JP2001179411A - Method for using cutting-off device for continuously cast material - Google Patents
Method for using cutting-off device for continuously cast materialInfo
- Publication number
- JP2001179411A JP2001179411A JP36165699A JP36165699A JP2001179411A JP 2001179411 A JP2001179411 A JP 2001179411A JP 36165699 A JP36165699 A JP 36165699A JP 36165699 A JP36165699 A JP 36165699A JP 2001179411 A JP2001179411 A JP 2001179411A
- Authority
- JP
- Japan
- Prior art keywords
- cast material
- carriage
- bogie
- continuous casting
- continuous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Continuous Casting (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鉄鋼等の連続鋳造
材をトーチ切断し鋳片とする連続鋳造材切断装置の使用
方法に関し、特に、連続鋳造材切断装置の台車位置に設
けられた自己位置検出器に不具合が発生した場合でもト
ーチ切断を継続して実施可能にする連続鋳造材切断装置
の使用方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of using a continuous cast material cutting device for cutting a continuous cast material such as steel into a torch to form a slab, and more particularly, to a method of using a continuous cast material cutting device provided at a bogie position. The present invention relates to a method of using a continuous cast material cutting device that enables continuous cutting of a torch even when a failure occurs in a position detector.
【0002】[0002]
【従来の技術】まず、図2に基づき、鉄鋼の製鋼プロセ
スにおける連続鋳造設備について説明する。転炉その他
の精錬設備において精錬された溶鋼15は、レードル12を
経てタンディッシュ11からモールド10に鋳込まれる。そ
して、モールド10で表面層のシェル部が凝固した状態で
下方に引き抜かれていく。引き抜かれた連続鋳造材2
は、モールド10直下では、シェル部のみが凝固した状態
で、内部は溶鋼のままであり、多数並設されたピンチロ
ール3で拘束されて引き抜かれていく。そして、冷却水
でスプレー冷却されながら内部まで固化する。内部まで
固化した連続鋳造材2は、矯正装置4でまっすぐにさ
れ、連続鋳造材切断装置5で所望の長さに切断されて鋳
片1とされる。2. Description of the Related Art First, a continuous casting facility in a steelmaking process of steel will be described with reference to FIG. Molten steel 15 refined in a converter and other refining facilities is cast into a mold 10 from a tundish 11 via a ladle 12. Then, the shell portion of the surface layer is solidified by the mold 10 and is pulled downward. Drawn continuous cast material 2
Immediately below the mold 10, only the shell part is solidified, the inside remains molten steel, and is pulled out by being constrained by the pinch rolls 3 arranged in parallel. And it solidifies to the inside while being spray-cooled with cooling water. The continuous cast material 2 solidified to the inside is straightened by the straightening device 4, and cut into a desired length by the continuous cast material cutting device 5 to form the slab 1.
【0003】ここで、連続鋳造材2の移動量は、例えば
搬送ロールに付設されたパルスジェネレータ8の信号か
ら演算され、各種の制御に用いられている。連続鋳造材
切断装置5では、図1に示すように、例えば台車5aに係
設されたクランプ5cが連続鋳造材2を把持することによ
って、連続鋳造材2の移動速度に同期して移動しなが
ら、トーチ5bから噴射される火炎5eによって連続鋳造材
2の切断を行い、所定の長さの鋳片1にする。ここで、
連続鋳造材切断装置5内の移動ゾーン7にあるローラテ
ーブル6は下降退避が可能な搬送ロール6aによって構成
されており、切断中に火炎5eの直下にくる搬送ロール6a
が順次下降退避するように制御が行われており、火炎5e
によってロールが溶断されたり、傷つけられたりしない
ように制御されている。Here, the amount of movement of the continuous casting material 2 is calculated from, for example, a signal of a pulse generator 8 attached to a transport roll and used for various controls. In the continuous casting material cutting device 5, as shown in FIG. 1, for example, a clamp 5c fixed to a carriage 5a grips the continuous casting material 2 and moves in synchronization with the moving speed of the continuous casting material 2. The continuous cast material 2 is cut by a flame 5e injected from a torch 5b to form a slab 1 having a predetermined length. here,
The roller table 6 in the moving zone 7 in the continuous casting material cutting device 5 is constituted by a transport roll 6a that can be lowered and retracted, and the transport roll 6a that comes directly below the flame 5e during cutting.
Are controlled so as to descend and retreat sequentially, and the flame 5e
The roll is controlled so as not to be blown or damaged.
【0004】この制御のためには、連続鋳造材切断装置
5の台車位置を正確に検出することが必要である。台車
5aの位置検出には、通常、台車5aに取り付けられたアブ
ソコーダ等の自己位置検出器5dが用いられる。アブソコ
ーダ5dは、台車5aの車輪の回転量(回数と角度)を、正
逆の回転方向も含めて正確に検出することが可能であ
り、一度原点合わせを実施しておけば、台車位置を正確
に検出することができる。そのため、台車5aの移動に応
じて、搬送ロール6aに対して正確に下降退避指令を出力
することが可能となる。[0004] For this control, it is necessary to accurately detect the position of the bogie of the continuous cast material cutting device 5. Cart
For position detection of 5a, a self-position detector 5d such as an ABSOCODER attached to the carriage 5a is usually used. Absocoder 5d can accurately detect the amount of rotation (number of times and angle) of the wheels of bogie 5a, including the direction of rotation in the forward and reverse directions. Can be detected. Therefore, it is possible to accurately output the descending / retreating instruction to the transport roll 6a in accordance with the movement of the carriage 5a.
【0005】なお、台車の位置検出には、車軸につけた
パルスジェネレータのパルスをカウントする方式なども
採用されている。ここで、台車5aにはクランプ5cが設け
られており、連続鋳造材2をクランプして連続鋳造材2
の移動と完全に同期して移動するようにされている。な
お、切断完了後はクランプ5cを解除し、自走して定点9
の位置まで後退する。ただし、次鋳片材の切断長によっ
ては、定点まで後退することなく、途中から再度クラン
プを行い鋳片の切断を開始する場合もある。このような
制御が可能であるのも、自己位置検出器5dによって台車
の絶対位置を常に正確に把握できるからである。In order to detect the position of the bogie, a method of counting pulses of a pulse generator attached to an axle or the like is also employed. Here, the carriage 5a is provided with a clamp 5c, which clamps the continuous casting material 2 and
Movement is completely synchronized with the movement. After the cutting is completed, the clamp 5c is released, and the self-propelled
Retreat to position. However, depending on the cutting length of the next slab material, the slab may be started again by clamping again halfway without retreating to the fixed point. Such control is also possible because the absolute position of the bogie can always be accurately grasped by the self-position detector 5d.
【0006】[0006]
【発明が解決しようとする課題】ところで、この自己位
置検出器に故障が生じたり、信号線の短絡や導通不良な
どの不具合が発生すると台車の位置を正確に検出するこ
とができなくなり、台車の移動に応じて搬送ロールを下
降退避させることができず、最悪の場合、連続鋳造ライ
ンが停止することになる。However, if a failure occurs in the self-position detector or a failure such as a short circuit or poor conduction of the signal line occurs, the position of the bogie cannot be accurately detected, and The transport roll cannot be lowered and retracted in accordance with the movement, and in the worst case, the continuous casting line stops.
【0007】従来は、このライン停止を避けるため、台
車の自己位置検出器に不具合が発生した場合には、オペ
レータがトーチ位置を目視しながら手動による搬送ロー
ルの下降退避を行い鋳片の手動切断を行い、操業を継続
させていた。しかしながら、トーチ位置を目視しながら
の手動制御は、オペレータに過度の負担をかけることに
なり誤操作が起きやすく、ロール損傷を完全に避けるこ
とが困難であるのみならず、短尺鋳片の落下トラブルの
原因となっていた。Conventionally, in order to avoid this line stop, when a failure occurs in the self-position detector of the bogie, the operator manually lowers and retreats the transport roll while visually checking the torch position to manually cut the slab. And continued operations. However, manual control while visually observing the torch position places an excessive burden on the operator and is likely to cause erroneous operation, which makes it difficult not only to avoid roll damage completely, but also to prevent short cast slabs from falling. Was causing it.
【0008】本発明は、上記課題を解決し、台車に付設
した自己位置検出器に不具合が発生しても、応急的に操
業を継続することを可能とした連続鋳造材切断装置の使
用方法を提供するものである。The present invention solves the above-mentioned problems and provides a method of using a continuous cast material cutting apparatus that can continue operation as soon as possible even if a failure occurs in a self-position detector attached to a truck. To provide.
【0009】[0009]
【課題を解決するための手段】本発明は、退避動作が可
能な複数の搬送ロールからなるローラテーブル上を連続
鋳造材を搬送しつつ、前記連続鋳造材と同期して移動す
る台車に積載されたトーチによって、前記連続鋳造材を
切断すると共に、前記台車に設けられた自己位置検出器
の検出値に基づいて、切断中のトーチ直下に相当する前
記搬送ロールを退避動作させる、連続鋳造材切断装置の
使用方法において、前記自己位置検出器に不具合が発生
した場合に、前記台車が前記連続鋳造材との同期を開始
した時点での台車位置と、同期後の前記連続鋳造材の移
動距離に基づいて、前記台車の位置を算出して、前記自
己位置検出器の検出値の代替とすることを特徴とする連
続鋳造材切断装置の使用方法によって上記課題を解決し
た。SUMMARY OF THE INVENTION According to the present invention, a continuous cast material is transported on a roller table including a plurality of transport rolls capable of retreating, and is loaded on a carriage which moves in synchronization with the continuous cast material. Cutting the continuous cast material by the torch, and retracting the transport roll corresponding to immediately below the torch being cut, based on a detection value of a self-position detector provided on the bogie. In the method of using the apparatus, when a failure occurs in the self-position detector, the bogie position at the time when the bogie starts synchronizing with the continuous cast material, and the moving distance of the continuous cast material after synchronizing. The above problem is solved by a method of using a continuous cast material cutting device, wherein the position of the bogie is calculated based on the calculated value and used as a substitute for the detection value of the self-position detector.
【0010】[0010]
【発明の実施の形態】連続鋳造材切断装置は、図1に例
示すように、移動ゾーン7を連続鋳造材2の移動速度に
同期して移動する台車5aと、その台車に付設され連続鋳
造材を溶断するトーチ5bで構成されている。また、連続
鋳造材切断装置の移動ゾーン7内で台車の移動に伴いト
ーチが直上を通過する際に順次下降退避するように構成
された複数の可倒式搬送ロール6aとから構成されるロー
ラテーブル6が設けられている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIG. 1, a continuous cast material cutting apparatus includes a bogie 5a which moves in a moving zone 7 in synchronization with a moving speed of a continuous cast material 2, a continuous cast material attached to the bogie. It consists of a torch 5b for fusing the material. Further, a roller table including a plurality of foldable transfer rolls 6a configured so that the torch sequentially descends and retreats when the torch passes directly above the moving carriage 7 in the moving zone 7 of the continuous casting material cutting device. 6 are provided.
【0011】また、台車5aには通常クランプ5cが設けら
れており、連続鋳造材をクランプすることによって連続
鋳造材の移動と同期して移動することが可能になってい
る。この台車5aの移動は、台車に付設された自己位置検
出器5dで検出され、その検出した位置信号は、搬送ロー
ル6aの下降退避の制御等に用いられる。一方、連続鋳造
材2の搬送ロールあるいはピンチロール3等にもパルス
ジェネレータ等の鋳片長測定装置8が取り付けられてお
り、連続鋳造材2の移動量が検出されていて、通常は、
この検出値に基づいてクランプ5cへのクランプ開始の指
示、連続鋳造材の巾変更部の通過位置の判定などに使用
されている。The carriage 5a is usually provided with a clamp 5c, which can move in synchronization with the movement of the continuous casting material by clamping the continuous casting material. The movement of the carriage 5a is detected by a self-position detector 5d attached to the carriage, and the detected position signal is used for controlling the lowering and retreating of the transport roll 6a. On the other hand, a slab length measuring device 8 such as a pulse generator is also attached to the transport roll or the pinch roll 3 of the continuous casting material 2, and the movement amount of the continuous casting material 2 is detected.
Based on this detected value, it is used for instructing the clamp 5c to start clamping, determining the passing position of the continuous casting material in the width changing section, and the like.
【0012】ここで、連続鋳造材切断装置5で連続鋳造
材2を切断中は、台車5aのクランプ5cが連続鋳造材2を
把持しているため、両者の移動は完全に同期している。
つまり、自己位置検出器5dによって検出される台車の移
動量と鋳片長測定装置8によって検出される連続鋳造材
の移動量は同一となる。そして、本願発明は、このこと
に着目してなされたのである。Here, while the continuous casting material 2 is being cut by the continuous casting material cutting device 5, the movement of the two is completely synchronized because the clamp 5c of the carriage 5a is gripping the continuous casting material 2.
That is, the movement amount of the bogie detected by the self-position detector 5d and the movement amount of the continuous cast material detected by the slab length measuring device 8 are the same. The present invention has been made by paying attention to this point.
【0013】台車5aに付設された自己位置検出器5dに不
具合が発生した場合には台車5aの絶対位置の信号を自己
位置検出器5dから得ることができない。そのような場合
に、本発明は下記のようにして、台車5aの絶対位置を知
ることによって、連続鋳造材の切断の続行を可能ならし
めるのである。通常、台車の搬送及び停止位置を制御す
るため、台車搬送ラインには、台車を停止させる基準点
となる定点9が設けられている。この定点9では、セン
サやリミットスイッチ等により台車の到来を検出して台
車を停止させる方式や、機械的なストッパを設けてその
ストッパで強制的に台車を停止させる方式等が採用され
ている。なお、図1では、本発明に直接関係する定点の
みを図示しており、その他の定点の記載は省略してい
る。If a problem occurs in the self-position detector 5d attached to the truck 5a, the signal of the absolute position of the truck 5a cannot be obtained from the self-position detector 5d. In such a case, the present invention makes it possible to continue cutting the continuous cast material by knowing the absolute position of the carriage 5a as described below. Usually, in order to control the transport and stop positions of the truck, a fixed point 9 serving as a reference point for stopping the truck is provided on the truck transport line. At the fixed point 9, a method of detecting the arrival of the bogie using a sensor or a limit switch or the like and stopping the bogie, a method of providing a mechanical stopper and forcibly stopping the bogie with the stopper, and the like are adopted. In FIG. 1, only fixed points directly related to the present invention are shown, and other fixed points are not shown.
【0014】図1に示す定点9-1 は、台車5aが後退して
きた際の後退限であり、連続鋳造材2の切断を開始する
際の基準原点でもある。又、図1に示す定点9-2 、9-3
は台車5dが後退してきた際に、停止させ切断を開始する
際の中間基準点である。本発明の適用においては、まず
前回の連続鋳造材切断のシーケンスが完了した後、台車
5aが自走して後退し、この後退限である定点9の位置、
又は、あらかじめ選択しておいた中間基準点9-2 、9-3
の位置に停止させる。A fixed point 9-1 shown in FIG. 1 is a retreat limit when the carriage 5a retreats, and is also a reference origin when starting to cut the continuous cast material 2. The fixed points 9-2 and 9-3 shown in FIG.
Is an intermediate reference point when stopping and starting cutting when the carriage 5d has retreated. In the application of the present invention, first, after the previous continuous cast material cutting sequence is completed,
5a self-propelled and retreats, the position of fixed point 9 which is the retreat limit
Or, the preselected intermediate reference points 9-2, 9-3
Stop at the position.
【0015】そして、連続鋳造材2が所定長だけ移動
し、トーチ5bの直下に鋳片切断箇所が到来したときに、
クランプ5cを作動させて連続鋳造材2を把持し、連続鋳
造材と同期した移動を開始し、これと併せて、連続鋳造
材2の切断を開始する。上記の定点すなわち台車5aが連
続鋳造材との同期移動を開始した位置は予め知られてい
るから、これに搬送ロール6又はピンチロール3等に取
り付けられたパルスジェネレータ等の連続鋳造材移動量
測定装置8の出力信号を用いることにより、台車位置を
把握することができ、トーチ5bの位置を算出し、出力さ
れる。このようにして把握したトーチ5bの位置に基づい
て搬送ロール6aへの退避指令を出すことで、連続鋳造材
切断装置の台車位置を検出する自己位置検出器に不具合
が生じた場合であっても、搬送ロール6aを退避位置に確
実に下降退避させることができるのである。Then, when the continuous cast material 2 moves by a predetermined length and a slab cutting position arrives immediately below the torch 5b,
By operating the clamp 5c, the continuous cast material 2 is gripped and starts to move in synchronization with the continuous cast material, and at the same time, the cutting of the continuous cast material 2 is started. Since the fixed point, that is, the position at which the cart 5a starts synchronous movement with the continuous casting material is known in advance, the continuous casting material movement amount measurement such as the pulse generator attached to the transport roll 6 or the pinch roll 3 or the like is performed. By using the output signal of the device 8, the position of the bogie can be grasped, and the position of the torch 5b is calculated and output. By issuing a retreat command to the transport roll 6a based on the position of the torch 5b grasped in this way, even if a failure occurs in the self-position detector that detects the bogie position of the continuous casting material cutting device. Thus, the transport roll 6a can be reliably moved down to the retract position.
【0016】[0016]
【実施例】従来、連続鋳造材切断装置の台車に付設した
自己位置検出器に不具合が発生し、正確な台車位置を検
出困難となった際には、搬送ロール6aの下降退避処理を
オペレータが手動で行っていた。そのため、オペレータ
の誤操作に起因するロール損傷を避けることが困難であ
るのみならず、短尺鋳片の落下トラブルの原因となって
いた。DESCRIPTION OF THE PREFERRED EMBODIMENTS Conventionally, when a failure has occurred in a self-position detector attached to a bogie of a continuous cast material cutting device and it becomes difficult to accurately detect the bogie position, an operator performs a process of lowering and retracting the transport roll 6a. It was done manually. Therefore, it is not only difficult to avoid the roll damage due to the operator's erroneous operation, but also a dropping trouble of the short cast piece has been caused.
【0017】一方、連続鋳造材切断装置の台車に付設し
た自己位置検出器の動作が不安定となった際に本発明を
適用するようにしてからは、自動運転の継続が可能とな
り、オペレータの誤操作に起因するロール損傷及び短尺
鋳片落下トラブルを解消することができた。On the other hand, after the present invention is applied when the operation of the self-position detector attached to the bogie of the continuous cast material cutting device becomes unstable, automatic operation can be continued, and Roll damage and short slab dropping trouble caused by incorrect operation could be eliminated.
【0018】[0018]
【発明の効果】本発明によって、連続鋳造材切断装置の
台車に付設した自己位置検出器の動作が不安定となった
際でも連続鋳造材切断装置の自動運転を継続させること
が可能となり、切断用トーチの火炎による搬送ロールの
損傷を完全に回避できるようになった。According to the present invention, it becomes possible to continue the automatic operation of the continuous casting material cutting device even when the operation of the self-position detector attached to the bogie of the continuous casting material cutting device becomes unstable. It is now possible to completely avoid damage to the transport roll due to the flame of the torch.
【図1】本発明が適用される連続鋳造材切断装置の要部
側面図である。FIG. 1 is a side view of a main part of a continuous cast material cutting device to which the present invention is applied.
【図2】連続鋳造設備の側面図である。FIG. 2 is a side view of a continuous casting facility.
1 鋳片 2 連続鋳造材 3 ピンチロール 4 矯正機 5 連続鋳造材切断装置 5a 台車 5b トーチ 5c クランプ 5d 自己位置検出器 5e 火炎 6 ローラテーブル 6a 搬送ロール 7 移動ゾーン 8 連続鋳造材移動量測定装置 9-1 、9-2 、9-3 定点 10 モールド 11 タンディッシュ 12 レードル 15 溶鋼 DESCRIPTION OF SYMBOLS 1 Slab 2 Continuous casting material 3 Pinch roll 4 Straightening machine 5 Continuous casting material cutting device 5a Truck 5b Torch 5c Clamp 5d Self-position detector 5e Flame 6 Roller table 6a Transport roll 7 Moving zone 8 Continuous casting material movement measuring device 9 -1, 9-2, 9-3 Fixed point 10 Mold 11 Tundish 12 Ladle 15 Molten steel
Claims (1)
なるローラテーブル上を連続鋳造材を搬送しつつ、前記
連続鋳造材と同期して移動する台車に積載されたトーチ
によって、前記連続鋳造材を切断すると共に、前記台車
に設けられた自己位置検出器の検出値に基づいて、切断
中のトーチ直下に相当する前記搬送ロールを退避動作さ
せる、連続鋳造材切断装置の使用方法において、 前記自己位置検出器に不具合が発生した場合に、前記台
車が前記連続鋳造材との同期を開始した時点での台車位
置と、同期後の前記連続鋳造材の移動距離に基づいて、
前記台車の位置を算出して、前記自己位置検出器の検出
値の代替とすることを特徴とする連続鋳造材切断装置の
使用方法。The continuous casting material is conveyed on a roller table including a plurality of transport rolls capable of retreating, and the continuous casting material is moved by a torch mounted on a carriage that moves in synchronization with the continuous casting material. A continuous cast material cutting device for cutting off the transport roll corresponding to immediately below the torch being cut, based on a value detected by a self-position detector provided on the carriage. When a failure occurs in the position detector, the bogie position at the time when the bogie starts synchronizing with the continuous cast material, based on the moving distance of the continuous cast material after synchronizing,
A method of using a continuous cast material cutting device, wherein a position of the bogie is calculated and used as a substitute for a detection value of the self-position detector.
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JP36165699A JP3482932B2 (en) | 1999-12-20 | 1999-12-20 | How to use continuous casting material cutting equipment |
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JP36165699A JP3482932B2 (en) | 1999-12-20 | 1999-12-20 | How to use continuous casting material cutting equipment |
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JP2001179411A true JP2001179411A (en) | 2001-07-03 |
JP3482932B2 JP3482932B2 (en) | 2004-01-06 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012106281A (en) * | 2010-10-28 | 2012-06-07 | Jfe Steel Corp | Device and method for cutting continuous casting |
JP2012217997A (en) * | 2011-04-04 | 2012-11-12 | Nippon Steel Corp | Gas cutting device |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106595549B (en) * | 2016-10-14 | 2019-09-24 | 武汉钢铁有限公司 | Continuous casting billet pouring length device for accurately measuring and measurement method |
-
1999
- 1999-12-20 JP JP36165699A patent/JP3482932B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012106281A (en) * | 2010-10-28 | 2012-06-07 | Jfe Steel Corp | Device and method for cutting continuous casting |
JP2012217997A (en) * | 2011-04-04 | 2012-11-12 | Nippon Steel Corp | Gas cutting device |
Also Published As
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JP3482932B2 (en) | 2004-01-06 |
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