JP2001116544A - Deformation monitor for structure member surface - Google Patents

Deformation monitor for structure member surface

Info

Publication number
JP2001116544A
JP2001116544A JP29900499A JP29900499A JP2001116544A JP 2001116544 A JP2001116544 A JP 2001116544A JP 29900499 A JP29900499 A JP 29900499A JP 29900499 A JP29900499 A JP 29900499A JP 2001116544 A JP2001116544 A JP 2001116544A
Authority
JP
Japan
Prior art keywords
deformation
structural member
thin plate
metal material
resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP29900499A
Other languages
Japanese (ja)
Inventor
Kazunari Kimura
和成 木村
Takao Inukai
隆夫 犬飼
Daijiro Fukuda
大二郎 福田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP29900499A priority Critical patent/JP2001116544A/en
Publication of JP2001116544A publication Critical patent/JP2001116544A/en
Pending legal-status Critical Current

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  • Length Measuring Devices By Optical Means (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a deformation monitor for a structure member surface capable of monitoring deformation of actual structure members continuously and stably for a long period in high temperature of ca. 450 deg.C or higher which causes creep phenomenon in a steel material. SOLUTION: A monitor comprises a temperature detection means 3 placed on the structure member 20 surface and continuously detecting the temperature on structure member surface, a first deformation detection means 4 continuously detecting deformation of the structure member surface, a second deformation detection means 5 intermittently or periodically detecting deformation of the structure member surface, a first deformation operation means 6 operating the deformation quantity of the structure member surface based on the deformation information of the structure member surface detected by the first deformation detection means, a second deformation operation means operating the deformation quantity of the structure member surface based on the deformation information of the structure member surface detected by the second deformation detection means, a deformation quantity correction means 8 correcting the operation results of the deformation quantity of the structure member surface by the first deformation operation means based on the operation means for deformation quantity of the structure member surface by the second deformation operation means and an indication means 9 indicating the deformation quantity operation results of the structure member surface by the first deformation quantity operation means.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、蒸気タービン、ガ
スタービン、ボイラ、その他の高温で使用される装置の
表面で経時的に進行する変形を長期に亘って連続的に監
視する構造部材表面の変形監視装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface of a structural member for continuously monitoring, over a long period of time, a deformation which progresses with time on the surface of a steam turbine, a gas turbine, a boiler or other equipment used at a high temperature. The present invention relates to a deformation monitoring device.

【0002】[0002]

【従来の技術】蒸気タービン、ガスタービン、ボイラ、
その他の高温で使用される装置の構成部材は鉄鋼材料で
構成される。これらの構成部材には主に当該装置の作動
流体による圧力や、温度差に起因する熱応力などの応力
が高温状態で長期に亘って作用する。そのため、主にク
リープ現象によって非可逆的に変形が進行し、ついには
き裂が発生し成長して、部材の破裂を生じ、さらにき裂
が部材の肉厚を貫通するという社会的にも影響の大きい
重大事故に至る可能性がある。従って、このような重大
事故を至る前にその前駆現象となる部材の経時的な変形
の進行状態を連続的に監視することができれば、その意
義は極めて大きい。
2. Description of the Related Art Steam turbines, gas turbines, boilers,
The components of other devices used at high temperatures are made of steel material. Stress such as pressure due to the working fluid of the device or thermal stress caused by a temperature difference mainly acts on these components for a long time at a high temperature. As a result, the deformation progresses irreversibly, mainly due to the creep phenomenon, eventually causing cracks to grow and grow, causing the members to burst, and further affecting the society as the cracks penetrate the thickness of the members. Could lead to serious accidents. Therefore, if it is possible to continuously monitor the progress of temporal deformation of a member which is a precursor phenomenon before such a serious accident occurs, the significance is extremely large.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、鉄鋼材
料にクリープ現象が生ずるような450 ℃程度以上の高温
で、長期に亘って安定して連続的に実構造部材の変形を
監視することのできる方法はない。例えば、抵抗線歪み
ゲージ法は、200 ℃程度までの温度域での変形の監視に
は有効であるが、上記のクリープ温度域では適用の範囲
外であり、使用できない。また、高温で変形が検出でき
る高温用の歪みゲージはその寿命が高々数十日程度と短
く、長期に亘る変形監視に供することはできない。
However, a method for stably and continuously monitoring the deformation of an actual structural member for a long period of time at a high temperature of about 450 ° C. or more at which a creep phenomenon occurs in a steel material. There is no. For example, the resistance wire strain gauge method is effective for monitoring deformation in a temperature range up to about 200 ° C., but cannot be used in the above creep temperature range because it is out of the applicable range. Further, a high-temperature strain gauge capable of detecting deformation at a high temperature has a short service life of at most several tens of days, and cannot be used for long-term deformation monitoring.

【0004】そこで、本発明は、鉄鋼材料にクリープ現
象が生ずるような450 ℃程度以上の高温で、長期に亘っ
て安定して連続的に実構造部材の変形を監視することが
できる構造部材表面の変形監視装置を提供することを目
的とする。
Accordingly, the present invention provides a structural member surface capable of stably and continuously monitoring deformation of an actual structural member for a long period of time at a high temperature of about 450 ° C. or more at which a creep phenomenon occurs in a steel material. It is an object of the present invention to provide a deformation monitoring device.

【0005】[0005]

【課題を解決するための手段】本発明に係る第1の発明
は、構造部材に変形が進行すると考えられる部位に設置
して構造部材表面で温度を検出する温度検出手段と、当
該構造部材表面で経時的に進行する非可逆的な変形を常
時検出する第1の変形検出手段と、当該部、若しくはそ
の近傍で経時的に進行する非可逆的な変形を定期的また
は間欠的に検出する第2の変形検出手段を備え、かつ、
当該第1,第2の変形検出手段によって検出された検出
量を、当該構造部材表面の変形量に換算する第1,第2
の変形量演算手段を備え、更に間欠的、または定期的に
検出し演算する第2の変形検出手段、及び変形量演算手
段によって得る当該構造部材表面の変形量を正として、
第1の変形検出手段、及び変形量演算手段によって得る
当該構造物表面の変形量を補正する変形量補正手段を備
え、当該変形量補正手段によって間欠的、又は定期的に
補正した変形量を基に第1の変形量演算手段がその後の
構造部材の使用中に連続的に検出し演算する当該構造物
表面の変形量を表示する表示手段を有するものである。
According to a first aspect of the present invention, there is provided a temperature detecting means for detecting a temperature on a surface of a structural member by installing the structural member at a portion where the deformation is considered to proceed, A first deformation detecting means for constantly detecting an irreversible deformation progressing with time, and a second deformation detecting means for periodically or intermittently detecting an irreversible deformation progressing with time in the portion or its vicinity. Two deformation detecting means, and
The first and second converting means converts the detection amount detected by the first and second deformation detecting means into the deformation amount of the surface of the structural member.
Deformation amount calculating means, further intermittently, or the second deformation detecting means to detect and calculate periodically, and the deformation amount of the structural member surface obtained by the deformation amount calculating means as a positive,
A first deformation detecting means, and a deformation amount correcting means for correcting the deformation amount of the surface of the structure obtained by the deformation amount calculating means, wherein the deformation amount correcting means intermittently or periodically corrects the deformation amount based on the deformation amount. Further, the first deformation amount calculating means has a display means for displaying the deformation amount of the surface of the structure, which is continuously detected and calculated during the subsequent use of the structural member.

【0006】本発明に係る第2の発明は、前記第1の変
形検出手段の構成に係り、変形能と耐熱性を有する電気
絶縁材料の薄板と、変形能を有し、耐熱性と併せて耐食
性を有する金属材料の薄板と、耐熱性、耐食性を有する
金属材料の導線からなり、当該電気絶縁材料の薄板を構
造部材の表面に設置し、更に当該電気絶縁材料の薄板の
上に、当該金属材料の薄板を設置し、構造部材の表面の
変形に追随して変形するように構成し、当該金属材料の
薄板の両端に当該金属材料の導線を接続し、これを介し
て当該金属材料の薄板に電流を通じると共に、高温状態
で構造部材の表面の変形に追随して生じる当該金属材料
の薄板の電気抵抗の変化を検出するように構成するもの
である。
A second invention according to the present invention relates to a configuration of the first deformation detecting means, wherein a thin plate of an electrically insulating material having deformability and heat resistance, a thin plate having deformability and heat resistance are provided. It consists of a thin plate of a metal material having corrosion resistance and a conductive wire of a metal material having heat resistance and corrosion resistance.The thin plate of the electrically insulating material is installed on the surface of the structural member. A thin plate of the material is installed, and is configured to be deformed following the deformation of the surface of the structural member. Conductive wires of the metal material are connected to both ends of the thin plate of the metal material, and the thin plate of the metal material is connected thereto. And detects a change in the electrical resistance of the thin plate of the metal material generated following the deformation of the surface of the structural member in a high temperature state.

【0007】本発明の第3の発明は、前記第1の変形検
出手段の他の構成に係り、変形能と耐熱性を有する電気
絶縁材料の薄板と、変形能を有し、耐熱性と併せて耐食
性を有する複数の金属材料の薄板と、耐熱性、耐食性を
有する金属材料の導線からなり、当該電気絶縁材料の薄
板を構造部材の表面に設置し、更に当該電気絶縁材料の
薄板の上に、当該複数の金属材料の薄板を空間的に並列
に設置し、それらを当該金属材料の導線を用いて電気的
に直列に接続し、並列設置した当該複数の金属材料の薄
板が構造部材の表面の変形に追随して変形するように構
成し、空間的に並列に配置し、電気的に直列接続した複
数の当該金属材料の薄板の両端に当該金属材料の導線を
接続し、これを介して当該複数の金属材料の薄板に電流
を通じると共に、高温状態で構造部材の表面の変形に追
随して生じる当該複数の金属材料の薄板の合計の電気抵
抗の変化を検出するものである。
A third invention according to the present invention relates to another structure of the first deformation detecting means, wherein a thin plate of an electrically insulating material having deformability and heat resistance, and a thin plate having deformability and heat resistance are combined. A plurality of thin sheets of a metal material having corrosion resistance, and a heat-resistant, conductive wire of a metal material having corrosion resistance, the thin sheet of the electrically insulating material is installed on the surface of the structural member, and further on the thin sheet of the electrically insulating material. The plurality of metal material thin plates are spatially arranged in parallel, electrically connected in series using the metal material conducting wire, and the plurality of metal material thin plates arranged in parallel are arranged on the surface of the structural member. It is configured to deform following the deformation of, and arranged in parallel in space, electrically connected in series to the ends of a plurality of thin plates of the metal material electrically connected in series, through which While passing electric current through the thin plates of the plurality of metal materials, And it detects the deformation total change in the electrical resistance of the thin plate of the plurality of metallic materials caused to follow the surface of the structural member with warm state.

【0008】本発明に係る第4の発明は、前記第1の変
形量演算手段の構成に係り、構造部材の変形が進行する
と考えられる部位の表面に設置した前記温度検出手段の
出力信号である電圧と、前記第1の変形検出手段からの
変形に対応する出力信号である電圧とから、逐次、当該
構造部材表面の変形量を演算するもので、予め実験的又
は解析的手法により所定の温度毎に異なる電圧変化と変
形量との関係を定めたデータベースを内蔵し、前記温度
検出手段の出力信号である電圧に照らして所定の電圧変
化と変形量との関係を選択し、当該構造部材表面で第1
の変形検出手段を設置した部位の変形を演算するもので
ある。
A fourth invention according to the present invention relates to the configuration of the first deformation amount calculating means, and is an output signal of the temperature detecting means provided on a surface of a portion where the deformation of a structural member is considered to progress. The amount of deformation of the surface of the structural member is sequentially calculated from the voltage and the voltage which is the output signal corresponding to the deformation from the first deformation detecting means. The predetermined temperature is determined in advance by an experimental or analytical method. A database that defines a relationship between a voltage change and a deformation amount that is different for each is built in, and a relationship between a predetermined voltage change and a deformation amount is selected in light of a voltage that is an output signal of the temperature detecting means, and the surface of the structural member is selected. First
This is for calculating the deformation of the part where the deformation detecting means is installed.

【0009】本発明に係る第5の発明は、前記第2の変
形検出手段の構成に係り、変形能を有し、耐熱性と併せ
て耐食性を有する金属材料の薄板からなり、当該金属材
料の薄板の片側の表面に微小な複数の凹凸を加工し、当
該凹凸を加工した面の反対側の面が、高温状態で当該構
造部材の変形が進行すると考えられる部位の表面に接
し、当該金属材料の薄板を構造部材の表面の変形に追随
するよう当該構造部材表面に設置するものである。
A fifth invention according to the present invention relates to the configuration of the second deformation detecting means, wherein the second deformation detecting means comprises a thin plate of a metal material having deformability, heat resistance and corrosion resistance. A plurality of minute irregularities are machined on one surface of the thin plate, and the surface opposite to the surface on which the irregularities are machined contacts the surface of a portion where the deformation of the structural member is considered to proceed in a high temperature state, and the metal material Is disposed on the surface of the structural member so as to follow the deformation of the surface of the structural member.

【0010】本発明に係る第6の発明は、前記第2の変
形量演算手段の構成に係り、構造部材の変形が進行する
と考えられる部位の表面、若しくはその近傍の表面に設
置した前記第2の変形検出手段である変形能を有する耐
熱耐食性金属材料の薄板で、当該耐熱耐食性金属材料の
薄板の片面には微小な複数の凹凸を加工し、微小な複数
の凹凸を加工した当該耐熱耐食性金属材料の薄板の片面
の反対の面を当該構造部材表面に接するように設置し、
当該構造部材表面の変形に追随して変形するようにし、
当該耐熱耐食金属材料板の微小凹凸を付与した面におい
て、映像化手段により当該耐熱耐食性金属材料の薄板の
表面を撮像して映像情報を出力し、当該映像化手段から
出力される映像情報に画像処理手段により画像処理を施
して微小な複数の当該凹凸の像を抽出し、当該画像処理
手段により抽出された当該凹凸像から当該凹凸像相互の
相対距離として当該構造部材表面の変形量を演算するも
のである。
A sixth invention according to the present invention relates to the configuration of the second deformation amount calculating means, wherein the second deformation amount calculating means is provided on the surface of a portion where the deformation of the structural member is considered to progress or on the surface in the vicinity thereof. A thin plate of a heat-resistant and corrosion-resistant metal material having deformability, which is a deformation detecting means, and a plurality of minute unevennesses are formed on one surface of the thin plate of the heat-resistant and corrosion-resistant metal material, and the plurality of minute unevennesses are machined. Place the opposite side of one side of the sheet of material in contact with the surface of the structural member,
So as to deform following the deformation of the surface of the structural member,
On the surface of the heat-resistant and corrosion-resistant metal material plate provided with minute irregularities, the imaging means captures an image of the surface of the thin plate of the heat-resistant and corrosion-resistant metal material, and outputs image information. The image information is output as image information. Image processing is performed by the processing means to extract a plurality of minute images of the irregularities, and the amount of deformation of the surface of the structural member is calculated from the irregularities images extracted by the image processing means as a relative distance between the irregularities images. Things.

【0011】本発明に係る第7の発明は前記第2の変形
検出手段の構成に係り、構造部材の変形が進行すると考
えられる部位の表面、若しくはその近傍の表面に設置し
た前記第2の変形検出手段である変形能を有する耐熱耐
食性金属材料の薄板で、当該耐熱耐食性金属材料の薄板
の片面には微小な複数の凹凸を加工し、微小な複数の凹
凸を加工した当該耐熱耐食性金属材料の薄板の片面の反
対の面を当該構造部材表面に接するように設置し、当該
構造部材表面の変形に追随して変形するようにし、当該
耐熱耐食金属材料板の微小凹凸を付与した面において、
溶剤に浸して軟化させたプラスチックフィルムを貼付
し、当該プラスチックフィルムに当該微小凹凸像を転写
したものの表面を撮像して映像情報を出力し、画像処理
手段により当該映像化手段から出力される映像情報に画
像処理を施して微小な複数の当該凹凸の転写像を抽出
し、当該画像処理手段により抽出される当該凹凸の転写
像から、当該凹凸の転写像の相互の相対距離として当該
構造部材表面の変形量を演算するものである。
A seventh invention according to the present invention relates to the configuration of the second deformation detecting means, wherein the second deformation is provided on a surface of a portion where the deformation of a structural member is considered to progress or a surface near the portion. A thin plate of a heat-resistant and corrosion-resistant metal material having deformability that is a detecting means, a plurality of minute irregularities are processed on one side of the thin plate of the heat-resistant and corrosion-resistant metal material, and the heat-resistant corrosion-resistant metal material is formed by processing a plurality of minute irregularities. The opposite side of one side of the thin plate is installed so as to be in contact with the surface of the structural member, so as to deform following the deformation of the surface of the structural member, and on the surface of the heat-resistant and corrosion-resistant metal material plate on which fine irregularities are provided,
A plastic film immersed in a solvent and softened is attached, the surface of the micro-roughness image transferred to the plastic film is imaged, video information is output, and the video information output from the visualization means by the image processing means The image processing is performed to extract a plurality of minute transferred images of the unevenness, and from the transferred image of the unevenness extracted by the image processing means, the relative distance between the transferred images of the unevenness is determined as the relative distance of the surface of the structural member. This is for calculating the amount of deformation.

【0012】本発明に係る第8の発明は、前記第1の変
形検出手段と第2の変形検出手段に係り、前記第1の変
形検出手段と前記第2の変形検出手段を一体的に構成し
たもので、変形能と耐熱性を有する電気絶縁材料の薄板
と、変形能を有し、耐熱性と併せて耐食性を有する金属
材料の薄板と、耐熱性、耐食性を有する金属材料の導線
からなり、当該電気絶縁材料の薄板を構造部材の表面に
設置し、当該電気絶縁材料の薄板の上に、当該金属材料
の薄板を設置し、当該金属材料の薄板の両端に当該金属
材料の導線を接続し、これを介して当該金属材料の薄板
に電流を通じると共に、当該構造部材の表面の変形に追
随して生じる当該金属材料の薄板の電気抵抗の変化を検
出するように構成する変形検出手段において、当該金属
材料の薄板の当該電気絶縁材料に接する面の反対側の面
に複数の微小な凹凸を作成し、当該構造部材表面の変形
に追随して変形する結果として生じる当該微小な複数の
凹凸を映像化手段により撮像して映像情報を出力し、当
該映像化手段から出力される映像情報に画像処理手段に
より画像処理を施して微小な複数の当該凹凸の像を抽出
し、当該画像処理手段により抽出された当該凹凸像から
当該凹凸像相互の相対距離として当該構造部材表面の変
形量を演算できるようにするもの、若しくは当該構造部
材の変形に追随して変形する結果として生じる当該微小
な複数の凹凸を、溶剤に浸して軟化させたプラスティッ
クフィルムを貼付し、当該プラスティックフィルムに転
写し、当該微小な複数の凹凸の転写像を映像化手段によ
り撮像して映像情報を出力し、当該映像情報に画像処理
手段により画像処理を施して微小な複数の当該凹凸の転
写像を抽出し、当該転写像から当該凹凸相互の相対距離
として当該構造部材表面の変形量を演算するようにした
ものである。
An eighth invention according to the present invention relates to the first deformation detecting means and the second deformation detecting means, wherein the first deformation detecting means and the second deformation detecting means are integrally formed. It consists of a thin plate of an electrical insulating material having deformability and heat resistance, a thin plate of a metal material having deformability and heat resistance and heat resistance, and a conductive wire of a metal material having heat resistance and corrosion resistance. Installing the thin plate of the electrical insulating material on the surface of the structural member, installing the thin plate of the metallic material on the thin plate of the electrical insulating material, and connecting the conductive wires of the metallic material to both ends of the thin plate of the metallic material Then, a current is passed through the thin plate of the metal material through this, and a change in the electrical resistance of the thin plate of the metal material generated following the deformation of the surface of the structural member is detected by the deformation detecting means. , The thin plate of the metal material A plurality of minute irregularities are created on the surface opposite to the surface in contact with the air insulating material, and the minute plural irregularities resulting from the deformation following the deformation of the surface of the structural member are imaged by the imaging means. Outputting video information, performing image processing on the video information output from the imaging means by image processing means to extract a plurality of minute images of the irregularities, and extracting the images of the irregularities extracted by the image processing means. What allows the amount of deformation of the surface of the structural member to be calculated as the relative distance between the uneven images, or by immersing the plurality of minute unevenness resulting from the deformation following the deformation of the structural member in a solvent The softened plastic film is affixed, transferred to the plastic film, the transferred image of the plurality of minute irregularities is captured by the imaging means, and the video information is output. Image information is subjected to image processing by an image processing means to extract a plurality of minute transferred images of the irregularities, and calculate the amount of deformation of the surface of the structural member as a relative distance between the irregularities from the transferred image. It is.

【0013】[0013]

【発明の実施の形態】以下、本発明の実施の形態を図面
を参照して説明する。図1は本発明の実施の形態の構造
部材表面の変形監視装置を示すものである。すなわち、
所定の構造部材20の所定の表面の所定の部位1に温度検
出装置3と第1の変形検出装置4が設置され、第2の変
形検出装置5が当該構造部材の表面で部位1の近傍で部
位1と力学的、環境的に同等の部位2に設置され、第1
の変形検出装置4には第1の変形量演算装置6が接続さ
れ、第2の変形検出装置5には第2の変形量演算装置7
が接続され、第1の変形量演算装置6と第2の変形量演
算装置7には変形量補正装置8が接続され、更に、第1
の変形量演算装置6には表示装置9が接続された構成で
ある。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a structural member surface deformation monitoring apparatus according to an embodiment of the present invention. That is,
A temperature detecting device 3 and a first deformation detecting device 4 are installed at a predetermined position 1 on a predetermined surface of a predetermined structural member 20, and a second deformation detecting device 5 is provided near the region 1 on the surface of the structural member. It is installed in the part 2 mechanically and environmentally equivalent to the part 1,
The first deformation amount calculating device 6 is connected to the deformation detecting device 4, and the second deformation amount calculating device 7 is connected to the second deformation detecting device 5.
Is connected to the first deformation amount calculating device 6 and the second deformation amount calculating device 7, and a deformation amount correcting device 8 is further connected.
The display device 9 is connected to the deformation amount calculation device 6.

【0014】図2は、図1に示した構造部材表面の変形
監視装置のうち、第1の変形検出装置4の構成を示すも
のである。すなわち、変形能と耐熱性を有する電気絶縁
材料の薄板10と、変形能、耐熱性及び耐食性を有する金
属材料の薄板11と、耐熱性、耐食性を有する金属材料の
導線12からなり、電気絶縁材料の薄板10は構造部材20の
表面の部位1に設置され、電気絶縁材料の薄板10の上に
は金属材料の薄板11が設置されている。金属材料の薄板
11の両端には金属材料の導線12を接続し、これを介して
当該金属材料の薄板11に電流が供給される。
FIG. 2 shows a configuration of a first deformation detecting device 4 in the deformation monitoring device for the surface of the structural member shown in FIG. That is, a thin plate 10 of an electrically insulating material having deformability and heat resistance, a thin plate 11 of a metal material having deformability, heat resistance and corrosion resistance, and a conductive wire 12 of a metal material having heat resistance and corrosion resistance are provided. The thin plate 10 is placed on the portion 1 on the surface of the structural member 20, and a thin plate 11 made of a metal material is placed on the thin plate 10 made of an electrically insulating material. Sheet of metal material
A conductive wire 12 made of a metal material is connected to both ends of 11, through which electric current is supplied to the thin plate 11 made of the metal material.

【0015】電気絶縁材料の薄板10は変形能を有する材
料で構成されているので、高温状態で構造部材20の表面
の部位1が変形すると、これに追随して変形する。また
金属材料の薄板11も変形能を有するので、電気絶縁材料
の薄板10の変形に応じて変形し、これに伴って電気抵抗
が変化し、流れる電流iが変化する。このため検出抵抗
22両端の電圧変化を生じる。
Since the thin plate 10 made of an electrically insulating material is made of a material having deformability, when the portion 1 on the surface of the structural member 20 is deformed in a high temperature state, it is deformed in accordance with the deformation. Further, since the thin plate 11 made of a metal material also has a deformability, the thin plate 11 made of an electrically insulating material is deformed in accordance with the deformation of the thin plate 10, and accordingly, the electric resistance is changed and the flowing current i is changed. Therefore, the detection resistor
A voltage change occurs at both ends.

【0016】この様にして、構造部材20の表面の部位1
の変形は、電気絶縁材料の薄板10の変形と金属材料の薄
板11の変形をもたらし、金属材料の薄板11の電気抵抗の
変化、ひいては電圧変化をもたらすので、これを金属材
料の導線12を介して検出することができる。しかも、電
気絶縁材料の薄板10、金属材料の薄板11、金属材料の導
線12のいずれも耐熱性、耐食性を有するので、高温で長
時間に亘って使用しても酸化、腐食などを生じることな
く、構造部材20の表面の部位1の変形を安定して検出す
ることができる。
In this manner, the portion 1 on the surface of the structural member 20
Deformation of the sheet 10 of the electrically insulating material and deformation of the sheet 11 of the metal material, resulting in a change in the electrical resistance of the sheet 11 of the metal material, and thus a change in the voltage. Can be detected. Moreover, since all of the thin plate 10 of the electrically insulating material, the thin plate 11 of the metal material, and the conductive wire 12 of the metal material have heat resistance and corrosion resistance, they do not generate oxidation, corrosion, etc. even when used for a long time at a high temperature. Thus, the deformation of the portion 1 on the surface of the structural member 20 can be stably detected.

【0017】図3は、図1に示した構造部材表面の変形
検出装置のうち、変形検出装置4の具体的構成例を示す
ものである。すなわち、変形能と耐熱性を有する電気絶
縁材料の薄板10と、変形能、耐熱性及び耐食性を有する
金属材料の薄板11と、耐熱性、耐食性を有する金属材料
の導線12からなり、電気絶縁材料の薄板10の上には複数
の金属材料の薄板11が空間的に並列に設置されている。
各金属材料の薄板11は金属材料の導線12により電気的に
直列に接続され、金属材料の導線12により直列接続され
た複数の金属材料の薄板11に電流が供給される。
FIG. 3 shows a specific configuration example of the deformation detecting device 4 of the structural member surface deformation detecting device shown in FIG. That is, a thin plate 10 of an electrically insulating material having deformability and heat resistance, a thin plate 11 of a metal material having deformability, heat resistance and corrosion resistance, and a conductive wire 12 of a metal material having heat resistance and corrosion resistance are provided. On the thin plate 10, a plurality of thin plates 11 of a metal material are spatially arranged in parallel.
The thin plates 11 of each metal material are electrically connected in series by a conductive wire 12 of a metal material, and a current is supplied to the plurality of thin plates 11 of the metal material connected in series by the conductive wire 12 of the metal material.

【0018】このような構成からなる変形検出装置4を
構造部材20の表面に設置すると、高温状態での構造部材
20の表面の変形は、電気絶縁材料の薄板11に変形をもた
らし、金属材料の導線12により、より大きな出力の電圧
変化として構造部材20の表面の変形が検出できる。
When the deformation detecting device 4 having such a configuration is installed on the surface of the structural member 20, the structural member 4 in a high temperature state
The deformation of the surface of the member 20 causes the deformation of the thin plate 11 of the electrically insulating material, and the deformation of the surface of the structural member 20 can be detected as a larger output voltage change by the conductive wire 12 of the metal material.

【0019】図4は、図1に示した構造部材表面の変形
検出装置のうち、変形検出装置5の他の構成を示すもの
である。すなわち、変形能と耐熱性並びに耐食性を有す
る金属材料の薄板11からなり、この薄板11の片面には複
数の微小な凹凸13を付与した構造を有し、この凹凸13を
付与した面の反対側の面が、前記部位2の表面に接し、
部位2の変形に追従して変形するよう構成されている。
FIG. 4 shows another structure of the deformation detecting device 5 of the structural member surface deformation detecting device shown in FIG. That is, it is composed of a thin plate 11 of a metal material having deformability, heat resistance, and corrosion resistance, and has a structure in which a plurality of minute irregularities 13 are provided on one surface of the thin plate 11, and the opposite side of the surface on which the irregularities 13 are provided. Is in contact with the surface of the portion 2,
It is configured to deform following the deformation of the part 2.

【0020】金属材料の薄板11は変形能を有すると共
に、耐熱性、耐食性も有するので、凹凸13は高温で長時
間使用されてもその幾何学的形状が損なわれることがな
い。従って、構造部材20の表面の部位2の変形によって
もたらされる金属材料の薄板11の変形、ひいては凹凸13
の相互の位置的な変化をもたらし、凹凸13相互の距離の
変形量を測定することができ、ひいては構造部材20の表
面の部位2の変形量を測定することができる。そして、
部位2は力学的、環境的に部位1と同等であるから、部
位2の変形量の測定結果は部位1の変形量を極めてよく
近似し、部位1の変形量とみなすことができる。
Since the thin plate 11 made of a metal material has deformability, heat resistance and corrosion resistance, the geometrical shape of the unevenness 13 is not damaged even if it is used for a long time at a high temperature. Accordingly, the deformation of the thin plate 11 of the metal material caused by the deformation of the portion 2 on the surface of the structural member 20 and thus the unevenness 13
And the amount of deformation of the distance between the concavities and convexities 13 can be measured, and thus the amount of deformation of the portion 2 on the surface of the structural member 20 can be measured. And
Since the part 2 is mechanically and environmentally equivalent to the part 1, the measurement result of the deformation amount of the part 2 very closely approximates the deformation amount of the part 1 and can be regarded as the deformation amount of the part 1.

【0021】なお、金属材料の薄板11の片側の表面に付
与する微小な複数の凹凸の加工は、多数の微小な剛球を
高速で衝突させて、あるいは角錐状のダイヤモンド製の
圧子を押圧しておこなう。
The processing of the plurality of minute irregularities provided on one surface of the thin plate 11 made of a metal material is performed by colliding a large number of minute hard spheres at high speed or pressing a pyramidal diamond indenter. Do it.

【0022】図5は、図1に示した本発明の実施の形態
の構造部材表面の変形監視装置のうち、第1の変形量演
算装置6の機能である電圧変化量を変形量に換算するた
めの両者の関係を示すグラフである。すなわち、予め実
験的または解析的方法により、温度をパラメータにして
求め、第1の変形量演算装置6にデータベースとして内
蔵されている。第1の変形量演算装置6は前記温度検出
装置3の出力をもとに図5の変形量Δδと電圧変化量Δ
Vの所定の関係を選択し、選択した関係に照らして、第
1の変形検出装置4から入力される電圧変化量ΔVから
部位1の変形量を演算する。
FIG. 5 shows a function of the first deformation calculator 6 for converting the voltage change, which is a function of the first deformation calculator 6, in the deformation monitor for the surface of the structural member according to the embodiment of the present invention shown in FIG. Is a graph showing the relationship between the two. That is, the temperature is obtained in advance by an experimental or analytical method using the temperature as a parameter, and is stored in the first deformation amount calculating device 6 as a database. The first deformation amount calculating device 6 calculates the deformation amount Δδ and the voltage change amount ΔΔ shown in FIG.
A predetermined relationship of V is selected, and the deformation of the part 1 is calculated from the voltage change ΔV input from the first deformation detecting device 4 in light of the selected relationship.

【0023】図6は、図1に示した本発明の構造部材表
面の変形検出装置のうち、第2の変形量演算装置7の構
成と機能を説明するものである。すなわち、第2の変形
量演算装置7は、映像化装置14と画像処理装置15と変形
量演算処理装置16とからなる。映像化装置14は構造部材
の部位2の表面に設置された金属材料の薄板11の表面を
撮像する。次に画像処理装置15は、映像化装置14により
撮像された金属材料の薄板11の表面から微小な複数の凹
凸13の像を抽出する。続いて、変形量演算処理装置16
は、画像処理装置15が抽出した微小な複数の凹凸の13の
像の相互の距離を演算し、予め測定してある既知の初期
状態における微小な複数の凹凸13の像の相互の距離と比
較して、その変化量を演算する。
FIG. 6 illustrates the structure and function of a second deformation amount calculating device 7 of the structural member surface deformation detecting device of the present invention shown in FIG. That is, the second deformation amount calculation device 7 includes the imaging device 14, the image processing device 15, and the deformation amount calculation processing device 16. The imaging device 14 captures an image of the surface of the thin plate 11 of a metal material provided on the surface of the portion 2 of the structural member. Next, the image processing device 15 extracts images of the plurality of minute irregularities 13 from the surface of the thin plate 11 of the metal material captured by the imaging device 14. Subsequently, the deformation amount calculation processing device 16
Calculates the mutual distance between the images of the minute plural irregularities 13 extracted by the image processing device 15, and compares the calculated distance with the mutual distance between the images of the minute plural irregularities 13 in a known initial state measured in advance. Then, the change amount is calculated.

【0024】構造部材表面の部位2の変形が進行する
と、表面に微小な複数の凹凸13を有する金属材料の薄板
11はこれに追随して変形し、複数の凹凸13の位置が変化
する。変形量演算処理装置16の演算した前記微小な複数
の凹凸13の像の相互の距離の変化量は、部位2の変形量
に極めてよく近似するので部位2の変形量とみなすこと
ができる。また部位2は力学的、環境的に部位1と同等
であるから、部位2の変形量は部位1の変形量を極めて
よく近似し、部位2の変形量を部位1の変形量とみなす
ことができる。
As the deformation of the portion 2 on the surface of the structural member progresses, a thin plate of a metal material having a plurality of minute irregularities 13 on the surface.
11 deforms following this, and the positions of the plurality of irregularities 13 change. Since the amount of change in the mutual distance between the images of the plurality of minute irregularities 13 calculated by the deformation amount calculation processing device 16 is very similar to the amount of deformation of the portion 2, it can be regarded as the amount of deformation of the portion 2. In addition, since the part 2 is mechanically and environmentally equivalent to the part 1, the deformation amount of the part 2 can approximate the deformation amount of the part 1 very well, and the deformation amount of the part 2 can be regarded as the deformation amount of the part 1. it can.

【0025】図7は図1に示した本発明の構造部材表面
の変形検出装置のうち、第2の変形量演算装置7の他の
構成例と機能を説明するものである。すなわち、この第
2の変形量演算装置7は、映像化装置14と画像処理装置
15と変形量演算処理装置16とからなる。映像化装置14
は、部位2の表面に設置され表面に微小な複数の凹凸13
を付与した金属材料の薄板11の表面をプラスティックフ
ィルム19に転写した転写像を撮像する。次に画像処理装
置15は、映像化装置14により撮像されたプラスティック
フィルム19の転写像から微小な複数の凹凸13の転写像を
抽出する。続いて、変形量演算処理装置16は、画像処理
装置15が抽出した微小な複数の凹凸13の転写像の相互の
距離を演算し、予め測定してある既知の初期状態におけ
る微小な複数の凹凸13の像の相互の距離と比較して、そ
の変化量を演算する。
FIG. 7 illustrates another configuration example and function of the second deformation amount calculating device 7 in the structural member surface deformation detecting device of the present invention shown in FIG. That is, the second deformation amount calculating device 7 includes an imaging device 14 and an image processing device.
15 and a deformation calculation processor 16. Imaging device 14
Is located on the surface of the part 2 and has a plurality of minute irregularities 13 on the surface.
Then, a transfer image in which the surface of the thin plate 11 of the metal material provided with is transferred to the plastic film 19 is captured. Next, the image processing device 15 extracts the transfer images of the plurality of minute irregularities 13 from the transfer image of the plastic film 19 captured by the imaging device 14. Subsequently, the deformation amount calculation processing device 16 calculates the mutual distance of the transferred images of the fine plural unevenness 13 extracted by the image processing device 15, and calculates the minute plural unevenness in a known initial state measured in advance. The amount of change is calculated by comparing the distance between the 13 images with each other.

【0026】構造部材表面の部位2の変形が進行する
と、表面に微小な複数の凹凸13を有する金属材料の薄板
11はこれに追随して変形し、複数の凹凸13の位置が変化
する。変形量演算処理装置16の演算した微小な複数の凹
凸13の転写像の相互の距離の変化量は、部位2の変形量
に極めてよく近似するので部位2の変形量とみなすこと
ができる。また部位2は力学的、環境的に部位1と同等
であるから部位2の変形量は、部位1の変形量を極めて
よく近似し、部位1の変形量とみなすことができる。
As the deformation of the portion 2 on the surface of the structural member progresses, a thin sheet of a metal material having a plurality of minute irregularities 13 on the surface.
11 deforms following this, and the positions of the plurality of irregularities 13 change. The amount of change in the mutual distance between the transferred images of the plurality of minute unevennesses 13 calculated by the deformation amount calculation processing device 16 is very similar to the amount of deformation of the portion 2, and can be regarded as the amount of deformation of the portion 2. Since the part 2 is mechanically and environmentally equivalent to the part 1, the deformation amount of the part 2 very closely approximates the deformation amount of the part 1 and can be regarded as the deformation amount of the part 1.

【0027】図8は、図1に示した本発明の構造部材表
面の変形監視装置のうち、変形量補正装置8の機能を説
明するものであり、第1の変形量演算装置6による変形
量演算結果17と第2の変形量演算装置7による変形量演
算結果18の時間との関係を示すものである。
FIG. 8 illustrates the function of the deformation correction device 8 in the structural member surface deformation monitoring device of the present invention shown in FIG. The relationship between the calculation result 17 and the time of the deformation amount calculation result 18 by the second deformation amount calculation device 7 is shown.

【0028】第1の変形量演算装置6による変形量演算
結果17は逐次連続的に得られるが、電気的測定であるの
で温度変動や測定系のノイズの影響を受け、不可避的に
変動するのが通常である。一方、第2の変形量演算装置
7による変形量演算結果18は、逐次連続的に得ることが
できず、間欠的または定期的にのみ得られるが、信頼性
の高い値である。そこで、変形量補正装置8は、第2の
変形量演算装置7による変形量演算結果18が得られた時
点で、第1の変形量演算装置6による変形量演算結果17
を、第2の変形量演算装置7による変形量演算結果18に
変更するものであり、第1の変形量演算装置6は変更さ
れた値を初期値として、その後の変形量の演算を継続す
る。こうして精度の高い変形の監視を行うことができ
る。
Although the deformation amount calculation result 17 obtained by the first deformation amount calculation device 6 is obtained successively and continuously, since it is an electrical measurement, it is inevitably fluctuated by the influence of temperature fluctuations and noise of the measurement system. Is normal. On the other hand, the deformation amount calculation result 18 by the second deformation amount calculation device 7 cannot be obtained successively and continuously but is obtained only intermittently or periodically, but is a highly reliable value. Therefore, when the deformation amount calculation result 18 obtained by the second deformation amount calculation device 7 is obtained, the deformation amount correction device 8 changes the deformation amount calculation result 17 by the first deformation amount calculation device 6.
Is changed to the deformation amount calculation result 18 by the second deformation amount calculation device 7, and the first deformation amount calculation device 6 sets the changed value as an initial value and continues the calculation of the subsequent deformation amount. . Thus, the deformation can be monitored with high accuracy.

【0029】図9は、図1に示した本発明の構造部材表
面の変形監視装置のうち、第1の変形検出装置4と第2
の変形検出装置5に係り、これらを一体化して構成した
もので、変形能と耐熱性を有する電気絶縁材料の薄板10
と、変形能、耐熱性及び耐食性を有する金属材料の薄板
11と、耐熱性、耐食性を有する金属材料の導線12からな
り、電気絶縁材料の薄板10は構造部材20の表面の部位1
に設置され、電気絶縁材料の薄板10の上には金属材料の
薄板11が設置されている。金属材料の薄板11の片側の面
には複数の微小な凹凸13が加工され、凹凸13が加工され
た反対側の面が電気的絶縁材料の薄板10に接するよう設
置され、両端には金属材料の導線12を接続し、これを介
して金属材料の薄板11に電流が供給される。
FIG. 9 shows a first deformation detecting device 4 and a second deformation detecting device of the structural member surface deformation monitoring device of the present invention shown in FIG.
The present invention relates to the deformation detecting device 5 of the above, which is constituted by integrating them, and is a thin plate 10 of an electrically insulating material having deformability and heat resistance.
And a thin sheet of metal material having deformability, heat resistance and corrosion resistance
11 and a conductive wire 12 made of a metal material having heat resistance and corrosion resistance.
A thin plate 11 of a metal material is provided on a thin plate 10 of an electrically insulating material. A plurality of minute irregularities 13 are processed on one surface of the thin plate 11 of a metal material, and the opposite surface on which the irregularities 13 are processed is installed so as to be in contact with the thin plate 10 of the electrically insulating material. And a current is supplied to the thin plate 11 made of a metal material.

【0030】電気絶縁材料の薄板10は変形能を有する材
料で構成されているので、高温状態で構造部材20の表面
の部位1が変形すると、これに追随して変形する。また
電気絶縁材料の薄板10の上に設置された金属材料の薄板
11は変形能を有するので、電気絶縁材料の薄板10の変形
に応じて変形し、これに伴って電気抵抗が変化し検出抵
抗22の端子間の電圧変化を生じる。
Since the thin plate 10 made of an electrically insulating material is made of a material having deformability, when the portion 1 on the surface of the structural member 20 is deformed in a high temperature state, it is deformed in accordance with the deformation. Also, a sheet of metal material placed on a sheet of electrically insulating material 10
Since 11 has a deformability, it is deformed in accordance with the deformation of the thin plate 10 of the electrically insulating material, and the electric resistance changes accordingly, causing a voltage change between the terminals of the detection resistor 22.

【0031】この様にして、構造部材20の表面の変形
は、電気絶縁材料の薄板10の変形と金属材料の薄板11に
変形をもたらし、金属材料の薄板11の電気抵抗の変化、
ひいては電圧変化をもたらすので、これを金属材料の導
線12を介して検出することができる。しかも、電気絶縁
材料の薄板10、金属材料の薄板11、金属材料の導線12の
いずれも耐熱性、耐食性を有するので、高温で長時間に
亘って使用しても酸化、腐食などを生じることなく、構
造部材20の表面の変形を安定して検出することができ
る。
In this manner, the deformation of the surface of the structural member 20 causes the deformation of the thin plate 10 of the electrically insulating material and the deformation of the thin plate 11 of the metal material.
As a result, a voltage change is caused, which can be detected through the conductive wire 12 made of a metal material. Moreover, since all of the thin plate 10 of the electrically insulating material, the thin plate 11 of the metal material, and the conductive wire 12 of the metal material have heat resistance and corrosion resistance, they do not generate oxidation, corrosion, etc. even when used for a long time at a high temperature. Thus, the deformation of the surface of the structural member 20 can be stably detected.

【0032】また、構造部材20の表面の変形は、電気絶
縁材料の薄板10の変形を介して金属材料の薄板11に変形
をもたらし、その結果、複数の微小な凹凸13相互の距離
が変化するので、金属材料の薄板11の複数の微小な凹凸
13を加工した面を、映像化装置14により撮像し、画像処
理装置15により複数の微小な凹凸13の像を抽出し、変形
量演算処理装置16により複数の微小な凹凸13の像の相互
の距離を演算し、予め測定してある既知の初期状態にお
ける複数の微小な凹凸13の相互の距離と比較してその変
化量を演算することができる。
The deformation of the surface of the structural member 20 causes the deformation of the thin plate 11 of the metal material through the deformation of the thin plate 10 of the electrically insulating material. As a result, the distance between the plurality of minute irregularities 13 changes. So multiple small irregularities on the metal material thin plate 11
An image of the processed surface of 13 is imaged by an imaging device 14, an image of a plurality of minute irregularities 13 is extracted by an image processing device 15, and an image of the plurality of minute irregularities 13 is The distance can be calculated, and the amount of change can be calculated by comparing the distance with the mutual distance of the plurality of minute irregularities 13 in the known initial state measured in advance.

【0033】若しくは、金属材料の薄板11の複数の微小
な凹凸13を加工した面からプラスティックフィルムに複
数の微小な凹凸13を加工した面を転写し、これを映像化
装置14を用いて撮像し、画像処理装置15により複数の微
小な凹凸13の転写像を抽出し、変形量演算処理装置16に
より複数の微小な凹凸13の転写像の相互の距離を演算
し、予め測定してある既知の初期状態における複数の微
小な凹凸13の相互の距離と比較してその変化量を演算す
ることができる。
Alternatively, a surface on which a plurality of fine irregularities 13 have been processed is transferred from a surface on which a plurality of fine irregularities 13 have been processed on a thin plate 11 of a metal material to a plastic film, and this is imaged using an imaging device 14. The image processing device 15 extracts the transferred images of the plurality of minute irregularities 13, calculates the distance between the transferred images of the plurality of minute irregularities 13 by the deformation amount processing device 16, and measures a known distance that has been measured in advance. The amount of change can be calculated by comparing the distance between the plurality of minute irregularities 13 in the initial state.

【0034】[0034]

【発明の効果】以上説明したように、本発明の構造部材
表面の変形監視装置によれば、高温で使用される構造部
材の表面に不可避的に進行する非可逆的変形を、連続的
かつ精度よく監視することができるので、き裂の発生
や、それに伴う内容物の漏出など社会的にも影響の大き
い事故を未然に防止し、タービンやボイラの安定運用を
図ることができる。
As described above, according to the structural member surface deformation monitoring apparatus of the present invention, the irreversible deformation that inevitably progresses on the surface of a structural member used at a high temperature can be continuously and accurately measured. Since monitoring can be performed well, it is possible to prevent accidents that have a large social impact, such as the occurrence of cracks and the leakage of contents accompanying the cracks, and to achieve stable operation of the turbine and boiler.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態の構造部材表面の変形監視
装置を示すブロック図。
FIG. 1 is a block diagram showing an apparatus for monitoring deformation of a surface of a structural member according to an embodiment of the present invention.

【図2】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形検出装置の第1の例を示す図。
FIG. 2 is a diagram showing a first example of a deformation detecting device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図3】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形検出装置の第2の例を示す図。
FIG. 3 is a diagram showing a second example of a deformation detecting device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図4】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形検出装置の第3の例を示す図。
FIG. 4 is a diagram showing a third example of a deformation detecting device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図5】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形量演算装置にたくわえるデータベース
を説明する図。
FIG. 5 is a diagram illustrating a database stored in a deformation amount calculating device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図6】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形量演算装置の第1の例を示す図。
FIG. 6 is a diagram showing a first example of a deformation amount calculating device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図7】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形量演算装置の第2の例を示す図。
FIG. 7 is a diagram showing a second example of the deformation amount calculating device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【図8】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形量補正装置の動作を説明する図。
FIG. 8 is a view for explaining the operation of the deformation correction device provided in the deformation monitoring device for the surface of the structural member according to the embodiment of the present invention.

【図9】本発明の実施の形態の構造部材表面の変形監視
装置に備える変形検出装置の更に他の構成を説明する
図。
FIG. 9 is a view for explaining still another configuration of the deformation detecting device provided in the structural member surface deformation monitoring device according to the embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…部位、2…部位、3…温度検出装置、4…第1の変
形検出装置、5…第2の変形検出装置、6…第1の変形
量演算装置、7…第2の変形量演算装置、8…変形量補
正装置、9…表示装置、10…電気絶縁材料薄板、11…金
属材料薄板、12…金属材料導線、13…凹凸、14…映像化
装置、15…画像処理装置、16…変形量演算処理装置、17
…変形量演算結果、18…変形量演算結果、19…プラステ
ィックフィルム、20…構造部材、21…直流電源、22…検
出抵抗。
DESCRIPTION OF SYMBOLS 1 ... site | part 2 ... site | part 3 ... temperature detection apparatus, 4 ... 1st deformation detection apparatus, 5 ... 2nd deformation detection apparatus, 6 ... 1st deformation amount calculation apparatus, 7 ... 2nd deformation amount calculation Device, 8: Deformation correction device, 9: Display device, 10: Electrically insulating material thin plate, 11: Metallic material thin plate, 12: Metallic material wire, 13: Unevenness, 14: Imaging device, 15: Image processing device, 16 ... Deformation amount processing device, 17
... Deformation amount calculation result, 18 ... Deformation amount calculation result, 19 ... Plastic film, 20 ... Structural member, 21 ... DC power supply, 22 ... Detection resistance.

フロントページの続き (72)発明者 福田 大二郎 神奈川県横浜市鶴見区末広町2丁目4番地 株式会社東芝京浜事業所内 Fターム(参考) 2F065 AA21 AA65 BB02 BB18 BB28 CC06 DD00 EE00 FF04 FF69 JJ03 QQ25 SS03 2F069 AA44 AA68 BB40 CC06 DD30 EE22 FF00 GG04 GG06 GG07 GG15 GG16 GG20 KK08 PP04 QQ05 5L096 BA02 CA02 FA08 FA66 9A001 KK37 LL09 Continuation of the front page (72) Inventor Daijiro Fukuda 2-4, Suehirocho, Tsurumi-ku, Yokohama-shi, Kanagawa Prefecture F-term (reference) 2F065 AA21 AA65 BB02 BB18 BB28 CC06 DD00 EE00 FF04 FF69 JJ03 QQ25 SS03 2F069 AA44 AA68 BB40 CC06 DD30 EE22 FF00 GG04 GG06 GG07 GG15 GG16 GG20 KK08 PP04 QQ05 5L096 BA02 CA02 FA08 FA66 9A001 KK37 LL09

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 構造部材表面に設置されこの構造部材表
面の温度を連続的に検出する温度検出手段と、前記構造
部材表面の変形を連続的に検出する第1の変形検出手段
と、前記構造部材表面の変形を間欠的又は定期的に検出
する第2の変形検出手段と、前記第1の変形検出手段が
検出する前記構造部材表面の変形情報を基に前記構造部
材表面の変形量を演算する第1の変形量演算手段と、前
記第2の変形検出手段が検出する前記構造部材表面の変
形情報をもとに前記構造部材表面の変形量を演算する第
2の変形量演算手段と、この第2の変形量演算手段によ
る前記構造部材表面の変形量の演算結果を基に前記第1
の変形量演算手段による前記構造部材表面の変形量の演
算結果を補正する変形量補正手段と、前記第1の変形量
演算手段による前記構造部材表面の変形量演算結果を表
示する表示手段とを備えたことを特徴とする構造部材表
面の変形監視装置。
A temperature detecting means installed on a surface of the structural member for continuously detecting a temperature of the surface of the structural member; a first deformation detecting means for continuously detecting deformation of the surface of the structural member; A second deformation detecting means for intermittently or periodically detecting deformation of the member surface, and a deformation amount of the structural member surface is calculated based on deformation information of the structural member surface detected by the first deformation detecting means. First deformation amount calculating means for calculating, and second deformation amount calculating means for calculating the deformation amount of the structural member surface based on the deformation information of the structural member surface detected by the second deformation detecting means, The first deformation amount calculating means calculates the first deformation amount based on the calculation result of the deformation amount of the surface of the structural member.
A deformation amount correcting means for correcting the calculation result of the deformation amount of the structural member surface by the deformation amount calculating means, and a display means for displaying the deformation amount calculation result of the structural member surface by the first deformation amount calculating means. An apparatus for monitoring deformation of a surface of a structural member, comprising:
【請求項2】 第1の変形検出手段は、構造部材表面に
設置された変形能を有する耐熱性の電気絶縁材料の薄板
と、この電気絶縁材料の薄板の上に設置された変形能を
有する耐熱耐食性の金属材料の薄板と、この金属材料の
薄板に接続された耐熱耐食性の金属材料の導線と、この
金属材料の導線に接続された直流電源および検出抵抗と
を備え、前記金属材料の薄板は前記電気絶縁材料の薄板
とともに前記構造部材表面の変形に追随して変形するよ
うにし、前記金属材料の導線を介して前記金属材料の薄
板に電流を通じ、この金属材料の薄板が前記構造部材表
面の変形に追随して変形することによって生じる電気抵
抗の変化を検出するものであることを特徴とする請求項
1記載の構造部材表面の変形監視装置。
2. The first deformation detecting means includes a thin plate of a heat-resistant electrically insulating material having a deformability provided on the surface of a structural member, and a deformable member provided on the thin plate of the electrically insulating material. A thin plate of a heat-resistant and corrosion-resistant metal material, a conductive wire of a heat-resistant and corrosion-resistant metal material connected to the thin plate of the metal material, and a DC power supply and a detection resistor connected to the conductive wire of the metal material; Is deformed in accordance with the deformation of the surface of the structural member together with the thin plate of the electrically insulating material, an electric current is passed through the thin plate of the metallic material through the conductive wire of the metallic material, and the thin plate of the metallic material is 2. The structural member surface deformation monitoring device according to claim 1, wherein the device detects a change in electric resistance caused by the deformation following the deformation of the structure.
【請求項3】 第1の変形検出手段は、構造部材表面に
設置された変形能を有する耐熱性の電気絶縁材料の薄板
と、この電気絶縁材料の薄板の上に設置された変形能を
有する複数の耐熱耐食性の金属材料の薄板と、この複数
の金属材料の薄板を直列に接続する耐熱耐食性の金属材
料の導線とを備え、前記金属材料の薄板は前記電気絶縁
材料の薄板とともに前記構造部材表面の変形に追随して
変形するようにし、前記複数の電気的に直列接続された
金属材料の薄板の両端に接続した前記金属材料の導線を
介して、前記金属材料の薄板に電流を通じ、前記金属材
料の薄板が前記構造部材表面の変形に追随して変形する
ことによって生じる電気抵抗の変化を検出するものであ
ることを特徴とする請求項1記載の構造部材表面の変形
監視装置。
3. The first deformation detecting means includes a thin plate of a heat-resistant electrically insulating material having a deformability provided on the surface of the structural member, and a deformable member provided on the thin plate of the electric insulating material. A plurality of thin plates of a heat-resistant and corrosion-resistant metal material, and a conductive wire of a heat-resistant and corrosion-resistant metal material for connecting the plurality of thin plates of the metal material in series, wherein the thin plate of the metal material and the thin plate of the electrically insulating material are the structural members. Deformation follows the deformation of the surface, passing a current through the metal material thin plate via the metal material wires connected to both ends of the plurality of electrically connected metal material thin plates, 2. The structural member surface deformation monitoring apparatus according to claim 1, wherein a change in electrical resistance caused by deformation of the thin metal material following deformation of the surface of the structural member is detected.
【請求項4】 第1の変形量演算手段は、変形能を有す
る耐熱耐食性の金属材料の薄板について予め実験的又は
解析的手法により求められた温度をパラメータとする電
圧変化と変形量との関係に照らして、第1の変形検出手
段からの信号と温度検出手段からの信号から構造物表面
の変形量を演算するものであることを特徴とする請求項
2または3記載の構造部材表面の変形監視装置。
4. The first deformation amount calculating means is configured to determine a relationship between a voltage change and a deformation amount of a thin plate of a heat-resistant and corrosion-resistant metal material having a deformability, which is previously determined by an experiment or an analytical method as a parameter. The deformation of the surface of a structural member according to claim 2 or 3, wherein the amount of deformation of the surface of the structure is calculated from a signal from the first deformation detecting means and a signal from the temperature detecting means. Monitoring device.
【請求項5】 第2の変形検出手段は、一方の面に微小
な複数の凹凸を有し、他方の面が構造部材表面に接合し
て設置された変形能と耐熱性並びに耐食性を有する金属
材料の薄板からなることを特徴とする請求項1記載の構
造部材表面の変形監視装置。
5. The second deformation detecting means has a plurality of minute irregularities on one surface and a metal having deformability, heat resistance, and corrosion resistance, which is installed by joining the other surface to the surface of the structural member. 2. The apparatus for monitoring deformation of a surface of a structural member according to claim 1, wherein the apparatus comprises a thin plate of a material.
【請求項6】 第2の変形量演算手段は、構造部材表面
に設置された耐熱耐食性の金属材料の薄板の微小な複数
の凹凸を付与された面を撮像して映像情報を出力する映
像化手段と、この映像情報に画像処理を施して微小な複
数の凹凸の像を抽出する画像処理手段と、この凹凸の像
から凹凸像相互の距離を演算する変形量演算処理手段と
を備えたことを特徴とする請求項5記載の構造部材表面
の変形監視装置。
6. The second deformation amount calculating means captures an image of a surface of a thin plate of a heat-resistant and corrosion-resistant metal material provided on a surface of a structural member to which a plurality of minute irregularities are provided, and outputs image information. Means, image processing means for applying image processing to the video information to extract a plurality of minute uneven images, and deformation amount calculating means for calculating the distance between the uneven images from the uneven images. The structural member surface deformation monitoring device according to claim 5, characterized in that:
【請求項7】 映像化手段は、構造部材表面に設置され
た耐熱耐食性の金属材料薄板の微小凹凸を付与された面
に貼付けされたプラスティックフィルムに形成された微
小凹凸像を撮像するものであることを特徴とする請求項
6記載の構造部材表面の変形監視装置。
7. The imaging means is for imaging a fine unevenness image formed on a plastic film attached to a surface of a thin heat-resistant and corrosion-resistant metal material sheet provided with fine unevenness provided on the surface of a structural member. 7. The apparatus for monitoring deformation of a surface of a structural member according to claim 6, wherein:
【請求項8】 構造部材表面に設置された変形能を有す
る耐熱性の電気絶縁材料の薄板と、片面に複数の微小凹
凸を付与され前記電気絶縁材料の薄板の上に設置された
変形能を有する耐熱耐食性の金属材料の薄板と、この金
属材料の薄板に接続された耐熱耐食性の金属材料の導線
と、この金属材料の導線に接続された直流電源および検
出抵抗と、前記金属材料の薄板の微小凹凸を付与された
面またはこの面に貼付されたプラスティックフィルムへ
の転写像を撮像して映像情報を出力する映像化手段と、
この映像情報に画像処理を施して微小な複数の凹凸の像
を抽出する画像処理手段と、この凹凸の像から凹凸像相
互の距離を演算する変形量演算処理手段とを備えたこと
を特徴とする構造部材表面の変形監視装置。
8. A thin plate of a heat-resistant electrical insulating material having deformability provided on the surface of a structural member, and a plurality of minute irregularities provided on one surface, the deformability provided on the thin plate of electrical insulating material. Having a thin plate of a heat-resistant and corrosion-resistant metal material, a conductive wire of a heat-resistant and corrosion-resistant metal material connected to the thin plate of the metal material, a DC power supply and a detection resistor connected to the conductive wire of the metal material, and a thin plate of the metal material. Imaging means for capturing a transfer image to a surface provided with fine irregularities or a plastic film attached to this surface and outputting video information,
Image processing means for performing image processing on the video information to extract a plurality of minute uneven images; and deformation amount calculating means for calculating a distance between the uneven images from the uneven images. Monitoring system for structural member surface deformation.
JP29900499A 1999-10-21 1999-10-21 Deformation monitor for structure member surface Pending JP2001116544A (en)

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Publication Number Publication Date
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Family

ID=17867000

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Country Status (1)

Country Link
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JP2007256223A (en) * 2006-03-27 2007-10-04 Ntt Data Corp Structure abnormality determination system, structure abnormality determination method, and program
JP2011024486A (en) * 2009-07-24 2011-02-10 Gex Corp Underwater heater
CN106052629A (en) * 2016-07-15 2016-10-26 重庆大学 Gas-containing coal body expansion deformation measurement method
CN110487239A (en) * 2019-08-15 2019-11-22 内蒙古京能双欣发电有限公司 Boiler expansion on-line monitoring system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007256223A (en) * 2006-03-27 2007-10-04 Ntt Data Corp Structure abnormality determination system, structure abnormality determination method, and program
JP2011024486A (en) * 2009-07-24 2011-02-10 Gex Corp Underwater heater
CN106052629A (en) * 2016-07-15 2016-10-26 重庆大学 Gas-containing coal body expansion deformation measurement method
CN110487239A (en) * 2019-08-15 2019-11-22 内蒙古京能双欣发电有限公司 Boiler expansion on-line monitoring system

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