JP2001214280A - Sn SERIES AND Al SERIES PLATED STEEL SHEET COATED WITH Cr- FREE FILM EXCELLENT IN LUBRICITY - Google Patents

Sn SERIES AND Al SERIES PLATED STEEL SHEET COATED WITH Cr- FREE FILM EXCELLENT IN LUBRICITY

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Publication number
JP2001214280A
JP2001214280A JP2000020312A JP2000020312A JP2001214280A JP 2001214280 A JP2001214280 A JP 2001214280A JP 2000020312 A JP2000020312 A JP 2000020312A JP 2000020312 A JP2000020312 A JP 2000020312A JP 2001214280 A JP2001214280 A JP 2001214280A
Authority
JP
Japan
Prior art keywords
post
amount
plating
corrosion resistance
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000020312A
Other languages
Japanese (ja)
Inventor
Teruaki Isaki
輝明 伊崎
Jun Maki
純 真木
Masahiro Fuda
雅裕 布田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2000020312A priority Critical patent/JP2001214280A/en
Publication of JP2001214280A publication Critical patent/JP2001214280A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain Sn series and Al series plated steel sheets coated with Cr-free post-treated films excellent in lubricity. SOLUTION: (1) The surface of Sn, Sn alloys, Al or Al alloys is coated with a Cr-free post-treated film containing a lubricant of Si of 10 to 1,000 mg/m2 expressed in terms of SiO2 and P and C, desirably, of the film quantity of 1 to 20 wt.%. (2) The post-treated film is incorporated with one or more kinds of the salts of Ni, Zn, Al, Mg, Ti, Co, Mn, Sn, Fe and Zr by a ratio of 0.01 to 0.5 to the quantity of SiO2 as the total of the quantity expressed in terms of the metal. (3) The Sn series plated layer has a composition containing one or two kinds of 3 to 50% Zn and 0.1 to 10% Mg. (4) The Al series plated layer has a composition containing one or more kinds among 3 to 15% Si, 0.1 to 15% Mg and 1 to 30% Zn.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、プレス加工性に優
れ、かつPb,Cr等の環境不可物質を使用することの
ない表面処理鋼板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated steel sheet which is excellent in press workability and does not use non-environmental substances such as Pb and Cr.

【0002】[0002]

【従来の技術】自動車燃料タンク材料、家庭電気製品、
電子部品等の分野には、半田、ロウ付け性、抵抗溶接
性、耐食性に優れた材料が要求され、これまでPb−S
nめっき鋼板(ターンめっき鋼板)が広範に使用されて
きた。しかしながら、近年の環境問題に関する意識の高
まりを受け、Pbに対する規制が強まりつつある。この
流れを受け、脱Pb自動車燃料タンク素材として、溶融
アルミめっき鋼板、溶融Sn−Znめっき鋼板を始めと
して、多彩な製品が開発されつつある。一方、電気,電
子部品分野においても、例えば半田可能電気亜鉛めっき
鋼板等が開発されている。しかし、ターンめっきに代替
すべきこれらの製品はいずれも最表層にクロメート処理
を施したものが殆どであった。
2. Description of the Related Art Automotive fuel tank materials, home appliances,
In the field of electronic components, etc., materials that are excellent in soldering, brazing properties, resistance welding properties, and corrosion resistance are required.
N-plated steel sheets (turn-plated steel sheets) have been widely used. However, in recent years, awareness of environmental issues has increased, and regulations on Pb have been increasing. In response to this trend, a wide variety of products are being developed as materials for Pb-free automotive fuel tanks, including hot-dip aluminized steel sheets and hot-dip Sn-Zn coated steel sheets. On the other hand, in the field of electric and electronic parts, for example, a solderable electrogalvanized steel sheet has been developed. However, most of these products which should be replaced with turn plating have been subjected to a chromate treatment on the outermost layer.

【0003】[0003]

【発明が解決しようとする課題】周知のように、六価ク
ロムは人体に対し発ガン性を示す等有害で、製品からの
溶出の可能性、あるいは製造時の廃液処理の問題から好
ましくない物質である。電解クロメートのように、三価
のクロムで処理した製品もあるが、この製品も製造時に
は六価クロムを使用し、廃液処理という点では課題があ
った。ところが、クロメートに代替する諸性能を有する
廉価な処理がないというのが現状である。
As is well known, hexavalent chromium is harmful to humans, such as being carcinogenic, and is undesirable because of the possibility of elution from the product or the problem of waste liquid treatment during production. It is. Some products, such as electrolytic chromate, are treated with trivalent chromium, but this product also uses hexavalent chromium at the time of manufacture, and has a problem in terms of waste liquid treatment. However, at present, there is no inexpensive treatment having various performances that can substitute for chromate.

【0004】クロムを使用しない後処理の研究も当然、
数多くなされてきた。しかし耐食性、塗装性、処理設備
の簡便さ等の点から、未だクロメートに匹敵する処理は
完成されていない。一つの考え方として、無機顔料を含
有する有機樹脂を活用した処理があるうるが、特に燃料
タンク材用途に対しては、スポット、シーム溶接性等の
抵抗溶接性が要求されることから、膜厚の厚い有機系の
処理ではこれらの特性を満足しがたいという問題があ
る。また、SnやAlはそれ自体は耐食性に優れるが、
プレス時のかじり部に対してはめっき層の健全性が保た
れていないことが多く、耐食性が十分に発揮されない等
の懸念がある。
[0004] Naturally, research on post-treatment without using chromium,
Many things have been done. However, in terms of corrosion resistance, paintability, simplicity of processing equipment, etc., a process comparable to chromate has not yet been completed. As one concept, there may be treatment utilizing an organic resin containing an inorganic pigment.However, especially for fuel tank materials, resistance weldability such as spot and seam weldability is required. There is a problem that it is difficult to satisfy these characteristics in an organic treatment having a large thickness. In addition, Sn and Al are themselves excellent in corrosion resistance,
In many cases, the integrity of the plating layer is not maintained for the galling portion during pressing, and there is a concern that the corrosion resistance is not sufficiently exhibited.

【0005】[0005]

【課題を解決するための手段】本発明は、基本的にはめ
っき金属であるSnやAl系めっき層自体で耐食性を確
保する思想ではある。しかし、プレス疵の抑制や接合性
および塗装性を確保するために、後処理皮膜にその機能
を持たせるべく構成を検討してきた。当然今回の狙いで
あるPb,Crを全く使用することのないめっき種であ
り、後処理皮膜を選定した。
SUMMARY OF THE INVENTION The present invention is based on the idea that corrosion resistance is basically ensured by a plating metal such as Sn or an Al-based plating layer itself. However, in order to suppress the press flaws and to secure the joining property and the coating property, the structure has been studied so that the post-treatment film has the function. Naturally, Pb and Cr, which are the aim of this study, are plating types that do not use them at all, and a post-treatment film was selected.

【0006】以下、本発明を詳細に説明する。本発明の
後処理皮膜は、基本的にはシランカップリング剤、シリ
カおよびケイ酸塩のコロイダルシリカから選ばれる少な
くとも1種のSi化合物、リン酸をベースとする成分、
溶接性、半田性を大きく阻害しない程度の有機樹脂成分
およびプレス加工時の鋼板の流入性を向上させるポリエ
チレンやシリコンWAX等の潤滑剤を添加したものであ
る。この皮膜は求められる特性により最適化が可能であ
り、半田性、溶接性を重視する場合には樹脂成分を少な
目にすることが、また裸耐食性や高加工性を重視する場
合には樹脂成分を多目に添加することが好ましい。
Hereinafter, the present invention will be described in detail. The post-treatment film of the present invention is basically a silane coupling agent, at least one Si compound selected from colloidal silica of silica and silicate, a component based on phosphoric acid,
An organic resin component that does not significantly impair weldability and solderability and a lubricant such as polyethylene or silicon WAX that improves the inflow of a steel sheet during press working are added. This film can be optimized depending on the required properties.When solderability and weldability are emphasized, the resin component should be reduced.When bare corrosion resistance and high workability are emphasized, the resin component should be reduced. It is preferable to add a large amount.

【0007】まず半田性,溶接性を重視する皮膜構成に
ついて述べる。接合性重視のため皮膜厚みを高められな
いため長期の裸耐食性にはあまり寄与しないが、短期の
裸耐食性、あるいは弱腐食環境下での裸耐食性は向上す
る。また、塗装密着性に優れ、塗装後の耐食性も向上す
る。更に潤滑剤添加の効果により、絞り比で2.1程度
の加工に耐えることができる。その付着量はシリカ換算
で、10〜1000mg/m2 とする。10mg/m2
以下では、裸耐食性向上効果、塗装密着性向上効果およ
び潤滑剤保持機能が不十分なために耐プレスカジリ抑制
効果が得られない。一方,付着量が多すぎると半田性、
溶接性に悪影響を及ぼす。従って、付着量はこの範囲に
限定する。
First, a description will be given of a film configuration that emphasizes solderability and weldability. Although the thickness of the film cannot be increased due to the importance of bonding, it does not contribute much to long-term bare corrosion resistance, but short-term bare corrosion resistance or bare corrosion resistance in a weakly corrosive environment is improved. In addition, it has excellent paint adhesion and improves corrosion resistance after painting. Further, due to the effect of the addition of the lubricant, it is possible to withstand processing with a drawing ratio of about 2.1. The adhesion amount is 10 to 1000 mg / m 2 in terms of silica. 10 mg / m 2
In the following, since the bare corrosion resistance improving effect, the paint adhesion improving effect, and the lubricant holding function are insufficient, the press galling resistance suppressing effect cannot be obtained. On the other hand, if the adhesion amount is too large,
Has a bad effect on weldability. Therefore, the amount of adhesion is limited to this range.

【0008】シリカの粒径は限定しないが、通常使用さ
れている平均粒径1〜100μmコロイダルシリカを使
用することができる。また、P,Cの量も特に限定する
ものではないが、Pはシリカ量に対して0.1〜1程
度、Cはシリカ量に対して0.3以下が好ましい。Pと
しては、リン酸、ポリリン酸、その金属化合物、あるい
はホスホン酸あるいはその化合物を使用することで塗料
密着性が更に向上する。
The particle size of the silica is not limited, but a commonly used average particle size of 1 to 100 μm colloidal silica can be used. Also, the amounts of P and C are not particularly limited, but P is preferably about 0.1 to 1 with respect to the amount of silica, and C is preferably 0.3 or less with respect to the amount of silica. By using phosphoric acid, polyphosphoric acid, a metal compound thereof, or phosphonic acid or a compound thereof as P, paint adhesion is further improved.

【0009】ベース成分は上述したもので、これに更に
金属塩を添加することで、特に塗料密着性に改善効果が
得られる。金属塩としては、Ni,Zn,Al,Mg,
Ti,Co,Mn,Sn,Fe,Zrの1または2種以
上の塩であることが好ましく、その量は金属換算量の総
計としてシリカ量に対して0.01〜0.5の比で含有
することで、いっそう優れた特性が得られる。これら塩
の含有量は少なすぎると、十分な塗料密着性効果が得ら
れず、また量が多すぎると液の安定性を害して、液がゲ
ル化しやすくなる、あるいは皮膜が着色し、外観を損ね
るという結果となる。金属塩の種類としては、Ni系、
あるいはZn系が最も良好な結果を得ているため、これ
らの適用が望ましい。
The base component is as described above. By adding a metal salt to the base component, an effect of improving paint adhesion can be obtained. Ni, Zn, Al, Mg,
It is preferable to use one or more salts of Ti, Co, Mn, Sn, Fe, and Zr, and the amount of the salt is 0.01 to 0.5 based on the amount of silica as the total amount in terms of metal. By doing so, more excellent characteristics can be obtained. If the content of these salts is too small, a sufficient paint adhesion effect cannot be obtained, and if the content is too large, the stability of the liquid is impaired, and the liquid is easily gelled, or the film is colored and the appearance is deteriorated. The result is impairment. As the kind of the metal salt, Ni-based,
Alternatively, these applications are desirable because Zn-based materials have obtained the best results.

【0010】潤滑剤種としては特に限定するものではな
い。潤滑剤を上記で述べてきた処理液中に添加しても悪
影響はない。潤滑剤は皮膜が硬化する時に最表層に押出
される挙動を取る。潤滑剤は皮膜物質と反応しないた
め、樹脂皮膜が下層から硬化し始める時、最終的に表層
に押出されることになる。潤滑剤が表層に富化すること
により、プレス加工性が向上する。その添加量は皮膜量
に対して1wt%以上が必要である。加工度にもよる
が、1wt%未満では潤滑効果が発揮されにくい。逆に
20wt%を越えると効果は飽和するので、経済性の観
点からは20wt%以下が望ましい。本発明で言う潤滑
剤の種類は特に限定するものではない。例えば、エステ
ル系、ポリエチレンワックス系、ステアリン酸系、シリ
コン系、パラフィンワックス系、特殊オレフィン系等が
ある。
[0010] The kind of the lubricant is not particularly limited. There is no adverse effect when a lubricant is added to the above-mentioned processing solutions. The lubricant has a behavior of being extruded to the outermost layer when the film is cured. Since the lubricant does not react with the film material, when the resin film starts to cure from the lower layer, it will eventually be extruded to the surface layer. When the lubricant is enriched in the surface layer, press workability is improved. The addition amount must be 1 wt% or more based on the amount of the film. Although it depends on the working ratio, the lubricating effect is less likely to be exhibited at less than 1 wt%. Conversely, if the content exceeds 20% by weight, the effect is saturated. Therefore, from the viewpoint of economy, the content is preferably 20% by weight or less. The kind of the lubricant referred to in the present invention is not particularly limited. For example, there are ester type, polyethylene wax type, stearic acid type, silicon type, paraffin wax type, special olefin type and the like.

【0011】次に、裸耐食性を重視した皮膜構成につい
て述べる。このとき無機成分と有機成分の複合皮膜とな
るが、無機成分は主にSi化合物であり、SiO2 換算
で皮膜中10〜40%が好ましく、その付着量はSiO
2 換算で10〜400mg/m2 とすることが好まし
い。SiO2 が10%未満であると耐食性と溶接性が低
下し、40%を超えると塗装密着性が低下する。また、
SiO2 の皮膜付着量として10mg/m2 未満では、
裸耐食性、塗装密着性が得られず、付着量が400mg
/m2 を超えると半田性、溶接性が低下する。従ってS
iO2 含有割合、および付着量はこの範囲に限定する。
配合するシリカの粒径は特に限定するものではないが、
通常使用されている平均粒径6〜100μmのコロイダ
ルシリカを使用することができる。
Next, a description will be given of a film configuration in which the naked corrosion resistance is emphasized. At this time, a composite film of an inorganic component and an organic component is formed. The inorganic component is mainly a Si compound, and preferably 10 to 40% in terms of SiO 2 in the film.
It is preferable that the 10-400 mg / m 2 in 2 equivalent. If the SiO 2 content is less than 10%, the corrosion resistance and weldability are reduced, and if it exceeds 40%, the coating adhesion is reduced. Also,
When the coating amount of SiO 2 is less than 10 mg / m 2 ,
Bare corrosion resistance, no paint adhesion, 400mg
/ M 2 , solderability and weldability are reduced. Therefore S
The iO 2 content ratio and the amount of deposition are limited to this range.
The particle size of the silica to be blended is not particularly limited,
A commonly used colloidal silica having an average particle size of 6 to 100 μm can be used.

【0012】無機成分として、上述したSi化合物の他
に金属塩を添加することで、裸耐食性、溶接性が向上す
る。金属塩としては、Sn、Zn、Al、Ni、Co、
Fe、Ti、Zrから選ばれる少なくとも1種の金属塩
が好ましく、リン酸塩、酢酸塩、硝酸塩、硫酸塩、炭酸
塩、塩化物、フッ化物、錯フッ化物などの水可溶性塩で
添加することが好ましい。前記金属塩の含有量が金属に
換算した量の合計量でSiO2 に対して0.01〜0.
1であることが好ましい。0.01未満であると耐食
性、溶接性向上効果が得られず、0.1を超えると、処
理液の安定性が低下しゲル化したり、皮膜が着色し外観
を損ねたり、皮膜が脆くなったりするため好ましくな
い。
By adding a metal salt as an inorganic component in addition to the above-mentioned Si compound, bare corrosion resistance and weldability are improved. As metal salts, Sn, Zn, Al, Ni, Co,
At least one metal salt selected from the group consisting of Fe, Ti, and Zr is preferable, and it is added as a water-soluble salt such as phosphate, acetate, nitrate, sulfate, carbonate, chloride, fluoride, and complex fluoride. Is preferred. From 0.01 to 0 with respect to SiO 2 in a total amount of the amount of content of the metal salt is converted to metal.
It is preferably 1. If it is less than 0.01, the effect of improving corrosion resistance and weldability cannot be obtained, and if it exceeds 0.1, the stability of the treatment liquid is reduced and gelation occurs, the film is colored and the appearance is damaged, and the film becomes brittle. Is not preferred.

【0013】更に無機成分として、リン酸を含むことが
好ましく、これにより耐食性が向上する。リン酸の量は
シリカ量に対して0.1〜1.0が好ましく、0.1未
満では耐食性向上効果が得られず、また1.0を超える
と塗装密着性が低下するので好ましくない。リン酸は、
リン酸、ポリリン酸、およびこれらの金属塩、アンモニ
ウム塩で添加する。有機成分では、カチオン性アミノ基
を有するフェノール樹脂を使用することによって、裸耐
食性、塗装密着性、処理液安定性が得られるため好まし
い。カチオン性アミノ基を有するフェノール樹脂として
は特に限定するものではないが、例えば日立化成工業
(株)製のヒタノール7102、7103、7104、
大日本インキ化学工業(株)製のフェノライトPE−6
02などが挙げられる。潤滑剤成分は前述した通りであ
る。
Further, it is preferable that phosphoric acid is contained as an inorganic component, whereby the corrosion resistance is improved. The amount of phosphoric acid is preferably from 0.1 to 1.0 with respect to the amount of silica. If it is less than 0.1, the effect of improving corrosion resistance cannot be obtained, and if it exceeds 1.0, the coating adhesion is undesirably reduced. Phosphoric acid
Phosphoric acid, polyphosphoric acid, and their metal salts and ammonium salts are added. As the organic component, use of a phenol resin having a cationic amino group is preferable because bare corrosion resistance, coating adhesion, and treatment liquid stability can be obtained. The phenolic resin having a cationic amino group is not particularly limited. For example, Hitachil 7102, 7103, 7104 manufactured by Hitachi Chemical Co., Ltd.
Phenolite PE-6 manufactured by Dainippon Ink and Chemicals, Inc.
02 and the like. The lubricant components are as described above.

【0014】次に、めっき層の組成であるが、Snをベ
ースとしたときには、Zn:3〜50%、Mg:0.1
〜10%の1または2種以上を含有させたものが好まし
い。Zn添加の目的は、めっき層への犠牲防食作用の付
与である。Znが3%未満ではこの作用が得られにく
い。一方、Zn量が増大するとZnの白錆発生が多くな
っていく。Znが50%を超えると、白錆発生が顕著に
なり、この点を上限値とするのがよい。不純物元素とし
て、微量のFe,Ni,Co等がありうる。また、Mg
を添加することでも耐食性の向上効果が得られる。更に
必要に応じ、Al,ミッシュメタル,Sb等を添加して
も構わない。
Next, regarding the composition of the plating layer, when Sn is used as a base, Zn: 3 to 50%, Mg: 0.1
Those containing one or two or more of 10% to 10% are preferable. The purpose of the Zn addition is to provide a sacrificial anticorrosion action to the plating layer. If Zn is less than 3%, it is difficult to obtain this effect. On the other hand, when the amount of Zn increases, the occurrence of white rust of Zn increases. When Zn exceeds 50%, white rust is remarkably generated, and this point is preferably set as the upper limit. As the impurity element, there may be trace amounts of Fe, Ni, Co, and the like. In addition, Mg
The effect of improving corrosion resistance can also be obtained by adding. Further, if necessary, Al, misch metal, Sb and the like may be added.

【0015】Sn系めっき鋼板の製造法は特に定めない
が、容易に厚目付けを得やすいという意味から溶融めっ
き法が好ましい。溶融めっきプロセスとしては、ゼンジ
マー法、フラックス法があるが、特に製造法も問わな
い。しかし高Sn組成のSn系めっきで良好な外観を得
るには、Ni,Co系のプレめっきを施すことが好まし
い。これにより、不めっきのない良好なめっきが容易と
なる。このとき、Sn−Zn(−Mg)めっき層と素地
の界面に、Ni,Coめっき層、またはこれらを含有す
るSn,Zn,Mgとの金属間化合物層、あるいはその
両者の複合物からなる層が生成する。この層の厚みは特
に限定しないが、通常1μm以下である。
Although there is no particular limitation on the method for producing the Sn-based plated steel sheet, the hot-dip plating method is preferred because it is easy to obtain a thicker coating. As the hot-dip plating process, there are a sendzimer method and a flux method, but there is no particular limitation on the production method. However, in order to obtain a good appearance by Sn-based plating with a high Sn composition, it is preferable to perform Ni, Co-based pre-plating. This facilitates good plating without non-plating. At this time, at the interface between the Sn—Zn (—Mg) plating layer and the substrate, a Ni, Co plating layer, an intermetallic compound layer containing Sn, Zn, and Mg containing these, or a layer composed of a composite of both. Is generated. The thickness of this layer is not particularly limited, but is usually 1 μm or less.

【0016】Sn系めっきの付着量は、特性及び製造コ
ストに影響する。当然耐食性のためには付着量が多い方
が、またスポット溶接性、コストのためには付着量が少
ない方が好ましい。これらのバランスする付着量は片面
15〜50g/m2 程度であり、この範囲内が好まし
い。例えば、家電等の耐食性をあまり要求されない場合
には、付着量は少な目がよいし、耐食性を重視する自動
車燃料タンク用途では多めが望ましい。本発明による後
処理皮膜は、半田性への影響が従来のクロメートよりも
小さく、従来のクロメート皮膜より良好な半田性を得る
ことができる。
The amount of Sn-based plating affects the characteristics and the manufacturing cost. Naturally, it is preferable that the amount of adhesion be large for corrosion resistance, and that the amount of adhesion be small for spot weldability and cost. The balance of these amounts is about 15 to 50 g / m 2 on one side, and is preferably within this range. For example, when the corrosion resistance of household appliances and the like is not so required, the amount of adhesion is preferably small, and a larger amount is desirable for use in an automobile fuel tank in which corrosion resistance is important. The post-treatment film according to the present invention has less influence on solderability than conventional chromate, and can obtain better solderability than conventional chromate film.

【0017】次に、Al系をベースとするときのめっき
層の限定理由を述べる。まず組成であるが、Alをベー
スとし、Siを3〜15%含有させたものが好ましい。
このSi添加の目的は、Al系めっき鋼板で問題となる
合金層の過大な成長を抑制するためである。Siが3%
未満では合金層が成長しすぎて成形後の耐食性が低下
し、一方、Si量が増大しすぎても粗大なSiの初晶が
晶出して耐食性を低下させる。Siが15%を超える
と、白錆が発生しやすくなり、この点を上限値とするの
がよい。不純物元素として、微量のFe,Ni,Co等
がありうる。
Next, the reasons for limiting the plating layer when using an Al-based base will be described. First, the composition is preferably based on Al and containing 3 to 15% of Si.
The purpose of this Si addition is to suppress excessive growth of the alloy layer, which is a problem in Al-based plated steel sheets. Si is 3%
If it is less than 1, the alloy layer grows too much and the corrosion resistance after molding is reduced. On the other hand, if the amount of Si is too large, coarse primary crystals of Si are crystallized to lower the corrosion resistance. If the Si content exceeds 15%, white rust is likely to occur, and this point is preferably set as the upper limit. As the impurity element, there may be trace amounts of Fe, Ni, Co, and the like.

【0018】また、Mgを0.1〜15%添加すること
で更に耐食性の向上効果が得られる。SiとMgを両方
添加することで、めっき層中にMg2 Siが生成し、こ
の溶出効果により、大幅に耐食性が向上するという効果
も得られる。Mg添加でAl系めっき層の耐食性は大幅
に向上するが、剪断端面部の赤錆発生抑制を目的とし
て、更にZnを添加してもよい。その添加量は、めっき
付着量の1wt%未満ではZnの効果が得られにくい。
逆に30wt%を越えてはZnによる犠牲防食能が飽和
してしまう。Znの添加量は1〜30wt%が適当であ
る。更に必要に応じ、Sn、ミッシュメタル、Sb等を
添加しても構わない。
Further, the effect of improving the corrosion resistance can be further obtained by adding 0.1 to 15% of Mg. By adding both Si and Mg, Mg 2 Si is generated in the plating layer, and the elution effect also provides an effect of significantly improving corrosion resistance. Although the corrosion resistance of the Al-based plating layer is greatly improved by adding Mg, Zn may be further added for the purpose of suppressing the generation of red rust on the sheared end face. If the amount of addition is less than 1% by weight of the plating adhesion amount, the effect of Zn is difficult to obtain.
Conversely, if it exceeds 30 wt%, the sacrificial corrosion protection ability due to Zn will be saturated. An appropriate amount of Zn to be added is 1 to 30% by weight. Further, Sn, misch metal, Sb, etc. may be added as necessary.

【0019】Al系めっき鋼板の製造法は特に定めない
が、容易に厚目付けを得やすいという意味から溶融めっ
き法が好ましい。溶融めっきプロセスとしては、ゼンジ
マー法、フラックス法があるが、Al系めっきの場合は
ゼンジマー法で外観の優れためっきが得られやすい。め
っき前にNi,Co系のプレめっきを施しても構わな
い。このとき、Al−Siめっき層と素地の界面に、N
i,Co等を含有する合金層が生成する。この層の厚み
は特に限定しないが、5μm以下が加工性から好まし
い。
The method for producing the Al-based plated steel sheet is not particularly limited, but the hot-dip plating method is preferred because it is easy to obtain a thicker coating. As the hot-dip plating process, there are a sendzimer method and a flux method. In the case of Al-based plating, plating having an excellent appearance is easily obtained by the sendzimer method. Ni, Co-based pre-plating may be performed before plating. At this time, the interface between the Al—Si plating layer and the substrate
An alloy layer containing i, Co, etc. is generated. The thickness of this layer is not particularly limited, but is preferably 5 μm or less from the viewpoint of workability.

【0020】Al系めっきの付着量は、特性及び製造コ
ストに影響する。当然耐食性のためには付着量が多いほ
うが、またスポット溶接性、コストのためには付着量が
少ない方が好ましい。これらのバランスする付着量は片
面15〜60g/m2 程度であり、この範囲内が好まし
い。例えば家電等の耐食性をあまり要求されない場合に
は、付着量は少な目がよいし、耐食性を重視する自動車
燃料タンク用途では多めが望ましい。
The amount of Al-based plating applied affects the characteristics and the production cost. Naturally, it is preferable that the amount of adhesion is large for corrosion resistance, and that the amount of adhesion is small for spot welding property and cost. The balance of these amounts is about 15 to 60 g / m 2 on one side, and is preferably within this range. For example, when the corrosion resistance of home appliances and the like is not required much, the amount of adhesion is preferably small, and it is desirable that the amount is large for an automotive fuel tank application in which corrosion resistance is important.

【0021】使用するめっき原板の組成は特に限定する
ものではない。しかし、高度な加工性を要求される燃料
タンク材としては、加工性に優れたIF鋼の適用が望ま
しく、さらには溶接後の溶接気密性、二次加工性等を確
保するためにBを数ppm添加した鋼板が望ましい。家
電用途としては、IF鋼、Al−k鋼ともに可能であ
る。また鋼板の製造法としては通常の方法によるものと
する。鋼成分は例えば転炉−真空脱ガス処理により調節
されて溶製され、鋼片は連続鋳造法等で製造され、熱間
圧延される。本発明は、後処理を規定したものである
が、後処理皮膜以外にも後処理として、溶融めっき後の
外観均一化処理であるゼロスパングル処理、めっきの改
質処理である焼鈍処理,表面状態,材質の調整のための
調質圧延等があり得るが、本発明においては特にこれら
を限定せず、適用することも可能である。
The composition of the plating base plate to be used is not particularly limited. However, as a fuel tank material that requires high workability, it is desirable to use IF steel with excellent workability, and furthermore, it is necessary to use B in order to secure the welding airtightness after welding and secondary workability. A steel sheet added with ppm is desirable. For home appliances, both IF steel and Al-k steel are possible. In addition, a normal steel plate manufacturing method is used. The steel component is adjusted and melted by, for example, a converter-vacuum degassing process, and the steel slab is manufactured by a continuous casting method or the like and hot rolled. The present invention specifies the post-treatment, but in addition to the post-treatment film, the post-treatment includes, as post-treatments, a zero spangle process which is a process for homogenizing the appearance after hot-dip plating, an annealing process which is a process for modifying the plating, and a surface condition. There may be temper rolling for adjusting the material, but the present invention is not particularly limited thereto, and can be applied.

【0022】次に実施例により本発明をさらに詳細に説
明する。
Next, the present invention will be described in more detail by way of examples.

【実施例】(実施例1)表1に示す成分の鋼を通常の転
炉−真空脱ガス処理により溶製し、鋼片とした後、通常
の条件で熱間圧延、冷間圧延、連続焼鈍工程を行い、焼
鈍鋼板(板厚0.8mm)を得た。この鋼板の一部にワ
ット浴でNiめっきを1g/m2 施した後、フラックス
法でSn−Zn(−Mg)めっきを行った。フラックス
はZnCl2 水溶液をロール塗布して使用し、Znの組
成は0〜55%まで変更した。また、Mgの組成は0〜
10%まで変更した。めっき後ガスワイピングによりめ
っき付着量を調整した。この鋼板に数種類の後処理を施
した。後処理の種類と組成を表2に示す。なお、後処理
皮膜は全て両面同一処理とした。こうして製造した鋼板
の特性を評価した。このときの評価方法は下に記述した
方法によった。製造条件と性能評価結果を表3に示す。
めっき付着量、後処理皮膜付着量は片面当たりの表示で
あり、後処理については、SiO2 換算の数値である。
EXAMPLES (Example 1) Steels having the components shown in Table 1 were melted by ordinary converter-vacuum degassing to obtain steel slabs, and then hot-rolled, cold-rolled, and continuously under ordinary conditions. An annealing step was performed to obtain an annealed steel sheet (sheet thickness 0.8 mm). After a portion of this steel plate was subjected to Ni plating at 1 g / m 2 in a Watt bath, Sn-Zn (-Mg) plating was performed by a flux method. The flux was used by applying a ZnCl 2 aqueous solution on a roll, and the composition of Zn was changed from 0 to 55%. The composition of Mg is 0 to
Changed to 10%. After plating, the amount of plating was adjusted by gas wiping. This steel sheet was subjected to several types of post-treatment. Table 2 shows the type and composition of the post-treatment. In addition, all the post-treatment films were the same on both surfaces. The properties of the steel sheet thus manufactured were evaluated. The evaluation method at this time was based on the method described below. Table 3 shows the manufacturing conditions and performance evaluation results.
The amount of plating and the amount of post-treatment film are indicated on one side, and the value of post-treatment is expressed in terms of SiO 2 .

【0023】[0023]

【表1】 [Table 1]

【0024】[0024]

【表2】 [Table 2]

【0025】<評価方法> (1)潤滑性評価 摩擦係数値およびカップ成形により評価した。 〔摩擦係数値〕バウデン法で、荷重500g,10mm
φ鋼球を摺動させた時の摩擦係数を測定 ◎:摩擦係数値 0.05以下 ○:摩擦係数値 0.05〜0.10 △:摩擦係数値 0.10〜0.20 ×:摩擦係数値 0.20超 〔カップ成形〕絞り比2.1のカップを成形し、縦壁部
に発生するカジリ傷を定性評価 ○:カジリなし △:僅かにカジリ発生 ×:明かにカジリ発生
<Evaluation method> (1) Evaluation of lubricity The friction coefficient and cup molding were evaluated. [Friction coefficient value] According to Bowden method, load 500g, 10mm
Measure friction coefficient when φ steel ball slides ◎: friction coefficient value 0.05 or less ○: friction coefficient value 0.05-0.10 △: friction coefficient value 0.10-0.20 ×: friction Coefficient of more than 0.20 [Cup molding] A cup having a drawing ratio of 2.1 is molded, and qualitative evaluation of galling scratches generated on the vertical wall portion ○: no galling Δ: slight galling X: clear galling

【0026】(2)溶接性評価 下記に示す溶接条件でスポット溶接を行い、ナゲット系
が4√tを切った時点までの連続打点数を評価した。 〔溶接条件〕 溶接電流:10KA 加圧力:240Kg 溶接時間:12サイクル(60Hz) 電極:ドーム型電極,先端径6mm 〔評価基準〕 ◎:連続打点700点超 ○:連続打点500〜700点 △:連続打点300〜500点 ×:連続打点300点未満
(2) Evaluation of Weldability Spot welding was performed under the following welding conditions, and the number of continuous hits until the nugget system fell below 4 at was evaluated. [Welding conditions] Welding current: 10 KA Pressure: 240 Kg Welding time: 12 cycles (60 Hz) Electrode: dome-shaped electrode, tip diameter 6 mm [Evaluation criteria] :: Over 700 continuous hit points ○: 500 to 700 continuous hit points △: Continuous hit points 300 to 500 points ×: Less than continuous hit points 300 points

【0027】(3)半田性評価 半田広がり性を評価した。使用した半田はSn−Agと
し、フラックスはZnCl2 水溶液系のものを使用し
た。一定量の半田をフラックスに浸漬し、取り出した後
試験片上に乗せ、加熱したPbの上に静かに正置して加
熱した。一定時間経過後、試験片を引上げ、画像解析装
置にて半田広がり面積を測定した。 〔測定条件〕 半田量:500mg 温度:300℃ 保持時間:45秒 〔評価基準〕 ◎:広がり面積300mm2 超 ○:広がり面積200〜300mm2 △:広がり面積100〜200mm2 ×:広がり面積100mm2 以下
(3) Evaluation of Solderability Solder spreadability was evaluated. The solder used was Sn-Ag, and the flux used was a ZnCl 2 aqueous solution. A certain amount of solder was immersed in a flux, taken out, placed on a test piece, gently placed on heated Pb, and heated. After a certain period of time, the test piece was pulled up and the spread area of the solder was measured by an image analyzer. [Measurement conditions] solder amount: 500 mg Temperature: 300 ° C. Retention time: 45 seconds [Evaluation Criteria] ◎: spread area 300 mm 2 than ○: spread area 200 to 300 mm 2 △: spread area 100 to 200 mm 2 ×: spread area 100 mm 2 Less than

【0028】(4)耐食性評価 耐食性の評価は、家電用途と燃料タンク用途を考え、腐
食環境が緩やかなHCTと厳しいCCT試験の両者で評
価した。 1)HCT 寸法70×150mmの試験片に対してHCT試験を行
った。 〔評価条件〕49℃、95%RH、72hr後の錆発生
状況を観察 〔評価基準〕 ○:赤錆発生無し、白変、白錆発生1%未満 △:赤錆発生無し、白変、白錆発生1〜10% ×:白変,白錆発生10%超,または赤錆発生
(4) Corrosion Resistance Evaluation Corrosion resistance was evaluated by both HCT with a mild corrosive environment and strict CCT test in consideration of use in home appliances and fuel tanks. 1) HCT An HCT test was performed on a test piece having a size of 70 × 150 mm. [Evaluation conditions] Observation of rust occurrence after 49 hours at 49 ° C., 95% RH, 72 hours [Evaluation criteria] ○: No occurrence of red rust, whitening, less than 1% of white rusting △: No occurrence of red rust, whitening, white rusting 1 to 10% ×: Whitening, white rust generation exceeding 10%, or red rust generation

【0029】2)CCT 油圧成型試験機により、直径30mm、深さ20mmの
平底円筒絞り加工した試料を、JASO(自動車技術会
による自動車規格)M610−92自動車部品外観腐食
試験法により評価した。 〔評価条件〕 試験期間:140サイクル(46日) 〔評価基準〕 ◎:赤錆発生0.1%未満 ○:赤錆発生0.1〜1%または白錆発生有り △:赤錆発生1超〜5%または白錆目立つ ×:赤錆発生5%超または白錆顕著
2) A flat-bottomed cylindrical drawing sample having a diameter of 30 mm and a depth of 20 mm was evaluated by a CCT hydraulic molding tester according to JASO (Automobile Standards Association) M610-92 automobile part appearance corrosion test method. [Evaluation conditions] Test period: 140 cycles (46 days) [Evaluation criteria] :: Red rust occurrence less than 0.1% ○: Red rust occurrence 0.1 to 1% or white rust occurrence △: Red rust occurrence 1 to more than 5% Or white rust conspicuous ×: generation of red rust is more than 5% or white rust is remarkable

【0030】(5)塗装性 寸法70×150mmの試験片にスプレー塗装を行っ
た。塗料は祐光社アクリーTKブラックを使用し、膜厚
20μm、焼付け時間140℃×20分とした。次に試
料にクロスカットを入れ、55℃の5%NaCl中に1
0日間浸漬後、テーピングして、塗料の剥離幅により塗
料の二次密着性を評価した。 〔評価基準〕 ○:剥離幅5mm以下 △:剥離幅5超〜7mm ×:剥離幅7mm超
(5) Coatability A test piece having a size of 70 × 150 mm was spray-coated. The coating material used was Akko TK Black, a film thickness of 20 μm and a baking time of 140 ° C. × 20 minutes. Next, a cross cut was made in the sample, and 1% in 5% NaCl at 55 ° C.
After dipping for 0 days, taping was performed, and the secondary adhesion of the paint was evaluated based on the peel width of the paint. [Evaluation criteria] ○: Peeling width 5 mm or less △: Peeling width more than 5 to 7 mm ×: Peeling width more than 7 mm

【0031】[0031]

【表3】 [Table 3]

【0032】比較例1のように後処理皮膜の付着量が薄
すぎる場合には、潤滑性、溶接性、塗料密着性に劣る。
一方比較例2のように、後処理皮膜付着量が多すぎる場
合にも溶接性はやや劣り、更に半田性も劣る。また、本
発明例1のようにZnを含有しない純Snめっきの場
合、CCTのような過酷な試験において赤錆を発生しや
すく、本発明例8のようにZn量が多すぎても、今度は
Znに起因する白錆を発生しやすくなる。一方、本発明
例12のように、めっきの付着量が多いとき、本発明例
19のように後処理皮膜の付着量が多いときには、溶接
性が劣化する傾向にある。
When the amount of the post-treated film is too small as in Comparative Example 1, the lubricity, weldability and paint adhesion are poor.
On the other hand, even when the amount of the post-treatment coating is too large as in Comparative Example 2, the weldability is slightly inferior, and the solderability is also inferior. Further, in the case of pure Sn plating containing no Zn as in Example 1 of the present invention, red rust is easily generated in a severe test such as CCT, and even if the amount of Zn is too large as in Example 8 of the present invention, this time, White rust due to Zn is likely to occur. On the other hand, when the adhesion amount of the plating is large as in Example 12 of the present invention, and when the adhesion amount of the post-treatment film is large as in Example 19 of the present invention, the weldability tends to deteriorate.

【0033】本発明例20〜22のMg含有めっき層で
も高耐食性が得られ、本発明例23,24では、Znと
Mgの混合含有めっきも高耐食性を有することがわか
る。後処理皮膜として金属塩が含まれないAを使用した
とき(本発明例13)、後処理皮膜の付着量が少ないと
き(本発明例16)は、塗装密着性がやや劣化する。こ
れらの諸条件が適正であると、潤滑性、溶接性、半田
性、塗装密着性、耐食性全てに優れる。比較例3との比
較で分かるように、耐食性自体はクロメート処理のもの
にやや劣る傾向にあるが、従来より使用されているPb
−Snめっきとは同レベルであり、実用上の支障は無
い。比較例3,4は潤滑性不足であり、かつCr,Pb
という環境負荷物質を使用している。
High corrosion resistance is also obtained with the Mg-containing plating layers of Examples 20 to 22 of the present invention, and it can be seen that, in Examples 23 and 24 of the present invention, plating containing a mixture of Zn and Mg also has high corrosion resistance. When A containing no metal salt is used as the post-treatment film (Example 13 of the present invention), and when the amount of adhesion of the post-treatment film is small (Example 16 of the present invention), the coating adhesion is slightly deteriorated. When these conditions are proper, the lubricating properties, weldability, solderability, paint adhesion, and corrosion resistance are all excellent. As can be seen from a comparison with Comparative Example 3, the corrosion resistance itself tends to be slightly inferior to that of the chromate treatment, but the Pb which has been conventionally used
The same level as that of -Sn plating, and there is no practical problem. Comparative Examples 3 and 4 have insufficient lubricating properties and have Cr, Pb
Environmentally hazardous substances.

【0034】(実施例2)実施例1と同じSn−Znめ
っき鋼板を使用し、後処理皮膜のみ変更した。後処理の
種類を表4に示す。A〜Dの後処理液は乾燥固形分10
%(110℃×2時間乾燥)であり、醋酸とアンモニア
で適宜pHを調整した。なお、後処理皮膜は全て両面同
一処理とした。こうして製造した鋼板の特性を評価し
た。このときの評価方法も実施例1の方法と同一であ
る。製造条件と性能評価結果を表5に示す。めっき付着
量、後処理皮膜付着量は片面当たりの表示であり、後処
理については、SiO2 換算の数値である。
Example 2 The same Sn-Zn plated steel sheet as in Example 1 was used, and only the post-treatment film was changed. Table 4 shows the types of post-processing. A to D post-treatment liquids have a dry solid content of 10
% (Dry at 110 ° C. for 2 hours), and the pH was appropriately adjusted with acetic acid and ammonia. In addition, all the post-treatment films were the same on both surfaces. The properties of the steel sheet thus manufactured were evaluated. The evaluation method at this time is the same as the method of the first embodiment. Table 5 shows manufacturing conditions and performance evaluation results. The amount of plating and the amount of post-treatment film are indicated on one side, and the value of post-treatment is expressed in terms of SiO 2 .

【0035】[0035]

【表4】 [Table 4]

【0036】[0036]

【表5】 [Table 5]

【0037】実施例2は、実施例1と比較して、全般に
半田性が低下し、耐食性が向上する傾向にある。比較例
1のように後処理皮膜の付着量が薄すぎる場合には、潤
滑性、溶接性、塗料密着性に劣る。一方比較例2のよう
に、後処理皮膜付着量が多すぎる場合にも溶接性は劣
り、更に半田性も劣る。また、本発明例9のように、め
っきの付着量が少ないときはやや半田性に劣る傾向にあ
り、逆にめっき付着量が多い本発明例11,12は溶接
性がやや低下する。本発明例20〜22のMg含有めっ
き層でも高耐食性が得られ、本発明例23,24では、
ZnとMgの混合含有めっきも高耐食性を有することが
わかる。
In Example 2, the solderability generally decreases and the corrosion resistance tends to improve as compared with Example 1. When the adhesion amount of the post-treatment film is too small as in Comparative Example 1, lubricity, weldability and paint adhesion are poor. On the other hand, even when the amount of the post-treatment coating is too large as in Comparative Example 2, the weldability is poor and the solderability is also poor. Further, when the amount of plating is small as in Example 9 of the present invention, the solderability tends to be slightly inferior. On the contrary, in Examples 11 and 12 of the present invention having a large amount of plating, the weldability is slightly reduced. High corrosion resistance is also obtained with the Mg-containing plating layers of Examples 20 to 22 of the present invention.
It can be seen that the mixed-containing plating of Zn and Mg also has high corrosion resistance.

【0038】一方、本発明例16のように後処理皮膜の
付着量が少ないときや本発明例13のように皮膜の組成
が適正でないときにはやや塗装性に劣り、本発明例17
〜19のように皮膜が厚すぎると半田性が劣化する。こ
れらの諸条件が適正であると、潤滑性、溶接性、半田
性、塗装密着性、耐食性全てに優れる。比較例3との比
較で分かるように、半田性はクロメート処理のものにや
や劣る傾向にあるが、フラックスの選定等を適宜選べば
実用上は支障無い物と予想される。比較例3,4は潤滑
性不足であり、かつCr,Pbという環境負荷物質を使
用している。
On the other hand, when the adhering amount of the post-treatment film is small as in Example 16 of the present invention, or when the composition of the film is not proper as in Example 13 of the present invention, the paintability is somewhat poor.
When the film is too thick as in the case of No. 19 to 19, the solderability is deteriorated. When these conditions are proper, the lubricating properties, weldability, solderability, paint adhesion, and corrosion resistance are all excellent. As can be seen from the comparison with Comparative Example 3, the solderability tends to be slightly inferior to that of the chromate treatment, but it is expected that there is no practical problem if the selection of the flux or the like is appropriately selected. Comparative Examples 3 and 4 are insufficient in lubricity and use Cr and Pb, which are environmental load substances.

【0039】(実施例3)実施例1の表1に示す鋼成分
の冷延鋼板を材料として、ゼンジマー方式の溶融Sn−
8%Znめっきを行った。溶融Sn−Znめっきは無酸
化炉−還元炉タイプのラインを使用し、焼鈍もこの溶融
めっきライン内で行った。焼鈍温度は800〜850℃
とした。めっき後ガスワイピング法でめっき付着量を片
面40g/m2 に調節した。この際のめっき温度は28
0℃とした。更に、表2のB液を使用して後処理を片面
当たりシリカ換算で60mg/m2 施した。こうして製
造した鋼板の特性を実施例1の方法で評価したところ、
潤滑性、溶接性、半田性、HCT、CCT、耐食性、塗
装密着性ともに○の評価であり、良好な特性を示した。
(Example 3) A cold rolled steel sheet having the steel composition shown in Table 1 of Example 1 was used as a material, and the molten Sn-
8% Zn plating was performed. For the hot-dip Sn-Zn plating, a line of a non-oxidizing furnace-reduction furnace type was used, and annealing was also performed in this hot-dip plating line. Annealing temperature is 800 ~ 850 ℃
And After plating, the coating weight was adjusted to 40 g / m 2 on one side by gas wiping. The plating temperature at this time is 28
0 ° C. Further, using the solution B in Table 2, post-treatment was performed on one side at 60 mg / m 2 in terms of silica. When the characteristics of the steel sheet manufactured in this manner were evaluated by the method of Example 1,
The lubricity, weldability, solderability, HCT, CCT, corrosion resistance, and paint adhesion were all evaluated as ○, indicating good characteristics.

【0040】(実施例4)実施例1の表1に示す成分の
鋼を通常の転炉−真空脱ガス処理により溶製し、鋼片と
した後、通常の条件で熱間圧延、冷間圧延工程を行い、
冷延鋼板(板厚0.8mm)を得た。この鋼板にNOF
−RFタイプの溶融めっきラインでAl−Si−Mg
(−Zn)めっきを行った。めっき後ガスワイピングに
よりめっき付着量を調整した。めっき浴には、Al,S
i,Mg,Zn以外に不純物として鋼板等から溶出する
Feが約1〜2%含有されていた。こうして製造しため
っき鋼板を種々の粗度を有するロールで調質圧延して表
面粗度を調節した。この鋼板に数種類の後処理を施し
た。後処理の種類と組成を表6に示す。なお、後処理皮
膜は全て両面同一処理とした。こうして製造した鋼板の
特性を評価した。このときの評価方法は下に記述した方
法によった。製造条件と性能評価結果を表7に示す。め
っき付着量、後処理皮膜付着量は片面当たりの表示であ
り、後処理については、SiO2 換算の数値である。
(Example 4) Steel having the components shown in Table 1 of Example 1 was melted by ordinary converter-vacuum degassing to form a steel slab, and then hot-rolled and cold-rolled under ordinary conditions. Perform the rolling process,
A cold-rolled steel sheet (sheet thickness 0.8 mm) was obtained. NOF
-Al-Si-Mg in RF type hot dipping line
(-Zn) plating was performed. After plating, the amount of plating was adjusted by gas wiping. Al, S for plating bath
In addition to i, Mg, and Zn, about 1 to 2% of Fe eluted from a steel plate or the like was contained as an impurity. The plated steel sheets produced in this manner were temper rolled with rolls having various roughnesses to adjust the surface roughness. This steel sheet was subjected to several types of post-treatment. Table 6 shows the type and composition of the post-treatment. In addition, all the post-treatment films were the same on both surfaces. The properties of the steel sheet thus manufactured were evaluated. The evaluation method at this time was based on the method described below. Table 7 shows the manufacturing conditions and performance evaluation results. The amount of plating and the amount of post-treatment film are indicated on one side, and the value of post-treatment is expressed in terms of SiO 2 .

【0041】[0041]

【表6】 [Table 6]

【0042】[0042]

【表7】 [Table 7]

【0043】<評価方法> (1)潤滑性評価 摩擦係数値およびカップ成形により評価した。 〔摩擦係数値〕バウデン法で、荷重500g、10mm
φ鋼球を摺動させた時の摩擦係数を測定 ◎:摩擦係数値 0.05以下 ○:摩擦係数値 0.05〜0.10 △:摩擦係数値 0.10〜0.20 ×:摩擦係数値 0.20超 〔カップ成形〕絞り比2.1のカップを成形し、縦壁部
に発生するカジリ傷を定性評価 ○:カジリなし △:僅かにカジリ発生 ×:明かにカジリ発生
<Evaluation Method> (1) Evaluation of Lubricity The friction coefficient was evaluated by cup molding. [Friction coefficient] Load: 500 g, 10 mm by Bowden method
Measure friction coefficient when φ steel ball slides ◎: friction coefficient value 0.05 or less ○: friction coefficient value 0.05-0.10 △: friction coefficient value 0.10-0.20 ×: friction Coefficient of more than 0.20 [Cup molding] A cup having a drawing ratio of 2.1 is molded, and qualitative evaluation of galling scratches generated on the vertical wall portion ○: no galling Δ: slight galling X: clear galling

【0044】(2)溶接性評価 下記に示す溶接条件でスポット溶接を行い、ナゲット系
が4√tを切った時点までの連続打点数を評価した。 〔溶接条件〕 溶接電流:10KA 加圧力:240Kg 溶接時間:12サイクル(60Hz) 電極:ドーム型電極、先端径6mm 〔評価基準〕 ◎:連続打点700点超 ○:連続打点500〜700点 △:連続打点300〜500点 ×:連続打点300点未満
(2) Evaluation of Weldability Spot welding was carried out under the following welding conditions, and the number of continuous hits until the nugget system fell below 4 at was evaluated. [Welding conditions] Welding current: 10 KA Pressure: 240 Kg Welding time: 12 cycles (60 Hz) Electrode: dome-shaped electrode, tip diameter 6 mm [Evaluation criteria] 連 続: Continuous hitting point exceeds 700 points ○: Continuous hitting point 500 to 700 points △: Continuous hit points 300 to 500 points ×: Less than continuous hit points 300 points

【0045】(3)耐食性評価 耐食性の評価は、家電用途と燃料タンク用途を考え、腐
食環境が緩やかなHCTと厳しいCCT試験の両者で評
価した。 1)HCT寸法70×150mmの試験片に対してHC
T試験を行った。 〔評価条件〕49℃、95%RH、72hr後の錆発生
状況を観察 〔評価基準〕 ○:赤錆発生無し、白変、白錆発生1%未満 △:赤錆発生無し、白変、白錆発生1〜10% ×:白変、白錆発生10%超,または赤錆発生
(3) Corrosion resistance evaluation Corrosion resistance was evaluated by both HCT with a mild corrosive environment and strict CCT test in consideration of home electric appliances and fuel tank applications. 1) HC for test specimen of HCT size 70 × 150 mm
A T test was performed. [Evaluation conditions] Observation of rust occurrence after 49 hours at 49 ° C., 95% RH, 72 hours [Evaluation criteria] ○: No occurrence of red rust, whitening, less than 1% of white rusting △: No occurrence of red rust, whitening, white rusting 1 to 10% ×: Whitening, white rust generation exceeding 10%, or red rust generation

【0046】2)CCT 油圧成型試験機により、直径30mm、深さ20mmの
平底円筒絞り加工した試料を、JASO(自動車技術会
による自動車規格)M610−92自動車部品外観腐食
試験法により評価した。 〔評価条件〕 試験期間:140サイクル(46日) 〔評価基準〕 ◎:赤錆発生0.1%未満 ○:赤錆発生0.1〜1%または白錆発生有り △:赤錆発生1超〜5%または白錆目立つ ×:赤錆発生5%超または白錆顕著
2) A flat-bottomed cylindrical sample having a diameter of 30 mm and a depth of 20 mm was processed by a CCT hydraulic molding tester and evaluated by the JASO (Automobile Standards Association) M610-92 automobile part appearance corrosion test method. [Evaluation conditions] Test period: 140 cycles (46 days) [Evaluation criteria] :: Red rust occurrence less than 0.1% ○: Red rust occurrence 0.1 to 1% or white rust occurrence △: Red rust occurrence 1 to more than 5% Or white rust conspicuous ×: generation of red rust is more than 5% or white rust is remarkable

【0047】(4)塗装性 寸法70×150mmの試験片にスプレー塗装を行っ
た。塗料は祐光社アクリーTKブラックを使用し、膜厚
20μm、焼付け時間140℃×20分とした。次に試
料にクロスカットを入れ、55℃の5%NaCl中に1
0日間浸漬後、テーピングして、塗料の剥離幅により塗
料の二次密着性を評価した。 〔評価基準〕 ○:剥離幅5mm以下 △:剥離幅5超〜7mm ×:剥離幅7mm超
(4) Paintability A test piece having a size of 70 × 150 mm was spray-coated. The coating material used was Akko TK Black, a film thickness of 20 μm and a baking time of 140 ° C. × 20 minutes. Next, a cross cut was made in the sample, and 1% in 5% NaCl at 55 ° C.
After dipping for 0 days, taping was performed, and the secondary adhesion of the paint was evaluated based on the peel width of the paint. [Evaluation criteria] ○: Peeling width 5 mm or less △: Peeling width more than 5 to 7 mm ×: Peeling width more than 7 mm

【0048】比較例1のように後処理皮膜の付着量が薄
すぎる場合には、潤滑性、溶接性、塗料密着性に劣る。
一方、比較例2のように、後処理皮膜付着量が多すぎる
場合にも溶接性はやや劣る。また、本発明例1のように
Si量が低いAlめっきの場合、合金層が成長しやす
く、CCTのように加工後過酷な試験を受けると赤錆を
発生しやすくなる。一方、本発明例4,6〜9,17〜
20のように、めっき層中にMgやZnを含有すること
により耐食性が向上する。後処理皮膜として金属塩が含
まれないAを使用したとき(本発明例10)、後処理皮
膜の付着量が少ないとき(本発明例13)は、塗装密着
性がやや劣化する。これらの諸条件が適正であると、潤
滑性、溶接性、半田性、塗装密着性、耐食性全てに優れ
る。比較例3,4は潤滑性不足であり、かつ、Cr,P
bという環境負荷物質を使用している。
When the amount of the post-treated film adhered is too small as in Comparative Example 1, the lubricity, weldability and paint adhesion are poor.
On the other hand, as in Comparative Example 2, even when the amount of the post-treatment coating film is too large, the weldability is slightly inferior. In the case of Al plating with a low Si content as in Example 1 of the present invention, an alloy layer easily grows, and when subjected to a severe test after processing such as CCT, red rust is easily generated. On the other hand, the present invention examples 4, 6 to 9, 17 to
As in 20, the corrosion resistance is improved by containing Mg or Zn in the plating layer. When A containing no metal salt was used as the post-treatment film (Example 10 of the present invention), and when the amount of the post-treatment film attached was small (Example 13 of the present invention), the coating adhesion was slightly deteriorated. When these conditions are proper, the lubricating properties, weldability, solderability, paint adhesion, and corrosion resistance are all excellent. Comparative Examples 3 and 4 have insufficient lubricity, and
The environmentally hazardous substance b is used.

【0049】(実施例5)実施例4と同じAl−Si−
Mg(−Zn)めっき鋼板を使用し、後処理皮膜のみ変
更した。後処理の種類と組成を表8に示す。A〜Dの後
処理液は乾燥固形分10%(110℃×2時間乾燥)で
あり、酢酸とアンモニアで適宜pHを調整した。なお、
後処理皮膜は全て両面同一処理とした。こうして製造し
た鋼板の特性を評価した。このときの評価方法も実施例
4の方法と同一である。但し、表面粗度は後処理皮膜を
塗布する前に測定した。製造条件と性能評価結果を表9
に示す。めっき付着量、後処理皮膜付着量は片面当たり
の表示であり、後処理については、SiO2 換算の数値
である。
(Embodiment 5) The same Al-Si-
Mg (-Zn) plated steel sheet was used, and only the post-treatment film was changed. Table 8 shows the type and composition of the post-treatment. The post-treatment liquids of A to D had a dry solid content of 10% (dry at 110 ° C. for 2 hours), and the pH was appropriately adjusted with acetic acid and ammonia. In addition,
All post-treatment films were treated the same on both sides. The properties of the steel sheet thus manufactured were evaluated. The evaluation method at this time is the same as the method of the fourth embodiment. However, the surface roughness was measured before applying the post-treatment film. Table 9 shows the manufacturing conditions and performance evaluation results.
Shown in The amount of plating and the amount of post-treatment film are indicated on one side, and the value of post-treatment is expressed in terms of SiO 2 .

【0050】[0050]

【表8】 [Table 8]

【0051】[0051]

【表9】 [Table 9]

【0052】比較例1のように後処理皮膜の付着量が薄
すぎる場合には、潤滑性、溶接性、塗料密着性に劣る。
一方比較例2のように、後処理皮膜付着量が多すぎる場
合にも溶接性は劣る。また、めっき付着量が多い本発明
例11は溶接性がやや低下する。一方、本発明例13の
ように後処理皮膜の付着量が少ないときや本発明例10
のように皮膜の組成が適正でないときにはやや塗装性に
劣り、本発明例15,16のように皮膜が厚すぎると溶
接性が劣化する。諸条件が適正であると、潤滑性、溶接
性、塗装密着性、耐食性全てに優れる。比較例3,4は
潤滑性不足であり、かつCr,Pbという環境負荷物質
を使用している。
When the amount of the post-treated film adhered is too small as in Comparative Example 1, the lubricity, weldability and paint adhesion are poor.
On the other hand, also in the case where the post-treatment film adhesion amount is too large as in Comparative Example 2, the weldability is poor. In addition, Example 11 of the present invention having a large amount of plating adhesion slightly deteriorates weldability. On the other hand, when the adhesion amount of the post-treatment film was small as in Example 13 of the present invention,
When the composition of the film is not proper as in the above, the coatability is slightly inferior. When the film is too thick as in Examples 15 and 16 of the present invention, the weldability deteriorates. If the various conditions are appropriate, the lubricity, weldability, paint adhesion, and corrosion resistance are all excellent. Comparative Examples 3 and 4 are insufficient in lubricity and use Cr and Pb, which are environmental load substances.

【0053】[0053]

【発明の効果】本発明は、Pb,Crといった環境負荷
物質を全く使用することなく、潤滑性,溶接性、半田
性、耐食性に優れたSn系およびAl系表面処理鋼板を
提供するものであり、産業上の寄与は大きい。 特許出願人 新日本製鐡株式会社代理人 弁理士
椎 名 彊
The present invention is to provide Sn-based and Al-based surface-treated steel sheets which are excellent in lubricity, weldability, solderability and corrosion resistance without using any environmentally harmful substances such as Pb and Cr. The industrial contribution is great. Patent applicant Attorney of Nippon Steel Corporation Patent attorney
Jin Shiina

フロントページの続き (72)発明者 布田 雅裕 福岡県北九州市戸畑区飛幡町1番1号 新 日本製鐵株式会社八幡製鐵所内 Fターム(参考) 4K026 AA09 AA10 AA13 AA22 BA01 BA03 BA08 BB04 BB06 BB08 BB09 CA16 CA18 CA26 CA32 CA33 CA39 CA41 DA15 4K027 AA02 AA05 AA22 AB02 AB05 AB09 AB46 AB48 AC82 AE03 AE21 Continuation of the front page (72) Inventor Masahiro Fuda 1-1-1, Hibata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Prefecture F-term in the Nippon Steel Corporation Yawata Works (reference) 4K026 AA09 AA10 AA13 AA22 BA01 BA03 BA08 BB04 BB06 BB08 BB09 CA16 CA18 CA26 CA32 CA33 CA39 CA41 DA15 4K027 AA02 AA05 AA22 AB02 AB05 AB09 AB46 AB48 AC82 AE03 AE21

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 Sn,Sn合金,Al,Al合金めっき
の表面にCrを含有せず、SiO2 換算で10〜100
0mg/m2 のSi,PおよびCと皮膜量の1wt%以
上の潤滑剤を含有する後処理皮膜を施したことを特徴と
するSn系,Al系めっき鋼板。
1. The surface of Sn, Sn alloy, Al, Al alloy plating does not contain Cr and is 10 to 100 in terms of SiO 2.
An Sn-based or Al-based plated steel sheet provided with a post-treated film containing 0 mg / m 2 of Si, P and C and a lubricant of 1 wt% or more of the film amount.
【請求項2】 後処理皮膜中に、Ni,Zn,Al,M
g,Ti,Co,Mn,Sn,Fe,Zrの1または2
種以上の塩を、金属換算量の総計としてSiO2 量に対
して0.01〜0.5の比で含有することを特徴とする
請求項1に記載のSn系、Al系めっき鋼板。
2. The post-treatment film contains Ni, Zn, Al, M
1 or 2 of g, Ti, Co, Mn, Sn, Fe, Zr
Species or more salts, Sn system according to claim 1, characterized in that it contains a ratio of 0.01 to 0.5 relative to the amount of SiO 2 as the sum of terms of the metal weight, Al-based plated steel sheet.
【請求項3】 めっき層の組成が、Zn:3〜50%、
Mg:0.1〜10%の1または2種以上を含有し、残
部がSn及び不可避的不純物であることを特徴とする請
求項1〜2に記載のSn系めっき鋼板。
3. The composition of a plating layer is as follows: Zn: 3 to 50%;
The Sn-based plated steel sheet according to claim 1, wherein one or more of Mg: 0.1 to 10% is contained, and the balance is Sn and inevitable impurities.
【請求項4】 めっき層の組成が、Si:3〜15%、
Mg:0.1〜15%、Zn:1〜30%の1または2
種以上を含有し、残部がAl及び不可避的不純物である
ことを特徴とする請求項1〜2に記載のAl系めっき鋼
板。
4. The composition of a plating layer is as follows: Si: 3 to 15%;
1 or 2 of Mg: 0.1 to 15% and Zn: 1 to 30%
The Al-based plated steel sheet according to claim 1, wherein the Al-based steel sheet contains at least seeds and the balance is Al and inevitable impurities.
JP2000020312A 2000-01-28 2000-01-28 Sn SERIES AND Al SERIES PLATED STEEL SHEET COATED WITH Cr- FREE FILM EXCELLENT IN LUBRICITY Pending JP2001214280A (en)

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JP2015224367A (en) * 2014-05-28 2015-12-14 新日鐵住金株式会社 HOT DIP Sn-Zn PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND PAINT ADHESION AND PRODUCTION METHOD OF THE SAME
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JP2003213396A (en) * 2002-01-18 2003-07-30 Jfe Engineering Kk Surface-treated steel plate of excellent machinability and corrosion resistance of machined part, and manufacturing method thereof
JP2005097669A (en) * 2003-09-24 2005-04-14 Ishihara Chem Co Ltd Liquid and method for post-treating plated surface
JP2010029915A (en) * 2008-07-30 2010-02-12 Nippon Steel Corp SPOT WELDING METHOD OF Sn-BASED PLATED STEEL PLATE
JP2014139350A (en) * 2012-02-14 2014-07-31 Nippon Steel & Sumitomo Metal Plated sheet steel for hot pressing and hot-press molded article
WO2015113092A1 (en) * 2014-01-31 2015-08-06 Miba Gleitlager Gmbh Sliding bearing
JP2015224367A (en) * 2014-05-28 2015-12-14 新日鐵住金株式会社 HOT DIP Sn-Zn PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND PAINT ADHESION AND PRODUCTION METHOD OF THE SAME
US20180223409A1 (en) * 2015-07-30 2018-08-09 Arcelormittal Steel Sheet Coated with a Metallic Coating based on Aluminum
JP2018528324A (en) * 2015-07-30 2018-09-27 アルセロールミタル Steel sheet coated with aluminum-based metal coating
US20190218651A1 (en) * 2015-07-30 2019-07-18 Arcelormittal Steel Sheet Coated with a Metallic Coating based on Aluminum
US10889884B2 (en) 2015-07-30 2021-01-12 Arcelormittal Steel sheet coated with a metallic coating based on aluminum
US11162153B2 (en) 2015-07-30 2021-11-02 Arcelormittal Method for the manufacture of a hardened part which does not have LME issues
US11414737B2 (en) 2015-07-30 2022-08-16 Arcelormittal Method for the manufacture of a phosphatable part starting from a steel sheet coated with a metallic coating based on aluminum

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