JP2001141211A - Catalytic combustor - Google Patents

Catalytic combustor

Info

Publication number
JP2001141211A
JP2001141211A JP32244299A JP32244299A JP2001141211A JP 2001141211 A JP2001141211 A JP 2001141211A JP 32244299 A JP32244299 A JP 32244299A JP 32244299 A JP32244299 A JP 32244299A JP 2001141211 A JP2001141211 A JP 2001141211A
Authority
JP
Japan
Prior art keywords
catalyst body
catalyst
heat transfer
temperature
transfer cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32244299A
Other languages
Japanese (ja)
Inventor
Yoshiji Tokita
義司 時田
Masaki Takachi
正喜 高地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corona Corp
Original Assignee
Corona Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corona Corp filed Critical Corona Corp
Priority to JP32244299A priority Critical patent/JP2001141211A/en
Publication of JP2001141211A publication Critical patent/JP2001141211A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a catalytic combustor in which a lean mixture gas is prevented from passing through a low temperature part, generated at the inner and outer circumferential parts of a catalyst, to generate HC (hydrocarbon) rich offensive combustion gas. SOLUTION: A catalyst 7 is wound tightly around the outer circumference standing on the upper end of a pot 1 for gasifying fuel oil provided with a gasification heater 2 and a heat transfer tube 6 is covered with a bottomed guide tube 9 from the outer circumference of the catalyst 7 thus forming a reverse U-shaped mixing path 10 extending from the gasification pot 1 toward the catalyst 7. In such a catalytic combustor, inlet of the catalyst 7 is covered, in the vicinity of the inner circumference thereof, with an inner circumferential side baffle plate 14 and, in the vicinity of the outer circumference thereof, with an outer circumferential side baffle plate. Consequently, lean mixture gas does not flow into a low temperature part generated at the inner and outer circumferential parts of the catalyst 7 and generation of offensive combustion gas is prevented by suppressing generation of HC(hydrocarbon).

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は家庭用の給湯機
や、ファンヒータ等の暖房器の燃焼部を構成する触媒燃
焼装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a catalytic combustion device constituting a combustion portion of a heater such as a domestic water heater or a fan heater.

【0002】[0002]

【従来の技術】従来よりこの種のものに於いては、例え
ば特許番号第2646526号公報に開示されている如
く、気化ヒータを備えた気化器で燃油を気化し、この気
化ガスと燃焼空気との予混合気を触媒体内で触媒燃焼さ
せることで、低NOx値の燃焼ガスを発生する燃焼装置
を提供するものであった。
2. Description of the Related Art Conventionally, in this type of fuel, as disclosed in, for example, Japanese Patent No. 2646526, fuel oil is vaporized by a vaporizer provided with a vaporizing heater, and the vaporized gas and the combustion air are vaporized. The present invention provides a combustion device that generates combustion gas with a low NOx value by catalytically combusting a premixed gas in a catalyst body.

【0003】ところでこの特許番号第2646526号
公報のものでは、気化器予熱用と触媒体を活性化温度ま
で加熱する為の2つのヒータが必要となり、不経済であ
ると共に、気化器から触媒体までの混合気が流通する混
合路が短く、特に空気量過多の希薄混合気を触媒燃焼さ
せるものに於いては、混合路が短いと希薄混合気が十分
に混合されず、部分的に濃淡部分が発生し触媒体が焼損
したり不完全燃焼を起こす等の不具合を有するものであ
り、又単に混合路を長くすると器具全体が大型化し家庭
用器具に適さないという新たな問題が発生するものであ
った。
[0003] In the case of Japanese Patent No. 2646526, two heaters are required for preheating the carburetor and for heating the catalyst to the activation temperature, which is uneconomical. In the case where the mixture path through which the mixture flows is short, particularly in the case where a lean mixture having an excessive amount of air is catalytically combusted, if the mixture path is short, the lean mixture is not sufficiently mixed, and the dark and light portions are partially formed. It causes problems such as burning out of the catalyst body and incomplete combustion, and a new problem that simply increasing the length of the mixing path causes the entire appliance to become large and unsuitable for household appliances. Was.

【0004】そこで本件出願人は、気化ヒータを備えた
気化ポット上端に立設した伝熱筒外周に、ハニカム構造
で上下方向に多数の通気路を形成した触媒体を巻き付け
るようにして密着させて設け、更に有底筒状の案内筒を
その内周が触媒体外周と接するように被せるようにして
上方から伝熱筒を覆うことにより、気化ポットから触媒
体までの間に断面逆U字状の混合路を形成する触媒燃焼
装置を特願平11−283631号として先に出願し
た。
Accordingly, the applicant of the present application has made a catalyst body having a honeycomb structure and having a large number of air passages formed in a vertical direction wound around an outer periphery of a heat transfer cylinder erected at an upper end of a vaporization pot provided with a vaporization heater so that the catalyst body is brought into close contact therewith. In addition, by covering the heat transfer cylinder from above with a bottomed cylindrical guide cylinder so that its inner circumference is in contact with the outer circumference of the catalyst body, an inverted U-shaped cross section is provided between the vaporization pot and the catalyst body. Of the present invention was previously filed as Japanese Patent Application No. 11-283631.

【0005】[0005]

【発明が解決しようとする課題】ところでこの先に出願
したものでは、伝熱筒外周と触媒体内周が接し、また案
内筒内周と触媒体外周が接しているため、その接してい
る部分の触媒体の熱が伝熱筒や案内筒に逃げてしまい、
その結果、正常燃焼時の触媒体中心部分の温度が約80
0℃なのに対し、案内筒内周と触媒体外周に接している
部分の触媒体の温度は約500℃に低下してしまい、特
に伝熱筒外周と接している触媒体内周部分の方が、案内
筒内周と接している触媒体外周部分に比べて温度が低下
してしまう範囲がより大きく発生していた。
In the prior application, the outer periphery of the heat transfer cylinder is in contact with the inner periphery of the catalyst body, and the inner periphery of the guide cylinder is in contact with the outer periphery of the catalyst body. The heat of the medium escapes to the heat transfer tube and guide tube,
As a result, the temperature of the central portion of the catalyst body during normal combustion is about 80
While the temperature is 0 ° C., the temperature of the catalyst body in the portion in contact with the inner circumference of the guide cylinder and the outer circumference of the catalyst body drops to about 500 ° C., and especially in the inner circumference of the catalyst body in contact with the outer circumference of the heat transfer cylinder, The range in which the temperature is reduced is larger than that in the outer peripheral portion of the catalyst body that is in contact with the inner circumference of the guide cylinder.

【0006】そのため、その温度の低くなった部分の触
媒体の通気路を通過する希薄混合気は、触媒体の温度が
低いために触媒体の通気路を通過する間に十分に触媒燃
焼されず、その分正常に触媒燃焼された燃焼ガス量が少
なくなると共に、触媒体を通過した燃焼ガス中にHC
(ハイドロカーボン)が多く存在するようになり、臭い
の強い燃焼ガスが生じてしまうという課題があった。
[0006] Therefore, the lean mixture that passes through the ventilation passage of the catalyst body in the portion where the temperature has become low is not sufficiently catalyzed while passing through the ventilation passage of the catalyst body due to the low temperature of the catalyst body. As a result, the amount of combustion gas that has been normally catalyzed and burned decreases, and HC
(Hydrocarbon) is present in a large amount, and there is a problem that combustion gas having a strong odor is generated.

【0007】[0007]

【課題を解決するための手段】この発明はこの点に着目
し上記欠点を解決する為、特にその構成を、気化ヒータ
を備え供給される燃油を気化し、この気化ガスを燃焼空
気と予混合して空気量過多の希薄混合気を形成する気化
ポットと、該気化ポット上端に立設した伝熱筒外周に備
えられ希薄混合気の流通で触媒燃焼させる触媒体と、該
触媒体外周から伝熱筒上方を覆う案内筒とを備え、気化
ポットから触媒体までの間に断面逆U字状の混合路を形
成した触媒燃焼装置に於いて、前記触媒体の希薄混合気
入口の内周部分を覆う内周側邪魔板と、前記触媒体の希
薄混合気入口の外周部分を覆う外周側邪魔板とを設けた
ものである。
The present invention focuses on this point and solves the above-mentioned drawbacks. In particular, the present invention comprises a vaporizing heater for vaporizing supplied fuel oil and premixing the vaporized gas with combustion air. A vaporizer pot that forms a lean mixture with an excess amount of air, a catalyst body provided on the outer periphery of a heat transfer cylinder erected at the upper end of the vaporizer pot, and performs catalytic combustion by flowing the lean mixture. A guide cylinder that covers the upper part of the heating cylinder, and wherein an inner peripheral portion of a lean mixed gas inlet of the catalyst body is provided in a catalytic combustion device in which a mixing path having an inverted U-shaped cross section is formed between the vaporization pot and the catalyst body. And an outer peripheral baffle that covers the outer peripheral portion of the lean mixture inlet of the catalyst body.

【0008】又伝熱筒の外周に、触媒体と接しないえぐ
り部を形成すれば、触媒体内周付近の熱が伝熱筒に伝わ
らないので、触媒体内周付近に発生する低温部分を少な
くして触媒燃焼が不十分によるHC(ハイドロカーボ
ン)の発生を防止できるものである。
[0008] Further, if a recessed portion which does not contact the catalyst body is formed on the outer periphery of the heat transfer cylinder, heat near the periphery of the catalyst body is not transmitted to the heat transfer cylinder, so that a low-temperature portion generated near the periphery of the catalyst body is reduced. Thus, generation of HC (hydrocarbon) due to insufficient catalytic combustion can be prevented.

【0009】[0009]

【発明の実施の形態】気化ヒータ2に通電して気化ポッ
ト1を所定の気化可能温度まで加熱すれば、この熱が気
化ポット1に連接した伝熱筒6を介して触媒体7にも伝
わり、そして触媒体7が活性化温度に達した時の気化ポ
ット1温度を温度センサ13が検知すると、該気化ポッ
ト1内に燃油を噴霧すると共に、理論空気量の約3倍の
燃焼空気を供給して、空気量過多の希薄混合気を形成す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS When the vaporization heater 2 is energized to heat the vaporization pot 1 to a predetermined vaporizable temperature, this heat is transmitted to the catalyst 7 via the heat transfer cylinder 6 connected to the vaporization pot 1. Then, when the temperature sensor 13 detects the temperature of the vaporization pot 1 when the catalyst 7 reaches the activation temperature, the fuel is sprayed into the vaporization pot 1 and the combustion air of about three times the theoretical air amount is supplied. As a result, a lean air-fuel mixture with an excessive amount of air is formed.

【0010】更に形成された希薄混合気は上方の集合板
11で一旦集束した後、断面逆U字状の混合路10を流
通して良好に混合された後に、活性化温度の触媒体7へ
向かって流れる。
[0010] Further, the formed lean air-fuel mixture is once converged by the upper collecting plate 11 and then satisfactorily mixed by flowing through the mixing passage 10 having an inverted U-shaped cross section. Flowing towards.

【0011】この時、触媒体7は多数の通気路を形成し
たハニカム構造で、触媒体7の入口から出口までの間に
1つの通気路から途中で他の通気路に流れることはない
ので、たとえ触媒体7の内周部分及び外周部分に温度の
低い部分が発生していても、触媒体7入口部分の内周側
には内周側邪魔板14、そして外周側には外周側邪魔板
16が設けられていることにより、温度の低い触媒体7
の内周部分及び外周部分には希薄混合気が流入せず、触
媒体7の温度の低い部分を通過することにより触媒燃焼
が不十分となってHC(ハイドロカーボン)が多く存在
する、つまり臭いの強い燃焼ガスが生じてしまうのを防
止するものである。
At this time, the catalyst body 7 has a honeycomb structure in which a number of ventilation paths are formed, and does not flow from one ventilation path to another ventilation path halfway between the entrance and the exit of the catalyst body 7. Even if a low temperature portion is generated in the inner peripheral portion and the outer peripheral portion of the catalyst body 7, the inner peripheral side baffle 14 is provided on the inner peripheral side of the inlet of the catalyst body 7, and the outer peripheral baffle is provided on the outer peripheral side. Since the catalyst 16 is provided, the catalyst 7 having a low temperature is provided.
The lean air-fuel mixture does not flow into the inner peripheral portion and the outer peripheral portion of the catalyst body, but passes through the low temperature portion of the catalyst body 7, so that catalytic combustion becomes insufficient and a large amount of HC (hydrocarbon) is present. This is to prevent the generation of combustion gas having a high intensity.

【0012】また、たとえ希薄混合気の一部が温度の低
い触媒体7の内周部分及び外周部分に流入したとして
も、内周側邪魔板14及び外周側邪魔板16が抵抗とな
って希薄混合気の流入速度が遅くなり、触媒体7の中心
部分を通過する希薄混合気に比べて触媒体7を通過する
時間が長くなり、それにより温度の低い触媒体7の通気
路でも通過し終わる間に十分触媒燃焼されて、HC(ハ
イドロカーボン)が多く存在する、つまり臭いの強い燃
焼ガスが生じてしまうのを防止するものである。
Even if a part of the lean air-fuel mixture flows into the inner peripheral part and the outer peripheral part of the catalyst body 7 having a low temperature, the inner peripheral baffle plate 14 and the outer peripheral baffle plate 16 become resistance and become lean. The inflow speed of the air-fuel mixture becomes slower, and the time for passing through the catalyst body 7 becomes longer than that of the lean air-fuel mixture passing through the center part of the catalyst body 7, thereby completing the passage of the catalyst body 7 having a lower temperature even in the ventilation path. This prevents the presence of a large amount of HC (hydrocarbon) due to sufficient catalytic combustion in between, that is, the generation of a highly odorous combustion gas.

【0013】又触媒体7内周と密着する伝熱筒6外周に
えぐり部8を形成したので、触媒体7内周面から伝熱筒
6外周面へと触媒体7の熱が逃げるのを少なくして、触
媒体7内周部分に生じる低温部分の範囲を小さくし、そ
れにより正常の触媒燃焼を行う通気路を多くして温度の
低い部分を通過することにより触媒燃焼が不十分となっ
てHC(ハイドロカーボン)が多く存在する、つまり臭
いの強い燃焼ガスが生じてしまうのを防止するものであ
る。
Further, since the recess 8 is formed on the outer periphery of the heat transfer cylinder 6 which is in close contact with the inner periphery of the catalyst body 7, the heat of the catalyst body 7 escapes from the inner periphery of the catalyst body 7 to the outer periphery of the heat transfer cylinder 6. The range of the low-temperature portion generated in the inner peripheral portion of the catalyst body 7 is reduced, thereby increasing the number of air passages for performing normal catalytic combustion and passing through the low-temperature portion, whereby the catalytic combustion becomes insufficient. Therefore, it is possible to prevent the presence of a large amount of HC (hydrocarbon), that is, the generation of combustion gas having a strong odor.

【0014】[0014]

【実施例】次にこの発明に係る触媒燃焼装置を図面に示
された一実施例で説明する。1は上部に気化ヒータ2を
鋳込んだアルミダイキャスト製の気化ポットで、一側部
に燃焼ファン(図示せず)からの燃焼空気を送風路3を
介して吹き出す噴出口4が連通すると共に、該噴出口4
には電磁ポンプ(図示せず)と連通し燃油を噴霧するノ
ズル5が備えられ、気化ガスと理論空気量の約3倍の燃
焼空気とを予混合し希薄混合気を形成するものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a catalytic combustion apparatus according to the present invention will be described with reference to an embodiment shown in the drawings. Reference numeral 1 denotes an aluminum die-cast evaporating pot in which an evaporating heater 2 is cast at an upper portion, and a jet port 4 for blowing combustion air from a combustion fan (not shown) through an air passage 3 communicates with one side. , The spout 4
Is provided with a nozzle 5 which communicates with an electromagnetic pump (not shown) and sprays fuel oil. The nozzle 5 premixes the vaporized gas with about three times the theoretical air amount of combustion air to form a lean mixture.

【0015】6は気化ポット1上端に立設された中空円
筒状の伝熱筒で、アルミ製で気化ポット1と一体成形さ
れ、外周にはハニカム構造で板状のパラジュウム系の触
媒体7が密着するように巻き付けて備えられ、気化ポッ
ト1を予熱する気化ヒータ2の熱を触媒体7に伝え燃焼
開始前に該触媒体7を活性化温度の250℃以上に加熱
させるものである。
Numeral 6 denotes a hollow cylindrical heat transfer cylinder which is provided upright at the upper end of the vaporizing pot 1 and is made of aluminum and is integrally formed with the vaporizing pot 1 and has a plate-shaped palladium-based catalyst body 7 having a honeycomb structure on the outer periphery. The heat of the vaporization heater 2 for preheating the vaporization pot 1 is transmitted to the catalyst 7 and heated to 250 ° C. or more of the activation temperature before the start of combustion.

【0016】8は伝熱筒6の外周中央部分に設けたえぐ
り部で、触媒体7内周面と伝熱筒6外周面とが接触しな
い部分を形成し、触媒体7の熱が伝熱筒6へ逃げるのを
少なくして、触媒体7内周部分に発生する低温部分を少
なくするものである。
Reference numeral 8 denotes a recess provided at the center of the outer periphery of the heat transfer cylinder 6, which forms a portion where the inner peripheral surface of the catalyst body 7 does not contact the outer peripheral surface of the heat transfer cylinder 6, and the heat of the catalyst body 7 It is intended to reduce escape to the cylinder 6 and reduce a low-temperature portion generated in the inner peripheral portion of the catalyst body 7.

【0017】9は有底筒状の案内筒で、底部を上に被せ
るようにして伝熱筒6上方を覆い、それにより案内筒9
内周部分が伝熱筒6に密着した触媒体7外周部分と密接
し、気化ポット1からの希薄混合気を伝熱筒6中を通り
外周の触媒体7に流通させる断面逆U字状の混合路10
を形成するもので、断面逆U字状の混合路10を形成す
ることによりコンパクトでありながら比較的長い混合路
10を形成することができ、それにより希薄混合気を十
分良好に混合出来、濃淡のない均一な混合気で良好な触
媒燃焼が行われるものであり、又触媒体7の焼損や不完
全燃焼を防止できるものである。
Numeral 9 is a bottomed cylindrical guide tube, which covers the upper part of the heat transfer tube 6 so as to cover the bottom thereof, whereby the guide tube 9
The inner peripheral portion is in close contact with the outer peripheral portion of the catalyst body 7 which is in close contact with the heat transfer cylinder 6, and the lean mixture from the vaporization pot 1 passes through the heat transfer cylinder 6 and flows to the outer peripheral catalyst body 7. Mixing path 10
By forming the mixing passage 10 having an inverted U-shaped cross section, it is possible to form the mixing passage 10 which is compact and relatively long. In this case, good catalytic combustion is carried out with a uniform mixture without air, and burnout and incomplete combustion of the catalyst body 7 can be prevented.

【0018】11は気化ポット1と混合路10との境界
部分に備えられた集合板で、中央にのみ流通穴12を形
成し、気化ポット1で形成されたばかりの希薄混合気を
一旦集束させて流通穴12を通過させた後、混合路10
に放出させるので混合の促進が図られるものである。
Reference numeral 11 denotes a collecting plate provided at a boundary portion between the vaporizing pot 1 and the mixing passage 10, which has a circulation hole 12 formed only in the center, and once concentrates the lean mixture just formed in the vaporizing pot 1. After passing through the circulation hole 12, the mixing path 10
To promote mixing.

【0019】13は気化ポット1の温度を検知するサー
ミスタ等から成る温度センサで、気化ポット1の気化可
能温度以上で触媒体7の活性化温度を予め設定された気
化ポット1温度として検知し、燃焼開始及び気化ヒータ
2の通電を制御するものである。
Reference numeral 13 denotes a temperature sensor comprising a thermistor or the like for detecting the temperature of the vaporization pot 1, which detects the activation temperature of the catalyst 7 above the vaporization temperature of the vaporization pot 1 as a preset vaporization pot 1 temperature. It controls combustion start and energization of the vaporization heater 2.

【0020】14は中空円板状の内周側邪魔板で、該内
周側邪魔板14の外径は伝熱筒6の外径より大きく、該
内周側邪魔板14の中心には伝熱筒6の中空部分の内径
と同じ内径の中心孔15が形成されており、該内周側邪
魔板14の中心孔15が伝熱筒6の中空部分と一致する
ように伝熱筒6の上端に設けられ、本実施例の場合、内
周側邪魔板14外径が伝熱筒6外径より6mm大きいの
で、伝熱筒6外周から3mmほど突出し、その突出した
部分により触媒体7の入口側の内周付近を覆うものであ
る。
Reference numeral 14 denotes a hollow disk-shaped inner peripheral baffle. The outer diameter of the inner peripheral baffle 14 is larger than the outer diameter of the heat transfer cylinder 6, and the center of the inner peripheral baffle 14 is A center hole 15 having the same inner diameter as the inner diameter of the hollow portion of the heat transfer cylinder 6 is formed, and the center hole 15 of the inner peripheral side baffle plate 14 is aligned with the hollow portion of the heat transfer tube 6. In the case of the present embodiment, since the outer diameter of the inner peripheral side baffle plate 14 is 6 mm larger than the outer diameter of the heat transfer cylinder 6, it protrudes by about 3 mm from the outer circumference of the heat transfer cylinder 6. It covers the vicinity of the inner circumference on the entrance side.

【0021】16は中空円板状で断面L字状の外周側邪
魔板で、該外周側邪魔板16の外径は案内筒9の内径と
ほぼ等しく、断面L字状の水平面側17の中心には伝熱
筒6外周に巻き付けるように密着した触媒体7の外径よ
り小さい直径の流入用孔18が形成され、案内筒9を触
媒体7が密着した状態の伝熱筒6に取り付けたとき、外
周側邪魔板16の水平面側17の外周部分が触媒体7の
外周付近を覆うように、断面L字状の垂直面側19が案
内筒9内周に溶接等により取り付けられており、本実施
例の場合、流入用孔18の内径が触媒体7の外径より6
mm小さいので、その小さい分外周側邪魔板16の水平
面側17の外周部分が触媒体7の入口側の外周付近を覆
うものである。
Reference numeral 16 denotes an outer peripheral baffle having a hollow disk shape and an L-shaped cross section. The outer diameter of the outer peripheral baffle 16 is substantially equal to the inner diameter of the guide cylinder 9 and the center of a horizontal plane 17 having an L-shaped cross section. An inflow hole 18 having a diameter smaller than the outer diameter of the catalyst body 7 closely contacted so as to be wound around the outer periphery of the heat transfer cylinder 6 is formed, and the guide cylinder 9 is attached to the heat transfer cylinder 6 with the catalyst body 7 closely attached. At this time, the vertical surface side 19 having an L-shaped cross section is attached to the inner periphery of the guide cylinder 9 by welding or the like so that the outer peripheral portion of the horizontal plane side 17 of the outer peripheral baffle plate 16 covers the vicinity of the outer periphery of the catalyst body 7. In the case of the present embodiment, the inner diameter of the inflow hole 18 is 6 times larger than the outer diameter of the catalyst body 7.
The outer peripheral portion of the outer peripheral side baffle 16 on the horizontal surface 17 covers the vicinity of the outer periphery of the catalyst body 7 on the inlet side.

【0022】このように触媒体7入口の内側、つまり触
媒体7上端の内周部分は伝熱筒6上端に設けられた内周
側邪魔板14の底面と当接し、触媒体7入口の外側、つ
まり触媒体7上端の外周部分は案内筒9内周に設けられ
た外周側邪魔板16の底面と当接しているので、触媒体
7が伝熱筒6に対して上にずれ動くということがなく、
触媒体7のずれにより混合路10に支障をきたすことが
ないものである。
As described above, the inside of the catalyst body 7 inlet, that is, the inner peripheral portion of the upper end of the catalyst body 7 abuts against the bottom surface of the inner circumferential baffle plate 14 provided at the upper end of the heat transfer cylinder 6, and the outside of the catalyst body 7 inlet That is, since the outer peripheral portion of the upper end of the catalyst body 7 is in contact with the bottom surface of the outer peripheral baffle plate 16 provided on the inner circumference of the guide cylinder 9, the catalyst body 7 moves upward with respect to the heat transfer cylinder 6. Without
The displacement of the catalyst body 7 does not hinder the mixing path 10.

【0023】20はヒートバック部で、気化ポット1の
気化ヒータ2の上方に鍔状に形成され、触媒体7内で充
分に触媒燃焼された燃焼ガスが触媒体7内を通過して出
口から吹き出したときこのヒートバック部20に衝突
し、該ヒートバック部20に案内される形でヒートバッ
ク部20と触媒体7の出口との間からまわりに吹き出す
もので、燃焼ガスがヒートバック部20に衝突すること
により、燃焼ガスの熱の一部がヒートバック部20に伝
わり、その伝わった熱により気化ポット1内及び伝熱筒
6内の温度を最適な温度に保持するものである。
Reference numeral 20 denotes a heat back portion, which is formed in a flange shape above the vaporization heater 2 of the vaporization pot 1 and in which the combustion gas sufficiently catalyzed in the catalyst body 7 passes through the catalyst body 7 and exits from the outlet. When blown out, it collides with the heat back portion 20 and blows out around the space between the heat back portion 20 and the outlet of the catalyst body 7 in a form guided by the heat back portion 20. As a result, a part of the heat of the combustion gas is transmitted to the heat back unit 20, and the transmitted heat maintains the temperatures in the vaporization pot 1 and the heat transfer cylinder 6 at the optimum temperature.

【0024】21は触媒体支持部で、該触媒体支持部2
1の底部がヒートバック部20上面に接し、一側部が伝
熱筒6の外周面に接している状態でヒートバック部20
上面に放射状に複数立設しており、触媒体7の出口側が
触媒体支持部21上部に当接してそれ以上触媒体7が下
に移動しないよう触媒体7を支持するので、触媒体7出
口とヒートバック部20上面との間隔を最適な距離で一
定に保つことができ、触媒体7を通過した燃焼ガスがス
ムーズに吹き出るものであり、このように触媒体7の上
端に内周側邪魔板14と外周側邪魔板16とが当接し、
触媒体7の下端に触媒体支持部21が当接することによ
り触媒体7の上下の位置がずれるのを防止するものであ
る。
Reference numeral 21 denotes a catalyst support.
1 is in contact with the upper surface of the heat back section 20 and one side thereof is in contact with the outer peripheral surface of the heat transfer cylinder 6.
A plurality of the catalyst bodies 7 are erected radially on the upper surface, and the exit side of the catalyst body 7 contacts the upper part of the catalyst body support portion 21 to support the catalyst body 7 so that the catalyst body 7 does not move further downward. The distance between the catalyst body 7 and the upper surface of the heat back part 20 can be kept constant at an optimum distance, and the combustion gas that has passed through the catalyst body 7 can be smoothly blown out. The plate 14 and the outer peripheral side baffle plate 16 abut,
This prevents the upper and lower positions of the catalyst 7 from being displaced by the catalyst support 21 being in contact with the lower end of the catalyst 7.

【0025】また触媒体支持部21自身、触媒体7内を
通過して出口から吹き出した燃焼ガスが吹き付けるの
で、燃焼ガスの熱をヒートバック部20や伝熱筒6に伝
えるヒートバック効果があり、ヒートバック部20や触
媒体支持部21がない場合は、気化ポット1内の壁面温
度をノズル5から噴霧される灯油が良好に気化する25
0℃くらいの最適な温度に保持するために通常燃焼時で
も常に気化ヒータ2を通電していなくてはいけなかった
のが、ヒートバック部20や触媒体支持部21がある場
合は、通常燃焼時ではそこからヒートバックされて気化
ポット1内及び伝熱筒6内の温度を最適な温度に保持す
ることができ、気化ヒータ2に通電する必要がなく、ヒ
ータによる消費電力を抑えることができるものである。
Further, since the combustion gas blown from the outlet through the catalyst body 7 itself passes through the inside of the catalyst body 7, there is a heat back effect of transferring the heat of the combustion gas to the heat back section 20 and the heat transfer cylinder 6. In the case where the heat back section 20 and the catalyst support section 21 are not provided, the temperature of the wall surface in the vaporization pot 1 is set to a value such that the kerosene sprayed from the nozzle 5 vaporizes well.
In order to maintain the optimum temperature of about 0 ° C., the vaporization heater 2 must always be energized even during normal combustion. However, when the heat back unit 20 and the catalyst support unit 21 are provided, the normal combustion is performed. In some cases, heat is returned from the heat source, and the temperature in the vaporization pot 1 and the temperature in the heat transfer cylinder 6 can be maintained at an optimum temperature. Therefore, there is no need to energize the vaporization heater 2 and power consumption by the heater can be suppressed. Things.

【0026】22は棒状の熱電対で、一端が触媒体7内
に溶接等により固定され、他端がヒートバック部20に
設けた熱電対用孔23を貫通する形でヒートバック部2
0下面に突出し、この下面に突出した他端に信号線24
を接続して熱電対22の熱起電力を検出することにより
触媒体7内温度を検知するものである。
Reference numeral 22 denotes a rod-shaped thermocouple, one end of which is fixed in the catalyst body 7 by welding or the like, and the other end of which passes through a thermocouple hole 23 provided in the heat back portion 20.
0 projecting to the lower surface, and the other end projecting to this lower surface is connected to the signal line 24.
To detect the temperature inside the catalyst body 7 by detecting the thermoelectromotive force of the thermocouple 22.

【0027】次にこの一実施例の作動について説明す
る。今、気化ヒータ2に通電し気化ポット1が加熱され
て気化可能温度に達すると共に、この気化ポット1の熱
を伝熱筒6を介して触媒体7に加え、触媒体7が250
℃以上の活性化温度に達すると、これを温度センサ13
が気化ポット1の温度として検知し、通電開始から数分
後には燃油及び燃焼空気の供給が開始されるものであ
る。
Next, the operation of this embodiment will be described. Now, the power is supplied to the vaporization heater 2 to heat the vaporization pot 1 to reach the vaporizable temperature, and the heat of the vaporization pot 1 is applied to the catalyst 7 via the heat transfer tube 6, so that the catalyst 7
When the temperature reaches the activation temperature of at least
Is detected as the temperature of the vaporization pot 1, and supply of fuel oil and combustion air is started several minutes after the start of energization.

【0028】そして気化ポット1内では、ノズル5から
噴霧され気化した燃油の気化ガスと、噴出口4から供給
される理論空気量の約3倍の燃焼空気とが混合され希薄
混合気が形成されて、集合板11の流通穴12を通って
混合路10に供給され、この時希薄混合気は流通穴12
を通過する為に一旦集束し通過後に拡散されることで、
混合が促進されるものである。
In the vaporization pot 1, the vaporized gas of fuel oil sprayed and vaporized from the nozzle 5 and the combustion air supplied from the injection port 4 and having a volume approximately three times the theoretical air amount are mixed to form a lean air-fuel mixture. Then, the mixture is supplied to the mixing passage 10 through the flow hole 12 of the collecting plate 11, and at this time, the lean air-fuel mixture is
Is focused once to pass through and diffused after passing,
Mixing is promoted.

【0029】更に集合板11通過後の希薄混合気は、案
内筒9の有底部分に案内されて伝熱筒6外周に設けた触
媒体7入口へと流れていき、活性化温度に達している触
媒体7を上の入口から下の出口へと触媒体7内の通気路
を通過する間に触媒燃焼されて、触媒体7出口から燃焼
ガスとして吹き出るものである。
Further, the lean air-fuel mixture after passing through the collecting plate 11 is guided by the bottomed portion of the guide cylinder 9 and flows to the catalyst 7 inlet provided on the outer periphery of the heat transfer cylinder 6 to reach the activation temperature. The catalyst is burned while passing the catalyst 7 from the upper inlet to the lower outlet through an air passage in the catalyst 7 and is blown out as a combustion gas from the outlet of the catalyst 7.

【0030】この燃焼ガスは、希薄混合気を触媒燃焼さ
せたものであるので、燃焼温度が低く、それによりNO
x値が抑えられて、燃焼ガス中のNOx値はほぼゼロで
クリーンな燃焼ガスとなっているものである。
Since this combustion gas is obtained by catalytically burning a lean mixture, its combustion temperature is low, and as a result, NO
The x value is suppressed, and the NOx value in the combustion gas is almost zero, resulting in clean combustion gas.

【0031】ところで触媒体7の内周側、つまり伝熱筒
6外周と密着している部分は、どうしても触媒体7の熱
が伝熱筒6に伝わってしまうため、通常燃焼時触媒体7
の中心部分が約800℃なのに比べて約500℃と温度
が低くなってしまい、そこに希薄混合気が流入して通過
すると、温度が低いために通過する間に充分触媒燃焼さ
れず、触媒体7から吹き出した燃焼ガスの中にHC(ハ
イドロカーボン)が多く存在して臭いが強い燃焼ガスが
吹き出てしまう。
By the way, the inner peripheral side of the catalyst body 7, that is, the portion which is in close contact with the outer periphery of the heat transfer cylinder 6 always transmits the heat of the catalyst body 7 to the heat transfer cylinder 6.
The temperature is about 500 ° C. lower than that of the central part of which is about 800 ° C., and when a lean air-fuel mixture flows in and passes through it, the catalyst is not sufficiently combusted while passing because of the low temperature, and the catalyst body A large amount of HC (hydrocarbon) is present in the combustion gas blown out from 7, and a combustion gas having a strong odor is blown out.

【0032】しかし、本発明では伝熱筒6上端に設けた
内周側邪魔板14が触媒体7の温度が低くなる内周付近
の入口を覆ってそこに希薄混合気が流入するのを妨げて
いるので、希薄混合気が触媒体7の温度が低くなる内周
付近を通過することによりHC(ハイドロカーボン)が
多く存在して臭いが強い燃焼ガスが発生するのを防止し
ているものである。
However, in the present invention, the inner peripheral side baffle 14 provided at the upper end of the heat transfer cylinder 6 covers the entrance near the inner periphery where the temperature of the catalyst body 7 becomes low, and prevents the lean mixture from flowing there. Since the lean mixture passes near the inner circumference where the temperature of the catalyst body 7 becomes low, a large amount of HC (hydrocarbon) is present, thereby preventing generation of a combustion gas having a strong odor. is there.

【0033】また、たとえ触媒体7の温度が低くなる内
周付近に希薄混合気が流入したとしても、内周側邪魔板
14が抵抗となって内周付近に流入する希薄混合気の速
度を落とさせ、触媒体7の中心部分を通過する希薄混合
気に比べて長時間触媒体7内に留まるので、触媒体7の
温度が低くても通過時間が長いために充分触媒燃焼が進
んでHC(ハイドロカーボン)の少ない臭いのしない燃
焼ガスとなるものである。
Even if the lean air-fuel mixture flows near the inner circumference where the temperature of the catalyst body 7 becomes low, the inner-circumference baffle plate 14 acts as a resistance to reduce the velocity of the lean air-fuel mixture flowing near the inner circumference. It is dropped and stays in the catalyst body 7 for a longer time than the lean mixture passing through the center portion of the catalyst body 7. Therefore, even if the temperature of the catalyst body 7 is low, the catalytic combustion proceeds sufficiently because the passage time is long and the HC combustion proceeds. (Hydrogen) is a combustion gas that is low in odor and free of odor.

【0034】また、触媒体7の外周側、つまり案内筒9
内周と密着している部分も触媒体7の熱が案内筒9に伝
わってしまい、案内筒9のまわりの空気に放熱してしま
うため、触媒体7の外周付近にも約500℃と温度が低
い部分が発生してしまう。
The outer peripheral side of the catalyst body 7, that is, the guide cylinder 9
Since the heat of the catalyst body 7 is also transmitted to the guide cylinder 9 at the portion that is in close contact with the inner periphery, the heat is radiated to the air around the guide cylinder 9. Is low.

【0035】しかし、本発明では案内筒9内部に取り付
けられた外周側邪魔板16が触媒体7の温度が低くなる
外周付近の入口を覆ってそこに希薄混合気が流入するの
を妨げているので、希薄混合気が触媒体7の温度が低く
なる外周付近を通過することによりHC(ハイドロカー
ボン)が多く存在して臭いが強い燃焼ガスが発生するの
を防止しているものである。
However, in the present invention, the outer peripheral baffle 16 attached inside the guide cylinder 9 covers the entrance near the outer periphery where the temperature of the catalyst body 7 becomes low, and prevents the lean mixture from flowing there. Therefore, the lean mixture passes near the outer periphery where the temperature of the catalyst body 7 becomes low, so that a large amount of HC (hydrocarbon) is present, thereby preventing generation of a combustion gas having a strong odor.

【0036】また、たとえ触媒体7の温度が低くなる外
周付近に希薄混合気が流入したとしても、外周側邪魔板
16が抵抗となって外周付近に流入する希薄混合気の速
度を落とさせ、触媒体7の中心部分を通過する希薄混合
気に比べて長時間触媒体7内に留まるので、触媒体7の
温度が低くても通過時間が長いために充分触媒燃焼が進
んでHC(ハイドロカーボン)の少ない臭いのしない燃
焼ガスとなるものである。
Even if the lean mixture flows near the outer periphery where the temperature of the catalyst body 7 becomes low, the speed of the lean mixture flowing near the outer periphery is reduced by the resistance of the outer peripheral baffle plate 16, Since the mixture stays in the catalyst body 7 for a longer time than the lean air-fuel mixture passing through the center portion of the catalyst body 7, even if the temperature of the catalyst body 7 is low, the passage time is long, so that the catalytic combustion proceeds sufficiently and HC (hydrocarbon) ) With low odor and no combustion gas.

【0037】また、触媒体7内周と密着する伝熱筒6外
周部分にえぐり部8を設けたので、触媒体7内周と伝熱
筒6外周とが密着する面積が少なくなり、それにより触
媒体7から伝熱筒6へ伝わる熱が少なくなる。
Further, since the hollow portion 8 is provided on the outer peripheral portion of the heat transfer cylinder 6 which is in close contact with the inner periphery of the catalyst body 7, the area where the inner periphery of the catalyst body 7 and the outer periphery of the heat transfer cylinder 6 are in close contact is reduced. Heat transmitted from the catalyst body 7 to the heat transfer cylinder 6 is reduced.

【0038】それによりえぐり部8がない場合に比べ、
触媒体7内周付近に発生する温度の低い部分が少なくな
り、その分内周側邪魔板14の外径を小さくして該内周
側邪魔板14により覆われる触媒体7内周部分を少なく
することができ、正常な温度の触媒体7の通気路を通過
する希薄混合気が多くなって燃焼量を多くできると共
に、HC(ハイドロカーボン)の少ない臭いのしない燃
焼ガスとすることができるものである。
As a result, compared with the case where there is no undercut 8,
The low temperature portion generated near the inner circumference of the catalyst body 7 is reduced, and the outer diameter of the inner circumference side baffle plate 14 is reduced accordingly, so that the inner circumference portion of the catalyst body 7 covered by the inner circumference side baffle plate 14 is reduced. And the amount of lean air-fuel mixture passing through the air passage of the catalyst body 7 at a normal temperature can be increased to increase the amount of combustion, and can also be a odorless combustion gas containing less HC (hydrocarbon). It is.

【0039】更に伝熱筒6に触媒体7の熱が伝わって触
媒体7の温度が下がるのを抑えるので、その分気化ヒー
タ2の通電が不要になり、気化ヒータ2による消費電力
を少なくして省エネ化を図ることができるものである。
Further, since the heat of the catalyst 7 is prevented from being transmitted to the heat transfer cylinder 6 and the temperature of the catalyst 7 is reduced, the power supply to the vaporization heater 2 is not required, and the power consumption by the vaporization heater 2 is reduced. Energy savings.

【0040】また、触媒体7出口から吹き出た燃焼ガス
は、鍔状のヒートバック部20に衝突して方向を変え、
触媒体7とヒートバック部20との間から触媒燃焼器の
周りに吹き出すものであるが、この時ヒートバック部2
0及び触媒体支持部21は燃焼ガスにさらされるので高
温となり、それがヒートバックして気化ポット1及び伝
熱筒6の温度を適正な温度に保持するので、燃焼中は気
化ヒータ2の通電が不要になり、気化ヒータ2による消
費電力を少なくして省エネ化を図ることができるもので
ある。
Further, the combustion gas blown out from the outlet of the catalyst body 7 collides with the flange-shaped heat back portion 20 and changes its direction.
The air blows out around the catalytic combustor from between the catalyst body 7 and the heat back section 20.
0 and the catalyst support 21 are exposed to the combustion gas and become high in temperature, which heats back to maintain the temperatures of the vaporization pot 1 and the heat transfer cylinder 6 at appropriate temperatures. Is unnecessary, and the power consumption by the vaporization heater 2 can be reduced to save energy.

【0041】尚、本実施例では気化ポット1と伝熱筒6
とをアルミダイキャスト等により一体成形したものであ
るがこれに限定されず、別々に成形したものを嵌合し、
接着剤等で一体化して構成したものでもよいものであ
る。
In this embodiment, the vaporization pot 1 and the heat transfer cylinder 6
And are integrally molded by aluminum die-casting or the like, but are not limited to this.
It may be one integrally formed with an adhesive or the like.

【0042】[0042]

【発明の効果】以上のようにこの発明によれば、伝熱筒
6に巻き付けるようにして密着させた触媒体7入口の内
周部分を内周側邪魔板14で覆い、触媒体7入口の外周
部分を外周側邪魔板16で覆うことにより、触媒体7中
心部分に比べて温度の低くなる内周部分と外周部分とに
希薄混合気が流入するのを妨げ、低温部分を通過するこ
とにより触媒燃焼が不十分になってHC(ハイドロカー
ボン)が多くなる、つまり臭いの強い排気ガスの発生を
抑えることができるものである。
As described above, according to the present invention, the inner peripheral portion of the entrance of the catalyst 7 which is tightly wound around the heat transfer cylinder 6 is covered with the inner peripheral side baffle plate 14, and the entrance of the entrance of the catalyst 7 is formed. By covering the outer peripheral portion with the outer peripheral side baffle plate 16, it is possible to prevent the lean mixture from flowing into the inner peripheral portion and the outer peripheral portion, which are lower in temperature than the central portion of the catalyst body 7, and to pass through the low temperature portion. The catalyst combustion becomes insufficient and the amount of HC (hydrocarbon) increases, that is, the generation of exhaust gas having a strong odor can be suppressed.

【0043】又、伝熱筒6の外周で触媒体7内周と密着
する伝熱筒6の外周部分にえぐり部8を設けたので、触
媒体7内周と伝熱筒6外周とが密接する面積が小さくな
り、それにより触媒体7の熱が伝熱筒6に伝わるのが少
なくなるので、触媒体7内周に発生する温度の低い部分
が少なくなり、その温度の低い部分を通過することによ
り触媒燃焼が不十分になってHC(ハイドロカーボン)
が多くなる、つまり臭いの強い排気ガスの発生を抑える
ことができるものである。
Further, since the recess 8 is provided at the outer peripheral portion of the heat transfer cylinder 6 which is in close contact with the inner periphery of the catalyst body 7 on the outer periphery of the heat transfer cylinder 6, the inner periphery of the catalyst body 7 and the outer periphery of the heat transfer cylinder 6 are in close contact. The area of the catalyst body 7 is reduced, and the heat of the catalyst body 7 is less likely to be transmitted to the heat transfer cylinder 6, so that the lower temperature portion generated on the inner periphery of the catalyst body 7 is reduced, and passes through the lower temperature portion. As a result, catalytic combustion becomes insufficient and HC (hydrocarbon)
Increases, that is, generation of exhaust gas having a strong smell can be suppressed.

【0044】また、触媒体7の温度の低い部分を少なく
できるので内周側邪魔板14を小さくすることができ、
触媒体7の適正温度の部分を通過する希薄混合気の量を
多くして燃焼量を大きくできるものである。
Further, since the portion of the catalyst body 7 where the temperature is low can be reduced, the inner peripheral side baffle 14 can be reduced.
The combustion amount can be increased by increasing the amount of the lean air-fuel mixture passing through the portion of the catalyst body 7 at an appropriate temperature.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明一実施例を付した触媒燃焼装置の外観
図。
FIG. 1 is an external view of a catalytic combustion device to which an embodiment of the present invention is applied.

【図2】この発明一実施例を付した触媒燃焼装置の断面
図。
FIG. 2 is a cross-sectional view of a catalytic combustion device according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 気化ポット 2 気化ヒータ 6 伝熱筒 7 触媒体 9 案内筒 10 混合路 14 内周側邪魔板 16 外周側邪魔板 DESCRIPTION OF SYMBOLS 1 Vaporization pot 2 Vaporization heater 6 Heat transfer cylinder 7 Catalyst 9 Guide cylinder 10 Mixing path 14 Inner circumference baffle 16 Outer circumference baffle

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 気化ヒータを備え供給される燃油を気化
し、この気化ガスを燃焼空気と予混合して空気量過多の
希薄混合気を形成する気化ポットと、該気化ポット上端
に立設した伝熱筒外周に備えられ希薄混合気の流通で触
媒燃焼させる触媒体と、該触媒体外周から伝熱筒上方を
覆う案内筒とを備え、気化ポットから触媒体までの間に
断面逆U字状の混合路を形成した触媒燃焼装置に於い
て、前記触媒体の希薄混合気入口の内周部分を覆う内周
側邪魔板と、前記触媒体の希薄混合気入口の外周部分を
覆う外周側邪魔板とを設けたことを特徴とする触媒燃焼
装置。
1. A vaporization pot which is provided with a vaporization heater, vaporizes supplied fuel oil, and pre-mixes the vaporized gas with combustion air to form a lean mixture having an excess amount of air. A catalyst body provided on the outer periphery of the heat transfer cylinder and catalyzed by the flow of a lean air-fuel mixture, and a guide cylinder covering the outer periphery of the catalyst body from above the outer circumference of the catalyst body. In a catalytic combustion device having a mixture path formed in the shape of a circle, an inner peripheral side baffle plate for covering an inner peripheral portion of the lean mixture inlet of the catalyst body, and an outer peripheral side for covering an outer peripheral portion of the lean mixture inlet of the catalyst body A catalytic combustion device comprising a baffle plate.
【請求項2】 上記伝熱筒の外周に、触媒体と接しない
えぐり部を形成したことを特徴とする請求項1記載の触
媒燃焼装置。
2. The catalytic combustion device according to claim 1, wherein a hollow portion not in contact with the catalyst body is formed on an outer periphery of the heat transfer cylinder.
JP32244299A 1999-11-12 1999-11-12 Catalytic combustor Pending JP2001141211A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32244299A JP2001141211A (en) 1999-11-12 1999-11-12 Catalytic combustor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32244299A JP2001141211A (en) 1999-11-12 1999-11-12 Catalytic combustor

Publications (1)

Publication Number Publication Date
JP2001141211A true JP2001141211A (en) 2001-05-25

Family

ID=18143727

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32244299A Pending JP2001141211A (en) 1999-11-12 1999-11-12 Catalytic combustor

Country Status (1)

Country Link
JP (1) JP2001141211A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6632085B1 (en) * 1999-08-19 2003-10-14 Matsushita Electric Industrial Co., Ltd. Catalyst combustion device and fuel vaporizing device
FR3125865A1 (en) * 2021-07-29 2023-02-03 Actinov Ethanol burner device using an ethanol catalysis process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6632085B1 (en) * 1999-08-19 2003-10-14 Matsushita Electric Industrial Co., Ltd. Catalyst combustion device and fuel vaporizing device
FR3125865A1 (en) * 2021-07-29 2023-02-03 Actinov Ethanol burner device using an ethanol catalysis process

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