammonium salt was adhered and heat-treated, the concentration of Mn in the surface layer was significantly suppressed. The S and Mn enrichment were also observed on the steel sheet surface and on the side of the steel sheet below the surface,
X-ray diffraction showed that MnS was generated. It can be seen that MnS remains in the base iron immediately below the hot-dip galvanized layer even after the hot-dip galvanizing treatment as shown in FIG. As described above, it has been found that, by attaching an ammonium salt to the surface of a steel sheet, the surface concentration of Mn can be suppressed, and the plating property can be improved.
【0024】また、Sを含有するアンモニウム塩を水に
溶解して鋼板上に塗布あるいはSを含有するアンモニウ
ム塩を溶解した水溶液中に浸漬しても、塗布後の鋼板表
面は大気暴露では変色せず、めっき性の劣化は認められ
ないという知見も得た。さらに、付着物と鋼板との密着
性も問題なく、また、亜鉛めっき浴中でもドロスの生成
は認められないという知見も得た。さらに、Sを含有す
るアンモニウム塩を溶解した液も安定しており、短時間
浸漬でも水溶液の濃度を調整することで目標の付着量を
得ることができ、水溶液への浸漬時間と付着量の間には
よい相関関係が得られるという知見も得た。Further, even when an S-containing ammonium salt is dissolved in water and applied to a steel sheet or immersed in an aqueous solution in which an S-containing ammonium salt is dissolved, the steel sheet surface after application is discolored when exposed to the air. It was also found that no deterioration in plating property was observed. Furthermore, it was found that there was no problem in the adhesion between the deposit and the steel sheet, and that no dross was found even in the galvanizing bath. Furthermore, the solution in which the ammonium salt containing S is dissolved is also stable, and the target adhesion amount can be obtained by adjusting the concentration of the aqueous solution even in a short time immersion, and between the immersion time in the aqueous solution and the adhesion amount. Has a good correlation.
【0025】本発明は、上記した知見に基づいてさらに
検討し、完成したものである。すなわち、第1の本発明
は、Mnを含む高張力鋼板の表面に、Sを含有するアンモ
ニウム塩をS換算で0.1 〜1000mg/m2 付着させたのち、
熱処理を施し、ついで溶融亜鉛めっき処理を施すことを
特徴とする溶融亜鉛めっき鋼板の製造方法であり、ま
た、第1の本発明では、前記溶融亜鉛めっき処理後、直
ちに合金化処理を施すことが好ましい。The present invention has been further studied and completed based on the above findings. That is, the first aspect of the present invention is to deposit 0.1 to 1000 mg / m 2 of S-containing ammonium salt on the surface of a high-tensile steel sheet containing Mn,
A method for producing a hot-dip galvanized steel sheet, which comprises performing a heat treatment and then performing a hot-dip galvanizing treatment. In the first invention, an alloying treatment is immediately performed after the hot-dip galvanizing treatment. preferable.
【0026】また、第1の本発明では、前記Mnを含む高
張力鋼板が、質量%でMnを0.8 %以上含有するものであ
ることが好ましく、また、さらに、Pを0.02%未満含有
することが好ましく、また、さらに、Siを0.1 %以上含
有することが好ましい。また、第2の本発明は、鋼板の
地鉄表面上に、溶融亜鉛めっき層あるいは合金化溶融亜
鉛めっき層を有する溶融亜鉛めっき鋼板であって、前記
鋼板が、Mnを含有する高張力鋼板であり、前記溶融亜鉛
めっき層あるいは合金化溶融亜鉛めっき層と前記鋼板の
地鉄との界面から前記溶融亜鉛めっき層あるいは合金化
溶融亜鉛めっき層の下層として、地鉄側に硫黄濃化層を
有し、前記硫黄濃化層がS換算で0.1 〜1000mg/m2 の硫
黄化合物を含み、かつ前記溶融亜鉛めっき層あるいは合
金化溶融亜鉛めっき層と前記鋼板の地鉄との界面から深
さ方向で0.01μm 以上の厚さを有することを特徴とする
溶融亜鉛めっき鋼板であり、また、第2の本発明では、
前記硫黄化合物が、Mnの硫化物であることが好ましい。
また、第2の本発明では、前記Mnを含む高張力鋼板を、
質量%でMnを0.8 %以上含有し、あるいはさらにPを0.
02%未満含有し、あるいはさらにSiを0.1 %以上含有す
る鋼板とするのが好ましい。In the first aspect of the present invention, the high-tensile steel sheet containing Mn preferably contains 0.8% or more of Mn by mass%, and further contains less than 0.02% of P. Is preferable, and further preferably contains 0.1% or more of Si. Further, the second invention is a hot-dip galvanized steel sheet having a hot-dip galvanized layer or an alloyed hot-dip galvanized layer on the surface of the steel sheet of the steel sheet, wherein the steel sheet is a high-tensile steel sheet containing Mn. A sulfur-enriched layer on the ground iron side as a lower layer of the hot-dip galvanized layer or the alloyed hot-dip galvanized layer from the interface between the hot-dip galvanized layer or the alloyed hot-dip galvanized layer and the ground iron of the steel sheet; The sulfur-enriched layer contains a sulfur compound in an amount of 0.1 to 1000 mg / m 2 in terms of S, and extends in a depth direction from an interface between the hot-dip galvanized layer or the alloyed hot-dip galvanized layer and the steel sheet. A hot-dip galvanized steel sheet characterized by having a thickness of 0.01 μm or more, and in the second invention,
Preferably, the sulfur compound is a sulfide of Mn.
In the second invention, the high-tensile steel sheet containing Mn is
Contains 0.8% or more of Mn by mass%, or
It is preferable to use a steel sheet containing less than 02% or further containing 0.1% or more of Si.
【0027】[0027]
【発明の実施の形態】以下、本発明について具体的に説
明する。なお、とくに断らないかぎり、組成における質
量%は単に%と記す。本発明では、めっきの下地鋼板と
して、Mnを含有する高張力鋼板を用いる。鋼板中のMn含
有量は、0.8 %以上とするのが好ましい。Mn含有量が0.
8 %未満では、焼鈍時のMnの表面濃化が少なく、めっき
性は良好であり、また合金化の遅延はなく耐パウダリン
グ性も良好である。なお、本発明では、鋼板に含有する
Mnは冷間圧延性の観点から5%以下とするのが好まし
い。5%を超える過剰のMnは鋼を硬化させ冷間圧延を困
難にする。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described specifically. Unless otherwise specified, the mass% in the composition is simply described as%. In the present invention, a high-tensile steel sheet containing Mn is used as a base steel sheet for plating. The Mn content in the steel sheet is preferably set to 0.8% or more. Mn content is 0.
If it is less than 8%, the surface concentration of Mn during annealing is small, the plating property is good, and the alloying is not delayed and the powdering resistance is good. In the present invention, contained in the steel sheet
Mn is preferably set to 5% or less from the viewpoint of cold rolling property. Excess Mn of more than 5% hardens the steel and makes cold rolling difficult.
【0028】また、本発明では、Mn以外の化学成分はと
くに限定する必要はないが、Mnと同様に固溶強化元素で
あるSiを0.1 %以上2.0 %以下含有してもなんら差しつ
かえない。また、Pが多量に含有されていてもなんら問
題はないが、P含有量が0.02%未満の場合には本発明は
さらに飛躍的な効果が得られる。なお、Pは強力な粒界
偏析元素であり、Pが多い場合には、MnあるいはSiの表
面濃化の抑制効果が低減する場合があり、P含有量を0.
02%未満とするのが好ましい。In the present invention, the chemical components other than Mn do not need to be particularly limited. However, Si, which is a solid solution strengthening element like Mn, may be contained in an amount of 0.1% or more and 2.0% or less. There is no problem even if P is contained in a large amount, but when the P content is less than 0.02%, the present invention can provide a further dramatic effect. In addition, P is a strong grain boundary segregation element, and when P is large, the effect of suppressing the surface concentration of Mn or Si may be reduced.
Preferably it is less than 02%.
【0029】また、Pが多い場合には、スポット溶接性
が劣化するので、P含有量は0.02%未満とするのが好ま
しい。上記した以外の化学成分は、熱処理時のMn硫化物
の生成を阻害しない元素であれば、とくに限定する必要
はなく、所望の特性に応じ適宜含有することができる。
例えば、C:0.0005〜0.5 %、S:0.05%以下、Nb:0.
001 〜0.20%以下、B:0.005 %以下、Ti:0.1 %以
下、Cr:0.05%以下が許容できる。Further, when the content of P is large, the spot weldability deteriorates. Therefore, the P content is preferably set to less than 0.02%. The chemical components other than those described above do not need to be particularly limited as long as they do not inhibit the formation of Mn sulfide during the heat treatment, and can be appropriately contained according to desired characteristics.
For example, C: 0.0005 to 0.5%, S: 0.05% or less, Nb: 0.
001 to 0.20% or less, B: 0.005% or less, Ti: 0.1% or less, Cr: 0.05% or less are acceptable.
【0030】本発明では、上記したような、Mnを含有す
る高張力鋼板の表面に、S成分を含有したアンモニウム
塩を付着させる。なお、鋼板の表面は、好ましくはアル
カリ脱脂及び/または酸洗等により、親水性の表面とし
ておくことが好ましい。親水性の表面としておくことに
より、S成分を含有したアンモニウム塩が均一に付着す
る。In the present invention, an ammonium salt containing an S component is adhered to the surface of a high-tensile steel sheet containing Mn as described above. The surface of the steel sheet is preferably made hydrophilic by alkali degreasing and / or pickling. By providing a hydrophilic surface, the ammonium salt containing the S component adheres uniformly.
【0031】S成分を含有したアンモニウム塩として
は、硫酸アンモニウム、亜硫酸アンモニウム、チオ硫酸
アンモニウム、硫酸第一鉄アンモニウム、硫酸第二鉄ア
ンモニウム、硫酸アルミニウムアンモニウム溶液、硫酸
マグネシウムアンモニウム溶液等が例示されるが、なか
でも、硫酸アンモニウム、亜硫酸アンモニウム、チオ硫
酸アンモニウム、硫酸第一鉄アンモニウム、硫酸第二鉄
アンモニウムが好適である。Examples of the ammonium salt containing the S component include ammonium sulfate, ammonium sulfite, ammonium thiosulfate, ferrous ammonium sulfate, ferric ammonium sulfate, aluminum ammonium sulfate solution, and magnesium ammonium sulfate solution. However, ammonium sulfate, ammonium sulfite, ammonium thiosulfate, ferrous ammonium sulfate, and ferric ammonium sulfate are preferred.
【0032】これらS成分を含有したアンモニウム塩
を、水または有機溶剤に溶解あるいは混合したり、前処
理液(例えば脱脂液、あるいは水洗液)中に混合した
り、あるいは冷間圧延時の防錆油中に混合したりして用
いることができる。また、付着性を高めるために界面活
性剤を添加してもよく、また、反応性を高めるために反
応促進剤を添加してもよい。The ammonium salt containing these S components is dissolved or mixed in water or an organic solvent, mixed in a pretreatment liquid (for example, a degreasing liquid or a washing liquid), or is used to prevent rust during cold rolling. It can be used by mixing in oil. Further, a surfactant may be added to enhance the adhesion, and a reaction accelerator may be added to increase the reactivity.
【0033】溶液中のS成分を含有したアンモニウム塩
の濃度は、付着膜厚との関係で決定されるが、多くても
50%以下、乾燥のしやすさから0.1 〜30%とするのが好
ましい。なお、本発明では、Na、K等のアルカリ土類金
属を含む薬剤を使用することは好ましくない。Na、K等
のアルカリ土類金属が含まれることにより、鋼板表面に
融点の低い金属酸化物が生成し、熱処理炉内のロールに
付着しロール表面を傷めることがあるからである。した
がって、アルカリ土類金属の含有量は3mg/m2以下とす
るのが好ましい。The concentration of the ammonium salt containing the S component in the solution is determined by the relationship with the thickness of the adhered film.
It is preferably 50% or less, and 0.1 to 30% for ease of drying. In the present invention, it is not preferable to use a chemical containing an alkaline earth metal such as Na or K. This is because, when an alkaline earth metal such as Na or K is contained, a metal oxide having a low melting point is generated on the surface of the steel sheet and may adhere to a roll in the heat treatment furnace and damage the roll surface. Therefore, the content of the alkaline earth metal is preferably set to 3 mg / m 2 or less.
【0034】また、S成分を含有したアンモニウム塩の
鋼板への付着方法は、とくに限定するものではなく、設
備的あるいはコスト的に有利な方法を用いればよい。例
えば、S成分を含有したアンモニウム塩を溶解した液中
に鋼板を浸漬して付着する方法、S成分を含有したアン
モニウム塩を溶解した液を、ロールコーターで塗布して
付着する方法、布状物で塗布して付着する方法、スプレ
ーで噴霧して付着する方法、あるいはS成分を含有した
アンモニウム塩を電気めっき法、無電解めっき法、蒸着
法等で付着する方法などが好適である。The method of attaching the ammonium salt containing the S component to the steel sheet is not particularly limited, and a method which is advantageous in terms of equipment or cost may be used. For example, a method in which a steel sheet is immersed in a solution in which an ammonium salt containing an S component is dissolved and adhered, a method in which a solution in which an ammonium salt containing an S component is dissolved is applied by a roll coater and adhered, a cloth-like material The method of applying and attaching by spraying, the method of attaching by spraying with a spray, and the method of attaching an ammonium salt containing an S component by an electroplating method, an electroless plating method, a vapor deposition method, or the like are preferable.
【0035】S成分を含有したアンモニウム塩の鋼板表
面への付着量は、S換算で0.1 〜1000mg/m2 とする。付
着量が0.1mg/m2未満では熱処理時にMn、P、Si等の表面
濃化を抑制するにためには不十分であり、めっき性が低
下し、不めっきが発生する。一方、付着量が多くなるに
したがい、表面濃化の抑制効果は向上するが、一方、付
着量が1000mg/m2 超えて付着させると、効果が飽和し、
付着量に見合う効果が期待できなず、経済的に不利とな
るうえ、めっき性に悪影響を与える場合がある。なお、
好ましくは0.1 〜200mg/m2である。より好ましくは1〜
120mg/m2である。なお、付着量の好適範囲は、熱処理炉
内のガス流量、水素濃度、ライン速度等の製造条件によ
り変動するため、上記した範囲内で製造設備に最適の付
着量を採用するのが好ましい。なお、付着量の調整は、
リンガーロール、ガスワイピング等によるのが好まし
い。The amount of the ammonium salt containing the S component adhered to the surface of the steel sheet is 0.1 to 1000 mg / m 2 in terms of S. If the amount is less than 0.1 mg / m 2 , it is insufficient to suppress the surface concentration of Mn, P, Si and the like during the heat treatment, and the plating property is reduced and non-plating occurs. On the other hand, in accordance with the amount of deposition is increased, although the effect of suppressing the surface segregation is improved, whereas, when the amount of adhesion deposit 1000 mg / m 2 beyond, the effect is saturated,
An effect commensurate with the adhesion amount cannot be expected, which is economically disadvantageous and may adversely affect the plating property. In addition,
Preferably from 0.1 ~200mg / m 2. More preferably 1 to
It is 120mg / m 2. Note that the preferable range of the adhesion amount varies depending on production conditions such as the gas flow rate in the heat treatment furnace, the hydrogen concentration, the line speed, and the like. In addition, adjustment of the adhesion amount
It is preferable to use a ringer roll, gas wiping or the like.
【0036】上記したように、表面にS成分を含有した
アンモニウム塩を付着させた鋼板はついで、溶融亜鉛め
っきを施される前に、熱処理を施される。なお、熱処理
前に、自然乾燥、あるいは強制乾燥、あるいは乾燥のた
めの加熱を行ってもよい。あるいは、S成分を含有した
アンモニウム塩を付着させたのち直ちに熱処理に供して
もよい。As described above, the steel sheet having the surface to which the ammonium salt containing the S component is adhered is then subjected to a heat treatment before being subjected to hot-dip galvanizing. Before the heat treatment, natural drying, forced drying, or heating for drying may be performed. Alternatively, heat treatment may be performed immediately after the ammonium salt containing the S component is attached.
【0037】熱処理では、加熱温度を600 ℃以上、好ま
しくは950 ℃以下とする。加熱温度が600 ℃未満では、
鋼板表層におけるMnS 等の硫黄化合物の生成が遅く、長
時間の加熱を必要とし生産能率を低下させ経済的でな
い。加熱温度が950 ℃を超えると、再結晶のためには高
すぎ、経済的に不利になるという問題がある。また、熱
処理時の雰囲気は、非酸化性あるいは還元性とするのが
好ましい。なお、熱処理における加熱保持時間は、再結
晶の観点から0〜120secとするのが好ましい。また、加
熱方式はオールラジアントチューブ方式、ガス加熱方
式、誘導加熱方式等の連続方式、あるいはバッチ式の加
熱方式等、従来公知の方法がいずれも適用できる。In the heat treatment, the heating temperature is set to 600 ° C. or higher, preferably 950 ° C. or lower. If the heating temperature is below 600 ° C,
The formation of sulfur compounds such as MnS on the surface of the steel sheet is slow, requires long-time heating, and reduces the production efficiency, which is not economical. If the heating temperature exceeds 950 ° C., there is a problem that it is too high for recrystallization and is economically disadvantageous. The atmosphere during the heat treatment is preferably non-oxidizing or reducing. Note that the heat holding time in the heat treatment is preferably 0 to 120 sec from the viewpoint of recrystallization. As the heating method, any conventionally known method such as a continuous method such as an all-radiant tube method, a gas heating method, or an induction heating method, or a batch-type heating method can be applied.
【0038】鋼板表面にS成分を含有したアンモニウム
塩を付着させたのち、熱処理を行うことにより、鋼板表
面に付着したS成分は、鋼板の地鉄中に拡散し、鋼板中
に均一に分散したMn等と反応してMnS 等の硫黄化合物を
生成する。この硫黄化合物は、鋼板結晶粒内に限らず、
結晶粒界にも生成し、硫黄濃化層を形成する。この結
果、Mnの表面濃化(表層でのMn酸化物の生成)を抑制す
るとともに、この硫黄濃化層が一種のバリヤー層となる
ことにより、Siの鋼板表層への拡散経路あるいは雰囲気
ガス成分の鋼板中の拡散経路を遮断し、Siの表面濃化
(表層でのSi酸化物の生成)も抑制する。なお、上記し
た硫黄化合物は一部がめっき層中に含まれていてもよ
い。After the ammonium salt containing the S component was attached to the surface of the steel sheet and then subjected to a heat treatment, the S component attached to the surface of the steel sheet was diffused into the ground iron of the steel sheet and uniformly dispersed in the steel sheet. Reacts with Mn to produce sulfur compounds such as MnS. This sulfur compound is not limited to the steel grain,
It also forms at the grain boundaries and forms a sulfur-enriched layer. As a result, the surface concentration of Mn (the formation of Mn oxide on the surface layer) is suppressed, and the sulfur-concentrated layer forms a kind of barrier layer. It blocks the diffusion path in the steel sheet, and also suppresses the surface enrichment of Si (generation of Si oxide on the surface layer). In addition, a part of the above-mentioned sulfur compounds may be contained in the plating layer.
【0039】上記したMnS 等が析出した硫黄濃化層は、
溶融亜鉛めっき層あるいは合金化溶融亜鉛めっき層と鋼
板の地鉄との界面から、地鉄側に少なくとも0.01μmの
厚さを有する。すなわちめっき層と地鉄との界面から深
さ方向に0.01μm 以上の範囲まで存在するのが好まし
い。これにより、溶融亜鉛めっきの密着性が向上する。
一方、硫黄化合物の存在する範囲が界面から深さ方向で
0.01μm 未満の表層のみの場合には、Mn、Si等の表面へ
の濃化を抑制する作用が不充分となり、局所的ではある
が不めっきが発生したり、あるいは合金化処理時に合金
相の成長速度が不均一となり、筋模様が発生する。The sulfur-enriched layer on which MnS or the like is deposited is
From the interface between the hot-dip galvanized layer or the alloyed hot-dip galvanized layer and the steel sheet, the steel sheet has a thickness of at least 0.01 μm on the steel sheet side. That is, it preferably exists in the depth direction from the interface between the plating layer and the ground iron to a range of 0.01 μm or more. Thereby, the adhesiveness of hot-dip galvanizing improves.
On the other hand, the range in which the sulfur compound exists
When only the surface layer is less than 0.01 μm, the effect of suppressing the concentration of Mn, Si, etc. on the surface becomes insufficient, and although local plating occurs, non-plating occurs or the alloy phase is The growth rate becomes non-uniform, and streaks occur.
【0040】上記した熱処理を施された鋼板は、直ちに
溶融亜鉛めっき処理を施される。溶融亜鉛めっき処理
は、浴温:450 〜550 ℃の溶融亜鉛浴に鋼板(下地鋼
板)を浸漬して行うのが好ましい。溶融亜鉛浴として
は、従来から使用されている、0.1 〜0.2 質量%Alある
いはさらに0.005 〜0.05質量%のFeを含有する組成の溶
融亜鉛浴を用いるのが好ましい。溶融亜鉛浴中のAl含有
量が、0.1 質量%未満ではめっき処理において鋼板と亜
鉛が反応しやすく、Fe−Zn合金相が大量に生成する。こ
のため、めっき密着性が劣化する。また、Al含有量が0.
2 質量%を超えると、鋼板とAlが反応して、厚いFe−Al
合金相を生成する。このため、めっき処理後の合金化が
著しく遅延する。The steel sheet subjected to the above heat treatment is immediately subjected to a hot dip galvanizing treatment. The hot-dip galvanizing treatment is preferably performed by immersing a steel sheet (base steel sheet) in a hot-dip zinc bath at a bath temperature of 450 to 550 ° C. As the molten zinc bath, it is preferable to use a conventionally used molten zinc bath having a composition containing 0.1 to 0.2% by mass of Al or further containing 0.005 to 0.05% by mass of Fe. If the Al content in the molten zinc bath is less than 0.1% by mass, the steel sheet and zinc easily react in the plating treatment, and a large amount of the Fe-Zn alloy phase is generated. For this reason, plating adhesion deteriorates. Also, the Al content is 0.
If the content exceeds 2% by mass, the steel sheet reacts with Al to form a thick Fe-Al
Produces an alloy phase. Therefore, alloying after the plating process is significantly delayed.
【0041】めっき処理時の溶融亜鉛浴の浴温は450 〜
550 ℃であればよい。浴温が450 ℃未満では、めっき処
理時の適正なFe−Al合金相の生成が抑制される。一方、
浴温が550 ℃を超えると、Fe−Zn合金相の生成が促進さ
れ、めっき密着性が劣化するとともに、亜鉛浴を保持す
る溶解炉で亜鉛による浸食が促進され、溶解炉の壁面が
劣化する。また、めっき浴中には、Fe、Si、Mg、Mn、N
i、Pb、Sb、Sn、La、In、Ce、Cd、Co等の不可避的不純
物が含有されていても問題はない。The bath temperature of the molten zinc bath during the plating process is 450 to
The temperature should be 550 ° C. When the bath temperature is lower than 450 ° C., the formation of an appropriate Fe—Al alloy phase during the plating process is suppressed. on the other hand,
When the bath temperature exceeds 550 ° C, the formation of the Fe-Zn alloy phase is promoted, and the plating adhesion is deteriorated, and the erosion by zinc is promoted in the melting furnace holding the zinc bath, and the wall surface of the melting furnace is deteriorated. . In the plating bath, Fe, Si, Mg, Mn, N
There is no problem even if unavoidable impurities such as i, Pb, Sb, Sn, La, In, Ce, Cd, and Co are contained.
【0042】溶融亜鉛めっきの付着量の調整は、通常公
知のガスワイピング等の方法でよく、めっき層の防錆性
及びめっき層の密着性の観点からめっき層の付着量は20
〜120g/m2 程度とするのが好ましい。めっき処理後、合
金化処理を行うことにより、合金化溶融亜鉛めっき鋼板
としてもよい。合金化処理後のめっき層の平均Fe含有率
は、7〜13質量%とするのが好適である。めっき層の平
均Fe含有率が7質量%未満では、一部η相(Zn相)が残
存し、合金化が完了せず、あるいは表層に比較的軟質な
ζ相(Fe含有率の低いFe−Zn合金相)が大量に残存し、
プレス成形時の耐フレーキング性を劣化する。一方、め
っき層の平均Fe含有率が13質量%を超えると、めっき層
と下地鋼板との界面に硬くて脆いΓ相(Fe含有率の高い
Fe−Zn合金相)が残存し、プレス成形時の耐パウダリン
グ性を劣化する。The amount of the hot-dip galvanized coating may be adjusted by a generally known method such as gas wiping.
It is preferably about 120 g / m 2 . By performing an alloying process after the plating process, an alloyed hot-dip galvanized steel sheet may be obtained. The average Fe content of the plating layer after the alloying treatment is preferably set to 7 to 13% by mass. If the average Fe content of the plating layer is less than 7% by mass, a part of η phase (Zn phase) remains, alloying is not completed, or a relatively soft ζ phase (Fe- Zn alloy phase) remains in large quantities,
Deterioration of flaking resistance during press molding. On the other hand, when the average Fe content of the plating layer exceeds 13% by mass, a hard and brittle Γ phase (high Fe content) is formed at the interface between the plating layer and the base steel sheet.
Fe-Zn alloy phase) remains and deteriorates the powdering resistance during press molding.
【0043】合金化処理における鋼板の加熱温度は、45
0 〜600 ℃とするのが好ましい。加熱温度が450 ℃未満
では、めっき層のFe含有率を7質量%以上とするため
に、長時間の加熱処理や、長大な合金化炉を必要とし、
あるいは鋼板の搬送速度を低速するなどの処置が必要と
なり、生産性が低下する。一方、加熱温度が600 ℃を超
えると、硬くて脆いΓ相が短時間加熱で生成し、耐パウ
ダリング性が劣化する。The heating temperature of the steel sheet in the alloying treatment is 45
The temperature is preferably from 0 to 600 ° C. If the heating temperature is lower than 450 ° C., a long-time heat treatment or a long alloying furnace is required to make the Fe content of the plating layer 7% by mass or more,
Alternatively, measures such as lowering the transport speed of the steel plate are required, and the productivity is reduced. On the other hand, when the heating temperature exceeds 600 ° C., a hard and brittle Γ phase is formed in a short time of heating, and the powdering resistance is deteriorated.
【0044】なお、合金化処理時の鋼板加熱方式は、と
くに限定されることはなく、ガス加熱方式、誘導加熱方
式、通電加熱方式等がいずれも適用可能である。上記し
た製造方法で得られた溶融亜鉛めっき鋼板は、鋼板の地
鉄表面上に溶融亜鉛めっき層、あるいは合金化溶融亜鉛
めっき層を有し、さらに前記溶融亜鉛めっき層あるいは
合金化溶融亜鉛めっき層と前記鋼板の地鉄との界面から
前記溶融亜鉛めっき層あるいは合金化溶融亜鉛めっき層
の下層として、地鉄側に硫黄濃化層を有するめっき鋼板
である。硫黄濃化層中には硫黄化合物としては、MnS 等
が析出している。硫黄濃化層の厚さは、溶融亜鉛めっき
層あるいは合金化溶融亜鉛めっき層と地鉄との界面から
地鉄側に深さ方向で0.01μm 以上、好ましくは1.0μm
以下、とするのが好ましい。硫黄濃化層の厚さが0.01μ
m 未満では、Mn、Si、P等の固溶強化元素の表面濃化を
抑制できない。硫黄濃化層の厚さが1.0 μmを超える
と、鋼が硬質化して機械的特性(例えば、伸び)が劣化
するという問題がある。The method of heating the steel sheet during the alloying treatment is not particularly limited, and any of a gas heating method, an induction heating method, a current heating method and the like can be applied. The hot-dip galvanized steel sheet obtained by the above-described manufacturing method has a hot-dip galvanized layer, or an alloyed hot-dip galvanized layer on the ground iron surface of the steel sheet, and further has the hot-dip galvanized layer or the alloyed hot-dip galvanized layer. And a steel sheet having a sulfur-enriched layer on the base iron side as a lower layer of the hot-dip galvanized layer or the alloyed hot-dip galvanized layer from an interface between the steel sheet and the steel sheet. MnS and the like are precipitated as sulfur compounds in the sulfur-enriched layer. The thickness of the sulfur-enriched layer is 0.01 μm or more in the depth direction from the interface between the hot-dip galvanized layer or the alloyed hot-dip galvanized layer and the
The following is preferred. The thickness of the sulfur-enriched layer is 0.01μ
If it is less than m, the surface concentration of solid solution strengthening elements such as Mn, Si, and P cannot be suppressed. If the thickness of the sulfur-enriched layer exceeds 1.0 μm, there is a problem that the steel becomes hard and the mechanical properties (eg, elongation) deteriorate.
【0045】なお、硫黄濃化層の厚さは、溶融亜鉛めっ
き鋼板あるいは合金化溶融亜鉛めっき鋼板の断面を、X
線マイクロアナライザー(EPMA)で定量分析した
り、GDS法で深さ方向の成分分析を行うことにより決
定するのが好ましい。この場合、本発明では、S含有量
(S強度)が下地鋼板中のS含有量超となる範囲を硫黄
濃化層の厚さと定義する。したがって、本発明でいう、
硫黄濃化層は、硫黄化合物が析出している場合と、単に
硫黄が濃化している場合の両方を含むものとなる。な
お、硫黄が濃化した層の存在により、熱処理時のSi、M
n、Pの表面濃化抑制に有利に作用する。The thickness of the sulfur-enriched layer is determined by the cross section of the hot-dip galvanized steel sheet or alloyed hot-dip galvanized steel sheet.
It is preferable to determine by quantitative analysis with a line microanalyzer (EPMA) or by performing component analysis in the depth direction by the GDS method. In this case, in the present invention, the range where the S content (S strength) exceeds the S content in the base steel sheet is defined as the thickness of the sulfur-enriched layer. Therefore, in the present invention,
The sulfur-enriched layer includes both the case where the sulfur compound is precipitated and the case where the sulfur is simply concentrated. Note that the presence of the sulfur-enriched layer caused Si, M
It advantageously acts to suppress the surface concentration of n and P.
【0046】また、本発明の溶融亜鉛めっき鋼板では、
形成される硫黄濃化層は、S換算で0.1 〜1000mg/m2 の
量の硫黄化合物(硫黄化合物となっていない硫黄も含
む。)を含むものとする。硫黄濃化層中の硫黄量が0.1m
g/m2未満では熱処理時にMn、P、Si等の表面濃化を抑制
するにためには不十分であり、めっき性が低下し、不め
っきが発生する。一方、硫黄量が1000mg/m2 超えると、
効果が飽和し、硫黄量に見合う効果が期待できなず、経
済的に不利となる。なお、好ましくは0.1 〜200mg/m2で
ある。より好ましくは1〜120mg/m2である。In the hot-dip galvanized steel sheet of the present invention,
The formed sulfur-enriched layer contains a sulfur compound in an amount of 0.1 to 1000 mg / m 2 in terms of S (including sulfur that is not a sulfur compound). The amount of sulfur in the sulfur-enriched layer is 0.1m
If it is less than g / m 2 , it is insufficient to suppress the surface concentration of Mn, P, Si, etc. during the heat treatment, and the plating property is reduced and non-plating occurs. On the other hand, when the sulfur content is more than 1000 mg / m 2,
The effect is saturated and the effect corresponding to the amount of sulfur cannot be expected, which is economically disadvantageous. Preferably, it is 0.1 to 200 mg / m 2 . More preferably 1~120mg / I m 2.
【0047】硫黄濃化層中の硫黄量は、溶融亜鉛めっき
鋼板あるいは合金化溶融亜鉛めっき鋼板を用いて、まず
一般的な湿式分析法(酸溶解法、アルカリ電解法等)に
より、めっき鋼板中に含まれる全S量を定量する。そし
て、下地鋼板中のS含有量をバックグラウンドとして差
し引くことで、硫黄濃化層中の硫黄量を算出することが
できる。なお、下地鋼板中のS量は、例えば、適当な酸
液(塩酸等)によりめっき層および硫黄化合物を溶解除
去した後、下地鋼板中のS量を湿式分析により定量する
か、あるいは機械的研磨等により溶融亜鉛めっき層およ
び硫黄化合物層を除去した後、下地鋼板のS量を湿式分
析により定量してもよい。The amount of sulfur in the sulfur-enriched layer is determined by first using a hot-dip galvanized steel sheet or an alloyed hot-dip galvanized steel sheet by a general wet analysis method (acid dissolution method, alkali electrolysis method, etc.). The total amount of S contained in is determined. Then, the amount of sulfur in the sulfur-enriched layer can be calculated by subtracting the S content in the base steel sheet as a background. The S content in the base steel sheet is determined by, for example, dissolving and removing the plating layer and the sulfur compound with an appropriate acid solution (hydrochloric acid or the like) and then quantifying the S content in the base steel sheet by wet analysis or mechanical polishing. After removing the hot-dip galvanized layer and the sulfur compound layer by, for example, the S content of the base steel sheet may be quantified by wet analysis.
【0048】Sを含有するアンモニウム塩の付着S量
は、水または酸により付着物のみを溶解除去し、湿式分
析によりS量を定量することができる。Sを含有するア
ンモニウム塩を付着後、熱処理のみ実施した鋼板のS量
は、鋼中の全S量から研削により鋼表面の硫黄濃化層を
除去した後の鋼中S量をバックグランドとして差し引く
ことで、定量することができる。The amount of S adhered to the ammonium salt containing S can be determined by dissolving and removing only the attached matter with water or an acid, and quantifying the amount of S by wet analysis. The amount of S of the steel sheet subjected to only the heat treatment after the attachment of the ammonium salt containing S is obtained by subtracting the S amount in the steel after removing the sulfur-enriched layer on the steel surface by grinding from the total S amount in the steel as a background. Thus, it can be quantified.
【0049】[0049]
【実施例】以下に本発明を実施例に基づいて具体的に説
明する。 (実施例1)表1に示す組成の冷延鋼板(板厚:0.7 〜
1.2 mm)にアルカリ脱脂、酸洗処理を施したのち、該冷
延鋼板表面に、表2に示すS成分を含有したアンモニウ
ム塩の水溶液をバーコータにより鋼板表面に均一に塗布
し、直ちにドライヤーで乾燥した。S成分を含有したア
ンモニウム塩として、硫酸アンモニウム、チオ硫酸アン
モニウム、硫酸第一鉄アンモニウムを使用した。なお、
水溶液中のアンモニウム塩の濃度は、それぞれ3%、10
%、30%とした。なお、比較例として、薬剤を全く付着
しない場合、およびS成分を含有したアンモニウム塩以
外の薬剤の水溶液を塗布し付着させた場合についても実
施した。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be specifically described below based on embodiments. (Example 1) Cold rolled steel sheet having the composition shown in Table 1 (sheet thickness: 0.7 to
1.2 mm), subjected to alkali degreasing and pickling treatments, and then uniformly applying an aqueous solution of an ammonium salt containing the S component shown in Table 2 to the surface of the cold-rolled steel sheet using a bar coater, and immediately drying with a dryer. did. Ammonium sulfate, ammonium thiosulfate, and ammonium ferrous sulfate were used as ammonium salts containing the S component. In addition,
The concentrations of ammonium salts in the aqueous solution are 3% and 10%, respectively.
% And 30%. In addition, as a comparative example, the case where no drug was attached and the case where an aqueous solution of a drug other than the ammonium salt containing the S component was applied and attached were also carried out.
【0050】薬剤の付着量は、薬剤が付着した鋼板を80
℃加温水に浸漬し攪拌して、付着物を溶解し、溶解液中
のS量を原子吸光法により定量した。ついで、これら鋼
板に、溶融めっきシミュレーターを用いて、熱処理およ
び溶融亜鉛めっき処理を施した。熱処理条件は、 板温 : 850 ℃ 保持時間: 60秒 雰囲気 : N2−5vol %H2(露点:−40℃) とした。また、溶融亜鉛めっき処理条件は、 浴組成 : 0.14質量%Al−Zn 浴温 : 470 ℃(≒めっき板温) 浸漬時間: 2秒 付着量 : 片面30g/m2(ガスワイパーで調整) とした。The amount of the drug adhered was 80
The substance was immersed in warm water and stirred to dissolve the deposit, and the amount of S in the solution was quantified by an atomic absorption method. Next, these steel sheets were subjected to heat treatment and hot-dip galvanizing treatment using a hot-dip galvanizing simulator. The heat treatment conditions were as follows: sheet temperature: 850 ° C., holding time: 60 seconds, atmosphere: N 2 -5 vol% H 2 (dew point: -40 ° C.). The hot-dip galvanizing treatment conditions were as follows: bath composition: 0.14 mass% Al-Zn bath temperature: 470 ° C (≒ plate temperature) Immersion time: 2 seconds Adhesion amount: 30 g / m 2 on one side (adjusted with gas wiper) .
【0051】なお、全ての鋼板については、溶融亜鉛め
っき処理後さらに合金化処理を行った。合金化処理条件
は、 板温 : 490 、520 、 550℃の3水準 保持時間: 30秒 とした。合金化溶融亜鉛めっき層中の平均Fe含有量はめ
っき層を湿式分析することにより求めた。Incidentally, all the steel sheets were further subjected to an alloying treatment after the galvanizing treatment. The alloying treatment conditions were as follows: sheet temperature: 490, 520, 550 ° C., three levels, holding time: 30 seconds. The average Fe content in the alloyed hot-dip galvanized layer was determined by wet-analyzing the plated layer.
【0052】まず、溶融亜鉛めっき処理後の鋼板につい
て、硫黄濃化層の硫黄量および硫黄濃化層の深さを測定
した。硫黄濃化層の硫黄量は、湿式分析法により求め
た、溶融亜鉛めっき鋼板中の全S量から湿式分析により
求めた下地鋼板中のS量を差し引いて求めた。なお、硫
黄量分析用の下地鋼板は、溶融亜鉛めっき鋼板を塩酸に
浸漬してめっき層を溶解除去したものを用いた。また、
硫黄濃化層の深さはGDS分析によりSの深さ方向分布
を求め、下地鋼板中のS含有量を超えるS強度を示す範
囲を硫黄濃化層の深さとした。First, the amount of sulfur in the sulfur-enriched layer and the depth of the sulfur-enriched layer were measured for the steel sheet after the galvanizing treatment. The sulfur content of the sulfur-enriched layer was determined by subtracting the S content in the base steel sheet obtained by wet analysis from the total S content in the hot-dip galvanized steel sheet obtained by wet analysis. As the base steel sheet for sulfur analysis, a hot-dip galvanized steel sheet was used by immersing it in hydrochloric acid to dissolve and remove the plating layer. Also,
As for the depth of the sulfur-enriched layer, the distribution of S in the depth direction was obtained by GDS analysis, and the range showing the S intensity exceeding the S content in the base steel sheet was defined as the depth of the sulfur-enriched layer.
【0053】また、溶融亜鉛めっき処理後の鋼板につい
て、めっき性試験およびボールインパクト試験を実施
し、めっき性およびめっき密着性を評価した。なお、試
験方法は下記の通りとした。 (1)めっき性試験 溶融亜鉛めっき鋼板のめっき表面を、10倍に拡大して、
目視で不めっきの発生状況を観察し、めっき性を評価し
た。なお、不めっき個所が1m2当たり5個所以上の場合
を×、5個所未満〜1個所以上の場合を△、0個所の場
合を○とした。 (2)ボールインパクト試験(めっき密着性試験) ボールインパクト試験は、1kgの重りを1mの高さか
ら、直径1/2 インチの半球状突起の上に載せた溶融亜鉛
めっき鋼板上に落下させて、めっき層の剥離状態を調査
する。めっき層の剥離状態は、セロハン粘着テープをは
り付け、引き剥がしてめっき密着性を評価した。なお、
セロテープ引きはがし後のめっき層の剥離状態は、めっ
き剥離ありを×、めっき剥離なし・めっき亀裂ありを
△、めっき剥離、亀裂なしを○、として評価した。Further, the steel sheet after the hot-dip galvanizing treatment was subjected to a plating property test and a ball impact test to evaluate the plating property and the plating adhesion. In addition, the test method was as follows. (1) Plating property test The galvanized surface of the hot-dip galvanized steel sheet was magnified 10 times,
The occurrence of non-plating was visually observed to evaluate the plating property. In addition, the case where the number of unplated portions was 5 or more per 1 m 2 was x, the case where the number was less than 5 to 1 or more, and the case where 0 was 0. (2) Ball impact test (plating adhesion test) In the ball impact test, a 1 kg weight is dropped from a height of 1 m onto a hot-dip galvanized steel sheet placed on a 1/2 inch diameter hemispherical projection. Then, the peeling state of the plating layer is investigated. The peeling state of the plating layer was evaluated by bonding a cellophane adhesive tape and peeling it off to evaluate the plating adhesion. In addition,
The peeling state of the plating layer after peeling off the cellophane tape was evaluated as × with plating peeling, Δ with no plating peeling / plating crack, and ○ with plating peeling and no cracking.
【0054】ついで、合金化溶融亜鉛めっき鋼板につい
て、外観試験、耐パウダリング試験、カップ絞り試験お
よびスポット溶接試験を実施した。 (3)外観試験 各合金化溶融亜鉛めっき鋼板の外観を、目視で観察し、
異物付着あるいは色調ムラあるいは合金化ムラ等の状況
を調査した。その観察結果を、○:異物付着、色調ムラ
および合金化ムラなく良好、△:微細な異物付着あるい
はうすい色調ムラあるいは微細な筋状の合金化ムラが発
生、×:明瞭な異物付着あるいは明瞭な色調ムラあるい
は明瞭な筋状の合金化ムラ、局部的な焼けムラ発生とし
て評価した。 (4)耐パウダリング試験 各合金化溶融亜鉛めっき鋼板から採取した曲げ試験片
(30mm幅×40mm長さ)に、90゜曲げ戻しを行った後、め
っき面にセロハン粘着テープをはり付け、引き剥がし
て、テープに付着するめっき量により耐パウダリング性
を評価した。幅24mmのテープに付着するZn量が1000cps
以下を○、1000超2000cps 以下を△、2000cps 超を×と
して評価した。 (5)カップ絞り試験(摺動性試験) 各合金化溶融亜鉛めっき鋼板から採取した試験片(φ73
mm円板)に、洗浄油を両面に塗油したのち、ポンチ径:
33mm、しわ押え圧:500kgf(4.90kN)として、絞り比2.
0 のカップを成形した。これらカップの側壁部に幅24mm
のセロハン粘着テープをはり付け、引き剥がして、8mm
長さ×24mm幅のテープに付着するZn量を測定し、摺動性
を評価した。テープに付着するZn量が200cps以下を○、
200 超300cps以下を△、300cps超を×として評価した。 (6)スポット溶接試験 一部の合金化溶融亜鉛めっき鋼板(板厚:0.8mm )につ
いて、各めっき鋼板ごとに重ねあわせ、Cu−Cr合金製の
円錐台頭型電極(先端径:5mmφ)を用い、加圧力:20
0kgf(1.96kN)、初期加圧時間:30サイクル、通電時
間:10サイクル、保持時間:5サイクル、溶接電流:9
kAの溶接条件で連続打点を行い、電極交換までの連続打
点数をスポット溶接性の一つの指標とした。連続打点数
が3000以上を○、3000未満〜2000以上を△、2000未満を
×とした。また、スポット溶接部引張剪断強度を求め、
スポット溶接性の一つの指標とした。引張剪断強度が15
kN以上を○、15kN未満を×とした。Next, an appearance test, a powdering resistance test, a cup drawing test, and a spot welding test were performed on the galvannealed steel sheet. (3) Appearance test The appearance of each galvannealed steel sheet is visually observed,
The situation such as adhesion of foreign matter, uneven color tone, or uneven alloying was investigated. The observation results were as follows: ○: good without foreign matter adhesion, color tone unevenness and alloying unevenness, Δ: fine foreign matter adhesion or thin color tone unevenness or fine streaky alloying unevenness occurred, ×: clear foreign matter adhesion or clear Evaluation was made as color tone unevenness, clear streak-like alloying unevenness, or local burn unevenness. (4) Powdering resistance test A 90 ° bending back was performed on a bending test piece (30mm width × 40mm length) obtained from each galvannealed steel sheet, and then a cellophane adhesive tape was attached to the plating surface and pulled. After peeling off, the powdering resistance was evaluated based on the amount of plating adhered to the tape. 1000 cps Zn on 24mm wide tape
The following were evaluated as ○, 1000 or more and 2000 cps or less as Δ, and 2000 cps or more as ×. (5) Cup drawing test (slidability test) A test piece (φ73) taken from each galvannealed steel sheet
mm disc), after applying cleaning oil to both sides, punch diameter:
33mm, wrinkle pressure: 500kgf (4.90kN), drawing ratio 2.
A 0 cup was molded. 24 mm wide on the side walls of these cups
Adhere the cellophane adhesive tape and peel it off, 8mm
The amount of Zn adhering to the tape having a length of 24 mm and a width of 24 mm was measured, and the slidability was evaluated. ○, when the amount of Zn adhering to the tape is 200 cps or less,
200 or more and 300 cps or less were evaluated as △, and 300 cps or more as x. (6) Spot welding test Some galvannealed steel sheets (sheet thickness: 0.8 mm) are superimposed on each galvanized steel sheet and a frustoconical electrode made of Cu-Cr alloy (tip diameter: 5 mmφ) is used. , Pressure: 20
0kgf (1.96kN), initial pressurizing time: 30 cycles, energizing time: 10 cycles, holding time: 5 cycles, welding current: 9
Continuous welding was performed under welding conditions of kA, and the number of continuous welding until electrode replacement was used as one index of spot weldability. The number of continuous hits was 3000 or more, ○, less than 3000 to 2000 or more, Δ, and less than 2000 ×. In addition, the tensile shear strength of the spot weld was determined,
It was used as one index of spot weldability. Tensile shear strength 15
kN or more was rated as ○, and less than 15 kN was rated as x.
【0055】これらの結果を表2に示す。Table 2 shows the results.
【0056】[0056]
【表1】 [Table 1]
【0057】[0057]
【表2】 [Table 2]
【0058】[0058]
【表3】 [Table 3]
【0059】本発明例は、いずれもめっき外観、めっき
性、めっき密着性などのめっき品質や、溶接性に優れた
溶融亜鉛めっき鋼板となっている。これに対し、本発明
の範囲を外れる比較例は、いずれもめっき品質あるいは
溶接性のいずれかが劣化していた。 (実施例2)表1に示す組成の冷延鋼板にアルカリ脱脂
処理、酸洗処理を施したのち、該冷延鋼板を、液温を60
℃としたチオ硫酸アンモニウムを30%含有する水溶液中
に1秒、10秒、30秒浸漬した後、直ちに引き上げてドラ
イヤーで乾燥した。Each of the examples of the present invention is a hot-dip galvanized steel sheet excellent in plating quality such as plating appearance, plating properties, plating adhesion and the like, and weldability. On the other hand, in any of Comparative Examples outside the scope of the present invention, either the plating quality or the weldability was deteriorated. (Example 2) After subjecting a cold-rolled steel sheet having the composition shown in Table 1 to alkali degreasing treatment and pickling treatment, the cold-rolled steel sheet was heated to a liquid temperature of 60%.
After immersion in an aqueous solution containing 30% of ammonium thiosulfate at 1 ° C. for 1 second, 10 seconds and 30 seconds, it was immediately pulled up and dried with a dryer.
【0060】ついで、これら鋼板に、溶融めっきシミュ
レーターを用いて、N2−5vol %H2(露点:−40℃)の
雰囲気中で表3に示す条件の熱処理を施したのち、実施
例1と同様の条件で溶融亜鉛めっき処理および合金化処
理を施した。まず、溶融亜鉛めっき処理後の鋼板につい
て、実施例1と同様に硫黄濃化層の硫黄量および硫黄濃
化層の深さを測定した。Next, these steel sheets were subjected to a heat treatment under the conditions shown in Table 3 in an atmosphere of N 2 -5 vol% H 2 (dew point: -40 ° C.) using a hot-dip plating simulator. Under the same conditions, hot dip galvanizing and alloying were performed. First, the amount of sulfur in the sulfur-enriched layer and the depth of the sulfur-enriched layer were measured for the steel sheet after the hot-dip galvanizing treatment in the same manner as in Example 1.
【0061】また、溶融亜鉛めっき処理後の鋼板につい
て実施例1と同様の試験条件で、めっき性試験およびボ
ールインパクト試験を実施し、めっき性およびめっき密
着性を評価した。さらに、これら合金化溶融亜鉛めっき
鋼板について、実施例1と同様の試験条件で、外観試
験、耐パウダリング試験、カップ絞り試験およびスポッ
ト溶接試験を実施した。Further, a plating property test and a ball impact test were performed on the steel sheet after the hot-dip galvanizing treatment under the same test conditions as in Example 1 to evaluate the plating property and the plating adhesion. Further, an appearance test, a powdering resistance test, a cup drawing test, and a spot welding test were performed on these galvannealed steel sheets under the same test conditions as in Example 1.
【0062】それらの結果を表3に示す。Table 3 shows the results.
【0063】[0063]
【表4】 [Table 4]
【0064】本発明例は、いずれもめっき外観、めっき
性、めっき密着性などのめっき品質や、溶接性に優れた
溶融亜鉛めっき鋼板となっている。これに対し、本発明
の範囲を外れる比較例は、いずれもめっき品質あるいは
溶接性のいずれかが劣化していた。 (実施例3)表1に示す組成の冷延鋼板(鋼No. C)に
アルカリ脱脂処理を施したのち、該冷延鋼板表面に、表
4に示す濃度の硫酸アンモニウム水溶液をロールコータ
で塗布し、表4に示す量(S換算)の硫黄化合物を付着
させ、ドライヤーで乾燥した。これら鋼板に、N2−5vo
l %H2(露点:−40℃)の雰囲気中で表3に示す条件の
熱処理を施したのち、実施例1と同様の条件で溶融亜鉛
めっき処理を施し、ついで表4に示す条件で合金化処理
を施し、溶融亜鉛めっき鋼板とした。Each of the examples of the present invention is a hot-dip galvanized steel sheet excellent in plating quality such as plating appearance, plating properties, plating adhesion and the like, and weldability. On the other hand, in any of Comparative Examples outside the scope of the present invention, either the plating quality or the weldability was deteriorated. (Example 3) A cold-rolled steel sheet (Steel No. C) having the composition shown in Table 1 was subjected to alkaline degreasing treatment, and then an aqueous solution of ammonium sulfate having a concentration shown in Table 4 was applied to the surface of the cold-rolled steel sheet using a roll coater. Then, the sulfur compound in an amount (in terms of S) shown in Table 4 was adhered and dried with a drier. N 2 -5 vo
1% H 2 (dew point: −40 ° C.), heat treatment under the conditions shown in Table 3, hot-dip galvanizing under the same conditions as in Example 1, and then alloy under the conditions shown in Table 4. A hot-dip galvanized steel sheet was obtained.
【0065】まず、溶融亜鉛めっき処理後の鋼板につい
て、実施例1と同様に硫黄濃化層の硫黄量および硫黄濃
化層の深さを測定した。また、溶融亜鉛めっき処理後の
鋼板について実施例1と同様の試験条件で、めっき性試
験およびボールインパクト試験を実施し、めっき性およ
びめっき密着性を評価した。さらに、これら合金化溶融
亜鉛めっき鋼板について、実施例1と同様の試験条件
で、外観試験、耐パウダリング試験、カップ絞り試験お
よびスポット溶接試験を実施した。First, the amount of sulfur in the sulfur-enriched layer and the depth of the sulfur-enriched layer were measured for the steel sheet after the hot-dip galvanizing treatment in the same manner as in Example 1. Further, a plating property test and a ball impact test were performed on the steel sheet after the hot-dip galvanizing treatment under the same test conditions as in Example 1 to evaluate the plating property and the plating adhesion. Further, an appearance test, a powdering resistance test, a cup drawing test, and a spot welding test were performed on these galvannealed steel sheets under the same test conditions as in Example 1.
【0066】これらの結果を表4に示す。Table 4 shows the results.
【0067】[0067]
【表5】 [Table 5]
【0068】本発明例は、いずれもめっき外観、めっき
性、めっき密着性などのめっき品質や、溶接性に優れた
溶融亜鉛めっき鋼板となっている。これに対し、本発明
の範囲を外れる比較例は、いずれもめっき品質あるいは
溶接性のいずれかが劣化していた。 (実施例4)表1に示す組成の冷延鋼板(鋼No. G)に
アルカリ電解脱脂処理を施したのち、該冷延鋼板表面
に、表5に示す濃度の薬液を、ドクターブレードを用い
て塗布し、表5に示す量(S換算)の硫黄化合物を付着
させ、ドライヤーで乾燥した。これら鋼板に、N2−7vo
l %H2(露点:−40℃)の雰囲気中で表5に示す条件の
熱処理を施したのち、溶融亜鉛めっき処理を施した。な
お、溶融亜鉛めっき処理条件は、 浴組成 : 0.14%Al−0.05Fe−Zn 浴温 : 470 ℃(≒めっき板温) 浸漬時間: 2秒 付着量 : 片面55g/m2(ガスワイパーで調整) とした。Each of the examples of the present invention is a hot-dip galvanized steel sheet excellent in plating quality such as plating appearance, plating properties, plating adhesion and the like, and weldability. On the other hand, in any of Comparative Examples outside the scope of the present invention, either the plating quality or the weldability was deteriorated. (Example 4) After subjecting a cold-rolled steel sheet (Steel No. G) having the composition shown in Table 1 to alkaline electrolytic degreasing treatment, a chemical solution having a concentration shown in Table 5 was applied to the surface of the cold-rolled steel sheet using a doctor blade. Then, a sulfur compound in an amount shown in Table 5 (in terms of S) was adhered and dried with a drier. N 2 -7 vo
After heat treatment under the conditions shown in Table 5 in an atmosphere of l% H 2 (dew point: -40 ° C), hot dip galvanization was performed. The hot-dip galvanizing conditions were as follows: bath composition: 0.14% Al-0.05Fe-Zn bath temperature: 470 ° C (≒ plate temperature) Immersion time: 2 seconds Adhesion amount: 55 g / m 2 on one side (adjusted with gas wiper) And
【0069】ついでこれら鋼板に、さらに表5に示す条
件で合金化処理を施し、合金化溶融亜鉛めっき鋼板とし
た。合金化後のめっき層中のFe含有量をもとめ、合金化
速度を比較した。合金化後のめっき層中のFe含有量は、
湿式分析により求めた。これらの結果を表5に示す。Next, these steel sheets were further subjected to alloying treatment under the conditions shown in Table 5 to obtain alloyed hot-dip galvanized steel sheets. The Fe content in the plated layer after alloying was determined, and the alloying rates were compared. The Fe content in the plated layer after alloying is
It was determined by wet analysis. Table 5 shows the results.
【0070】[0070]
【表6】 [Table 6]
【0071】本発明例は、いずれも比較例にくらべ、同
一合金化時間で比較すると、合金化後のめっき層中のFe
含有量は増加しており、合金化速度が高く合金化が促進
されていることがわかる。In each of the examples of the present invention, when compared with the comparative example at the same alloying time, the Fe in the plated layer after the alloying was compared.
It can be seen that the content is increasing, and the alloying speed is high and alloying is promoted.
【0072】[0072]
【発明の効果】以上説明したように、本発明によれば、
Mnを含有する高張力鋼板を下地鋼板として溶融亜鉛めっ
き処理あるいはさらに合金化処理を施しても、めっき外
観、めっき密着性、めっき性および溶接性に優れためっ
き鋼板を生産性よく製造することができ、めっき品質の
要求レベルの高い自動車用として適用拡大が可能とな
り、産業上格段の効果を奏する。As described above, according to the present invention,
Even if hot-dip galvanizing or further alloying treatment is applied to a high-strength steel sheet containing Mn as a base steel sheet, coated steel sheets with excellent plating appearance, plating adhesion, plating properties and weldability can be manufactured with high productivity. As a result, the application can be expanded for use in automobiles, which require a high level of plating quality.
【図1】本発明の方法を適用した熱処理後の鋼板断面に
おける各元素の深さ方向分布状況を示すグラフである。FIG. 1 is a graph showing the distribution in the depth direction of each element in a cross section of a steel sheet after heat treatment to which the method of the present invention is applied.
【図2】本発明の方法を適用した溶融亜鉛めっき処理後
の鋼板断面における各元素の深さ方向分布状況を示すグ
ラフである。FIG. 2 is a graph showing the distribution in the depth direction of each element in a cross section of a steel sheet after a hot dip galvanizing process to which the method of the present invention is applied.
【図3】比較例の熱処理後の鋼板断面における各元素の
深さ方向分布状況を示すグラフである。FIG. 3 is a graph showing the distribution in the depth direction of each element in a cross section of a steel sheet after heat treatment in a comparative example.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C23C 2/02 C23C 2/02 2/28 2/28 2/40 2/40 // C21D 9/46 C21D 9/46 J (72)発明者 京野 一章 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究所内 Fターム(参考) 4K027 AA02 AA23 AB02 AB07 AB13 AB15 AB26 AB28 AB42 AC12 AC15 AC73 AE23 4K037 EA01 EA04 EA05 EA15 EA16 EA19 EA23 EA25 EA27 EA31 FH01 FH03 FJ02 FJ04 FJ05 FJ06 GA05 JA06 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C23C 2/02 C23C 2/02 2/28 2/28 2/40 2/40 // C21D 9/46 C21D 9/46 J (72) Inventor Kazuaki Kyono 1 Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba F-term in Technical Research Institute, Kawasaki Steel Co., Ltd. 4K027 AA02 AA23 AB02 AB07 AB13 AB15 AB26 AB28 AB42 AC12 AC15 AC73 AE23 4K037 EA01 EA04 EA05 EA15 EA16 EA19 EA23 EA25 EA27 EA31 FH01 FH03 FJ02 FJ04 FJ05 FJ06 GA05 JA06
Claims (8)
するアンモニウム塩をS換算で0.1 〜1000mg/m2 付着さ
せたのち、熱処理を施し、ついで溶融亜鉛めっき処理を
施すことを特徴とする溶融亜鉛めっき鋼板の製造方法。The present invention is characterized in that an S-containing ammonium salt of 0.1 to 1000 mg / m 2 in S conversion is adhered to the surface of a high-tensile steel sheet containing Mn, and then heat-treated, followed by hot-dip galvanizing. Method for producing a hot-dip galvanized steel sheet.
化処理を施すことを特徴とする請求項1に記載の溶融亜
鉛めっき鋼板の製造方法。2. The method for producing a hot-dip galvanized steel sheet according to claim 1, wherein an alloying treatment is performed immediately after the hot-dip galvanizing treatment.
を0.8 %以上含有するものである請求項1または2に記
載の溶融亜鉛めっき鋼板の製造方法。3. The high-tensile steel sheet containing Mn contains Mn in mass%.
The method for producing a hot-dip galvanized steel sheet according to claim 1 or 2, which contains 0.8% or more.
%で、P:0.02%未満および/またはSi:0.1 %以上を
含有することを特徴とする請求項1ないし3のいずれか
に記載の溶融亜鉛めっき鋼板の製造方法。4. The steel sheet according to claim 1, wherein the high-tensile steel sheet containing Mn further contains, by mass%, P: less than 0.02% and / or Si: 0.1% or more. Production method of hot-dip galvanized steel sheet.
あるいは合金化溶融亜鉛めっき層を有する溶融亜鉛めっ
き鋼板であって、前記鋼板が、Mnを含有する高張力鋼板
であり、前記溶融亜鉛めっき層あるいは合金化溶融亜鉛
めっき層と前記鋼板の地鉄との界面から前記溶融亜鉛め
っき層あるいは合金化溶融亜鉛めっき層の下層として、
地鉄側に硫黄濃化層を有し、前記硫黄濃化層がS換算で
0.1 〜1000mg/m2 の硫黄化合物を含み、かつ前記溶融亜
鉛めっき層あるいは合金化溶融亜鉛めっき層と前記鋼板
の地鉄との界面から深さ方向で0.01μm 以上の厚さを有
することを特徴とする溶融亜鉛めっき鋼板。5. A hot-dip galvanized steel sheet having a hot-dip galvanized layer or an alloyed hot-dip galvanized layer on a ground iron surface of a steel sheet, wherein the steel sheet is a high-tensile steel sheet containing Mn. From the interface between the galvanized layer or the alloyed galvanized layer and the ground iron of the steel sheet, as a lower layer of the galvanized layer or the alloyed galvanized layer,
It has a sulfur-enriched layer on the base iron side, and the sulfur-enriched layer
Characterized in that it has a 0.1 1000 mg / m include 2 sulfur compounds, and the galvanized layer or galvannealed layer and 0.01μm or more thickness in the depth direction from the interface between the base steel of the steel sheet Hot-dip galvanized steel sheet.
とを特徴とする請求項5に記載の溶融亜鉛めっき鋼板。6. The galvanized steel sheet according to claim 5, wherein the sulfur compound is a sulfide of Mn.
を0.8 %以上含有するものである請求項5または6に記
載の溶融亜鉛めっき鋼板。7. The high-tensile steel sheet containing Mn contains Mn in mass%.
7. The hot-dip galvanized steel sheet according to claim 5, wherein the hot-dip galvanized steel sheet contains at least 0.8%.
%で、P:0.02%未満および/またはSi:0.1 %以上を
含有することを特徴とする請求項5ないし7のいずれか
に記載の溶融亜鉛めっき鋼板。8. The steel sheet according to claim 5, wherein the high-tensile steel sheet containing Mn further contains, by mass%, P: less than 0.02% and / or Si: 0.1% or more. Hot dip galvanized steel sheet.
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JP2000091245A JP3675290B2 (en) | 2000-03-29 | 2000-03-29 | Method for producing hot dip galvanized steel sheet and hot dip galvanized steel sheet |
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JP2007092093A (en) * | 2005-09-27 | 2007-04-12 | Jfe Steel Kk | Galvannealed steel sheet, and its manufacturing method |
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