JP2001191403A - Porous film and its manufacturing method - Google Patents

Porous film and its manufacturing method

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Publication number
JP2001191403A
JP2001191403A JP2000129468A JP2000129468A JP2001191403A JP 2001191403 A JP2001191403 A JP 2001191403A JP 2000129468 A JP2000129468 A JP 2000129468A JP 2000129468 A JP2000129468 A JP 2000129468A JP 2001191403 A JP2001191403 A JP 2001191403A
Authority
JP
Japan
Prior art keywords
weight
porous film
castor oil
parts
density polyethylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2000129468A
Other languages
Japanese (ja)
Inventor
Shigeru Yano
滋 矢野
Meichiyou Ou
銘調 王
Toshiyuki Enomoto
敏行 榎本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP2000129468A priority Critical patent/JP2001191403A/en
Publication of JP2001191403A publication Critical patent/JP2001191403A/en
Withdrawn legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a porous film showing improve shrinkage resistance in a stretching direction and its manufacturing method. SOLUTION: A porous film has a shrinkage in a stretching direction of 2% or less when it is heated at 60 deg.C for an hour. Its manufacturing method comprises a porous of stretching at least in a uniaxial direction a film containing 100 pts.wt. of a mixture consisting of a polyolefin-based resin of 25 to 55 wt.% and an inorganic filler of 75 to 45 wt.%, a cured castor oil of 0.5 to 5 pts.wt. and a dehydrated castor oil of 0.5 to 5 pts.wt.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、多孔性樹脂フィル
ム、及びその製造方法に関する。詳しくは、柔軟性、接
着性、透湿性等が従来品と同等に維持され、延伸方向の
耐収縮性に優れた多孔性樹脂フィルム、及びその製造方
法に関する。
The present invention relates to a porous resin film and a method for producing the same. More specifically, the present invention relates to a porous resin film having excellent flexibility, adhesiveness, moisture permeability, etc., and excellent shrinkage resistance in the stretching direction, and a method for producing the same.

【0002】[0002]

【従来の技術】従来、ポリオレフィン樹脂に無機充填剤
及び各種油、ワックス等を添加したフィルムを少なくと
も一軸方向に延伸し、無機充填材とポリオレフィン樹脂
との間で界面剥離を起こさせることによりボイドを発生
させ、多孔性フィルムを製造する方法が多数提案されて
いる。これら多孔性フィルムは、内部に多数の微小なボ
イドを有しているため、高い透湿度を有しながらも液体
を透過させることはない。この性質を生かし、使い捨て
紙オムツなどの衛生材料、建築材料、反射フィルム、電
池セパレーター等多岐にわたり用いられている。
2. Description of the Related Art Conventionally, a film in which an inorganic filler, various oils, waxes, etc. are added to a polyolefin resin is stretched in at least one axial direction, and voids are generated by causing interfacial separation between the inorganic filler and the polyolefin resin. A number of methods have been proposed to generate and produce porous films. Since these porous films have a large number of minute voids inside, they do not allow liquid to permeate while having high moisture permeability. Taking advantage of this property, it is widely used in sanitary materials such as disposable diapers, building materials, reflective films, battery separators, and the like.

【0003】使い捨てオムツにおいては、布様のソフト
感を出すため、多孔性フィルムに柔軟性が求められる。
また、オムツを人体に装着する際に止着テープ等で固定
するが、テープの剥がれにくさも求められる。また、使
い捨てオムツにおいては、近年さまざまな印刷を施され
たフィルムが使われている。オムツの特定部位に印刷を
行うことが好まれて実施されており、そのためには、印
刷のピッチズレが少ない必要がある。印刷のピッチずれ
は、フィルムの機械方向(MD方向)の熱収縮率と関係
があり、熱収縮率の少ないフィルムが要求されている。
In a disposable diaper, a porous film is required to have flexibility in order to give a cloth-like soft feeling.
In addition, when the diaper is attached to a human body, the diaper is fixed with a fastening tape or the like. Further, in disposable diapers, films printed in various ways have been used in recent years. Printing is preferably performed on a specific portion of a diaper, and for this purpose, it is necessary that the printing pitch shift is small. The pitch deviation of printing is related to the heat shrinkage of the film in the machine direction (MD direction), and a film having a small heat shrinkage is required.

【0004】[0004]

【発明が解決しようとしている課題】本発明の目的は、
上記問題に鑑み、柔軟性、接着性、透湿性等が従来品と
同等に維持され、延伸方向の耐収縮性が改善された多孔
性樹脂フィルム、及びその製造方法を提供することにあ
る。
SUMMARY OF THE INVENTION The object of the present invention is to
In view of the above problems, it is an object of the present invention to provide a porous resin film in which flexibility, adhesiveness, moisture permeability and the like are maintained at the same level as conventional products, and have improved shrinkage resistance in the stretching direction, and a method for producing the same.

【0005】[0005]

【課題を解決するための手段】本発明者らは、上記した
課題を解決するために鋭意検討した結果、特定量のポリ
オレフィン系樹脂、無機充填材、硬化ひまし油、及び脱
水ひましを含む樹脂組成物のフィルムを少なくとも一軸
方向に特定の倍率で延伸し、次いで、該樹脂組成物の融
点(A℃)を基準として、(A−25)〜(A−5)℃
の温度範囲において、少なくとも0.004分間熱固定
し、熱固定時の熱収縮率を15〜25%の範囲に制御す
ることにより、上記課題が解決できることを見出し、本
発明に到達した。
Means for Solving the Problems The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that a resin composition containing a specific amount of a polyolefin resin, an inorganic filler, a hardened castor oil, and a dehydrated castor The product film is stretched at least in a uniaxial direction at a specific magnification, and then (A-25) to (A-5) ° C based on the melting point (A ° C) of the resin composition.
It has been found that the above problem can be solved by heat setting at least in the temperature range of 0.004 minutes and controlling the heat shrinkage during heat setting to a range of 15 to 25%, and arrived at the present invention.

【0006】すなわち、本発明は、ポリオレフィン系樹
脂25〜55重量%及び無機充填材75〜45重量%を
含む混合物100重量部、硬化ひまし油0.5〜5重量
部、及び脱水ひまし油0.5〜5重量部を含む樹脂組成
物のフィルムを少なくとも一軸方向に延伸した多孔性フ
ィルムであって、60℃において1時間加熱したときの
延伸方向の収縮率が2%以下である多孔性フィルムであ
る。
That is, the present invention provides 100 parts by weight of a mixture containing 25 to 55% by weight of a polyolefin resin and 75 to 45% by weight of an inorganic filler, 0.5 to 5 parts by weight of hardened castor oil, and 0.5 to 5 parts by weight of dehydrated castor oil. A porous film obtained by stretching a film of the resin composition containing 5 parts by weight at least uniaxially, and having a shrinkage in the stretching direction of 2% or less when heated at 60 ° C. for 1 hour.

【0007】本発明に係わる上記多孔性フィルムは、ポ
リオレフィン系樹脂25〜55重量%及び無機充填材7
5〜45重量%を含む混合物100重量部、硬化ひまし
油0.5〜5重量部、及び脱水ひまし油0.5〜5重量
部を含む多孔性フィルムの製造方法であって、前記樹脂
組成物のフィルムを少なくとも一軸方向に1.5〜3倍
延伸し、次いで、該樹脂組成物の融点(A℃)を基準と
して、(A−25)〜(A−5)℃の温度範囲におい
て、少なくとも0.004分間熱固定し、熱固定時の熱
収縮率を15〜25%の範囲に制御することにより製造
される。
The porous film according to the present invention comprises 25 to 55% by weight of a polyolefin resin and an inorganic filler 7
A method for producing a porous film comprising 100 parts by weight of a mixture containing 5 to 45% by weight, 0.5 to 5 parts by weight of hardened castor oil, and 0.5 to 5 parts by weight of dehydrated castor oil, wherein the film of the resin composition is used. Is stretched at least 1.5 to 3 times in a uniaxial direction, and then at least 0.1 mm in a temperature range of (A-25) to (A-5) ° C. based on the melting point (A ° C.) of the resin composition. It is manufactured by heat setting for 004 minutes and controlling the heat shrinkage during heat setting within the range of 15 to 25%.

【0008】本発明に係わる多孔性フィルムの好ましい
他の特性として、透湿度が1000〜4000g/m2
・24hr、接着強度が少なくとも600g/25m
m、剛性が80mm以下である特性が挙げられる。
[0008] Another preferred characteristic of the porous film according to the present invention is that the moisture permeability is 1000 to 4000 g / m 2.
・ 24hr, adhesive strength is at least 600g / 25m
m, the characteristic that the rigidity is 80 mm or less.

【0009】本発明におけるポリオレフィン系樹脂は、
線型低密度ポリエチレン、又は、線型低密度ポリエチレ
ン100重量部に対し、分岐状低密度ポリエチレン50
重量部未満との混合物が好ましい。脱水ひまし油は、
9,11−オクタデカジエン酸30重量%以上,及び
9,12−オクタデカジエン酸30重量%以上を含み、
且つ、両酸を合計で70重量%以上含む脂肪酸とグリセ
リンとのエステルが好ましい。また、硬化ひまし油は、
12−ヒドロキシオクタデカン酸を70重量%以上含む
脂肪酸とグリセリンとのエステルが好ましい。
[0009] The polyolefin resin in the present invention comprises:
Linear low-density polyethylene, or, for 100 parts by weight of linear low-density polyethylene, branched low-density polyethylene 50
Mixtures with less than parts by weight are preferred. Dehydrated castor oil is
Comprising at least 30% by weight of 9,11-octadecadienoic acid and at least 30% by weight of 9,12-octadecadienoic acid,
Further, an ester of a fatty acid and glycerin containing both acids in a total amount of 70% by weight or more is preferable. Also, hardened castor oil is
Esters of glycerin with fatty acids containing 70% by weight or more of 12-hydroxyoctadecanoic acid are preferred.

【0010】本発明に係わる多孔性フィルムは、優れた
柔軟性、接着性、透湿性等を有し、しかも従来品に比
べ、延伸方向における優れた耐収縮性を有する。即ち、
延伸方向の収縮率が小さい。従って、使い捨て紙オムツ
等の衛生材料、屋根防水材等の建築材料、反射フィル
ム、電池セパレーター等多岐にわたり使用することがで
きる。
The porous film according to the present invention has excellent flexibility, adhesiveness, moisture permeability, etc., and also has excellent shrink resistance in the stretching direction as compared with conventional products. That is,
The shrinkage in the stretching direction is small. Therefore, it can be used in a wide variety of applications such as sanitary materials such as disposable paper diapers, building materials such as roof waterproof materials, reflective films, battery separators, and the like.

【0011】[0011]

【発明の実施の形態】以下、本発明について詳細に説明
する。本発明の多孔性フィルムは、先ず、特定量のポリ
オレフィン系樹脂、無機充填材、硬化ひまし油、及び脱
水ひましを含む樹脂組成物のフィルムを製造し、得られ
たフィルムを少なくとも一軸方向に特定の倍率で延伸
し、次いで、特定の温度において、熱収縮率を15〜2
5%の範囲に制御して熱固定することにより製造され
る。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail. The porous film of the present invention firstly produces a film of a resin composition containing a specific amount of a polyolefin-based resin, an inorganic filler, a hardened castor oil, and a dehydrated castor, and the obtained film is at least uniaxially specified. Stretching at a specific magnification, and then, at a specific temperature, a heat shrinkage of 15 to 2
It is manufactured by controlling and heat setting in the range of 5%.

【0012】本発明に使用するポリオレフィン系樹脂と
しては、高密度ポリエチレン、中密度ポリエチレン、及
び線型低密度ポリエチレンが挙げられる。これらは単
独、又は2種以上の混合物として用いられる。また、高
圧法により製造された分岐状低密度ポリエチレンが混合
されてもよい。更に、ポリプロピレンも用いることがで
きる。ポリプロピレンとしては、プロピレンの単独重合
体、又はプロピレンと他のα−オレフィンとの共重合体
が挙げられる。ポリプロピレンの密度が0.90〜0.
91g/cm3、メルトインデックスが0.1〜10g
/10分のものが好ましい。
The polyolefin resin used in the present invention includes high-density polyethylene, medium-density polyethylene, and linear low-density polyethylene. These are used alone or as a mixture of two or more. Further, a branched low-density polyethylene produced by a high-pressure method may be mixed. Further, polypropylene can also be used. Examples of the polypropylene include a homopolymer of propylene or a copolymer of propylene and another α-olefin. The density of the polypropylene is 0.90-0.
91 g / cm 3 , melt index 0.1 to 10 g
/ 10 minutes is preferred.

【0013】これらのポリオレフィン系樹脂は、ツィー
グラー触媒の如きマルチサイト触媒を用いて製造された
樹脂であっても、また、メタロセン触媒の如きシングル
サイト触媒を用いて製造された樹脂であってもよい。
These polyolefin resins may be resins produced using a multi-site catalyst such as a Ziegler catalyst, or resins produced using a single-site catalyst such as a metallocene catalyst. .

【0014】上記ポリオレフィン系樹脂の内、フィルム
への成形性、得られたフィルムの成形性、柔軟性、耐収
縮性、延伸性等を総合的に勘案すると、エチレン−α−
オレフィン共重合体である線型低密度ポリエチレンが好
ましい。線型低密度ポリエチレンの密度は0.91〜
0.93g/cm3程度である。フィルムの成形性、延
伸性等を考慮すると、線型低密度ポリエチレンのメルト
インデックスが0.5〜20g/10分程度のものが好
ましい。
[0014] Of the above polyolefin resins, ethylene-α- is considered in consideration of moldability into a film, moldability, flexibility, shrinkage resistance, and stretchability of the obtained film.
Linear low density polyethylene which is an olefin copolymer is preferred. The density of linear low density polyethylene is 0.91-
It is about 0.93 g / cm 3 . Considering the moldability and stretchability of the film, it is preferable that the linear low-density polyethylene has a melt index of about 0.5 to 20 g / 10 minutes.

【0015】フィルムの上記特性を損なわない範囲内で
あれば、線型低密度ポリエチレンに高圧法により製造さ
れた分岐状低密度ポリエチレンを混合してもよい。分岐
状低密度ポリエチレンの最大混合量としては、線型低密
度ポリエチレン100重量部に対し、分岐状低密度ポリ
エチレン50重量部未満である。好ましくは20重量部
以下である。本発明に用いられる線型低密度ポリエチレ
ンの市販品としては、三井化学(株)製、商品名:ウル
トゼックスUZ2021L、エボリューSP2040等
が挙げられる。また、分岐状低密度ポリエチレンの市販
品としては、三井化学(株)製、商品名:ミラソンF9
67等が挙げられる。
The linear low-density polyethylene may be mixed with a branched low-density polyethylene produced by a high-pressure method as long as the above properties of the film are not impaired. The maximum mixing amount of the branched low-density polyethylene is less than 50 parts by weight of the branched low-density polyethylene based on 100 parts by weight of the linear low-density polyethylene. Preferably it is 20 parts by weight or less. Commercial products of the linear low-density polyethylene used in the present invention include those manufactured by Mitsui Chemicals, Inc., trade names: Ultzex UZ2021L, Evolue SP2040, and the like. As a commercially available product of branched low-density polyethylene, Mitsui Chemicals, Inc., trade name: Mirason F9
67 and the like.

【0016】ここで、メルトインデックスは、ASTM
D−1238に規定される方法に基づいて、ポリエチ
レン系樹脂の場合は、温度190℃、荷重2.16k
g、ポリプロピレン系樹脂の場合は、温度230℃、荷
重2.16kgにおいて測定したものである。
Here, the melt index is based on ASTM.
Based on the method specified in D-1238, in the case of polyethylene resin, the temperature is 190 ° C. and the load is 2.16 k.
g, in the case of a polypropylene-based resin, measured at a temperature of 230 ° C. and a load of 2.16 kg.

【0017】無機充填材は、例えば、炭酸カルシウム、
硫酸バリウム、硫酸カルシウム、炭酸バリウム、水酸化
マグネシウム、水酸化アルミニウム、酸化亜鉛、酸化マ
グネシウム、酸化チタン、シリカ、タルク等が挙げられ
る。これらのうち、炭酸カルシウム及び硫酸バリウムが
好ましい。無機充填材の平均粒径は20μm以下のもの
が好ましく、更に好ましくは10μm以下であり、0.
5〜5μmのものが最も好ましい。また、無機充填材
は、樹脂との分散性を向上させるために表面処理が施さ
れているものがより好ましい。表面処理剤としては、無
機充填材の表面を被覆することにより、その表面を疎水
化できるものが好ましい。例えば、ステアリン酸、ラウ
リン酸等の高級脂肪酸、または、それらの金属塩を挙げ
ることができる。
The inorganic filler is, for example, calcium carbonate,
Examples include barium sulfate, calcium sulfate, barium carbonate, magnesium hydroxide, aluminum hydroxide, zinc oxide, magnesium oxide, titanium oxide, silica, and talc. Of these, calcium carbonate and barium sulfate are preferred. The average particle size of the inorganic filler is preferably 20 μm or less, more preferably 10 μm or less.
Most preferably 5 to 5 μm. Further, it is more preferable that the inorganic filler has been subjected to a surface treatment in order to improve the dispersibility with the resin. As the surface treatment agent, those capable of making the surface hydrophobic by coating the surface of the inorganic filler are preferable. For example, higher fatty acids such as stearic acid and lauric acid, and metal salts thereof can be mentioned.

【0018】前記ポリオレフィン系樹脂と無機充填材と
の組成比は、前記ポリオレフィン系樹脂が25〜55重
量%、無機充填材が75〜45重量%である。好ましく
は、ポリオレフィン系樹脂が30〜50重量%、無機充
填材が70〜50重量%の範囲である。無機充填材が4
5重量%未満になると、ポリオレフィン系樹脂と無機充
填材の界面が剥離してできる隣接したボイド同士が連通
しにくくなる。また、75重量%を超えると、フィルム
の延伸時の伸びがなくなり、延伸が困難になる。
The composition ratio of the polyolefin resin to the inorganic filler is 25 to 55% by weight of the polyolefin resin and 75 to 45% by weight of the inorganic filler. Preferably, the content of the polyolefin resin is 30 to 50% by weight, and the content of the inorganic filler is 70 to 50% by weight. 4 inorganic fillers
When the content is less than 5% by weight, adjacent voids formed by peeling off the interface between the polyolefin-based resin and the inorganic filler become difficult to communicate with each other. On the other hand, if it exceeds 75% by weight, elongation during stretching of the film is lost and stretching becomes difficult.

【0019】本発明の多孔性フィルムは、ポリオレフィ
ン系樹脂及び無機充填剤を含む樹脂組成物に、さらに第
三成分として、脱水ひまし油、及び硬化ひまし油の両成
分の特定量含むものである。脱水ひまし油、及び硬化ひ
まし油の添加量は、ポリオレフィン樹脂と無機充填剤と
の分散性、フィルムの成形性、延伸性、柔軟性、及び接
着テープとの接着力等に影響を及ぼす。
The porous film of the present invention comprises a resin composition containing a polyolefin-based resin and an inorganic filler, and further contains, as a third component, specific amounts of both components of dehydrated castor oil and hardened castor oil. The amounts of the dehydrated castor oil and the hardened castor oil affect the dispersibility of the polyolefin resin and the inorganic filler, the moldability of the film, the stretchability, the flexibility, the adhesive strength to the adhesive tape, and the like.

【0020】脱水ひまし油の添加量が少な過ぎると、ポ
リオレフィン樹脂と無機充填剤との良好な分散性が得ら
れず、得られるフィルムは柔軟性の乏しいものとなる。
逆にその量が多過ぎると、接着テープとの接着性が悪化
する。硬化ひまし油の添加量が少な過ぎると、ポリオレ
フィン樹脂と無機充填剤との良好な分散性が得られず、
均一に延伸されたフィルムが得がたくなる。また、多過
ぎると得られるフィルムの柔軟性が低下する。
If the amount of the dehydrated castor oil is too small, good dispersibility between the polyolefin resin and the inorganic filler cannot be obtained, and the resulting film has poor flexibility.
On the other hand, if the amount is too large, the adhesiveness to the adhesive tape deteriorates. If the addition amount of the hardened castor oil is too small, good dispersibility between the polyolefin resin and the inorganic filler cannot be obtained,
It is difficult to obtain a uniformly stretched film. On the other hand, if the amount is too large, the flexibility of the obtained film decreases.

【0021】本発明における上記脱水ひまし油は、9,
11−オクタデカジエン酸30重量%以上、及び9,1
2−オクタデカジエン酸30重量%以上を含み、且つ、
両酸を合計で70重量%以上含む脂肪酸とグリセリンと
のエステルである。市販品としては、伊藤製油(株)
製、商品名:DCOが挙げられる。また、上記硬化ひま
し油が、12−ヒドロキシオクタデカン酸を70重量%
以上含む脂肪酸とグリセリンとのエステルである。市販
品としては、伊藤製油(株)製、商品名:カスターワッ
クスが挙げられる。
The dehydrated castor oil in the present invention comprises 9,
30% by weight or more of 11-octadecadienoic acid, and 9.1
Containing 30% by weight or more of 2-octadecadienoic acid, and
It is an ester of a fatty acid and glycerin containing both acids in a total amount of 70% by weight or more. Commercial products include Ito Oil Co., Ltd.
Product name: DCO. The hydrogenated castor oil contains 12-hydroxyoctadecanoic acid at 70% by weight.
It is an ester of the fatty acid and glycerin contained above. Examples of commercially available products include Caster Wax manufactured by Ito Oil Co., Ltd.

【0022】また、樹脂組成物に用いられている添加物
を配合してもよい。このような添加物としては、例え
ば、酸化防止剤、熱安定剤、光安定剤、紫外線吸収剤、
中和剤、滑剤、防曇剤、アンチブロッキング剤、帯電防
止剤、スリップ剤、着色剤等が挙げられる。
Further, additives used in the resin composition may be blended. Such additives include, for example, antioxidants, heat stabilizers, light stabilizers, ultraviolet absorbers,
Examples include a neutralizing agent, a lubricant, an anti-fogging agent, an anti-blocking agent, an antistatic agent, a slip agent, and a coloring agent.

【0023】本発明の多孔性フィルムは次ぎの方法で製
造される。ポリオレフィン系樹脂、無機充填材、並び
に、脱水ひまし油、及び硬化ひまし油、必要に応じて他
の添加剤とをヘンシェルミキサー、スーパーミキサー、
タンブラー型等の混合機を用いて混合し、その後、通常
の一軸あるいは二軸スクリュー押出機によって混練し、
ペレット化する。次いで、そのペレットをポリオレフィ
ン樹脂の融点以上、好ましくは融点+20℃以上、分解
温度未満の温度において、Tダイ等が装着された押出成
形機、円形ダイが装着されたインフレーション成形機等
の公知の成形機を用いて混練、溶融、製膜する。場合に
よっては、ペレット化せず、樹脂組成物を直接成形機で
製膜することもできる。
The porous film of the present invention is produced by the following method. Polyolefin resin, inorganic filler, and dehydrated castor oil, and hardened castor oil, if necessary with other additives Henschel mixer, super mixer,
Mix using a mixer such as a tumbler type, and then knead with a normal single or twin screw extruder,
Pelletize. Next, the pellets are molded at a temperature equal to or higher than the melting point of the polyolefin resin, preferably equal to or higher than the melting point + 20 ° C. and lower than the decomposition temperature, by a known molding method such as an extruder equipped with a T-die or the like or an inflation molding machine equipped with a circular die. Kneading, melting, and film formation using a machine. In some cases, the resin composition can be directly formed into a film by a molding machine without pelletizing.

【0024】製膜されたフィルムは、公知のロール延伸
法、テンター延伸法等により、室温以上、樹脂の軟化点
(JIS K−6760−1995に規定される方法に
より測定した値)未満の温度範囲において、少なくとも
一軸方向に1.5〜3倍延伸を行って多孔性フィルムと
する。延伸は1段で行ってもよいし、多段階に分けて行
ってもよい。延伸倍率が1.5倍より低いと多孔性フィ
ルムの透湿性が低下する。延伸倍率が3倍を超えると多
孔性フィルムの収縮率が大きくなる。
The temperature of the formed film is not lower than room temperature and lower than the softening point of the resin (value measured by a method specified in JIS K-6760-1995) by a known roll stretching method, tenter stretching method or the like. In the above, stretching is performed at least 1.5 to 3 times in a uniaxial direction to form a porous film. Stretching may be performed in one stage or may be performed in multiple stages. When the stretching ratio is lower than 1.5 times, the moisture permeability of the porous film decreases. When the stretching ratio exceeds 3 times, the contraction rate of the porous film increases.

【0025】本発明においては、上記のようにして製造
された延伸フィルムを公知のロール法等により熱固定を
行う。熱固定とは、フィルムを延伸して多孔性フィルム
となした後、予めフィルムに熱をかけ、フィルムを強制
的に収縮させて、完成した多孔性フィルムの収縮を抑え
るために実施する。上記ロール法熱固定は、延伸して形
成された多孔性フィルムに対し、加熱されたロール(ア
ニールロール)を用いて加熱する方法で行う。アニール
ロールの温度は、上記樹脂組成物の融点を基準として特
定の温度範囲に制御する。温度が低すぎると、多孔性フ
ィルムの収縮率が大きくなり、本発明が目的とする低収
縮性のものが得難い。温度が高すぎると、フィルムがロ
ールに引っ付き、巻き付くトラブルが起こる。
In the present invention, the stretched film produced as described above is heat-set by a known roll method or the like. The heat setting is performed in order to stretch the film into a porous film and then apply heat to the film in advance to forcibly shrink the film, thereby suppressing shrinkage of the completed porous film. The roll method heat setting is performed by heating a stretched porous film using a heated roll (annealing roll). The temperature of the annealing roll is controlled in a specific temperature range based on the melting point of the resin composition. If the temperature is too low, the shrinkage of the porous film becomes large, and it is difficult to obtain the low shrinkage aimed at by the present invention. If the temperature is too high, the film will stick to the roll, causing troubles of winding.

【0026】熱固定の温度、即ち、アニールロールの温
度は、上記樹脂組成物の融点(A℃)を基準として、
(A−25)℃〜(A−5)℃の範囲である。熱固定の
時間は少なくとも0.004分である。0.004分未
満であると、熱固定が不充分となり、収縮率が大きくな
る。生産性等を考慮すると、熱固定時間の上限は1分
(60秒)程度である。熱固定を行うアニールロールの
本数は1本でも2本以上でも良い。ここで、熱固定時間
とは、熱固定の所要時間、即ち、多孔性フィルムがアニ
ールロール等の加熱源に接触する時間である。ロール法
の場合には、アニールロールに接触する時間を意味す
る。2本以上のロールを用いる場合の熱固定時間は、各
アニールロールにフィルムが接する時間の和である。ま
た、熱固定の際の収縮率(以下、アニール率という)は
15〜25%の範囲に制御することが好ましい。
The temperature of the heat setting, that is, the temperature of the annealing roll, is based on the melting point (A ° C.) of the resin composition.
(A-25) ° C to (A-5) ° C. The time for heat setting is at least 0.004 minutes. If the time is less than 0.004 minutes, the heat fixation becomes insufficient and the shrinkage rate increases. In consideration of productivity and the like, the upper limit of the heat fixing time is about 1 minute (60 seconds). The number of annealing rolls for heat setting may be one or two or more. Here, the heat setting time is a time required for the heat setting, that is, a time during which the porous film contacts a heating source such as an annealing roll. In the case of the roll method, it means the time of contact with the annealing roll. When two or more rolls are used, the heat setting time is the sum of the time during which the film is in contact with each annealing roll. Further, it is preferable to control the shrinkage rate (hereinafter referred to as an annealing rate) at the time of heat setting to be in a range of 15 to 25%.

【0027】アニール率の制御方法は、アニールロール
の周速(S1)、及びそれに続くロールの周速(S2)と
の速度比により制御する方法が好ましい。アニール率
は、数式:〔{1−(S2/S1)}×100〕で表すこ
とができる。アニール率が小さすぎると、多孔性フィル
ムの収縮率が大きくなり、アニール率が大きすぎると、
熱固定時にフィルムがたるんで、安定して生産できなく
なる。アニールロールはフィルムに効率良く熱を伝える
ため、金属製であることが望ましい。
The method of controlling the annealing rate is preferably a method of controlling the peripheral speed of the annealing roll (S 1 ) and the subsequent speed of the peripheral speed of the roll (S 2 ). Annealing rate formula: it can be represented by [{1- (S 2 / S 1 )} × 100 ]. If the annealing rate is too small, the contraction rate of the porous film increases, and if the annealing rate is too large,
The film sags during heat setting, making it impossible to produce it stably. The annealing roll is desirably made of metal to efficiently transmit heat to the film.

【0028】上記にようにして製造される本発明の多孔
性フィルムは、厚みが10〜100μ程度であることが
好ましい。他の特性としては、透湿度が1000〜40
00g/m2・24hr、接着強度が少なくとも600
g/25mm、剛性が80mm以下であることが好まし
い。
The porous film of the present invention produced as described above preferably has a thickness of about 10 to 100 μm. As another characteristic, the moisture permeability is 1000 to 40
00g / m 2 · 24hr, adhesion strength of at least 600
g / 25 mm, and the stiffness is preferably 80 mm or less.

【0029】[0029]

【実施例】以下、実施例を示して、本発明について更に
詳細に説明する。尚、本発明はこれらの実施例に限定さ
れるものではない。実施例に示した透湿度、熱収縮率等
は下記方法により測定した値である。
The present invention will be described in more detail with reference to the following examples. Note that the present invention is not limited to these examples. The moisture permeability, heat shrinkage, and the like shown in the examples are values measured by the following methods.

【0030】(1)透湿度(g/m2・24hr) 多孔性フイルムから試料(10cm×10cm)を10
枚採取し、ASTME−96に規定される方法に基づ
き、温度40℃、相対湿度60%、純水法の条件で測定
し、その平均値を算出する。測定時間は24時間とす
る。
(1) Moisture Permeability (g / m 2 · 24 hr) 10 samples (10 cm × 10 cm) were taken from a porous film.
Samples are taken and measured under the conditions of a temperature of 40 ° C., a relative humidity of 60% and a pure water method based on the method specified in ASTME-96, and the average value is calculated. The measurement time is 24 hours.

【0031】(2)熱収縮率(%) 多孔性フイルムから試料(MD:20cm、TD:1c
m)を10枚採取し、標線間が10cmになるよう標線
を入れる。温度60℃の条件に1時間放置し、室温に冷
却後、標線間を鋼尺で測定し、次式により求める。 収縮率={(L1−L2)/L1}×100 ここで、L1は加熱前の標線間距離、L2は加熱後の標線
間距離を示す。
(2) Heat shrinkage (%) A sample (MD: 20 cm, TD: 1c) from a porous film
m) are sampled, and marked lines are inserted so that the distance between the marked lines is 10 cm. After leaving for 1 hour at a temperature of 60 ° C. and cooling to room temperature, the distance between the marked lines is measured with a steel measure and determined by the following equation. Shrinkage = {(L 1 −L 2 ) / L 1 } × 100 Here, L 1 indicates the distance between marked lines before heating, and L 2 indicates the distance between marked lines after heating.

【0032】(3)融点(℃) 多孔性フィルムの原料(ポリオレフィン系樹脂、無機充
填材、硬化ヒマシ油、及び脱水ヒマシ油の所定量を含
む)を採取し、PERKIN-ELMER社、7シリー
ズ熱分析システムを用い、5℃/minで昇温し、融解
のピークを融点とする。融解ピークが複数ある場合は、
最も高温のピークをその原料のピークとみなす。
(3) Melting point (° C.) A raw material (including a predetermined amount of polyolefin resin, inorganic filler, hardened castor oil, and dehydrated castor oil) of a porous film is sampled, and PERKIN-ELMER, 7 series heat Using an analysis system, the temperature was raised at 5 ° C./min, and the melting peak was taken as the melting point. If there are multiple melting peaks,
The hottest peak is considered the peak of the feed.

【0033】(4)接着強度(g/25mm) 多孔性フィルムの片表面に幅25mmの感圧性接着ポリ
プロピレンテープ(東洋化学(株)製、商品名:カラリ
ヤンPP、接着剤層付き)を、多孔性フィルムの延伸方
向が剥離方向になるように貼付して試料とする。この試
料を60℃のオーブン中に48時間放置した後,テンシ
ロン引張り試験機(東洋ボールドウイン社製、商品名:
テンシロン)を用いて、JIS−Z0237に規定され
る180度引き剥がし法に従って、多孔性フィルムの片
表面からポリプロピレンテープを剥離し、その際の剥離
応力を測定する。
(4) Adhesive strength (g / 25 mm) A 25 mm wide pressure-sensitive adhesive polypropylene tape (manufactured by Toyo Chemical Co., Ltd., trade name: Karalyan PP, with an adhesive layer) is provided on one surface of the porous film. The film is attached so that the stretching direction of the conductive film is the peeling direction to obtain a sample. After leaving this sample in an oven at 60 ° C. for 48 hours, a Tensilon tensile tester (manufactured by Toyo Baldwin Co., trade name:
Tensileon) is used to peel off the polypropylene tape from one surface of the porous film according to the 180-degree peeling method specified in JIS-Z0237, and the peeling stress at that time is measured.

【0034】(5)剛性(mm) JIS−L1096に規定される方法(カンチレバー
法)に準拠して測定する。<試料の調整>幅200m
m、長さ300mm、厚み40μmの多孔性フィルムを
幅25mmの金尺に巻きつけた後,金尺を抜き取る。得
られた偏平状の巻物(幅25mm、長さ300mm)を
重量1kgのローラーにより、1往復押圧して試料とす
る。
(5) Rigidity (mm) Measured according to the method (cantilever method) specified in JIS-L1096. <Sample adjustment> 200m width
After winding a porous film having a length of 300 mm, a length of 300 mm and a thickness of 40 μm around a 25 mm wide gold scale, the gold scale is removed. The obtained flat roll (width 25 mm, length 300 mm) is reciprocated one time by a 1 kg roller to obtain a sample.

【0035】(6)フィルム厚みの均一性 多孔性フィルムから試料[機械方向:101cm、機械
方向と直角方向:5cm]を3枚採取し、縦方向に1c
m間隔で合計300箇所の測定点について、厚み測定機
(PEACOCK社製、UPRIGHT DIAL G
AUGE NO.25)を用いて厚みを測定し、平均厚
み(X)、最高厚み(MAX)及び最低厚み(MIN)
を求め,[(MAX)−(MIN)]/(X)を算出し
て、これをフィルム厚みの均一性とする。
(6) Uniformity of film thickness Three samples (machine direction: 101 cm, direction perpendicular to the machine direction: 5 cm) were sampled from the porous film, and 1 c in the longitudinal direction.
For a total of 300 measurement points at m intervals, a thickness measuring machine (UPRIGHT DIAL G, manufactured by PEACOCK)
AUGE NO. 25), the thickness is measured, and the average thickness (X), the maximum thickness (MAX), and the minimum thickness (MIN) are measured.
Is calculated, and [(MAX)-(MIN)] / (X) is calculated, and this is defined as the film thickness uniformity.

【0036】実施例1 線形低密度ポリエチレン(三井化学(株)製、商品名:
ウルトゼックスUZ2021L)39重量部(ポリオレ
フィン系樹脂中97.5重量%)、分岐状低密度ポリエ
チレン(三井化学(株)製、商品名:ミラソンF96
7)1重量部(ポリオレフィン系樹脂中2.5重量
%)、炭酸カルシウム(同和カルファイン(株)製、商
品名SST−40)60重量部、並びに、分散剤として
硬化ひまし油(伊藤製油(株)製、商品名:カスターワ
ックス)1重量部及び脱水ひまし油(伊藤製油(株)
製、商品名:DCO)1重量部をタンブラーミキサーに
て混合した後、タンデム型混練押出機を用いて、230
℃において均一に混練し、ペレット状に加工した。この
ペレットをTダイが装着された押出成形機を用いて、2
40℃において溶融製膜した後、70℃に加熱した予熱
ロールと延伸ロールとの間で、2.5倍の延伸倍率で、
延伸ロール速度200m/min(予熱ロール速度80
m/min)で機械方向に一軸延伸した。引き続き、熱
固定用ロール(直径40cm)2本を用い、105℃、
アニール率20%で熱固定を行い、厚さ40μmの多孔
性フィルムを得た。なお、熱固定の際、フィルムが各熱
固定用ロールと接触するのは、各ロールの半周分だっ
た。主な製造条件を[表1]、得られた結果を〔表2〕に
示す。
Example 1 Linear low density polyethylene (manufactured by Mitsui Chemicals, Inc., trade name:
39% by weight (Ultzex UZ2021L) (97.5% by weight in polyolefin resin), branched low-density polyethylene (Mitsui Chemicals Co., Ltd., trade name: Mirason F96)
7) 1 part by weight (2.5% by weight in the polyolefin resin), 60 parts by weight of calcium carbonate (trade name: SST-40, manufactured by Dowa Calfine Co., Ltd.), and hardened castor oil (Ito Oil Co., Ltd.) as a dispersant 1) parts by weight and dehydrated castor oil (Ito Oil Co., Ltd.)
(Trade name: DCO), 1 part by weight in a tumbler mixer, and then, using a tandem-type kneading extruder, 230
The mixture was uniformly kneaded at a temperature of ° C. and processed into pellets. The pellets were extruded using an extruder equipped with a T-die.
After the melt film formation at 40 ° C., a stretching ratio of 2.5 times between a preheating roll and a stretching roll heated to 70 ° C.,
Stretching roll speed 200 m / min (preheating roll speed 80
m / min) in the machine direction. Subsequently, using two heat fixing rolls (diameter 40 cm),
Heat fixing was performed at an annealing rate of 20% to obtain a porous film having a thickness of 40 μm. In the heat setting, the contact of the film with each heat setting roll was a half circumference of each roll. The main production conditions are shown in [Table 1], and the obtained results are shown in [Table 2].

【0037】実施例2 実施例1の硬化ひまし油及び脱水ひまし油の含量をそれ
ぞれ3重量部及び2重量部とした以外は、実施例1と同
じ方法で多孔性フィルムを得た。製造条件、及び得られ
た結果を〔表1〕及び[表2]に示す。
Example 2 A porous film was obtained in the same manner as in Example 1 except that the contents of the hardened castor oil and the dehydrated castor oil were changed to 3 parts by weight and 2 parts by weight, respectively. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0038】実施例3 実施例1のポリオレフィン系樹脂を、線形低密度ポリエ
チレン(三井化学(株)製、商品名:エボリューSP2
040)40重量部とした以外は、実施例1と同じ方法
で多孔性フィルムを得た。製造条件、及び得られた結果
を〔表1〕及び[表2]に示す。
Example 3 The polyolefin resin of Example 1 was replaced with a linear low-density polyethylene (manufactured by Mitsui Chemicals, Inc., trade name: Evolu SP2).
040) A porous film was obtained in the same manner as in Example 1 except that the amount was changed to 40 parts by weight. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0039】実施例4 実施例1の延伸ロール速度を100m/minとした以
外は、実施例1と同じ方法で多孔性フィルムを得た。製
造条件、及び得られた結果を〔表1〕及び[表2]に示
す。
Example 4 A porous film was obtained in the same manner as in Example 1 except that the stretching roll speed in Example 1 was changed to 100 m / min. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0040】実施例5 実施例1のアニール率を15%にした以外は、実施例1
と同じ方法で多孔性フィルムを得た。製造条件、及び得
られた結果を〔表1〕及び[表2]に示す。
Example 5 Example 1 was repeated except that the annealing rate of Example 1 was changed to 15%.
A porous film was obtained in the same manner as described above. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0041】実施例6 実施例1のアニール温度を95℃にした以外は、実施例
1と同じ方法で多孔性フィルムを得た。製造条件、及び
得られた結果を〔表1〕及び[表2]に示す。
Example 6 A porous film was obtained in the same manner as in Example 1 except that the annealing temperature in Example 1 was changed to 95 ° C. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0042】比較例1 実施例1の延伸ロール速度を300m/minとした以
外は、実施例1と同じ方法で多孔性フィルムを得た。製
造条件、及び得られた結果を〔表1〕及び[表2]に示
す。
Comparative Example 1 A porous film was obtained in the same manner as in Example 1 except that the stretching roll speed in Example 1 was changed to 300 m / min. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0043】比較例2 実施例1のアニール率を10%とした以外は、実施例1
と同じ方法で多孔性フィルムを得た。製造条件、及び得
られた結果を〔表1〕及び[表2]に示す。
Comparative Example 2 Example 1 was repeated except that the annealing rate in Example 1 was changed to 10%.
A porous film was obtained in the same manner as described above. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0044】比較例3 実施例1の延伸倍率を3.5倍にした以外は、実施例1
と同じ方法で多孔性フィルムを得た。製造条件、及び得
られた結果を〔表1〕及び[表2]に示す。
Comparative Example 3 Example 1 was repeated except that the draw ratio in Example 1 was changed to 3.5 times.
A porous film was obtained in the same manner as described above. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0045】比較例4 実施例1のアニール率を30%とした以外は、実施例1
と同じ方法で多孔性フィルムを製造したが、フィルム成
形ができなかった。製造条件、及び得られた結果を〔表
1〕及び[表2]に示す。
Comparative Example 4 Example 1 was repeated except that the annealing rate of Example 1 was changed to 30%.
A porous film was produced in the same manner as in Example 1, but the film could not be formed. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0046】比較例5 実施例1のアニール温度を80℃とした以外は、実施例
1と同じ方法で多孔性フィルムを得た。製造条件、及び
得られた結果を〔表1〕及び[表2]に示す。
Comparative Example 5 A porous film was obtained in the same manner as in Example 1 except that the annealing temperature in Example 1 was changed to 80 ° C. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0047】比較例6 実施例1の硬化ひまし油及び脱水ひまし油を除いた以外
は、実施例1と同じ方法で多孔性フィルムを得た。製造
条件、及び得られた結果を〔表1〕及び[表2]に示す。
Comparative Example 6 A porous film was obtained in the same manner as in Example 1 except that the hardened castor oil and the dehydrated castor oil were removed. The production conditions and the obtained results are shown in [Table 1] and [Table 2].

【0048】比較例7 実施例1の硬化ひまし油及び脱水ひまし油をひまし油
(伊藤製油(株)製、商品名:精製ひまし油)3重量部
に代えた以外は、実施例1と同じ方法で多孔性フィルム
を得た。製造条件、及び得られた結果を〔表1〕及び
[表2]に示す。
Comparative Example 7 A porous film was produced in the same manner as in Example 1 except that the hardened castor oil and the dehydrated castor oil of Example 1 were replaced with 3 parts by weight of castor oil (manufactured by Ito Oil Co., Ltd., trade name: refined castor oil). I got The production conditions and the obtained results are shown in Table 1 and
It is shown in [Table 2].

【0049】[0049]

【表1】 [Table 1]

【0050】[0050]

【表2】 [Table 2]

【0051】<表の記号の説明> A:三井化学(株)製、商品名;ウルトゼックスUZ2
021L、B:三井化学(株)製、商品名;エボリュー
SP2040、C:三井化学(株)製、商品名;ミラソ
ンF967、D:伊藤製油(株)製、商品名;カスター
ワックス、E:伊藤製油(株)製、商品名;DCO、
F:伊藤製油(株)製、商品名;精製ひまし油。
<Explanation of Symbols in Table> A: manufactured by Mitsui Chemicals, Inc., trade name: Ultzex UZ2
021L, B: manufactured by Mitsui Chemicals, Inc., trade name: Evolu SP2040, C: manufactured by Mitsui Chemicals, Inc., trade name: Mirason F967, D: manufactured by Ito Oil Co., Ltd., trade name: Custer wax, E: Ito Oil refinery Co., Ltd., trade name; DCO,
F: manufactured by Ito Oil Co., Ltd., trade name; refined castor oil.

【0052】[0052]

【発明の効果】本発明に係わる多孔性フィルムは、優れ
た柔軟性、接着性、透湿性等を有し、しかも従来品に比
べ、延伸方向における優れた耐収縮性を有する。即ち、
延伸方向の収縮率が小さい。従って、使い捨て紙オムツ
等の衛生材料、屋根防水材等の建築材料、反射フィル
ム、電池セパレーター等多岐にわたり使用することがで
きる。
The porous film according to the present invention has excellent flexibility, adhesiveness, moisture permeability and the like, and also has excellent shrink resistance in the stretching direction as compared with conventional products. That is,
The shrinkage in the stretching direction is small. Therefore, it can be used in a wide variety of applications such as sanitary materials such as disposable paper diapers, building materials such as roof waterproof materials, reflective films, battery separators, and the like.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08L 23/06 C08L 23/06 91/00 91/00 // B29K 23:00 B29K 23:00 105:04 105:04 B29L 7:00 B29L 7:00 (72)発明者 榎本 敏行 愛知県名古屋市南区丹後通2丁目1番地 三井化学株式会社内 Fターム(参考) 4F074 AA16 AA20 AA20D AA65 AB03 AD11 AG01 CA02 CA03 CC02Y CC04Z CC32Z DA10 DA22 DA49 DA53 DA59 4F210 AA03 AA07 AA08 AB01 AB11 AB16 AB19 AG01 AG20 QC01 QC02 QC05 QW07 4J002 AE05X AE05Y BB001 BB031 EH057 FD016 GB01 GD00 GL00 GP00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C08L 23/06 C08L 23/06 91/00 91/00 // B29K 23:00 B29K 23:00 105: 04 105: 04 B29L 7:00 B29L 7:00 (72) Inventor Toshiyuki Enomoto 2-1, Tango-dori, Minami-ku, Nagoya-shi, Aichi F-term (reference) 4F074 AA16 AA20 AA20D AA65 AB03 AD11 AG01 CA02 CA03 CC02Y CC04Z CC32Z DA10 DA22 DA49 DA53 DA59 4F210 AA03 AA07 AA08 AB01 AB11 AB16 AB19 AG01 AG20 QC01 QC02 QC05 QW07 4J002 AE05X AE05Y BB001 BB031 EH057 FD016 GB01 GD00 GL00 GP00

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 ポリオレフィン系樹脂25〜55重量%
及び無機充填材75〜45重量%を含む混合物100重
量部、硬化ひまし油0.5〜5重量部、及び脱水ひまし
油0.5〜5重量部を含む樹脂組成物のフィルムを少な
くとも一軸方向に延伸した多孔性フィルムであって、6
0℃において1時間加熱したときの延伸方向の収縮率が
2%以下である多孔性フィルム。
1. A polyolefin resin 25 to 55% by weight.
And a resin composition film containing 100 parts by weight of a mixture containing 75 to 45% by weight of an inorganic filler, 0.5 to 5 parts by weight of hardened castor oil, and 0.5 to 5 parts by weight of dehydrated castor oil were stretched in at least one axial direction. A porous film comprising 6
A porous film having a shrinkage in the stretching direction of 2% or less when heated at 0 ° C. for 1 hour.
【請求項2】 ポリオレフィン系樹脂が、線型低密度ポ
リエチレン、又は、線型低密度ポリエチレン100重量
部に対し、分岐状低密度ポリエチレン50重量部未満と
の混合物である請求項1記載の多孔性フィルム。
2. The porous film according to claim 1, wherein the polyolefin resin is a linear low-density polyethylene or a mixture of linear low-density polyethylene of 100 parts by weight and branched low-density polyethylene of less than 50 parts by weight.
【請求項3】 脱水ひまし油が、9,11−オクタデカ
ジエン酸30重量%以上,及び9,12−オクタデカジ
エン酸30重量%以上を含み、且つ、両酸を合計で70
重量%以上含む脂肪酸とグリセリンとのエステルである
請求項1記載の多孔性フィルム。
3. The dehydrated castor oil contains at least 30% by weight of 9,11-octadecadienoic acid and at least 30% by weight of 9,12-octadecadienoic acid, and the total amount of both acids is 70%.
The porous film according to claim 1, wherein the porous film is an ester of a fatty acid and glycerin, which are contained in an amount of not less than weight%.
【請求項4】 硬化ひまし油が、12−ヒドロキシオク
タデカン酸を70重量%以上含む脂肪酸とグリセリンと
のエステルである請求項1記載の多孔性フィルム。
4. The porous film according to claim 1, wherein the hydrogenated castor oil is an ester of a fatty acid containing 70% by weight or more of 12-hydroxyoctadecanoic acid and glycerin.
【請求項5】 透湿度が1000〜4000g/m2
24hrである請求項1記載の多孔性フィルム。
5. A water vapor transmission rate of 1000 to 4000 g / m 2 ···
2. The porous film according to claim 1, which is 24 hours.
【請求項6】 接着強度が少なくとも600g/25m
m、剛性が80mm以下である請求項1記載の多孔性フ
ィルム。
6. An adhesive strength of at least 600 g / 25 m
The porous film according to claim 1, wherein m and the rigidity are 80 mm or less.
【請求項7】 ポリオレフィン系樹脂25〜55重量%
及び無機充填材75〜45重量%を含む混合物100重
量部、硬化ひまし油0.5〜5重量部、及び脱水ひまし
油0.5〜5重量部を含む多孔性フィルムの製造方法で
あって、前記樹脂組成物のフィルムを少なくとも一軸方
向に1.5〜3倍延伸し、次いで、該樹脂組成物の融点
(A℃)を基準として、(A−25)〜(A−5)℃の
温度範囲において、少なくとも0.004分間熱固定
し、熱固定時の収縮率を15〜25%の範囲に制御する
ことを特徴とする多孔性フィルムの製造方法。
7. Polyolefin resin 25 to 55% by weight
And 100 to 100 parts by weight of a mixture containing 75 to 45% by weight of an inorganic filler, 0.5 to 5 parts by weight of hardened castor oil, and 0.5 to 5 parts by weight of dehydrated castor oil. A film of the composition is stretched at least 1.5 to 3 times in a uniaxial direction, and then in a temperature range of (A-25) to (A-5) ° C based on the melting point (A ° C) of the resin composition. A method for producing a porous film, comprising: heat setting for at least 0.004 minutes; and controlling a shrinkage ratio during heat setting to a range of 15 to 25%.
【請求項8】 ポリオレフィン系樹脂が、線型低密度ポ
リエチレン、又は、線型低密度ポリエチレン100重量
部に対し、分岐状低密度ポリエチレン50重量部未満と
の混合物であることを特徴とする請求項7記載の多孔性
フィルムの製造方法。
8. The polyolefin resin is a linear low-density polyethylene or a mixture of 100 parts by weight of a linear low-density polyethylene and less than 50 parts by weight of a branched low-density polyethylene. A method for producing a porous film.
【請求項9】 脱水ひまし油が、9,11−オクタデカ
ジエン酸30重量%以上,及び9,12−オクタデカジ
エン酸30重量%以上を含み、且つ、両酸を合計で70
重量%以上含む脂肪酸とグリセリンとのエステルである
ことを特徴とする請求項7記載の多孔性フィルムの製造
方法。
9. The dehydrated castor oil contains at least 30% by weight of 9,11-octadecadienoic acid and at least 30% by weight of 9,12-octadecadienoic acid, and the total amount of both acids is 70%.
The method for producing a porous film according to claim 7, which is an ester of a fatty acid and glycerin containing not less than% by weight.
【請求項10】 硬化ひまし油が、12−ヒドロキシオ
クタデカン酸を70重量%以上含む脂肪酸とグリセリン
とのエステルであることを特徴とする請求項7記載の多
孔性フィルムの製造方法。
10. The method for producing a porous film according to claim 7, wherein the hydrogenated castor oil is an ester of a fatty acid containing 70% by weight or more of 12-hydroxyoctadecanoic acid and glycerin.
JP2000129468A 1999-11-02 2000-04-28 Porous film and its manufacturing method Withdrawn JP2001191403A (en)

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JP11-311872 1999-11-02
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014078328A (en) * 2012-10-09 2014-05-01 Toyota Motor Corp Method for manufacturing reinforcement film used for electrolyte film for fuel cell
JP2020131694A (en) * 2019-02-15 2020-08-31 三菱ケミカル株式会社 Stretched porous laminate film a

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014078328A (en) * 2012-10-09 2014-05-01 Toyota Motor Corp Method for manufacturing reinforcement film used for electrolyte film for fuel cell
JP2020131694A (en) * 2019-02-15 2020-08-31 三菱ケミカル株式会社 Stretched porous laminate film a
JP7314535B2 (en) 2019-02-15 2023-07-26 三菱ケミカル株式会社 Stretched porous laminated film

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