JP2001138822A - Vehicle interior member having skin and its manufacturing method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a vehicle interior member having a skin structured so that the skin is adhered in the same shape as the outer surface of an elastic material. SOLUTION: A shape retention material 30 in a shape following the outer surface shape of the elastic material 14 is adhered to the outer surface 14a of the elastic material 14 mounted to the outer surface of a base material 12, and then the skin 20 is adhered to the elastic material 14 having the shape retention material 30. The shape retention material 30 prevents compression deformation of the elastic material 14 generated due to pressure by the skin 20 during the adhesion of the skin 20. Thus, the skin 20 adhered to the elastic material 14 has the shape following the outer surface shape of the elastic material 14.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an elastic material, such as urethane foam, mounted on a base material, and the outer surface of the elastic material is adhered to the outer surface of the elastic material. The present invention relates to a vehicle interior member with a skin and a manufacturing method for suitably molding the vehicle interior member with a skin.

[0002]

2. Description of the Related Art For example, a vehicle interior member such as a passenger car has an outer surface attached to an outer surface of a base material formed into a required shape, and an elastic material such as urethane foam having elasticity between the base material and the skin. In many cases, the texture, tactile sensation and the like are improved by intervening. Here, the skin is made of vinyl chloride (P
VC), polyethylene (PE) and polypropylene (P
In addition to a resin skin made of a material such as P), a skin made of a material such as fabric, genuine leather, and synthetic leather is also in use. Among these, the resin skin can be integrally formed in a required shape in advance by a vacuum forming die or the like, so that the injection molding, press molding, stamping, the base material and the skin previously formed in the required shape by stamping molding, and the like. Is often set in a foaming mold, and urethane foam is integrally foamed and molded in a space defined between the skin and the base material. That is, since the integrally molded resin skin has no gaps or holes, urethane foam integrally foamed between the base material and the skin can be suitably molded without leaking to the surface side of the skin.

On the other hand, fabrics, genuine leather, synthetic leather, and the like are difficult to integrally form a complicated shape from one sheet-like material. A so-called "sewn skin" is used, which is formed by dividing and cutting each skin piece into a required shape.
However, when the sewn skin is set in the above-mentioned foaming mold and the urethane foam is integrally foamed with the base material, the urethane leaks to the surface side from the seams and gaps between the skin pieces and hardens. There is a problem. In addition, since the fabric, genuine leather, synthetic leather, and the like are materials on which the effect of the release agent is unlikely to act, it is difficult to remove urethane even if the release agent is applied around the seam. Therefore, in a vehicle interior member employing a sewn skin, only the urethane foam is first foamed and mounted on the outer surface of the base material using the foaming mold, and then the sewn skin is affixed to the outer surface of the urethane foam. The construction method is adopted. For this reason, sewing skins made of materials such as fabrics, genuine leather, or synthetic leather can achieve a suitable improvement in texture, but significantly increase manufacturing costs. I have.

For example, FIG. 1 illustrates a center console installed on a floor between a driver's seat and a passenger's seat as an example of a vehicle interior member manufactured by a skin pasting method. As shown in FIG. 9, the center console 50 includes a urethane mounting base 13 formed by foaming and mounting a urethane foam 14 on an outer surface 12a of a base 12 (FIG. 11) formed by injection molding into a required shape, and a plurality of skins. Piece 2
1, 22, 23, 24 and 25 (FIG. 10) are sewn to form the outer skin 20 of the urethane foam 14. Then, the outer surface 14 of the urethane foam 14 of the urethane mounting substrate 13
It is manufactured by pasting the sewing skin 20 on a.

[0005]

In recent years, it has been required that a vehicle interior member be formed into a sharp and edge-effective outer shape. Therefore, also in the vehicle interior member of the skin-attached form such as the floor console 50, as shown in FIG.
The outer surface shape of the urethane foam 14 is foamed as having the corners 15 and 15 with edges, and the sewn skin 20 is pasted on the urethane foam 14 so that the outer skin 20 extends along the corners 15. A contrivance has been made to form a sharp corner in the outer shape by forming the rounded corner portion 26. However, when attaching the sewing skin 20 to the urethane foam 14, since it is necessary to work while expanding the skin 20 in order to prevent the formation of looseness and wrinkles, FIG. 12 and FIG. As shown,
In the urethane foam 14 having elasticity, the corner 15
However, there is an inherent problem that a large curved surface is formed at the corner portion 15 by being pressed by the expansion of the skin 20 to be compressed and deformed. That is, it is extremely difficult to stick the skin 20 in the same shape as the outer surface of the urethane foam 14 by the skin sticking method based on the conventional configuration, and the entire surface is rounded, sharp, and edge-effective. It was impossible to form it into an external shape.

[0006]

SUMMARY OF THE INVENTION The present invention has been proposed in order to solve the above-mentioned problems suitably, and a shape retaining material having a shape conforming to the outer shape of an elastic material such as urethane foam is applied to the elastic material, and the surface of the skin is formed. A vehicle interior member with a skin in which the skin is bonded in the same shape as the outer shape of the elastic material by being configured so as to prevent compression deformation of the elastic material generated at the time of sticking; and a vehicle interior member with this skin It is an object of the present invention to provide a production method for suitably molding a.

[0007]

SUMMARY OF THE INVENTION In order to solve the above problems and achieve the intended object, the present invention relates to a base material having an elastic material mounted on an outer surface thereof, and a shape substantially matching the outer shape of the elastic material. In a vehicle interior member with a skin formed by sticking the skin on the outer surface of the elastic material, a mold retaining material molded to conform to the outer shape of the elastic material, the elastic material and It is characterized in that it is configured to be interposed between the skin and the skin.

Another object of the present invention is to solve the above-mentioned problems and to attain the intended object by providing a urethane foam formed into a required outer surface shape on a foamed outer surface thereof, and an outer shape of the urethane foam. A vehicle interior member with a skin, which is formed by pasting the skin on the outer surface of the urethane foam, and formed into a shape along the outer surface shape of the urethane foam. A shape-retaining sheet material is adhered to the outer surface of the urethane foam to prevent compression deformation of a portion pressed when the skin is attached, whereby the skin is adhered along the outer shape of the urethane foam. It is characterized in that it is configured to be inserted.

Another object of the present invention is to solve the above-mentioned problem and to achieve the intended object. Another invention is to provide a base material in which a urethane foam formed in a required outer shape is foam-mounted on the outer surface, and an outer surface of the urethane foam. A method for manufacturing a vehicle interior member with a skin by pasting the skin on the outer surface of the urethane foam, comprising a skin molded into a shape substantially matching the shape, wherein the preformed into a required shape. The base material is set in a first split mold in a foaming mold, and a preserving sheet material preformed in a required shape is set in a second split mold in the foaming mold, and the first split mold and the second split mold are set. While urethane foam is foam-mounted on the outer surface of the base material while the molds are clamped to each other, the mold-retaining sheet material is applied to the outer surface of the urethane foam to be foam-molded, and then the required shape is formed. Separately the skin formed, characterized in that the compressive deformation by the shape-retaining sheet material is to be pasted along the outer contour of the urethane foam is prevented.

[0010]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a vehicle interior member with a skin and a method of manufacturing the same according to the present invention will be described below with reference to the accompanying drawings by way of preferred embodiments. In the present embodiment, a floor console 10 having the same shape as the above-described floor console 50 will be described as an example of a vehicle interior member with a skin, as shown in FIG. Note that the same members as those already described in the section of the related art will be described with the same reference numerals.

A floor console 10 as a vehicle interior member with a skin according to this embodiment is provided with an urethane foam 14 as an elastic material on an outer surface 12a of a base material 12 shown in FIG.
And a plurality of skin pieces 21, 22, 23, 24, 25 shown in FIG. 10 are sewn to form a substantially identical outer surface shape of the urethane foam 14. (See FIG. 9). Further, on the outer surface of the urethane foam 14, as described later, a shape-retaining sheet material (mold-retaining material) 30 that covers the entire outer surface 14a of the urethane foam 14 is adhered, and the urethane foam 14, the sewing skin 20, The mold-retaining sheet material 30 is interposed therebetween.

(Urethane Mounting Base) The base 12 which is the base of the urethane mounting base 13 is made of a resin material such as polyethylene or polypropylene, and is integrally formed into the basic shape of the floor console 10 by injection molding or the like. Is done. Specifically, as shown in FIG. 11, a storage room 16 for storing personal belongings around
A front opening 17 is formed to allow installation of a shift lever (not shown), and the storage chamber 16 and the front opening 17 are formed.
An upper surface opening 18 for installing, for example, a cup holder is formed on the upper surface between the two, and a rear surface opening 19 for installing an air outlet or an ashtray is further formed on the rear surface. Then, a urethane foam 14 having a required thickness is foam-mounted on the entire outer surface 12a of the base material 12 thus formed by using a foaming mold as described later. As shown in FIGS. 2 and 3, the urethane foam 14 is formed by foaming into a shape in which each corner 15, 15 has a sharp edge.

(Shape Retaining Sheet Material) The Urethane Foam 14
The shape-retaining sheet material 30 covering the entire outer surface of the urethane foam 14 is made of a known resin material such as ABS, PVC, TPO or ASA, and the sheet-shaped resin material is formed by vacuum molding or the like. Is integrally formed into a shape conforming to the outer shape of the original. This mold retention sheet material 3
0 is attached to the outer surface 14a of the urethane foam 14 at the same time as the foam molding of the urethane foam 14, as will be described later.
The corners 31, 31 corresponding to 15 are formed into a shape with sharp and edges, and are pressed by the skin 20 when the skin 20 is pasted, that is, in the vicinity of the corners 15, 15 of the urethane foam 14. The main purpose is to prevent the deformation of the. However, the corner 1
The elastic deformation in the vertical direction with respect to the outer surface 14a other than the vicinity of 5, 15 is allowed, and the tactile sensation of the outer surface of the floor console 10 on which the outer skin 20 is pasted does not adhere to the shape retaining sheet material 30. It is equivalent to that of. Therefore, while the shape retaining sheet material 30 has the minimum hardness that does not change its shape when the skin 20 is pasted, it is a condition that the elasticity feel of the urethane foam 14 is not impaired. Since it is covered with the skin 20, a low-grade material can be used. At the corners and the like between the upper surface of the floor console 10 and the side surfaces of the storage chamber 16, inclined concave portions 32, 32 corresponding to the respective joint sewing portions of the skin pieces 21, 22, 24 of the skin 20 are formed. Have been.

(Skin) The skin 20 is made of a material such as genuine leather, for example.
Cut the respective skin pieces 21, 22, 23, 24, 25 shown in FIG.
By sewing the edge portions of each of the skin pieces 21, 22, 23, 24, and 25, as shown in FIG. 9, a sewing skin formed to have substantially the same shape as the outer surface of the urethane foam 14 is formed. You. Then, as described later, the mold-retaining sheet material 30 is attached to the urethane foam 14 on which it is adhered.

In the floor console 10 of the present embodiment configured as described above, the outer surface 14 of the urethane foam 14
Since the shape-retaining sheet material 30 applied to the a prevents the corner portions 15 and 15 of the urethane foam 14 from being compressed and deformed, as shown in FIGS.
Numeral 0 is affixed in the same shape as the outer shape of the original urethane foam 14. That is, the corners 26, 26 are formed on the skin 20 along the corners 15, 15 of the urethane foam 14.
The corners 26, 26 make the floor console 10 have a sharp and edge-appearing outer shape. Further, since the joint sewing portions of the skin pieces 21, 22, 24 of the skin 20 are accommodated in alignment with the inclined concave portions 32, 32 formed in the shape-retaining sheet material 30 (FIG. 3), the joint sewing portions are formed. Does not protrude outward.

Next, a method of manufacturing the floor console 10 as a vehicle interior member configured as described above will be described.
This will be described with reference to FIGS. The base material 12 is preformed into the shape shown in FIG. 11 by using injection molding, press molding, stamping molding, or the like, and the shape retaining sheet material 30 is formed using a vacuum molding machine (not shown). It is preformed into a shape.

(Urethane mounting base material forming step)
The foam mounting of the urethane foam 14 and the attachment of the shape-retaining sheet material 30 to the outer surface 14a of the urethane foam 14 are simultaneously performed in the same step using a foaming mold. That is, as shown in FIGS. 4 and 7, the base material 12 is mounted and set on the set portion 41 a of the first split mold 41 in the foaming mold 40, and the set portion 42 a of the second split mold 42 in The first and second split molds 41 and 42 are mounted and set on the outer surface 12a of the base material 12 and the back surface of the mold retaining sheet material 30. Foaming space 43
Is defined. Therefore, if a predetermined amount of the urethane stock solution is injected into the foaming space 43, the foamed urethane foam 1
4 is filled in the foaming space 43 and foamed on the outer surface 12a of the base material 12, and the urethane foam 14
Is reached on the outer surface 14a.

In this manner, when the foam mounting of the urethane foam 14 and the step of attaching the shape retaining sheet material 30 are completed, the base material 12 is removed from the foam molding die 40 and the unnecessary shape retaining sheet material 30 is unnecessary. When the portion is cut off, the molding of the urethane mounting base material 13 is completed. 5 and 6, the foamed urethane foam 14 has a sharp, edge-applied outer surface shape due to the corners 31, 31 formed in the shape-retaining sheet material 30.

(Sewing skin forming step) On the other hand, the skin 20
As described above, the skin material made of a sheet-like genuine leather is cut, and as shown in FIG.
Prepare 2,23,24,25. And each skin piece 21,
By sewing each end of 22, 23, 24, 25 with a sewing machine or the like, the skin 20 formed to have substantially the same shape as the outer surface of the urethane foam 14 is formed.

(Sewn Skin Pasting Step) After the formation of the urethane mounting base material 13 and the skin 20 is completed, the urethane foam 14 of the urethane mounting base material 13
0 is pasted. That is, in the urethane mounting base material 13, the outer skin 20 is stuck on the outer surface of the shape retaining sheet material 30 adhered to the urethane foam 14 while applying a required adhesive. At this time, in order to prevent the formation of looseness, wrinkles, and the like, since the skin 20 is stuck in a state where the skin 20 is appropriately stretched, a portion near the corners 15, 15 of the urethane foam 14 is formed by the skin 20. Pressed. However, the compression-deformation of these corner portions 15 and 15 in the vicinity thereof is suitably prevented by the shape-retaining sheet material 30 (the corner portions 31 and 31 of the sheet material 30). The skin 20 is stuck without compression deformation. Therefore, the skin 20 is made of the urethane foam 14.
To the same shape as the outer shape of the original.

When the attachment of the skin 20 to the urethane mounting base material 13 is completed, unnecessary portions and the like of the terminal portion of the skin 20 are cut off, and the terminal portion is subjected to a finishing process, as shown in FIG. The floor console 10 in the pasted form is completed. As described above, the floor console 10 formed in this manner has a configuration in which the corner portions 15 and 15 of the urethane foam 14 are preferably prevented from being compressed and deformed when the skin 20 is attached. Is affixed in the same shape as the outer surface of the urethane foam 14, and each corner 26, 26 is formed into an outer shape with sharp edges.

[0022]

FIG. 8 is a cross-sectional view of a main part of a vehicle interior member with a skin according to another embodiment of the present invention. In this embodiment, a portion where the urethane foam 14 is pressed when the skin 20 is attached. Is covered with a shape-retaining sheet material 35 sized to cover only the outer surface of the sheet. That is, in the floor console 10, the corners 15, 15 of the urethane foam 14 are pressed at the time of attaching the skin 20, so that at least the outer surfaces near the corners 15, 15 are provided with the shape-retaining sheet material 35. When attached, the skin 20 can be pasted in the same shape as the outer shape of the original urethane foam 14. Further, in this embodiment, except for the portion where the shape-retaining sheet material 35 is applied, the skin 2
0 is in direct contact with the urethane foam 1
The natural elasticity of No. 4 is transmitted to the skin 20 and the touch is not hindered. In addition, since the material cost of the mold retaining sheet material 35 can be kept low, the manufacturing cost does not increase.

In the above-described embodiment, the floor console 10 is exemplified as the vehicle interior member with the skin in the form of the skin attached. However, the vehicle interior member with the skin to which the present invention is applied is not limited to this. The present invention can also be suitably applied to vehicle interior members such as instrument panels, door trims, and pillar garnishes.

In the above-described embodiment, the sewing of the sewing skin is described. However, when the integrally formed resin skin is bonded, a suitable bonding can be performed by the same configuration.

Further, in the above-described embodiment, the urethane foam 14 foamed and mounted on the outer surface 12a of the base material 12 is exemplified as the elastic material, but the elastic material is not limited to this. An elastic material preformed in the external shape described above may be adhered or stuck to the base material 12. In addition, as the elastic material to be molded, for example, a re-bonded foam material (a foam material formed into a sheet while urethane chips are bonded with an adhesive), a fiber aggregate, or the like can be suitably used. Regardless of the elastic material, between the urethane foam (elastic material) 14 attached to the outer surface 12a of the base material 12 and the outer skin 20 pasted on the outer surface 14a of the urethane foam (elastic material) 14, Since the configuration is such that the shape retaining sheet members 30 and 35 are interposed, the skin 20 is mounted along the shape of the urethane foam (elastic material) 14.

[0026]

As described above, according to the vehicle interior member with a skin according to the present invention, the elastic material is provided between the elastic material attached to the surface of the base material and the skin attached to the surface of the elastic material. With the configuration in which the shape-retaining material for retaining the outer shape is interposed, there is an advantage that the skin can be mounted along the shape of the elastic material. Therefore, when the elastic material has a sharp outer edge with a sharp edge, the skin also has a sharp outer edge with a sharp edge, and the vehicle interior member has a sharp outer shape with a sharp edge.

According to a vehicle interior member with a skin according to another invention, a vehicle interior member with a skin in which a skin is attached to an outer surface of the urethane foam of a base material in which urethane foam is foam-mounted on the outer surface. With respect to the above, there is an advantage that the outer skin can be stuck in a shape along the outer surface shape of the urethane foam by applying a shape-retaining sheet material for preventing compression deformation of the urethane foam to the outer surface of the urethane foam. As a result, when the urethane foam has a sharp outer edge, the outer skin attached to this urethane foam also has a sharp outer edge, and the vehicle interior member has a sharp outer edge. In addition to the above, there is also an advantage that the sticking operation becomes easy and the defect occurrence rate is reduced. In addition, the shape-retaining sheet material is suitable for covering the entire outer surface of the urethane foam or at least for covering only the portion pressed by the skin, so that the compression deformation of the urethane foam is suitably prevented and the skin is suitable. Paste is made.

Further, according to the method of manufacturing a vehicle interior member with a skin according to another invention, when foaming and mounting urethane foam on the outer surface of a base material using a foaming mold, the outer surface of the urethane foam is used. Since the mold-retaining sheet material can be simultaneously applied to the sheet, no increase in manufacturing costs due to an increase in the number of molding steps is caused. Rather, there is an advantage that a step of applying a release agent to a foaming mold, which is required in a conventional urethane foam foam mounting step, becomes unnecessary.
In addition, since the urethane foam is preferably prevented from being compressed and deformed, the operation of attaching the epidermis can be performed easily and easily.

[Brief description of the drawings]

FIG. 1 is a perspective view of a floor console according to an example of a vehicle interior member with a skin according to a preferred embodiment of the present invention.

FIG. 2 is a sectional view taken along line II of FIG. 1;

FIG. 3 is an enlarged sectional view of a main part of FIG. 2;

FIG. 4 is a cross-sectional view of a foaming mold used to manufacture the vehicle interior member shown in FIG. 1, wherein a base material is set in a first mold and a mold-retaining sheet material is placed in a second mold; Is set.

5 is an enlarged cross-sectional view of a main part of the urethane mounting base material formed by the foaming mold shown in FIG. 4, wherein a mold retaining sheet material is coated on the outer surface of the urethane foam foamed and mounted on the outer surface of the base material. This shows a state of being worn.

FIG. 6 is a cross-sectional view of the vehicle interior member shown in FIG.
FIG. 4 is a cross-sectional view showing a state in which a separately formed sewing skin is pasted on the outer surface of the urethane foam in the urethane mounting base material.

FIG. 7 is a manufacturing process diagram of a vehicle interior member with a skin in the form of a skin affixed, represented by the floor console shown in FIG. 1;

FIG. 8 is an enlarged sectional view of a main part of a floor console according to another embodiment of the present invention.

FIG. 9 is a perspective view showing a state in which a separately formed sewing skin is stuck to the outer surface of the urethane foam in the urethane mounting base material in the vehicle interior member with the skin stuck to the skin.

10 is a perspective view of each skin piece constituting the sewing skin shown in FIG. 9;

FIG. 11 is a perspective view of a base material in the urethane mounting base material shown in FIG.

FIG. 12 shows a conventional floor console in which the corners of the urethane foam are pressed and the corners are deformed into a curved surface by attaching a sewing skin to the outer surface of the urethane foam in the urethane mounting base material assuming a conventional configuration. It is principal part sectional drawing.

FIG. 13 (a) is an enlarged cross-sectional view of a main part in a case where a skin is pasted in the same shape as the outer shape of the original urethane foam and a sharp and sharp edge is formed on the skin, )
FIG. 3 is an enlarged sectional view of a main part in a case where a skin is pasted in a state where a corner of the urethane foam is compressed and deformed, and a sharp and edge-effective corner is not formed on the skin.

[Explanation of symbols]

 Reference Signs List 12 base material 12a outer surface 14 urethane foam (elastic material) 14a outer surface 15 corner (part) 20 sewing skin (skin) 21, 22, 23, 24, 25 skin piece 30, 35 mold retention sheet material (mold retention material) 40 foaming mold 41 first split mold 42 second split mold

 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Tetsuo Kondo 3-1-136 Imaike-cho, Anjo-shi, Aichi Pref. Inoac Corporation Anjo Office (72) Inventor Akihiro Teshimaru 1 Toyota-cho, Toyota-shi, Aichi Prefecture Toyota Auto 3D022 CA07 CC03 CC11 CD29 CD30 3D023 BA01 BB07 BB25 BC00 BD02 BD27 BE06 BE10 BE31

Claims (6)

[Claims] 1. A base material (12) having an elastic material (14) mounted on an outer surface (12a), and a skin (20) having a shape substantially matching the outer surface shape of the elastic material (14), Outer surface of elastic material (14)
In a vehicle interior member with a skin formed by pasting the skin (20) on (14a), a mold retaining material (30, 35) molded to conform to the outer shape of the elastic material (14) is provided with the elastic material. A vehicle interior member with a skin, wherein the vehicle interior member is configured to be interposed between a material (14) and the skin (20). 2. A base material (12) in which a urethane foam (14) formed into a required outer shape is foam-mounted on an outer surface (12a).
And a skin (20) formed into a shape substantially matching the outer shape of the urethane foam (14), and pasting the skin (20) on the outer surface (14a) of the urethane foam (14). In the vehicle interior member with a skin formed by the above, a shape retaining sheet material (30, 35) formed in a shape along the outer surface shape of the urethane foam (14) is covered on the outer surface (14a) of the urethane foam (14). To prevent compression deformation of the portion (15) pressed when the skin (20) is stuck, whereby the skin (20) is formed of the urethane foam (14).
A vehicle interior member with a skin, which is configured to be adhered along the outer surface shape of the vehicle. 3. The urethane foam (14) is sized so as to cover the entire outer surface (14a) of the urethane foam (14) including the portion (15).
The vehicle interior member with a skin according to claim 1 or 2, which has flexibility not to inhibit elastic deformation of the vehicle. 4. The vehicle interior with a skin according to claim 1, wherein the shape retaining sheet material (35) is set to a size that covers at least the portion (15) pressed by the skin (20). Element. 5. The urethane foam (14) is obtained by sewing a plurality of skin pieces (21, 22, 23, 24, 25) formed by cutting a sheet-like skin material. The vehicle interior member with a skin according to claim 1 or 2, which is a sewn skin formed into a shape substantially matching the outer surface shape. 6. A base material (12) in which a urethane foam (14) formed into a desired outer shape is foam-mounted on an outer surface (12a).
And a skin (20) formed into a shape substantially matching the outer shape of the urethane foam (14), and pasting the skin (20) on the outer surface (14a) of the urethane foam (14). A method for manufacturing a vehicle interior member with a skin, wherein the base material (12) preformed into a required shape is foamed in a foaming mold (4).
0) and the preserving sheet material (30, 35) preformed in a required shape is set in the second split mold (42) of the foaming mold (40). While the first split mold (41) and the second split mold (42) are clamped to each other, urethane foam (14) is foam-mounted on the outer surface (12a) of the base material (12), while foam molding is performed. On the outer surface (14a) of the urethane foam (14) to be
(0,35), and then the skin (20) separately formed into a required shape is formed into the outer shape of the urethane foam (14) in which the compression deformation is prevented by the shape-retaining sheet material (30, 35). A method for manufacturing a vehicle interior member with a skin, wherein the vehicle interior member is attached along the skin.