JP2001235895A - Electrostatic charge image developing toner - Google Patents

Electrostatic charge image developing toner

Info

Publication number
JP2001235895A
JP2001235895A JP2000374416A JP2000374416A JP2001235895A JP 2001235895 A JP2001235895 A JP 2001235895A JP 2000374416 A JP2000374416 A JP 2000374416A JP 2000374416 A JP2000374416 A JP 2000374416A JP 2001235895 A JP2001235895 A JP 2001235895A
Authority
JP
Japan
Prior art keywords
toner
parts
wax
resin
resin fine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000374416A
Other languages
Japanese (ja)
Other versions
JP3950295B2 (en
Inventor
Katsuo Koizumi
勝男 小泉
Noriaki Takahashi
徳明 高橋
Osamu Ando
修 安藤
Tomoko Ishikawa
智子 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical Corp filed Critical Mitsubishi Chemical Corp
Priority to JP2000374416A priority Critical patent/JP3950295B2/en
Publication of JP2001235895A publication Critical patent/JP2001235895A/en
Application granted granted Critical
Publication of JP3950295B2 publication Critical patent/JP3950295B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a low-cost electrostatic charge image developing toner excellent in oilless fixability. SOLUTION: The surface of a toner having 2-20 μm average particle diameter is coated with fine resin particles having 0.1-1 μm average particle diameter and including 2-50 parts wax and the particles are fixed or fused to obtain the objective electrostatic charge image developing toner.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電子写真方式の複
写機及びプリンターに用いられる静電荷像現像用トナー
に関する。さらに詳しくは、オイルレス定着性を付与し
た静電荷像現像用トナーに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrostatic image developing toner used in an electrophotographic copying machine and a printer. More specifically, the present invention relates to a toner for developing an electrostatic charge image having an oil-less fixing property.

【0002】[0002]

【従来の技術】近年、電子写真複写機やプリンターは、
コストを低減化するため装置の小型化志向にあり、その
一方向として、シリコンオイルタンクや塗布装置が不要
となるオイルレス定着性の静電荷像現像用トナーが望ま
れている。このような要求に対して、トナー結着樹脂の
重合度を上げ粘弾性を上げる試みや、トナー中に多量の
ワックスを含有させる試み(特開平8−50368号)
などがなされてきたが、前者では定着に要するエネルギ
ーコストが大きく、また後者では、混練粉砕法ではワッ
クス含有量が十分でないため乳化重合や懸濁重合で製造
するが、多量のワックスを含有させるため、ワックスの
コストが大きい欠点があった。
2. Description of the Related Art In recent years, electrophotographic copying machines and printers have
In order to reduce the cost, there is a tendency to downsize the apparatus. As one of the measures, an oil-less fixing electrostatic image developing toner which does not require a silicon oil tank or a coating apparatus is desired. In response to such demands, attempts have been made to increase the degree of polymerization of the toner binder resin to increase the viscoelasticity, or to include a large amount of wax in the toner (Japanese Patent Laid-Open No. 50368/1996).
In the former, the energy cost required for fixing is large, and in the latter, the kneading and pulverization method is not sufficient for the wax content, so the emulsion is produced by emulsion polymerization or suspension polymerization, but in order to contain a large amount of wax. However, there was a disadvantage that the cost of the wax was large.

【0003】[0003]

【本発明が解決しようとする課題】本発明は、従来用い
られていたオイルレス定着を目的とした静電荷像現像用
トナーの欠点を克服し、低コストで、低温定着性をも併
せ持った、新規のオイルレス定着性を付与した静電荷像
現像用トナーを提供することを目的とする。
SUMMARY OF THE INVENTION The present invention overcomes the drawbacks of the conventionally used toner for developing an electrostatic image for oil-less fixing, has low cost, and has low-temperature fixability. An object of the present invention is to provide a toner for developing an electrostatic image to which a new oil-less fixing property is imparted.

【0004】[0004]

【課題解決のための手段】上記課題は平均粒子径が2〜
20μmである芯トナーの表面に、平均粒子径が0.1
〜1μmの、ワックスを2〜50部内包化した樹脂微粒
子を被覆して固着又は融着させることにより、オイルレ
ス定着性が付与され、解決できる。本発明の特徴は表面
を被覆する微粒子にワックスを内包させることにある。
Means for Solving the Problems The above-mentioned problems have an average particle diameter of 2 to 2.
The average particle size is 0.1 μm on the surface of the core toner having a particle size of 20 μm.
By coating and fixing or fusing resin fine particles having a wax content of 2 to 50 parts and having a thickness of 1 to 1 [mu] m, oil-less fixability is imparted and solved. A feature of the present invention resides in that wax is included in the fine particles covering the surface.

【0005】 〔発明の詳細な説明〕以下、本発明を詳細に説明する。
本発明に使用される芯トナーは、低温定着性を目的とし
たものでも、一般的定着温度を目的としたものでも、或
いは高温定着性を目的としたものでも差し支えなく、目
的とした定着温度に合わせて芯トナー及び樹脂微粒子を
選定すれば良い。特に芯トナーのTgが30〜110℃
の結着樹脂で構成されているものが好適に使用できる。
Tgが30℃よりも低いと芯トナーの製造がし難く、ま
た保存安定性とのバランスが取り難くなることがある。
また、Tgが110℃よりも高いとエネルギーコストが
大きくなり、オイルレス定着性を付与する意義が薄れて
しまうことがあり、あまり好ましくない。
[Detailed Description of the Invention] Hereinafter, the present invention will be described in detail.
The core toner used in the present invention may be used for low-temperature fixing property, for general fixing temperature, or for high-temperature fixing property. The core toner and the resin fine particles may be selected together. Particularly, Tg of the core toner is 30 to 110 ° C.
A resin made of the above binder resin can be suitably used.
If the Tg is lower than 30 ° C., it may be difficult to produce the core toner and it may be difficult to balance with the storage stability.
On the other hand, when Tg is higher than 110 ° C., the energy cost increases, and the significance of imparting the oilless fixing property may be reduced, which is not preferable.

【0006】本発明に使用される芯トナーの組成は、通
常用いられるトナーの組成のもののいずれでもよく、結
着樹脂と着色剤、帯電制御剤、ワックスなどを混練して
粉砕したもの或いは凍結粉砕したものや、結着樹脂成分
モノマーと着色剤、帯電制御剤、ワックスなどの混合物
を懸濁重合したもの、或いは、結着樹脂成分モノマーを
乳化重合したラテックスと着色剤、帯電制御剤、ワック
スなどの混合物を凝集成長させ、任意粒子径に成形した
もの、更に、ワックスエマルションをシードとしてモノ
マーを乳化重合したワックス内包化ラテックスと着色
剤、帯電制御剤などの混合物を凝集成長させ、任意粒子
径に成形したもの等が使用できる。芯トナーの体積平均
粒径は通常2〜20μm、好ましくは3〜11μmであ
る。
[0006] The composition of the core toner used in the present invention may be any of the compositions of commonly used toners, such as those obtained by kneading a binder resin and a colorant, a charge controlling agent, a wax, etc., and pulverizing or freeze-pulverizing. Or a mixture obtained by suspension polymerization of a mixture of a binder resin component monomer and a colorant, a charge control agent, wax, or a latex obtained by emulsion polymerization of a binder resin component monomer and a colorant, a charge control agent, wax, etc. A mixture of a wax-encapsulated latex and a colorant, a charge controlling agent, etc., which is obtained by coagulating and growing a mixture of particles having an arbitrary particle size, and a wax emulsion is used as a seed, and a mixture of a wax-encapsulated latex obtained by emulsion polymerization of a monomer is coagulated and grown to an arbitrary particle size. Molded ones can be used. The volume average particle size of the core toner is usually 2 to 20 μm, preferably 3 to 11 μm.

【0007】芯トナーの主成分であるベース樹脂として
は通常トナーのバインダー樹脂として用いられる樹脂が
いずれも使用でき、例えば、ポリスチレン樹脂、ポリエ
ステル樹脂、ポリアクリル酸エステル樹脂、スチレン−
アクリル酸エステル共重合体樹脂、スチレン−メタクリ
ル酸エステル共重合体樹脂、スチレンとアクリル酸エス
テルもしくはメタクリル酸エステルとアクリル酸もしく
はメタクリル酸との三元もしくは多元共重合樹脂、ポリ
塩化ビニル樹脂、ポリ酢酸ビニル樹脂、エポキシ樹脂等
が使用できる。また、着色剤としてとしては黒トナー用
及びフルカラートナー用に通常用いられる着色剤が使用
でき、無機顔料又は有機顔料、有機染料のいずれでも良
く、またはこれらの組み合わせでもよい。これらの具体
的な例としては、カーボンブラック、ニグロシン染料、
アニリンブルー、クロムイエロー、フタロシアニンブル
ー、オイルレッド、フタロシアニングリーン、ハンザイ
エロー、ローダミン系染顔料、キナクリドン、ベンジジ
ンイエロー、ローズベンガル、トリアリルメタン系染
料、モノアゾ系、ジスアゾ系、縮合アゾ系染顔料等が挙
げられ、これら公知の任意の染顔料を単独あるいは混合
して用いることができる。
As the base resin which is a main component of the core toner, any resin which is usually used as a binder resin for a toner can be used. For example, polystyrene resin, polyester resin, polyacrylate resin, styrene resin
Acrylic acid ester copolymer resin, styrene-methacrylic acid ester copolymer resin, ternary or multi-component resin of styrene and acrylic acid ester or methacrylic acid ester and acrylic acid or methacrylic acid, polyvinyl chloride resin, polyacetic acid Vinyl resin, epoxy resin and the like can be used. As the colorant, a colorant generally used for a black toner and a full color toner can be used, and any of an inorganic pigment, an organic pigment, an organic dye, or a combination thereof may be used. Specific examples of these include carbon black, nigrosine dye,
Aniline blue, chrome yellow, phthalocyanine blue, oil red, phthalocyanine green, hansa yellow, rhodamine dye, quinacridone, benzidine yellow, rose bengal, triallylmethane dye, monoazo dye, disazo dye, condensed azo dye, etc. These known dyes and pigments can be used alone or in combination.

【0008】また、フルカラートナーの場合にはイエロ
ーはベンジジンイエロー、モノアゾ系、縮合アゾ系染顔
料、マゼンタはキナクリドン、モノアゾ系染顔料、シア
ンはフタロシアニンブルーをそれぞれ用いるのが好まし
い。着色剤の使用量は、通常、芯トナーのベース樹脂1
00重量部に対して1〜20重量部となるように用いら
れる。更に、帯電制御剤やワックスなども任意に使用で
きる。帯電制御剤としては、公知の任意のものを単独な
いしは併用して用いることができ、例えば、正帯電性と
して4級アンモニウム塩、塩基性・電子供与性の金属物
質が挙げられ、負帯電性として金属キレート類、有機酸
の金属塩、含金属染料、ニグロシン染料、アミド基含有
化合物、フェノール化合物、ナフトール化合物及びそれ
らの金属塩、ウレタン結合含有化合物、酸性もしくは電
子吸引性の有機物質が挙げられる。
In the case of a full-color toner, it is preferable to use benzidine yellow for yellow, monoazo and condensed azo dyes and pigments, magenta for quinacridone and monoazo dyes and cyan for phthalocyanine blue. The amount of the colorant used is usually the base resin 1 of the core toner.
It is used in an amount of 1 to 20 parts by weight with respect to 00 parts by weight. Further, a charge controlling agent, a wax and the like can be optionally used. As the charge control agent, any known compounds can be used alone or in combination. Examples thereof include a quaternary ammonium salt as a positive charge, a basic / electron donating metal substance, and a negative charge. Examples include metal chelates, metal salts of organic acids, metal-containing dyes, nigrosine dyes, amide group-containing compounds, phenol compounds, naphthol compounds and their metal salts, urethane bond-containing compounds, and acidic or electron-withdrawing organic substances.

【0009】また、カラートナー適応性(帯電制御剤自
体が無色ないしは淡色でトナーへの色調障害がないこ
と)を勘案すると、正帯電性としては4級アンモニウム
塩化合物が、負帯電性としてはサリチル酸もしくはアル
キルサリチル酸のクロム、亜鉛、アルミニウムなどとの
金属塩、金属錯体や、ベンジル酸の金属塩、金属錯体、
アミド化合物、フェノール化合物、ナフトール化合物、
フェノールアミド化合物、4,4′−メチレンビス[2
−[N−(4−クロロフェニル)アミド]−3−ヒドロ
キシナフタレン]等のヒドロキシナフタレン化合物が好
ましい。その使用量はトナーに所望の帯電量により決定
すればよいが、通常は芯トナーのベース樹脂100重量
部に対し0.01〜10重量部用い、更に好ましくは
0.1〜10重量部用いる。
In consideration of the color toner adaptability (the charge control agent itself is colorless or light color and there is no hindrance to the toner), a quaternary ammonium salt compound is used as the positive charge, and salicylic acid is used as the negative charge. Or metal salts and metal complexes of alkyl salicylic acid with chromium, zinc, aluminum, etc., metal salts and metal complexes of benzylic acid,
Amide compounds, phenol compounds, naphthol compounds,
Phenolamide compound, 4,4'-methylenebis [2
Hydroxynaphthalene compounds such as-[N- (4-chlorophenyl) amide] -3-hydroxynaphthalene] are preferred. The amount to be used may be determined depending on the desired charge amount of the toner, but is usually 0.01 to 10 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the base resin of the core toner.

【0010】芯トナーに用いられるワックスとしては公
知のワックス類の任意のものを使用することができ、パ
ラフィン系・オレフィン系・天然及び合成の脂肪酸エス
テル系・脂肪酸アミド系・長鎖アルキルケトン樹脂系及
び変成シリコン樹脂系のうちの1種又は混合物などであ
るが、具体的には低分子量ポリエチレン、低分子量ポリ
プロピレン、共重合ポリエチレン、等のオレフィン系ワ
ックス、天然及び合成の長鎖脂肪族基を有するエステル
系ワックス、長鎖アルキル基を有するケトン、アルキル
基またはフェニル基を有するシリコン、高級脂肪酸又は
高級脂肪酸アミド、等が例示される。その使用量は芯ト
ナーのベース樹脂100重量部に対し0〜20重量部を
用い、好ましくは0〜10重量部、更に好ましくは2〜
10重量部を用いるのがよい。ワックスの使用量が多す
ぎるとコストアップの要因となり、本発明の利点が損な
われる
As the wax used for the core toner, any known waxes can be used, and paraffinic, olefinic, natural and synthetic fatty acid esters, fatty acid amides, and long-chain alkylketone resin resins can be used. And one or a mixture of denatured silicone resin-based, specifically, olefin-based wax such as low-molecular-weight polyethylene, low-molecular-weight polypropylene, copolymerized polyethylene, etc., having natural and synthetic long-chain aliphatic groups. Examples thereof include an ester wax, a ketone having a long-chain alkyl group, silicon having an alkyl group or a phenyl group, a higher fatty acid or a higher fatty acid amide. The used amount is 0 to 20 parts by weight, preferably 0 to 10 parts by weight, and more preferably 2 to 20 parts by weight based on 100 parts by weight of the base resin of the core toner.
It is preferred to use 10 parts by weight. If the amount of the wax is too large, it causes a cost increase and the advantage of the present invention is impaired.

【0011】本発明に使用される樹脂微粒子のベースと
なる樹脂のTgは、50〜110℃のものが望ましい。
Tgが50℃より低いとトナーの保存安定性が不安定に
なり、Tgが110℃より高いものは現実的ではなく、
更にエネルギーコストが大きくなるため好ましくない。
樹脂微粒子のベースとなる樹脂の種類は例えば、ジアリ
ルフタレート樹脂(PDAP)又はジアリルイソフタレ
ート樹脂(PDAIP)及びジアリルフタレートとジア
リルイソフタレートの共重合樹脂(COPDAP)の1
種又は混合物、及びこれらとアクリル酸エステルの共重
合体樹脂、ポリスチレン樹脂、ポリエステル樹脂、ポリ
アクリル酸エステル樹脂、スチレン−アクリル酸エステ
ル共重合体樹脂、スチレン−メタクリル酸エステル共重
合体樹脂、ポリ塩化ビニル樹脂、ポリ酢酸ビニル樹脂、
エポキシ樹脂、スチレン−アクリル酸共重合体樹脂、ス
チレン−メタクリル酸共重合体樹脂、スチレン−アクリ
ル酸エステル−アクリル酸三元共重合体樹脂、スチレン
−アクリル酸エステル−メタクリル酸三元共重合体樹
脂、メタクリル酸エステル−アクリル酸エステル−アク
リル酸三元共重合体樹脂、メタクリル酸エステル−アク
リル酸エステル−メタクリル酸三元共重合体樹脂等が使
用でき、好ましくは、スチレンとアクリル酸エステル又
はメタクリル酸エステルとの共重合樹脂、又は、スチレ
ンとアクリル酸エステル又はメタクリル酸エステルとア
クリル酸又はメタクリル酸との三元共重合樹脂がよい。
The Tg of the resin used as the base of the resin fine particles used in the present invention is desirably 50 to 110 ° C.
When the Tg is lower than 50 ° C., the storage stability of the toner becomes unstable, and when the Tg is higher than 110 ° C., it is not realistic.
Further, the energy cost is undesirably increased.
The type of resin used as the base of the resin fine particles is, for example, one of diallyl phthalate resin (PDAP) or diallyl isophthalate resin (PDAIP) and copolymer resin of diallyl phthalate and diallyl isophthalate (COPDAP).
Species or mixtures, and copolymer resins of these with acrylic esters, polystyrene resins, polyester resins, polyacrylate resins, styrene-acrylate copolymer resins, styrene-methacrylate copolymer resins, polychlorinated Vinyl resin, polyvinyl acetate resin,
Epoxy resin, styrene-acrylic acid copolymer resin, styrene-methacrylic acid copolymer resin, styrene-acrylic acid ester-acrylic acid terpolymer resin, styrene-acrylic acid ester-methacrylic acid terpolymer resin , Methacrylic acid ester-acrylic acid ester-acrylic acid terpolymer resin, methacrylic acid ester-acrylic acid ester-methacrylic acid terpolymer resin and the like can be used, preferably, styrene and acrylic acid ester or methacrylic acid. Copolymer resins with esters or terpolymer resins of styrene with acrylic esters or methacrylic esters and acrylic acid or methacrylic acid are preferred.

【0012】樹脂微粒子の粒子径は芯トナーの粒子径に
より好適値が異なるが、平均粒子径が3〜11μmであ
るトナーに対しては0.1〜1μmが良い。オイルレス
定着性付与用樹脂微粒子の使用量は、芯トナーの粒子径
と樹脂微粒子の粒子径のバランスによるが、芯トナーの
重量に対して1〜50重量%程度が良く、2〜30重量
%が好適であり、5〜20重量%が特に好適である。オ
イルレス定着性付与用樹脂微粒子の使用量が1重量%よ
り少ないとオイルレス定着性が十分発揮できず、50重
量%より多いとオイルレス定着性付与効果は十分発揮さ
れるが、ワックス使用量が多くなり、コスト低減効果が
薄れるため好ましくない。
The preferred particle size of the resin fine particles varies depending on the particle size of the core toner, but is preferably 0.1 to 1 μm for a toner having an average particle size of 3 to 11 μm. The amount of the oil-less fixing property imparting resin fine particles depends on the balance between the particle diameter of the core toner and the particle diameter of the resin fine particles, and is preferably about 1 to 50% by weight, and Is preferred, and 5 to 20% by weight is particularly preferred. When the amount of the resin fine particles for imparting the oilless fixing property is less than 1% by weight, the oilless fixing property cannot be sufficiently exhibited, and when the amount is more than 50% by weight, the effect of imparting the oilless fixing property is sufficiently exhibited. And the cost reduction effect is undesirably reduced.

【0013】また、本発明に使用される樹脂微粒子に使
用されるワックスは、芯トナーに使用されるワックスと
同様なものが使用でき、例えば、パラフィン系・オレフ
ィン系・天然及び合成の脂肪酸エステル系・脂肪酸アミ
ド系・長鎖アルキルケトン樹脂系及び変成シリコン樹脂
系のうちの1種又は混合物などであるが、具体的には低
分子量ポリエチレン、低分子量ポリプロピレン、共重合
ポリエチレン、等のオレフィン系ワックス、天然及び合
成の長鎖脂肪族基を有するエステル系ワックス、長鎖ア
ルキル基を有するケトン、アルキル基またはフェニル基
を有するシリコン、高級脂肪酸又は高級脂肪酸アミド、
等が挙げられる。これらのうち、脂肪酸エステル系ワッ
クスが好ましい。脂肪酸エステル系ワックスの具体例と
しては、ステアリン酸ステアリル、ベヘン酸ベヘニル等
のアルカン酸アルキルエステル;ペンタエリスリトール
のステアリン酸エステル等の、多価アルコールのアルカ
ン酸エステルが挙げられる。そして樹脂微粒子に含有さ
れるワックスの量は、ベース樹脂100重量部に対し2
〜50重量部を用い、好ましくは3〜25重量部を用い
るのがよい。ワックスの量が2重量部より少ないとオイ
ルレス定着性が十分発揮できず、50重量部より多いと
オイルレス定着性付与効果は十分発揮されるが、トナー
強度が低下したり、保存安定性が不安定になったり、ワ
ックス使用量が多くなってコスト低減効果が薄れる上
に、ワックス内包化樹脂微粒子の製造がし難くなるため
好ましくない。また低温定着性を効果的に発揮するため
に、樹脂微粒子のワックス含有率は、芯トナーのワック
ス含有率よりも大きいことが好ましい。
As the wax used for the resin fine particles used in the present invention, the same wax as the wax used for the core toner can be used. For example, paraffin type, olefin type, natural and synthetic fatty acid ester type can be used. One or a mixture of fatty acid amide type, long chain alkyl ketone resin type and modified silicone resin type, and specifically, olefinic waxes such as low molecular weight polyethylene, low molecular weight polypropylene, copolymerized polyethylene, Ester waxes having natural and synthetic long-chain aliphatic groups, ketones having long-chain alkyl groups, silicon having alkyl groups or phenyl groups, higher fatty acids or higher fatty acid amides,
And the like. Of these, fatty acid ester waxes are preferred. Specific examples of the fatty acid ester wax include alkanoic acid esters such as stearyl stearate and behenyl behenate; and alkanoic acid esters of polyhydric alcohols such as stearic acid ester of pentaerythritol. The amount of wax contained in the resin fine particles is 2 parts per 100 parts by weight of the base resin.
It is preferable to use 50 to 50 parts by weight, preferably 3 to 25 parts by weight. When the amount of the wax is less than 2 parts by weight, the oilless fixing property cannot be sufficiently exhibited, and when the amount is more than 50 parts by weight, the effect of imparting the oilless fixing property is sufficiently exhibited, but the toner strength is reduced and the storage stability is deteriorated. It is not preferable because the cost reduction effect is weakened due to instability and a large amount of wax used, and it is difficult to manufacture wax-encapsulated resin fine particles. In order to effectively exhibit low-temperature fixability, the wax content of the resin fine particles is preferably larger than the wax content of the core toner.

【0014】ワックス内包化樹脂微粒子の製造は、その
作成方法は特に限定されないが、好ましくはワックス微
粒子をシードとして、モノマー混合物をシード重合する
ことによって得られる。
The method for producing the wax-encapsulated resin fine particles is not particularly limited, but is preferably obtained by seed polymerization of the monomer mixture using the wax fine particles as a seed.

【0015】本発明のトナーが優れたオイルレス定着性
を示す理由は必ずしも明確ではないが、ワックスがトナ
ーの表面付近に存在しているために、定着の初期段階で
ワックスが効率よくトナー粒子から浸出することに起因
するものと推定している。従って、本発明を採用するこ
とにより、ワックスがトナー粒子の中心部に存在する場
合や、トナー粒子全体に分散する場合に比べて、同様の
オイルレス定着性を発揮するに要するワックスの総量を
低減することができる。特に、混練粉砕法によって芯ト
ナーを製造した場合には、通常はトナーに含有させるこ
とができるワックスの量が10%程度以下に制限される
ため、混練粉砕法によって得られた芯トナーに、ワック
スを含有する樹脂微粒子を固着または融着させてなる実
施態様が有効である。
Although the reason why the toner of the present invention exhibits excellent oil-less fixability is not necessarily clear, since the wax is present near the surface of the toner, the wax is efficiently removed from the toner particles at the initial stage of fixing. Presumed to be due to leaching. Therefore, by employing the present invention, the total amount of wax required to exhibit the same oil-less fixability is reduced as compared with the case where the wax is present at the center of the toner particles or the case where the wax is dispersed throughout the toner particles. can do. In particular, when the core toner is manufactured by the kneading and pulverizing method, the amount of wax that can be contained in the toner is usually limited to about 10% or less. An embodiment in which resin fine particles containing the above are fixed or fused is effective.

【0016】[0016]

【実施例】以下に実施例により本発明を具体的に説明す
る。以下の例で「部」とあるのは「重量部」を意味す
る。また、平均粒径、平均分子量、ガラス転移点(T
g)、定着温度幅は、それぞれ下記の方法により測定し
た。平均粒径 :ホリバ社製LA−500、日機装社製マイク
ロトラックUPA、コールター社製コールターカウンタ
ーマルチサイザーII型(コールターカウンターと略)に
より測定した。平均分子量 :ゲルパーミエーションクロマトグラフィー
(GPC)により測定した(装置:TOSO社製GPC
装置HLC−8020、カラム:Polymer La
boratory社製PL−gel Mixed−B
10μ、溶媒:THF、試料濃度:0.1wt%、検量
線:標準ポリスチレン)ガラス転移点(Tg) :パーキンエルマー社製DSC7
により測定した(30℃から100℃まで7分で昇温
し、100℃から−20℃まで急冷し、−20℃から1
00℃まで12分で昇温し、2回目の昇温時に観察され
たTgの値を用いた)。定着温度幅 :未定着のトナー像を担持した記録紙を用意
し、加熱ローラの表面温度を100℃から220℃(又
は200℃)まで変化せさ、定着ニップ部に搬送し、排
出された時の定着状態を観察した。定着時に加熱ローラ
にトナーのオフセットが生じず、定着後の記録紙上のト
ナーが十分に記録紙に接着している温度領域を定着温度
領域とした。定着機の加熱ローラは、芯金としてアルミ
ニウム、弾性体層としてJIS−A規格によるゴム硬度
3°のジメチル系の低温加硫型シリコーンゴム1.5m
m厚、離型層としてPFA(テトラフルオロエチレン−
パーフルオロアルキルビニルエーテル共重合体)50μ
m厚が用いられており、直径は30mm、日本ゴム協会
規格SRIS 0101に準拠して測定される定着ロー
ラ表面のゴム硬度は80である。シリコンオイルの塗布
なしで、ニップ幅は4mmで評価した。定着速度は12
0mm/sで実施した。評価範囲が100から220℃
なので、定着温度の上限が220℃と記載のものについ
ては、定着温度の真の上限はさらに高い可能性がある。
The present invention will be specifically described below with reference to examples. In the following examples, “parts” means “parts by weight”. In addition, the average particle size, average molecular weight, glass transition point (T
g) and the fixing temperature range were measured by the following methods. Average particle size : Measured using LA-500 manufactured by Horiba, Microtrac UPA manufactured by Nikkiso Co., Ltd., and Coulter Counter Multisizer II (produced by Coulter Counter). Average molecular weight : measured by gel permeation chromatography (GPC) (apparatus: GPC manufactured by TOSO)
Apparatus HLC-8020, column: Polymer La
PL-gel Mixed-B manufactured by boratory
10 μ, solvent: THF, sample concentration: 0.1 wt%, calibration curve: standard polystyrene) glass transition point (Tg) : DSC7 manufactured by PerkinElmer
(The temperature was raised from 30 ° C to 100 ° C in 7 minutes, rapidly cooled from 100 ° C to -20 ° C, and
The temperature was raised to 00 ° C. in 12 minutes, and the Tg value observed during the second temperature increase was used). Fixing temperature range : When a recording paper carrying an unfixed toner image is prepared, the surface temperature of the heating roller is changed from 100 ° C. to 220 ° C. (or 200 ° C.), and is conveyed to the fixing nip portion and discharged. Was observed. A temperature region in which toner offset did not occur on the heating roller during fixing and the toner on the recording paper after fixing was sufficiently adhered to the recording paper was defined as a fixing temperature region. The heating roller of the fixing device is made of aluminum as a core metal and 1.5 m of a dimethyl low-temperature vulcanized silicone rubber having a rubber hardness of 3 ° according to JIS-A standard as an elastic layer.
m, PFA (tetrafluoroethylene-
Perfluoroalkyl vinyl ether copolymer) 50μ
The thickness of the fixing roller is 80 mm, the diameter is 30 mm, and the rubber hardness of the fixing roller surface is 80 as measured in accordance with Japan Rubber Association Standard SRIS 0101. Without applying silicone oil, the nip width was evaluated at 4 mm. Fixing speed is 12
The test was performed at 0 mm / s. Evaluation range is 100 to 220 ° C
Therefore, for those having an upper limit of the fixing temperature of 220 ° C., the true upper limit of the fixing temperature may be even higher.

【0017】 (1)芯トナーの製造 (1−A)混練粉砕法トナー スチレン/アクリル樹脂 100部(Mw3.4万、Tg30℃) シアン顔料 6部 パラフィンワックス 5部 帯電制御剤P−51 2部 とを2軸押し出し混練機PCM30(池貝鉄工所製)で
混練し、粉砕分級してコールターカウンターでの平均粒
径8.4μmのトナー(A)を得た。
(1) Production of core toner (1-A) Kneading and pulverization method toner Styrene / acrylic resin 100 parts (Mw 34,000, Tg 30 ° C.) Cyan pigment 6 parts Paraffin wax 5 parts Charge control agent P-51 2 parts Was kneaded with a twin screw extruder kneader PCM30 (manufactured by Ikegai Iron Works), and crushed and classified to obtain a toner (A) having an average particle size of 8.4 μm in a Coulter counter.

【0018】 (1−B)混練粉砕法トナー スチレン/アクリル樹脂 100部(Mw3.4万、Tg50℃) シアン顔料 6部 パラフィンワックス 5部 帯電制御剤P−51 2部 とを2軸押し出し混練機PCM30(池貝鉄工所製)で
混練し、粉砕分級してコールターカウンターでの平均粒
径9.1μmのトナー(B)を得た
(1-B) Kneading and pulverizing method toner Styrene / acrylic resin 100 parts (Mw 34,000, Tg 50 ° C.) Cyan pigment 6 parts Paraffin wax 5 parts Charge control agent P-51 2 parts The mixture was kneaded with PCM30 (manufactured by Ikegai Iron Works), crushed and classified to obtain a toner (B) having an average particle size of 9.1 μm in a Coulter counter.

【0019】 (1−C)混練粉砕法トナー スチレン/アクリル樹脂 100部(Mw9万、Tg60℃) シアン顔料 6部 パラフィンワックス 5部 帯電制御剤P−51 2部 とを2軸押し出し混練機PCM30(池貝鉄工所製)で
混練し、粉砕分級してコールターカウンターでの平均粒
径7.9μmのトナー(C)を得た
(1-C) Kneading and pulverizing toner 100 parts styrene / acrylic resin (Mw 90,000, Tg 60 ° C.) Cyan pigment 6 parts Paraffin wax 5 parts Charge control agent P-51 2 parts Biaxial extruder PCM30 ( (Ikegai Iron Works), pulverized and classified to obtain a toner (C) having an average particle size of 7.9 μm in a Coulter counter.

【0020】(1−D−1)乳化重合凝集トナースラリ
ー (重合体一次粒子分散液)撹拌装置(3枚後退翼)、加
熱冷却装置、濃縮装置、及び各原料・助剤仕込み装置を
備えた反応器(容積21、内径120mm)に10%ド
デシルベンゼンスルホン酸ナトリウム水溶液5.3部、
脱塩水311部を仕込み、窒素気流下で90℃に昇温し
て、2%過酸化水素水溶液6.4部、2%アスコルビン
酸水溶液6.4部を添加した。その後、下記のモノマー
類・乳化剤水溶液の混合物を重合開始から5時間かけ
て、開始剤水溶液を重合開始から6時間かけて添加し、
さらに30分保持した。
(1-D-1) Emulsion Polymerization Aggregated Toner Slurry (Polymer Primary Particle Dispersion) Equipped with a stirrer (three retreating blades), a heating / cooling device, a concentrating device, and a device for charging raw materials and auxiliaries. 5.3 parts of a 10% aqueous solution of sodium dodecylbenzenesulfonate was placed in a reactor (volume 21, inner diameter 120 mm),
Deionized water (311 parts) was charged, the temperature was raised to 90 ° C. under a nitrogen stream, and 6.4 parts of a 2% aqueous hydrogen peroxide solution and 6.4 parts of a 2% aqueous ascorbic acid solution were added. Thereafter, a mixture of the following monomers / emulsifier aqueous solution was added over 5 hours from the start of polymerization, and the aqueous initiator solution was added over 6 hours from the start of polymerization,
Hold for another 30 minutes.

【0021】 [モノマー類] スチレン 59部 アクリル酸ブチル 39部 アクリル酸 2部 ブロモトリクロロメタン 0.5部 1%2−メルカプトエタノール水溶液 3部 [乳化剤水溶液] 10%ドデシルベンゼンスルホン酸ナトリウム水溶液 2.7部 1%ポリオキシエチレンノニルフェニルエーテル水溶液 1.1部 脱塩水 22部 [開始剤水溶液] 2%過酸化水素水溶液 36部 2%アスコルビン酸水溶液 36部 重合反応終了後冷却し、乳白色の重合体分散液を得た。
重合体のTHF可溶分の重量平均分子量は54.00
0、UPAで測定した平均粒子径は154nm、Tgは
40℃であった。
[Monomers] Styrene 59 parts Butyl acrylate 39 parts Acrylic acid 2 parts Bromotrichloromethane 0.5 part 1% 2-mercaptoethanol aqueous solution 3 parts [Emulsifier aqueous solution] 10% aqueous sodium dodecylbenzenesulfonate 2.7 Part 1% polyoxyethylene nonylphenyl ether aqueous solution 1.1 part Demineralized water 22 parts [Initiator aqueous solution] 2% hydrogen peroxide aqueous solution 36 parts 2% ascorbic acid aqueous solution 36 parts After completion of the polymerization reaction, the mixture is cooled to give a milky white polymer dispersion. A liquid was obtained.
The weight average molecular weight of the THF soluble portion of the polymer is 54.00.
0, the average particle diameter measured by UPA was 154 nm, and Tg was 40 ° C.

【0022】(着色剤微粒子分散液)ピグメントブルー1
5:3の水分散液(EP−700 Blue GA、大
日精化製、固形分35%)UPAで測定した平均粒径は
150nmであった。 (帯電制御剤微粒子分散液)4,4′−メチレンビス[2
−[N−(4−クロロフェニル)アミド]−3−ヒドロ
キシナフタレン]20部、アルキルナフタレンスルホン
酸塩4部、脱塩水76部をサンドグラインダーミルにて
分散し、帯電制御剤微粒子分散液を得た。UPAで測定
した平均粒径は200nmであった。 (芯トナーの製造) 重合体一次粒子分散液 100部(固形分として) パラフィンワックス(LUVAX-1266、日本精蝋製) 分散液 5部(固形分として) 着色剤微粒子分散液 6部(固形分として) 帯電制御剤微粒子分散液 0.6部(固形分として) 上記の各成分を用いて、以下の手順によりトナーを製造
した。反応器(容積1リットル、ディスパー)に重合体
一次粒子分散液とパラフィンワックス分散液、着色剤微
粒子分散液、帯電制御剤分散液を仕込み、均一に混合し
た。得られた混合分散液を撹拌しながらpHを3.5に
調整した。その後撹拌しながら昇温して、粒径が5.5
μmになったところでpHを7に調整し、さらに60℃
に昇温して1時間保持し、その後冷却し、凝集トナース
ラリー(固形分濃度22.3%)(D−1)を得た。
(Colorant Fine Particle Dispersion) Pigment Blue 1
The average particle size measured by UPA with a 5: 3 aqueous dispersion (EP-700 Blue GA, manufactured by Dainichi Seika, solid content: 35%) was 150 nm. (Charge control agent fine particle dispersion) 4,4'-methylenebis [2
20 parts of-[N- (4-chlorophenyl) amide] -3-hydroxynaphthalene, 4 parts of alkylnaphthalenesulfonate and 76 parts of demineralized water were dispersed in a sand grinder mill to obtain a charge control agent fine particle dispersion. . The average particle size measured by UPA was 200 nm. (Production of core toner) Polymer primary particle dispersion 100 parts (as solid content) Paraffin wax (LUVAX-1266, manufactured by Nippon Seiwa) 5 parts (as solid content) Colorant fine particle dispersion 6 parts (as solid content) Toner) 0.6 part (as solid content) of charge control agent fine particle dispersion A toner was produced by the following procedure using each of the above components. A polymer primary particle dispersion, a paraffin wax dispersion, a colorant fine particle dispersion, and a charge control agent dispersion were charged into a reactor (volume: 1 liter, Disper) and uniformly mixed. The pH of the resulting mixed dispersion was adjusted to 3.5 while stirring. Thereafter, the temperature was increased while stirring to obtain a particle size of 5.5.
When the pH reached μm, the pH was adjusted to 7 and
To 1 hour, and then cooled to obtain an aggregated toner slurry (solid content concentration: 22.3%) (D-1).

【0023】(1−D−2)乳化重合凝集トナー (D−1)で得た凝集トナースラリーの一部を、濾過・
洗浄・乾燥して凝集トナー(D−2)を得た。
(1-D-2) Emulsion Polymerization Aggregated Toner A part of the aggregated toner slurry obtained in (D-1) is filtered and
After washing and drying, an aggregated toner (D-2) was obtained.

【0024】 (1−E)懸濁重合トナー スチレン 60部 ブチルアクリレート 39.6部 ジビニルベンゼン 0.4部 カーボンブラック(三菱化学製MA100S) 4部 パラフィンワックス(日本精蝋製LUVAX−1266) 5部 分散剤(楠本化成製ディスパロン) 1.5部 重合開始剤(和光純薬製V−65) 5部 を、常法により混合分散してモノマー混合物を調製した。別に、 リン酸三カルシウム 25部 ポリアクリル酸ナトリウム 0.05部 塩化カルシウム 200部 脱塩水 300部 の混合分散液を用意しておき、これにモノマー混合物を
添加して懸濁液を調製し、常法により懸濁重合して、酸
洗浄・濾過・水洗浄・乾燥をしてMw3.3万、樹脂T
g40℃、コールターカウンターでの平均粒子径6.9
μmの懸濁重合トナー(E)を得た。
(1-E) Suspension polymerization toner 60 parts styrene 39.6 parts butyl acrylate 0.4 parts divinylbenzene 4 parts carbon black (MA100S manufactured by Mitsubishi Chemical) 4 parts paraffin wax (LUVAX-1266 manufactured by Nippon Seiro) 5 parts A monomer mixture was prepared by mixing and dispersing 1.5 parts of a dispersant (Dispalon, manufactured by Kusumoto Kasei) and 5 parts of a polymerization initiator (V-65, manufactured by Wako Pure Chemical Industries, Ltd.) by a conventional method. Separately, a mixed dispersion of 25 parts of tricalcium phosphate, 0.05 parts of sodium polyacrylate, 200 parts of calcium chloride, and 300 parts of demineralized water is prepared, and a monomer mixture is added thereto to prepare a suspension. Polymerization by suspension method, acid washing, filtration, washing with water and drying, followed by Mw 33,000, resin T
g 40 ° C., average particle size 6.9 in coulter counter
As a result, a μm suspension polymerization toner (E) was obtained.

【0025】 (1−F)懸濁重合トナー モノマー混合物組成を、 スチレン 67部 ブチルアクリレート 32.6部 ジビニルベンゼン 0.4部 カーボンブラックMA100S 4部 パラフィンワックス(LUVAX−1266) 5部 分散剤(ディスパロン) 1.5部 重合開始剤(V−65) 5部 とした他は(1−E)と同様に懸濁重合して、Mw3.
2万、樹脂Tg50℃、コールターカウンターでの平均
粒子径8.2μmの懸濁重合トナー(F)を得た。
(1-F) Suspension Polymerized Toner The monomer mixture composition is as follows: styrene 67 parts butyl acrylate 32.6 parts divinylbenzene 0.4 parts carbon black MA100S 4 parts paraffin wax (LUUVAX-1266) 5 parts dispersant (disparone) ) 1.5 parts polymerization initiator (V-65) Except for using 5 parts, suspension polymerization was carried out in the same manner as in (1-E), and Mw 3.
A suspension-polymerized toner (F) having a particle size of 20,000, a resin Tg of 50 ° C. and an average particle size of 8.2 μm as measured by a Coulter counter was obtained.

【0026】 (2)ワックス内包化樹脂微粒子の製造 (2−G)パラフィンワックス内包化樹脂微粒子 スチレン/ブチルアクリレート/アクリル酸=75.2/22.8/2の 混合物モノマー 90部 に パラフィンワックス(LUVAX−1266日本精蝋製) 10部 を均一溶解しておき、ドデシルベンゼンスルホン酸ナト
リウムで乳化し、過酸化水素を開始剤として乳化重合し
て、Mw7.4万、樹脂Tg65℃、UPAで測定した
平均粒子径0.206μm、樹脂濃度20wt%のパラ
フィンワックス内包化樹脂微粒子ラテックス(G)を得
た。
(2) Production of Wax-Encapsulated Resin Fine Particles (2-G) Paraffin-Wax-Encapsulated Resin Fine Particles A mixture of styrene / butyl acrylate / acrylic acid = 75.2 / 22.8 / 2 monomer 90 parts with paraffin wax ( LUVAX-1266 Nippon Seisaku) 10 parts were dissolved uniformly, emulsified with sodium dodecylbenzenesulfonate, emulsion-polymerized with hydrogen peroxide as initiator, Mw 74,000, resin Tg 65 ° C, measured with UPA A paraffin wax-encapsulated resin fine particle latex (G) having an average particle diameter of 0.206 μm and a resin concentration of 20 wt% was obtained.

【0027】(2−H)エステル系ワックス内包化樹脂
微粒子 (ワックス分散液)脱塩水69.74部、ベヘン酸ベヘ
ニルを主体とするエステル混合物(ユニスターM−22
22SL、日本油脂製)30部、ドデシルベンゼンスル
ホン酸ナトリウム0.23部、ポリオキシエチレンノニ
ルフェニルエーテル0.03部を混合し、高圧剪断をか
け乳化し、エステルワックス微粒子の分散液を得た。L
A−500で測定したエステルワックス微粒子の平均粒
径は820nmであった。 (樹脂微粒子分散液)撹拌装置(3枚後退翼)、加熱冷
却装置、濃縮装置、及び各原料・助剤仕込み装置を備え
た反応器(容積21、内径120mm)に上記ワックス
分散液35部、脱塩水328部を仕込み、窒素気流下で
90℃に昇温して、2%過酸化水素水溶液6.4部、2
%アスコルビン酸水溶液6.4部を添加した。その後、
下記のモノマー類・乳化剤水溶液の混合物を重合開始か
ら5時間かけて、開始剤水溶液を重合開始から6時間か
けて添加し、さらに30分保持した。
(2-H) Ester wax-encapsulated resin fine particles (wax dispersion) 69.74 parts of demineralized water, an ester mixture mainly composed of behenyl behenate (Unistar M-22)
30 parts of 22SL (manufactured by NOF Corporation), 0.23 part of sodium dodecylbenzenesulfonate, and 0.03 part of polyoxyethylene nonylphenyl ether were mixed and emulsified by high-pressure shear to obtain a dispersion of fine particles of ester wax. L
The average particle size of the ester wax fine particles measured by A-500 was 820 nm. (Resin Fine Particle Dispersion) 35 parts of the above wax dispersion was placed in a reactor (volume 21, inner diameter 120 mm) equipped with a stirrer (three retreating blades), a heating / cooling device, a concentrating device, and a raw material / auxiliary charging device. 328 parts of demineralized water were charged and the temperature was raised to 90 ° C. under a nitrogen stream, and 6.4 parts of a 2% aqueous hydrogen peroxide solution,
6.4 parts of a 10% aqueous ascorbic acid solution were added. afterwards,
The following mixture of the monomer and the aqueous solution of the emulsifier was added over 5 hours from the start of the polymerization, and the aqueous solution of the initiator was added over 6 hours from the start of the polymerization.

【0028】 [モノマー類] スチレン 75.2部 アクリル酸ブチル 22.8部 アクリル酸 2部 ブロモトリクロロメタン 0.5部 1%2−メルカプトエタノール水溶液 3部 [乳化剤水溶液] 10%ドデシルベンゼンスルホン酸ナトリウム水溶液 2.7部 1%ポリオキシエチレンノニルフェニルエーテル水溶液 1.1部 脱塩水 22部 [開始剤水溶液] 2%過酸化水素水溶液 36部 2%アスコルビン酸水溶液 36部 重合反応終了後冷却し、乳白色の重合体分散液(H)を
得た。重合体のTHF可溶分の重量平均分子量は71.
000、UPAで測定した平均粒子径は254nm、T
gは65℃であった。
[Monomers] Styrene 75.2 parts Butyl acrylate 22.8 parts Acrylic acid 2 parts Bromotrichloromethane 0.5 parts 1% 2-mercaptoethanol aqueous solution 3 parts [Emulsifier aqueous solution] 10% sodium dodecylbenzenesulfonate Aqueous solution 2.7 parts 1% polyoxyethylene nonyl phenyl ether aqueous solution 1.1 parts Demineralized water 22 parts [Initiator aqueous solution] 2% hydrogen peroxide aqueous solution 36 parts 2% ascorbic acid aqueous solution 36 parts (H) was obtained. The weight average molecular weight of the THF soluble portion of the polymer is 71.
000, average particle size measured by UPA is 254 nm, T
g was 65 ° C.

【0029】 (2−I)エステル系ワックス内包化樹脂微粒子 モノマー部数を スチレン 72部 アクリル酸ブチル 21部 アクリル酸 2部 とした他は(2−H)と同様にして、Mw6.9万、T
g60℃、UPAで測定した平均粒子径0.244μ
m、樹脂濃度20wt%のエステルワックス内包化樹脂
微粒子ラテックス(I)を得た。
(2-I) Ester Wax-Encapsulated Resin Fine Particles In the same manner as (2-H) except that the number of monomers was 72 parts for styrene, 21 parts for butyl acrylate and 2 parts for acrylic acid, Mw was 69,000 and T was
g 60 ° C., average particle diameter 0.244 μ measured by UPA
m, an ester wax-encapsulated resin fine particle latex (I) having a resin concentration of 20 wt% was obtained.

【0030】 (2−J)エステル系ワックス内包化樹脂微粒子 モノマー部数を スチレン 72部 アクリル酸ブチル 26部 アクリル酸 2部 とした他は(2−H)と同様にして、Mw5.4万、樹
脂Tg60℃、UPAで測定した平均粒子径0.206
μm、樹脂濃度20wt%のエステルワックス内包化樹
脂微粒子ラテックス(J)を得た。 (2−K)エステル系ワックス内包化樹脂微粒子 ワックス分散液を以下のものに変更した以外は(2−
H)と同様にしてMw14万、UPAで測定した平均粒
子径201nm、樹脂濃度20wt%のエステルワック
ス内包化樹脂微粒子ラテックス(K)を得た。 (ワックス分散液)脱塩水68部、ペンタエリスリトー
ルのステアリン酸エステル(ユニスターH476 日本
油脂製)30部、ドデシルベンゼンスルホン酸ナトリウ
ム0.25部を混合し、90℃で高圧せん断をかけ乳化
し、エステルワックス微粒子の分散液を得た。LA−5
00で測定したエステルワックス微粒子の平均粒径は3
50nmであった。
(2-J) Ester Wax-Encapsulated Resin Fine Particles In the same manner as in (2-H) except that the number of monomers is 72 parts for styrene, 26 parts for butyl acrylate, and 2 parts for acrylic acid, the resin has a Mw of 54,000 and a resin of Tg 60 ° C., average particle size 0.206 measured by UPA
An ester wax-encapsulated resin fine particle latex (J) having a resin concentration of 20 wt% was obtained. (2-K) Ester-based wax-encapsulated resin fine particles (2-K) except that the wax dispersion was changed to the following.
In the same manner as in H), an ester wax-encapsulated resin fine particle latex (K) having an Mw of 140,000, an average particle diameter of 201 nm measured by UPA, and a resin concentration of 20 wt% was obtained. (Wax dispersion) 68 parts of demineralized water, 30 parts of stearic acid ester of pentaerythritol (Unistar H476 manufactured by NOF Corporation) and 0.25 part of sodium dodecylbenzenesulfonate were mixed, emulsified by applying high pressure shearing at 90 ° C., and esterified. A dispersion of wax microparticles was obtained. LA-5
The average particle size of the ester wax fine particles measured at 00 was 3
It was 50 nm.

【0031】 <実施例1> ワックス内包化樹脂微粒子ラテックス(G) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(A) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を35℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
110〜145℃の温度範囲で定着していることが確認
された。
<Example 1> 50 parts of wax-encapsulated resin microparticle latex (G) 50 parts of demineralized water 600 parts were placed in a reaction vessel, and 100 parts of toner (A) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 35 ° C., and the reaction was continued for 2 hours. After the resin fine particles were fixed to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 110 to 145 ° C.

【0032】 <実施例2> ワックス内包化樹脂微粒子ラテックス(H) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(B) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を50℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
135〜165℃の温度範囲で定着していることが確認
された。
Example 2 50 parts of wax-encapsulated resin fine particle latex (H), 600 parts of demineralized water were placed in a reaction vessel, and 100 parts of toner (B) was gradually stirred at room temperature at 300 revolutions with a flat blade stirrer. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 50 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 135 to 165 ° C.

【0033】 <実施例3> ワックス内包化樹脂微粒子ラテックス(I) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(B) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を50℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
130〜165℃の温度範囲で定着していることが確認
された。
<Example 3> 50 parts of wax-encapsulated resin fine particle latex (I) 50 parts of demineralized water 600 parts were placed in a reaction vessel, and 100 parts of toner (B) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 50 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 130 to 165 ° C.

【0034】 <実施例4> ワックス内包化樹脂微粒子ラテックス(J) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(B) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を50℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
125〜175℃の温度範囲で定着していることが確認
された。
Example 4 50 parts of wax-encapsulated resin fine particle latex (J) 50 parts of deionized water 600 parts were placed in a reaction vessel, and 100 parts of toner (B) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 50 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 125 to 175 ° C.

【0035】 <実施例5> ワックス内包化樹脂微粒子ラテックス(I) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(C) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を60℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
135〜175℃の温度範囲で定着していることが確認
された。
Example 5 Wax-encapsulated resin fine particle latex (I) 50 parts Deionized water 600 parts was placed in a reaction vessel, and 100 parts of toner (C) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 60 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 135 to 175 ° C.

【0036】 <実施例6> ワックス内包化樹脂微粒子ラテックス(I) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(D−2) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を60℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
110〜165℃の温度範囲で定着していることが確認
された。
Example 6 50 parts of wax-encapsulated resin microparticle latex (I) 50 parts of deionized water 600 parts were placed in a reaction vessel, and 100 parts of toner (D-2) was stirred at room temperature with a flat blade stirrer at 300 rotations. Was gradually added and uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 60 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 110 to 165 ° C.

【0037】 <実施例7> ワックス内包化樹脂微粒子ラテックス(I) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(E) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を60℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
115〜160℃の温度範囲で定着していることが確認
された。
Example 7 50 parts of wax-encapsulated resin fine particle latex (I) 50 parts of deionized water 600 parts were placed in a reaction vessel, and 100 parts of toner (E) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 60 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 115 to 160 ° C.

【0038】 <実施例8> ワックス内包化樹脂微粒子ラテックス(I) 50部 脱塩水 600部 を反応容器に取り、室温で平羽根攪拌機で300回転で攪拌しながら、 トナー(F) 100部 を徐々に添加して均一分散した。次に、攪拌下pHを
3.0に調製して、分散液に白濁がなくなるまで反応さ
せた。続いて、反応温度を60℃に昇温して2時間反応
を継続し、芯トナーに樹脂微粒子を固着させた後、濾過
・水洗・乾燥して樹脂微粒子固着トナーを得た。この樹
脂微粒子固着トナーの定着性の評価を実施したところ、
125〜165℃の温度範囲で定着していることが確認
された。
<Example 8> 50 parts of wax-encapsulated resin fine particle latex (I), 600 parts of demineralized water were placed in a reaction vessel, and 100 parts of toner (F) was gradually stirred at room temperature with a flat blade stirrer at 300 rotations. And uniformly dispersed. Next, the pH was adjusted to 3.0 with stirring, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was raised to 60 ° C., and the reaction was continued for 2 hours. After fixing the resin fine particles to the core toner, filtration, washing and drying were performed to obtain a resin fine particle fixed toner. When the fixing property of this resin fine particle fixed toner was evaluated,
It was confirmed that fixing was performed in a temperature range of 125 to 165 ° C.

【0039】 <実施例9> 凝集トナースラリー(D−1)(固形分濃度22.3%) 450部 ワックス内包化樹脂微粒子ラテックス(I) 50部 を反応容器に取り、室温で平羽根攪拌機で300回転で
攪拌しながら、pHを3.0に調製して、分散液に白濁
がなくなるまで反応させた。続いて、反応温度を50℃
に昇温して2時間反応を継続し、芯トナーに樹脂微粒子
を固着させた後、濾過・水洗・乾燥して樹脂微粒子固着
トナーを得た。この樹脂微粒子固着トナーの定着性の評
価を実施したところ、110〜165℃の温度範囲で定
着していることが確認された。
Example 9 450 parts of agglomerated toner slurry (D-1) (solids concentration: 22.3%) 50 parts of wax-encapsulated resin fine particle latex (I) were placed in a reaction vessel, and were stirred at room temperature with a flat blade stirrer. The pH was adjusted to 3.0 while stirring at 300 rotations, and the reaction was allowed to proceed until the dispersion liquid did not become cloudy. Subsequently, the reaction temperature was set to 50 ° C.
Then, the reaction was continued for 2 hours to fix the resin fine particles on the core toner, followed by filtration, washing and drying to obtain a resin fine particle fixed toner. When the fixing property of the resin fine particle-fixed toner was evaluated, it was confirmed that the toner was fixed in a temperature range of 110 to 165 ° C.

【0040】<比較例1>トナー(A)で、実施例1と
同様に定着性の評価を実施したところ、100〜200
℃の温度(200℃以上は実施していない)の範囲でい
ずれもオフセットしていることが確認された。
<Comparative Example 1> The toner (A) was evaluated for fixing properties in the same manner as in Example 1.
It was confirmed that any offset was found in the temperature range of ° C. (200 ° C. or higher was not performed).

【0041】<比較例2>トナー(B)で、実施例2と
同様に定着性の評価を実施したところ、120〜200
℃の温度(200℃以上は実施していない)の範囲でい
ずれもオフセットしていることが確認された。
<Comparative Example 2> The toner (B) was evaluated for fixing properties in the same manner as in Example 2.
It was confirmed that any offset was found in the temperature range of ° C. (200 ° C. or higher was not performed).

【0042】<比較例3>トナー(C)で、実施例5と
同様に定着性の評価を実施したところ、135〜200
℃の温度(200℃以上は実施していない)の範囲でい
ずれもオフセットしていることが確認された。
<Comparative Example 3> The toner (C) was evaluated for fixability in the same manner as in Example 5.
It was confirmed that any offset was found in the temperature range of ° C. (200 ° C. or higher was not performed).

【0043】<比較例4>トナー(D−2)で、実施例
6と同様に定着性の評価を実施したところ、110〜1
25℃の狭い温度範囲で定着していることが確認された
が、それ以上200℃迄の温度(200℃以上は実施し
ていない)の範囲では、いずれもオフセットしているこ
とが確認された。
<Comparative Example 4> The toner (D-2) was evaluated for fixing properties in the same manner as in Example 6.
It was confirmed that the image was fixed in a narrow temperature range of 25 ° C., but it was confirmed that the temperature was offset in any temperature range up to 200 ° C. (200 ° C. or more was not performed). .

【0044】<比較例5>トナー(E)で、実施例7と
同様に定着性の評価を実施したところ、115〜125
℃の狭い温度範囲で定着していることが確認されたが、
それ以上200℃迄の温度(200℃以上は実施してい
ない)の範囲では、いずれもオフセットしていることが
確認された。
<Comparative Example 5> The toner (E) was evaluated for fixability in the same manner as in Example 7.
It was confirmed that the toner was fixed in a narrow temperature range of ℃.
It was confirmed that the temperature was offset in any temperature range up to 200 ° C. (200 ° C. or higher was not performed).

【0045】<比較例6>トナー(F)で、実施例8と
同様に定着性の評価を実施したところ、125〜130
℃の狭い温度範囲で定着していることが確認されたが、
それ以上200℃迄の温度(200℃以上は実施してい
ない)の範囲では、いずれもオフセットしていることが
確認された。 <実施例10>実施例1においてワックス内包化ラテッ
クス(G)に代えて、ワックス内包化ラテックス(K)
を用いた以外は実施例1と同様に樹脂微粒子固着トナー
を得た。この樹脂微粒子固着トナーの定着性の評価を実
施したところ、110〜150℃の温度範囲で定着して
いることが確認された。 <実施例11>実施例6においてワックス内包化ラテッ
クス(I)に代えて、ワックス内包化ラテックス(K)
を用いた以外は実施例6と同様に樹脂微粒子固着トナー
を得た。この樹脂微粒子固着トナーの定着性の評価を実
施したところ、110〜175℃の温度範囲で定着して
いることが確認された。以上の結果をまとめて表−1に
示す。
<Comparative Example 6> The toner (F) was evaluated for fixability in the same manner as in Example 8.
It was confirmed that the toner was fixed in a narrow temperature range of ℃.
It was confirmed that the temperature was offset in any temperature range up to 200 ° C. (200 ° C. or higher was not performed). <Example 10> Instead of wax-containing latex (G) in Example 1, wax-containing latex (K)
Except for using the above, a resin fine particle fixed toner was obtained in the same manner as in Example 1. When the fixing property of the resin fine particle fixed toner was evaluated, it was confirmed that the toner was fixed in a temperature range of 110 to 150 ° C. <Example 11> In Example 6, wax-containing latex (K) was used instead of wax-containing latex (I).
Except for using, a toner with resin fine particles fixed was obtained in the same manner as in Example 6. When the fixing property of the resin fine particle fixed toner was evaluated, it was confirmed that the toner was fixed in a temperature range of 110 to 175 ° C. Table 1 summarizes the above results.

【0046】[0046]

【表1】 [Table 1]

【0047】[0047]

【発明の効果】本発明の方法によれば、オイルレス定着
性を有するトナーを、容易に製造することが出来る。
According to the method of the present invention, a toner having an oil-less fixing property can be easily produced.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 石川 智子 神奈川県横浜市青葉区鴨志田町1000番地 三菱化学株式会社横浜総合研究所内 Fターム(参考) 2H005 AA08 AB04 AB09 CA04 CA14 DA06 EA03 EA05 EA07  ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Tomoko Ishikawa 1000 Kamoshita-cho, Aoba-ku, Yokohama-shi, Kanagawa Prefecture Mitsubishi Chemical Corporation Yokohama Research Laboratory F-term (reference) 2H005 AA08 AB04 AB09 CA04 CA14 DA06 EA03 EA05 EA07

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 平均粒径が2〜20μmの芯トナー表面
に、平均粒径が0.1〜1μmであって、ベース樹脂1
00重量部に対してワックスを2〜50重量部含有した
樹脂微粒子を被覆して固着又は融着させた静電荷像現像
用トナー。
1. A base resin having an average particle size of 0.1 to 1 μm on a surface of a core toner having an average particle size of 2 to 20 μm.
A toner for developing an electrostatic image, which is coated with resin fine particles containing 2 to 50 parts by weight of wax with respect to 00 parts by weight and fixed or fused.
【請求項2】 樹脂微粒子のベース樹脂が、スチレンと
アクリル酸エステルもしくはメタクリル酸エステルとア
クリル酸もしくはメタクリル酸との三元もしくは多元共
重合樹脂からなり、ガラス転移点(Tg)が50〜11
0℃である請求項1に記載の静電荷像現像用トナー。
2. The base resin of the resin fine particles comprises a ternary or multi-component copolymer resin of styrene and an acrylate or methacrylate and an acrylic or methacrylic acid, and has a glass transition point (Tg) of 50 to 11.
2. The toner for developing an electrostatic image according to claim 1, wherein the temperature is 0.degree.
【請求項3】 ワックスが脂肪酸エステル系化合物の1
種又は2種以上の混合物であり、該化合物の融点が50
〜95℃である請求項1又は2に記載の静電荷像現像用
トナー。
3. The wax is one of fatty acid ester compounds.
Or a mixture of two or more thereof, and the compound has a melting point of 50
The toner for developing an electrostatic charge image according to claim 1, wherein the temperature is from −95 ° C.
【請求項4】 芯トナーが混練粉砕法によって製造され
たものである請求項1乃至3のいずれかに記載の静電荷
像現像用トナー。
4. The electrostatic image developing toner according to claim 1, wherein the core toner is produced by a kneading and pulverizing method.
【請求項5】 芯トナーが、ベース樹脂100重量部に
対してワックスを2〜10重量部含有するものであり、
樹脂微粒子が、ベース樹脂100重量部に対してワック
スを3〜25重量部含有するものであり、且つ、樹脂微
粒子中のワックス含有率が芯トナー中のワックス含有率
よりも大きい請求項1乃至4のいずれかに記載の静電荷
像現像用トナー。
5. The core toner contains 2 to 10 parts by weight of a wax with respect to 100 parts by weight of a base resin.
The resin fine particles contain 3 to 25 parts by weight of wax with respect to 100 parts by weight of the base resin, and the wax content in the resin fine particles is larger than the wax content in the core toner. The toner for developing electrostatic images according to any one of the above.
JP2000374416A 1999-12-15 2000-12-08 Toner for electrostatic image development Expired - Fee Related JP3950295B2 (en)

Priority Applications (1)

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Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP11-355372 1999-12-15
JP35537299 1999-12-15
JP2000374416A JP3950295B2 (en) 1999-12-15 2000-12-08 Toner for electrostatic image development

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