JP2001089771A - Method for hydrodesulfurization of heavy hydrocarbon oil - Google Patents
Method for hydrodesulfurization of heavy hydrocarbon oilInfo
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- JP2001089771A JP2001089771A JP27039099A JP27039099A JP2001089771A JP 2001089771 A JP2001089771 A JP 2001089771A JP 27039099 A JP27039099 A JP 27039099A JP 27039099 A JP27039099 A JP 27039099A JP 2001089771 A JP2001089771 A JP 2001089771A
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- heavy oil
- oil
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、重質炭化水素油
(以下、重質油という場合がある。)の水素化脱硫方法
に関し、より詳しくは、重質油原料中のアスファルテン
含有硫黄分(以下、AS分という場合がある。)を規制
することにより、その硫黄分(以下、PS分という場合
がある。)が0.30wt%以下の生成油を、反応温度
の上昇、触媒の劣化を抑制して、長期間安定して生産す
ることのできる重質油の水素化脱硫方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for hydrodesulfurization of heavy hydrocarbon oil (hereinafter sometimes referred to as "heavy oil"), and more particularly to a sulfur content containing asphaltenes in a heavy oil feedstock. Hereinafter, the content of AS may be regulated.) By controlling the generated oil whose sulfur content (hereinafter, sometimes referred to as PS content) is 0.30 wt% or less, the reaction temperature is increased and the catalyst is deteriorated. The present invention relates to a method for hydrodesulfurization of heavy oil, which can be suppressed and produced stably for a long period of time.
【0002】[0002]
【従来の技術】重質油の水素化脱硫プロセスにおいて
は、原料油として常圧蒸留残渣油(AR)、減圧蒸留残
渣油(VR)、あるいはこれらと軽質油との混合油など
が用いられている。近年は、中間分の需要の増大や原油
の資源上の事情等から、供給可能な重質油原料として
は、硫黄分、アスファルテン分や金属分が非常に多いも
のが増えている。これらを目的とする硫黄分のレベルま
で脱硫するためには、反応温度を高くする等、過酷な条
件での運転が必要となる。したがって、これらは触媒の
劣化が激しく重質油脱硫装置にとって劣悪な原料であ
る。2. Description of the Related Art In the hydrodesulfurization process of heavy oil, a residue of atmospheric distillation (AR), a residue of vacuum distillation (VR), or a mixed oil of these and light oil is used as a raw material oil. I have. In recent years, heavy oil feedstocks that can be supplied have a very large amount of sulfur, asphaltenes, and metals due to an increase in intermediate demand and crude oil resources. In order to desulfurize to the target sulfur content level, operation under severe conditions such as raising the reaction temperature is required. Therefore, these are severe raw materials for the heavy oil desulfurization unit due to severe deterioration of the catalyst.
【0003】一方、環境問題への関心の高まりから製品
としての重質油は、その硫黄分が0.3wt%以下、さ
らには0.2wt%以下のものの需要が高まっている。
従来、このような低硫黄分の重質油を生産するために
は、過酷な運転条件を回避し、触媒の急速な劣化を防止
するために、硫黄分、アスファルテン分や金属分の少な
い良質の常圧蒸留残渣油(AR)を用いることが必要と
されており、特に、減圧蒸留残渣油(VR)はこのよう
な低硫黄重質油の生産原料として用いることは困難とさ
れていた。したがって、低硫黄重質油の生産は、原料油
が比較的高価なものに限定され、経済性の点からも大き
な負担となるものであった。[0003] On the other hand, heavy oil as a product is increasing in demand for heavy oils having a sulfur content of 0.3 wt% or less and further 0.2 wt% or less due to an increase in interest in environmental issues.
Conventionally, in order to produce such heavy oils with low sulfur content, to avoid severe operating conditions and to prevent rapid deterioration of the catalyst, high-quality sulfur-, asphaltene- and metal-free materials have been used. It has been required to use atmospheric distillation residue (AR), and it has been particularly difficult to use vacuum distillation residue (VR) as a raw material for producing such low sulfur heavy oil. Therefore, the production of low-sulfur heavy oil has been limited to those in which the feedstock oil is relatively expensive, and placed a heavy burden on the economy.
【0004】[0004]
【発明が解決しようとする課題】本発明は、重質油の水
素化脱硫方法において、その硫黄分が0.30wt%以
下の生成油を、反応温度の上昇、触媒の劣化を抑制し
て、長期間安定して生産することのできる方法を提供す
ることを目的とする。さらには、比較的安価な原料油を
含め、多様な原料油を用いて低硫黄重質油を生産できる
方法を提供することをも目的とするものである。SUMMARY OF THE INVENTION The present invention relates to a method for hydrodesulfurization of heavy oil, which comprises reducing the reaction temperature and the deterioration of the catalyst to a product oil having a sulfur content of 0.30% by weight or less. It is an object of the present invention to provide a method capable of stably producing for a long period of time. Still another object of the present invention is to provide a method capable of producing a low-sulfur heavy oil using various feedstocks including a relatively inexpensive feedstock.
【0005】[0005]
【課題を解決するための手段】本発明者らは、上記課題
について鋭意研究した結果、目標とする生成油中の硫黄
分(PS分)に応じて、重質油原料中のアスファルテン
含有硫黄分(AS分)を規制することにより、この課題
を達成できることを見出し、この知見に基づいて本発明
を完成した。Means for Solving the Problems The present inventors have conducted intensive studies on the above-mentioned problems, and as a result, asphaltene-containing sulfur content in the heavy oil feedstock has been changed according to the target sulfur content (PS content) in the produced oil. It has been found that this problem can be achieved by regulating (AS content), and the present invention has been completed based on this finding.
【0006】すなわち、本発明は、以下を要旨とするも
のである。 〔1〕 重質炭化水素油(以下、重質油という。)を水
素ガスとともに触媒に接触させてその硫黄分(以下、P
S分という。)が0.30wt%以下の生成油を得る重
質油の水素化脱硫方法であって、重質油原料として、そ
のアスファルテン含有硫黄分(以下、AS分という。)
が下記式(1)の関係を満足するものを用いることを特
徴とする重質油の水素化脱硫方法。 AS分(wt%) <1.25×PS分(wt%) +0.10‥‥(1)That is, the present invention has the following gist. [1] A heavy hydrocarbon oil (hereinafter, referred to as heavy oil) is brought into contact with a catalyst together with hydrogen gas, and the sulfur content (hereinafter referred to as P
Called S minutes. ) Is a method for hydrodesulfurizing heavy oil to obtain a product oil of 0.30% by weight or less, wherein asphaltene-containing sulfur (hereinafter referred to as AS) is used as a heavy oil raw material.
Which satisfies the relationship of the following formula (1). AS content (wt%) <1.25 x PS content (wt%) + 0.10 ‥‥ (1)
【0007】〔2〕 重質油原料として、AS分がさら
に下記式(2)の関係を満足するものを用いる上記
〔1〕記載の重質油の水素化脱硫方法。 0.7×PS分(wt%) <AS分(wt%) ‥‥(2) 〔3〕 重質油原料として、AS分がさらに下記式
(3)の関係を満足するものを用いる上記〔1〕記載の
重質油の水素化脱硫方法。 0.9×PS分(wt%) <AS分(wt%) ‥‥(3)[2] The method for hydrodesulfurization of heavy oil according to [1], wherein a heavy oil raw material whose AS content further satisfies the relationship of the following formula (2) is used. 0.7 × PS content (wt%) <AS content (wt%) ‥‥ (2) [3] As a heavy oil feedstock, a material whose AS content further satisfies the following formula (3) is used. 1) The method for hydrodesulfurization of heavy oil according to the above. 0.9 × PS content (wt%) <AS content (wt%) ‥‥ (3)
【0008】〔4〕 重質油原料として、AS分がさら
に下記式(4)の関係を満足するものを用いる上記
〔1〕記載の重質油の水素化脱硫方法。 1.0×PS分(wt%) <AS分(wt%) ‥‥(4) 〔5〕 重質油原料として、AS分が下記式(5)の関
係を満足するものを用いる上記〔1〕〜〔4〕のいずれ
かに記載の重質油の水素化脱硫方法。 AS分(wt%) <1.25×PS分(wt%) ‥‥(5)[4] The method for hydrodesulfurizing heavy oil according to the above [1], wherein a heavy oil raw material whose AS content further satisfies the following formula (4) is used. 1.0 × PS content (wt%) <AS content (wt%) ‥‥ (4) [5] As the heavy oil feedstock, the one whose AS content satisfies the following formula (5) is used. ] The method for hydrodesulfurizing heavy oil according to any one of [4] to [4]. AS content (wt%) <1.25 x PS content (wt%) ‥‥ (5)
【0009】〔6〕 重質油原料が、n−ヘプタン不溶
分であるアスファルテンを0.5wt%以上含むもので
ある上記〔1〕〜〔5〕のいずれかに記載の重質油の水
素化脱硫方法。 〔7〕 重質油原料が、減圧蒸留残渣油を含有するもの
である上記〔1〕〜〔6〕のいずれかに記載の重質油の
水素化脱硫方法。[6] The method for hydrodesulfurizing heavy oil according to any one of [1] to [5], wherein the heavy oil feedstock contains at least 0.5 wt% of asphaltenes which are insoluble in n-heptane. . [7] The method for hydrodesulfurizing heavy oil according to any one of the above [1] to [6], wherein the heavy oil feedstock contains a residue obtained by distillation under reduced pressure.
【0010】[0010]
【発明の実施の形態】本発明においては、重質炭化水素
油(重質油)を水素ガスとともに触媒に接触させてその
硫黄分(PS分)が0.30wt%以下の生成油を得る
重質油の水素化脱硫方法において、重質油原料として、
そのアスファルテン含有硫黄分(AS分)が下記式
(1)の関係を満足するものを用いることが必要であ
る。 AS分(wt%) <1.25×PS分(wt%) +0.10‥‥(1)DETAILED DESCRIPTION OF THE INVENTION In the present invention, a heavy hydrocarbon oil (heavy oil) is brought into contact with a catalyst together with hydrogen gas to obtain a product oil having a sulfur content (PS content) of 0.30 wt% or less. In the method of hydrodesulfurization of heavy oil, as a heavy oil feedstock,
It is necessary to use one whose asphaltene-containing sulfur content (AS content) satisfies the relationship of the following formula (1). AS content (wt%) <1.25 x PS content (wt%) + 0.10 ‥‥ (1)
【0011】重質油水素化脱硫触媒の劣化(活性の低
下)は、触媒上へのコーク(重縮合多環芳香族の炭素
質)の堆積や金属分(主にバナジウム、ニッケル)の堆
積により起こるが、コークの前駆体や金属分は重質油原
料中のアスファルテンに多く含まれている。そこで、従
来、触媒の劣化を抑制して長期の連続運転をするために
は、重質油原料としてはアスファルテン含有量の少ない
ものを選定し、運転においてはアスファルテンの分解率
を指標とすべきであるとされていた。The degradation (decrease in activity) of the heavy oil hydrodesulfurization catalyst is caused by the deposition of coke (polycondensed polycyclic aromatic carbonaceous material) and the deposition of metals (mainly vanadium and nickel) on the catalyst. As it happens, the precursor and metal content of coke are high in asphaltene in heavy oil feedstock. Therefore, conventionally, in order to suppress catalyst deterioration and perform long-term continuous operation, a heavy oil feedstock with a low asphaltene content should be selected, and in operation, the asphaltene decomposition rate should be used as an index. It was supposed to be.
【0012】本発明においては、目標とする低硫黄重質
油を生産するための重質油原料の選定の指標として、あ
るいは与えられた重質油原料について可能な脱硫率を推
定する指標として、重質油原料中のアスファルテン含有
硫黄分を用いる。すなわち、本発明は、アスファルテン
含有量が多い重質油であってもアスファルテン中に含ま
れる硫黄分が多くなければ低硫黄重質油を生産するため
の原料として使用可能であること、また、運転において
アスファルテン含有硫黄分の少ない重質油原料であれば
アスファルテンの分解率を上げても触媒の劣化を抑制し
て長期の連続運転をすることが可能であることを明らか
にしたものである。In the present invention, as an index for selecting a heavy oil feedstock for producing a target low sulfur heavy oil, or as an index for estimating a possible desulfurization rate for a given heavy oil feedstock, Asphaltene-containing sulfur in heavy oil feedstock is used. That is, the present invention can be used as a raw material for producing a low-sulfur heavy oil even if the heavy oil having a high asphaltene content does not contain a large amount of sulfur contained in the asphaltene. It has been clarified that a heavy oil feedstock having a low sulfur content in asphaltene can suppress catalyst deterioration and perform long-term continuous operation even if the asphaltene decomposition rate is increased.
【0013】本発明によれば、重質油原料中のアスファ
ルテン含有硫黄分(AS分)が下記式(1)の関係を満
足するように制約することにより、反応温度および触媒
劣化を大幅に下げて、その硫黄分(PS分)が0.30
wt%以下の生成油を安定して長期間生産することがで
きる。 AS分(wt%) <1.25×PS分(wt%) +0.10‥‥(1) PS分0.30wt%以下の低硫黄重質油を生産する場
合、重質油原料のAS分が(1)式で定まる上限値より
も高いと反応温度を上げざるを得ず、それに伴いコーク
堆積や金属堆積が多く起こり触媒活性および触媒寿命が
大幅に低下する。According to the present invention, the reaction temperature and the catalyst deterioration are significantly reduced by restricting the asphaltene-containing sulfur content (AS content) in the heavy oil feedstock so as to satisfy the following equation (1). The sulfur content (PS content) is 0.30
It is possible to stably produce the produced oil of not more than wt% for a long period of time. AS content (wt%) <1.25 x PS content (wt%) + 0.10 ‥‥ (1) When producing low sulfur heavy oil with a PS content of 0.30 wt% or less, the AS content of the heavy oil feedstock Is higher than the upper limit determined by the formula (1), the reaction temperature must be increased, and coke deposition and metal deposition occur frequently, resulting in a significant decrease in catalyst activity and catalyst life.
【0014】さらに好ましい重質油原料は、下記式
(5)の関係をも満足するものであり、この場合には、
反応温度をさらに低くすることができ、触媒の劣化がよ
り抑制されてより長期の運転が可能となる。 AS分(wt%) <1.25×PS分(wt%) ‥‥(5) このように、反応温度を低くし触媒の劣化を抑制する観
点からは重質油原料のAS分は少ない程好ましいが、そ
の効果はAS分の低下につれて次第に頭打ちとなる。さ
らに、AS分の少ない重質油原料ほど貴重で高価である
ことを考慮すれば、本発明の利点を十分に発揮させるた
めの重質油原料としてはそのAS分が、順次、下記の式
(2)〜(4)の関係を満足するに従い、より好ましい
実施形態となる。 0.7×PS分(wt%) <AS分(wt%) ‥‥(2) 0.9×PS分(wt%) <AS分(wt%) ‥‥(3) 1.0×PS分(wt%) <AS分(wt%) ‥‥(4)A more preferred heavy oil feedstock also satisfies the relationship of the following formula (5).
The reaction temperature can be further lowered, and the deterioration of the catalyst is further suppressed, so that the operation can be performed for a longer period. AS content (wt%) <1.25 × PS content (wt%) ‥‥ (5) Thus, from the viewpoint of lowering the reaction temperature and suppressing catalyst deterioration, the smaller the AS content of the heavy oil feedstock, the smaller the AS content. Although preferred, the effect levels off gradually as the AS content decreases. Further, considering that a heavy oil raw material having a small amount of AS is more valuable and expensive, the heavy oil raw material for fully exhibiting the advantages of the present invention has its AS component sequentially represented by the following formula ( As the relations of 2) to (4) are satisfied, a more preferable embodiment is obtained. 0.7 × PS content (wt%) <AS content (wt%) ‥‥ (2) 0.9 × PS content (wt%) <AS content (wt%) ‥‥ (3) 1.0 × PS content (wt%) <AS content (wt%) ‥‥ (4)
【0015】なお、本発明において、重質油原料のAS
分とは、重質油原料中のアスファルテンに含まれる硫黄
分の重質油原料に対する割合(単位:wt%)である。
ここで、アスファルテンとは、重質油原料を60℃のn
−ヘプタンに溶解したときの不溶分を意味する。In the present invention, AS of heavy oil feedstock is used.
The term “part” refers to a ratio (unit: wt%) of sulfur contained in asphaltene in the heavy oil feed to the heavy oil feed.
Here, asphaltenes mean heavy oil raw material at 60 ° C.
-Means insolubles when dissolved in heptane.
【0016】また、生成油のPS分とは、水素化脱硫反
応によって生成される油分(流出油)中の硫黄含有量で
ある。この生成油はその後、通常、蒸留により重質油と
それ以外の軽質留分に分離される。生成油中の硫黄分は
重質油中により多く含まれる。したがって、この重質油
中の硫黄分は、本発明の各式におけるPS分よりも幾分
か高い値となる。[0016] The PS content of the produced oil is the sulfur content in the oil component (spilled oil) produced by the hydrodesulfurization reaction. This product oil is then usually separated by distillation into heavy oil and other light fractions. The sulfur content in the produced oil is higher in heavy oil. Therefore, the sulfur content in the heavy oil is somewhat higher than the PS content in each formula of the present invention.
【0017】本発明において用いる重質油原料として
は、上記(1)式を充足する限り特に制限はないが、典
型的には、n−ヘプタン不溶分(アスファルテン)を
0.5wt%以上、好ましくは1.0wt%以上、さら
に好ましくは2.0〜7.0wt%含む炭化水素油であ
り、代表的なものとしては、常圧蒸留残渣油、減圧蒸留
残渣油、アスファルト油、熱分解油、タールサンド油等
であり、必要に応じてこれらに「より軽質な炭化水素
油」である直留(常圧蒸留)灯油、接触分解軽油、直留
軽油、接触分解重質軽油、直留重質軽油、減圧蒸留軽油
等を混合したものでもよい。The heavy oil feedstock used in the present invention is not particularly limited as long as the above formula (1) is satisfied. Typically, the content of n-heptane-insoluble matter (asphaltenes) is 0.5% by weight or more, preferably 0.5% by weight or more. Is a hydrocarbon oil containing 1.0 wt% or more, more preferably 2.0 to 7.0 wt%. Typical examples thereof include atmospheric distillation residue oil, vacuum distillation residue oil, asphalt oil, pyrolysis oil, Tar sand oil, etc., and if necessary, these are "lighter hydrocarbon oils" such as straight run (atmospheric distillation) kerosene, catalytic cracked gas oil, straight run gas oil, catalytic cracked heavy gas oil, straight run heavy A mixture of light oil, vacuum distilled light oil, and the like may be used.
【0018】特に、本発明によれば、低硫黄重質油の生
産には使用が困難とされていた減圧蒸留残渣油も、原料
油が全体として前記(1)式を充足する限り、原料油の
全部または一部として使用することができる。減圧蒸留
残渣油と混合するものとしては、上記した「より軽質な
炭化水素油」が、原料油のAS分等を調整し易い点で好
ましい。「より軽質な炭化水素油」の混合量は特に限定
されないが、混合相手の減圧蒸留残渣油の性状(AS分
等)や目的とする生成油の粘度、硫黄分等に応じて決定
する。「より軽質な炭化水素油」の実用的な混合量とし
ては原料油全体の1〜50容量%、好ましくは10〜4
0容量%の範囲とすることが適当である。「より軽質な
炭化水素油」の中でも特に好ましいのは、接触分解軽油
である。接触分解軽油は芳香族成分が多く、アスファル
テンが少ないので、脱硫反応時に炭素質の蓄積が少な
く、むしろ炭素質の溶解除去効果も期待される。In particular, according to the present invention, the vacuum distillation residue oil which has been considered difficult to use in the production of low-sulfur heavy oils is also used as long as the oil satisfies the above formula (1) as a whole. Can be used as all or part of As the mixture with the vacuum distillation residual oil, the above-mentioned "lighter hydrocarbon oil" is preferable in that the AS content of the feedstock oil and the like can be easily adjusted. The mixing amount of the “lighter hydrocarbon oil” is not particularly limited, but is determined according to the properties (such as the AS content) of the vacuum distillation residue oil to be mixed, the viscosity of the target product oil, the sulfur content, and the like. As a practical mixing amount of the “lighter hydrocarbon oil”, 1 to 50% by volume, preferably 10 to 4% by volume of the whole feedstock oil is used.
It is appropriate to set the range to 0% by volume. Particularly preferred among "lighter hydrocarbon oils" are catalytic cracking gas oils. Since the catalytic cracking gas oil has a large amount of aromatic components and a small amount of asphaltenes, the accumulation of carbonaceous material during the desulfurization reaction is small, and the effect of dissolving and removing carbonaceous material is expected.
【0019】本発明において用いる水素化脱硫触媒は、
水素化脱硫機能を有するものであれば特に限定はなく、
このほかに、水素化脱メタル、水素化分解、水素化脱窒
素、脱スケール等の機能を有するものでもよい。典型的
には、周期律表第6族および第8族〜第10族から選ば
れる少なくとも1種の金属を担持させた金属担持無機酸
化物触媒が挙げられる。The hydrodesulfurization catalyst used in the present invention is:
There is no particular limitation as long as it has a hydrodesulfurization function,
In addition, those having functions such as hydrodemetallization, hydrocracking, hydrodenitrogenation, and descaling may be used. Typically, a metal-supported inorganic oxide catalyst supporting at least one metal selected from Group 6 and Groups 8 to 10 of the periodic table can be used.
【0020】無機酸化物担体としては、例えば、アルミ
ナやアルミナ─りん、アルミナ─ほう素担体など(り
ん、ほう素などはその酸化物を意味する)、担体成分と
してアルミナを含むものや、シリカ、マグネシア、シリ
カ─マグネシア、ジルコニア、チタニア、シリカ─チタ
ニアなどの担体を用いることができる。特に担体成分と
してアルミナを含むものを好適に用いることができる。
また、担持金属としてはモリブデン、タングステン、ク
ロム、ニッケル、コバルト、鉄、白金などを用いること
ができる。特にモリブデン、ニッケルを含むものを好適
に用いることができる。なお、りんやほう素は便宜上担
体成分としているが担持成分として作用する場合を排除
するものではない。Examples of the inorganic oxide carrier include alumina, alumina-phosphorus, and alumina-boron carriers (phosphorus, boron and the like mean oxides thereof), those containing alumina as a carrier component, silica, and the like. A carrier such as magnesia, silica-magnesia, zirconia, titania, silica-titania and the like can be used. In particular, those containing alumina as a carrier component can be suitably used.
Further, as the supported metal, molybdenum, tungsten, chromium, nickel, cobalt, iron, platinum, or the like can be used. In particular, those containing molybdenum and nickel can be suitably used. It should be noted that phosphorus and boron are used as carrier components for convenience, but the case where they act as carrier components is not excluded.
【0021】この中でも、アルミナ担体にニッケル─モ
リブデンを担持した触媒、アルミナ─りん担体にニッケ
ル─モリブデンを担持した触媒やアルミナ─ほう素担体
にニッケル─モリブデンを担持した触媒が特に好まし
い。担体としてりんを含有する場合はりんの含有量は
0.1〜10wt%、好ましくは0.2〜8wt%であ
ることが望ましい。Among these, a catalyst in which nickel-molybdenum is supported on an alumina carrier, a catalyst in which nickel-molybdenum is supported in an alumina-phosphorus carrier, and a catalyst in which nickel-molybdenum is supported on an alumina-boron carrier are particularly preferable. When phosphorus is contained as a carrier, the content of phosphorus is desirably 0.1 to 10% by weight, preferably 0.2 to 8% by weight.
【0022】担持金属の担持量はモリブデンを1〜25
wt%、好ましくは4〜15wt%含有し、コバルトま
たはニッケルを0.5〜10wt%、好ましくは1.5
〜5wt%含有することが望ましい(触媒中の金属分含
有量は400℃以上で酸化処理して減量しなくなったも
のを基準重量として、測定対象金属の酸化物の重量をw
t%として表わしたもの)。The amount of supported metal is from 1 to 25 molybdenum.
wt.%, preferably 4-15 wt%, and 0.5-10 wt%, preferably 1.5 wt%, of cobalt or nickel.
It is desirable that the content of the metal in the catalyst be expressed by w
expressed as t%).
【0023】水素化脱硫反応に用いるプロセスとして
は、固定床反応器を用いるのが一般的であるが、移動床
や沸騰床などの反応形式でも何ら支障はない。また、反
応の流れとしては上昇流でも下降流でもよい。重質油水
素化脱硫の反応条件にも特に制限はなく、通常の条件を
選定すればよく、例えば、反応温度としては150〜4
50℃、好ましくは300〜430℃、反応圧力は7〜
22MPa、好ましくは9〜20MPa、液空間速度
(LHSV)は0.05〜3.0/hr、好ましくは
0.1〜1.0/hr、水素/油比は100〜3,00
0Nm3 /kl、好ましくは200〜1,500Nm3
/klの範囲から選定される。なお、運転中、生成油の
硫黄分(PS分)を一定に保ためには、触媒の劣化(活
性の低下)に応じて反応温度を高めていく方法が通常で
ある。As a process used for the hydrodesulfurization reaction, a fixed bed reactor is generally used, but there is no problem even in a reaction type such as a moving bed or a boiling bed. The flow of the reaction may be an upward flow or a downward flow. The reaction conditions for heavy oil hydrodesulfurization are not particularly limited, and ordinary conditions may be selected. For example, the reaction temperature is 150 to 4
50 ° C, preferably 300 to 430 ° C, reaction pressure is 7 to
22 MPa, preferably 9 to 20 MPa, liquid hourly space velocity (LHSV) of 0.05 to 3.0 / hr, preferably 0.1 to 1.0 / hr, and hydrogen / oil ratio of 100 to 3,000.
0 Nm 3 / kl, preferably 200 to 1,500 Nm 3
/ Kl. In order to keep the sulfur content (PS content) of the produced oil constant during operation, it is usual to increase the reaction temperature in accordance with the deterioration (decrease in activity) of the catalyst.
【0024】[0024]
【実施例】以下、本発明を実施例と比較例を用いて、よ
り具体的に説明する。 〔実施例1〕重質油原料として減圧蒸留残渣油(VR)
と接触分解軽油(LCO)の混合油(混合比VR:LC
O=85:15(容量比)、硫黄分3.47wt%、ア
スファルテン含有硫黄分(AS分)0.38wt%)を
用い、水素化脱硫触媒(アルミナ担体に酸化物基準でニ
ッケル4wt%、モリブデン10wt%を担持した触
媒)を充填した重質油水素化脱硫装置において、生成油
の硫黄分(PS分)が0.24wt%となるように反応
温度等の反応条件を調整しながら連続運転を実施した。
なお、本発明における前記(1)式によれば、PS分が
0.24wt%の生成油を得るのに適した原料油は、そ
のAS分が0.40wt%未満のものである。第1表に
原料油の性状を、第2表に運転開始時の反応条件と脱硫
生成油の性状を、第3表に運転開始30日目の反応条件
と脱硫生成油の性状を、第4表に運転開始60日目の反
応条件と脱硫生成油の性状を示す。EXAMPLES The present invention will be described more specifically with reference to examples and comparative examples. Example 1 Vacuum distillation residue (VR) as a heavy oil feedstock
Mixed oil of oil and catalytic cracking light oil (LCO) (mixing ratio VR: LC
O = 85: 15 (volume ratio), sulfur content 3.47 wt%, asphaltene-containing sulfur content (AS content) 0.38 wt%), and a hydrodesulfurization catalyst (alumina carrier with nickel 4 wt% on an oxide basis, molybdenum) In a heavy oil hydrodesulfurization unit packed with a catalyst supporting 10 wt%), continuous operation was performed while adjusting reaction conditions such as reaction temperature so that the sulfur content (PS content) of the produced oil was 0.24 wt%. Carried out.
According to the above formula (1) in the present invention, a feedstock oil suitable for obtaining a product oil having a PS content of 0.24 wt% has an AS content of less than 0.40 wt%. Table 1 shows the properties of the feedstock, Table 2 shows the reaction conditions at the start of operation and the properties of the desulfurized product oil, Table 3 shows the reaction conditions and the properties of the desulfurized product oil on the 30th day of operation start, and Table 4 The table shows the reaction conditions 60 days after the start of operation and the properties of the desulfurized oil.
【0025】〔比較例1〕重質油原料として減圧蒸留残
渣油(VR)と接触分解軽油(LCO)の混合油(混合
比VR:LCO=85:15(容量比)、硫黄分3.4
5wt%、AS分0.42wt%)を用いた以外は、実
施例1と同様の連続運転を実施した。第1表に原料油の
性状を、第2〜4表に運転開始時、運転開始30日目、
運転開始60日目のそれぞれの反応条件と脱硫生成油の
性状を示す。Comparative Example 1 A mixed oil of vacuum distillation residue (VR) and catalytic cracking light oil (LCO) (mixing ratio VR: LCO = 85: 15 (volume ratio), sulfur content 3.4) as a heavy oil feedstock
A continuous operation was performed in the same manner as in Example 1 except that 5 wt% and an AS content of 0.42 wt%) were used. Table 1 shows the properties of the feedstock, and Tables 2 to 4 at the time of operation start, on the 30th day of operation start,
The respective reaction conditions and properties of the desulfurized product oil on the 60th day from the start of operation are shown.
【0026】[0026]
【表1】 [Table 1]
【0027】[0027]
【表2】 [Table 2]
【0028】[0028]
【表3】 [Table 3]
【0029】[0029]
【表4】 [Table 4]
【0030】〔実施例1と比較例1の結果の比較〕運転
開始時においては、AS分がより低く前記(1)式を満
足する重質油原料を用いた実施例1の方が、AS分が前
記(1)式を満足しない重質油原料を用いた比較例1よ
りも、同じPS分の生成油を生産するための反応温度を
10℃低くすることができる。運転開始60日目におい
て、生成油のPS分を同じレベルに維持するために必要
とされた反応温度の上昇(運転開始時との比較)をみる
と、実施例1では10℃であるのに対して、比較例1で
は20℃となっており、この時点での反応温度は実施例
1の方が20℃低い。このことから、AS分が本発明の
(1)式を満足する原料油を用いた実施例1において、
AS分の相違はわずかである(実施例1:0.38wt
%、比較例1:0.42wt%)にもかかわらず、触媒
の劣化がはるかに有効に抑制されていることが理解され
る。[Comparison of the results of Example 1 and Comparative Example 1] At the start of the operation, Example 1 using a heavy oil feedstock having a lower AS content and satisfying the above-mentioned formula (1) is better The reaction temperature for producing a product oil having the same PS can be lowered by 10 ° C. as compared with Comparative Example 1 using a heavy oil feedstock that does not satisfy the above formula (1). On the 60th day from the start of the operation, the increase in the reaction temperature required to maintain the PS content of the produced oil at the same level (compared with that at the start of the operation) indicates that the temperature was 10 ° C. in Example 1. On the other hand, in Comparative Example 1, the temperature was 20 ° C., and the reaction temperature at this time was 20 ° C. lower in Example 1. From this, in Example 1 using a stock oil whose AS content satisfies the formula (1) of the present invention,
The difference in AS content is slight (Example 1: 0.38 wt
%, Comparative Example 1: 0.42 wt%), it is understood that the deterioration of the catalyst is much more effectively suppressed.
【0031】〔実施例2〕重質油原料として常圧蒸留残
渣油(AR)(硫黄分1.85wt%、アスファルテン
含有硫黄分(AS分)0.29wt%)を用い、実施例
1と同じ重質油水素化脱硫装置において、生成油の硫黄
分(PS分)が0.16wt%となるように反応温度等
の反応条件を調整しながら連続運転を実施した。なお、
本発明の前記(1)式によれば、PS分が0.16wt
%の生成油を得るのに適した原料油は、AS分が0.3
0wt%未満のものである。第5表に原料油の性状を、
第6〜8表に運転開始時、運転開始30日目、運転開始
60日目のそれぞれの反応条件と脱硫生成油の性状を示
す。Example 2 Same as Example 1 except that atmospheric distillation residue oil (AR) (sulfur content: 1.85 wt%, asphaltene-containing sulfur content (AS content): 0.29 wt%) was used as a heavy oil feedstock. In the heavy oil hydrodesulfurization unit, continuous operation was performed while adjusting reaction conditions such as reaction temperature so that the sulfur content (PS content) of the produced oil was 0.16 wt%. In addition,
According to the formula (1) of the present invention, the PS content is 0.16 wt.
% Of the resulting oil has an AS content of 0.3%.
It is less than 0 wt%. Table 5 shows the properties of the feedstock,
Tables 6 to 8 show the respective reaction conditions and the properties of the desulfurized oil at the start of operation, on the 30th day of operation, and on the 60th day of operation.
【0032】〔比較例2〕重質油原料として常圧蒸留残
渣油(AR)(硫黄分1.80wt%、AS分0.35
wt%)を用いた以外は、実施例2と同様の連続運転を
実施した。第5表に原料油の性状を、第6〜8表に運転
開始時、運転開始30日目、運転開始60日目のそれぞ
れの反応条件と脱硫生成油の性状を示す。Comparative Example 2 Atmospheric distillation residue (AR) (1.80 wt% sulfur content, 0.35 AS content) as a heavy oil feedstock
wt%), except that the same continuous operation as in Example 2 was performed. Table 5 shows the properties of the feedstock, and Tables 6 to 8 show the reaction conditions and the properties of the desulfurized product oil at the start of operation, on the 30th day of operation start, and on the 60th day of operation start.
【0033】[0033]
【表5】 [Table 5]
【0034】[0034]
【表6】 [Table 6]
【0035】[0035]
【表7】 [Table 7]
【0036】[0036]
【表8】 [Table 8]
【0037】〔実施例2と比較例2の結果の比較〕運転
開始時においては、AS分がより低く前記(1)式を満
足する重質油原料を用いた実施例2の方が、AS分が前
記(1)式を満足しない重質油原料を用いた比較例2よ
りも、同じPS分の生成油を生産するための反応温度を
5℃低くすることができる。運転開始60日目におい
て、生成油のPS分を運転開始時と同じレベルに維持す
るために必要とされた反応温度の上昇をみると、実施例
2では6℃であるのに対して、比較例2では12℃とな
っており、この時点での反応温度は実施例2の方が11
℃低い。このことから、AS分が本発明の(1)式を満
足する原料油を用いた実施例2の方が、AS分の相違は
わずかである(実施例2:0.29wt%、比較例2:
0.35wt%)にもかかわらず、比較例2に較べて触
媒の劣化がはるかに有効に抑制されていることが理解さ
れる。[Comparison of the results of Example 2 and Comparative Example 2] At the start of operation, Example 2 using a heavy oil feedstock having a lower AS content and satisfying the above-mentioned formula (1) has a lower AS content. The reaction temperature for producing a product oil having the same PS can be lowered by 5 ° C. as compared with Comparative Example 2 using a heavy oil feedstock that does not satisfy the above formula (1). On the 60th day from the start of the operation, the reaction temperature required to maintain the PS content of the produced oil at the same level as at the start of the operation is shown. In Example 2, the temperature was 12 ° C., and the reaction temperature at this point was 11 ° C. in Example 2.
° C lower. From this, the difference in the AS content is smaller in Example 2 using the stock oil satisfying the formula (1) of the present invention (Example 2: 0.29 wt%, Comparative Example 2). :
(0.35 wt%), it is understood that deterioration of the catalyst is much more effectively suppressed as compared with Comparative Example 2.
【0038】〔実施例3〕重質油原料として減圧蒸留残
渣油(VR)と接触分解軽油(LCO)の混合油(混合
比VR:LCO=85:15(容量比)、硫黄分3.5
0wt%、アスファルテン含有硫黄分(AS分)0.2
6wt%)を用いた以外は、実施例1と同様の連続運転
を実施した。生成油の硫黄分(PS分)も0.24wt
%となるように反応温度等の反応条件を調整した。な
お、本発明の(5)式によれば、硫黄分(PS分)が
0.24wt%の生成油を得るのに適した原料油は、ア
スファルテン含有硫黄分(AS分)が0.30wt%未
満のものである。第9表に原料油の性状を、第10〜1
2表に運転開始時、運転開始30日目、運転開始60日
目のそれぞれの反応条件と脱硫生成油の性状を示す。Example 3 A mixed oil of vacuum distillation residue (VR) and catalytic cracking light oil (LCO) (mixing ratio VR: LCO = 85: 15 (volume ratio), sulfur content 3.5) as a heavy oil feedstock
0 wt%, sulfur content containing asphaltene (AS content) 0.2
The same continuous operation as in Example 1 was performed except that 6 wt%) was used. The sulfur content (PS content) of the generated oil is also 0.24wt
%, And the reaction conditions such as the reaction temperature were adjusted. According to the formula (5) of the present invention, a raw material oil suitable for obtaining a product oil having a sulfur content (PS content) of 0.24 wt% is an asphaltene-containing sulfur content (AS content) of 0.30 wt%. Less than. Table 9 shows the properties of the feed oil,
Table 2 shows the reaction conditions and properties of the desulfurized oil at the start of operation, on the 30th day of operation, and on the 60th day of operation.
【0039】[0039]
【表9】 [Table 9]
【0040】[0040]
【表10】 [Table 10]
【0041】[0041]
【表11】 [Table 11]
【0042】[0042]
【表12】 [Table 12]
【0043】〔実施例3と実施例1の結果の比較〕運転
開始時においては、AS分がさらに低く(1)式だけで
なく(5)式も満足する重質油原料を用いた実施例3の
方が、AS分が(1)式は満足するが(5)式は満足し
ない重質油原料を用いた実施例1よりも、同じPS分の
生成油を生産するための反応温度をさらに2℃低くする
ことができる。運転開始60日目において、生成油のP
S分を運転開始時と同じレベルに維持するために必要な
反応温度の上昇をみると、実施例1では10℃であるの
に対して、実施例3では9℃となっており、この時点で
の反応温度は実施例3の方が3℃低い。このことから、
PS分が本発明の(5)式をも満足する原料油を用いた
実施例3においては、触媒の劣化がさらに抑制されてい
ることが理解される。[Comparison of the results of Example 3 and Example 1] At the start of operation, an example using a heavy oil feedstock having a lower AS content and satisfying not only the expression (1) but also the expression (5). In Example 3, the reaction temperature for producing a product oil having the same PS was higher than that in Example 1 using a heavy oil feedstock in which the AS component satisfied the expression (1) but did not satisfy the expression (5). It can be further lowered by 2 ° C. On the 60th day of operation, the P
Looking at the increase in the reaction temperature required to maintain the S content at the same level as at the start of the operation, the temperature was 10 ° C. in Example 1 but was 9 ° C. in Example 3; Is lower by 3 ° C. in Example 3. From this,
It is understood that in Example 3 using a feed oil having a PS content that also satisfies the formula (5) of the present invention, deterioration of the catalyst was further suppressed.
【0044】〔実施例4〕重質油原料として減圧蒸留残
渣油(VR)と接触分解軽油(LCO)の混合油(混合
比VR:LCO=85:15(容量比)、硫黄分3.4
6wt%、AS分0.15wt%)を用いた以外は、実
施例3と同様の連続運転を実施した。生成油のPS分も
同じく0.24wt%となるように反応温度等の反応条
件を調整した。なお、本発明の(2)式によれば、PS
分が0.24wt%の生成油を得るのに有利な原料油
は、AS分が0.16wt%を越えるものである。第9
表に原料油の性状を、第10〜12表に運転開始時、運
転開始30日目、運転開始60日目のそれぞれの反応条
件と脱硫生成油の性状を示す。Example 4 A mixed oil of vacuum distillation residue (VR) and catalytic cracking gas oil (LCO) (mixing ratio VR: LCO = 85: 15 (volume ratio), sulfur content 3.4) as a heavy oil feedstock
A continuous operation was performed in the same manner as in Example 3 except that 6 wt% and an AS content of 0.15 wt%) were used. The reaction conditions such as the reaction temperature were adjusted so that the PS content of the produced oil was also 0.24 wt%. According to the formula (2) of the present invention, PS
A feedstock that is advantageous for obtaining a product oil having a content of 0.24 wt% is one having an AS content of more than 0.16 wt%. Ninth
The table shows the properties of the raw material oil, and Tables 10 to 12 show the respective reaction conditions and the properties of the desulfurized product oil at the start of operation, the 30th day of operation start, and the 60th day of operation start.
【0045】〔実施例4と実施例3の結果の比較〕運転
開始時において、AS分がさらに低いため(2)式を満
足しない領域にある重質油原料を用いた実施例4の反応
温度は、AS分が(2)式は満足しない領域にある重質
油原料を用いた実施例3に較べ、1℃低くなるに過ぎな
い。運転開始60日目において、生成油のPS分を運転
開始時と同じレベルに維持するために必要とされた反応
温度の上昇をみると、両実施例とも6℃であり、この時
点での反応温度の差も1℃である。このことから、AS
分が本発明の(5)式の下限値を下回る原料油を用いた
実施例4においては、AS分の相違(実施例4:0.1
5wt%、実施例3:0.26wt%)にもかかわら
ず、実施例3に比べての触媒の劣化抑制効果が頭打ちで
あることが理解される。ここで、両者における原料油の
価格(実施例4の方が1割程度高価である)を考慮する
と、経済性の点からは実施例3の原料油を選択する方が
有利である。[Comparison of the results of Examples 4 and 3] At the start of operation, the reaction temperature of Example 4 using a heavy oil feedstock in a region not satisfying the expression (2) because the AS content was further lower. Is only 1 ° C. lower than that of Example 3 using a heavy oil feedstock in which the AS content is in a range not satisfying the expression (2). On the 60th day of the operation, the increase in the reaction temperature required to maintain the PS content of the produced oil at the same level as at the start of the operation was 6 ° C. in both Examples. The temperature difference is also 1 ° C. From this, AS
In Example 4 using a feed oil whose component is less than the lower limit of the formula (5) of the present invention, the difference in AS component (Example 4: 0.1
(5 wt%, Example 3: 0.26 wt%), it can be understood that the effect of suppressing catalyst deterioration as compared with Example 3 has leveled off. Here, in consideration of the price of the base oil in both cases (the embodiment 4 is about 10% more expensive), it is more advantageous to select the base oil of the embodiment 3 from the viewpoint of economy.
【0046】〔比較例3〕実施例2と同じ原料油、同じ
重質油水素化脱硫装置を用いて、生成油の硫黄分(PS
分)が0.32wt%(本発明の対象外)となるように
反応温度等の反応条件を調整しながら連続運転を実施し
た。第13表に原料油の性状、第14〜16表に運転開
始時、運転開始30日目、運転開始60日目のそれぞれ
の反応条件と脱硫生成油の性状を示す。Comparative Example 3 Using the same feed oil and the same heavy oil hydrodesulfurization apparatus as in Example 2, the sulfur content (PS
) Was 0.32 wt% (out of the scope of the present invention), and the continuous operation was performed while adjusting reaction conditions such as reaction temperature. Table 13 shows the properties of the feedstock, and Tables 14 to 16 show the reaction conditions and properties of the desulfurized product oil at the start of operation, on the 30th day of operation, and on the 60th day of operation.
【0047】[0047]
【表13】 [Table 13]
【0048】[0048]
【表14】 [Table 14]
【0049】[0049]
【表15】 [Table 15]
【0050】[0050]
【表16】 [Table 16]
【0051】〔比較例3と実施例2の結果の比較〕運転
開始時においては、PS分0.32wt%の生成油を目
的とする比較例3の反応温度は、PS分0.16wt%
の生成油を目的とする実施例2に比べて5℃低いだけで
ある。[Comparison of the results of Comparative Example 3 and Example 2] At the start of the operation, the reaction temperature of Comparative Example 3 for the purpose of producing oil having a PS content of 0.32 wt% was 0.16 wt% of the PS content.
Only 5 ° C. lower than that of Example 2 aimed at the oil produced from
【0052】運転開始60日目において、生成油のPS
分を同じに維持するために必要な反応温度の上昇は、両
者とも6℃であり、この時点での反応温度の差も5℃で
ある。この程度の差であれば、この原料油からは、はる
かに価値の高いPS分0.16wt%の生成油を得る実
施例2の運転の方が、PS分0.32wt%の生成油を
得る比較例3の運転に較べ、大いに経済的であることが
理解される。On the 60th day from the start of operation, the PS
The rise in reaction temperature required to keep the minutes the same is 6 ° C. for both, and the difference in reaction temperature at this point is also 5 ° C. With this difference, the operation of Example 2 in which a much more valuable product oil having a PS content of 0.16 wt% is obtained from this raw material oil produces a product oil having a PS content of 0.32 wt%. It is understood that the operation is much more economical than the operation of Comparative Example 3.
【0053】[0053]
【発明の効果】本発明によれば、重質油の水素化脱硫方
法において、その硫黄分(PS分)が0.30wt%以下
の生成油を、過度な反応温度の上昇、触媒の劣化を生ず
ることなく、長期間安定して生産することが可能とな
る。さらには、減圧蒸留残渣油を含め、多様な原料油を
用いて低硫黄油を経済性良く生産することが可能とな
る。According to the present invention, in a method for hydrodesulfurization of heavy oil, a product oil having a sulfur content (PS content) of 0.30% by weight or less can be used to prevent an excessive rise in reaction temperature and deterioration of a catalyst. It is possible to produce stably for a long period of time without occurrence. Furthermore, low-sulfur oils can be produced economically using a variety of raw oils, including vacuum distillation residual oils.
Claims (7)
う。)を水素ガスとともに触媒に接触させてその硫黄分
(以下、PS分という。)が0.30wt%以下の生成
油を得る重質油の水素化脱硫方法であって、重質油原料
として、そのアスファルテン含有硫黄分(以下、AS分
という。)が下記式(1)の関係を満足するものを用い
ることを特徴とする重質油の水素化脱硫方法。 AS分(wt%) <1.25×PS分(wt%) +0.10‥‥(1)1. A heavy hydrocarbon oil (hereinafter referred to as "heavy oil") is brought into contact with a catalyst together with hydrogen gas to obtain a product oil having a sulfur content (hereinafter referred to as "PS content") of 0.30 wt% or less. A method for hydrodesulfurization of heavy oil, characterized by using, as a heavy oil feedstock, one whose asphaltene-containing sulfur content (hereinafter, referred to as AS content) satisfies the relationship of the following formula (1). A method for hydrodesulfurization of heavy oil. AS content (wt%) <1.25 x PS content (wt%) + 0.10 ‥‥ (1)
式(2)の関係を満足するものを用いる請求項1記載の
重質油の水素化脱硫方法。 0.7×PS分(wt%) <AS分(wt%) ‥‥(2)2. The method for hydrodesulfurization of heavy oil according to claim 1, wherein a heavy oil feedstock whose AS content further satisfies the following formula (2) is used. 0.7 × PS content (wt%) <AS content (wt%) ‥‥ (2)
式(3)の関係を満足するものを用いる請求項1記載の
重質油の水素化脱硫方法。 0.9×PS分(wt%) <AS分(wt%) ‥‥(3)3. The method for hydrodesulfurizing heavy oil according to claim 1, wherein a heavy oil feedstock whose AS content further satisfies the relationship of the following formula (3) is used. 0.9 × PS content (wt%) <AS content (wt%) ‥‥ (3)
式(4)の関係を満足するものを用いる請求項1記載の
重質油の水素化脱硫方法。 1.0×PS分(wt%) <AS分(wt%) ‥‥(4)4. The method for hydrodesulfurization of heavy oil according to claim 1, wherein a heavy oil raw material whose AS content further satisfies the relationship of the following formula (4) is used. 1.0 × PS content (wt%) <AS content (wt%) ‥‥ (4)
(5)の関係を満足するものを用いる請求項1〜4のい
ずれかに記載の重質油の水素化脱硫方法。 AS分(wt%) <1.25×PS分(wt%) ‥‥(5)5. The method for hydrodesulfurizing heavy oil according to claim 1, wherein a heavy oil feedstock whose AS content satisfies the relationship of the following formula (5) is used. AS content (wt%) <1.25 x PS content (wt%) ‥‥ (5)
るアスファルテンを0.5wt%以上含むものである請
求項1〜5のいずれかに記載の重質油の水素化脱硫方
法。6. The method for hydrodesulfurizing heavy oil according to claim 1, wherein the heavy oil feedstock contains at least 0.5% by weight of asphaltenes, which are insolubles in n-heptane.
るものである請求項1〜6のいずれかに記載の重質油の
水素化脱硫方法。7. The method for hydrodesulfurizing heavy oil according to claim 1, wherein the heavy oil feedstock contains a residue obtained by distillation under reduced pressure.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012149104A (en) * | 2011-01-14 | 2012-08-09 | Idemitsu Kosan Co Ltd | Process of hydrotreatment heavy hydrocarbon oil |
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1999
- 1999-09-24 JP JP27039099A patent/JP2001089771A/en active Pending
Cited By (1)
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---|---|---|---|---|
JP2012149104A (en) * | 2011-01-14 | 2012-08-09 | Idemitsu Kosan Co Ltd | Process of hydrotreatment heavy hydrocarbon oil |
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