JP2001087850A - Molten magnesium supplying device - Google Patents

Molten magnesium supplying device

Info

Publication number
JP2001087850A
JP2001087850A JP26828499A JP26828499A JP2001087850A JP 2001087850 A JP2001087850 A JP 2001087850A JP 26828499 A JP26828499 A JP 26828499A JP 26828499 A JP26828499 A JP 26828499A JP 2001087850 A JP2001087850 A JP 2001087850A
Authority
JP
Japan
Prior art keywords
molten
hot water
water supply
magnesium
molten metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26828499A
Other languages
Japanese (ja)
Inventor
Hiroaki Mitsuyoshi
博晃 三吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP26828499A priority Critical patent/JP2001087850A/en
Publication of JP2001087850A publication Critical patent/JP2001087850A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a molten magnesium supplying device, capable of shortening heat-up time in a molten metal supplying pipe, eliminating waiting time and preventing solidification of the molten metal in the molten metal supplying pipe during casting operation, by arranging a heating source such as heater in the molten metal supplying pipe between lower part of top plate and the surface of molten metal in a melting furnace, in the molten magnesium supplying device for supplying the molten magnesium stored in the molten furnace into a die casting sleeve arranged in the vicinity of molten furnace. SOLUTION: In the molten magnesium supplying device, an inserting pipe is dipped and arranged to the molten metal supplying pipe positioned between the top plate and a base plate so as to be faced in the vertical direction to the upper surface of the molten magnesium liquid stored in the melting furnace, and a heater for heating the molten magnesium is inserted in the inserting pipe.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、溶融炉内の溶融マ
グネシウムを溶融炉の近傍に配設したダイカストスリー
ブに給湯する射出ピストンによるマグネシウム給湯装置
に係り、特に給湯パイプのトッププレート下部から溶融
炉湯面上までの間にも加熱源を設けたマグネシウム給湯
装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a magnesium water heater using an injection piston for supplying molten magnesium in a melting furnace to a die casting sleeve disposed near the melting furnace, and more particularly to a melting furnace from a lower portion of a top plate of a hot water supply pipe. The present invention relates to a magnesium hot water supply device provided with a heating source even up to the surface of the hot water.

【0002】[0002]

【従来の技術】溶融炉内に不活性ガスを供給して溶融マ
グネシウム(以下、溶湯ともいう)の酸化を防止し、ベ
ースプレートに取り付けた垂直の射出スリーブ内の射出
ピストンを作動させて一定量の溶融マグネシウムをベー
スプレート内部の溶湯通路および給湯パイプを経由して
ダイカストスリーブ内へ供給するようにしたマグネシウ
ム給湯装置においては、トッププレートより上方の給湯
パイプにはヒータ等の加熱源を設けているがトッププレ
ート下方より溶融炉内の溶湯湯面までの間にはヒータ等
の加熱源がなかった。このため、この間の給湯パイプは
トッププレートより上方の給湯パイプ加熱用ヒータおよ
び溶融炉内の溶湯からの伝熱により所定の温度まで昇温
させる必要があった。
2. Description of the Related Art An inert gas is supplied into a melting furnace to prevent oxidation of molten magnesium (hereinafter also referred to as molten metal), and an injection piston in a vertical injection sleeve attached to a base plate is actuated to a certain amount. In a magnesium hot water supply apparatus in which molten magnesium is supplied into a die casting sleeve via a molten metal passage and a hot water supply pipe inside a base plate, a heating source such as a heater is provided in a hot water supply pipe above the top plate. There was no heating source such as a heater between the lower part of the plate and the surface of the molten metal in the melting furnace. For this reason, the hot water supply pipe during this time needs to be heated to a predetermined temperature by the heat from the heater for heating the hot water supply pipe above the top plate and the molten metal in the melting furnace.

【0003】一方、1日の鋳造運転を終了すると給湯パ
イプ内の溶湯の酸化を防止するために、給湯パイプ加熱
用ヒータの電源を切る。この為、給湯パイプ内の溶湯が
凝固する。翌日に鋳造運転を開始する時に給湯パイプ加
熱用ヒータの電源を入れる。この時に、トッププレート
下方より溶融炉内の溶湯湯面までの間にヒータ等の加熱
源がない場合には伝熱だけでは該当部分の溶湯は所定の
温度まで上昇しないこともあった。
[0003] On the other hand, when the casting operation for one day is completed, the heater for heating the hot water supply pipe is turned off in order to prevent oxidation of the molten metal in the hot water supply pipe. Therefore, the molten metal in the hot water supply pipe solidifies. When the casting operation is started the next day, the heater for heating the hot water supply pipe is turned on. At this time, when there is no heating source such as a heater between the bottom of the top plate and the surface of the molten metal in the melting furnace, the molten metal in the corresponding portion may not rise to a predetermined temperature only by heat transfer.

【0004】以上のように、トッププレートより上方の
給湯パイプが所定の温度に達してもトッププレートより
下方の溶融炉内の溶湯湯面までの間の給湯パイプは所定
の温度まで上がっていない。この部分の温度上昇は前述
したように伝熱によるため、所定の温度になるまで相当
の時間を要していたし、最悪の場合には所定の温度に達
しないこともあった。また、時には鋳造運転中にこの部
分で溶湯が凝固することがあった。この為、射出ピスト
ンの動作不良を誘発していた。
As described above, even when the temperature of the hot water supply pipe above the top plate reaches a predetermined temperature, the temperature of the hot water supply pipe below the top plate to the surface of the molten metal in the melting furnace has not risen to the predetermined temperature. Since the temperature rise in this portion is caused by heat transfer as described above, it takes a considerable time to reach a predetermined temperature. In the worst case, the temperature may not reach the predetermined temperature. Further, sometimes, during the casting operation, the molten metal solidified in this portion. For this reason, a malfunction of the injection piston was induced.

【0005】[0005]

【発明が解決しようとする課題】本発明は溶融炉内に貯
溜された溶融マグネシウムを溶融炉の近傍に配設したダ
イカストスリーブに給湯する射出ピストンによるマグネ
シウム給湯装置において、トッププレート下方の溶融炉
内の溶湯湯面までの間の給湯パイプにもヒータ等の加熱
源を設けることにより、当該給湯パイプの昇温時間の短
縮を図り待ち時間をなくすとともに、鋳造運転中に給湯
パイプ内の溶湯が凝固するのを防止できるマグネシウム
給湯装置を提供することにある。
SUMMARY OF THE INVENTION The present invention relates to a magnesium hot water supply device using an injection piston for feeding molten magnesium stored in a melting furnace to a die casting sleeve disposed near the melting furnace. By providing a heating source such as a heater also in the hot water supply pipe up to the molten metal surface, the heating time of the hot water supply pipe can be shortened and waiting time can be eliminated, and the molten metal in the hot water supply pipe solidifies during the casting operation. It is an object of the present invention to provide a magnesium hot water supply device capable of preventing the occurrence of the problem.

【0006】[0006]

【課題を解決するための手段】以上の課題を解決するた
めに、本発明では第1の発明においては、溶融炉の頂部
に載置されたトッププレートから懸架されたベースプレ
ートに固設した射出スリーブ内を上下動する射出ピスト
ンによって溶融炉内に貯溜された溶融マグネシウムを該
ベースプレートに穿設した溶融マグネシウムの溶湯通路
を経由して外部へ連通する給湯パイプを配設してダイカ
ストスリーブに供給可能としたマグネシウム給湯装置お
いて、該給湯パイプの全域に加熱可能な加熱源を配設す
ることにした。
According to a first aspect of the present invention, there is provided an injection sleeve fixed to a base plate suspended from a top plate mounted on the top of a melting furnace. A hot water supply pipe that communicates the molten magnesium stored in the melting furnace with the injection piston moving up and down inside the melting furnace through the molten magnesium passage perforated in the base plate to the outside can be provided to the die casting sleeve. In the magnesium hot water supply apparatus described above, a heating source capable of heating is arranged in the entire area of the hot water supply pipe.

【0007】また、第2の発明は、第1の発明におい
て、前記トッププレートと前記ベースプレート間に位置
する前記給湯パイプに溶融炉に貯溜された溶融マグネシ
ウム液の上面の上下方向に対向して挿入管を浸漬して配
設し、前記挿入管内に前記溶融マグネシウムを加熱する
ためのヒータを挿入することにした。
According to a second aspect of the present invention, in the first aspect, the molten magnesium liquid stored in the melting furnace is inserted into the hot water supply pipe located between the top plate and the base plate so as to face vertically. The pipe was immersed and arranged, and a heater for heating the molten magnesium was inserted into the insertion pipe.

【0008】[0008]

【発明の実施の形態】以下、図面に基づいて本発明につ
いて説明する。図1〜図3は本発明の実施例に係り、図
1は本発明に係る射出ピストンを備えたマグネシウム給
湯装置の全体配置図、図2は本発明に係る給湯パイプの
加熱装置の1実施例を、図3には本発明に係る給湯パイ
プの加熱装置の他の実施例を示す。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings. 1 to 3 relate to an embodiment of the present invention, FIG. 1 is an overall layout view of a magnesium hot water supply apparatus having an injection piston according to the present invention, and FIG. 2 is an embodiment of a hot water supply pipe heating apparatus according to the present invention. FIG. 3 shows another embodiment of the hot water supply pipe heating apparatus according to the present invention.

【0009】本発明に使用するマグネシウム給湯装置の
構成について図1に基づいて説明する。溶融炉3の頂部
に設けられたトッププレート4から懸架されたベースプ
レート8に固設された射出スリーブ5の内部を摺動する
射出ピストン6によって溶融炉内に貯溜された溶融マグ
ネシウム2をベースプレート8に穿設した溶湯通路13
を経由して外部へ連通する給湯パイプ10を介してダイ
カストスリーブ11に供給する。
The configuration of the magnesium water heater used in the present invention will be described with reference to FIG. The molten magnesium 2 stored in the melting furnace is transferred to the base plate 8 by an injection piston 6 that slides inside an injection sleeve 5 fixed to a base plate 8 suspended from a top plate 4 provided on the top of the melting furnace 3. Molten metal passage 13
Is supplied to the die casting sleeve 11 through the hot water supply pipe 10 communicating with the outside through the hot water supply pipe 10.

【0010】この射出ピストン6の軸方向進退動手段と
して、サーボモータ20や油圧シリンダを採用すること
ができる。溶湯通路13の途中に、溶融炉内の溶融マグ
ネシウム2と溶湯通路13内との連通・遮断および給湯
パイプ10と射出ピストン6の加圧室との遮断・連通を
行う逆止・サクション弁9を配設するとともに、鋳造運
転終了後に給湯パイプ10内の溶融マグネシウム2を溶
融炉3に戻すためのドレン弁7を溶湯通路13端部に配
設している。
As the means for moving the injection piston 6 in the axial direction, a servomotor 20 or a hydraulic cylinder can be employed. In the middle of the molten metal passage 13, a check / suction valve 9 for communicating / blocking between the molten magnesium 2 in the melting furnace and the molten metal passage 13 and blocking / communicating between the hot water supply pipe 10 and the pressurizing chamber of the injection piston 6 is provided. At the same time, a drain valve 7 for returning the molten magnesium 2 in the hot water supply pipe 10 to the melting furnace 3 after completion of the casting operation is provided at the end of the molten metal passage 13.

【0011】給湯パイプ10を加熱するヒータはベース
プレート4より上方、即ち、溶融炉の外側にある部分に
ついては、パイプ外周にシーズヒータを巻き付けてその
外側を断熱材でおおったり、二つ割れの鋳込みヒータを
使用することにより簡単に取付けられる。しかし、ベー
スプレート4より下方、即ち、溶融炉の内部にある部分
についてはトッププレートの貫通部の気密性や溶湯湯面
のレベル変化の問題、メンテナンスや安全性の問題があ
り簡単には取付けられなかった。
The heater for heating the hot water supply pipe 10 is located above the base plate 4, that is, for a portion outside the melting furnace, a sheath heater is wound around the pipe and the outside thereof is covered with a heat insulating material, or the split is cast. It can be easily installed by using a heater. However, the portion below the base plate 4, that is, the portion inside the melting furnace, cannot be easily mounted due to the problems of airtightness of the penetration portion of the top plate, a change in the level of the molten metal surface, and problems of maintenance and safety. Was.

【0012】本発明においては、図2に示すように溶融
炉内のベースプレート8より垂直に立ち上がりトッププ
レート4を貫通する直管部を設けて、この部分に挿入管
32を給湯パイブ10内に固設した。この挿入管32内
にカートリッジヒータ31を着脱自在に装着する構成と
した。このように構成することにより、トッププレート
貫通部の気密性の問題はなくなるとともにヒータが直接
溶湯と接触することがなくなり、溶湯に浸漬した部品の
メンテナンスの問題や安全性の問題もなくなる。また、
挿入管を溶湯湯面の最下点(下限)まで延長することに
より溶湯湯面レベルの変化も問題とはならない。
In the present invention, as shown in FIG. 2, a straight pipe portion which rises vertically from the base plate 8 in the melting furnace and penetrates the top plate 4 is provided, and an insertion pipe 32 is fixed in the hot water supply pipe 10 at this portion. Established. The cartridge heater 31 is detachably mounted in the insertion tube 32. With this configuration, the problem of airtightness in the top plate penetrating portion is eliminated, the heater does not come into direct contact with the molten metal, and the problems of maintenance and safety of components immersed in the molten metal are also eliminated. Also,
By extending the insertion tube to the lowest point (lower limit) of the molten metal surface, the change in the molten metal surface level does not pose a problem.

【0013】次に、本発明の他の実施例を図3に基づい
て説明する。図3のように給湯パイプ10の全域にシー
ズヒータ33を巻き付ける。ヒータのシーズ部はステン
レスのものがあり、溶湯のマグネシウムとシーズ部のニ
ッケルが反応するために保護管30により溶湯とシーズ
ヒータが直接接触しないようにする必要がある。また、
溶湯液面の変動を考慮して液面の上限にきた場合でも保
護管に溶湯が浸入しないように保護管の高さ(長さ)を
決める必要がある。給湯パイプの全域をこのようにシー
ズヒータで巻き付けることにより上述の課題を解決する
ことができる。
Next, another embodiment of the present invention will be described with reference to FIG. As shown in FIG. 3, the sheath heater 33 is wound around the entire area of the hot water supply pipe 10. The sheath portion of the heater is made of stainless steel, and it is necessary to prevent the molten metal from coming into direct contact with the sheath heater by the protective tube 30 because magnesium in the molten metal and nickel in the sheath portion react. Also,
It is necessary to determine the height (length) of the protective tube so that the molten metal does not enter the protective tube even when the liquid level reaches the upper limit in consideration of the fluctuation of the liquid level of the molten metal. The above-mentioned problem can be solved by winding the whole area of the hot water supply pipe with the sheath heater in this way.

【0014】本発明に係るマグネシウム給湯装置を以上
のように構成することにより、給湯パイプ全体をヒータ
等の加熱源により加熱できるので、給湯パイプの昇温時
間の短縮を図ることができ待ち時間をなくすとともに、
鋳造運転中に給湯パイプ内の溶湯が凝固するのを防止す
ることができる。
By configuring the magnesium hot water supply apparatus according to the present invention as described above, the entire hot water supply pipe can be heated by a heating source such as a heater, so that the time for raising the temperature of the hot water supply pipe can be reduced, and the waiting time can be reduced. Along with
It is possible to prevent the molten metal in the hot water supply pipe from solidifying during the casting operation.

【0015】[0015]

【発明の効果】以上説明したように、給湯パイプ全体を
加熱するようにしたので給湯パイプの昇温時間の短縮を
図り待ち時間をなくすとともに、鋳造運転中に給湯パイ
プ内の溶湯が凝固するのを防止できるようになった。従
って、効率的な鋳造運転が可能となった。
As described above, since the entire hot water supply pipe is heated, the time for raising the temperature of the hot water supply pipe can be reduced to eliminate the waiting time, and the molten metal in the hot water supply pipe solidifies during the casting operation. Can now be prevented. Therefore, an efficient casting operation became possible.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係る射出ピストンを備えたマ
グネシウム給湯装置の全体配置図である。
FIG. 1 is an overall layout view of a magnesium water heater having an injection piston according to an embodiment of the present invention.

【図2】本発明に係る給湯パイプの加熱装置の1実施例
である。
FIG. 2 is an embodiment of a hot water supply pipe heating apparatus according to the present invention.

【図3】本発明に係る給湯パイプの加熱装置の他の実施
例である。
FIG. 3 is another embodiment of the hot water supply pipe heating apparatus according to the present invention.

【符号の説明】[Explanation of symbols]

1 マグネシウム給湯装置 2 溶融マグネシウム(溶湯) 3 溶融炉 4 トッププレート 5 射出スリーブ 6 射出ピストン 7 ドレン弁 8 ベースプレート 9 逆止サクション弁 10 給湯パイプ 11 ダイカストスリーブ 13 溶湯通路 20 サーボモータ(駆動部) 21 ボールネジ 22 ボールネジナット 30 保護管 31 カートリッジヒータ 32 挿入管 33 シーズヒータ 34 断熱材 DESCRIPTION OF SYMBOLS 1 Magnesium hot water supply apparatus 2 Molten magnesium (molten metal) 3 Melting furnace 4 Top plate 5 Injection sleeve 6 Injection piston 7 Drain valve 8 Base plate 9 Non-return suction valve 10 Hot water supply pipe 11 Die-cast sleeve 13 Melt passage 20 Servo motor (drive part) 21 Ball screw 22 Ball Screw Nut 30 Protective Tube 31 Cartridge Heater 32 Insertion Tube 33 Sheath Heater 34 Insulation Material

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B22D 35/06 B22D 35/06 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B22D 35/06 B22D 35/06

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 溶融炉の頂部に載置されたトッププレー
トから懸架されたベースプレートに固設した射出スリー
ブ内を上下動する射出ピストンによって溶融炉内に貯溜
された溶融マグネシウムを該ベースプレートに穿設した
溶融マグネシウムの溶湯通路を経由して外部へ連通する
給湯パイプを配設してダイカストスリーブに供給可能と
したマグネシウム給湯装置において、該給湯パイプの全
域に加熱可能な加熱源を配設したことを特徴とするマグ
ネシウム給湯装置。
1. An injection piston moving up and down in an injection sleeve fixed to a base plate suspended from a top plate mounted on the top of a melting furnace and piercing molten magnesium stored in the melting furnace into the base plate. A hot water supply pipe communicating with the outside through a molten metal passage of the molten magnesium, and supplying a heat to the die casting sleeve, wherein a heating source capable of heating is provided in the entire area of the hot water supply pipe. Features a magnesium water heater.
【請求項2】 前記トッププレートと前記ベースプレー
ト間に位置する前記給湯パイプに溶融炉に貯溜された溶
融マグネシウム液の上面の上下方向に対向して挿入管を
浸漬して配設し、前記挿入管内に前記溶融マグネシウム
を加熱するためのヒータを挿入したことを特徴とする請
求項1に記載のマグネシウム給湯装置。
2. An insertion pipe is immersed and disposed in the hot water supply pipe located between the top plate and the base plate so as to be vertically opposed to an upper surface of a molten magnesium liquid stored in a melting furnace. 2. The magnesium hot water supply apparatus according to claim 1, wherein a heater for heating the molten magnesium is inserted in the device.
JP26828499A 1999-09-22 1999-09-22 Molten magnesium supplying device Pending JP2001087850A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26828499A JP2001087850A (en) 1999-09-22 1999-09-22 Molten magnesium supplying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26828499A JP2001087850A (en) 1999-09-22 1999-09-22 Molten magnesium supplying device

Publications (1)

Publication Number Publication Date
JP2001087850A true JP2001087850A (en) 2001-04-03

Family

ID=17456409

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26828499A Pending JP2001087850A (en) 1999-09-22 1999-09-22 Molten magnesium supplying device

Country Status (1)

Country Link
JP (1) JP2001087850A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103381471A (en) * 2013-07-30 2013-11-06 上海交通大学 Preparation method for near-eutectic aluminium-silicon alloy semisolid slurry or blanks
CN108465790A (en) * 2018-04-03 2018-08-31 东北大学 It is used to prepare the continuous liquid supply device and application method of the long slab ingot of the big specification of magnesium alloy

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103381471A (en) * 2013-07-30 2013-11-06 上海交通大学 Preparation method for near-eutectic aluminium-silicon alloy semisolid slurry or blanks
CN108465790A (en) * 2018-04-03 2018-08-31 东北大学 It is used to prepare the continuous liquid supply device and application method of the long slab ingot of the big specification of magnesium alloy

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