JP2001146699A - Method for producing pulp molded product - Google Patents

Method for producing pulp molded product

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Publication number
JP2001146699A
JP2001146699A JP32737199A JP32737199A JP2001146699A JP 2001146699 A JP2001146699 A JP 2001146699A JP 32737199 A JP32737199 A JP 32737199A JP 32737199 A JP32737199 A JP 32737199A JP 2001146699 A JP2001146699 A JP 2001146699A
Authority
JP
Japan
Prior art keywords
cavity
compressed air
blowing
superheated steam
heated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32737199A
Other languages
Japanese (ja)
Other versions
JP3249800B2 (en
Inventor
Akira Nonomura
著 野々村
Taiji Yamada
泰司 山田
Hisao Sato
久夫 佐藤
Tokuo Tsuura
徳雄 津浦
Hiroaki Kobayashi
洋昭 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP32737199A priority Critical patent/JP3249800B2/en
Priority to DE60033358T priority patent/DE60033358T2/en
Priority to EP00125033A priority patent/EP1104822B1/en
Priority to US09/713,230 priority patent/US6605187B1/en
Priority to CNB031076327A priority patent/CN1249300C/en
Priority to KR10-2000-0068373A priority patent/KR100500892B1/en
Priority to CNB001339249A priority patent/CN1150370C/en
Publication of JP2001146699A publication Critical patent/JP2001146699A/en
Application granted granted Critical
Publication of JP3249800B2 publication Critical patent/JP3249800B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing a pulp molded product by which the molded product in a wet state can be efficiently dehydrated and dried. SOLUTION: This method for producing the pulp molded product 10 comprises charging a cavity 34 of a papermaking mold 33, having a prescribed shape with a pulp slurry 21, sucking the cavity 34 in the exterior direction of the papermaking mold 33 to form the pulp molded product 10 in the wet state on the inner surface of the cavity 34, and blowing a superheated steam into the interior of the cavity 34 so that the pressure in the interior of the cavity may be >=98 kPa [gage] while keeping the airtight state in the interior of the cavity, or blowing an unheated or heated compressed air thereinto so that the pressure may be >=196 kPa [gage] to dehydrate the pulp molded product 10.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、脱水・乾燥効率の
向上したパルプモールド成形体の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a pulp molded article having improved dewatering / drying efficiency.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】パルプ
モールド成形体の製造工程においては、取り扱い性の向
上及び乾燥時間の短縮化等の点から、抄紙により得られ
た湿潤状態の成形体を脱水する工程がある。脱水には、
弾性体を用いてプレス脱水する方法や、可撓膜を用いて
加圧脱水する方法が知られている。
2. Description of the Related Art In the process of manufacturing a pulp molded article, a wet molded article obtained by papermaking is dewatered from the viewpoint of improving handleability and shortening a drying time. There is a step to do. For dehydration,
A method of performing press dehydration using an elastic body and a method of performing pressure dehydration using a flexible film are known.

【0003】しかし、前記の方法においては、成形体の
含水率を低下させようとすると加圧力を高める必要があ
ることから、パルプが抄紙ネットに食い込み成形体の表
面にネットの跡が残って外観が悪くなる。また加圧力を
高めるために装置が大型化してしまう。更に機械的な脱
水には自ずと限界があり、満足すべき含水率まで脱水す
るには長時間を要し、脱水効率が良くない。
However, in the above-mentioned method, since it is necessary to increase the pressing force in order to reduce the water content of the molded article, the pulp bites into the papermaking net, leaving a trace of the net on the surface of the molded article, and Gets worse. In addition, the apparatus is increased in size to increase the pressing force. Further, mechanical dehydration naturally has its limits, and it takes a long time to dehydrate to a satisfactory moisture content, and the dehydration efficiency is not good.

【0004】一方、特開昭53−18056号公報、特
開昭60−4320号公報及び特開平9−316800
号公報に記載のように、蒸気によって湿潤状態の成形体
を加熱して乾燥を行う方法が知られている。しかし、こ
の方法は、蒸気の有する熱エネルギーを利用して、熱交
換によって成形体を乾燥させようとするものであるか
ら、エネルギー的に有利とはいえない。
On the other hand, JP-A-53-18056, JP-A-60-4320 and JP-A-9-316800
As described in Japanese Patent Application Laid-Open Publication No. H10-209, there is known a method in which a wet molded body is heated and dried by steam. However, this method is not advantageous in terms of energy because it attempts to dry the compact by heat exchange using the heat energy of the steam.

【0005】従って、本発明は、湿潤状態の成形体を効
率よく脱水・乾燥させ得るパルプモールド成形体の製造
方法を提供することを目的とする。
Accordingly, it is an object of the present invention to provide a method for producing a pulp molded article capable of efficiently dewatering and drying a wet molded article.

【0006】[0006]

【課題を解決するための手段】本発明者らは、過熱蒸気
又は圧搾空気を特定の圧力以上で吹き込むことで、熱交
換による加熱乾燥を主としない物理的なメカニズムによ
って、湿潤状態の成形体から水分を瞬時に除去し得るこ
と、特に過熱蒸気を用いる場合は、高い脱水効率が達成
されることを知見した。
Means for Solving the Problems The present inventors blow a superheated steam or compressed air at a specific pressure or higher to thereby obtain a wet molded product by a physical mechanism that does not mainly perform heat drying by heat exchange. It has been found that water can be instantaneously removed from water, and particularly when superheated steam is used, high dehydration efficiency is achieved.

【0007】本発明は前記知見に基づきなされたもの
で、所定形状のキャビティが形成される抄紙型の前記キ
ャビティ内にパルプスラリーを供給し、前記キャビティ
内を前記抄紙型の外部へ向けて吸引して前記キャビティ
の内面に湿潤状態のパルプモールド成形体を形成した
後、前記キャビティ内を気密にした状態下に、前記キャ
ビティ内の圧力が98kPa〔gage〕以上となるように
過熱蒸気を吹き込むか、又は196kPa〔gage〕以上
となるように、加熱されていないか若しくは加熱された
圧搾空気を吹き込み、前記パルプモールド成形体を脱水
する、パルプモールド成形体の製造方法を提供すること
により前記目的を達成したものである。
[0007] The present invention has been made based on the above findings, and supplies pulp slurry into the cavity of a papermaking mold in which a cavity having a predetermined shape is formed, and sucks the inside of the cavity toward the outside of the papermaking mold. After forming a wet pulp molded article on the inner surface of the cavity, while blowing the superheated steam so that the pressure in the cavity is 98 kPa (gage) or more under a state in which the cavity is airtight, Alternatively, the above object is achieved by providing a method for producing a pulp molded article by blowing unpressed or heated compressed air so as to be 196 kPa [gage] or more, and dewatering the pulp molded article. It was done.

【0008】[0008]

【発明の実施の形態】以下本発明を、その好ましい実施
形態に基づき図面を参照しながら説明する。図1には、
本発明のパルプモールド成形体(以下、単に成形体とも
いう)の製造方法の一実施形態に用いられる抄紙・脱水
装置が示されている。この抄紙・脱水装置1は、ボトル
状の成形体の製造に用いられるものであり、スラリー供
給部2、抄紙部3、加熱流体供給部4及び排出部5に大
別される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings. In FIG.
1 shows a papermaking / dewatering apparatus used in an embodiment of a method for producing a pulp molded article (hereinafter, also simply referred to as a molded article) of the present invention. The papermaking / dewatering apparatus 1 is used for manufacturing a bottle-shaped molded body, and is roughly classified into a slurry supply section 2, a papermaking section 3, a heating fluid supply section 4, and a discharge section 5.

【0009】スラリー供給部2は、パルプスラリー(以
下、単にスラリーともいう)21を貯蔵し且つスラリー
21の攪拌機22を備えたスラリー貯蔵タンク23、ス
ラリー貯蔵タンク23からスラリー21を吸引し後述す
る抄紙型33内にスラリー21を供給するポンプ24、
スラリー21の流量を計量する流量計25、及びバルブ
26を備えている。ポンプ24、流量計25及びバルブ
26は管路27によってこの順に接続されている。管路
27の一端はスラリー21中に浸漬されており、他端は
後述する抄紙型33のキャビティ34内に接続されてい
る。
The slurry supply unit 2 stores a pulp slurry (hereinafter, also simply referred to as slurry) 21, and a slurry storage tank 23 provided with a stirrer 22 for the slurry 21. A pump 24 for supplying the slurry 21 into the mold 33,
A flow meter 25 for measuring the flow rate of the slurry 21 and a valve 26 are provided. The pump 24, the flow meter 25, and the valve 26 are connected in this order by a pipe 27. One end of the conduit 27 is immersed in the slurry 21, and the other end is connected to a cavity 34 of a papermaking mold 33 described later.

【0010】抄紙部3は、二つの割型31,32で一組
が構成される抄紙型33を備えている。この二つの割型
31,32の分割面同士を当接させることで、抄紙型3
3の内部には所定形状のキャビティ34が形成される。
キャビティ34の内面には、多数の溝(図示せず)が凹
設されており、この溝は抄紙型33の外部に連通してい
る。これによって、後述する流体(過熱蒸気又は圧搾空
気若しくは加熱圧搾空気)の十分な流通及び凝縮水(流
体として過熱蒸気を用いた場合)の速やかな排出が確保
される。また、キャビティ34は、所定の大きさの網目
を有するネット35によって被覆されている。キャビテ
ィ34は、抄紙型33の外部に向けて開口している。こ
の開口は封鎖板39によって封鎖されている。前述した
スラリー21及び後述する加圧流体は、この封鎖板39
に穿設された孔を通じてキャビティ34内に供給され
る。
The papermaking section 3 has a papermaking mold 33 composed of two sets of split molds 31 and 32. The split faces of the two split molds 31 and 32 are brought into contact with each other to form a papermaking mold 3.
3, a cavity 34 having a predetermined shape is formed.
A number of grooves (not shown) are formed in the inner surface of the cavity 34 and communicate with the outside of the papermaking mold 33. This ensures a sufficient flow of a fluid (superheated steam or compressed air or heated compressed air) described later and a quick discharge of condensed water (when superheated steam is used as the fluid). The cavity 34 is covered with a net 35 having a mesh of a predetermined size. The cavity 34 is open toward the outside of the papermaking mold 33. This opening is closed by a sealing plate 39. The above-mentioned slurry 21 and a pressurized fluid described later are supplied to the sealing plate 39.
Is supplied into the cavity 34 through a hole formed in the hole.

【0011】各割型31,32の内部には中空のマニホ
ールド室36が形成されている。キャビティ34の内面
には、マニホールド室36に連通する複数の連通孔37
が穿設されている。また、抄紙型33の外面には、マニ
ホールド室35に通じる貫通孔38が穿設されている。
これによって、抄紙型33には、キャビティ34、連通
孔37、マニホールド室36及び貫通孔38が連通し
て、抄紙型33の内部から外部へ連通した連通路が形成
される。
Inside each of the split dies 31, 32, a hollow manifold chamber 36 is formed. A plurality of communication holes 37 communicating with the manifold chamber 36 are formed in the inner surface of the cavity 34.
Are drilled. Further, a through-hole 38 communicating with the manifold chamber 35 is formed in the outer surface of the papermaking mold 33.
As a result, the cavity 34, the communication hole 37, the manifold chamber 36, and the through hole 38 communicate with the papermaking mold 33 to form a communication passage communicating from the inside of the papermaking mold 33 to the outside.

【0012】加熱流体供給部4は、流体の供給源41、
供給源41からの流体をキャビティ34内に供給する管
路42、及び管路42の途中に介在し且つ流体を加熱す
る熱交換器43を備えている。供給源41と熱交換器4
3との間には、加熱流体の圧力調整弁(図示せず)が介
在しており、キャビティ34内に吹き込む加熱流体の圧
力を調整し得るようになっている。また、管路42は、
保温又は加熱されており、加熱流体の温度低下を防止し
ている。但し、流体として加熱されていない圧搾空気を
用いる場合には、熱交換器43は不要である。
The heating fluid supply unit 4 includes a fluid supply source 41,
A conduit 42 for supplying a fluid from a supply source 41 into the cavity 34 and a heat exchanger 43 interposed in the conduit 42 and heating the fluid are provided. Supply source 41 and heat exchanger 4
A pressure adjusting valve (not shown) for the heating fluid is interposed between the heating fluid 3 and the heating fluid 3 so that the pressure of the heating fluid blown into the cavity 34 can be adjusted. In addition, the conduit 42 is
It is kept warm or heated to prevent the temperature of the heated fluid from dropping. However, when the unheated compressed air is used as the fluid, the heat exchanger 43 is unnecessary.

【0013】排出部5は、排気ライン51及び排水ライ
ン52を備えている。各ラインは抄紙型33の貫通孔3
8に連通している。排気ライン51の途中にはバルブ5
1aが介在している。排水ライン52の途中にもバルブ
52aが介在している。また、排水ライン52の末端は
吸引ポンプ53に接続されている。ポンプ53とバルブ
52aとの間には気水分離器が介在している。また、抄
紙型33における上部開口を封鎖する封鎖板39には、
第2の排気ライン55が接続されている。第2の排気ラ
イン55の途中にはバルブ55aが介在している。
The discharge section 5 has an exhaust line 51 and a drain line 52. Each line is a through hole 3 of the papermaking mold 33.
8 is connected. In the middle of the exhaust line 51, the valve 5
1a is interposed. A valve 52a is also provided in the middle of the drain line 52. The end of the drain line 52 is connected to a suction pump 53. A steam separator is interposed between the pump 53 and the valve 52a. The sealing plate 39 for closing the upper opening of the papermaking mold 33 includes:
The second exhaust line 55 is connected. In the middle of the second exhaust line 55, a valve 55a is interposed.

【0014】前述の抄紙・脱水装置1を用いた成形体の
製造方法について説明すると、先ず注入ポンプ24を起
動させ、スラリー貯蔵タンク23からスラリー21を吸
い上げて、流量計25及びバルブ26を経由して、金型
33のキャビティ34内にスラリー21を加圧注入す
る。その際、スラリー21の流量が流量計25によって
インラインで計測される。スラリー21の加圧注入と共
に吸引ポンプ53を起動させ、前述した連通路を通じて
キャビティ34内を抄紙型33の外部に向けて減圧吸引
して、スラリー21中の水分を吸引し、キャビティ34
の内面を被覆するネット35上にパルプ繊維を堆積させ
る。その結果、ネット35上には、パルプ繊維が堆積さ
れてなる湿潤状態の成形体10が形成される。
A method for manufacturing a molded article using the papermaking / dewatering apparatus 1 will be described. First, the injection pump 24 is started, the slurry 21 is sucked up from the slurry storage tank 23, and passed through the flow meter 25 and the valve 26. Then, the slurry 21 is injected under pressure into the cavity 34 of the mold 33. At that time, the flow rate of the slurry 21 is measured in-line by the flow meter 25. The suction pump 53 is started together with the pressurized injection of the slurry 21, and the inside of the cavity 34 is suctioned under reduced pressure toward the outside of the papermaking mold 33 through the above-described communication path to suck water in the slurry 21.
The pulp fibers are deposited on the net 35 covering the inner surface of the pulp. As a result, the molded body 10 in a wet state in which the pulp fibers are deposited is formed on the net 35.

【0015】所定量のスラリー21がキャビティ34内
に供給されたら、注入ポンプ24を停止させ、バルブ2
6を閉鎖する。次に、流体の供給源41から所定の流体
を、吹き込み口である抄紙型33の上部開口から、気密
状態のキャビティ34内に吹き込む。ここで、気密状態
とは、キャビティ34内が完全に気密となった状態を意
味するものではなく、流体の吹き込みによってキャビテ
ィ34内が後述する圧力以上となる程度に気密であるこ
とをいう。吹き込みの際には排気ライン51のバルブ5
1aは開いた状態となっている。一方、第2の排気ライ
ン55のバルブ55aは閉じた状態となっている。また
バルブ52aは閉じた状態となっている。吹き込まれた
流体は、成形体10を通過し、連通孔37、マニホール
ド室36及び貫通孔38を通じて排気ライン51から排
気される。流体として後述する過熱蒸気が用いられる場
合には、キャビティ34の表面に凝縮水が付着すること
があるが、この凝縮水は前述した溝を通じて抄紙型33
外に速やかに排出される。この凝縮水は必要に応じて設
けられた気水分離器54によって分離される。
When a predetermined amount of the slurry 21 is supplied into the cavity 34, the injection pump 24 is stopped and the valve 2
6 is closed. Next, a predetermined fluid is blown from the fluid supply source 41 into the airtight cavity 34 through the upper opening of the papermaking mold 33 which is a blowing port. Here, the airtight state does not mean a state in which the inside of the cavity 34 is completely airtight, but means that the inside of the cavity 34 is airtight so that the pressure inside the cavity 34 becomes equal to or higher than a pressure which will be described later. When blowing, the valve 5 of the exhaust line 51
1a is in an open state. On the other hand, the valve 55a of the second exhaust line 55 is in a closed state. The valve 52a is in a closed state. The blown fluid passes through the molded body 10 and is exhausted from the exhaust line 51 through the communication hole 37, the manifold chamber 36, and the through hole 38. When superheated steam, which will be described later, is used as the fluid, condensed water may adhere to the surface of the cavity 34.
It is quickly discharged outside. This condensed water is separated by a steam separator 54 provided as needed.

【0016】流体としては、過熱蒸気、又は加熱されて
いないか若しくは加熱された圧搾空気(以下、両者を総
称して単に圧搾空気という)が用いられる。流体として
過熱蒸気を用いる場合には、キャビティ内の圧力が98
kPa〔gage〕以上、好ましくは196kPa〔gage〕
以上、更に好ましくは294kPa〔gage〕以上となる
ように吹き込みを行う。一方、流体として圧搾空気を用
いる場合には、キャビティ内の圧力が196kPa〔ga
ge〕以上、好ましくは294kPa〔gage〕以上となる
ように吹き込みを行う。このような吹き込みを行うこと
により、熱交換による加熱乾燥を主としない物理的なメ
カニズムによって、湿潤状態の成形体10から水分が瞬
時に脱水(除去)される。特に、過熱蒸気を用いた場合
には、過熱蒸気による凝縮伝熱により、成形体の温度
は、瞬時にほぼ飽和蒸気温度に達する。これにより、水
の界面張力、粘度が低下して、成形体に保有されている
水分は、非常に効率よく瞬間的に吹き飛ばされる。この
脱水方法は熱交換を主としないことから、エネルギー的
に極めて有利な方法である。また、脱水は瞬時に完了す
ることから、脱水時間を短縮できる。脱水には、後述す
る加熱乾燥工程で用いられる弾性体からなる中子を使用
しないので、該中子をキャビティ内に挿入する等の機械
時間が不要となり、機械時間の短縮ができる。更に、プ
レス脱水の圧力に比して吹き込み圧力は低いので、得ら
れる成形体の表面にネットの跡が付きにくく、外観の良
好な成形体が得られるという利点もある。尚、キャビテ
ィ34内の圧力とは、過熱蒸気又は圧搾空気のキャビテ
ィ34内への入口圧と出口圧との差をいう。
As the fluid, superheated steam or unheated or heated compressed air (hereinafter, both are simply referred to as compressed air) are used. When superheated steam is used as the fluid, the pressure in the cavity is 98%.
kPa [gage] or more, preferably 196 kPa [gage]
Above, more preferably, it is blown so as to be 294 kPa [gage] or more. On the other hand, when compressed air is used as the fluid, the pressure in the cavity is 196 kPa [ga
ge] or more, preferably 294 kPa [gage] or more. By performing such blowing, moisture is instantaneously dehydrated (removed) from the wet molded body 10 by a physical mechanism that does not mainly perform heat drying by heat exchange. In particular, when superheated steam is used, the temperature of the molded body reaches almost the saturated steam temperature instantaneously due to condensation heat transfer by the superheated steam. As a result, the interfacial tension and viscosity of water are reduced, and the water held in the molded body is blown off very efficiently and instantaneously. Since this dehydration method does not mainly involve heat exchange, it is a very energy-efficient method. In addition, since the dehydration is completed instantaneously, the dehydration time can be reduced. Since a core made of an elastic material used in a heating and drying step described later is not used for dehydration, a machine time for inserting the core into the cavity is not required, and the machine time can be reduced. Further, since the blowing pressure is lower than the pressure for press dewatering, there is an advantage that a trace of a net is less likely to be formed on the surface of the obtained molded product, and a molded product having a good appearance can be obtained. The pressure in the cavity 34 refers to the difference between the inlet pressure and the outlet pressure of the superheated steam or compressed air into the cavity 34.

【0017】吹き込みによるキャビティ34内の圧力
は、前述の値以上であれば高いほど好ましいが、吹き込
みの圧力の上昇に伴い水分の除去の程度が次第に飽和し
てくることから、経済的に見合う圧力の上限値は、過熱
蒸気を用いる場合には980kPa程度、圧搾空気を用
いる場合には1471kPa程度である。
It is preferable that the pressure in the cavity 34 due to the blowing is higher as long as it is equal to or higher than the above-mentioned value. However, the degree of water removal gradually becomes saturated with the increase of the blowing pressure. Is about 980 kPa when superheated steam is used, and about 1471 kPa when compressed air is used.

【0018】過熱蒸気又は圧搾空気の吹き込みによる成
形体10の瞬間脱水は、型内圧がほぼ一定値に到達した
時点で完了する。ここで、型内圧は、元圧と吹き込み流
量と成形体10の通気性とによって決まる。よって、成
形体10の通気性が低く、吹き込み流量が大きい場合に
は、型内圧は瞬時に立ち上がり、脱水は瞬時に完了す
る。一方、パルプの通気性が高く、吹き込み流量が低い
場合には、型内圧の立ち上がりは遅くなり、脱水完了時
間は長くなる傾向にある。一般的には、脱水は、0.1
秒〜10秒、特に1秒〜5秒程度の極めて短い時間で完
了する。この脱水によって、例えば脱水前の含水率が7
5〜80重量%の成形体が、40〜60重量%程度まで
脱水される。
Instantaneous dewatering of the molded body 10 by blowing superheated steam or compressed air is completed when the internal pressure of the mold reaches a substantially constant value. Here, the mold internal pressure is determined by the original pressure, the blowing flow rate, and the air permeability of the molded body 10. Therefore, when the air permeability of the molded body 10 is low and the blowing flow rate is large, the mold internal pressure rises instantaneously, and the dehydration is completed instantaneously. On the other hand, when the air permeability of the pulp is high and the blowing flow rate is low, the rise of the internal pressure of the mold tends to be slow, and the completion time of dehydration tends to be long. Generally, dehydration is 0.1
It is completed in a very short time of about 10 seconds, especially about 1 second to 5 seconds. By this dehydration, for example, the water content before dehydration becomes 7
5 to 80% by weight of the compact is dewatered to about 40 to 60% by weight.

【0019】瞬間脱水の手段として過熱蒸気を用いる場
合には、該過熱蒸気は型内圧が前述の値以上となり且つ
蒸気が型内に吹き込まれる手前まで凝縮しない程度に過
熱されていれば良い。蒸気は十分に過熱されていても良
いが、脱水効果は大きく変わらない。一方、瞬間脱水の
手段として圧搾空気を用いる場合には、型内圧が前述の
値以上となれば、その圧力(元圧)に特に制限は無い。
また、圧搾空気の加熱の有無にも特に制限は無く、加熱
されていても脱水効果は大きく変わらない。
When superheated steam is used as a means for instantaneous dehydration, the superheated steam only needs to be superheated so that the internal pressure of the mold becomes equal to or higher than the above-mentioned value and the steam is not condensed until the steam is blown into the mold. The steam may be sufficiently heated, but the dewatering effect does not change significantly. On the other hand, when compressed air is used as the means for instantaneous dehydration, the pressure (original pressure) is not particularly limited as long as the mold internal pressure is equal to or higher than the above-described value.
In addition, there is no particular limitation on whether or not the compressed air is heated, and the dewatering effect is not significantly changed even when the compressed air is heated.

【0020】過熱蒸気又は加熱された圧搾空気を用いる
場合には該圧搾空気の吹き込みによる成形体10の脱水
後、引き続き該吹き込みを継続しながら、第2の排気ラ
イン55のバルブ55aを開く。そして、キャビティ3
4内に吹き込まれた過熱蒸気又は加熱された圧搾空気の
一部又は全部を、該吹き込みの吹き込み口である抄紙型
33の上部開口に通ずる第2の排気ライン55から排気
する。また、加熱されていない圧搾空気を瞬間脱水に用
いる場合には、脱水完了後、該圧搾空気の供給停止と同
時に流路を切り替えて、図示しない加熱圧搾空気の供給
源から、加熱された圧搾空気をキャビティ内に吹き込
み、その一部又は全部を第2の排気ライン55から排気
する。成形体10の含水率が高いと通気性が低くなり、
過熱蒸気や加熱された圧搾空気を吹き込んでも熱交換が
充分に行えない場合があるが、瞬間脱水後、過熱蒸気又
は加熱された圧搾空気を吹き込みながらその一部又は全
部を排気することで、過熱蒸気又は加熱された圧搾空気
がキャビティ34内に流入・循環し、成形体10の内表
面との間で熱交換が起こり、該内表面が加熱乾燥され
る。その結果、乾燥の効率が向上する。また、成形体1
0の厚さ方向に関して含水率の勾配が生じる。具体的に
は成形体10の内表面から外表面に向かって含水率が漸
増する。即ち、成形体10は、その内表面が含水率が最
も低く、外表面が最も高くなる。成形体10が、斯かる
含水率勾配を有することは、後述する加熱乾燥の本工程
において、加熱型のキャビティ形状が成形体10に忠実
に転写し易くなる、即ち転写の精度が向上することから
好ましい。
When superheated steam or heated compressed air is used, after the molded body 10 is dehydrated by blowing the compressed air, the valve 55a of the second exhaust line 55 is opened while continuing the blowing. And cavity 3
A part or all of the superheated steam or the heated compressed air blown into the inside 4 is exhausted from a second exhaust line 55 communicating with an upper opening of the papermaking mold 33 which is a blowing port of the blown steam. When the unheated compressed air is used for instantaneous dehydration, after dehydration is completed, the supply of the compressed air is stopped and the flow path is switched at the same time. Is blown into the cavity, and a part or the whole thereof is exhausted from the second exhaust line 55. If the moisture content of the molded body 10 is high, the air permeability is low,
In some cases, heat exchange may not be sufficient even if superheated steam or heated compressed air is blown in.However, after instantaneous dehydration, part or all of the air is exhausted while blowing superheated steam or heated compressed air. Steam or heated compressed air flows into and circulates into the cavity 34, heat exchange occurs with the inner surface of the molded body 10, and the inner surface is heated and dried. As a result, the drying efficiency is improved. Also, the molded article 1
A gradient of moisture content occurs with respect to the thickness direction of zero. Specifically, the water content gradually increases from the inner surface to the outer surface of the molded body 10. That is, the molded body 10 has the lowest moisture content on the inner surface and the highest moisture content on the outer surface. Since the molded body 10 has such a water content gradient, the cavity shape of the heating mold is easily transferred faithfully to the molded body 10 in the main step of heating and drying described later, that is, the transfer accuracy is improved. preferable.

【0021】瞬間脱水後、過熱蒸気又は加熱された圧搾
空気の吹き込みを続けるか、或いはそれらの一部又は全
部の排気を行う時間は、成形体10の表面性及び転写性
並びに次工程である加熱乾燥の本工程の効率を考慮して
決めれば良い。脱水工程で含水率を低くすれば、加熱乾
燥の本工程の時間は短くなる。しかし、外表面の含水率
も低くなるため、加熱乾燥の本工程における表面性、転
写性が低下する。
After the instantaneous dehydration, the time for continuing to blow superheated steam or heated compressed air, or for exhausting part or all of them, depends on the surface properties and transferability of the molded body 10 and the heating in the next step. What is necessary is just to determine in consideration of the efficiency of this drying process. If the water content is reduced in the dehydration step, the time of this step of heating and drying becomes shorter. However, since the water content of the outer surface is also low, the surface property and transferability in this step of heating and drying are reduced.

【0022】瞬間脱水後、加熱乾燥するために過熱蒸気
を用いる場合の流量と温度は、乾燥効率及びパルプの変
色等を考慮して適宜設定すれば良い。加熱圧搾空気を用
いる場合も同様である。
After the instantaneous dehydration, the flow rate and temperature when using superheated steam for heating and drying may be appropriately set in consideration of drying efficiency, discoloration of pulp, and the like. The same applies to the case where heated and compressed air is used.

【0023】次に、成形体10は加熱乾燥の本工程に付
される。図2には加熱乾燥の本工程の模式図が示されて
おり、(a)は成形体の加熱型への装填工程、(b)は
中子挿入工程、(c)は加圧工程、(d)は加熱型を開
く工程である。
Next, the molded body 10 is subjected to this step of heating and drying. FIG. 2 is a schematic view of this step of heating and drying, in which (a) is a step of loading a molded body into a heating die, (b) is a core inserting step, (c) is a pressing step, d) is a step of opening the heating mold.

【0024】先ず、一組の割型61,62を組み合わせ
ることにより成形すべきパルプモールド成形体の外形に
対応した形状のキャビティ64が形成される加熱型63
を別途用意し、該加熱型63を所定温度に加熱してお
く。本実施形態においては、加熱型63のキャビティ形
状と抄紙型33のキャビティ形状とは同じになされてい
る。各割型61,62には、その内部(即ちキャビティ
64の内面)から外部へ連通する複数の連通孔37が形
成されている。各連通孔37は、吸引ポンプ等の吸引手
段(図示せず)に接続されている。抄紙型33を型開し
て取り出された成形体10は、図2(a)に示すよう
に、加熱された状態の加熱型63のキャビティ64内に
装填される。
First, a heating mold 63 in which a cavity 64 having a shape corresponding to the outer shape of a pulp molded article to be molded is formed by combining a set of split molds 61 and 62.
Are separately prepared, and the heating mold 63 is heated to a predetermined temperature. In the present embodiment, the cavity shape of the heating mold 63 and the cavity shape of the papermaking mold 33 are the same. Each of the split dies 61 and 62 is formed with a plurality of communication holes 37 that communicate from the inside (that is, the inner surface of the cavity 64) to the outside. Each communication hole 37 is connected to suction means (not shown) such as a suction pump. The molded body 10 taken out by opening the papermaking mold 33 is loaded into the cavity 64 of the heated mold 63 as shown in FIG.

【0025】次に、図2(b)に示すように、加熱型6
3を内部から外部へ向けて吸引した状態下に、拡縮可能
な中空状の中子65を、その収縮状態下に成形体10内
に挿入する。本発明において拡縮とは、中子65が伸縮
してその体積が変化する場合と、中子65自体は伸縮し
ないが、その内部へ流体を供給又はその内部から流体を
除去することにより、その体積が変化する場合の双方を
包含する。前者の例としてはウレタン、フッ素系ゴム、
シリコーン系ゴム又はエラストマー等の弾性材から構成
された中子が挙げられ、後者の例としてはポリエチレン
やポリプロピレン等のプラスチック材料、これらのプラ
スチック材料のフィルムにアルミニウムやシリカが蒸着
されたフィルム、これらのプラスチック材料のフィルム
にアルミニウム箔がラミネートされたフィルム、紙類、
布類等の可撓性材料から構成された中子が挙げられる。
本実施形態では、中子65として伸縮可能な弾性材から
構成された袋状(風船状)のものを用いている。
Next, as shown in FIG.
While the tube 3 is sucked from the inside to the outside, the expandable and contractible hollow core 65 is inserted into the molded body 10 in the contracted state. In the present invention, the expansion and contraction means that the core 65 itself expands and contracts to change its volume, and the core 65 itself does not expand and contract, but the fluid is supplied to or removed from the inside to reduce its volume. Is changed. Examples of the former are urethane, fluoro rubber,
Examples include a core made of an elastic material such as a silicone rubber or an elastomer.Examples of the latter include plastic materials such as polyethylene and polypropylene, films in which aluminum or silica is deposited on a film of these plastic materials, Films, papers, etc. in which aluminum foil is laminated on a plastic material film
A core made of a flexible material such as cloth may be used.
In the present embodiment, a bag-shaped (balloon-shaped) core made of a stretchable elastic material is used as the core 65.

【0026】次に、図2(c)に示すように、中子65
内に所定の流体を供給して中子65を拡張させ、拡張し
た中子65により成形体10をキャビティ64の内面に
向けて押圧する。これにより、成形体10の加熱乾燥が
進行すると共に成形体10にキャビティ64の内面形状
が転写される。この場合、前述の通り、成形体10は、
その厚み方向の含水率の分布に勾配があり、外表面の含
水率が最も高くなっている。即ち、成形体10の外表面
及びその近傍のパルプの自由度は比較的大きい状態が保
たれている。その結果、前記押圧によって、成形体10
にキャビティ64の形状が忠実に転写し、転写の精度が
向上する。また、成形体10の内表面及びその近傍は、
前述した脱水工程において含水率が十分に低くなるまで
脱水されているので、成形体10全体の乾燥効率が向上
する。
Next, as shown in FIG.
The core 65 is expanded by supplying a predetermined fluid into the inside, and the molded body 10 is pressed toward the inner surface of the cavity 64 by the expanded core 65. Thereby, the heating and drying of the molded body 10 proceeds, and the inner surface shape of the cavity 64 is transferred to the molded body 10. In this case, as described above, the molded body 10
The distribution of the water content in the thickness direction has a gradient, and the water content on the outer surface is highest. That is, the degree of freedom of the pulp on the outer surface of the molded body 10 and the vicinity thereof is kept relatively large. As a result, the pressed body 10
Thus, the shape of the cavity 64 is faithfully transferred, and the transfer accuracy is improved. Further, the inner surface of the molded body 10 and its vicinity are:
In the above-described dehydration step, dehydration is performed until the water content becomes sufficiently low, so that the drying efficiency of the entire molded body 10 is improved.

【0027】中子65を拡張させるために用いられる流
体としては、例えば空気(加圧空気)、熱風(加熱され
た加圧空気)、過熱蒸気、油(加熱油)、その他各種の
液が使用される。特に、空気、熱風、過熱蒸気を用いる
ことが、操作性等の点から好ましい。流体を供給する圧
力は、0.01〜5MPa、特に0.1〜3MPaであ
ることが好ましい。
As the fluid used to expand the core 65, for example, air (pressurized air), hot air (heated pressurized air), superheated steam, oil (heated oil), and other various liquids are used. Is done. In particular, it is preferable to use air, hot air, or superheated steam from the viewpoint of operability and the like. The pressure for supplying the fluid is preferably 0.01 to 5 MPa, particularly preferably 0.1 to 3 MPa.

【0028】成形体10が十分に乾燥し且つ成形体10
にキャビティ64の内面の形状が十分に転写されたら、
図2(d)に示すように、中子65内の流体を抜き、中
子65を縮小させる。次いで、縮小した中子65を成形
体10内より取り出し、更に加熱型63を開いて目的物
であるパルプモールド成形体10を取り出す。
The molded article 10 is sufficiently dried and the molded article 10
When the shape of the inner surface of the cavity 64 is sufficiently transferred to
As shown in FIG. 2D, the fluid in the core 65 is drained, and the core 65 is reduced. Next, the reduced core 65 is taken out of the molded body 10, and the heating die 63 is further opened to take out the target pulp molded body 10.

【0029】本発明は前記実施形態に制限されない。例
えば、前記実施形態においては、抄紙・脱水された湿潤
状態の成形体10を抄紙型33から取り出し、加熱型6
3内に装填して中子65を用いて加熱乾燥させたが、こ
れに代えて成形体10を抄紙型33から取り出さず、該
型を加熱した状態下に中子65を用い該型内にて成形体
10を加熱乾燥させてもよい。
The present invention is not limited to the above embodiment. For example, in the above embodiment, the paper-formed and dehydrated molded article 10 in a wet state is taken out of the paper-making mold 33 and heated by the heating mold 6.
3 and heated and dried using the core 65. Instead, the molded body 10 was not taken out of the papermaking mold 33, and the core was heated and heated in the mold 65 using the core 65. The molded body 10 may be dried by heating.

【0030】また、瞬間脱水後、引き続き流体(過熱蒸
気又は加熱された圧搾空気)による加熱乾燥を行う場合
には、瞬間脱水時の流体と加熱乾燥時の流体の温度を必
ずしも分ける必要はない。瞬間脱水時に、十分に過熱し
た蒸気を用いても良い。また、瞬間脱水時に過熱蒸気を
用い、加熱乾燥時に加熱された圧搾空気を用いても良い
し、瞬間脱水時に加熱されていないか又は加熱された圧
搾空気を使い、加熱乾燥時に過熱蒸気を用いても良い。
In the case where heating and drying with a fluid (superheated steam or heated compressed air) is subsequently performed after the instant dehydration, it is not always necessary to separate the temperature of the fluid during the instant dehydration and the temperature during the heating and drying. At the time of flash dehydration, sufficiently superheated steam may be used. In addition, using superheated steam during instant dehydration, compressed air heated during heat drying may be used, or unpressurized or heated compressed air may be used during instant dehydration, and using superheated steam during heat drying. Is also good.

【0031】また、図2に示す加熱乾燥の本工程を行わ
ず、脱水工程において、加熱された流体(過熱蒸気又は
加熱された圧搾空気)を用いて成形体10を最終段階ま
で加熱乾燥させてもよい。この場合、加熱された流体の
一部又は全部の排気は、成形体20の乾燥が完了するま
で行えばよい。
Further, without performing the heating / drying step shown in FIG. 2, in the dehydration step, the molded body 10 is heated and dried to the final stage using a heated fluid (superheated steam or heated compressed air). Is also good. In this case, part or all of the heated fluid may be exhausted until the drying of the molded body 20 is completed.

【0032】また、前記実施形態においては、抄紙型3
3を用いて抄紙及び脱水を行ったが、これに代えて抄紙
後の成形体10を抄紙型33から取り出し、取り出され
た成形体を別途用意した脱水型内に装填して、該脱水型
内で脱水を行ってもよい。
In the above embodiment, the paper making mold 3
3 was used to perform papermaking and dewatering, but instead of this, the molded body 10 after papermaking was taken out of the papermaking mold 33, and the taken out molded body was loaded into a separately prepared dehydration mold, and the May be used for dehydration.

【0033】また、前記実施形態においては二個で一組
の割型を用いたが、三個以上で一組をなす割型を用いて
もよい。また、前記実施形態においては、ボトル状の成
形体を製造したが、成形体の形状はこれに限られず、本
発明によれば様々な形状の成形体を製造することができ
る。
In the above-described embodiment, a pair of split dies is used, but three or more split dies may be used. Further, in the above-described embodiment, the bottle-shaped molded body is manufactured, but the shape of the molded body is not limited to this, and according to the present invention, molded bodies having various shapes can be manufactured.

【0034】[0034]

【実施例】以下、実施例により本発明を更に詳細に説明
する。尚、特に断らない限り「%」は重量%を表す。
The present invention will be described in more detail with reference to the following examples. Unless otherwise specified, "%" represents% by weight.

【0035】〔実施例1〕図1に示す抄紙型を用いてボ
トル状のパルプモールド成形体を抄紙・脱水した。脱水
前の湿潤状態の成形体の含水率は77%であった。脱水
に際しては、抄紙型のキャビティ内に該キャビティ内の
圧力が294kPa〔gage〕となるように220℃の過
熱蒸気を吹き込み、2秒間脱水した。この時点での成形
体の含水率は50%まで低下した。引き続き過熱蒸気の
吹き込みを行いながら、吹き込み口から吹き込まれた過
熱蒸気の一部を排気し、熱交換による加熱乾燥を8秒間
行った。最終的に成形体の含水率は41%となった。ま
た、成形体の外側の含水率は45%、内側の含水率は3
2%であった。
Example 1 A pulp molded article in the form of a bottle was paper-made and dewatered using the paper-making mold shown in FIG. The moisture content of the molded article in a wet state before dehydration was 77%. At the time of dehydration, superheated steam at 220 ° C. was blown into the cavity of the papermaking mold so that the pressure in the cavity became 294 kPa [gage], and dehydration was performed for 2 seconds. At this point, the water content of the molded article was reduced to 50%. While continuously blowing the superheated steam, a part of the superheated steam blown from the blowing port was exhausted, and the heat drying by heat exchange was performed for 8 seconds. Finally, the water content of the molded body was 41%. The moisture content on the outside of the molded body was 45%, and the moisture content on the inside was 3%.
2%.

【0036】次いで、抄紙型を開き湿潤状態の成形体を
取り出し、これを200℃に加熱された加熱型内に装填
した。加熱型は抄紙型と同様の形状のキャビティを有す
るものである。加熱型内に装填された成形体内に弾性体
からなる中空状の中子を挿入し、中子内に空気を圧力
1.5MPaで圧入して成形体をキャビティ内面に押し
つけ加熱乾燥させた。成形体が十分に乾燥したところで
加熱型を開き、ボトル状の成形体を取り出した。得られ
た成形体の絶乾重量は35g、高さは240mm、胴部
径は80mmであった。
Next, the papermaking mold was opened, and the wet molded product was taken out and loaded in a heating mold heated to 200 ° C. The heating mold has a cavity having the same shape as the papermaking mold. A hollow core made of an elastic material was inserted into the molded body loaded in the heating die, air was injected into the core at a pressure of 1.5 MPa, and the molded body was pressed against the inner surface of the cavity and dried by heating. When the molded body was sufficiently dried, the heating mold was opened, and the bottle-shaped molded body was taken out. The absolute dry weight of the obtained molded body was 35 g, the height was 240 mm, and the body diameter was 80 mm.

【0037】〔実施例2〜4〕実施例1で用いた過熱蒸
気をキャビティ内の圧力が98kPa〔gage〕(実施例
2)、196kPa〔gage〕(実施例3)となるように
吹き込み、2秒間脱水した。この時点での成形体の含水
率は61%(実施例2)、52%(実施例3)まで低下
した。また、実施例1で用いた過熱蒸気に代えて、17
0℃の過熱蒸気を、キャビティ内の圧力が294kPa
〔gage〕となるように吹き込み、2秒間脱水した(実施
例4)。この時点での成形体の含水率は52%まで低下
した。
[Examples 2 to 4] The superheated steam used in Example 1 was blown so that the pressure in the cavity became 98 kPa [gage] (Example 2) and 196 kPa [gage] (Example 3). Dehydrated for seconds. At this point, the water content of the molded article was reduced to 61% (Example 2) and 52% (Example 3). In place of the superheated steam used in Example 1, 17
0 ° C superheated steam, the pressure inside the cavity is 294 kPa
[Gage], and dewatered for 2 seconds (Example 4). At this point, the water content of the molded article was reduced to 52%.

【0038】〔実施例5〕実施例1で用いた過熱蒸気に
代えて、220℃の加熱圧搾空気を、キャビティ内の圧
力が294kPa〔gage〕となるように吹き込み、2秒
間脱水した。この時点での成形体の含水率は59%まで
低下した。引き続き加熱圧搾空気の吹き込みを行いなが
ら、吹き込み口から吹き込まれた加熱圧搾空気の一部を
排気し、熱交換による加熱乾燥を8秒間行った。最終的
に成形体の含水率は45%となった。また、成形体の外
側の含水率は52%、内側の含水率は36%であった。
これ以外は実施例1と同様にしてボトル状の成形体を得
た。
Example 5 Instead of the superheated steam used in Example 1, heated compressed air at 220 ° C. was blown so that the pressure in the cavity became 294 kPa [gage], and dehydration was performed for 2 seconds. At this point, the water content of the molded article was reduced to 59%. Subsequently, while blowing heated compressed air, a part of the heated compressed air blown from the blowing port was exhausted, and heat drying by heat exchange was performed for 8 seconds. Eventually, the moisture content of the molded article was 45%. The water content on the outside of the molded body was 52%, and the water content on the inside was 36%.
Except for this, a bottle-shaped formed body was obtained in the same manner as in Example 1.

【0039】〔実施例6及び7〕実施例5で用いた加熱
圧搾空気をキャビティ内の圧力が196kPa〔gage〕
となるように吹き込み、2秒間脱水した(実施例6)。
この時点での成形体の含水率は61%まで低下した。ま
た、実施例5で用いた加熱圧搾空気に代えて、30℃の
加熱されていない圧搾空気を、キャビティ内の圧力が1
96kPa〔gage〕となるように吹き込み、2秒間脱水
した(実施例7)。この時点での成形体の含水率は62
%まで低下した。
[Embodiments 6 and 7] The heated and compressed air used in the embodiment 5 was heated to a pressure of 196 kPa [gage] in the cavity.
And dehydrated for 2 seconds (Example 6).
At this point, the water content of the molded article was reduced to 61%. Further, instead of the heated compressed air used in Example 5, the compressed air not heated at 30 ° C.
Blowing was performed to 96 kPa [gage], and dehydration was performed for 2 seconds (Example 7). At this point, the water content of the molded product is 62
%.

【0040】〔比較例1〕実施例1で用いた過熱蒸気を
キャビティ内の圧力が49kPa〔gage〕となるように
吹き込み、2秒間脱水した。この時点での成形体の含水
率は67%まで低下した。
Comparative Example 1 The superheated steam used in Example 1 was blown so that the pressure in the cavity became 49 kPa [gage], and dewatered for 2 seconds. At this point, the water content of the molded article was reduced to 67%.

【0041】〔比較例2〕実施例1で用いた過熱蒸気に
代えて、220℃の加熱圧搾空気を、キャビティ内の圧
力が98kPa〔gage〕となるように吹き込み、2秒間
脱水した。この時点での成形体の含水率は66%まで低
下した。
Comparative Example 2 In place of the superheated steam used in Example 1, heated and compressed air at 220 ° C. was blown so that the pressure in the cavity became 98 kPa [gage], and dehydration was performed for 2 seconds. At this point, the water content of the molded article was reduced to 66%.

【0042】〔比較例3〜5〕実施例1で用いた過熱蒸
気に代えて、弾性体からなる袋状の中子を用いた。該中
子を成形体内に挿入した後、該中子内に30℃の圧搾空
気(490kPa)を供給し、該中子を膨張させ、膨張
した該中子によって成形体を2秒間加圧脱水した(比較
例3)。この時点での成形体の含水率は70〜75%ま
で低下した。また、比較例3において、加圧脱水時間を
2秒に代えて10秒(比較例4)、及び30秒(比較例
5)とした。この時点での成形体の含水率は63%(比
較例4)及び60%(比較例5)までそれぞれ低下し
た。
Comparative Examples 3 to 5 Instead of the superheated steam used in Example 1, a bag-shaped core made of an elastic material was used. After inserting the core into the molded body, compressed air (490 kPa) at 30 ° C. was supplied into the core to expand the core, and the molded body was pressurized and dehydrated by the expanded core for 2 seconds. (Comparative Example 3). At this point, the water content of the molded article was reduced to 70 to 75%. In Comparative Example 3, the pressure dehydration time was changed to 10 seconds (Comparative Example 4) and 30 seconds (Comparative Example 5) instead of 2 seconds. At this time, the water content of the molded article was reduced to 63% (Comparative Example 4) and 60% (Comparative Example 5).

【0043】[0043]

【発明の効果】本発明のパルプモールド成形体の製造方
法によれば、湿潤状態の成形体を効率よく脱水・乾燥さ
せることができる。脱水は熱交換を主としないことから
エネルギー的に有利であり、また極めて短時間に行われ
ることから製造時間を短縮できる。更に、吹き込む圧力
が比較的低いことから、成形体の表面にネットの跡が残
りにくくなり、その外観が良好となる。特に、キャビテ
ィ内へ過熱蒸気又は加熱された若しくは加熱されていな
い圧搾空気を吹き込みパルプモールド成形体を脱水した
後、該吹き込みを継続しながら、吹き込まれた過熱蒸気
若しくは加熱された圧搾空気を、該吹き込みの吹き込み
口から排気するか、又は加熱されていない圧搾空気と切
り替えて加熱された圧搾空気を吹き込みながら排気する
ことで、成形体の内表面から外表面に向かって含水率が
漸増し、成形体の転写性が一層良好となると共に熱交換
が促進されて加熱乾燥効率が向上する。
According to the method for producing a pulp molded article of the present invention, a wet molded article can be efficiently dewatered and dried. Dehydration is energy-friendly because it does not mainly involve heat exchange, and can be performed in a very short time to shorten the production time. Furthermore, since the blowing pressure is relatively low, traces of the net hardly remain on the surface of the molded body, and the appearance is improved. In particular, after injecting superheated steam or heated or unheated compressed air into the cavity to dewater the pulp molded article, while continuing the blowing, the blown superheated steam or heated compressed air is discharged into the cavity. By exhausting from the blowing port of the blowing, or by switching to unheated compressed air and discharging while blowing heated compressed air, the water content gradually increases from the inner surface to the outer surface of the molded body, forming The transferability of the body is further improved, and heat exchange is promoted, so that the heating and drying efficiency is improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のパルプモールド成形体の製造方法の一
実施形態に用いられる抄紙・脱水装置を示す模式図であ
る。
FIG. 1 is a schematic diagram showing a papermaking / dewatering apparatus used in an embodiment of the method for producing a pulp molded article of the present invention.

【図2】湿潤したパルプモールド成形体の加熱乾燥の本
工程の模式図である。
FIG. 2 is a schematic view of the present step of heating and drying a wet pulp molded article.

【符号の説明】[Explanation of symbols]

1 抄紙・脱水装置 10 パルプモールド成形体 2 スラリー供給部 21 パルプスラリー 3 抄紙部 31,32 割型 33 抄紙型 34 キャビティ 4 加熱流体供給部 41 供給源 43 熱交換器 5 排出部 REFERENCE SIGNS LIST 1 papermaking / dewatering apparatus 10 pulp molded article 2 slurry supply section 21 pulp slurry 3 papermaking section 31, 32 split mold 33 papermaking mold 34 cavity 4 heating fluid supply section 41 supply source 43 heat exchanger 5 discharge section

───────────────────────────────────────────────────── フロントページの続き (72)発明者 佐藤 久夫 栃木県芳賀郡市貝町赤羽2606 花王株式会 社研究所内 (72)発明者 津浦 徳雄 栃木県芳賀郡市貝町赤羽2606 花王株式会 社研究所内 (72)発明者 小林 洋昭 栃木県芳賀郡市貝町赤羽2606 花王株式会 社研究所内 Fターム(参考) 4L055 BF07 BF08 EA23 EA24 FA14 FA22  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hisao Sato 2606, Kabane-cho, Akaga-cho, Haga-gun, Tochigi Pref. Within the Kao Co., Ltd. 72) Inventor Hiroaki Kobayashi 2606 Akabane, Kaiga-cho, Haga-gun, Tochigi Prefecture F-term in the Kao Corporation Research Laboratories (reference) 4L055 BF07 BF08 EA23 EA24 FA14 FA22

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 所定形状のキャビティが形成される抄紙
型の前記キャビティ内にパルプスラリーを供給し、前記
キャビティ内を前記抄紙型の外部へ向けて吸引して前記
キャビティの内面に湿潤状態のパルプモールド成形体を
形成した後、前記キャビティ内を気密にした状態下に、
前記キャビティ内の圧力が98kPa〔gage〕以上とな
るように過熱蒸気を吹き込むか、又は196kPa〔ga
ge〕以上となるように、加熱されていないか若しくは加
熱された圧搾空気を吹き込み、前記パルプモールド成形
体を脱水する、パルプモールド成形体の製造方法。
1. A pulp slurry is supplied into the cavity of a papermaking mold in which a cavity of a predetermined shape is formed, and the inside of the cavity is sucked toward the outside of the papermaking mold to form a wet pulp on the inner surface of the cavity. After forming the molded body, under a state where the inside of the cavity is airtight,
Superheated steam is blown so that the pressure in the cavity is 98 kPa [gage] or more, or 196 kPa [ga
ge] A method for producing a pulp molded article, which comprises blowing unheated or heated compressed air to dehydrate the pulp molded article as described above.
【請求項2】 前記吹き込み後0.1〜10秒間で脱水
を行う請求項1記載のパルプモールド成形体の製造方
法。
2. The method for producing a pulp molded article according to claim 1, wherein dehydration is performed for 0.1 to 10 seconds after the blowing.
【請求項3】 前記キャビティ内へ過熱蒸気又は加熱さ
れていないか若しくは加熱された圧搾空気を吹き込み前
記パルプモールド成形体を脱水した後、過熱蒸気若しく
は加熱された圧搾空気の該吹き込みを継続するか又は加
熱されていない圧搾空気と切り替えて加熱された圧搾空
気を吹き込むことで前記パルプモールド成形体を加熱乾
燥させる請求項1記載のパルプモールド成形体の製造方
法。
3. A method of blowing superheated steam or unpressurized or heated compressed air into the cavity to dewater the pulp molded product, and then continuing the blowing of superheated steam or heated compressed air. The method for producing a pulp molded article according to claim 1, wherein the pulp molded article is heated and dried by blowing heated compressed air by switching to unheated compressed air.
【請求項4】 前記キャビティ内へ過熱蒸気又は加熱さ
れていないか若しくは加熱された圧搾空気を吹き込み前
記パルプモールド成形体を脱水した後、過熱蒸気若しく
は加熱された圧搾空気の該吹き込みを継続しながら又は
加熱されていない圧搾空気と切り替えて加熱された圧搾
空気を吹き込みながら、吹き込まれた過熱蒸気又は加熱
された圧搾空気の一部又は全てを、該吹き込みの吹き込
み口から排気して前記パルプモールド成形体を加熱乾燥
させる請求項1記載のパルプモールド成形体の製造方
法。
4. After blowing superheated steam or unheated or heated compressed air into the cavity and dewatering the pulp molded product, the blowing of superheated steam or heated compressed air is continued. Or, while blowing the compressed air heated by switching to the non-heated compressed air, part or all of the blown superheated steam or the heated compressed air is exhausted from the blowing port of the blowing to form the pulp mold. The method for producing a pulp molded article according to claim 1, wherein the article is dried by heating.
JP32737199A 1999-11-17 1999-11-17 Method for producing pulp molded article Expired - Lifetime JP3249800B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP32737199A JP3249800B2 (en) 1999-11-17 1999-11-17 Method for producing pulp molded article
EP00125033A EP1104822B1 (en) 1999-11-17 2000-11-16 Method for producing pulp molded articles
US09/713,230 US6605187B1 (en) 1999-11-17 2000-11-16 Method for producing pulp molded article
DE60033358T DE60033358T2 (en) 1999-11-17 2000-11-16 Process for the production of fibrous molded parts
CNB031076327A CN1249300C (en) 1999-11-17 2000-11-17 Method for mfg. paper pulp moulded formed body
KR10-2000-0068373A KR100500892B1 (en) 1999-11-17 2000-11-17 Method for producing pulp molded article
CNB001339249A CN1150370C (en) 1999-11-17 2000-11-17 Method for making paper pulp mouldings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32737199A JP3249800B2 (en) 1999-11-17 1999-11-17 Method for producing pulp molded article

Publications (2)

Publication Number Publication Date
JP2001146699A true JP2001146699A (en) 2001-05-29
JP3249800B2 JP3249800B2 (en) 2002-01-21

Family

ID=18198404

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32737199A Expired - Lifetime JP3249800B2 (en) 1999-11-17 1999-11-17 Method for producing pulp molded article

Country Status (1)

Country Link
JP (1) JP3249800B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006045711A (en) * 2004-08-03 2006-02-16 Kao Corp Method for producing fiber molded product and apparatus for the same
US20130213597A1 (en) * 2010-06-18 2013-08-22 Greenbottle Limited Method and apparatus for forming an article from pulped material
US8991635B2 (en) 2005-12-05 2015-03-31 Greenbottle Limited Container
KR20180129816A (en) * 2016-03-18 2018-12-05 펄팩 에이비 Process for the production of cellulose products, molding devices for cellulose products and cellulose products

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006045711A (en) * 2004-08-03 2006-02-16 Kao Corp Method for producing fiber molded product and apparatus for the same
US8991635B2 (en) 2005-12-05 2015-03-31 Greenbottle Limited Container
US9126717B2 (en) 2005-12-05 2015-09-08 Greenbottle Limited Container
US20130213597A1 (en) * 2010-06-18 2013-08-22 Greenbottle Limited Method and apparatus for forming an article from pulped material
KR20180129816A (en) * 2016-03-18 2018-12-05 펄팩 에이비 Process for the production of cellulose products, molding devices for cellulose products and cellulose products
US11020883B2 (en) 2016-03-18 2021-06-01 Pulpac AB Method for manufacturing a cellulose product, cellulose product forming apparatus and cellulose product
KR102268776B1 (en) 2016-03-18 2021-06-23 펄팩 에이비 Cellulose product manufacturing method, cellulosic product molding apparatus and cellulosic product
US11407149B2 (en) 2016-03-18 2022-08-09 Pulpac AB Method for manufacturing a cellulose product by a pressure moulding apparatus
US11766810B2 (en) 2016-03-18 2023-09-26 Pulpac AB Method for manufacturing a cellulose product, cellulose product forming apparatus and cellulose product
US11839999B2 (en) 2016-03-18 2023-12-12 Pulpac AB Method for manufacturing a cellulose product, cellulose product forming apparatus and cellulose product

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