JP2001122651A - Surface preparation material composition for concrete structure and method for manufacture thereof - Google Patents

Surface preparation material composition for concrete structure and method for manufacture thereof

Info

Publication number
JP2001122651A
JP2001122651A JP30245399A JP30245399A JP2001122651A JP 2001122651 A JP2001122651 A JP 2001122651A JP 30245399 A JP30245399 A JP 30245399A JP 30245399 A JP30245399 A JP 30245399A JP 2001122651 A JP2001122651 A JP 2001122651A
Authority
JP
Japan
Prior art keywords
epoxy resin
cement
aggregate
concrete structure
wet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP30245399A
Other languages
Japanese (ja)
Other versions
JP4540154B2 (en
Inventor
Makoto Matsuura
眞 松浦
Hiroshi Nakanishi
宏 中西
Osamu Amazawa
修 雨沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOTO RESIN KAKO KK
Original Assignee
TOTO RESIN KAKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOTO RESIN KAKO KK filed Critical TOTO RESIN KAKO KK
Priority to JP30245399A priority Critical patent/JP4540154B2/en
Publication of JP2001122651A publication Critical patent/JP2001122651A/en
Application granted granted Critical
Publication of JP4540154B2 publication Critical patent/JP4540154B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials

Abstract

PROBLEM TO BE SOLVED: To provide a surface preparation material composition for a cement structure, which is appropriately used for subjecting an internal surface of a concrete structure for sewerage or public water supply to surface preparation, or subjecting a surface liable to be exposed to a condition that deterioration of the surface possibly proceeds in, or wet condition, to surface preparation. SOLUTION: This composition consists of two materials, i.e., a wet admixture (material A) containing cement, an epoxy resin, aggregate having selected average particle size within the range of 65-250 μm and a wet dispersant, and a water-dilutable hardener (material B) containing a viscoelasticity adjusting agent.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、セメントを結合材
として含むコンクリート防食用エポキシ樹脂含有被覆組
成物に関するもので、さらに詳しくは、下水道や上水道
用のコンクリート構造物の内部表面の下地を調整した
り、その他の劣化や湿気のある条件にさらされやすい表
面を下地調整するのに適した硬化可能な組成物及びその
製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an epoxy resin-containing coating composition for corrosion protection of concrete containing cement as a binder, and more particularly, to a method of adjusting the foundation on the inner surface of a concrete structure for sewerage or waterworks. The present invention relates to a curable composition suitable for adjusting the surface of a surface that is susceptible to deterioration or other humid conditions, and a method for producing the same.

【0002】[0002]

【従来技術】従来セメントを主結合材として吹き付材、
モルタルなどが建築物の壁面仕上、防水材、コンクリー
ト構造物保護材、床材、舗装材、デッキカバーリング
材、防食ライニング材、接着剤等の目的に利用されてい
ることは周知の通りである。これらに使用されるセメン
トモルタルについて、耐食性や耐衝撃性、機械的物性、
耐薬品性や接着性、作業性等を改善するために天然また
は合成ゴムラテックス、熱可塑性樹脂エマルジョン、或
いは熱硬化性樹脂(例えばエポキシ樹脂)等の高分子結
合材を添加することは、通常良く行われている。エポキ
シ樹脂を使用したポリマーセメントについては、一般的
にセメント、骨材、エポキシ樹脂、及びエポキシ樹脂の
硬化剤を混合し、水を添加して硬化使用されている。
2. Description of the Related Art Conventionally, a spraying material using cement as a main binder,
It is well known that mortar and the like are used for the purpose of wall finishing of buildings, waterproofing materials, concrete structure protecting materials, flooring materials, pavement materials, deck covering materials, anticorrosion lining materials, adhesives, and the like. . About the cement mortar used for these, corrosion resistance and impact resistance, mechanical properties,
It is usually good to add a polymer binder such as natural or synthetic rubber latex, thermoplastic resin emulsion, or thermosetting resin (for example, epoxy resin) to improve chemical resistance, adhesiveness, workability, and the like. Is being done. As for polymer cement using an epoxy resin, cement, an aggregate, an epoxy resin, and a curing agent for the epoxy resin are generally mixed, and water is added to cure the cement.

【0003】一方、これらのポリマーセメントを実用的
に利用する場合には、使用する材料例えば、エポキシ樹
脂、硬化剤、セメント、骨材、その他の添加剤等を施工
現場で水と混合し混練りして使用する。混合の際の作業
の煩雑さから予め工場にて混合し、二材化して作業性を
改善する方法がとられている。例えば、エポキシ樹脂と
骨材、分散剤及びその他の添加剤を含む一材とセメント
を含む硬化剤の二材からなる方法(特開昭56ー501
60、特開平3ー69538)が提案されており、ま
た、骨材の表面に液状エポキシ樹脂層を形成させた後、
その表面にセメント層を被覆した粒状物の一材と硬化剤
の二材からなる方法(特開平8ー81253)が提案さ
れている。
On the other hand, when these polymer cements are practically used, the materials to be used, such as epoxy resin, hardener, cement, aggregate, and other additives, are mixed with water at a construction site and kneaded. To use. Due to the complexity of the mixing operation, a method of improving the operability by mixing in a factory in advance and forming two materials has been adopted. For example, a method comprising two materials, one material containing an epoxy resin and an aggregate, a dispersant and other additives, and a hardening agent containing cement (JP-A-56-501)
60, JP-A-3-69538), and after forming a liquid epoxy resin layer on the surface of the aggregate,
A method (Japanese Patent Application Laid-Open No. 8-81253) has been proposed which comprises a granular material having a cement layer coated on its surface and a hardener.

【0004】エポキシ樹脂を使用するポリマーセメント
は、特に、防食性や接着性を向上させることから、その
利用は産業上有益である。近年、コンクリート構造物に
関して、コンクリートの中性化・塩害・アルカリ骨材反
応による耐久性の低下が大きな問題となっている。さら
に下水道施設等に於いては、排水処理工程で微生物によ
り硫化水素が酸化されて生成した硫酸によるコンクリー
ト腐食が発生して社会問題となっている。この様な状況
から従来以上に耐久性の優れた防食システムが求められ
てきている。
[0004] The use of a polymer cement using an epoxy resin is industrially useful, particularly since it improves corrosion resistance and adhesion. 2. Description of the Related Art In recent years, with regard to concrete structures, a decrease in durability due to neutralization, salt damage, and alkali-aggregate reaction of concrete has become a major problem. Furthermore, in sewage facilities and the like, concrete corrosion due to sulfuric acid generated by the oxidation of hydrogen sulfide by microorganisms in the wastewater treatment process is a social problem. Under such circumstances, an anticorrosion system having more excellent durability than ever has been demanded.

【0005】従来、これらのコンクリート施設の防食シ
ステムとして、コンクリートの表面層に施工される水性
エポキシモルタル材(下地調整材)の層上に、水性エポ
キシ樹脂プライマー層を施し、その層上にエポキシ樹脂
上塗り塗料あるいは尿素樹脂塗料を施工することから構
成されている3層構造の防食システムが一般に適用され
ている。しかし、中間層のプライマー層や上層の上塗り
塗料層がどんなに優れた性能であっても、コンクリート
の表面層に施される下地調整がきちっと不陸調整されて
いなければ防食塗膜欠陥が生じて防食機能の維持が困難
であるという課題が残り、この課題の解決が重要な問題
となっている。
Conventionally, as an anticorrosion system for these concrete facilities, a water-based epoxy resin primer layer is applied on a layer of a water-based epoxy mortar material (base preparation material) applied to a surface layer of concrete, and an epoxy resin is applied on the primer layer. An anticorrosion system having a three-layer structure constituted by applying a top coat paint or a urea resin paint is generally applied. However, no matter how excellent the middle primer layer or top coat layer is, even if the surface adjustment of the concrete surface layer is not properly adjusted, the anticorrosion paint film defect will occur and the corrosion prevention will occur. The problem that the function is difficult to maintain remains, and the solution of this problem is an important problem.

【0006】新設コンクリートの表面層の場合、通常、
コンクリートの型材の影響を受け段差が生じることが多
々あり、脱泡不完全の状態で固結した鬆穴やクボミが多
数ある劣悪な表面層を形成される。また既設コンクリー
ト施設の場合については、すでに記述した種々の腐食に
より表面に凹凸が生じて劣悪な表面状態となることが余
儀なくされている。これらの表層に下地調整材を施すと
塗工直後に下地調整材が凹凸部分や鬆穴へ進入してい
き、鬆穴や凹凸部分に滞留している空気が置換されて追
い出され下地調整層の部分に膨れや下地調整材欠落部分
が発生し連続した被覆膜が得られないという問題が発生
していた。また、段差部分の不陸調整を必要とする場合
に於いては下地調整材が部分的に厚塗り状態になる箇所
が出来るため施工した下地調整材がだれてしまい段差の
不陸調整が一度に出来ないと言う問題が残っていた。こ
れらの問題を解決するために、従来より、下地調整を何
回かに分割施工したり、可能な限り厚膜塗りしたりして
これらの欠陥を除く方法が一般に行われている。数回の
塗工で多層化すれば欠陥部の除去は可能となるが施工工
事が著しく長時間を必要となり、一度に膜厚を得ようと
すると膜が固化するまでに層がだれて不陸調整が不完全
となる等の問題が生じてしまい、これらの問題の解決が
望まれていた。また、これらの下地調整材の塗工は、施
工面に於いて、現場作業となるので防食膜の性能は勿論
であるが、施工時の作業性及び混合作業及び物流の煩雑
さを出来るだけ簡略化しておくという視点から主剤側、
硬化剤側の二材化にしておくことが必然的に必要として
いた。
In the case of a new concrete surface layer,
In many cases, a step is generated due to the influence of the concrete mold, and an inferior surface layer having a large number of pores and sponges solidified in a state of incomplete defoaming is formed. In addition, in the case of an existing concrete facility, it is inevitable that the surface will become uneven due to the various types of corrosion already described, resulting in a poor surface condition. When a base adjustment material is applied to these surface layers, the base adjustment material immediately enters the uneven portions or holes immediately after coating, and the air remaining in the holes or uneven portions is displaced and expelled, and the surface of the base adjustment layer is removed. There has been a problem in that a swollen portion or a missing portion of the base adjustment material occurs in the portion, and a continuous coating film cannot be obtained. In addition, when unevenness adjustment of the step is necessary, there is a place where the base adjustment material becomes partially thickened, so the applied base adjustment material may fall off and the unevenness adjustment of the step may be performed at once. The problem of being unable to do so remained. In order to solve these problems, conventionally, a method of removing these defects by dividing the foundation adjustment several times or applying as thick a film as possible has been generally performed. Defects can be removed if multiple layers are formed by several coatings, but the construction work requires a remarkably long time. Problems such as incomplete adjustment occur, and it has been desired to solve these problems. In addition, the application of these base adjustment materials is a work on site in terms of construction, so the performance of the anticorrosion film is of course, but the workability during construction and the complexity of mixing work and logistics are simplified as much as possible. From the viewpoint of
It was inevitably necessary to use two materials on the hardener side.

【0007】[0007]

【発明が解決しようとする課題】そこで、本発明者等は
だれを生じることなく二材からなる下地調整剤について
種々検討した結果、セメントとエポキシ樹脂と平均粒径
が65〜250μmから選択された骨材と湿潤調整剤を
含有する湿潤混合材(A材)と、粘弾性調整剤を含有す
る水希釈可能な硬化剤(B材)の二材にすることによっ
てだれ防止されたコンクリート構造物用下地調整材組成
物を得ることを見出し、本発明を完成したもので、本発
明の目的はだれを生じない下地調整剤を提供することで
ある。
The inventors of the present invention have conducted various studies on a two-layered base conditioner without causing any droop, and as a result, have found that bone, cement and epoxy resin having an average particle size of 65 to 250 μm are selected. Base material for concrete structures which is prevented from dripping by using a wet mixed material (material A) containing a material and a wet conditioner and a water-dilutable hardener (material B) containing a viscoelasticity adjuster It has been found that a conditioning composition has been obtained and the present invention has been completed, and an object of the present invention is to provide a base conditioning agent which does not cause dripping.

【0008】[0008]

【課題を解決するための手段】即ち、本発明の要旨はセ
メント、エポキシ樹脂、平均粒径が65〜250μmか
ら選択された骨材及び湿潤分散剤を含有する湿潤混合材
(A材)と粘弾性調整剤を含有する水希釈可能な硬化剤
(B材)の二材からなるコンクリート構造物用下地調整
材組成物である。しかし、アルカリ増粘型粘弾性剤調整
剤を単純に独立して他の材料に添加するだけでは、本発
明の効果を得ることが出来ない。本発明では下地調整材
である湿潤混合材(A材)に湿潤調整剤を含有させると
共に、粘弾性調整剤を含んだ硬化剤(B材)の二材を混
合したときに均一な混合物が得られるのである。下地調
整材を施工する際に連続層の均質な膜が発現出来なけれ
ば本発明の効果を得る事が出来ない。即ち、本発明のも
う一つの要件は、粘弾性調整剤を含有する水希釈可能な
硬化剤(B材)は均一な水分散体であって、アルカリ増
粘型粘弾性調整剤と水和促進剤が添加されている場合、
これらが予め硬化剤に均一に予備分散されている必要が
あり、且つ湿潤混合材(A材)の形状が均一な湿潤混合
状態である事が必要である。この湿潤混合材(A材)を
得る為に、最初にセメント及び平均粒径が65〜250
μmである骨材を均質混合し、混合中又は混合後に於い
てエポキシ樹脂溶液を噴霧若しくは滴下していく方法に
より実現することが出来る。従来、セメント材料にエポ
キシ樹脂を混合する場合、エポキシ樹脂の粘度が高くセ
メントに均一に混合することが困難であり、塊状になり
易いという問題が発生していた。
That is, the gist of the present invention is to provide a wet mixed material (material A) containing cement, an epoxy resin, an aggregate having an average particle diameter of 65 to 250 μm, and a wet dispersant. It is a foundation adjusting material composition for concrete structures comprising two materials of a water-dilutable hardening agent (material B) containing an elasticity adjusting agent. However, the effect of the present invention cannot be obtained only by simply adding the alkali thickening type viscoelastic agent modifier to other materials independently. In the present invention, a uniform mixture can be obtained when a wet adjusting agent (material A), which is a base adjusting material, is mixed with a hardening agent (material B) containing a viscoelasticity adjusting agent while a wet adjusting agent is contained. It is done. The effect of the present invention cannot be obtained unless a uniform film of a continuous layer can be developed when applying the base adjustment material. That is, another requirement of the present invention is that a water-dilutable curing agent (material B) containing a viscoelasticity modifier is a uniform aqueous dispersion, and is composed of an alkali thickening type viscoelasticity modifier and a hydration promoting agent. If the agent is added,
These must be preliminarily and uniformly dispersed in the curing agent in advance, and the shape of the wet mixed material (material A) must be in a uniform wet mixed state. In order to obtain this wet mixed material (material A), first, the cement and the average particle size are 65 to 250.
It can be realized by a method of homogeneously mixing an aggregate having a diameter of μm and spraying or dropping an epoxy resin solution during or after mixing. Conventionally, when an epoxy resin is mixed with a cement material, the viscosity of the epoxy resin is so high that it is difficult to uniformly mix the cement with the cement, and there has been a problem that the epoxy resin tends to be aggregated.

【0009】本発明では、従来困難とされていたセメン
トと骨材とエポキシ樹脂又はエポキシ樹脂溶液の均一な
湿潤状態を簡単な方法で可能としたものである。すなわ
ち、最初の混合段階で選択された粒子径の骨材を使用
し、骨材粒子とそれより細かいセメント粒子との固体同
士の分散混合度を高めて均一な固体混合物を形成させ
た。その後、湿潤分散剤を含有するエポキシ樹脂溶液を
添加し、その際に一時的にエポキシ樹脂溶液の不均一な
塊状物が生成されてくるが、その塊状物が湿潤(ウエッ
ト)状態であるため小さなエネルギーで容易にほぐせる
塊状物となり、骨材同士の間隙に湿潤塊状物がからんで
効率よく塊状物をほぐすに必要なエネルギーの伝達が行
なわれてすぐにほぐれ、安定で均一な湿潤状態の混合材
(A)を製造する事を可能としたものである。従来技術
は骨材に、エポキシ樹脂及びセメントが層状に被覆して
あったり、硬化剤にセメントを配合する等の方法を使用
しなくとも容易な混合方法で湿潤状態を作り出すことが
可能となった。以上のように、本発明は、従来技術とし
て知られている多層構造とは異なるものである。本発明
は、エポキシ樹脂湿潤混合材(A材)と粘弾性調整剤、
望ましくは、更に水和促進剤が含まれている水希釈可能
なエポキシ樹脂硬化剤(B材)のアミンとセメントの水
和剤である水とを混合した時、混合系が著しくアルカリ
性となるので、この様な系の状態に於いて揺変・増粘性
の作用が有効に働く事が可能な粘弾性調整剤を選択使用
した事により、粘弾性調整剤が、セメント粒子、アミン
粒子及びエポキシ樹脂エマルジョン粒子に結合し、網目
構造を形成し揺変・増粘効果が顕著に発現し本発明の効
果を奏でることができたことである。比重の大きい且つ
比較的荒い粒子を含む組成物の場合、従来、揺変・増粘
効果を容易に作り出す事は極めて困難な事であった。本
発明により、コンクリート構造物に於ける耐久性の向上
に貢献する防食システム用の下地調整剤の供給が可能と
なった。
According to the present invention, a uniform wet state of cement, aggregate, epoxy resin or epoxy resin solution, which has been considered difficult in the past, is made possible by a simple method. That is, the aggregate having the particle diameter selected in the first mixing step was used, and the degree of dispersion and mixing between the solids of the aggregate particles and the finer cement particles was increased to form a uniform solid mixture. Thereafter, an epoxy resin solution containing a wetting and dispersing agent is added, and at that time, an uneven mass of the epoxy resin solution is temporarily generated, but since the mass is in a wet (wet) state, a small mass is formed. It becomes a lump that can be easily unraveled with energy, and the moist lump is entangled in the gaps between the aggregates. This makes it possible to produce the mixed material (A). The prior art has made it possible to create a wet state by an easy mixing method without using a method such as coating an epoxy resin and cement in a layer on an aggregate or blending cement into a hardener. . As described above, the present invention is different from the multilayer structure known in the prior art. The present invention provides an epoxy resin wet mixture (material A) and a viscoelasticity adjuster,
Desirably, when an amine of a water-dilutable epoxy resin curing agent (material B) further containing a hydration accelerator and water as a hydrating agent of cement are mixed, the mixed system becomes extremely alkaline. By using a viscoelasticity modifier capable of effectively exerting the action of thixotropic and thickening in such a system state, the viscoelasticity modifier is used for cement particles, amine particles and epoxy resin. The effect of the present invention can be obtained by binding to the emulsion particles to form a network structure, exhibiting a thixotropic / thickening effect remarkably. In the case of a composition containing particles having a large specific gravity and relatively coarse, it has conventionally been extremely difficult to easily produce a thixotropic / thickening effect. ADVANTAGE OF THE INVENTION By this invention, supply of the base adjustment agent for anticorrosion systems which contributes to the improvement of the durability in a concrete structure became possible.

【0010】[0010]

【発明の実施の形態】本発明について詳細に説明する。
本発明に基づくだれ防止されたコンクリート構造物用下
地調整材組成物は、セメントとエポキシ樹脂と平均粒径
が65〜250μmから選択された骨材と湿潤分散剤を
含有する湿潤混合材(A材)と粘弾性調整剤を含有する
水希釈可能な硬化剤(B材)の二材から構成されてい
る。本発明のA材に於いて使用するセメントとは汎用さ
れているセメントであり、例えば普通ポルトランドセメ
ント、早強ポルトランドセメント、超早強ポルトランド
セメント、中庸熱ポルトランドセメント、耐硫酸塩ポル
トランドセメント、白色セメント等のセメント或いは高
炉セメント、コロイドセメント、シリカセメント、フラ
イアツシユセメント等の混合セメントが挙げられ、これ
らの1種又は2種以上混合して使用することができる。
本発明では、更に必要に応じてセメント用添加剤とし
て、メラミン樹脂スルホン酸塩や公知の消泡剤、起砲
剤、凝結促進剤、凝結遅延剤、防錆剤、防水剤、膨張
剤、分散剤等を使用することができる。
DETAILED DESCRIPTION OF THE INVENTION The present invention will be described in detail.
According to the present invention, a sagging-preventing composition for a concrete structure has a wet mixed material (A material) containing cement, an epoxy resin, an aggregate selected from an average particle size of 65 to 250 μm, and a wetting and dispersing agent. ) And a water-dilutable curing agent (material B) containing a viscoelasticity modifier. The cement used in the material A of the present invention is a commonly used cement, for example, ordinary Portland cement, early-strength Portland cement, ultra-high-strength Portland cement, moderately heated Portland cement, sulfate-resistant Portland cement, white cement And mixed cements such as blast furnace cement, colloid cement, silica cement, fly ash cement and the like, and these can be used alone or in combination of two or more.
In the present invention, if necessary, as a cement additive, a melamine resin sulfonate or a known antifoaming agent, a foaming agent, a setting accelerator, a setting retarder, a rust inhibitor, a waterproofing agent, a swelling agent, a dispersant, Agents and the like can be used.

【0011】本発明組成物に加える骨材としては珪砂を
使用することができる。珪砂の利用に当たり、その粒度
を選択する必要があり、6号(平均粒径320μm)、
7号(平均粒径190μm)、8号(平均粒径100μ
m)の細粒珪砂から選ばれる珪砂が有効である。特に8
号珪砂が有効である。粒子の荒い3号(平均粒径138
0μm)、4号(平均粒径870μm)、5号(平均粒
径430μm)を使用するとセメントと骨材とエポキシ
樹脂又はエポキシ樹脂溶液との混合分散が不均一となり
均一な湿潤状態のA材が得られなくなり、本発明による
効果の実現が困難である。また、8号珪砂に他の粒度の
荒い珪砂を配合することが可能であるが、少なくとも8
号珪砂が珪砂全体の50重量%以上の割合で配合されて
いなければならない。50重量%以下になると、セメン
トと骨材とエポキシ樹脂分散体との混合が不均一となり
容易にほぐすことが困難な塊状のものが形成され均一な
湿潤状態のA材を得ることができない。又、53μm以
下の微粉末が10重量%範囲以内で含有されていても本
発明の効果を阻害するものでない。一方、珪砂以外の骨
材として川砂、石材破砕物、磁器破砕物、ガラス破砕
物、ガラスビーズ等が例示できるが、何れの場合も珪砂
の場合に適用される粒度分布を参考にして粒度調整すれ
ば同様に使用することが出来る。本発明の骨材の選択意
図は、骨材とセメント粒子が均一に分散混合されること
を満たし、且つエポキシ樹脂の添加の際に一時的に生成
する塊状物をすりつぶす機能が得られれば骨材の種類を
限定するものではない。
As the aggregate to be added to the composition of the present invention, silica sand can be used. In using silica sand, it is necessary to select its particle size, No. 6 (average particle size 320 μm),
No. 7 (average particle size 190 μm), No. 8 (average particle size 100 μm)
The silica sand selected from the fine silica sand of m) is effective. Especially 8
No. silica sand is effective. No. 3 coarse particles (average particle size 138
0μm), No.4 (average particle size of 870μm), No.5 (average particle size of 430μm), the mixing and dispersion of cement, aggregate and epoxy resin or epoxy resin solution becomes uneven, and A material in uniform wet state becomes And it is difficult to realize the effects of the present invention. Although it is possible to mix other coarse silica sand with No. 8 silica sand,
No. silica sand must be blended in a proportion of at least 50% by weight of the entire silica sand. If the content is less than 50% by weight, the mixture of the cement, the aggregate and the epoxy resin dispersion is not uniform, and a lump which is difficult to easily disintegrate is formed, so that a uniform wet material A cannot be obtained. Further, even if the fine powder having a size of 53 μm or less is contained within the range of 10% by weight, the effect of the present invention is not impaired. On the other hand, as aggregates other than silica sand, river sand, crushed stone, crushed porcelain, crushed glass, glass beads, etc. can be exemplified, but in any case, the particle size is adjusted by referring to the particle size distribution applied to the case of silica sand. Can be used as well. The purpose of selecting the aggregate of the present invention is to satisfy the condition that the aggregate and the cement particles are uniformly dispersed and mixed, and if the function of crushing the lump temporarily generated when the epoxy resin is added is obtained. Is not limited.

【0012】また、本発明に於いてA材の湿潤分散性を
高める為に水に対する溶解性のある湿潤分散剤を使用す
る事が必要である。使用できる湿潤分散剤としては、ア
ルコール類、グリコール類、グリコールエーテル類が有
効であり代表的には、メタノール、エタノール、ブタノ
ール、イソブタノール等、グリコール類としては、エチ
レングリコール、プロピレングリコール等、グリコール
エーテル類としては、エチレングリコールモノエチルエ
ーテル、プロピレングリコールメチルエーテル等が挙げ
られる。これらの湿潤分散剤は、A材中に4重量%以下
の範囲で使用される。2重量%以下が望ましく4重量%
以上になると、物性を低下させることら好ましくない。
必要に応じ他の配合剤として、チヨップドストランドー
ガラス繊維、合成樹脂短繊維、パルプ、ガラスフレー
ク、雲母粉、マイカ粉、鱗片状酸化鉄、タルク、クレ
ー、ワックス、瀝青質、石膏、高炉スラグ粉末、ミクロ
シリカ等が挙げられ用途によって適宜使用することがで
きる。
Further, in the present invention, it is necessary to use a water-dispersible wetting and dispersing agent in order to enhance the wet dispersibility of the material A. Alcohols, glycols, and glycol ethers are effective as the wetting and dispersing agent that can be used, and typically, methanol, ethanol, butanol, isobutanol, and the like. Examples include ethylene glycol monoethyl ether, propylene glycol methyl ether and the like. These wetting and dispersing agents are used in the material A in a range of 4% by weight or less. Preferably 2% by weight or less, 4% by weight
Above this, it is not preferable to reduce the physical properties.
If necessary, other compounding agents include chopped strand glass fiber, synthetic resin short fiber, pulp, glass flake, mica powder, mica powder, flaky iron oxide, talc, clay, wax, bituminous material, gypsum, blast furnace slag Powder, microsilica and the like can be used, and can be used as appropriate according to the application.

【0013】本発明においてA材に使用されるエポキシ
樹脂としては、液状及び固形状のいずれも使用すること
が可能であり、その分子中にエポキシ基を2個以上有
し、本発明の硬化剤と常温で反応し、硬化するものであ
れば良く、種類等の制限はない。汎用性、価格等の面か
らビスフェノールA型、ビスフェノールF型エポキシ樹
脂等が好ましい。エポキシ樹脂に、乳化剤、消泡剤、増
粘揺変剤等の添加剤を含むものでも良い。また、一般に
市販されているものを使用しても良い。
The epoxy resin used for the material A in the present invention may be either a liquid or a solid, and has two or more epoxy groups in its molecule. Any substance that reacts and cures at room temperature may be used, and there is no limitation on the type and the like. Bisphenol A type and bisphenol F type epoxy resins are preferred from the viewpoints of versatility and price. The epoxy resin may contain additives such as an emulsifier, an antifoaming agent, and a thickening agent. Further, commercially available products may be used.

【0014】本発明に於いて、B材の水希釈可能な硬化
剤成分としては、脂肪族ポリアミン、脂環式ポリアミン
及びこれらの誘導体の少なくとも一種を使用する。脂肪
族ポリアミンとしては、常温でエポキシ基と反応する活
性水素原子を有するアミノ基又は/及びイミノ基を分子
中に少なくとも2個以上有する脂肪族化合物であり、例
えばジエチレントリアミン、トリエチレンテトラミン、
テトラエチレンペンタミン、ペンタエチレンヘキサミ
ン、ジエチルアミノプロピルアミン、ヘキサメチレンジ
アミン、トリメチルヘキサメチレンジアミン、ポリオキ
シプロピレンジアミン、イミノビスヘキシルアミン等が
挙げられる。脂環式ポリアミンとしては、常温でエポキ
シ基と反応する活性水素原子を有するアミノ基又は/及
びイミノ基を分子中に少なくとも2個以上有する脂環化
合物であり、例えばキシレンジアミン、3、9ビス(3
ーアミノプロピル)ー2、4、8、10テトラオキサス
ピロ(5、5)ウンデカン、N−アミノエチルピペラジ
ン、ビス(4ーアミノシクロヘキシル)メタン等が挙げ
られる。これらの2つのポリアミン誘導体としては例え
ば脂肪族ポリアミンのエチレンオキサイド付加物、エポ
キシ樹脂付加物、ポリエチレンポリアミン変性物等の変
性脂肪族ポリアミン、脂環式ポリアミンのモノグリシジ
ルエーテル付加物、エポキシ樹脂付加物、アクリルニト
リル付加物、脂肪酸グリシジルエステル付加物等の変性
脂環式ポリアミン、ポリエチレンポリアミンー脂肪酸、
ポリエチレンポリアミンーダイマー酸、キシリレンジア
ミンーダイマー酸等の縮合反応生成物であるポリアミド
アミン並びにその変性物等が挙げられる。以上のポリア
ミン及びポリアミン誘導体のうち水希釈可能な硬化剤が
選択される。ここで水希釈可能な硬化剤に限定している
のは、B材は最終的に粘弾性調整剤、水和促進剤が硬化
剤と混合した際に均一な水溶液として安定に維持される
ことが重要であり、且つ必要条件であることによるもの
である。これらの水希釈可能な硬化剤中に硬化剤成分が
50〜100重量%溶液である事が好ましい。B材は、
これらの硬化剤にアルカリ増粘型粘弾性調整剤とA材と
B材を混合した際に水和を促進させる働きを示す水和促
進剤(例えばエタノールアミン)及び水の順番に加えて
ディスパーにて均一に攪拌混合して水希釈溶液とする。
In the present invention, at least one of aliphatic polyamines, alicyclic polyamines and derivatives thereof is used as the water-dilutable curing agent component of the material B. The aliphatic polyamine is an aliphatic compound having at least two or more amino groups and / or imino groups having an active hydrogen atom which reacts with an epoxy group at normal temperature in a molecule, such as diethylenetriamine, triethylenetetramine, and the like.
Examples include tetraethylenepentamine, pentaethylenehexamine, diethylaminopropylamine, hexamethylenediamine, trimethylhexamethylenediamine, polyoxypropylenediamine, iminobishexylamine, and the like. The alicyclic polyamine is an alicyclic compound having at least two or more amino groups and / or imino groups having an active hydrogen atom which reacts with an epoxy group at normal temperature in a molecule, such as xylene diamine, 3,9 bis ( 3
-Aminopropyl) -2,4,8,10 tetraoxaspiro (5,5) undecane, N-aminoethylpiperazine, bis (4-aminocyclohexyl) methane and the like. These two polyamine derivatives include, for example, ethylene oxide adduct of aliphatic polyamine, epoxy resin adduct, modified aliphatic polyamine such as modified polyethylene polyamine, monoglycidyl ether adduct of alicyclic polyamine, epoxy resin adduct, Acrylic nitrile adducts, modified alicyclic polyamines such as fatty acid glycidyl ester adducts, polyethylene polyamine-fatty acids,
Polyamide amine which is a condensation reaction product of polyethylene polyamine-dimer acid, xylylenediamine-dimer acid, and the like, and modified products thereof are exemplified. A water-dilutable curing agent is selected from the above polyamines and polyamine derivatives. Here, the limitation to the water-dilutable curing agent is that the material B is stably maintained as a uniform aqueous solution when the viscoelasticity modifier and the hydration accelerator are finally mixed with the curing agent. Important and necessary. It is preferable that the curing agent component is a 50 to 100% by weight solution in these water-dilutable curing agents. B material is
A hydration accelerator (e.g., ethanolamine) having a function of accelerating hydration when an alkali-thickening type viscoelasticity modifier, a material A and a material B are mixed with these curing agents, and water are added to the disperser in this order. To obtain a water-diluted solution.

【0015】本発明で使用される水和促進剤は、有機系
化合物の内、アミン系化合物が挙げられるが特にアルカ
ノールアミン類が有効である。具体的にはジエタノール
アミン、トリエタノールアミン等が使用され、且つB材
に配合されている必要がある。配合量は、セメント10
0部に対して0.05〜0.25重量部の割合で配合さ
れる。0.05重量部以下では促進効果が得られず、
0.25重量部以上では、増粘して塗布作業性が悪化し
て最終的に外観不良をきたしてしまう。無機系化合物、
例えば塩化物CaCL2、NaCL、KCLや、亜硝酸
塩、硫酸塩等の酸性系は、だれ性の効果を阻害し本発明
に適さない。本発明の重要な要素である粘弾性調整剤に
ついては、一般に無機系、金属石鹸系、天然物系、セル
ロース誘導体系、ポリカルボン酸系、ポリエーテル誘導
体系、ポリビニル系があるが、本発明に於いては高分子
の強固な網目構造を有する高分子型が適用される。最適
にはポリカルボン酸誘導体系が好ましく、A材が強いア
ルカリ性を示すこと、並びにA材とB材の混合過程でp
H値範囲が11以上に維持される事を考慮し、中でもア
ルカリ増粘型粘弾性調整剤が本発明の効果を高めること
からより好ましい。配合量は、好ましくはセメント10
0部に対して0.1〜0.25重量部の割合で配合され
る。0.1重量部以下では、たれ性、レベリング性の効
果が低減し、0.25重量部以上では、硬化性や塗布作
業性が悪化して付着強度の低下をきたしてしまうことか
ら好ましくない。このようにして選択された材料を湿潤
混合材(A材)及び水希釈可能な硬化剤溶液(B材)の
それぞれに調合され本発明の下地調整材組成物を得るこ
とができる。二材の配合割合は、湿潤混合材(A材)7
5重量部に対して硬化剤溶液(B材)25部に一定比率
で使用出来るように調合して本発明の下地調整材を完成
させている。
The hydration accelerator used in the present invention includes amine compounds among organic compounds, and alkanolamines are particularly effective. Specifically, diethanolamine, triethanolamine, or the like must be used and must be blended with the B material. The compounding amount is 10 cement.
It is blended in an amount of 0.05 to 0.25 parts by weight with respect to 0 parts. If the amount is less than 0.05 parts by weight, the acceleration effect cannot be obtained,
If the content is 0.25 parts by weight or more, the viscosity increases, the coating workability deteriorates, and finally the appearance becomes poor. Inorganic compounds,
For example, acidic systems such as chlorides CaCL 2 , NaCL, and KCL, nitrites, and sulfates inhibit the drooling effect and are not suitable for the present invention. As for the viscoelasticity modifier which is an important element of the present invention, generally, there are inorganic type, metal soap type, natural product type, cellulose derivative type, polycarboxylic acid type, polyether derivative type, and polyvinyl type. In this case, a polymer type having a strong network structure of a polymer is applied. Optimally, a polycarboxylic acid derivative system is preferable, and the material A exhibits strong alkalinity, and the p material is mixed during the mixing of the material A and the material B.
Considering that the H value range is maintained at 11 or more, an alkali thickening type viscoelasticity modifier is more preferable because it enhances the effect of the present invention. The compounding amount is preferably 10 cement.
It is blended at a ratio of 0.1 to 0.25 parts by weight with respect to 0 parts. When the amount is less than 0.1 part by weight, the effect of sagging and leveling properties is reduced, and when the amount is more than 0.25 part by weight, the curability and coating workability are deteriorated, and the adhesion strength is lowered, which is not preferable. The materials selected in this way are mixed with the wet mixture material (material A) and the water-dilutable hardener solution (material B), respectively, to obtain the base material adjusting composition of the present invention. The mixing ratio of the two materials is the wet mixed material (material A) 7
The base adjusting material of the present invention is completed by preparing a curing agent solution (material B) in an amount of 5 parts by weight so that it can be used in a fixed ratio to 25 parts.

【0016】以下、本発明の湿潤混合材(A材)及び硬
化剤溶液(B材)の製造方法を例示例示するが、以下の
参考例に制限されるものでない。 参考例1(セメント、エポキシ樹脂、平均粒径が65〜
250μmから選択された骨材及び湿潤分散剤を含有す
る湿潤混合材(A材)の製造例) 5Lの万能混合機に、珪砂6号を337.5gと珪砂8
号975gにポルトランドセメント2175g投入し室
温にて10分攪拌する。次に湿潤分散剤37.5gを含
有するエポキシ樹脂溶液262.5gを順次投入し30
分攪拌混合する。液体成分を添加した直後は塊状の固ま
りが見られるが、混合時間が進むに従い、ほぐれ30分
攪拌終了時には均一な湿潤状態のA材が得られた。
Hereinafter, the method for producing the wet mixed material (material A) and the curing agent solution (material B) of the present invention will be exemplified, but the present invention is not limited to the following reference examples. Reference Example 1 (cement, epoxy resin, average particle size of 65 to 65)
Production example of wet mixed material (material A) containing aggregate and wet dispersant selected from 250 μm) In a 5 L universal mixer, 337.5 g of silica sand No. 6 and silica sand 8
2175 g of Portland cement is added to 975 g of No. 9 and stirred at room temperature for 10 minutes. Next, 262.5 g of an epoxy resin solution containing 37.5 g of a wetting and dispersing agent was sequentially charged, and 30
Stir and mix for minutes. Immediately after the addition of the liquid component, a lump of mass was observed. However, as the mixing time progressed, the material A in a uniform wet state was obtained when the mixture was loosened and stirred for 30 minutes.

【0017】参考例2(粘弾性調整剤を含有する水希釈
可能な硬化剤(B材)の製造例) 2Lのディスパー攪拌機を有する混合機に、水希釈可能
な硬化剤225gを投入し、水和促進剤(トリエタノー
ルアミン)0.3125gポリカルボン酸誘導体系アル
カリ増粘型粘弾性調整剤0.3125gを加え、回転数
200rpmで5分間室温にて混合する。次に水を96
8.75gを10分間で徐々に投入し、投入終了後15
分攪拌混合し硬化剤溶液(B材)が得られた。
Reference Example 2 (Production example of water-dilutable curing agent (material B) containing viscoelasticity modifier) 225 g of water-dilutable curing agent was charged into a mixer having a 2 L dispersing stirrer. 0.3125 g of a sum accelerator (triethanolamine) 0.3125 g of a polycarboxylic acid derivative-based alkali thickening type viscoelasticity adjuster is added, and mixed at 200 rpm for 5 minutes at room temperature. Then add water to 96
8.75 g is gradually charged in 10 minutes, and 15 minutes after the charging is completed.
After stirring and mixing for a minute, a hardener solution (material B) was obtained.

【0018】以下、配合処方表1、表2及び表3の処方
に基ずく配合量の変更した以外は、参考例1及び2に準
じてA材及びB材が得られた。なお表1、表2及び表3
の数値は、重量部を示す。
Materials A and B were obtained in the same manner as in Reference Examples 1 and 2, except that the amounts were changed based on the formulations shown in Tables 1, 2 and 3. Tables 1, 2 and 3
Numerical values indicate parts by weight.

【0019】[0019]

【表1】 [Table 1]

【0020】[0020]

【表2】 [Table 2]

【0021】[0021]

【表3】 [Table 3]

【0022】本発明の下地調整材組成物は、参考例によ
り製造されたA材とB材を施工前にそれぞれ所定量計量
しハンドミキサー、コンクリートミキサー、シャベル、
コテ等で全体が均等になるまで充分混練した後、コテ塗
り、ヘラ塗り等の方法で塗工することができる。
The underlayer adjusting material composition of the present invention is prepared by weighing a predetermined amount of each of the materials A and B produced according to the reference examples before construction, and using a hand mixer, a concrete mixer, a shovel,
After sufficiently kneading with a trowel or the like until the whole becomes uniform, coating can be performed by trowel coating, spatula coating or the like.

【0023】[0023]

【実施例】以下に実施例を示して本発明を詳細に説明す
る。 実施例1〜7及び比較例1〜7 実施例1〜7及び比較例1〜7について表1、表2に示
す各配合剤を夫々の表に表示してある配合割合をもって
混合してA材とB材を形成した。なお、比較例1は塩化
物である塩化物カルシュウムを使用した場合、比較例2
及び比較例3は骨材の平均粒径が大きい場合、比較例4
は湿潤分散剤を含まない場合、比較例5はアルカリ増粘
型粘弾性調整剤を増やした場合、比較例6はトリエタノ
ールアミンを増やした場合、及び比較例7は骨材の平均
粒径の小さい場合として骨材粉(平均粒径10μm)を
添加した場合をそれぞれ示す。次いで、A材及びB材を
混合して全体が均一な分散混合系となるように充分混練
してコンクリート構造物用下地調整剤とした。得られた
コンクリート構造物用下地調整剤をコンクリート表面へ
塗工試験した。その結果を表4に示す。
The present invention will be described in detail with reference to the following examples. Examples 1 to 7 and Comparative Examples 1 to 7 Examples 1 to 7 and Comparative Examples 1 to 7 were mixed with the compounding agents shown in Tables 1 and 2 at the compounding ratios shown in the respective tables. And B material were formed. In Comparative Example 1, when the chloride calcium chloride was used, Comparative Example 2 was used.
And Comparative Example 3 when the average particle size of the aggregate was large, Comparative Example 4
Does not include a wetting and dispersing agent, Comparative Example 5 includes a case where the alkali thickening type viscoelasticity modifier is increased, Comparative Example 6 includes a case where triethanolamine is increased, and Comparative Example 7 includes a case where the average particle size of the aggregate is The case where the aggregate powder (average particle size is 10 μm) is added is shown as a small case. Next, the materials A and B were mixed and kneaded sufficiently so as to form a uniform dispersion mixed system as a whole, thereby obtaining a base adjuster for concrete structures. The obtained surface conditioner for concrete structures was subjected to a coating test on a concrete surface. Table 4 shows the results.

【0024】[0024]

【表4】 [Table 4]

【0025】下地調整材の塗工試験は、試験用コンクリ
ートを用い、実施例、比較例の下地調整材組成物を作成
し、A材の外観性状を観察後、コンクリート表面に塗布
量1Kg/m2で膜厚0.5mmになる様に規定のB材
を均一混合し、塗膜の作業性、だれ性、硬化性、塗膜外
観、上塗り含浸性、付着強度を測定比較し表4の結果を
得た。
The coating test of the substrate adjustment material was carried out by using the test concrete, preparing the substrate adjustment material compositions of Examples and Comparative Examples, observing the appearance properties of the material A, and applying 1 kg / m of the coating amount on the concrete surface. The specified B material was uniformly mixed so that the film thickness became 0.5 mm in 2 , and the workability, droolability, curability, appearance of the paint film, impregnation property of the top coat and adhesion strength of the paint film were measured and compared. I got

【0026】判定基準は以下の方法により判定した。 ◇A材の外観 湿潤状態で塊状の固まりがない 判定 ○ 性状 湿潤状態で塊状の固まりが存在する。 判定 × ◇塗布作業性 塗工時コテ切れが良く、下地に対してなじみが良い ・・・・判定 ○ 塗工時コテ切れが悪く、下地に対してなじみが不良 ・・・・判定 × ◇だれ性 垂直面に3mm厚を塗工して5分後にだれていない ・・・・判定 ○ 垂直面に3mm厚を塗工して5分後にだれ現象発生 ・・・・判定 × ◇硬化性 20℃60%湿度雰囲気で10時間後に指触硬化 ・・・・判定 ○ 20℃60%湿度雰囲気で10時間後に未硬化 ・・・・判定 × ◇塗膜外観 塗面にフクレが無く平滑な表面が得られている ・・・判定 ○ 塗面にフクレが発生し平滑な表面が得られていない ・・・判定 × ◇上塗り含浸性 塗布して1日後に塗布したプライマーが浸透している ・・・判定 ○ 塗布して1日後に塗布したプライマーが浸透していない ・・・判定 × ◇付着強度 20℃60%湿度雰囲気で14時間養生後に付着強度を測定する 10kg/cm2以上 判定 ○ 10kg/cm2以下 判定 ×The criterion was determined by the following method.外 観 Appearance of material A No lump in wet condition Judgment ○ Property Lump in lump exists in wet condition. Judgment × ◇ Coating workability Soldering iron is good at coating, and adaptability to the base is good ・ ・ ・ ・ Judgment ○ Poor cutting iron at coating, poor adaptation to the base ・ ・ ・ ・ Judgment × ◇ No sagging 5 minutes after applying 3 mm thickness on vertical surface Judgment ○ Sagging phenomenon occurs 5 minutes after applying 3 mm thickness on vertical surface Judgment × ◇ Curability 20 ° C Touch hardening after 10 hours in a 60% humidity atmosphere ··· Judgment ○ Uncured after 10 hours in a 20 ° C and 60% humidity atmosphere ··· Judgment × ◇ Coating appearance A smooth surface without swelling on the coated surface was obtained.・ ・ ・ Judgment ○ Swelling occurs on the coated surface and a smooth surface is not obtained ・ ・ ・ Judgment × ◇ Top coat impregnation The primer applied one day after application has penetrated ・ ・ ・ Judgment ○ The primer applied one day after application did not penetrate ・ ・ ・ Judgment × ◇ Adhesive strength Measure the adhesive strength after curing for 14 hours in a 20 ° C., 60% humidity atmosphere. 10 kg / cm 2 or more Judgment ○ 10 kg / cm 2 or less Judgment ×

【0027】[0027]

【発明の効果】セメントと粒度調整を行った骨材とエポ
キシ樹脂の均一な湿潤状態を簡単な方法で製造可能と
し、安定で均一に分散混合したエポキシ樹脂湿潤混合材
(A材)とアルカリ増粘型粘弾性調整剤と水和促進剤を
含む水希釈可能なエポキシ樹脂硬化剤(B材)の二材を
混合することにより、混合時にアルカリ性が維持され
て、B材に含まれるアルカリ増粘型粘弾性調整剤が、セ
メント粒子、アミン粒子及びエポキシ樹脂エマルジョン
粒子に結合し、網目構造を形成し揺変・増粘効果が顕著
に発現させることにより、だれ性を防止したコンクリー
ト下地調整材組成物を見いだすことが出来た。この事に
より、比重の重い且つ比較的荒い粒径を含む組成物であ
るにもかかわらず、だれ性が改善され、コンクリートの
下地調整能が飛躍的に向上させることが可能となった。
また、現場施工面に於いては一度の塗工で厚塗りが可能
となり、鬆穴からの膨れの発生を押さえ連続層からなる
下地調整が可能となり防食性の向上と工期の短縮が同時
に達成することができる。
According to the present invention, it is possible to produce a uniform wet state of an aggregate and an epoxy resin whose cement, particle size is adjusted, and an epoxy resin wet mixed material (material A) which is stably and uniformly dispersed and mixed with an alkali. By mixing two materials of a water-dilutable epoxy resin curing agent (material B) containing a visco-viscoelasticity modifier and a hydration accelerator, alkalinity is maintained at the time of mixing and alkali thickening contained in material B -Type viscoelasticity modifier binds to cement particles, amine particles, and epoxy resin emulsion particles to form a network structure, and to exhibit a thixotropic / thickening effect, thereby preventing drooling and improving the composition of a concrete base preparation material. I was able to find things. This makes it possible to improve drooling and dramatically improve the ability to adjust the foundation of concrete, despite the fact that the composition has a heavy specific gravity and a relatively coarse particle size.
In addition, on the construction site, it is possible to apply a thick coating with a single coating, suppress the occurrence of blisters from pores, adjust the base consisting of a continuous layer, and simultaneously improve corrosion prevention and shorten the construction period be able to.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C04B 41/65 C04B 41/65 // C04B 103:12 103:12 103:40 103:40 111:26 111:26 (72)発明者 雨沢 修 兵庫県三田市テクノパーク10番地の1 東 都レジン化工株式会社三田工場内 Fターム(参考) 4G012 PA04 PB15 PB20 PB33 PC04 PC13 PE01 4G028 DA01 DB01 DB11 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C04B 41/65 C04B 41/65 // C04B 103: 12 103: 12 103: 40 103: 40 111: 26 111 : 26 (72) Inventor Osamu Arasawa 1 of 10 Techno Park, Mita-shi, Hyogo F-term (reference) 4M012 PA04 PB15 PB20 PB33 PC04 PC13 PE01 4G028 DA01 DB01 DB11

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 セメント、エポキシ樹脂、平均粒径が6
5〜250μmから選択された骨材及び湿潤分散剤を含
有する湿潤混合材(A材)と粘弾性調整剤を含有する水
希釈可能な硬化剤(B材)の二材からなるコンクリート
構造物用下地調整材組成物。
Cement, epoxy resin, average particle size of 6
For concrete structures consisting of two materials: a wet mixture (material A) containing an aggregate and a wet dispersant selected from 5-250 μm and a water-dilutable hardener (material B) containing a viscoelasticity modifier. Substrate adjusting material composition.
【請求項2】 水希釈可能な硬化剤が、水溶性変性アミ
ン系硬化剤である請求項1記載のコンクリート構造物用
下地調整材組成物。
2. The base conditioner composition for a concrete structure according to claim 1, wherein the water-dilutable curing agent is a water-soluble modified amine-based curing agent.
【請求項3】 骨材が、平均粒径65〜250μmから
選択された珪砂である請求項1記載のコンクリート構造
物用下地調整材組成物。
3. The base conditioning material composition for a concrete structure according to claim 1, wherein the aggregate is silica sand selected from an average particle size of 65 to 250 μm.
【請求項4】 A材が、更に乳化剤、増粘揺変剤等の添
加剤を含む請求項1〜3記載のコンクリート構造物用下
地調整材組成物。
4. The base conditioner composition for a concrete structure according to claim 1, wherein the material A further contains an additive such as an emulsifier, a thickening agent and the like.
【請求項5】 B材が、更にアルカリ増粘型粘弾性調整
剤及び水和促進剤を含む請求項1〜4記載のコンクリー
ト構造物用下地調整材組成物。
5. The base conditioner composition for a concrete structure according to claim 1, wherein the material B further contains an alkali thickening type viscoelasticity adjuster and a hydration accelerator.
【請求項6】 セメント100重量部に対して骨材が4
0〜100重量部、エポキシ樹脂が5〜25重量部、粘
弾性調整剤が0.05から1.00重量部含有する水希釈
可能な硬化剤が7〜40重量部配合される請求項1〜5
記載のコンクリート構造物用下地調整材組成物。
6. An aggregate having 4 aggregates per 100 parts by weight of cement.
7 to 40 parts by weight of a water-dilutable curing agent containing 0 to 100 parts by weight, 5 to 25 parts by weight of an epoxy resin, and 0.05 to 1.00 parts by weight of a viscoelasticity modifier. 5
The underlayer conditioning material composition for a concrete structure according to the above.
【請求項7】 硬化剤成分がエポキシ樹脂のエポキシ基
の理論当量に対して1.2〜2理論当量倍で配合される
請求項1〜6記載のコンクリート構造物用下地調整材組
成物。
7. The base conditioner composition for a concrete structure according to claim 1, wherein the curing agent component is blended in an amount of 1.2 to 2 theoretical equivalents relative to the theoretical equivalent of the epoxy group of the epoxy resin.
【請求項8】 セメント及び骨材との混合中又は混合後
にエポキシ樹脂と湿潤分散剤、更に必要に応じて乳化
剤、増粘揺変剤等の添加剤を含むエポキシ樹脂溶液を噴
霧若しくは滴下して、セメント、骨材、エポキシ樹脂及
び湿潤分散剤を含む請求項1記載の湿潤混合材(A材)
を製造する方法。
8. An epoxy resin solution containing an epoxy resin and a wetting and dispersing agent, and if necessary, an additive such as an emulsifier and a thickening agent, is sprayed or dropped during or after mixing with the cement and the aggregate. 2. The wet admixture (material A) according to claim 1, which comprises a cement, an aggregate, an epoxy resin and a wet dispersant.
How to manufacture.
JP30245399A 1999-10-25 1999-10-25 Composition for preparing base material for concrete structure and method for producing the same Expired - Fee Related JP4540154B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30245399A JP4540154B2 (en) 1999-10-25 1999-10-25 Composition for preparing base material for concrete structure and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30245399A JP4540154B2 (en) 1999-10-25 1999-10-25 Composition for preparing base material for concrete structure and method for producing the same

Publications (2)

Publication Number Publication Date
JP2001122651A true JP2001122651A (en) 2001-05-08
JP4540154B2 JP4540154B2 (en) 2010-09-08

Family

ID=17909128

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30245399A Expired - Fee Related JP4540154B2 (en) 1999-10-25 1999-10-25 Composition for preparing base material for concrete structure and method for producing the same

Country Status (1)

Country Link
JP (1) JP4540154B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005507991A (en) * 2001-10-31 2005-03-24 スペシャルティ ミネラルズ (ミシガン) インク. Method, composition and apparatus for controlled concrete
JP2006083006A (en) * 2004-09-15 2006-03-30 Nippon Jikkou Co Ltd Method for producing water-shielding composition and construction method of corrosion-proof and water-shielding concrete
JP2006083007A (en) * 2004-09-15 2006-03-30 Nippon Jikkou Co Ltd Sulfuric acid-resistant mortar composition and concrete corrosion prevention waterproofing method
JP2008063189A (en) * 2006-09-07 2008-03-21 Dainippon Toryo Co Ltd Polymer cement mortar excellent in coating workability and adhesion property
JP2008230952A (en) * 2007-02-22 2008-10-02 Aica Kogyo Co Ltd Coating material composition, method of applying the same to floor and floor structure thereby
JP2009143776A (en) * 2007-12-17 2009-07-02 Aica Kogyo Co Ltd Coating material composition, method for applying corrosion prevention operation to concrete, and concrete corrosion prevention structure thereby
JP2014181137A (en) * 2013-03-18 2014-09-29 Aica Kogyo Co Ltd Coating material composition, floor construction method using the same and floor structure formed by the method
JP2020066556A (en) * 2018-10-25 2020-04-30 花王株式会社 Method for producing hydraulic composition for plasterer
JP2021127255A (en) * 2020-02-10 2021-09-02 株式会社フッコー Calcium aluminate-based filler

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63162564A (en) * 1986-12-25 1988-07-06 大日本塗料株式会社 Manufacture of cement products with embossed surface
JPS6465051A (en) * 1987-09-03 1989-03-10 Mitsui Shipbuilding Eng Production of pipe lined inside surface
JPH0881253A (en) * 1994-09-13 1996-03-26 Hoechst Gosei Kk Epoxy cement composition and its production
JPH1128717A (en) * 1997-07-10 1999-02-02 Katei Kagaku Kogyo Kk Cement preparation set for manufacture of mortar or concrete, and mortar and concrete manufactured thereby

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63162564A (en) * 1986-12-25 1988-07-06 大日本塗料株式会社 Manufacture of cement products with embossed surface
JPS6465051A (en) * 1987-09-03 1989-03-10 Mitsui Shipbuilding Eng Production of pipe lined inside surface
JPH0881253A (en) * 1994-09-13 1996-03-26 Hoechst Gosei Kk Epoxy cement composition and its production
JPH1128717A (en) * 1997-07-10 1999-02-02 Katei Kagaku Kogyo Kk Cement preparation set for manufacture of mortar or concrete, and mortar and concrete manufactured thereby

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005507991A (en) * 2001-10-31 2005-03-24 スペシャルティ ミネラルズ (ミシガン) インク. Method, composition and apparatus for controlled concrete
JP2006083006A (en) * 2004-09-15 2006-03-30 Nippon Jikkou Co Ltd Method for producing water-shielding composition and construction method of corrosion-proof and water-shielding concrete
JP2006083007A (en) * 2004-09-15 2006-03-30 Nippon Jikkou Co Ltd Sulfuric acid-resistant mortar composition and concrete corrosion prevention waterproofing method
JP4651336B2 (en) * 2004-09-15 2011-03-16 日本ジッコウ株式会社 Sulfuric acid resistant mortar composition and concrete anticorrosion waterproofing method
JP2008063189A (en) * 2006-09-07 2008-03-21 Dainippon Toryo Co Ltd Polymer cement mortar excellent in coating workability and adhesion property
JP4695568B2 (en) * 2006-09-07 2011-06-08 大日本塗料株式会社 Polymer cement mortar with excellent paint workability and adhesion
JP2008230952A (en) * 2007-02-22 2008-10-02 Aica Kogyo Co Ltd Coating material composition, method of applying the same to floor and floor structure thereby
JP2009143776A (en) * 2007-12-17 2009-07-02 Aica Kogyo Co Ltd Coating material composition, method for applying corrosion prevention operation to concrete, and concrete corrosion prevention structure thereby
JP2014181137A (en) * 2013-03-18 2014-09-29 Aica Kogyo Co Ltd Coating material composition, floor construction method using the same and floor structure formed by the method
JP2020066556A (en) * 2018-10-25 2020-04-30 花王株式会社 Method for producing hydraulic composition for plasterer
JP7154946B2 (en) 2018-10-25 2022-10-18 花王株式会社 Method for producing hydraulic composition for plastering
JP2021127255A (en) * 2020-02-10 2021-09-02 株式会社フッコー Calcium aluminate-based filler

Also Published As

Publication number Publication date
JP4540154B2 (en) 2010-09-08

Similar Documents

Publication Publication Date Title
JP4810584B2 (en) Method for modifying fresh concrete or coating composition
JP6223813B2 (en) Mortar composition
US20070224362A1 (en) Two-part waterborne epoxy coating composition and method
TWI282330B (en) Water-based epoxy grout
JP2012507467A (en) Method of applying polymer-modified wet concrete mixture
JP5120122B2 (en) Construction method of waterproof floor structure
JP2009102216A (en) Cement composition
JP4695568B2 (en) Polymer cement mortar with excellent paint workability and adhesion
US20060178453A1 (en) Lightweight base coating
JP4862462B2 (en) Polymer cement composition
JP4540154B2 (en) Composition for preparing base material for concrete structure and method for producing the same
JPH09263467A (en) Corrosion resistant overcoating composition for concrete structure in water processing facility
CN110662724A (en) Single-component epoxy resin cement mortar
JP5494049B2 (en) Premix powder of cement composition, hydraulic mortar and hardened mortar
JP5298677B2 (en) Hydraulic composition
JP4651336B2 (en) Sulfuric acid resistant mortar composition and concrete anticorrosion waterproofing method
JPH0710739B2 (en) Cement mortar composition containing epoxy resin
US9828291B2 (en) Fluidizing composition taking the form of a powder and its preparation process
JP2004123401A (en) Integral-type cement-based mortar composition containing powdery admixture
JP2002020153A (en) Resin-mixed cement composition and its production process
JP4827162B2 (en) Cement-based surface coating material
JP5801554B2 (en) Cement mortar coating material
JPH0544421B2 (en)
JPS5934670B2 (en) mortar composition
WO2018217716A1 (en) Construction materials, compositions and methods of making same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060912

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090603

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090623

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090820

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20100421

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100622

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100622

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130702

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130702

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130702

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130702

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160702

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees