JP2001132133A - Sound and heat insulating panel - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a sound and heat insulating panel constituting the wall, floor or ceiling of a house and having a sufficient heat insulating property and sound insulation and reduction characteristics. SOLUTION: The panel is provided with a heat insulator 12 inside a frame 11 forming an overall outer shape to constitute the floor or wall of a wooden house 100. A parting plate 13 for parting the panel into an inner section 10a and an outer section 10b is positioned at approximately the center of the inside of the frame 11. The heat insulator 12 made from an foamable synthetic resin is provided in the inner section 10a and a sound insulator 14 constructed of a honeycomb structure is provided in the outer section 10b without projecting from the frame 11.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to panels used for constructing floors, walls or ceilings of wooden houses.

[0002]

2. Description of the Related Art In order to construct a wooden house, various structural materials must be prepared. Among these structural materials, structural materials for constructing a wall, a floor or a ceiling are inhabitable by humans. Since the space is constructed directly, the required functions are considerably high. Above all, the thermal insulation of the panel is absolutely necessary to make the living environment comfortable.

[0003] Further, it is necessary that this type of panel has a structure that can be formed into a shape suitable for factory production as a so-called standardized panel to some extent. This is because the function and action of the panel can be made uniform, the cost can be reduced, and the construction on site can be facilitated.

[0004] For this reason, the applicants have proposed a panel which is easy to produce in a factory and has a necessary heat insulating property, for example, as shown in FIG.
Alternatively, a device as shown in FIG. 8 has been conventionally proposed. The heat insulating panel 30 shown in FIG. 7 has a heat insulating material 32 formed substantially all over the frame 31, while the heat insulating panel 30 shown in FIG. The material 32 is housed and integrated. The heat insulating panel 30 shown in FIG. 7 or FIG. 8 is excellent in that it can be manufactured in a factory, is easily constructed on site, and has sufficient heat insulating properties for improving the living environment. ing. The heat insulation panel 30 shown in FIG. 7 or FIG. 8 is applied as a so-called “wall panel”, but can also be used as a “floor panel” of the wooden house 100.

[0005] According to subsequent studies by the present inventors, it has been found that the above-mentioned heat insulating panel 30 and the like need to have more sufficient soundproofing or soundproofing. That is, in this type of panel, if the heat insulation property is too much, for example, the sound generated inside the room is rebounded by the heat insulating material 32 and returns to the inside of the room again. This occurs not only on walls, but also on floors and ceilings.

Accordingly, the present inventors have conducted various studies on how to achieve the soundproofing / soundproofing effect while making full use of the advantages of this type of panel. Was completed.

[0007]

SUMMARY OF THE INVENTION The present invention has been made based on the above circumstances, and the problem to be solved is a lack of soundproofing and soundproofing of the conventional panel.

The object of the present invention is to provide a panel constituting a wall, ceiling or floor for a house, which has not only sufficient heat insulating properties but also soundproofing and sound insulating properties. Another object of the present invention is to provide a soundproof and heat-insulated panel with a simple configuration.

[0009]

In order to solve the above problems, the means adopted by the present invention will be described with reference to the reference numerals used in the embodiments. Frame 11 which forms the entire outer shape
A panel provided with a heat insulating material 12 therein, wherein a partition plate 1 is partitioned into an inner portion 10a and an outer portion 10b of the panel.
3 is disposed substantially at the center of the frame 11, and a heat insulating material 12 made of a foamable synthetic resin is provided on the inner portion 10a.
A sound insulating material 14 having a honeycomb structure is provided on the outer portion 10b.
Are provided so as not to protrude from the frame 11, respectively.

[0010]

The sound-insulating and heat-insulating panel 10 according to the present invention configured as described above has the following functions.

That is, in the soundproof and heat-insulating panel 10, a frame 11 having a predetermined shape is formed by using wood or the like as a material, and, for example, as shown in FIG. Is housed and fixed, and the heat insulating material 12 and the soundproofing material 14 are housed in the inner part 10a and the outer part 10b formed on both sides of the partition plate 13, respectively. It is very easy to manufacture them. Further, since the entire shape is defined by the frame 11, it is sufficiently possible to standardize the production in a factory or the like in advance so that the on-site construction can be performed as it is,
The completed soundproof and heat insulating panel 10 is to be easily constructed on site.

In the sound-insulating and heat-insulating panel 10, the sound-insulating material 14 is arranged and formed in the inner portion 10a of the frame 11, so that the sound-insulating material 14 provides sound insulation and sound insulation. The outer part 10 of the frame 11
Since the heat insulating material 12 is arranged and formed in b, the heat insulating material 12 secures the heat insulation required for the wall and the floor. Therefore, in the wooden house 100 in which a wall, a floor, or a ceiling is formed using the sound-insulating and heat-insulating panel 10, sufficient soundproofing and heat-insulating properties are provided for a room or the like surrounded by the sound-insulating and heat insulating panel 10. It creates a comfortable living environment.

Further, in the soundproof and heat insulating panel 10, since the heat insulating material 12 and the soundproofing material 14 are completely housed in the frame 11, that is, in a state where there is no portion protruding from the frame 11, it is formed. For example, it is in the form of a plate that can be reliably stacked, and can be easily integrated in a factory or a construction site. Even when the soundproof and heat insulating panel 10 is stored and fixed between the pipe columns 40 of the wooden house 100, the inner wall member 42 and the like can be easily attached to the surface thereof.

Particularly, in the present invention, it is important to dispose the sound insulating material 14 in the inner portion 10a of the frame 11 and the heat insulating material 12 in the outer portion 10b. That is, if the above-mentioned soundproofing material 14 and the heat insulating material 12 are reversed, the sound in the room reaches the soundproofing material 14 through the heat insulating material 12 and the partition plate 13, while the sound in the room is insulated or protected against external heat. Since heat is radiated to the outside through the soundproofing material 14 and the partition plate 13, these heat insulating materials 1
Thus, the functions of the second and soundproof members 14 are not sufficiently exhibited. Therefore, by arranging the heat insulating material 12 and the sound insulating material 14 as described above,
Sound insulation panel 10 that cannot be formed so thick
In other words, the thickness of the sound-insulating and heat-insulating panel 10 can be minimized.

In the embodiment described below, a partition plate 13 for partitioning the inside of the frame 11 into an inner portion 10a and an outer portion 10b is formed of a material having excellent fire resistance. This soundproof and heat insulating panel 10 not only has sufficient heat insulating and soundproofing properties,
It also has fire resistance. In addition, as shown in FIG.
In the sound-insulating and heat-insulating panel 10 in which the piping structure 16 is positively formed, wiring and the like can be carried out in the wiring and piping structure 16, and the panel has a sufficient function. .

[0016]

Next, a soundproof and heat insulating panel 10 according to the present invention will be described.
Referring to the embodiment shown in the drawings, FIG. 1 shows a wooden house 100 in which the soundproof and heat insulating panel 10 according to the present invention is configured as one structural material.

For example, in a wall of the wooden house 100, a soundproof and heat insulating panel 10 according to the invention as shown in FIG. 2 is employed.
It is housed between the tube columns 40 of the wooden house 100 and fixed to these tube columns. An exterior material 41 is attached to the outside of the soundproof and heat insulating panel 10, and an inner wall material 42 is mounted to the inside (room side) of the soundproof and heat insulating panel 10. In the wooden house 100 shown in FIG. Only 41 is visible. Further, in the soundproof and heat insulating panel 10 according to the present embodiment, as shown in FIG. 2 or FIG. 3, a surface material 15 having, for example, a waterproof property is integrated on both inner and outer surfaces thereof by means such as affixing.
Thereby, the appearance of the soundproof and heat insulating panel 10 as a product is improved, or waterproofness against rain, snow, and the like during construction is ensured.

The sound-insulating and heat-insulating panel 10 has its entire shape defined by a frame 11 made of wood or the like. With the inner part 10a and the outer part 1
0b. The inner part 10a is a wooden house 1
00, for example, located on the room side, and a soundproofing material 14 is disposed in the inside portion 10a. The outer portion 10b is directed toward the outside of the wooden house 100, and the heat insulating material 12 is disposed in the outer portion 10b. Note that the above-described face material 15 is integrated with the outer surfaces of the heat insulating material 12 and the sound insulating material 14, and the face material 15 is formed as a very thin material using, for example, paper or a synthetic resin sheet. Things.

As the heat insulating material 12, various materials can be used. In this embodiment, in order to facilitate the production at the factory, a foamed synthetic resin is used as the material. is there. That is, as shown in FIG. 6, for example, a frame 11 formed in a predetermined shape is placed on a suitable support table, and a foaming resin is injected into a portion to be the outer portion 10b of the frame 11 by an injector 21. In addition, the partition plate 13 is housed in the frame 11 and is
Thus, the heat insulating material 12 is formed while being pressed. Thereby, not only the shape and thickness of the heat insulating material 12 can be defined by the frame 11 and the partition plate 13, but also the foamed synthetic resin is bonded to the frame 11 and the partition plate 13. The integration of the partition plate 13 and the frame 11 is automatically performed. Of course, thereby, the inner part 10a for storing and fixing the soundproofing material 14 is automatically formed in the frame body 11.

Although various materials can be used for forming the partition plate 13, a so-called plaster board having sufficient fire resistance is employed in the present embodiment. The fire resistance of the partition plate 13 is determined, for example, by the heat insulating material 1 described above.
If the soundproofing material 2 or the soundproofing material 14 itself described later is made of a material having sufficient fire resistance, it is not so necessary. In that sense, the partition plate 13 does not need to be literally a thick plate like a plate, but may be implemented by adopting, for example, a plate having a thickness of about the surface material 15 described above.

Various materials can be applied to the sound insulating material 14 disposed in the inner portion 10a of the frame 11, but in the present embodiment, a material made of glass wool or a so-called honeycomb structure is used. The plate material was adopted. When glass wool is used as the soundproofing material 14, the face material 15 is actively used on the outer surface side, and the periphery of the face material 15 is fixed to the frame 11 by means such as affixing. . In adopting a honeycomb structure as the soundproofing material 14,
It is advantageous to use aluminum foil, cardboard, or the like as the material because it is easily available and can be finished at low cost. Furthermore, a honeycomb structure made of phenol resin impregnated paper may be used.

The heat insulating material 12 and the sound insulating material 14 are formed by the inner part 10 a and the outer part 10 formed by the frame 11.
It was formed so that there was no protrusion in b. If the heat insulating material 12 or the sound insulating material 14 has a protruding portion from the frame 11, it is not only inconvenient when a large number of the sound insulating and heat insulating panels 10 are stacked, but also the storage and fixing between the tube columns 40. This is because there is a problem in providing the inner wall material 42 and the like on the surface.

FIG. 4 shows another embodiment of the above-described sound-insulating and heat-insulating panel 10. In this sound-insulating and heat-insulating panel 10, a heat insulating material 12 having a wiring / pipe structure 16 formed on the partition plate 13 side is used. I have. In other words, in this soundproof and heat insulating panel 10, the heat insulating material 12 whose shape is relatively easy to maintain is formed.
In addition, the wiring / pipe structure 16 is positively formed on the side surface of the partition plate 13 of the heat insulating material 12 which is easy to perform the actual construction. The wiring / pipe structure 16 accommodates wires and pipes for supplying necessary electric power, a heat medium, and the like to the room of the wooden house 100, and is formed in advance to perform the construction. This is performed through the openings of the partition plate 13 and the soundproofing material 14 that have been formed or formed at the construction site.

[0024]

As described above, in the present invention,
As exemplified in each of the above-described embodiments, “a panel in which a heat insulating material 12 is provided in a frame 11 forming an entire outer shape to constitute a floor or a wall of a wooden house 100, A partition plate 13 for partitioning into a portion 10a and an outer portion 10b is arranged at substantially the center of the frame 11, and the inner portion 10a has a heat insulating material 1 made of a foamable synthetic resin.
2 is provided on the outer portion 10b without providing a soundproofing material 14 having a honeycomb structure so as not to protrude from the frame body 11 ". The sound-insulating and heat-insulating panel having not only sufficient heat-insulating properties but also sound-insulating and sound-insulating characteristics can be provided by a simple structure.

[Brief description of the drawings]

FIG. 1 is a perspective view of a wooden house using a soundproof and heat insulating panel according to the present invention as one structural material.

FIG. 2 is a partially cutaway perspective view showing an example in which the soundproof and heat insulating panel of the present invention is applied as a structural material of a wall.

FIG. 3 is a partial sectional view of a wall showing an example in which the soundproof and heat insulating panel of the present invention is applied as a structural material of the wall.

FIG. 4 is a sectional view showing another embodiment of the soundproof and heat insulating panel of the present invention.

5 is a perspective view of the sound-insulating and heat-insulating panel shown in FIG. 3 or 4 as viewed from the room side.

FIG. 6 is a cross-sectional view illustrating a manufacturing process of the soundproof and heat insulating panel according to the present invention.

FIG. 7 is a sectional view showing a conventional soundproof and heat insulating panel.

FIG. 8 is a sectional view showing another example of the conventional soundproof and heat insulating panel.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 10 Sound insulation panel 10a Inside part 10b Outside part 11 Frame body 12 Heat insulation material 13 Partition board 14 Sound insulation material 15 Face material 16 Wiring / pipe structure 100 Wooden house

Claims (1)

[Claims] 1. A panel provided with a heat insulating material inside a frame forming an entire outer shape to constitute a floor, a wall or a ceiling of a wooden house, and divided into an inner portion and an outer portion of the panel. A partition plate is arranged at substantially the center in the frame body, a heat insulating material made of a foamable synthetic resin is provided in the inside portion, and a soundproof material made of a honeycomb structure is provided in the outside portion so as not to protrude from the frame body. A soundproof and insulated panel characterized by that.