JP2001182753A - Double row tapped-roller bearing - Google Patents
Double row tapped-roller bearingInfo
- Publication number
- JP2001182753A JP2001182753A JP36675399A JP36675399A JP2001182753A JP 2001182753 A JP2001182753 A JP 2001182753A JP 36675399 A JP36675399 A JP 36675399A JP 36675399 A JP36675399 A JP 36675399A JP 2001182753 A JP2001182753 A JP 2001182753A
- Authority
- JP
- Japan
- Prior art keywords
- roller bearing
- tapered roller
- double
- preload
- row tapered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
- F16C19/541—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing
- F16C19/542—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact
- F16C19/543—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact in O-arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/34—Rollers; Needles
- F16C33/36—Rollers; Needles with bearing-surfaces other than cylindrical, e.g. tapered; with grooves in the bearing surfaces
- F16C33/366—Tapered rollers, i.e. rollers generally shaped as truncated cones
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/583—Details of specific parts of races
- F16C33/585—Details of specific parts of races of raceways, e.g. ribs to guide the rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
- F16C19/364—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/40—Linear dimensions, e.g. length, radius, thickness, gap
- F16C2240/54—Surface roughness
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明に係る複列円すいころ軸受
は、印刷機のシリンダの回転軸等、大きなラジアル荷重
及びスラスト荷重が加わる回転支持部に組み込んで、上
記シリンダ等の各種部材を回転自在に支持する為に利用
する。BACKGROUND OF THE INVENTION A double row tapered roller bearing according to the present invention is incorporated in a rotary support portion to which a large radial load and a thrust load is applied, such as a rotary shaft of a cylinder of a printing press, to rotate various members such as the cylinder. Use to support freely.
【0002】[0002]
【従来の技術】大きなラジアル荷重及びスラスト荷重が
加わる回転支持部を構成する為、例えば図1に示す様な
複列円すいころ軸受1が広く使用されている。この複列
円すいころ軸受1は、内輪組立体2と、外輪組立体3
と、複数の円すいころ4、4とから成る。このうちの内
輪組立体2は、それぞれの外周面に円すい凸面状である
内輪軌道5を有する1対の内輪素子6、6を、各内輪軌
道5、5の傾斜方向を互いに逆方向とした状態で組み合
わせて成る。又、上記外輪組立体3は、それぞれの外周
面に円すい凹面状である外輪軌道7を有する1対の外輪
素子8、8を、各外輪軌道7、7の傾斜方向を互いに逆
方向とした状態で、外輪間座9を介して突き合わせて成
る。そして、上記各内輪素子6、6の外周面の内輪軌道
5、5と、上記各外輪素子8、8の外周面の外輪軌道
7、7との間に、上記各円すいころ4、4を、保持器1
0、10により保持した状態で、転動自在に設けてい
る。尚、上記外輪間座9には、上記複列円すいころ軸受
1内に潤滑油を送り込む為の潤滑油流路15を設けてい
る。2. Description of the Related Art A double-row tapered roller bearing 1 as shown in FIG. 1, for example, is widely used to constitute a rotary support portion to which a large radial load and a thrust load are applied. The double row tapered roller bearing 1 includes an inner ring assembly 2 and an outer ring assembly 3
And a plurality of tapered rollers 4. The inner ring assembly 2 has a pair of inner ring elements 6, 6 having a conical convex inner ring track 5 on each outer peripheral surface, with the inclination directions of the inner ring tracks 5, 5 being opposite to each other. Combine with. The outer ring assembly 3 has a pair of outer ring elements 8, 8 each having a conical outer raceway 7 on the outer peripheral surface thereof, in a state where the inclination directions of the outer raceways 7, 7 are opposite to each other. The outer ring spacer 9 abuts the outer ring spacer 9. The tapered rollers 4, 4 are provided between the inner raceway 5, 5 on the outer peripheral surface of each inner race element 6, 6 and the outer raceway 7, 7 on the outer peripheral surface of each outer race element 8, 8. Cage 1
It is provided so as to roll freely while being held by 0 and 10. The outer ring spacer 9 is provided with a lubricating oil passage 15 for feeding lubricating oil into the double-row tapered roller bearing 1.
【0003】上述の様な複列円すいころ軸受1により印
刷機のシリンダを支持する場合には、このシリンダの軸
方向両端面にこのシリンダと同軸に突設した回転軸に上
記内輪組立体2を外嵌固定する。この様に回転軸に内輪
組立体2を外嵌固定した後、上記外輪組立体3をハウジ
ングに嵌合する以前の状態で、上記内輪組立体2を構成
する上記1対の内輪素子6、6同士を互いに近づき合う
方向に押圧して、上記各円すいころ4、4に、所望の予
圧を付与する。その後、固定の軸受ハウジングに上記外
輪組立体3を内嵌固定する。例えば印刷機のシリンダの
回転支持部に組み込む複列円すいころ軸受の場合、この
様な予圧は、次の様な理由により、適正値に規制する必
要がある。先ず、予圧の最低値に就いては、印刷の品質
保持の面から規制する。予圧が低過ぎ、上記複列円すい
ころ軸受1の剛性が不足すると、上記シリンダの変位を
抑えられず、ダブリが発生する等、印刷の品質が悪化す
る。逆に、上記予圧の最大値に就いては、上記複列円す
いころ軸受1の耐久性確保の面から規制する。予圧が高
すぎると、上記内輪、外輪両軌道5、7及び上記各円す
いころ4、4の転動面の転がり疲れ寿命が低下し、上記
複列円すいころ軸受1の耐久性が不足してしまう。When a cylinder of a printing press is supported by the double-row tapered roller bearing 1 as described above, the inner ring assembly 2 is mounted on a rotating shaft projecting coaxially with the cylinder on both axial end surfaces of the cylinder. Fix externally. After the inner ring assembly 2 is externally fitted and fixed to the rotating shaft in this way, before the outer ring assembly 3 is fitted into the housing, the pair of inner ring elements 6, 6 constituting the inner ring assembly 2 are provided. By pressing them toward each other, a desired preload is applied to each of the tapered rollers 4, 4. Thereafter, the outer ring assembly 3 is internally fitted and fixed to the fixed bearing housing. For example, in the case of a double-row tapered roller bearing incorporated in a rotary support portion of a cylinder of a printing press, such a preload needs to be regulated to an appropriate value for the following reason. First, the minimum value of the preload is regulated from the viewpoint of maintaining print quality. If the preload is too low and the rigidity of the double-row tapered roller bearing 1 is insufficient, the displacement of the cylinder cannot be suppressed and print quality deteriorates, such as occurrence of double. Conversely, the maximum value of the preload is restricted from the viewpoint of ensuring the durability of the double-row tapered roller bearing 1. If the preload is too high, the rolling fatigue life of the inner and outer raceways 5, 7 and the rolling surfaces of the tapered rollers 4, 4 will be reduced, and the durability of the double row tapered roller bearing 1 will be insufficient. .
【0004】上記印刷の品質並びに複列円すいころ軸受
1の耐久性を確保する為には、この複列円すいころ軸受
1の予圧を適正値に規制する必要がある。この為に、印
刷機のシリンダを回転自在に支持する為の複列円すいこ
ろ軸受1の予圧を、この複列円すいころ軸受1の低速回
転時に於ける動トルク(回転トルク)から求める事が、
従来から行なわれている。即ち、複列円すいころ軸受1
の動トルクは、図2に実線aで示す様に、予圧荷重(予
圧)が大きくなる程高くなる。そこで、所定の予圧(設
定予圧荷重)に見合う動トルクとなるまで、上記複列円
すいころ軸受1の内輪組立体2を構成する1対の内輪素
子6、6に互いに近づく方向の荷重を加え、上記複列円
すいころ軸受1に上記所定の予圧を付与している。尚、
この様にしてこの複列円すいころ軸受1に予圧を付与し
ている理由は、印刷の出来映えに応じて予圧の調整を行
える様にする為である。In order to ensure the printing quality and the durability of the double-row tapered roller bearing 1, it is necessary to regulate the preload of the double-row tapered roller bearing 1 to an appropriate value. For this purpose, the preload of the double-row tapered roller bearing 1 for rotatably supporting the cylinder of the printing press can be obtained from the dynamic torque (rotation torque) of the double-row tapered roller bearing 1 during low-speed rotation.
This has been done conventionally. That is, double row tapered roller bearing 1
2 increases as the preload (preload) increases, as indicated by the solid line a in FIG. Therefore, a pair of inner ring elements 6, 6 constituting the inner ring assembly 2 of the double row tapered roller bearing 1 are applied with loads in directions approaching each other until the dynamic torque matches a predetermined preload (set preload). The predetermined preload is applied to the double-row tapered roller bearing 1. still,
The reason why the preload is applied to the double-row tapered roller bearing 1 in this manner is to enable the preload to be adjusted according to the quality of printing.
【0005】[0005]
【発明が解決しようとする課題】上述の様にして、複列
円すいころ軸受1の予圧付与を、この複列円すいころ軸
受1の動トルクに基づいて行なう場合に、予圧の変化に
対して動トルクの変化が大きい事が、正確な予圧付与を
行なう為に重要である。逆に言えば、予圧の変化に対す
る動トルクの変化が小さいと、動トルクに基づく予圧付
与を正確に行なう事が難しい。As described above, when the preload is applied to the double-row tapered roller bearing 1 on the basis of the dynamic torque of the double-row tapered roller bearing 1, the preload is changed with respect to the change in the preload. It is important that the change in torque is large in order to perform accurate preload application. Conversely, if the change in the dynamic torque with respect to the change in the preload is small, it is difficult to accurately apply the preload based on the dynamic torque.
【0006】ところが、従来の複列円すいころ軸受1の
場合には、設定予圧荷重付近での予圧の変化に対する動
トルクの変化(図2の一点鎖線bの傾斜角度)が小さ
く、動トルクに基づく予圧付与を正確に行なう事が難し
い。特に、実際の印刷機等では、この予圧付与作業の
後、上記複列円すいころ軸受1の外輪組立体3をハウジ
ングに内嵌固定する為、嵌め合い誤差による予圧変化も
加算されて、組立完了後の状態で上記複列円すいころ軸
受1に付与された予圧が、許容範囲から外れる可能性が
あった。この様にして予圧が許容範囲から外れると、印
刷の品質が悪化したり(予圧が過小になった場合)、或
は上記複列円すいころ軸受1の耐久性が損なわれる(予
圧が過大になった場合)。However, in the case of the conventional double-row tapered roller bearing 1, the change in dynamic torque (inclination angle of the dashed line b in FIG. 2) with respect to the change in preload near the set preload is small and is based on the dynamic torque. It is difficult to accurately apply preload. In particular, in an actual printing press or the like, after the preload applying operation, the outer ring assembly 3 of the double row tapered roller bearing 1 is internally fitted and fixed in the housing. There is a possibility that the preload applied to the double-row tapered roller bearing 1 in a later state is out of an allowable range. When the preload is out of the allowable range in this manner, the printing quality is deteriorated (when the preload is too small) or the durability of the double row tapered roller bearing 1 is impaired (the preload becomes excessive). If you have).
【0007】これに対して、予圧の変化に対する動トル
クの変化を図2に破線cで示す様にし、設定予圧荷重付
近での予圧の変化に対する動トルクの変化(図2の二点
鎖線dの傾斜角度)を大きくすれば、動トルクに基づく
予圧付与を正確に行なう事が容易になる。従って、嵌め
合い誤差による予圧変化を考慮しても、組立完了後の状
態で、上記複列円すいころ軸受1に付与された予圧を許
容範囲に納める事が容易になる。本発明は、この様な事
情に鑑みて、予圧の変化に対する動トルクの変化が大き
い複列円すいころ軸受を実現すべく発明したものであ
る。On the other hand, the change of the dynamic torque with respect to the change of the preload is indicated by a broken line c in FIG. 2, and the change of the dynamic torque with respect to the change of the preload near the set preload (see the two-dot chain line d in FIG. 2). If the inclination angle is increased, it is easy to accurately apply the preload based on the dynamic torque. Therefore, even if the preload change due to the fitting error is considered, it is easy to keep the preload given to the double-row tapered roller bearing 1 within an allowable range after the assembly is completed. In view of such circumstances, the present invention has been made to realize a double-row tapered roller bearing having a large change in dynamic torque with respect to a change in preload.
【0008】[0008]
【課題を解決するための手段】本発明の複列円すいころ
軸受は、前述した従来の複列円すいころ軸受と同様に、
外周面にそれぞれが円すい凸面状であり互いに逆方向に
傾斜した複列の内輪軌道を有する内輪組立体と、内周面
にそれぞれが円すい凹面状である複列の外輪軌道を有す
る外輪組立体と、これら各外輪軌道と上記各内輪軌道と
の間にそれぞれ複数個ずつ転動自在に設けられた円すい
ころと、上記各内輪の大径側端部外周面に形成されて、
その側面を上記各円すいころの大径側端面に対向させた
外向フランジ状の大径側鍔部とを備える。The double-row tapered roller bearing of the present invention has the same structure as the above-mentioned conventional double-row tapered roller bearing.
An inner ring assembly having a double row of inner ring raceways each having a conical convex shape on the outer peripheral surface and inclined in opposite directions to each other; and an outer ring assembly having a double row of outer ring raceways each having a conical concave shape on the inner peripheral surface. A plurality of tapered rollers provided in a freely rolling manner between each of these outer raceways and the inner raceways, and formed on the outer peripheral surface of the large-diameter end of each of the inner races,
An outward flange-shaped large-diameter flange portion whose side surface is opposed to the large-diameter end surface of each of the tapered rollers is provided.
【0009】特に、本発明の複列円すいころ軸受に於い
ては、上記各円すいころの転動面と上記各内輪軌道及び
外輪軌道との当接部(転がり接触部)の合成粗さ(自乗
平均粗さ)よりも、これら各円すいころの大径側端面と
上記大径側鍔部の側面との当接部(摺接部)の合成粗さ
を大きくしている。更に、好ましくは、上記各円すいこ
ろの転動面と上記各内輪軌道及び外輪軌道との当接部の
合成粗さを0.2μmRa未満とし、上記各円すいころ
の大径側端面と上記大径側鍔部の側面との当接部の合成
粗さを0.2μmRaを超える値としている。In particular, in the double-row tapered roller bearing of the present invention, the combined roughness (square) of the contact portion (rolling contact portion) between the rolling surface of each of the above-mentioned tapered rollers and each of the above-mentioned inner raceway and outer raceway is preferred. The average roughness of the contact portion (sliding contact portion) between the large-diameter end face of each of these tapered rollers and the side surface of the large-diameter flange portion is greater than the average roughness. Further preferably, the combined roughness of the contact surface between the rolling surface of each of the tapered rollers and each of the inner raceway and the outer raceway is less than 0.2 μmRa, and the large-diameter side end face of each of the tapered rollers and the large-diameter The combined roughness of the contact portion with the side surface of the side flange portion is set to a value exceeding 0.2 μmRa.
【0010】[0010]
【作用】上述の様に構成する本発明の複列円すいころ軸
受の場合には、内輪、外輪両軌道及び各円すいころの転
動面の剥離寿命を確保しつつ、予圧の変化に対する動ト
ルクの変化を大きくし、予圧を許容範囲に納める事を容
易にできる。即ち、各円すいころの大径側端面と大径側
鍔部の側面との当接部の合成粗さを大きくした事に伴
い、予圧の増大に伴って動トルクが増大する割合が大き
くなる。即ち、予圧が増大するのに伴って、上記各円す
いころの大径側端面と大径側鍔部の側面との当接部の面
圧が高くなり、上記動トルクが増大するが、この当接部
の合成粗さは大きいので、面圧の増大(予圧の増大)に
伴って動トルクが増大する割合は高くなる。これに対し
て、上記各円すいころの転動面と上記各内輪、外輪両軌
道との転がり接触部の合成粗さは小さいので、これら各
転がり接触部の油膜パラメータ(転がり接触部に於け
る、油膜厚さTと合成粗さσとの比T/σ)を所定値以
上にできる。この為、上記各円すいころの転動面と上記
各内輪、外輪両軌道との剥離寿命を長くして、複列円す
いころ軸受の耐久性を確保できる。In the case of the double row tapered roller bearing of the present invention constructed as described above, the dynamic torque with respect to the change of the preload is secured while ensuring the separation life of the inner and outer raceways and the rolling surfaces of the respective tapered rollers. It is easy to increase the change and keep the preload within an allowable range. That is, as the synthetic roughness of the contact portion between the large-diameter end surface of each tapered roller and the side surface of the large-diameter flange portion is increased, the rate at which the dynamic torque increases with an increase in the preload increases. That is, as the preload increases, the surface pressure of the contact portion between the large-diameter end face of each of the tapered rollers and the side surface of the large-diameter flange increases, and the dynamic torque increases. Since the combined roughness of the contact portions is large, the rate at which the dynamic torque increases with an increase in the surface pressure (an increase in the preload) increases. On the other hand, since the combined roughness of the rolling contact surface between the rolling surface of each tapered roller and each of the inner and outer raceways is small, the oil film parameter of each of these rolling contact portions (the rolling contact portion, The ratio (T / σ) of the oil film thickness T to the combined roughness σ can be equal to or greater than a predetermined value. For this reason, the separation life between the rolling surface of each tapered roller and each of the inner ring and outer ring raceways can be lengthened, and the durability of the double row tapered roller bearing can be ensured.
【0011】上述の様に本発明の複列円すいころ軸受の
場合には、上記各円すいころの転動面と上記各内輪軌道
及び外輪軌道との当接部の合成粗さよりも、これら各円
すいころの大径側端面と上記大径側鍔部の側面との当接
部の合成粗さを大きくする事により、予圧の増大に伴っ
て動トルクが増大する割合を大きくし、上記各円すいこ
ろの転動面及び上記各内輪、外輪両軌道の剥離寿命を長
くしている。従って、複列円すいころ軸受の剛性確保と
耐久性確保との両立を図れる。As described above, in the case of the double row tapered roller bearing of the present invention, each of the tapered roller bearings is compared with the combined roughness of the abutting portions of the rolling surfaces of the tapered rollers with the inner ring raceway and the outer ring raceway. By increasing the synthetic roughness of the contact portion between the large-diameter side end surface of the roller and the side surface of the large-diameter flange portion, the rate at which the dynamic torque increases with an increase in the preload is increased. And the separation life of the inner race and the outer race is increased. Therefore, it is possible to ensure both rigidity and durability of the double-row tapered roller bearing.
【0012】特に、上記各円すいころの転動面と上記各
内輪軌道及び外輪軌道との当接部の合成粗さを0.2μ
mRa未満とし、上記各円すいころの大径側端面と上記
大径側鍔部の側面との当接部の合成粗さを0.2μmR
aを超える値とすれば、上記複列円すいころ軸受の剛性
確保と耐久性確保との両立を高次元で図れる。In particular, the combined roughness of the abutting portion between the rolling surface of each of the tapered rollers and each of the inner raceway and the outer raceway is 0.2 μm.
mRa, and the combined roughness of the contact portion between the large-diameter end face of each of the tapered rollers and the side face of the large-diameter flange portion is 0.2 μmR.
When the value exceeds a, it is possible to achieve both high rigidity and high durability of the double-row tapered roller bearing at a high level.
【0013】これに対して、従来の複列円すいころ軸受
の場合には、各円すいころの転動面と各内輪軌道及び外
輪軌道との当接部の合成粗さと、これら各円すいころの
大径側端面と大径側鍔部の側面との当接部の合成粗さと
を、何れもできるだけ小さくしていた。この為、予圧の
増大に伴って動トルクが増大する割合が小さく、正確な
予圧付与をできずに、複列円すいころ軸受の剛性確保と
耐久性確保との両立を図れなかった。On the other hand, in the case of the conventional double-row tapered roller bearing, the combined roughness of the contact portion between the rolling surface of each tapered roller and each of the inner ring raceway and the outer ring raceway and the size of each of these tapered rollers are large. The combined roughness of the contact portion between the radial end surface and the side surface of the large-diameter flange portion has been made as small as possible. For this reason, the rate at which the dynamic torque increases with an increase in the preload is small, and accurate preload cannot be applied, so that it is impossible to achieve both the rigidity and durability of the double-row tapered roller bearing.
【0014】[0014]
【発明の実施の形態】本発明の複列円すいころ軸受の基
本構成は、例えば図1に示す様な、従来から知られてい
る複列円すいころ軸受と同様である。本発明の複列円す
いころ軸受の特徴は、予圧の変化に対する動トルクの変
化が大きい複列円すいころ軸受を実現する為、各部の合
成粗さを工夫した点にある。その他の部分の構成及び作
用は、前述した従来構造の通りであるから、同等部分に
関する説明は省略若しくは簡略にし、以下、本発明の特
徴部分を中心に説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The basic structure of a double-row tapered roller bearing of the present invention is the same as that of a conventionally known double-row tapered roller bearing as shown in FIG. The feature of the double-row tapered roller bearing of the present invention lies in that the combined roughness of each part is devised in order to realize a double-row tapered roller bearing having a large change in dynamic torque with respect to a change in preload. Since the configuration and operation of the other parts are the same as those of the conventional structure described above, the description of the equivalent parts will be omitted or simplified, and the following description will focus on the characteristic parts of the present invention.
【0015】内輪組立体2を構成する各内輪素子6、6
の大径側端部外周面には外向フランジ状の大径側鍔部1
1を設け、この大径側鍔部11の側面12と各円すいこ
ろ4、4の大径側端面13とを対向させている。複列円
すいころ軸受1の運転時には、これら側面12と大径側
端面13とが摺接する。又、上記各円すいころ4、4の
転動面14、14と内輪軌道5、5及び外輪軌道7、7
とを当接(転がり接触)させている。例えば、本発明の
実施例として、印刷機のシリンダの端部をハウジングに
対し回転自在に支持する複列円すいころ軸受の場合、上
記各内輪素子6、6の内径R6 が180mm程度、各外輪
素子8、8の外径D8 が250mm程度、上記内輪組立体
2の組立幅W2 が106mm程度、外輪組立体3の組立幅
W3 が84mm程度である。又、この様な複列円すいころ
軸受1はその使用時に、VG100相当の潤滑油により
潤滑しつつ、12sec-1 (r.p.m.)程度の速度で回転さ
せて動トルクを測定する事により、所定の予圧を付与し
ている。尚、この動トルクの測定は、上記外輪組立体3
の外径部に紐を巻き付けてこの外輪組立体3を回転さ
せ、その際にこの紐を引っ張る為に要する力(接線力)
をPush Pull Gauge により測定し、その測定値を上記動
トルクの代用特性とする事により行なっている。尚、こ
の測定作業の際、上記外輪組立体3にはアキシアル荷重
を負荷しているので、上記各外輪素子8、8と外輪間座
9とは、一体となって回転する。Each of the inner ring elements 6, 6 constituting the inner ring assembly 2
Outer flange-shaped large-diameter flange 1 on the outer peripheral surface of the large-diameter end
1, the side surface 12 of the large-diameter flange 11 is opposed to the large-diameter end surface 13 of each of the tapered rollers 4, 4. During operation of the double-row tapered roller bearing 1, these side surfaces 12 and the large-diameter end surface 13 are in sliding contact. The rolling surfaces 14, 14 of the tapered rollers 4, 4, the inner raceways 5, 5, and the outer raceways 7, 7
Are in contact with each other (rolling contact). For example, as an embodiment of the present invention, in the case of a double-row tapered roller bearing that rotatably supports the end of a cylinder of a printing machine with respect to a housing, the inner diameters R6 of the inner ring elements 6, 6 are about 180 mm, and the outer rings are The outer diameter D8 of the elements 8, 8 is about 250 mm, the assembly width W2 of the inner ring assembly 2 is about 106 mm, and the assembly width W3 of the outer ring assembly 3 is about 84 mm. When such a double row tapered roller bearing 1 is used, it is rotated at a speed of about 12 sec -1 (rpm) while lubricating with lubricating oil equivalent to VG100, and a dynamic torque is measured to obtain a predetermined preload. Has been granted. The measurement of the dynamic torque is performed by the outer ring assembly 3 described above.
A cord (tangential force) required to wind the cord around the outer diameter part and rotate the outer ring assembly 3, thereby pulling the cord
Is measured by a Push Pull Gauge, and the measured value is used as a substitute for the dynamic torque. In this measurement operation, since an axial load is applied to the outer ring assembly 3, the outer ring elements 8, 8 and the outer ring spacer 9 rotate integrally.
【0016】特に、本発明の複列円すいころ軸受1の場
合には、上記各円すいころ4、4の転動面14、14と
上記各内輪軌道5、5及び外輪軌道7、7との当接部
(転がり接触部)の合成粗さσS を、0.2μmRa未
満と、比較的小さい値としている。この為に例えば、上
記各内輪軌道5、5の粗さを0.07μmRaとし、上
記各外輪軌道7、7の粗さを0.06μmRaとし、上
記各転動体4、4の転動面14の粗さを0.08μmR
aとする。この場合、上記各円すいころ4、4の転動面
14と上記各内輪軌道5、5との転がり接触部の合成粗
さσSIは、(0.072 +0.082 )1/2 =0.11
μmRaとなり、上記各円すいころ4、4の転動面14
と上記各外輪軌道7、7との転がり接触部の合成粗さσ
SOは、(0.062 +0.082 )1/2 =0.10μm
Raとなる。In particular, in the case of the double-row tapered roller bearing 1 of the present invention, the rolling surfaces 14, 14 of the tapered rollers 4, 4 and the inner raceways 5, 5, and the outer raceways 7, 7 are in contact with each other. The combined roughness σ S of the contact portion (rolling contact portion) is set to a relatively small value of less than 0.2 μmRa. For this purpose, for example, the roughness of each of the inner raceways 5, 5 is set to 0.07 μmRa, the roughness of each of the outer raceways 7, 7 is set to 0.06 μmRa, and the rolling surface 14 of each of the rolling elements 4, 4 is formed. Roughness 0.08μmR
a. In this case, the combined roughness σ SI of the rolling contact portions between the rolling surfaces 14 of the tapered rollers 4 and the inner ring raceways 5 and 5 is (0.07 2 +0.08 2 ) 1/2 = 0.11
μmRa, and the rolling surface 14 of each of the above tapered rollers 4, 4
Roughness σ of the rolling contact portion between the outer ring raceways 7 and 7
SO is (0.06 2 +0.08 2 ) 1/2 = 0.10 μm
Ra.
【0017】これに対して、上記各円すいころ4、4の
大径側端面13と上記大径側鍔部11の側面12との当
接部(摺接部)の合成粗さσL を、0.2μmRaを超
える、比較的大きな値としている。この為に例えば、上
記各円すいころ4、4の大径側端面13の粗さを0.1
5μmRaとし、上記大径側鍔部11の側面12の粗さ
を0.2μmRaとする。この場合、上記大径側端面1
3と上記大径側鍔部11の側面12との当接部の合成粗
さσL は、(0.152 +0.22 )1/2 =0.25μ
mRaとなる。On the other hand, the combined roughness σ L of the contact portion (sliding contact portion) between the large-diameter end surface 13 of each of the tapered rollers 4, 4 and the side surface 12 of the large-diameter flange portion 11 is given by: It is a relatively large value exceeding 0.2 μmRa. For this purpose, for example, the roughness of the large-diameter side end surface 13 of each of the tapered rollers 4, 4 is set to 0.1.
The roughness of the side surface 12 of the large diameter flange 11 is set to 0.2 μmRa. In this case, the large diameter side end face 1
3 and the side surface 12 of the large diameter side flange portion 11 have a combined roughness σ L of (0.15 2 +0.2 2 ) 1/2 = 0.25 μm.
mRa.
【0018】上述の様に構成する本発明の複列円すいこ
ろ軸受1の場合には、上記内輪、外輪両軌道5、7及び
上記各円すいころ4、4の転動面14、14の剥離寿命
を確保しつつ、図2に破線cで示す様に、予圧の変化に
対する動トルクの変化を大きくできる。そして、上記複
列円すいころ軸受1に付与する予圧を、設定予圧荷重を
中心とする許容範囲に納める事を容易にできる。即ち、
本発明の複列円すいころ軸受1の場合には、上記図2の
破線cに示す様に、設定予圧荷重付近での予圧の変化に
対する動トルクの変化(図2の二点鎖線dの傾斜角度)
が大きく、動トルクに基づく予圧付与を正確に行なう事
が容易になる。従って、嵌め合い誤差による予圧変化を
考慮しても、組立完了後の状態で、上記複列円すいころ
軸受1に付与された予圧を許容範囲に納める事が容易に
なる。In the case of the double-row tapered roller bearing 1 of the present invention constructed as described above, the separation life of the inner ring and outer ring raceways 5, 7 and the rolling surfaces 14, 14 of the tapered rollers 4, 4 is described. , The change in dynamic torque with respect to the change in preload can be increased as shown by the broken line c in FIG. The preload applied to the double-row tapered roller bearing 1 can be easily set within an allowable range centered on the set preload. That is,
In the case of the double-row tapered roller bearing 1 of the present invention, as shown by the broken line c in FIG. 2, the change in the dynamic torque with respect to the change in the preload near the set preload (the inclination angle of the two-dot chain line d in FIG. 2). )
And it is easy to accurately apply the preload based on the dynamic torque. Therefore, even if the preload change due to the fitting error is considered, it is easy to keep the preload given to the double-row tapered roller bearing 1 within an allowable range after the assembly is completed.
【0019】即ち、上記各円すいころ4、4の大径側端
面13と前記各内輪素子6、6の大径側端部外周面に設
けた大径側鍔部11の側面12との当接部の合成粗さσ
L を、例えば0.25μmRaと大きくした事に伴い、
予圧の増大に伴って動トルクが増大する割合が大きくな
る。即ち、上記複列円すいころ軸受1に付与された予圧
が増大するのに伴って、上記各円すいころ4、4の大径
側端面13と大径側鍔部11の側面12との当接部の面
圧が高くなり、上記動トルクが増大するが、この当接部
の合成粗さσL は大きいので、面圧の増大(予圧の増
大)に伴って動トルクが増大する割合は高くなる。That is, the large-diameter end faces 13 of the tapered rollers 4, 4 abut against the side faces 12 of the large-diameter flange 11 provided on the outer peripheral faces of the large-diameter ends of the inner ring elements 6, 6. Combined roughness σ
As L is increased to, for example, 0.25 μm Ra,
The rate at which the dynamic torque increases with an increase in the preload increases. That is, as the preload applied to the double-row tapered roller bearing 1 increases, the contact portion between the large-diameter end surface 13 of each of the tapered rollers 4 and 4 and the side surface 12 of the large-diameter flange 11 is increased. The surface roughness of the contact portion increases, and the dynamic torque increases. However, since the combined roughness σ L of the contact portion is large, the rate of increase in the dynamic torque with the increase of the surface pressure (increase of the preload) increases. .
【0020】これに対して、上記各円すいころ4、4の
転動面14、14と上記各内輪、外輪両軌道5、7との
転がり接触部の合成粗さσS は、0.10μmRa、或
は0.11μmRaと小さいので、これら各転がり接触
部の油膜パラメータΛ(転がり接触部に於ける、油膜厚
さTと合成粗さσとの比T/σ)を所定値以上にでき
る。この為、上記各円すいころ4、4の転動面14、1
4と上記各内輪、外輪両軌道5、7との剥離寿命を長く
して、複列円すいころ軸受1の耐久性を確保できる。On the other hand, the combined roughness σ S of the rolling contact portions between the rolling surfaces 14, 14 of the tapered rollers 4, 4 and the inner and outer races 5, 7 is 0.10 μm Ra, Alternatively, since it is as small as 0.11 μmRa, the oil film parameter Λ (the ratio T / σ between the oil film thickness T and the combined roughness σ at the rolling contact portion) of each of the rolling contact portions can be set to a predetermined value or more. For this reason, the rolling surfaces 14, 1 of the respective tapered rollers 4, 4 are provided.
4 and the inner ring / outer ring raceways 5 and 7 can be extended, and the durability of the double row tapered roller bearing 1 can be ensured.
【0021】上述の様に本発明の複列円すいころ軸受1
の場合には、上記各円すいころ4、4の転動面14、1
4と上記各内輪軌道5、5及び外輪軌道7、7との転が
り接触部の合成粗さσS よりも、上記各円すいころ4、
4の大径側端面13と上記大径側鍔部11、11の側面
12との当接部の合成粗さσL を大きく(σS <σL)
する事により、予圧の増大に伴って動トルクが増大する
割合を大きくし、上記各円すいころ4、4の転動面1
4、14及び上記各内輪、外輪両軌道5、7の剥離寿命
を長くしている。従って、複列円すいころ軸受1の剛性
確保と耐久性確保との両立を図れる。As described above, the double-row tapered roller bearing 1 according to the present invention.
In the case of the above, the rolling surfaces 14, 1 of the above-described tapered rollers 4, 4
4 and the than composite roughness sigma S of the rolling contact portion between the inner ring raceway 5, 5 and the outer ring raceway 7, 7, each of the tapered rollers 4,
The synthetic roughness σ L of the contact portion between the large-diameter side end surface 13 of FIG. 4 and the side surfaces 12 of the large-diameter flanges 11, 11 is increased (σ S <σ L ).
By doing so, the rate at which the dynamic torque increases with an increase in the preload is increased, and the rolling surface 1 of each of the tapered rollers 4, 4 is increased.
4, 14 and the above-mentioned inner and outer raceways 5, 7 have a longer peeling life. Therefore, it is possible to ensure both rigidity and durability of the double-row tapered roller bearing 1.
【0022】特に、上記各円すいころ4、4の転動面1
4、14と上記各内輪軌道5、5及び外輪軌道7、7と
の転がり接触部の合成粗さσS を0.2μmRa未満と
し、上記各円すいころ4、4の大径側端面13、13と
上記大径側鍔部11、11の側面12との当接部の合成
粗さσL を0.2μmRa(より好ましくは0.25μ
mRa)を超える値とすれば、上記複列円すいころ軸受
1の剛性確保と耐久性確保との両立を高次元で図れる。
以下、上記各部の合成粗さσS 、σL を上記範囲に規制
すれば、上記複列円すいころ軸受1の剛性確保と耐久性
確保との両立を高次元で図れる理由に就いて説明する。In particular, the rolling surface 1 of each of the tapered rollers 4, 4 described above.
4,14 and the composite roughness sigma S of the contact portion rolling between the respective inner ring raceways 5,5 and the outer ring raceway 7 and 7 below 0.2MyumRa, the large diameter side end face of each of the tapered rollers 4, 4 13 And the large-diameter flanges 11 and 11 have a combined roughness σ L of 0.2 μm Ra (more preferably 0.25 μm).
When the value exceeds mRa), it is possible to achieve both high rigidity and high durability of the double-row tapered roller bearing 1 at a high level.
In the following, the reason why the double row tapered roller bearing 1 can achieve both high rigidity and high durability by controlling the combined roughness σ S , σ L of the above-described portions within the above ranges will be described.
【0023】図1に示す様な複列円すいころ軸受1に予
圧を付与すべく、この複列円すいころ軸受1に負荷する
アキシアル方向の荷重(予圧荷重)Fa と、この複列円
すいころ軸受1の基本動定格荷重Cr との比(Fa /C
r )が、この複列円すいころ軸受1の寿命に及ぼす影響
は、図3に示す様になる。印刷機のシリンダの両端部を
支持する為の複列円すいころ軸受1の場合、この図3に
示す様な特性に鑑み、外輪組立体3をハウジングに内嵌
固定する以前の状態で、上記複列円すいころ軸受1の基
本動定格荷重の3%程度の予圧を付与している。尚、内
径寸法R6 が150〜200mm、外径寸法D8 が220
〜280mm、内輪組立体2の幅W2 が90〜120mm程
度である、印刷機のシリンダ用の複列円すいころ軸受1
の場合には、上記予圧付与の為の荷重は5〜10KN程
度になる。[0023] In order to impart a preload to the double row tapered roller bearing 1 such as shown in FIG. 1, the axial direction of the load (preload) F a to load this double row tapered roller bearing 1, the double row tapered roller bearing the ratio of the basic dynamic load rating C r of 1 (F a / C
The effect of r ) on the life of the double-row tapered roller bearing 1 is as shown in FIG. In the case of the double-row tapered roller bearing 1 for supporting both ends of the cylinder of the printing press, in consideration of the characteristics as shown in FIG. A preload of about 3% of the basic dynamic load rating of the row tapered roller bearing 1 is applied. The inner diameter dimension R 6 is 150 to 200 mm, outside diameter D 8 220
~280Mm, the width W 2 of the inner ring assembly 2 is about 90~120Mm, double row tapered roller bearing for the cylinder of the printing press 1
In this case, the load for applying the preload is about 5 to 10 KN.
【0024】そこで、上述の様に、外輪組立体3をハウ
ジングに内嵌固定する以前の状態で上記複列円すいころ
軸受1に予圧を付与する為の荷重を、この複列円すいこ
ろ軸受1の基本動定格荷重の3%程度にする理由に就い
て、以下に説明する。印刷機のシリンダを支持する為の
複列円すいころ軸受1の場合には、印刷の品質を重視し
て剛性を高くする為、運転時の負荷率εが1.0、好ま
しくは1.1を越える様にしている。この条件が予圧荷
重の下限値となる。尚、負荷率とは、負荷圏の広さを表
す数値で、1.0を越える値は総ての円すいころ4、4
に荷重が負荷されていて、上記複列円すいころ軸受1に
ラジアル方向の遊びがない状態を意味する。従って、角
荷率εが1.0を越える複列円すいころ軸受1により支
持されたシリンダは、がたつく事がなく、印刷のダブリ
の発生を防げる。Therefore, as described above, a load for applying a preload to the double-row tapered roller bearing 1 before the outer ring assembly 3 is fitted and fixed in the housing is applied to the double-row tapered roller bearing 1. The reason why the basic dynamic load rating is set to about 3% will be described below. In the case of the double-row tapered roller bearing 1 for supporting the cylinder of the printing press, the load factor ε during operation is set to 1.0, preferably 1.1 in order to increase the rigidity with emphasis on printing quality. I'm going over it. This condition is the lower limit of the preload. Note that the load factor is a numerical value indicating the size of the load zone, and a value exceeding 1.0 indicates that all the tapered rollers 4, 4
Means that there is no play in the radial direction in the double row tapered roller bearing 1. Accordingly, the cylinder supported by the double-row tapered roller bearing 1 having an angular load factor ε exceeding 1.0 does not rattle, thereby preventing the occurrence of printing double.
【0025】印刷機のシリンダを支持する為の複列円す
いころ軸受の場合には、印刷機の運転時のラジアル荷重
が非常に小さく、最大でも基本動定格荷重の2%程度の
値であるので、印刷機の運転時に複列円すいころ軸受に
加わるラジアル荷重をFr 、スラスト荷重をFa 、この
複列円すいころ軸受の接触角をαとすると、上記の予圧
に設定すれば、Fr /Fa =2/3=0.67であるの
で、軸受の接触角αを0.52rad (30度)以下にす
れば、Fr ・ tanα/Fa <0.385となって、ε>
1.0を満足する。なお、εの値とFr ・ tanα/Fa
の値とは相関関係があり、Fr ・ tanα/Fa <0.5
268の場合に、ε>1.0となる。後述する様に、複
列円すいころ軸受の運転時には予圧が増加して、上記負
荷率は大きくなるので、予圧設定時の負荷率を1以上に
なる様に設定すれば良い。In the case of a double-row tapered roller bearing for supporting the cylinder of a printing press, the radial load during operation of the printing press is very small, and is at most about 2% of the basic dynamic load rating. the radial load applied to double-row tapered roller bearings during operation of the printing press F r, a thrust load F a, when the contact angle of this double row tapered roller bearing and alpha, is set to the preload, F r / since it is F a = 2/3 = 0.67 , if the contact angle α of the bearing 0.52rad (30 °) below, F r · tanα / F a < becomes 0.385, epsilon>
1.0 is satisfied. It should be noted that the value of ε and F r · tanα / F a
There is a correlation between the values, F r · tanα / F a <0.5
In the case of 268, ε> 1.0. As will be described later, the preload increases during operation of the double-row tapered roller bearing, and the load factor increases. Therefore, the load factor at the time of setting the preload may be set to be 1 or more.
【0026】一方、予圧荷重の上限値としては、枚葉機
の場合で寿命時間が10万時間以上に、輪転機の場合で
同じく4万時間以上になる様に、それぞれ設定してい
る。上述の様に、印刷のシリンダを支持する為の複列円
すいころ軸受の運転時のラジアル荷重は非常に小さく、
基本動定格荷重の2%程度の値である。又、運転時の回
転速度は、枚葉機の場合で100〜350min-1 、輪転
機の場合で600min-1程度である。前述の図3に示し
た、予圧による寿命低下分と上記の運転条件を考慮すれ
ば、簡単な計算によって、運転時の予圧荷重を基本動定
格荷重の0.1倍以下にすれば、要求寿命を満足できる
事が分かる。実際の設計に際しては、若干の余裕を持た
せて、上記予圧荷重を、基本動定格荷重の0.08倍程
度の値としている。尚、この予圧荷重は、予圧設定後に
前記外輪組立体3をハウジングに嵌合させる事によって
が増加する。更に、運転時には前記内輪組立体2の温度
が外輪組立体3の温度よりも高くなる為、これら両組立
体2、3の熱膨張量の差によって、上記予圧荷重は更に
増加する。On the other hand, the upper limit of the preload is set so that the life time of the sheet-fed press is 100,000 hours or more, and that of the rotary press is 40,000 hours or more. As mentioned above, the radial load during operation of double row tapered roller bearings to support the printing cylinder is very small,
This value is about 2% of the basic dynamic load rating. The rotation speed during operation is about 100 to 350 min -1 for a sheet-fed press, and about 600 min -1 for a rotary press. Taking into account the reduced life due to preload and the above operating conditions shown in FIG. 3 described above, if the preload during operation is reduced to 0.1 times or less of the basic dynamic rated load by a simple calculation, the required life It is understood that can be satisfied. In the actual design, the preload is set to a value of about 0.08 times the basic dynamic load rating with some margin. The preload increases when the outer ring assembly 3 is fitted to the housing after the preload is set. Furthermore, since the temperature of the inner ring assembly 2 becomes higher than the temperature of the outer ring assembly 3 during operation, the preload increases further due to the difference in the amount of thermal expansion between the two assemblies 2 and 3.
【0027】一方、上記各円すいころ4、4の大径側端
面13、13と上記大径側鍔部11、11の側面12と
の当接部の合成粗さσL をパラメータとして、上記複列
円すいころ軸受1に付与した予圧とこの複列円すいころ
軸受1の動トルクとの関係を求めると、図4に示す様に
なる。尚、この図4で、縦軸を接線力としたのは、前述
の様に、外輪組立体3の外径部分に巻き付けた紐を引っ
張る時の力を動トルクの代用特性としている為である。
又、横軸を、無次元量である、前述した複列円すいころ
軸受1に負荷するアキシアル方向の荷重(予圧荷重)F
a と、この複列円すいころ軸受1の基本動定格荷重Cr
との比(Fa /Cr )として、寸法の異なる複列円すい
ころ軸受にも適用できる様にしている。On the other hand, the composite roughness σ L of the contact portion between the large-diameter end faces 13, 13 of the tapered rollers 4, 4 and the side faces 12 of the large-diameter flanges 11, 11 is used as a parameter, and FIG. 4 shows the relationship between the preload applied to the row tapered roller bearing 1 and the dynamic torque of the double row tapered roller bearing 1. In FIG. 4, the vertical axis represents the tangential force because, as described above, the force at the time of pulling the string wound around the outer diameter portion of the outer ring assembly 3 is used as a substitute for dynamic torque. .
Further, the horizontal axis is a dimensionless amount, that is, a load (preload load) F in the axial direction applied to the double-row tapered roller bearing 1 described above.
and a, the basic dynamic load rating C r of the double row tapered roller bearing 1
(F a / C r ) so as to be applicable to double-row tapered roller bearings having different dimensions.
【0028】この様な図4から、印刷機のシリンダの端
部を支持する為の複列円すいころ軸受1に付与する予圧
に対応する5〜10KN(Fa /Cr が0.025〜
0.040)の範囲での、予圧変化に基づく接線力の変
化(接線力の変化/予圧荷重の変化)を算出し、その算
出値と上記当接部の合成粗さσL との関係をグラフ化す
ると、図5に示す様になる。この図5の縦軸を接線力勾
配とした理由は、上記図4の縦軸を接線力としたのと同
じ理由による。[0028] From such a 4, is 5~10KN (F a / C r corresponding to the preload to be applied to the double row tapered roller bearing 1 for supporting an end portion of the printing machine cylinder 0.025
0.040), the change in the tangential force based on the change in the preload (change in the tangential force / change in the preload) is calculated, and the relationship between the calculated value and the resultant roughness σ L of the contact portion is calculated. FIG. 5 shows a graph. The reason why the vertical axis in FIG. 5 is set to the tangential force gradient is the same as that in which the vertical axis in FIG. 4 is set to the tangential force.
【0029】前述の様に、印刷機のシリンダを支持する
為の複列円すいころ軸受の予庄荷重は5〜10KNとな
るが、少なくとも予圧の設定誤差は20%以下(1KN
以下)にしたい。測定に用いているPush Pull Gauge の
目盛り(測定精度)は、通常0.1kgf (約1N)であ
る。1KNの測定精度を確保する為には、上記接線力勾
配を、0.001(=1/1000)以上にする必要が
ある。図5から明らかな様に、接線力勾配が0.001
の点は、合成粗さが約0.2μmRaの点である。そこ
で、前述の様に、上記各円すいころ4、4の大径側端面
13、13と上記大径側鍔部11、11の側面12との
当接部の合成粗さσL を、0.2μmRa(より好まし
くは0.25μmRa)を越える値とする。As described above, the preload of the double-row tapered roller bearing for supporting the cylinder of the printing press is 5 to 10 KN, but at least the setting error of the preload is 20% or less (1 KN).
Below). The scale (measurement accuracy) of the Push Pull Gauge used for measurement is usually 0.1 kgf (about 1 N). In order to ensure the measurement accuracy of 1 KN, the tangential force gradient needs to be 0.001 (= 1/1000) or more. As is clear from FIG. 5, the tangential force gradient is 0.001.
Is a point where the synthetic roughness is about 0.2 μmRa. Therefore, as described above, the combined roughness σ L of the contact portion between the large-diameter side end surfaces 13, 13 of the tapered rollers 4, 4 and the side surfaces 12 of the large-diameter flange portions 11, 11 is set to 0. The value exceeds 2 μmRa (more preferably, 0.25 μmRa).
【0030】次に、上記各円すいころ4、4の転動面1
4、14と前記各内輪軌道5、5及び外輪軌道7、7と
の転がり接触部の合成粗さσS を0.2μmRa未満と
する理由に就いて説明する。上記各円すいころ4、4の
転動面14、14と上記各内輪、外輪両軌道5、7との
転がり接触部の合成粗さσS と、これら各転がり接触部
の油膜パラメータΛとの関係は、図6に示す様になる。
この図6は、前述した軸受諸元と運転条件とを元に計算
した結果に基づくものである。又、この油膜パラメータ
Λと一般的な複列円すいころ軸受を含む一般的な転がり
軸受の寿命との関係は、図7に示す様になる。即ち、円
すいころ軸受の寿命は、油膜パラメータΛが大きくなる
程長くなり、油膜パラメータΛが1.5程度あれば、十
分な寿命を確保できる。そして、1.5なる油膜パラメ
ータΛを得られる合成粗さσの値は、図6から分かる様
に、0.2μmRa程度となる。そこで、上記各円すい
ころ4、4の転動面14、14と前記各内輪軌道5、5
及び外輪軌道7、7との転がり接触部の合成粗さσS を
0.2μmRa未満として、前記複列円すいころ軸受1
の寿命を確保する事とした。Next, the rolling surface 1 of each of the above-mentioned tapered rollers 4 and 4 will be described.
The reason why the combined roughness σ S of the rolling contact portions of the inner and outer raceways 5 and 5 and the outer raceways 7 and 7 is less than 0.2 μmRa will be described. Relationship between the combined roughness σ S of the rolling contact portions between the rolling surfaces 14, 14 of the tapered rollers 4, 4 and the respective inner ring and outer ring raceways 5, 7, and the oil film parameter Λ of each of the rolling contact portions. Is as shown in FIG.
FIG. 6 is based on the result of calculation based on the above-described bearing specifications and operating conditions. The relationship between the oil film parameter Λ and the life of a general rolling bearing including a general double-row tapered roller bearing is as shown in FIG. In other words, the life of the tapered roller bearing becomes longer as the oil film parameter 大 き く increases. If the oil film parameter 程度 is about 1.5, a sufficient life can be secured. Then, the value of the combined roughness σ at which the oil film parameter な る of 1.5 can be obtained is about 0.2 μmRa as can be seen from FIG. Therefore, the rolling surfaces 14, 14 of the tapered rollers 4, 4 and the inner raceways 5, 5,
The double-row tapered roller bearing 1 having a combined roughness σ S of a rolling contact portion with the outer ring raceways 7 and 7 of less than 0.2 μm Ra.
To ensure a long service life.
【0031】[0031]
【発明の効果】本発明は、以上に述べた通り構成され作
用するので、予圧の変化に対する動トルクの変化が大き
い複列円すいころ軸受を実現して、この複列円すいころ
軸受の耐久性を確保しつつ、印刷機等の各種機器の性能
向上を図れる。Since the present invention is constructed and operates as described above, a double row tapered roller bearing having a large change in dynamic torque with respect to a change in preload is realized, and the durability of the double row tapered roller bearing is improved. It is possible to improve the performance of various devices such as a printing machine while securing the same.
【図1】本発明の対象となる複列円すいころ軸受の部分
断面図。FIG. 1 is a partial sectional view of a double-row tapered roller bearing to which the present invention is applied.
【図2】複列円すいころ軸受に付与する予圧とこの複列
円すいころ軸受の動トルクとの関係を示す線図。FIG. 2 is a diagram showing a relationship between a preload applied to a double-row tapered roller bearing and a dynamic torque of the double-row tapered roller bearing.
【図3】複列円すいころ軸受に付与する予圧とこの複列
円すいころ軸受の寿命との関係を示す線図。FIG. 3 is a diagram showing a relationship between a preload applied to a double-row tapered roller bearing and the life of the double-row tapered roller bearing.
【図4】円すいころの大径側端面と大径側鍔部の側面と
の当接部の合成粗さをパラメータとして、複列円すいこ
ろ軸受に付与した予圧とこの複列円すいころ軸受の動ト
ルクとの関係を示す線図。FIG. 4 shows the preload applied to the double-row tapered roller bearing and the dynamics of the double-row tapered roller bearing, using the combined roughness of the contact portion between the large-diameter end face of the tapered roller and the side face of the large-diameter flange as a parameter. FIG. 4 is a diagram illustrating a relationship with torque.
【図5】円すいころの大径側端面と大径側鍔部の側面と
の当接部の合成粗さと、動トルクの変化率を示すトルク
勾配との関係を示す線図。FIG. 5 is a diagram showing a relationship between a combined roughness of a contact portion between a large-diameter end surface of a tapered roller and a side surface of a large-diameter flange portion and a torque gradient indicating a rate of change in dynamic torque.
【図6】軌道面と円すいころの転動面との間の合成粗さ
と、油膜パラメータとの関係を示す線図。FIG. 6 is a diagram showing a relationship between a combined roughness between a raceway surface and a rolling surface of a tapered roller and an oil film parameter.
【図7】油膜パラメータと転がり軸受の寿命との関係を
示すグラフ。FIG. 7 is a graph showing a relationship between an oil film parameter and the life of a rolling bearing.
1 複列円すいころ軸受 2 内輪組立体 3 外輪組立体 4 円すいころ 5 内輪軌道 6 内輪素子 7 外輪軌道 8 外輪素子 9 外輪間座 10 保持器 11 大径側鍔部 12 側面 13 大径側端面 14 転動面 15 潤滑油流路 DESCRIPTION OF SYMBOLS 1 Double row tapered roller bearing 2 Inner ring assembly 3 Outer ring assembly 4 Tapered roller 5 Inner ring raceway 6 Inner ring element 7 Outer ring raceway 8 Outer ring element 9 Outer ring spacer 10 Cage 11 Large diameter side flange part 12 Side surface 13 Large diameter side end face 14 Rolling surface 15 Lubricating oil flow path
Claims (2)
互いに逆方向に傾斜した複列の内輪軌道を有する内輪組
立体と、内周面にそれぞれが円すい凹面状である複列の
外輪軌道を有する外輪組立体と、これら各外輪軌道と上
記各内輪軌道との間にそれぞれ複数個ずつ転動自在に設
けられた円すいころと、上記各内輪の大径側端部外周面
に形成されて、その側面を上記各円すいころの大径側端
面に対向させた外向フランジ状の大径側鍔部とを備えた
複列円すいころ軸受に於いて、上記各円すいころの転動
面と上記各内輪軌道及び外輪軌道との当接部の合成粗さ
よりも、これら各円すいころの大径側端面と上記大径側
鍔部の側面との当接部の合成粗さを大きくした事を特徴
とする複列円すいころ軸受。1. An inner ring assembly having a plurality of rows of inner ring raceways each having a conical convex shape on the outer peripheral surface and inclined in opposite directions, and a plurality of rows of outer ring raceways each having a conical concave shape on the inner peripheral surface. An outer ring assembly having, a plurality of tapered rollers each of which is rotatably provided between each of the outer ring raceways and each of the inner ring raceways, formed on the outer peripheral surface of the large diameter end of each of the inner rings, In a double-row tapered roller bearing having an outwardly flanged large-diameter flange portion whose side surface is opposed to the large-diameter end surface of each of the tapered rollers, the rolling surface of each of the tapered rollers and each of the inner rings are provided. The synthetic roughness of the contact portion between the large-diameter end face of each of these tapered rollers and the side surface of the large-diameter flange portion is larger than the synthetic roughness of the contact portion between the raceway and the outer ring raceway. Double row tapered roller bearing.
外輪軌道との当接部の合成粗さを0.2μmRa未満と
し、上記各円すいころの大径側端面と上記大径側鍔部の
側面との当接部の合成粗さを0.2μmRaを超える値
としている、請求項1に記載した複列円すいころ軸受。2. The method according to claim 1, wherein the combined roughness of the contact surface between the rolling surface of each tapered roller and each of the inner raceway and the outer raceway is less than 0.2 μmRa, and the large-diameter end face of each of the tapered rollers and the large-diameter flange. The double-row tapered roller bearing according to claim 1, wherein a combined roughness of a contact portion with a side surface of the portion is set to a value exceeding 0.2 µmRa.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36675399A JP2001182753A (en) | 1999-12-24 | 1999-12-24 | Double row tapped-roller bearing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36675399A JP2001182753A (en) | 1999-12-24 | 1999-12-24 | Double row tapped-roller bearing |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001182753A true JP2001182753A (en) | 2001-07-06 |
Family
ID=18487587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP36675399A Pending JP2001182753A (en) | 1999-12-24 | 1999-12-24 | Double row tapped-roller bearing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2001182753A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006342830A (en) * | 2005-06-07 | 2006-12-21 | Nsk Ltd | Preload applying method of double-row tapered roller bearing unit |
JP2007232035A (en) * | 2006-02-28 | 2007-09-13 | Mitsubishi Electric Corp | Pressurization controlling bearing device |
US11162529B2 (en) | 2020-01-10 | 2021-11-02 | Sandcraft, Llc | Double row tapered bearing with press fit preloading elements |
-
1999
- 1999-12-24 JP JP36675399A patent/JP2001182753A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006342830A (en) * | 2005-06-07 | 2006-12-21 | Nsk Ltd | Preload applying method of double-row tapered roller bearing unit |
JP4525476B2 (en) * | 2005-06-07 | 2010-08-18 | 日本精工株式会社 | Preloading method for double row tapered roller bearing unit |
JP2007232035A (en) * | 2006-02-28 | 2007-09-13 | Mitsubishi Electric Corp | Pressurization controlling bearing device |
US11162529B2 (en) | 2020-01-10 | 2021-11-02 | Sandcraft, Llc | Double row tapered bearing with press fit preloading elements |
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