JP2001096605A - Serial two-stage extruder - Google Patents

Serial two-stage extruder

Info

Publication number
JP2001096605A
JP2001096605A JP28063999A JP28063999A JP2001096605A JP 2001096605 A JP2001096605 A JP 2001096605A JP 28063999 A JP28063999 A JP 28063999A JP 28063999 A JP28063999 A JP 28063999A JP 2001096605 A JP2001096605 A JP 2001096605A
Authority
JP
Japan
Prior art keywords
stage extruder
pressure
extruder
temperature
target
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28063999A
Other languages
Japanese (ja)
Other versions
JP3758913B2 (en
Inventor
Tetsuo Uechi
哲男 上地
Yuji Sato
祐二 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP28063999A priority Critical patent/JP3758913B2/en
Publication of JP2001096605A publication Critical patent/JP2001096605A/en
Application granted granted Critical
Publication of JP3758913B2 publication Critical patent/JP3758913B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92514Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/926Flow or feed rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92961Auxiliary unit, e.g. for external melt filtering, re-combining or transfer between units

Abstract

PROBLEM TO BE SOLVED: To provide a serial two-stage extruder which can control discharge precisely and constantly. SOLUTION: In an apparatus which controls the number of revolution of the first stage extruder 10 to make the discharge accurate and constant by a method in which the extruder 10 is connected with the second stage extruder 20, a resin temperature in the screw groove of the extruder 20 is kept constant while the revolution of and a cylinder temperature of the extruder 20 are kept constant, a pressure difference between the inlet and outlet of the extruder 20 is kept constant, when a resin temperature in the extruder 20 is different from a target resin temperature, on the basis of the temperature difference and the physical property data of the resin, the viscosity of the resin flowing in the screw groove of the extruder 20 and the pressure difference between the inlet and outlet of the extruder 20 during target discharge are estimated, and a target pressure difference is changed, in the extruder 10, the screw revolution of the extruder 10 is controlled so that the pressure of the outlet of the extruder 10 or the pressure of the inlet of the extruder 20 is a target pressure, and the target pressure is changed on the basis of the difference between the pressure difference between the inlet and outlet of the extruder 20 and the target pressure difference to reduce the variation of the discharge.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、直列2段押出装置
(以下、タンデム押出機と称す)の吐出量の一定制御に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a constant control of a discharge amount of a two-stage in-line extruder (hereinafter, referred to as a tandem extruder).

【0002】[0002]

【従来の技術】図7は、第1の従来例に係るタンデム押
出機の全体構成を示す図である。図7に示すタンデム押
出機は、樹脂を可塑化する第1段押出機10と、この第
1段押出機10で可塑化された樹脂を均質化、計量、昇
圧するための第2段押出機20と、第1段押出機10と
第2段押出機20とを連結する接続管30とにより構成
されている。
2. Description of the Related Art FIG. 7 is a view showing the entire configuration of a tandem extruder according to a first conventional example. The tandem extruder shown in FIG. 7 includes a first-stage extruder 10 for plasticizing a resin, and a second-stage extruder for homogenizing, measuring, and increasing the pressure of the resin plasticized by the first-stage extruder 10. 20 and a connecting pipe 30 connecting the first-stage extruder 10 and the second-stage extruder 20.

【0003】タンデム押出機の吐出量の一定制御に関す
る従来例としては、図7に示すように、第2段押出機2
0の駆動モータ241の回転数を一定に保ちつつ、第1
段押出機10と第2段押出機20とを連結する接続管3
0または第2段押出機20の樹脂流入部20Aに圧力検
出器271を設置し、ここで検出される圧力が予め設定
された圧力になるように、回転数調節器15を介して第
1段押出機10の駆動モータ141の回転数を制御する
方法がある。
[0003] As a conventional example relating to constant control of the discharge amount of a tandem extruder, as shown in FIG.
0 while keeping the number of rotations of the drive motor 241 constant.
Connecting pipe 3 for connecting stage extruder 10 and second stage extruder 20
0 or a pressure detector 271 is installed in the resin inflow section 20A of the second-stage extruder 20, and the first-stage extruder 20 is rotated via the rotation speed controller 15 so that the pressure detected here becomes a preset pressure. There is a method of controlling the number of rotations of the drive motor 141 of the extruder 10.

【0004】図8は、第2の従来例に係るタンデム押出
機の全体構成を示す図である。図8に示すタンデム押出
機は、第1段押出機10と第2段押出機20とを連結す
る接続管30または第2段押出機20の樹脂流入部20
Aに圧力検出器271を設置し、ここで検出される圧力
が予め設定された圧力になるように、回転数調節器15
を介して第1段押出機10の駆動モータ141の回転数
を制御するとともに、さらにダイ50の流入直前の圧力
511を検出して、この圧力が一定になるように第2段
押出機20の駆動モータ241の回転数を制御する。
FIG. 8 is a diagram showing the overall configuration of a tandem extruder according to a second conventional example. The tandem extruder shown in FIG. 8 includes a connecting pipe 30 for connecting the first-stage extruder 10 and the second-stage extruder 20 or a resin inflow portion 20 of the second-stage extruder 20.
A, a pressure detector 271 is installed, and the rotation speed controller 15 is adjusted so that the pressure detected here becomes a preset pressure.
Controls the number of rotations of the drive motor 141 of the first-stage extruder 10 through the controller, detects the pressure 511 immediately before the inflow of the die 50, and controls the second-stage extruder 20 so that the pressure becomes constant. The number of rotations of the drive motor 241 is controlled.

【0005】図9は、第3の従来例に係るタンデム押出
機の全体構成を示す図である。特開平02−16052
8号公報では、図9に示すように、第2段押出機20の
回転数を一定に保ちつつ、フィルタ40の出口またはダ
イ50の流入直前の圧力412を検出し、この圧力が一
定になるように第1段押出機10の駆動モータ141の
回転数を制御する方法を提案している。
FIG. 9 is a view showing the overall configuration of a tandem extruder according to a third conventional example. JP-A-02-16052
No. 8, as shown in FIG. 9, while maintaining the rotation speed of the second-stage extruder 20 constant, detects the pressure 412 immediately before the inflow of the outlet of the filter 40 or the die 50, and this pressure becomes constant. Thus, a method for controlling the number of rotations of the drive motor 141 of the first-stage extruder 10 has been proposed.

【0006】[0006]

【発明が解決しようとする課題】上述した第1〜3のい
ずれの従来例においても、圧力のみを検出して、押出機
の駆動モータを制御する方法では、可塑化樹脂温度の変
化に伴う溶融樹脂粘度の変化による圧力変化や、フィル
タの目詰まりやダイリップ開度調整に伴う流路抵抗変化
による圧力変化にまで応答してしまい、吐出量を一定に
保つ精度を上げることができなかった。
In any of the first to third prior arts described above, the method of controlling the driving motor of the extruder by detecting only the pressure does not involve melting of the plasticized resin due to a change in the temperature of the plasticized resin. It responded to pressure changes due to changes in resin viscosity, pressure changes due to clogging of the filter and flow path resistance due to adjustment of the die lip opening, and it was not possible to improve the accuracy of keeping the discharge rate constant.

【0007】本発明の目的は、吐出量の高精度な一定化
制御が可能な直列2段押出装置を提供することにある。
An object of the present invention is to provide a two-stage in-line extruder capable of controlling the discharge amount with high accuracy.

【0008】[0008]

【課題を解決するための手段】上記課題を解決し目的を
達成するために、本発明の直列2段押出装置は以下の如
く構成されている。
Means for Solving the Problems In order to solve the above problems and achieve the object, the in-line two-stage extruder of the present invention is constituted as follows.

【0009】(1)本発明の直列2段押出装置は、第1
段押出機と第2段押出機が連結され、前記第2段押出機
のスクリュ回転数とシリンダ温度を一定に保ちつつ、前
記第2段押出機のスクリュ溝内の樹脂温度を一定とし、
前記第2段押出機の入口と出口の圧力差を一定とすると
ともに、検出された前記第2段押出機内の樹脂温度が目
標樹脂温度と異なるときは、その温度差と予め測定され
た樹脂の物性データに基づいて、前記第2段押出機のス
クリュ溝内を流れる樹脂の粘度さらには目標吐出量時の
前記第2段押出機の入口と出口の圧力差を推定し、目標
圧力差を変更することにより、前記第1段押出機の回転
数を制御して、吐出量を高精度に一定にする直列2段押
出装置であり、前記第1段押出機は、前記第1段押出機
の出口または前記第2段押出機の入口の圧力が目標圧力
となるように、前記第1段押出機のスクリュ回転数を制
御するとともに、目標圧力を、前記第2段押出機の入口
と出口の圧力差とその目標圧力差との差に基づき変更し
て、吐出量の変動を低減する。
(1) The in-line two-stage extruder of the present invention
The second-stage extruder and the second-stage extruder are connected, and while keeping the screw rotation speed and the cylinder temperature of the second-stage extruder constant, the resin temperature in the screw groove of the second-stage extruder is kept constant,
When the pressure difference between the inlet and the outlet of the second-stage extruder is kept constant, and the detected resin temperature in the second-stage extruder is different from the target resin temperature, the difference between the temperature difference and the previously measured resin Based on the physical property data, the viscosity of the resin flowing in the screw groove of the second-stage extruder and the pressure difference between the inlet and the outlet of the second-stage extruder at the time of the target discharge amount are estimated, and the target pressure difference is changed. By controlling the number of revolutions of the first-stage extruder, it is a series two-stage extruder that makes the discharge amount constant with high accuracy, and the first-stage extruder is a The screw speed of the first-stage extruder is controlled such that the pressure at the outlet or the inlet of the second-stage extruder becomes the target pressure, and the target pressure is adjusted between the inlet and the outlet of the second-stage extruder. Change based on the difference between the pressure difference and its target pressure difference, Reduction to.

【0010】(2)本発明の直列2段押出装置は、第1
段押出機と第2段押出機が導管で連結され、前記導管の
圧力損失測定区間の温度を一定に保ちつつ、前記圧力損
失測定区間の樹脂温度を一定とし、前記圧力損失測定区
間の入口と出口の圧力差を一定とするとともに、検出さ
れた前記圧力損失測定区間の樹脂温度が目標樹脂温度と
異なるときは、その温度差と予め測定された樹脂の物性
データに基づいて、前記圧力損失測定区間を流れる樹脂
の粘度さらには目標吐出量時の前記圧力損失測定区間の
入口と出口の圧力差を推定し、目標圧力差を変更するこ
とにより、前記第1段押出機の回転数を制御して、吐出
量を高精度に一定にする直列2段押出装置であり、前記
第1段押出機は、前記第1段押出機の出口または前記圧
力損失測定区間の入口または前記圧力損失測定区間の出
口の圧力が目標圧力となるように、前記第1段押出機の
スクリュ回転数を制御するとともに、目標圧力を、前記
圧力損失測定区間の入口と出口の圧力差とその目標圧力
差との差に基づき変更して、吐出量の変動を低減する。
(2) The in-line two-stage extruder of the present invention
The stage extruder and the second stage extruder are connected by a conduit, and while keeping the temperature of the pressure loss measurement section of the conduit constant, the resin temperature of the pressure loss measurement section is constant, and the inlet of the pressure loss measurement section is When the pressure difference at the outlet is kept constant and the detected resin temperature in the pressure loss measurement section is different from the target resin temperature, the pressure loss measurement is performed based on the temperature difference and physical property data of the resin measured in advance. Estimating the pressure difference between the inlet and the outlet of the pressure loss measurement section at the time of the target viscosity and the viscosity of the resin flowing through the section, and controlling the rotation speed of the first-stage extruder by changing the target pressure difference A two-stage in-line extruder for making the discharge rate constant with high precision, wherein the first-stage extruder is provided at the outlet of the first-stage extruder, at the entrance of the pressure-loss measurement section, or at the pressure-loss measurement section. Outlet pressure is target pressure Controlling the screw rotation speed of the first stage extruder, and changing the target pressure based on the difference between the pressure difference between the inlet and the outlet of the pressure loss measurement section and the target pressure difference, Reduce the fluctuation of the discharge amount.

【0011】(3)本発明の直列2段押出装置は、第1
段押出機と第2段押出機が連結され、前記第2段押出機
のスクリュ回転数を一定に保ちつつ、前記第2段押出機
のスクリュ溝内の樹脂温度を一定とし、前記第2段押出
機の入口と出口の圧力差を一定とするとともに、検出さ
れた前記第2段押出機内の樹脂温度が目標樹脂温度と異
なるときは、その温度差と予め測定された樹脂の物性デ
ータに基づいて、前記第2段押出機のスクリュ溝内を流
れる樹脂の粘度さらには目標吐出量時の前記第2段押出
機の入口と出口の圧力差を推定し、目標圧力差を変更す
ることにより、前記第1段押出機の回転数を制御して、
前記第2段押出機の出口温度が一定となるようにシリン
ダ温度を変化させて、吐出量と吐出樹脂温度を高精度に
一定にする直列2段押出装置であり、前記第1段押出機
は、前記第1段押出機の出口または前記第2段押出機の
入口の圧力が目標圧力となるように、前記第1段押出機
のスクリュ回転数を制御するとともに、目標圧力を、前
記第2段押出機の入口と出口の圧力差とその目標圧力差
との差に基づき変更して、吐出量の変動を低減する。
(3) The in-line two-stage extruder of the present invention
The second-stage extruder is connected to the second-stage extruder, and the resin temperature in the screw groove of the second-stage extruder is kept constant while the screw rotation speed of the second-stage extruder is kept constant. While keeping the pressure difference between the inlet and the outlet of the extruder constant, and when the detected resin temperature in the second-stage extruder is different from the target resin temperature, based on the temperature difference and the previously measured physical property data of the resin, By estimating the viscosity of the resin flowing in the screw groove of the second-stage extruder and the pressure difference between the inlet and the outlet of the second-stage extruder at the time of the target discharge amount, and changing the target pressure difference, Controlling the number of revolutions of the first stage extruder,
It is a series two-stage extruder that changes the cylinder temperature so that the outlet temperature of the second-stage extruder becomes constant, and makes the discharge amount and the discharge resin temperature constant with high accuracy. Controlling the screw rotation speed of the first-stage extruder so that the pressure at the outlet of the first-stage extruder or the pressure at the inlet of the second-stage extruder becomes the target pressure, and adjusting the target pressure to the second pressure. The change is made based on the difference between the pressure difference between the inlet and the outlet of the step extruder and the target pressure difference, thereby reducing the fluctuation of the discharge amount.

【0012】[0012]

【発明の実施の形態】(第1の実施の形態)図1は、本
発明の第1の実施の形態に係るタンデム押出機(直列2
段押出装置、直列2段押出成形装置)の制御システム全
体構成図であり、図2は、その制御システム系統図であ
る。図1,図2において図7〜図9と同一な部分には同
符号を付してある。また、フィードバック量については
正負の符号を付している。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS (First Embodiment) FIG. 1 shows a tandem extruder (series 2) according to a first embodiment of the present invention.
FIG. 2 is an overall configuration diagram of a control system of a stage extrusion device and a serial two-stage extrusion molding device), and FIG. 2 is a system diagram of the control system. 1 and 2, the same parts as those in FIGS. 7 to 9 are denoted by the same reference numerals. Also, the feedback amount is given a positive or negative sign.

【0013】本第1の実施の形態では、第2段押出機2
0の回転数と第2段押出機20のシリンダ温度を一定に
保ちつつ、第2段押出機20の入口に圧力検出器271
を、第2段押出機20の出口に圧力検出器272を設置
して、それらの圧力を検出する。第1段押出機10の回
転数は、第1段押出機10の出口に設置された圧力検出
器172によって検出された圧力が、目標圧力設定器6
0によって設定される目標圧力になるように、回転数調
節器151を通じて第1段押出機10の駆動モータ14
1の回転数を制御して決められる。なお、圧力検出器1
72は、圧力検出器171と共用としてもよい。
In the first embodiment, the second-stage extruder 2
While maintaining the rotation speed of 0 and the cylinder temperature of the second-stage extruder 20 constant, the pressure detector 271 is connected to the inlet of the second-stage extruder 20.
The pressure detector 272 is installed at the outlet of the second stage extruder 20 to detect the pressure. The rotation speed of the first-stage extruder 10 is determined by the pressure detected by the pressure detector 172 installed at the outlet of the first-stage extruder 10.
Drive motor 14 of the first stage extruder 10 through the rotation speed controller 151 so that the target pressure is set to 0.
It is determined by controlling the number of rotations of one. The pressure detector 1
72 may be shared with the pressure detector 171.

【0014】また、第2段押出機20の入口と第2段押
出機20の出口に、それぞれ導管30内を流れる溶融樹
脂のための樹脂温度検出器281,282を設置し、そ
れらで溶融樹脂の温度を検出する。第2段押出機20の
入口の温度検出器281で検出される温度が目標温度設
定器161によって設定される目標樹脂温度となるよう
に、操作量演算器162,第1段押出機10のシリンダ
温度調節器163を通じて第1段押出機10のシリンダ
11の温度を変化させる。
At the inlet of the second-stage extruder 20 and at the outlet of the second-stage extruder 20, resin temperature detectors 281 and 282 for the molten resin flowing through the conduit 30 are installed, respectively. Detect the temperature of The operation amount calculator 162 and the cylinder of the first stage extruder 10 are controlled so that the temperature detected by the temperature detector 281 at the entrance of the second stage extruder 20 becomes the target resin temperature set by the target temperature setter 161. The temperature of the cylinder 11 of the first-stage extruder 10 is changed through the temperature controller 163.

【0015】また、二つの圧力検出器271、272の
間で検出された圧力差と目標圧力差設定器70によって
設定される目標圧力差との差に基づいて、目標圧力設定
器60によって設定される目標圧力を変更する。なお、
樹脂温度検出器281、282により検出された樹脂温
度(片方の値または平均値)が変化した場合は、その変
化量に基づいて目標圧力差設定器70によって設定され
る目標圧力差を変更するが、精度の若干の低下を許容す
るなら、本回路は用いなくてもよい。
The target pressure setter 60 sets the pressure difference based on the difference between the pressure difference detected between the two pressure detectors 271 and 272 and the target pressure difference set by the target pressure difference setter 70. Change the target pressure. In addition,
When the resin temperature (one of the values or the average value) detected by the resin temperature detectors 281 and 282 changes, the target pressure difference set by the target pressure difference setting device 70 is changed based on the change amount. This circuit need not be used if a slight decrease in accuracy is allowed.

【0016】本タンデム押出機が、目標圧力、目標樹脂
温度で運転されているとする。ここで、フィルタ40の
目詰まりや投入原料の温度変化等の吐出量を変化させる
外乱(ここでは、例としてフィルタの目詰まりとす
る。)があったとする。この場合、フィルタの目詰まり
により導管30の抵抗が増大するため、吐出量が低下
し、樹脂温度が上昇しようとする。このとき、第2段押
出機20の入口にて導管30内を流れる溶融樹脂の温度
と目標樹脂温度との差に基づいて、その差が0となるよ
う、第1段押出機10のシリンダ温度を低下させること
で、樹脂温度の上昇を防止する。さらに、第2段押出機
20の入口と第2段押出機20の出口のそれぞれの圧力
を検出し、それらの圧力差と目標圧力差との差に基づい
て、その差が0となるよう、第1段押出機10の駆動モ
ータ141の回転数を増速すべく、第1段押出機10の
出口の圧力172の目標圧力を高く再設定する。
It is assumed that the tandem extruder is operated at a target pressure and a target resin temperature. Here, it is assumed that there is disturbance (here, for example, filter clogging) that changes the discharge amount such as clogging of the filter 40 and temperature change of the input material. In this case, since the resistance of the conduit 30 increases due to clogging of the filter, the discharge amount decreases, and the resin temperature tends to increase. At this time, based on the difference between the temperature of the molten resin flowing through the conduit 30 at the inlet of the second-stage extruder 20 and the target resin temperature, the cylinder temperature of the first-stage extruder 10 is set so that the difference becomes zero. , The rise of the resin temperature is prevented. Furthermore, the respective pressures at the inlet of the second-stage extruder 20 and the outlet of the second-stage extruder 20 are detected, and based on the difference between the pressure difference and the target pressure difference, the difference becomes zero. In order to increase the rotation speed of the drive motor 141 of the first-stage extruder 10, the target pressure of the pressure 172 at the outlet of the first-stage extruder 10 is reset to a high value.

【0017】なお、温度検出器281、282により検
出される樹脂温度(片方の値または平均値)が変化する
ときは、予め測定しておいた樹脂の物性データに基づい
て、温度上昇分に見合った粘度低下分を推定し、予想さ
れる粘度において目標吐出量が達成される第2段押出機
20の入口,出口の圧力差を推定し、その圧力差に前述
の目標圧力差を変更(増加)し、これに伴い第1段押出
機10の目標圧力が変更される。こうして、第1段押出
機10は、目標圧力を保つべく、スクリュ12の回転数
を増速して、吐出量の低下を防止する。
When the resin temperature (one of the values or the average value) detected by the temperature detectors 281 and 282 changes, the amount of the rise in the temperature is determined based on the previously measured physical property data of the resin. Is estimated, the pressure difference between the inlet and the outlet of the second stage extruder 20 at which the target discharge rate is achieved at the expected viscosity is estimated, and the target pressure difference is changed (increased) to the pressure difference. Then, the target pressure of the first stage extruder 10 is changed accordingly. In this manner, the first-stage extruder 10 increases the rotation speed of the screw 12 to maintain the target pressure, and prevents a decrease in the discharge amount.

【0018】このように、第2段押出機20のスクリュ
回転数、シリンダ温度を一定に保ちつつ、第2段押出機
20の入口の樹脂温度を一定、第2段押出機20の入
口,出口の圧力差を一定とするとともに、第2段押出機
20内の樹脂温度が変動したとしても、樹脂温度に見合
った目標圧力差に変更して、第1段押出機10の回転数
を制御することで、大きな外乱に対しても、吐出量の高
精度な一定化制御が可能となる。
As described above, while the screw speed and the cylinder temperature of the second stage extruder 20 are kept constant, the resin temperature at the inlet of the second stage extruder 20 is kept constant, and the inlet and outlet of the second stage extruder 20 are kept constant. Is constant, and even if the resin temperature in the second stage extruder 20 fluctuates, the rotation speed of the first stage extruder 10 is controlled by changing to a target pressure difference corresponding to the resin temperature. As a result, even with a large disturbance, the discharge amount can be controlled with high accuracy.

【0019】(第2の実施の形態)図3は、本発明の第
2の実施の形態に係るタンデム押出機の制御システム全
体構成図であり、図4は、その制御システム系統図であ
る。図3,図4において図1,図2と同一な部分には同
符号を付してある。また、フィードバック量については
正負の符号を付している。
(Second Embodiment) FIG. 3 is an overall configuration diagram of a control system for a tandem extruder according to a second embodiment of the present invention, and FIG. 4 is a system diagram of the control system. 3 and 4, the same parts as those in FIGS. 1 and 2 are denoted by the same reference numerals. Also, the feedback amount is given a positive or negative sign.

【0020】本第2の実施の形態では、導管30の途中
に温度調節器付の圧力損失設定手段300を設ける。導
管30の温度を一定に保ちつつ、圧力損失設定手段(圧
力損失測定区間)300の上流に圧力検出器311を、
下流に圧力検出器312を設置して、それらの圧力を検
出する。第1段押出機10の回転数は、第1段押出機1
0の出口に設置された圧力検出器172によって検出さ
れた圧力が、目標圧力設定器60によって設定される目
標圧力になるように、回転数調節器152を通じて第1
段押出機10の駆動モータ141の回転数を制御して決
められる。なお、圧力検出器172は、圧力検出器17
1と共用してもよい。
In the second embodiment, a pressure loss setting means 300 with a temperature controller is provided in the conduit 30. While keeping the temperature of the conduit 30 constant, a pressure detector 311 is provided upstream of the pressure loss setting means (pressure loss measuring section) 300.
A pressure detector 312 is installed downstream to detect those pressures. The rotation speed of the first-stage extruder 10 is
0 through the rotation speed controller 152 so that the pressure detected by the pressure detector 172 installed at the outlet of the zero pressure becomes the target pressure set by the target pressure setter 60.
The number of rotations of the drive motor 141 of the step extruder 10 is controlled and determined. Note that the pressure detector 172 is
1 may be shared.

【0021】また、圧力損失設定手段300の上流およ
び下流に、それぞれ導管30内を流れる溶融樹脂のため
の樹脂温度検出器321、322を設置し、それらで溶
融樹脂の温度を検出する。第2段押出機20の入口の温
度検出器321で検出される温度が目標温度設定器16
1によって設定される目標樹脂温度となるように偏差量
演算器162、第1段押出機10のシリンダ温度調整用
操作量演算器163’を通じて第1段押出機10のシリ
ンダ温度調節用加熱器(ヒータ)13を制御してシリン
ダ11の温度を変化させる。
Further, resin temperature detectors 321 and 322 for the molten resin flowing in the conduit 30 are installed upstream and downstream of the pressure loss setting means 300, respectively, and the temperature of the molten resin is detected by them. The temperature detected by the temperature detector 321 at the entrance of the second stage extruder 20 is the target temperature setting unit 16.
1 through the deviation amount calculator 162 and the cylinder temperature adjustment operation amount calculator 163 ′ of the first stage extruder 10 so as to reach the target resin temperature set by 1. The temperature of the cylinder 11 is changed by controlling the heater 13.

【0022】また、二つの圧力検出器311、312の
間で検出された圧力差と目標圧力差設定器70によって
設定される目標圧力差との差に基づいて,目標圧力設定
器60によって設定される目標圧力を変更する。なお,
樹脂温度検出器321、322により検出された樹脂温
度(片方の値または平均値)が変化した場合は、その変
化量に基づいて目標圧力差設定器70によって設定され
る目標圧力差を変更するが、精度の若干の低下を許容す
るなら、本回路は用いなくてもよい。
The target pressure setting unit 60 sets the pressure difference based on the difference between the pressure difference detected between the two pressure detectors 311 and 312 and the target pressure difference set by the target pressure difference setting unit 70. Change the target pressure. In addition,
When the resin temperature (one of the values or the average value) detected by the resin temperature detectors 321 and 322 changes, the target pressure difference set by the target pressure difference setting device 70 is changed based on the amount of change. This circuit need not be used if a slight decrease in accuracy is allowed.

【0023】圧力損失設定手段300は、導管30のそ
のままの抵抗を評価した抵抗値であっても、図3のよう
に、断面積を導管30より小さくした絞りであってもよ
い。また、メッシュ等の抵抗体でもよい。
The pressure loss setting means 300 may be a resistance value obtained by evaluating the resistance of the conduit 30 as it is, or a throttle having a smaller sectional area than the conduit 30 as shown in FIG. Further, a resistor such as a mesh may be used.

【0024】本タンデム押出機が、目標圧力、目標樹脂
温度で運転されているとする。ここで、フィルタ40の
目詰まりや投入原料の温度変化等の吐出量を変化させる
外乱(ここでは、例としてフィルタの目詰まりとす
る。)があったとする。この場合、フィルタの目詰まり
による導管30の抵抗が増大するため、吐出量が低下
し、樹脂温度が上昇しようとする。このとき、圧力損失
設定手段300の上流側で導管30内を流れる溶融樹脂
の温度を測定し、その温度と目標樹脂温度との差に基づ
いて、その差が0となるよう、第1段押出機10のシリ
ンダ温度を低下させることで、樹脂温度の上昇を防止す
る。さらに、圧力損失設定手段300の上流側と下流側
のそれぞれの圧力を検出し、それらの圧力差と目標圧力
差との差に基づいて、その差が0となるよう、第1段押
出機10の駆動モータ141の回転数を増速すべく、第
1段押出機10の出口の圧力の目標圧力を高く再設定す
る。
It is assumed that the present tandem extruder is operated at a target pressure and a target resin temperature. Here, it is assumed that there is disturbance (here, for example, filter clogging) that changes the discharge amount such as clogging of the filter 40 and temperature change of the input material. In this case, since the resistance of the conduit 30 due to clogging of the filter increases, the discharge amount decreases, and the resin temperature tends to increase. At this time, the temperature of the molten resin flowing in the conduit 30 is measured on the upstream side of the pressure loss setting means 300, and based on the difference between the temperature and the target resin temperature, the first-stage extrusion is performed so that the difference becomes zero. By lowering the cylinder temperature of the machine 10, an increase in the resin temperature is prevented. Further, the first stage extruder 10 detects the respective pressures on the upstream side and the downstream side of the pressure loss setting means 300 and sets the first stage extruder 10 so that the difference becomes zero based on the difference between the pressure difference and the target pressure difference. In order to increase the number of rotations of the drive motor 141, the target pressure of the outlet pressure of the first-stage extruder 10 is reset to a high value.

【0025】ただし、圧力損失設定手段300の壁面
は、常に一定温度に保たれている。なお、温度検出器3
21,322により検出される樹脂温度(片方の値また
は平均値)が変化するときは、予め測定しておいた樹脂
の物性データに基づいて、温度上昇分に見合った粘度低
下分を推定し、予測される粘度において目標吐出量が達
成される圧力損失設定手段300の上流側と下流側との
圧力差を推定し、その値に前述の目標圧力差を変更(増
加)し、これに伴い第1段押出機10の目標圧力が変更
される。こうして、第1段押出機10は、目標圧力を保
つべく、スクリュ12の回転数を増速して、吐出量の低
下を防止する。
However, the wall surface of the pressure loss setting means 300 is always kept at a constant temperature. In addition, the temperature detector 3
When the resin temperature (one value or the average value) detected by 21 and 322 changes, a viscosity decrease corresponding to the temperature rise is estimated based on the resin physical property data measured in advance, The pressure difference between the upstream side and the downstream side of the pressure loss setting means 300 at which the target discharge amount is achieved at the predicted viscosity is estimated, and the above-mentioned target pressure difference is changed (increased) to the value, and The target pressure of the single-stage extruder 10 is changed. In this manner, the first-stage extruder 10 increases the rotation speed of the screw 12 to maintain the target pressure, and prevents a decrease in the discharge amount.

【0026】このように、圧力損失設定手段300の導
管温度を一定に保ちつつ、圧力損失設定手段300の入
口の樹脂温度を一定、圧力損失設定手段300の入口,
出口の圧力差を一定とするとともに、圧力損失設定手段
300の樹脂温度が変動したとしても、樹脂温度に見合
った目標圧力差に変更して、第1段押出機10の回転数
を制御することで、大きな外乱に対しても、吐出量の高
精度な一定化制御が可能となる。
As described above, the resin temperature at the inlet of the pressure loss setting means 300 is kept constant while the conduit temperature of the pressure loss setting means 300 is kept constant.
Controlling the rotation speed of the first-stage extruder 10 by keeping the pressure difference at the outlet constant and changing the target pressure difference corresponding to the resin temperature even if the resin temperature of the pressure loss setting means 300 fluctuates. Thus, even for a large disturbance, it is possible to perform a highly accurate control of stabilizing the ejection amount.

【0027】(第3の実施の形態)図5は、本発明の第
3の実施の形態に係るタンデム押出機の制御システム全
体構成図であり、図6は、その制御システム系統図であ
る。図5,図6において図3,図4と同一な部分には同
符号を付してある。また、フィードバック量については
正負の符号を付している。
(Third Embodiment) FIG. 5 is an overall configuration diagram of a control system of a tandem extruder according to a third embodiment of the present invention, and FIG. 6 is a control system diagram thereof. 5 and 6, the same parts as those in FIGS. 3 and 4 are denoted by the same reference numerals. Also, the feedback amount is given a positive or negative sign.

【0028】本第3の実施の形態では、第2段押出機2
0の回転数を一定に保ちつつ、第2段押出機20の入口
に圧力検出器271を、第2段押出機20の出口に圧力
検出器272を設置して、それらの圧力を検出する。第
1段押出機10の回転数は、第1段押出機10の出口に
設置された圧力検出器172によって検出された圧力
が、目標圧力設定器60によって設定される目標圧力に
なるように、回転数調節器153を通じて第1段押出機
10の駆動モータ141の回転数を制御して決められ
る。なお,圧力検出器272は,圧力検出器271と共
用としてもよい。
In the third embodiment, the second-stage extruder 2
The pressure detector 271 is installed at the inlet of the second-stage extruder 20 and the pressure detector 272 is installed at the outlet of the second-stage extruder 20 while keeping the number of rotations of 0 constant. The rotation speed of the first-stage extruder 10 is set such that the pressure detected by the pressure detector 172 installed at the outlet of the first-stage extruder 10 becomes the target pressure set by the target pressure setter 60. The rotation speed of the drive motor 141 of the first-stage extruder 10 is controlled through the rotation speed controller 153 and is determined. Note that the pressure detector 272 may be shared with the pressure detector 271.

【0029】また、第2段押出機20の入口と出口に、
それぞれ導管30内を流れる溶融樹脂のための温度検出
器281,282を設置し,それらの溶融樹脂の温度を
検出する。第2段押出機20の入口の温度検出器281
で検出される温度が目標温度設定器161によって設定
される目標樹脂温度となるように温度偏差量演算器16
2,第1段押出機10のシリンダ温調器用操作量演算器
163を通じて第1段押出機10のシリンダ温度調節用
加熱器(ヒータ)13の熱量を変化させる。
Also, at the inlet and outlet of the second stage extruder 20,
Temperature detectors 281 and 282 for the molten resin flowing in the conduit 30 are installed, and the temperatures of the molten resin are detected. Temperature detector 281 at the entrance of the second stage extruder 20
The temperature deviation calculator 16 is set so that the temperature detected in the step (b) becomes the target resin temperature set by the target temperature setter 161.
2. The amount of heat of the cylinder temperature adjusting heater (heater) 13 of the first stage extruder 10 is changed through the manipulated variable calculator 163 for the cylinder temperature controller of the first stage extruder 10.

【0030】また、二つの圧力検出器271、272の
間で検出された圧力差と目標圧力差設定器70によって
設定される目標圧力差との差に基づいて、目標圧力設定
器60によって設定される目標圧力を変更する。なお,
樹脂温度検出器281,282により検出された樹脂温
度(片方の値または平均値)が変化した場合は、その変
化量に基づいて目標圧力差設定器70によって設定され
る目標圧力差を変更するが、精度の若干の低下を許容す
るなら,本回路は用いなくてもよい。
The target pressure setter 60 sets the pressure difference based on the difference between the pressure difference detected between the two pressure detectors 271 and 272 and the target pressure difference set by the target pressure difference setter 70. Change the target pressure. In addition,
When the resin temperature (one of the values or the average value) detected by the resin temperature detectors 281 and 282 changes, the target pressure difference set by the target pressure difference setting device 70 is changed based on the amount of change. If a slight decrease in accuracy can be tolerated, this circuit need not be used.

【0031】また、樹脂温度検出器282により検出さ
れる樹脂温度が目標温度設定器261で設定される目標
押出樹脂温度になるように、第2段シリンダ21の温度
を調節する。
Further, the temperature of the second-stage cylinder 21 is adjusted so that the resin temperature detected by the resin temperature detector 282 becomes the target extruded resin temperature set by the target temperature setting device 261.

【0032】本タンデム押出機が、目標圧力、目標樹脂
温度で運転されているとする。ここで、フィルタ40の
目詰まりや投入原料の温度変化等の吐出量を変化させる
外乱(ここでは、例としてフィルタの目詰まりとす
る。)があったとする。この場合、フィルタの目詰まり
による導管30の抵抗が増大するため、吐出量が低下
し、樹脂温度が上昇しようとする。このとき、第2段押
出機20の入口で導管30内を流れる溶融樹脂の温度と
目標樹脂温度との差に基づいて、その差が0となるよ
う、第1段押出機10のシリンダ温度を低下させること
で、樹脂温度の上昇を防止する。さらに、第2段押出機
20の入口と出口のそれぞれの圧力を検出し、それらの
圧力差と目標圧力差との差に基づいて、その差が0とな
るよう、第1段押出機10の駆動モータ141の回転数
を増速すべく、第1段押出機10の出口の圧力172の
目標圧力を高く再設定する。
It is assumed that the tandem extruder is operated at a target pressure and a target resin temperature. Here, it is assumed that there is disturbance (here, for example, filter clogging) that changes the discharge amount such as clogging of the filter 40 and temperature change of the input material. In this case, since the resistance of the conduit 30 due to clogging of the filter increases, the discharge amount decreases, and the resin temperature tends to increase. At this time, based on the difference between the temperature of the molten resin flowing through the conduit 30 at the inlet of the second-stage extruder 20 and the target resin temperature, the cylinder temperature of the first-stage extruder 10 is adjusted so that the difference becomes zero. By lowering, the rise of the resin temperature is prevented. Further, each pressure at the inlet and the outlet of the second stage extruder 20 is detected, and based on the difference between the pressure difference and the target pressure difference, the first stage extruder 10 is controlled so that the difference becomes zero. In order to increase the rotation speed of the drive motor 141, the target pressure of the pressure 172 at the outlet of the first stage extruder 10 is reset to a high value.

【0033】なお、温度検出器281,282により検
出される樹脂温度(片方の値または平均値)が変化する
ときは、予め測定しておいた樹脂の物性データに基づい
て、温度上昇分に見合った粘度低下分を推定し、予測さ
れる粘度において目標吐出量が達成される第2段押出機
20の入口,出口の圧力差を推定し、その圧力差に前述
の目標圧力差を変更(増加)し、これに伴い第1段押出
機10の目標圧力が変更される。また、第2段押出機2
0の出口の樹脂温度と目標押出樹脂温度との差が0とな
るように、第2段押出機20のシリンダ温度を制御す
る。こうして、第1段押出機10は、目標圧力を保つべ
く、スクリュ12の回転数を増速して、吐出量の低下を
防止するとともに、第2段押出機20から一定温度の溶
融樹脂を吐出することができる。
When the resin temperature (one of the values or the average value) detected by the temperature detectors 281 and 282 changes, the amount of the rise in temperature is determined based on the previously measured physical property data of the resin. Is estimated, the pressure difference between the inlet and outlet of the second stage extruder 20 at which the target discharge amount is achieved at the predicted viscosity is estimated, and the target pressure difference is changed (increased) to the pressure difference. Then, the target pressure of the first stage extruder 10 is changed accordingly. In addition, the second-stage extruder 2
The cylinder temperature of the second-stage extruder 20 is controlled so that the difference between the resin temperature at the outlet of 0 and the target extruded resin temperature becomes 0. Thus, the first-stage extruder 10 increases the rotation speed of the screw 12 to maintain the target pressure, thereby preventing a decrease in the discharge amount and discharging the molten resin at a constant temperature from the second-stage extruder 20. can do.

【0034】このように、第2段押出機20のスクリュ
回転数を一定に保ちつつ、第2段押出機20の入口の樹
脂温度を一定、第2段押出機20の入口,出口の圧力差
を一定とするとともに、第2段押出機20内の樹脂温度
が変動したとしても、樹脂温度に見合った目標圧力差に
変更して、第1段押出機10の回転数を制御し、また、
第2段押出機20の樹脂温度が一定になるように第2段
押出機20のシリンダ温度を変化させることで、大きな
外乱に対しても、吐出量および吐出樹脂温度の高精度な
一定化制御が可能となる。
As described above, while keeping the screw rotation speed of the second-stage extruder 20 constant, the resin temperature at the inlet of the second-stage extruder 20 is kept constant, and the pressure difference between the inlet and the outlet of the second-stage extruder 20 is maintained. Is constant, and even if the resin temperature in the second-stage extruder 20 fluctuates, the rotation speed of the first-stage extruder 10 is controlled by changing to a target pressure difference corresponding to the resin temperature,
By changing the cylinder temperature of the second-stage extruder 20 so that the resin temperature of the second-stage extruder 20 is kept constant, the discharge amount and the discharged resin temperature can be controlled with high accuracy even for a large disturbance. Becomes possible.

【0035】なお、本発明は上記各実施の形態のみに限
定されず、要旨を変更しない範囲で適時変形して実施で
きる。
It should be noted that the present invention is not limited to the above-described embodiments, and can be carried out with appropriate modifications without departing from the scope of the invention.

【0036】[0036]

【発明の効果】本発明の直列2段押出装置によれば、第
2段押出機のスクリュ回転数とシリンダ温度を一定に保
ちつつ、前記第2段押出機のスクリュ溝内の樹脂温度を
一定とし、前記第2段押出機の入口と出口の圧力差を一
定とするとともに、前記第2段押出機20内の樹脂温度
が変動したとしても、樹脂温度に見合った目標圧力差に
変更して、第1段押出機の回転数を制御することで、大
きな外乱に対しても、吐出量の高精度な一定化制御が可
能となる。
According to the in-line two-stage extruder of the present invention, the screw temperature and the cylinder temperature of the second-stage extruder are kept constant while the resin temperature in the screw groove of the second-stage extruder is kept constant. The pressure difference between the inlet and the outlet of the second-stage extruder is kept constant, and even if the resin temperature in the second-stage extruder 20 fluctuates, it is changed to a target pressure difference corresponding to the resin temperature. By controlling the number of revolutions of the first-stage extruder, it is possible to control the discharge amount with high accuracy even for a large disturbance.

【0037】本発明の直列2段押出装置によれば、圧力
損失測定区間の導管温度を一定に保ちつつ、前記圧力損
失測定区間の樹脂温度を一定とし、前記圧力損失測定区
間の入口と出口の圧力差を一定とするとともに、前記圧
力損失測定区間の樹脂温度が変動したとしても、樹脂温
度に見合った目標圧力差に変更して、第1段押出機の回
転数を制御することで、大きな外乱に対しても、吐出量
の高精度な一定化制御が可能となる。
According to the in-line two-stage extruder of the present invention, the resin temperature in the pressure loss measurement section is kept constant while the pipe temperature in the pressure loss measurement section is kept constant, and the inlet and outlet of the pressure loss measurement section are kept constant. While keeping the pressure difference constant, even if the resin temperature in the pressure loss measurement section fluctuates, by changing to a target pressure difference corresponding to the resin temperature and controlling the rotation speed of the first-stage extruder, a large It is also possible to perform highly accurate control of the ejection amount with respect to disturbance.

【0038】本発明の直列2段押出装置によれば、第2
段押出機のスクリュ回転数を一定に保ちつつ、前記第2
段押出機のスクリュ溝内の樹脂温度を一定とし、前記第
2段押出機の入口と出口の圧力差を一定とするととも
に、前記第2段押出機内の樹脂温度が変動したとして
も、樹脂温度に見合った目標圧力差に変更して、第1段
押出機の回転数を制御し、また前記第2段押出機の樹脂
温度が一定になるように前記第2段押出機のシリンダ温
度を変化させることで、大きな外乱に対しても、吐出量
および吐出樹脂温度の高精度な一定化制御が可能とな
る。
According to the in-line two-stage extruder of the present invention,
While keeping the screw rotation speed of the step extruder constant, the second
The resin temperature in the screw groove of the second-stage extruder is kept constant, the pressure difference between the inlet and the outlet of the second-stage extruder is kept constant, and even if the resin temperature in the second-stage extruder fluctuates, the resin temperature To control the number of revolutions of the first-stage extruder, and change the cylinder temperature of the second-stage extruder so that the resin temperature of the second-stage extruder becomes constant. By doing so, it is possible to perform highly accurate constant control of the discharge amount and the discharge resin temperature even for a large disturbance.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施の形態に係るタンデム押出
機の制御システム全体構成図。
FIG. 1 is an overall configuration diagram of a control system of a tandem extruder according to a first embodiment of the present invention.

【図2】本発明の第1の実施の形態に係る制御システム
系統図。
FIG. 2 is a control system diagram according to the first embodiment of the present invention.

【図3】本発明の第2の実施の形態に係るタンデム押出
機の制御システム全体構成図。
FIG. 3 is an overall configuration diagram of a control system of a tandem extruder according to a second embodiment of the present invention.

【図4】本発明の第2の実施の形態に係る制御システム
系統図。
FIG. 4 is a control system diagram according to a second embodiment of the present invention.

【図5】本発明の第3の実施の形態に係るタンデム押出
機の制御システム全体構成図。
FIG. 5 is an overall configuration diagram of a control system of a tandem extruder according to a third embodiment of the present invention.

【図6】本発明の第3の実施の形態に係るタンデム押出
機の制御システム全体構成図。
FIG. 6 is an overall configuration diagram of a control system of a tandem extruder according to a third embodiment of the present invention.

【図7】第1の従来例に係るタンデム押出機の全体構成
を示す図。
FIG. 7 is a diagram showing an overall configuration of a tandem extruder according to a first conventional example.

【図8】第2の従来例に係るタンデム押出機の全体構成
を示す図。
FIG. 8 is a diagram showing the overall configuration of a tandem extruder according to a second conventional example.

【図9】第3の従来例に係るタンデム押出機の全体構成
を示す図。
FIG. 9 is a diagram showing the overall configuration of a tandem extruder according to a third conventional example.

【符号の説明】[Explanation of symbols]

10…第1段押出機 11…シリンダ 12…スクリュ 13…加熱器(ヒータ) 14…駆動装置 141…モータ 142…減速装置 15…回転数調節器(偏差量演算器) 151…回転数調節器 1511…偏差量演算器 1512…制御量算出力器 152…回転数調節器 1521…偏差量演算器 1522…制御量算出力器 153…回転数調節器 1531…偏差量演算器 1532…制御量算出力器 16…シリンダ温度調節装置 161…目標温度設定器 162…操作量演算器(偏差演算器) 171…圧力検出器 172…圧力検出器 20…第2段押出機 21…シリンダ 22…スクリュ 23…加熱器(ヒータ) 24…駆動装置 241…モータ 242…減速装置 26…目標温度設定器 261…目標温度設定器 262…偏差演算器 263…制御量演算装置 27…溶融樹脂圧力検出器 271…第2段入口の溶融樹脂圧力検出器 272…第2段出口の溶融樹脂圧力検出器 28…溶融樹脂温度検出器 281…第2段入口の溶融樹脂温度検出器 282…第2段出口の溶融樹脂温度検出器 30…連結管 40…フイルタ 50…ダイ 60…目標圧力設定器 70…目標差圧設定器 80…差圧演算器 90…樹脂粘度の圧力補償演算器 91…樹脂温度重み付け演算器 92…樹脂粘度〜圧力補償演算器 100…偏差量演算器 110…偏差量演算器 200…第1段フイルタ 300…圧力損失設定手段(圧力損失測定区間) 310…圧力検出器 311…入口圧力検出器 212…出口圧力検出器 320…圧力検出器 321…入口樹脂温度検出器 322…出口樹脂温度検出器 DESCRIPTION OF SYMBOLS 10 ... 1st stage extruder 11 ... Cylinder 12 ... Screw 13 ... Heater (heater) 14 ... Drive 141 ... Motor 142 ... Reduction gear 15 ... Rotation speed adjuster (deviation amount calculator) 151 ... Rotation speed adjuster 1511 ... deviation amount calculator 1512 ... control amount calculation force unit 152 ... rotation amount regulator 1521 ... deviation amount calculation unit 1522 ... control amount calculation force unit 153 ... rotation speed adjustment unit 1531 ... deviation amount calculation unit 1532 ... control amount calculation force unit DESCRIPTION OF SYMBOLS 16 ... Cylinder temperature control device 161 ... Target temperature setter 162 ... Manipulated variable calculator (deviation calculator) 171 ... Pressure detector 172 ... Pressure detector 20 ... Second stage extruder 21 ... Cylinder 22 ... Screw 23 ... Heating device (Heater) 24 Drive unit 241 Motor 242 Speed reducer 26 Target temperature setter 261 Target temperature setter 262 Deviation calculator 263 Control Quantity calculating device 27: molten resin pressure detector 271: molten resin pressure detector at second stage inlet 272 ... molten resin pressure detector at second stage outlet 28 ... molten resin temperature detector 281 ... molten resin at second stage inlet Temperature detector 282: Molten resin temperature detector at the second stage outlet 30: Connecting pipe 40: Filter 50: Die 60: Target pressure setter 70: Target differential pressure setter 80: Differential pressure calculator 90: Pressure of resin viscosity Compensation calculator 91: Resin temperature weighting calculator 92: Resin viscosity to pressure compensation calculator 100: Deviation calculator 110: Deviation calculator 200: First-stage filter 300: Pressure loss setting means (pressure loss measurement section) 310 ... pressure detector 311 ... inlet pressure detector 212 ... outlet pressure detector 320 ... pressure detector 321 ... inlet resin temperature detector 322 ... outlet resin temperature detector

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】第1段押出機と第2段押出機が連結され、
前記第2段押出機のスクリュ回転数とシリンダ温度を一
定に保ちつつ、前記第2段押出機のスクリュ溝内の樹脂
温度を一定とし、前記第2段押出機の入口と出口の圧力
差を一定とするとともに、検出された前記第2段押出機
内の樹脂温度が目標樹脂温度と異なるときは、その温度
差と予め測定された樹脂の物性データに基づいて、前記
第2段押出機のスクリュ溝内を流れる樹脂の粘度さらに
は目標吐出量時の前記第2段押出機の入口と出口の圧力
差を推定し、目標圧力差を変更することにより、前記第
1段押出機の回転数を制御して、吐出量を高精度に一定
にする直列2段押出装置であり、 前記第1段押出機は、前記第1段押出機の出口または前
記第2段押出機の入口の圧力が目標圧力となるように、
前記第1段押出機のスクリュ回転数を制御するととも
に、目標圧力を、前記第2段押出機の入口と出口の圧力
差とその目標圧力差との差に基づき変更して、吐出量の
変動を低減することを特徴とする直列2段押出装置。
1. A first stage extruder and a second stage extruder are connected,
While keeping the screw rotation speed and the cylinder temperature of the second-stage extruder constant, the resin temperature in the screw groove of the second-stage extruder is kept constant, and the pressure difference between the inlet and outlet of the second-stage extruder is reduced. When the detected resin temperature in the second-stage extruder is different from the target resin temperature, the screw of the second-stage extruder is fixed based on the temperature difference and the previously measured physical property data of the resin. By estimating the viscosity of the resin flowing in the groove and the pressure difference between the inlet and the outlet of the second-stage extruder at the time of the target discharge amount, and changing the target pressure difference, the rotation speed of the first-stage extruder is reduced. It is a serial two-stage extruder that controls and precisely discharges a constant amount. The first-stage extruder has a target pressure at an outlet of the first-stage extruder or an inlet of the second-stage extruder. So that the pressure
While controlling the screw rotation speed of the first-stage extruder, the target pressure is changed based on the difference between the pressure difference between the inlet and the outlet of the second-stage extruder and the target pressure difference, thereby changing the discharge amount. In-line two-stage extruder, characterized in that the number of extruders is reduced.
【請求項2】第1段押出機と第2段押出機が導管で連結
され、前記導管の圧力損失測定区間の温度を一定に保ち
つつ、前記圧力損失測定区間の樹脂温度を一定とし、前
記圧力損失測定区間の入口と出口の圧力差を一定とする
とともに、検出された前記圧力損失測定区間の樹脂温度
が目標樹脂温度と異なるときは、その温度差と予め測定
された樹脂の物性データに基づいて、前記圧力損失測定
区間を流れる樹脂の粘度さらには目標吐出量時の前記圧
力損失測定区間の入口と出口の圧力差を推定し、目標圧
力差を変更することにより、前記第1段押出機の回転数
を制御して、吐出量を高精度に一定にする直列2段押出
装置であり、 前記第1段押出機は、前記第1段押出機の出口または前
記圧力損失測定区間の入口または前記圧力損失測定区間
の出口の圧力が目標圧力となるように、前記第1段押出
機のスクリュ回転数を制御するとともに、目標圧力を、
前記圧力損失測定区間の入口と出口の圧力差とその目標
圧力差との差に基づき変更して、吐出量の変動を低減す
ることを特徴とする直列2段押出装置。
2. A first stage extruder and a second stage extruder are connected by a conduit, and the temperature of the pressure loss measurement section of the conduit is kept constant while the resin temperature of the pressure loss measurement section is kept constant. When the pressure difference between the inlet and the outlet of the pressure loss measurement section is constant and the detected resin temperature of the pressure loss measurement section is different from the target resin temperature, the temperature difference and the physical property data of the resin measured in advance are used. Estimating the pressure difference between the inlet and the outlet of the pressure loss measurement section at the time of the target discharge amount based on the viscosity of the resin flowing through the pressure loss measurement section and changing the target pressure difference, An in-line two-stage extruder that controls the number of revolutions of the extruder to make the discharge rate constant with high accuracy, wherein the first-stage extruder is an outlet of the first-stage extruder or an inlet of the pressure-loss measurement section. Or the pressure drop measurement section While controlling the screw rotation speed of the first-stage extruder so that the pressure of the mouth becomes the target pressure, the target pressure is
An in-line two-stage extruder that changes based on a difference between a pressure difference between an inlet and an outlet of the pressure loss measurement section and a target pressure difference between the pressure loss measurement sections to reduce fluctuations in a discharge amount.
【請求項3】第1段押出機と第2段押出機が連結され、
前記第2段押出機のスクリュ回転数を一定に保ちつつ、
前記第2段押出機のスクリュ溝内の樹脂温度を一定と
し、前記第2段押出機の入口と出口の圧力差を一定とす
るとともに、検出された前記第2段押出機内の樹脂温度
が目標樹脂温度と異なるときは、その温度差と予め測定
された樹脂の物性データに基づいて、前記第2段押出機
のスクリュ溝内を流れる樹脂の粘度さらには目標吐出量
時の前記第2段押出機の入口と出口の圧力差を推定し、
目標圧力差を変更することにより、前記第1段押出機の
回転数を制御して、前記第2段押出機の出口温度が一定
となるようにシリンダ温度を変化させて、吐出量と吐出
樹脂温度を高精度に一定にする直列2段押出装置であ
り、前記第1段押出機は、前記第1段押出機の出口また
は前記第2段押出機の入口の圧力が目標圧力となるよう
に、前記第1段押出機のスクリュ回転数を制御するとと
もに、目標圧力を、前記第2段押出機の入口と出口の圧
力差とその目標圧力差との差に基づき変更して、吐出量
の変動を低減することを特徴とする直列2段押出装置。
3. A first stage extruder and a second stage extruder are connected,
While keeping the screw speed of the second stage extruder constant,
The resin temperature in the screw groove of the second-stage extruder is kept constant, the pressure difference between the inlet and the outlet of the second-stage extruder is kept constant, and the detected resin temperature in the second-stage extruder is set to a target value. When the temperature is different from the resin temperature, the viscosity of the resin flowing in the screw groove of the second-stage extruder and the second-stage extrusion at a target discharge amount are determined based on the temperature difference and the physical property data of the resin measured in advance. Estimate the pressure difference between the inlet and outlet of the machine,
By changing the target pressure difference, the rotation speed of the first-stage extruder is controlled, and the cylinder temperature is changed so that the outlet temperature of the second-stage extruder becomes constant. It is a series two-stage extruder that makes the temperature constant with high precision, and the first-stage extruder is configured such that the pressure at the outlet of the first-stage extruder or the pressure at the inlet of the second-stage extruder becomes a target pressure. Controlling the screw rotation speed of the first-stage extruder, and changing the target pressure based on the difference between the pressure difference between the inlet and the outlet of the second-stage extruder and the target pressure difference. An in-line two-stage extrusion device characterized by reducing fluctuations.
JP28063999A 1999-09-30 1999-09-30 Series two-stage extrusion equipment Expired - Fee Related JP3758913B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28063999A JP3758913B2 (en) 1999-09-30 1999-09-30 Series two-stage extrusion equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28063999A JP3758913B2 (en) 1999-09-30 1999-09-30 Series two-stage extrusion equipment

Publications (2)

Publication Number Publication Date
JP2001096605A true JP2001096605A (en) 2001-04-10
JP3758913B2 JP3758913B2 (en) 2006-03-22

Family

ID=17627866

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28063999A Expired - Fee Related JP3758913B2 (en) 1999-09-30 1999-09-30 Series two-stage extrusion equipment

Country Status (1)

Country Link
JP (1) JP3758913B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116587573A (en) * 2023-06-30 2023-08-15 浙江富春江光电科技有限公司 Traction equipment for producing all-dry optical cable

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102067871B1 (en) * 2017-05-22 2020-01-17 이무균 Tandem extruder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116587573A (en) * 2023-06-30 2023-08-15 浙江富春江光电科技有限公司 Traction equipment for producing all-dry optical cable
CN116587573B (en) * 2023-06-30 2023-11-07 浙江富春江光电科技有限公司 Traction equipment for producing all-dry optical cable

Also Published As

Publication number Publication date
JP3758913B2 (en) 2006-03-22

Similar Documents

Publication Publication Date Title
US7018191B2 (en) Plastics extruder dimension and viscosity control system
JPH0526135B2 (en)
US20060138690A1 (en) Method for producing profiles made of thermoplastic material
US6652257B2 (en) Apparatus for producing ceramic moldings
US5639404A (en) Method and apparatus for preparing thermoplastic sheets, films, and plates
JP3758913B2 (en) Series two-stage extrusion equipment
JP2004527404A (en) Method and apparatus for pressure regulation in vented single screw or cascade extruders
US20230373151A1 (en) Extruder and method for manufacturing strand
JPS5811129A (en) Extruder provided with control system
JP3323277B2 (en) Control method of compound extrusion molding equipment
JP4886648B2 (en) Melt extrusion apparatus and method for producing thermoplastic resin film
JP3860903B2 (en) Series two-stage extrusion equipment
JP2020044773A (en) Rubber extrusion method and apparatus
JPS6331731A (en) Precision control of extruder or the like
JPH0647797A (en) Method for controlling extrusion machine
JPS59115824A (en) Controlling method of extrusion quantity of extruder
JPS6176337A (en) Molten resin extruder
JPH05104609A (en) Vent extruding machine
JPH0323922A (en) Control method for series two-stage extruder
CN109737535A (en) High-accuracy more sensing large space constant temperature systems
JPH05245908A (en) Extruding quantity control method of extruder with gear pump and its apparatus
JPH04251725A (en) Extrusion quantity control method for tandem extruder
JPH0566851B2 (en)
JPH10329200A (en) Method and apparatus for controlling composite extrusion molding machine
JPS63126719A (en) Control method for extruder

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20040608

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20051201

TRDD Decision of grant or rejection written
RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20051205

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20051213

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20051227

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090113

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100113

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110113

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120113

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees