JP2001061247A - Stator coil for rotating electric machine - Google Patents

Stator coil for rotating electric machine

Info

Publication number
JP2001061247A
JP2001061247A JP11236162A JP23616299A JP2001061247A JP 2001061247 A JP2001061247 A JP 2001061247A JP 11236162 A JP11236162 A JP 11236162A JP 23616299 A JP23616299 A JP 23616299A JP 2001061247 A JP2001061247 A JP 2001061247A
Authority
JP
Japan
Prior art keywords
stator coil
thermosetting resin
thermal conductivity
coil
prepreg
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP11236162A
Other languages
Japanese (ja)
Inventor
Katsuhiko Yoshida
勝彦 吉田
Hiroshi Hatano
浩 幡野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP11236162A priority Critical patent/JP2001061247A/en
Publication of JP2001061247A publication Critical patent/JP2001061247A/en
Withdrawn legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To suppress the temperature rises of stator coils by improving the thermal conductivity from conductors to a stator core, by packing a high-thermal conductivity member containing a curable insulating intimate mixture containing a highly blended inorganic filler in wedge-like gaps formed between flat square insulated element wires and a resin-impregnated tape. SOLUTION: After a plurality of flat square insulated element wires 3 are bundled and formed in a coil-like state by causing the bundle to made Roebel transposition, a prepreg separator obtained by impregnating a glass cloth reinforced tape with a thermosetting resin is inserted into the space between element wire rows 30b, and a prepreg filler composed of a thermosetting resin is arranged in the Roebel transition section. Then the bundle of the element wire 3 is finished to a conductor having the final cross-sectional shape by curing the thermosetting resins of the prepreg separator and prepreg filler, while the bundle is integrally molded by heat pressing. At the positions where the corner sections of adjacent element wires 3 are faced to each other on the side face of the conductor, wedge-like gaps are formed between the wires 3 and an insulating layer 7. Into the portions of the grooves 10, patty 12 prepared by mixing inorganic power having a high coefficient of thermal conductivity in a thermosetting resin is applied.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は導体上に絶縁層を形
成してなる絶縁コイルを、固定子鉄心のスロットに収容
して構成される回転電機に関する。さらに詳しくは、導
体から冷却気体への熱伝導性を高めて、絶縁コイルの温
度上昇を抑制するとともに、機器の小形化に寄与できる
回転電機の固定子コイルに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotating electric machine constituted by accommodating an insulating coil formed by forming an insulating layer on a conductor in a slot of a stator core. More specifically, the present invention relates to a stator coil of a rotating electric machine that can increase the thermal conductivity from a conductor to a cooling gas to suppress a temperature rise of an insulating coil and contribute to downsizing of a device.

【0002】[0002]

【従来の技術】図5に、従来の発電機や電動機等の高電
圧回転電機の固定子鉄心1のスロットに収容して構成さ
れている固定子コイル2を示す。一般に、こうした固定
子コイルは、次のようにして製作される。
2. Description of the Related Art FIG. 5 shows a stator coil 2 housed in a slot of a stator core 1 of a conventional high-voltage rotating electric machine such as a generator or a motor. Generally, such a stator coil is manufactured as follows.

【0003】まず、複数の平角絶縁素線3を束ねてレー
ベル転位させた後、素線列30a、30b間には熱硬化
性樹脂のプリプレグ・セパレータ4を、またレーベル転
位部には熱硬化性樹脂のプリプレグ・フィラー5をそれ
ぞれ配置する。
[0003] First, after a plurality of rectangular insulated wires 3 are bundled and subjected to label transposition, a prepreg separator 4 of thermosetting resin is interposed between the wire arrays 30a and 30b, and a thermosetting resin is disposed at the label transposition portion. Resin prepreg fillers 5 are arranged.

【0004】次いで、熱プレスを行い、素線束30a、
30bを一体成形しつつ、プリプレグ・セパレータ4と
プリプレグ・フィラー5の熱硬化性樹脂を加熱硬化さ
せ、最終断面形状の導体6に仕上げる。
[0004] Then, hot pressing is performed to obtain a wire bundle 30a,
While integrally forming 30b, the thermosetting resin of the prepreg separator 4 and the prepreg filler 5 is cured by heating to finish the conductor 6 having the final cross-sectional shape.

【0005】得られた導体6の周囲に、複数層のマイカ
テープを巻回する。このマイカテープ層内に熱硬化性樹
脂を真空加圧含浸し、加熱硬化させて絶縁層7を形成す
る。
[0005] A plurality of layers of mica tape are wound around the obtained conductor 6. The mica tape layer is impregnated with a thermosetting resin under vacuum pressure, and cured by heating to form an insulating layer 7.

【0006】こうした回転電機の固定子コイル2は、絶
縁スペーサ8とともに固定子鉄心1のスロットに収容さ
れ、運転時の電磁振動を抑制するためスロット楔9で固
定される。
[0006] The stator coil 2 of such a rotating electric machine is accommodated in a slot of the stator core 1 together with an insulating spacer 8, and is fixed by a slot wedge 9 to suppress electromagnetic vibration during operation.

【0007】運転時の負荷電流により、固定子コイル2
は発熱するが、その発熱の一部は直接的に、そして残り
の大部分は固定子鉄心1を経由して間接的に、冷却気体
に伝導される。この際、導体6の熱は全て固定子コイル
2の絶縁層7を伝導して冷却されるため、この冷却経路
の熱伝導性が非常に重要である。
[0007] The stator coil 2
Generates heat, but a part of the heat is directly transmitted to the cooling gas, and most of the remaining heat is indirectly transmitted through the stator core 1. At this time, since all the heat of the conductor 6 is cooled by conducting through the insulating layer 7 of the stator coil 2, the thermal conductivity of this cooling path is very important.

【0008】すなわち、この冷却経路の熱抵抗が高い
と、導体6内部に発生した熱が冷却気体に伝わり難くな
り、固定子コイル2の過大な温度上昇をもたらす。した
がって、長期の運転によって絶縁層7を構成する有機材
料の電気的、機械的な性能劣化を促進する。
That is, if the heat resistance of this cooling path is high, the heat generated inside the conductor 6 becomes difficult to be transmitted to the cooling gas, resulting in an excessive rise in the temperature of the stator coil 2. Therefore, the electrical and mechanical performance degradation of the organic material forming the insulating layer 7 is promoted by long-term operation.

【0009】上記のような絶縁層7を構成するのは、主
としてマイカペーパ、補強ガラス布、および熱硬化性樹
脂等である。これらの構成材料の大略熱伝導率は、マイ
カが0.5W/m・K、ガラスが1.0W/m・K、ま
た代表的な熱硬化性樹脂であるエポキシ樹脂が0.2W
/m・K程度である。
The above-described insulating layer 7 is mainly composed of mica paper, reinforcing glass cloth, thermosetting resin, and the like. The thermal conductivity of these constituent materials is approximately 0.5 W / m · K for mica, 1.0 W / m · K for glass, and 0.2 W for epoxy resin which is a typical thermosetting resin.
/ M · K.

【0010】このことから絶縁層7の熱伝導性を向上す
るためには、最も熱伝導率の低い熱硬化性樹脂の容積を
低減することが有効であることが分かる。特に補強ガラ
ス布の織り目には、含浸された熱硬化性樹脂が貯溜しや
すいので、極力薄い補強ガラス布を採用したり、加熱硬
化時に適当な成形圧力を加えて含浸樹脂を絞り出すなど
の対策が実施されている。
From this, it can be seen that in order to improve the thermal conductivity of the insulating layer 7, it is effective to reduce the volume of the thermosetting resin having the lowest thermal conductivity. In particular, the impregnated thermosetting resin easily accumulates in the weave of the reinforcing glass cloth, so take measures such as using a thin reinforcing glass cloth as much as possible or squeezing out the impregnated resin by applying an appropriate molding pressure during heat curing. It has been implemented.

【0011】ところで、上記のような工程で製造される
高電圧回転電機の固定子コイル2においては、スロット
幅方向に固定子コイル2と交差する磁界が存在する。こ
の磁界によって導体6内に発生する渦電流損を低減する
ために、上述のようにコイル導体6を素線分けし、かつ
レーベル転位を施している。
By the way, in the stator coil 2 of the high-voltage rotating electric machine manufactured in the above process, a magnetic field crossing the stator coil 2 in the slot width direction exists. In order to reduce the eddy current loss generated in the conductor 6 due to this magnetic field, the coil conductor 6 is divided into wires and subjected to label transposition as described above.

【0012】製造および取扱いの都合上、素線3の角部
には所定の曲率の丸めが設けられている。したがって、
これらの素線3を束ねた導体6側面の隣り合う素線3の
角部が向合う位置には、絶縁層7との間に楔状の空隙が
形成され、図6に示すような溝10となる。
For the sake of manufacturing and handling, the corners of the wire 3 are provided with roundings having a predetermined curvature. Therefore,
A wedge-shaped gap is formed between the insulating layer 7 and a position where the corners of the adjacent wires 3 face each other on the side surface of the conductor 6 in which the wires 3 are bundled. Become.

【0013】上述のように絶縁層7の熱伝導性を向上さ
せるため、補強ガラス布や成形圧力に工夫をこらして製
造された固定子コイル2にあっても、その導体6表面の
素線3の角部が向合う部分と絶縁層7との間に形成され
る溝10内には、含浸した熱硬化性樹脂11が貯溜する
ので、導体6から冷却気体への熱伝導性が低下させられ
る。
As described above, in order to improve the thermal conductivity of the insulating layer 7, even in the case of the stator coil 2 manufactured by devising a reinforcing glass cloth or molding pressure, the wire 3 on the surface of the conductor 6 is used. Since the impregnated thermosetting resin 11 is stored in the groove 10 formed between the portion where the corners of the conductors face each other and the insulating layer 7, the thermal conductivity from the conductor 6 to the cooling gas is reduced. .

【0014】一方、レーベル転位部に配置されるプリプ
レグ・フィラー5は、通常、その容積の40〜70%を
熱硬化性樹脂が占めるので、この部分の熱硬化性樹脂も
導体6から冷却気体への熱伝導性を阻害する。
On the other hand, since the prepreg filler 5 disposed at the label dislocation portion usually occupies 40 to 70% of its volume by the thermosetting resin, the thermosetting resin in this portion is also transferred from the conductor 6 to the cooling gas. Inhibits the thermal conductivity of

【0015】[0015]

【発明が解決しようとする課題】以上のように、従来の
高電圧回転電機の固定子コイル2では、絶縁層7自体に
工夫をこらしても、導体6表面の隣り合う素線3の間に
形成される溝10内やレーベル転位部に存在する熱硬化
性樹脂の影響で、導体6から冷却気体への熱伝導性が阻
害され、固定子コイル2の温度上昇をもたらす恐れがあ
った。
As described above, in the stator coil 2 of the conventional high-voltage rotating electric machine, even if the insulating layer 7 itself is devised, even between the adjacent wires 3 on the surface of the conductor 6. Due to the effect of the thermosetting resin existing in the formed groove 10 or in the label dislocation portion, the thermal conductivity from the conductor 6 to the cooling gas is hindered, and the temperature of the stator coil 2 may be increased.

【0016】本発明の目的は、導体から固定子鉄心への
熱伝導性を高め、固定子コイルの温度上昇を抑制可能な
回転電機の固定子コイルを提供することである。
An object of the present invention is to provide a stator coil of a rotating electric machine that can increase the thermal conductivity from a conductor to a stator core and suppress a rise in the temperature of the stator coil.

【0017】[0017]

【課題を解決するための手段】上記の目的を達成するた
めに、請求項1に記載の回転電機の固定子コイルは、複
数の平角絶縁素線を転位させつつコイル状に集積し、そ
の外周に巻回したテープに樹脂を含浸硬化させてなる絶
縁層を備えた固定子コイルにおいて、前記平角絶縁素線
と前記樹脂含浸テープ間に形成される楔状の空隙に、無
機充填剤を高配合した硬化性絶縁混和物を含む高熱伝導
性部材を充填し硬化させてなることを特徴とする。
In order to achieve the above object, a stator coil of a rotating electric machine according to claim 1 is formed by integrating a plurality of flat rectangular insulated wires into a coil while displacing the same, and forming an outer periphery thereof. In a stator coil provided with an insulating layer obtained by impregnating and curing a resin on a tape wound around, a wedge-shaped space formed between the rectangular insulated wire and the resin-impregnated tape was highly blended with an inorganic filler. It is characterized by being filled with a high heat conductive member containing a curable insulating mixture and cured.

【0018】熱伝導性に優れた高熱伝導性部材を、平角
絶縁素線と樹脂含浸テープ間に形成される楔状の空隙に
充填することにより、熱硬化性樹脂のみが空隙に貯溜し
ている場合に比べて熱伝導性を向上させることができ
る。
A case where only a thermosetting resin is stored in a void by filling a high thermal conductive member having excellent thermal conductivity into a wedge-shaped void formed between the rectangular insulated wire and the resin-impregnated tape. The thermal conductivity can be improved as compared with

【0019】請求項2記載の回転電機の固定子コイル
は、複数の平角絶縁素線を転位させつつコイル状に集積
し、その外周に巻回したテープに樹脂を含浸硬化させて
なる絶縁層を備えた固定子コイルにおいて、前記平角絶
縁素線の転位部と前記樹脂含浸テープとの間に形成され
る空隙に、無機充填剤を高配合した硬化性絶縁混和物を
含む高熱伝導性部材を充填し硬化させてなることを特徴
とする。
According to a second aspect of the present invention, there is provided a stator coil for a rotating electric machine, wherein a plurality of rectangular insulated wires are displaced and integrated in a coil shape, and an insulating layer formed by impregnating and curing a resin wound around a tape wound around the coil is formed. In the stator coil provided, a gap formed between the dislocation portion of the rectangular insulated wire and the resin-impregnated tape is filled with a high heat conductive member containing a curable insulating admixture highly blended with an inorganic filler. Characterized by being cured.

【0020】熱伝導性に優れた高熱伝導性部材をレーベ
ル転位部に充填することにより、導体の熱伝導性を向上
させることができる。
By filling the label dislocation portion with a high thermal conductivity member having excellent thermal conductivity, the thermal conductivity of the conductor can be improved.

【0021】請求項3記載の発明は、請求項1または2
に記載の回転電機の固定子コイルにおいて、前記平角絶
縁素線は、コイル状に集積され加熱加圧により一体に硬
化されたものであることを特徴とする。
The third aspect of the present invention is the first or second aspect.
In the stator coil of the rotary electric machine, the flat rectangular insulated wires are integrated in a coil shape and are integrally cured by heating and pressing.

【0022】請求項4記載の発明は、請求項1乃至3の
いずれか1項に記載の回転電機の固定子コイルにおい
て、前記高熱伝導性部材が、熱伝導率5W/m・K以上
の無機充填剤を含む熱硬化性樹脂からなるパテ状部材で
あることを特徴とする。
According to a fourth aspect of the present invention, in the stator coil of the rotating electric machine according to any one of the first to third aspects, the high thermal conductive member is made of an inorganic material having a thermal conductivity of 5 W / m · K or more. It is a putty-like member made of a thermosetting resin containing a filler.

【0023】こうした構成により、平角絶縁素線と樹脂
含浸テープ間に形成される楔状の空隙部、あるいはレー
ベル転位部の熱伝導性を容易に向上できる。
With such a configuration, the thermal conductivity of the wedge-shaped void formed between the rectangular insulated wire and the resin-impregnated tape or the label dislocation can be easily improved.

【0024】請求項5記載の発明は、請求項1乃至3の
いずれか1項に記載の回転電機の固定子コイルにおい
て、前記高熱伝導性部材が、熱伝導率5W/m・K以上
の無機充填剤を含む熱硬化性樹脂を塗布あるいは含浸し
た補強布であることを特徴とする。
According to a fifth aspect of the present invention, in the stator coil of the rotating electric machine according to any one of the first to third aspects, the high thermal conductive member is made of an inorganic material having a thermal conductivity of 5 W / m · K or more. It is a reinforcing cloth coated or impregnated with a thermosetting resin containing a filler.

【0025】こうした構成により、平角絶縁素線と樹脂
含浸テープ間に形成される楔状の空隙部、あるいはレー
ベル転位部の熱伝導性を容易に向上できる。
With such a configuration, the thermal conductivity of the wedge-shaped gap formed between the rectangular insulated wire and the resin-impregnated tape or the label dislocation can be easily improved.

【0026】請求項6記載の発明は、請求項1乃至5い
ずれか1項に記載の回転電機の固定子コイルにおいて、
前記無機充填剤がアルミナ(Al2 3 )、酸化ベリリ
ウム(BeO)、酸化マグネシウム(MgO)、窒化ア
ルミニウム(AlN)、窒化ボロン(BN)、および炭
化珪素(SiC)からなる群から選ばれた少なくとも1
種を含むことを特徴とする。
According to a sixth aspect of the present invention, there is provided the stator coil of the rotating electric machine according to any one of the first to fifth aspects,
The inorganic filler is selected from the group consisting of alumina (Al 2 O 3 ), beryllium oxide (BeO), magnesium oxide (MgO), aluminum nitride (AlN), boron nitride (BN), and silicon carbide (SiC). At least one
It is characterized by containing seeds.

【0027】こうした構成により、熱伝導性が向上され
て、コイル導体に発生した熱を効率よく冷却気体に伝導
できる。
With this configuration, the thermal conductivity is improved, and the heat generated in the coil conductor can be efficiently transmitted to the cooling gas.

【0028】[0028]

【発明の実施の形態】以下、本発明の実施の形態につい
て図面を参照して説明する。上記した従来技術と同様の
構成部分については、同一符号を付して詳細な説明を省
略する。なお、本発明は、下記の実施の形態に限定され
るものではなく、その要旨を変更しない範囲内で適宜変
形して実施し得るものである。
Embodiments of the present invention will be described below with reference to the drawings. The same components as those in the above-described related art are denoted by the same reference numerals, and detailed description is omitted. The present invention is not limited to the embodiments described below, but can be implemented with appropriate modifications without departing from the scope of the invention.

【0029】(第1の実施の形態)本実施形態の固定子
コイルは、図1の部分拡大横断面図に示すように、導体
6側面の素線3の角部が向合う位置に形成された空隙で
ある溝10部分に、高熱伝導性のパテ12を充填するこ
と以外は、上述の従来例の固定子コイルと基本的に同様
の構成を有する。
(First Embodiment) The stator coil of the present embodiment is formed at a position where the corners of the wires 3 on the side surfaces of the conductor 6 face each other as shown in a partially enlarged cross-sectional view of FIG. The structure is basically the same as that of the above-described conventional stator coil, except that the high-thermal-conductivity putty 12 is filled in the groove 10 which is the void.

【0030】図5に示した従来例の固定子コイルと同様
に、導体6は、複数の素線3を束ねた素線列30a、3
0b、この素線列30a、30b間に配置されたプリプ
レグ・セパレータ4およびレーベル転位部に配置された
プリプレグ・フィラー5からなり、その周囲には絶縁層
7が設けられている。
As in the conventional stator coil shown in FIG. 5, the conductor 6 includes a plurality of element wires 30a,
0b, a prepreg separator 4 disposed between the strands 30a and 30b, and a prepreg filler 5 disposed at the label dislocation portion. An insulating layer 7 is provided around the prepreg filler 4 and the prepreg filler 5.

【0031】本実施形態の固定子コイル2は、次のよう
にして作られる。複数の平角絶縁素線3を束ね、レーベ
ル転位させてコイル状とした後、ガラス補強テープに熱
硬化性樹脂を含浸したプリプレグ・セパレータ4を素線
列30a、30b間に挿入し、レーベル転位部に熱硬化
性樹脂のプリプレグ・フィラー5を配置する。
The stator coil 2 of this embodiment is manufactured as follows. After bundling a plurality of rectangular insulated wires 3 and performing label transposition to form a coil, a prepreg separator 4 in which a thermosetting resin is impregnated with a glass reinforcing tape is inserted between the wire rows 30a and 30b, and a label transposition portion is formed. A prepreg filler 5 made of a thermosetting resin is placed in the space.

【0032】次いで、熱プレスを行い、素線3の素線束
を一体成形しつつプリプレグ・セパレータ4とプリプレ
グ・フィラー5の熱硬化性樹脂を加熱硬化させ、最終断
面形状の導体6に仕上げる。
Next, the thermosetting resin of the prepreg separator 4 and the prepreg filler 5 is heat-cured while integrally forming the wire bundle of the wires 3 by heat pressing to finish the conductor 6 having the final sectional shape.

【0033】図1の部分拡大横断面図に示すように、導
体6側面の隣り合う素線3の角部が向合う位置には、絶
縁層7との間に楔状の空隙が形成される。この楔状の空
隙、すなわち溝10の部分に、熱伝導率5W/m・K以
上の無機粉体を熱硬化性樹脂に混入したパテ12を塗込
む。
As shown in the partial enlarged cross-sectional view of FIG. 1, a wedge-shaped gap is formed between the conductor 6 and the insulating layer 7 at the position where the corners of the adjacent wires 3 face each other. A putty 12 in which an inorganic powder having a thermal conductivity of 5 W / m · K or more is mixed in a thermosetting resin is applied to the wedge-shaped space, that is, the groove 10.

【0034】こうした無機粉体としては、アルミナ、酸
化ベリリウム、酸化マグネシウム、窒化アルミニウム、
窒化ボロン、炭化珪素の粉体のいずれかを単独または組
合わせて使用することが好ましい。中でも、窒化ボロ
ン、酸化ベリリウムおよび窒化アルミニウムが、導電性
の点から特に好ましい。
Examples of such inorganic powders include alumina, beryllium oxide, magnesium oxide, aluminum nitride,
It is preferable to use either boron nitride or silicon carbide powder alone or in combination. Among them, boron nitride, beryllium oxide and aluminum nitride are particularly preferred from the viewpoint of conductivity.

【0035】無機粉体の粒径は、平均0.1〜30μm
である。熱硬化性樹脂と無機粉体との混合割合は、使用
する無機粉体の性質等によっても変動するが、例えば、
熱硬化性樹脂100重量部に対して100〜200重量
部の無機粉体を加える。
The average particle diameter of the inorganic powder is 0.1 to 30 μm.
It is. The mixing ratio of the thermosetting resin and the inorganic powder varies depending on the properties of the inorganic powder used, for example,
100 to 200 parts by weight of inorganic powder is added to 100 parts by weight of the thermosetting resin.

【0036】熱硬化性樹脂としては、例えば、各種エポ
キシ樹脂が使用できるが、特にこれに限られるものでは
なく、適宜選択可能である。また、パテ12に使用する
熱硬化性樹脂と、プリプレグ・セパレータ4やプリプレ
グ・フィラー5に使用する熱硬化性樹脂とは、同種類の
樹脂を使用することが好ましい。
As the thermosetting resin, for example, various epoxy resins can be used. However, the present invention is not particularly limited to this and can be appropriately selected. Further, it is preferable to use the same type of resin as the thermosetting resin used for the putty 12 and the thermosetting resin used for the prepreg separator 4 and the prepreg filler 5.

【0037】本実施形態においては、エポキシノボラッ
ク樹脂(商品名DEN438 ダウケミカル社製)70
重量部、ビスフェノールA型エポキシ樹脂(商品名AE
R331 旭化成社製)30重量部、硬化剤(商品名B
F3MEA 橋本化成製)4重量部に対して平均粒径約
5μmの窒化ボロン粉体を100重量部使用する。この
パテ12の熱伝導率は約4W/m・Kである。
In this embodiment, an epoxy novolak resin (trade name: DEN438, manufactured by Dow Chemical Co., Ltd.) 70
Parts by weight, bisphenol A type epoxy resin (trade name AE
R331 30 parts by weight, curing agent (trade name B)
100 parts by weight of boron nitride powder having an average particle size of about 5 μm is used for 4 parts by weight of F3MEA manufactured by Hashimoto Kasei. The thermal conductivity of the putty 12 is about 4 W / m · K.

【0038】こうして溝10に塗込んだパテ12を、熱
プレスで再成形しながら加熱硬化させ、導体6の表面を
平滑化する。平滑化された導体6の上に、複数層のマイ
カテープを巻回し、このマイカテープ層内に含浸用熱硬
化性樹脂を真空加圧含浸し、加熱硬化して絶縁層7を形
成する。
The putty 12 coated in the groove 10 in this manner is heated and cured while being re-formed by a hot press, and the surface of the conductor 6 is smoothed. A plurality of layers of mica tape are wound on the smoothed conductor 6, and the mica tape layer is impregnated with a thermosetting resin for impregnation under vacuum and heat-cured to form an insulating layer 7.

【0039】こうした構成の固定子コイル2において
は、溝10部分を高熱伝導性パテ12で埋めることで、
低熱伝導率の含浸用熱硬化性樹脂が溝10に貯留するこ
とを防げる。したがって、導体6の側面から冷却気体へ
の熱伝導性を向上させ、温度上昇を抑制することができ
る。
In the stator coil 2 having such a configuration, the groove 10 is filled with the high thermal conductive putty 12 so that
It is possible to prevent the impregnating thermosetting resin having a low thermal conductivity from being stored in the groove 10. Therefore, the thermal conductivity from the side surface of the conductor 6 to the cooling gas can be improved, and a rise in temperature can be suppressed.

【0040】高熱伝導性パテ12の充填を、前記導体6
の表面に形成される溝10部分に限定できるため、絶縁
厚さに影響を及ぼすことがない。したがって、固定子ス
ロット寸法を拡大する必要がなく、機器の小型化に寄与
するという利点がある。また、パテ状とすることで充填
操作が容易となり作業効率も向上する。
The high thermal conductive putty 12 is filled with the conductor 6
Can be limited to the portion of the groove 10 formed on the surface of the insulating film, and thus does not affect the insulating thickness. Therefore, there is no need to increase the size of the stator slot, which has the advantage of contributing to downsizing of the device. In addition, the filling operation is facilitated by the putty shape, and the working efficiency is improved.

【0041】(第2の実施の形態)本実施形態の固定子
コイルは、図2の一部拡大横断面図に示すように、溝1
0の部分に塗り込むパテ12の代わりに高熱伝導性プリ
プレグ・シート13を使用すること以外は、第1の実施
の形態の固定子コイルと基本的に同様の構成を有する。
(Second Embodiment) As shown in a partially enlarged cross-sectional view of FIG.
Except for using the high thermal conductive prepreg sheet 13 instead of the putty 12 that is applied to the portion 0, it has basically the same configuration as the stator coil of the first embodiment.

【0042】本実施形態の固定子コイル2は、次のよう
にして作られる。まず、複数の平角絶縁素線3を束ね、
レーベル転位させてコイル状とした後、ガラス補強テー
プに熱硬化性樹脂を含浸したプリプレグ・セパレータ4
を素線列30a、30b間に挿入し、レーベル転位部に
熱硬化性樹脂のプリプレグ・フィラー5を配置する。
The stator coil 2 of this embodiment is manufactured as follows. First, a plurality of flat rectangular insulated wires 3 are bundled,
A prepreg separator 4 in which a label is rearranged to form a coil and then a glass reinforcing tape is impregnated with a thermosetting resin.
Is inserted between the strands 30a and 30b, and the prepreg filler 5 of a thermosetting resin is arranged at the label dislocation portion.

【0043】素線3の束で形成される導体6の少なくと
も両側面に、高熱伝導性プリプレグ・ シート13を配置
する。その後、熱プレスを行い、素線3の束を一体成形
しつつ、プリプレグ・セパレータ4、プリプレグ・フィ
ラー5および高熱伝導性プリプレグ・シート13を加熱
硬化させ、最終断面形状の導体6に仕上げる。
A prepreg sheet 13 having high thermal conductivity is arranged on at least both sides of the conductor 6 formed by the bundle of the strands 3. Thereafter, the prepreg separator 4, the prepreg filler 5, and the high thermal conductive prepreg sheet 13 are heated and cured while integrally forming the bundle of the strands 3 to complete the conductor 6 having the final sectional shape.

【0044】完成した導体6の周囲に、複数層のマイカ
テープを巻回する。このマイカテープ層内に含浸用熱硬
化性樹脂を真空加圧含浸し、加熱硬化して絶縁層7を形
成する。
A plurality of layers of mica tape are wound around the completed conductor 6. The mica tape layer is impregnated with a thermosetting resin for impregnation under vacuum pressure and cured by heating to form the insulating layer 7.

【0045】本実施形態の高熱伝導性プリプレグ・シー
ト13は、熱伝導率5W/m・K以上の無機粉体を混練
した塗料状の熱硬化性樹脂を、補強ガラス布等の補強布
に塗布した物である。塗布しないで、熱硬化性樹脂に無
機粉体を混練したものに、補強布を浸してもよい。
The high thermal conductive prepreg sheet 13 of this embodiment is obtained by applying a paint-like thermosetting resin obtained by kneading an inorganic powder having a thermal conductivity of 5 W / m · K or more to a reinforcing cloth such as a reinforcing glass cloth. It was done. Instead of coating, a reinforcing cloth may be dipped in a mixture of a thermosetting resin and an inorganic powder.

【0046】こうした無機粉体としては、アルミナ、酸
化ベリリウム、酸化マグネシウム、窒化アルミニウム、
窒化ボロン、炭化珪素の粉体のいずれかを単独または組
合わせて使用することが好ましい。中でも、窒化ボロ
ン、酸化ベリリウムおよび窒化アルミニウムが、導電性
の点から好ましい。
As such inorganic powder, alumina, beryllium oxide, magnesium oxide, aluminum nitride,
It is preferable to use either boron nitride or silicon carbide powder alone or in combination. Among them, boron nitride, beryllium oxide and aluminum nitride are preferred from the viewpoint of conductivity.

【0047】無機粉体の粒径は、平均0.1〜30μm
である。熱硬化性樹脂と無機粉体との混合割合は、使用
する無機粉体の性質等によっても変動するが、例えば、
熱硬化性樹脂100重量部に対して15〜60重量部の
無機粉体を加える。
The average particle diameter of the inorganic powder is 0.1 to 30 μm.
It is. The mixing ratio of the thermosetting resin and the inorganic powder varies depending on the properties of the inorganic powder used, for example,
15 to 60 parts by weight of inorganic powder is added to 100 parts by weight of the thermosetting resin.

【0048】熱硬化性樹脂としては、例えば、各種エポ
キシ樹脂が使用できるが、特にこれに限られるものでは
なく、適宜選択可能である。また、プリプレグ・シート
13に使用する熱硬化性樹脂と、プリプレグ・セパレー
タ4やプリプレグ・フィラー5に使用する熱硬化性樹脂
とは、同種類の樹脂を使用することが好ましい。
As the thermosetting resin, for example, various epoxy resins can be used. However, the present invention is not particularly limited to this and can be appropriately selected. It is preferable that the thermosetting resin used for the prepreg sheet 13 and the thermosetting resin used for the prepreg separator 4 and the prepreg filler 5 use the same type of resin.

【0049】本実施形態においては、エポキシノボラッ
ク樹脂(商品名DEN438 ダウケミカル社製)70
重量部、ビスフェノールA型エポキシ樹脂(商品名AE
R331 旭化成社製)30重量部、硬化剤(商品名B
F3MEA 橋本化成製)4重量部に対して、平均粒径
約5μmの窒化ボロン粉体を40重量部使用する。この
プリプレグ・シート13の熱伝導率は約1.2W/m・
Kである。
In the present embodiment, epoxy novolak resin (trade name: DEN438, manufactured by Dow Chemical Co., Ltd.) 70
Parts by weight, bisphenol A type epoxy resin (trade name AE
R331 30 parts by weight, curing agent (trade name B)
For 4 parts by weight of F3MEA (Hashimoto Kasei), 40 parts by weight of boron nitride powder having an average particle size of about 5 μm is used. The thermal conductivity of the prepreg sheet 13 is about 1.2 W / m ·
K.

【0050】このような構成の固定子コイル2では、熱
硬化性樹脂に無機粉体を混練したプリプレグ・シート1
3が、熱プレス時の圧力によって、導体6表面の溝10
部分に緻密に充填されるため、第1の実施の形態と同様
に、導体6の側面から冷却気体への熱伝導性が高まる効
果がある。
In the stator coil 2 having such a configuration, the prepreg sheet 1 in which the inorganic powder is kneaded with the thermosetting resin is used.
3 are grooves 10 on the surface of the conductor 6 due to the pressure during hot pressing.
Since the portion is densely filled, the heat conductivity from the side surface of the conductor 6 to the cooling gas is increased as in the first embodiment.

【0051】加えて、プリプレグ・シート13の硬化
を、プリプレグ・セパレータ4およびプリプレグ・フィ
ラー5と同時に熱プレスで一体成形できる利点がある。
また、パテ12よりも更に操作性が向上する。
In addition, there is an advantage that the prepreg sheet 13 can be hardened simultaneously with the prepreg separator 4 and the prepreg filler 5 by hot pressing.
Further, the operability is further improved as compared with the putty 12.

【0052】(第3の実施の形態)本実施形態の固定子
コイルは、図3の一部拡大横断面図に示すように、導体
のレーベル転位部に、プリプレグ・フィラー5の代わり
に、熱伝導率5W/m・K以上の無機粉体を熱硬化性樹
脂に混入したパテ14を充填したこと以外は、第1の実
施の形態の固定子コイルと基本的に同様の構成を有す
る。
(Third Embodiment) As shown in a partially enlarged cross-sectional view of FIG. 3, a stator coil according to the present embodiment employs a heat displacer instead of a prepreg filler 5 at a label dislocation portion of a conductor. It has basically the same configuration as the stator coil of the first embodiment, except that the putty 14 in which an inorganic powder having a conductivity of 5 W / m · K or more is mixed in a thermosetting resin is filled.

【0053】本実施形態の固定子コイル2は、次のよう
にして作られる。まず、複数の素線3を束ね、レーベル
転位させる。次いで、素線列30a、30b間に、補強
布に熱硬化性樹脂を含浸したプリプレグ・セパレータ4
を挿入し、レーベル転位部の凹部には、無機粉体を熱硬
化性樹脂に混入したパテ14を充填する。
The stator coil 2 of this embodiment is manufactured as follows. First, a plurality of strands 3 are bundled and subjected to label transposition. Next, a prepreg separator 4 in which a thermosetting resin is impregnated in a reinforcing cloth is interposed between the strand arrays 30a and 30b.
Is inserted into the concave portion of the label dislocation portion with a putty 14 in which inorganic powder is mixed in a thermosetting resin.

【0054】その後、熱プレスを行い、素線3の束を一
体成形しつつ、パテ14とプリプレグ・セパレータ4を
加熱硬化させ、導体6のレーベル転位部の表面を平滑化
する。
Thereafter, the press putty 14 and the prepreg / separator 4 are heated and hardened while the bundle of the wires 3 is integrally formed, and the surface of the label dislocation portion of the conductor 6 is smoothed.

【0055】完成した導体6の周囲に、複数層のマイカ
テープを巻回する。このマイカテープ層内に含浸用熱硬
化性樹脂を真空加圧含浸し、加熱硬化して絶縁層7を形
成する。
A plurality of layers of mica tape are wound around the completed conductor 6. The mica tape layer is impregnated with a thermosetting resin for impregnation under vacuum pressure and cured by heating to form the insulating layer 7.

【0056】パテ14は、第1の実施形態で使用したパ
テ12と同じものである。すなわち、熱硬化性樹脂10
0重量部、硬化剤4重量部に対して窒化ボロンのような
無機粉体を100重量部を使用したもので、熱伝導率は
約4W/m・Kである。
The putty 14 is the same as the putty 12 used in the first embodiment. That is, the thermosetting resin 10
It uses 100 parts by weight of an inorganic powder such as boron nitride with respect to 0 parts by weight and 4 parts by weight of a curing agent, and has a thermal conductivity of about 4 W / m · K.

【0057】窒化ボロン以外にも、例えば、アルミナ、
酸化ベリリウム、酸化マグネシウム、窒化アルミニウ
ム、炭化珪素等の熱伝導率5W/m・K以上の無機粉体
を単独または組合わせて、熱硬化性樹脂に混入してもよ
い。
In addition to boron nitride, for example, alumina,
An inorganic powder having a thermal conductivity of 5 W / m · K or more, such as beryllium oxide, magnesium oxide, aluminum nitride, and silicon carbide, may be used alone or in combination with the thermosetting resin.

【0058】無機粉体の粒径は、平均0.1〜30μm
である。熱硬化性樹脂と無機粉体との混合割合は、使用
する無機粉体の性質等によっても変動するが、例えば、
熱硬化性樹脂100重量部に対して100〜200重量
部の無機粉体を加える。
The average particle size of the inorganic powder is 0.1 to 30 μm.
It is. The mixing ratio of the thermosetting resin and the inorganic powder varies depending on the properties of the inorganic powder used, for example,
100 to 200 parts by weight of inorganic powder is added to 100 parts by weight of the thermosetting resin.

【0059】こうした構成の固定子コイル2において
は、レーベル転位部をプリプレグ・フィラー5より熱伝
導率の高い高熱伝導性パテ14で埋めることで、導体6
の上下面から冷却気体への熱伝導性を向上させ、温度上
昇を抑制することができる。
In the stator coil 2 having such a configuration, the label dislocation portion is filled with the high thermal conductivity putty 14 having higher thermal conductivity than the prepreg filler 5, so that the conductor 6
The thermal conductivity from the upper and lower surfaces to the cooling gas can be improved, and a rise in temperature can be suppressed.

【0060】また、高熱伝導性パテ14の充填を前記導
体6のレーベル転位部に限定できるため、絶縁厚さに影
響を及ぼすことがなく、固定子スロット寸法の拡大を要
求しない利点がある。
Further, since the filling of the high thermal conductive putty 14 can be limited to the label dislocation portion of the conductor 6, there is an advantage that the insulating thickness is not affected and the stator slot size does not need to be enlarged.

【0061】溝10部については、第1の実施形態のよ
うに高熱伝導性パテ12で埋めてもよいし、あるいは、
例えば第2の実施形態のように、プリプレグ・シート1
3を使用してもよい。
The groove 10 may be filled with a high heat conductive putty 12 as in the first embodiment, or
For example, as in the second embodiment, the prepreg sheet 1
3 may be used.

【0062】(第4の実施の形態)本実施形態の固定子
コイルは、図4の一部拡大横断面図に示すように、導体
のレーベル転位部に、プリプレグ・フィラー5の代わり
に、高熱伝導性プリプレグ・シート15を使用したこと
以外は、第1の実施の形態の固定子コイルと基本的に同
様の構成を有する。
(Fourth Embodiment) As shown in a partially enlarged cross-sectional view of FIG. 4, a stator coil according to this embodiment employs high heat instead of a prepreg filler 5 at a label dislocation portion of a conductor. Except that the conductive prepreg sheet 15 is used, it has basically the same configuration as the stator coil of the first embodiment.

【0063】本実施形態の固定子コイル2は、次のよう
にして作られる。まず、複数の素線3を束ね、レーベル
転位させた後、補強布に熱硬化性樹脂を含浸したプリプ
レグ・セパレータ4を素線列30a、30b間に挿入
し、高熱伝導性プリプレグ・シート15を、少なくとも
前記導体6のレーベル転位部の凹部に積層する。
The stator coil 2 of the present embodiment is manufactured as follows. First, after bundling a plurality of strands 3 and performing label transposition, a prepreg separator 4 in which a thermosetting resin is impregnated in a reinforcing cloth is inserted between the strand rows 30a and 30b, and the high thermal conductive prepreg sheet 15 is formed. , At least in the concave portion of the label dislocation portion of the conductor 6.

【0064】その後、熱プレスを行い、素線3の束を一
体成形しつつ、プリプレグ・シート15とプリプレグ・
セパレータ4を加熱硬化させ、導体6のレーベル転位部
表面を平滑化する。
After that, the prepreg sheet 15 and the prepreg sheet 15 are heat-pressed to form the bundle of the strands 3 integrally.
The separator 4 is cured by heating to smooth the surface of the label dislocation portion of the conductor 6.

【0065】完成した導体6の周囲に、複数層のマイカ
テープを巻回する。このマイカテープ層内に含浸用熱硬
化性樹脂を真空加圧含浸し、加熱硬化して絶縁層7を形
成する。
A plurality of mica tapes are wound around the completed conductor 6. The mica tape layer is impregnated with a thermosetting resin for impregnation under vacuum pressure and cured by heating to form the insulating layer 7.

【0066】本実施形態の高熱伝導性プリプレグ・シー
ト15は、熱伝導率5W/m・K以上の無機粉体を混練
した塗料状の熱硬化性樹脂を、補強ガラス布等の補強布
に塗布した物である。塗布しないで、熱硬化性樹脂に無
機粉体を混練したものに、補強布を浸してもよい。
The high thermal conductive prepreg sheet 15 of this embodiment is obtained by applying a paint-like thermosetting resin obtained by kneading an inorganic powder having a thermal conductivity of 5 W / m · K or more to a reinforcing cloth such as a reinforcing glass cloth. It was done. Instead of coating, a reinforcing cloth may be dipped in a mixture of a thermosetting resin and an inorganic powder.

【0067】こうした無機粉体としては、アルミナ、酸
化ベリリウム、酸化マグネシウム、窒化アルミニウム、
窒化ボロン、炭化珪素の粉体のいずれかを単独または組
合わせて使用することが好ましい。中でも、窒化ボロ
ン、酸化ベリリウムおよび窒化アルミニウムが、導電性
の点から好ましい。
Examples of such inorganic powders include alumina, beryllium oxide, magnesium oxide, aluminum nitride,
It is preferable to use either boron nitride or silicon carbide powder alone or in combination. Among them, boron nitride, beryllium oxide and aluminum nitride are preferred from the viewpoint of conductivity.

【0068】無機粉体の粒径は、平均0.1〜30μm
である。熱硬化性樹脂と無機粉体との混合割合は、使用
する無機粉体の性質等によっても変動するが、例えば、
熱硬化性樹脂100重量部に対して100〜200重量
部の無機粉体を加える。
The average particle size of the inorganic powder is 0.1 to 30 μm.
It is. The mixing ratio of the thermosetting resin and the inorganic powder varies depending on the properties of the inorganic powder used, for example,
100 to 200 parts by weight of inorganic powder is added to 100 parts by weight of the thermosetting resin.

【0069】熱硬化性樹脂としては、例えば、各種エポ
キシ樹脂が使用できるが、特にこれに限られるものでは
なく、適宜選択可能である。また、プリプレグ・シート
15に使用する熱硬化性樹脂と、プリプレグ・セパレー
タ4に使用する熱硬化性樹脂とは、同種類の樹脂を使用
することが好ましい。
As the thermosetting resin, for example, various epoxy resins can be used. However, the present invention is not particularly limited to this and can be appropriately selected. It is preferable that the thermosetting resin used for the prepreg sheet 15 and the thermosetting resin used for the prepreg separator 4 use the same type of resin.

【0070】本実施形態においては、熱硬化性樹脂10
0重量部に対して、平均粒径約5μmの窒化ボロン粉体
を約40重量部使用する。プリプレグ・シート15の熱
伝導率は約1.2W/m・Kである。
In this embodiment, the thermosetting resin 10
About 40 parts by weight of boron nitride powder having an average particle size of about 5 μm is used for 0 parts by weight. The thermal conductivity of the prepreg sheet 15 is about 1.2 W / m · K.

【0071】こうした構成の固定子コイル2において
は、レーベル転位部をプリプレグ・フィラー5より熱伝
導率の高い高熱伝導性プリプレグ・シート15で埋める
ことで、導体6の上下面から冷却気体への熱伝導性を向
上させ、温度上昇を抑制することができる。更に、プリ
プレグ・シート15は、高熱伝導性パテ14よりも取り
扱いが容易になる利点がある。
In the stator coil 2 having such a configuration, the label dislocation portion is filled with the high thermal conductive prepreg sheet 15 having higher thermal conductivity than the prepreg filler 5, so that the heat from the upper and lower surfaces of the conductor 6 to the cooling gas can be obtained. The conductivity can be improved and the temperature rise can be suppressed. Further, the prepreg sheet 15 has an advantage that it is easier to handle than the high thermal conductive putty 14.

【0072】溝10部については、第1の実施形態のよ
うに高熱伝導性パテ12で埋めてもよいし、あるいは、
例えば第2の実施形態のように、プリプレグ・シート1
3を使用してもよい。
The groove 10 may be filled with a high thermal conductive putty 12 as in the first embodiment, or
For example, as in the second embodiment, the prepreg sheet 1
3 may be used.

【0073】[0073]

【発明の効果】以上説明したように、本発明によれば、
コイル導体から固定子鉄心への熱伝導性を高めること
で、絶縁コイルの温度上昇を抑制可能な回転電機の固定
子コイルを提供できる。
As described above, according to the present invention,
By increasing the thermal conductivity from the coil conductor to the stator core, it is possible to provide a stator coil of a rotating electric machine capable of suppressing a rise in the temperature of the insulating coil.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施形態による回転電機固定子
コイルの一部拡大横断面図。
FIG. 1 is a partially enlarged cross-sectional view of a rotating electric machine stator coil according to a first embodiment of the present invention.

【図2】本発明の第2の実施形態による回転電機固定子
コイルの一部拡大横断面図。
FIG. 2 is a partially enlarged cross-sectional view of a rotating electric machine stator coil according to a second embodiment of the present invention.

【図3】本発明の第3の実施形態による回転電機固定子
コイルの一部拡大横断面図。
FIG. 3 is a partially enlarged cross-sectional view of a rotating electric machine stator coil according to a third embodiment of the present invention.

【図4】本発明の第4の実施形態による回転電機固定子
コイルの一部拡大横断面図。
FIG. 4 is a partially enlarged cross-sectional view of a rotating electric machine stator coil according to a fourth embodiment of the present invention.

【図5】従来の回転電機固定子スロット部の構造を示す
横断面図。
FIG. 5 is a cross-sectional view showing a structure of a conventional rotating electrical machine stator slot.

【図6】従来の回転電機固定子コイルの一部拡大横断面
図。
FIG. 6 is a partially enlarged cross-sectional view of a conventional rotating electric machine stator coil.

【符号の説明】[Explanation of symbols]

1…固定子鉄心、2…固定子コイル、3…素線、30
a、30b…素線列、4…プリプレグ・セパレータ、5
…プリプレグ・フィラー、6…導体、7…絶縁層、8…
スペーサ、9…スロット楔、10…溝、11…含浸樹
脂、12、14…高熱伝導性パテ、13、15…高熱伝
導性プリプレグ・シート。
DESCRIPTION OF SYMBOLS 1 ... Stator core, 2 ... Stator coil, 3 ... Element wire, 30
a, 30b: strand of wires, 4: prepreg separator, 5
... prepreg filler, 6 ... conductor, 7 ... insulating layer, 8 ...
Spacer, 9: Slot wedge, 10: Groove, 11: Impregnated resin, 12, 14: High thermal conductive putty, 13, 15: High thermal conductive prepreg sheet.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 5G303 AA10 AB20 BA12 CA01 CA09 CB01 CB02 CB04 CB17 CB19 CB30 CB43 5H603 AA04 AA09 BB12 CA01 CA05 CB02 CC17 CD22 CE02 FA05 FA12  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 5G303 AA10 AB20 BA12 CA01 CA09 CB01 CB02 CB04 CB17 CB19 CB30 CB43 5H603 AA04 AA09 BB12 CA01 CA05 CB02 CC17 CD22 CE02 FA05 FA12

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 複数の平角絶縁素線を転位させつつコイ
ル状に集積し、その外周に巻回したテープに樹脂を含浸
硬化させてなる絶縁層を備えた固定子コイルにおいて、
前記平角絶縁素線と前記樹脂含浸テープ間に形成される
楔状の空隙に、無機充填剤を高配合した硬化性絶縁混和
物を含む高熱伝導性部材を充填し硬化させてなることを
特徴とする回転電機の固定子コイル。
1. A stator coil having an insulating layer formed by integrating a plurality of rectangular insulated wires into a coil while displacing them, and impregnating and curing a resin wound on a tape wound around the coil.
A wedge-shaped space formed between the rectangular insulated wire and the resin-impregnated tape is filled and cured with a high heat conductive member containing a curable insulating admixture highly blended with an inorganic filler. Stator coil of rotating electric machine.
【請求項2】 複数の平角絶縁素線を転位させつつコイ
ル状に集積し、その外周に巻回したテープに樹脂を含浸
硬化させてなる絶縁層を備えた固定子コイルにおいて、
前記平角絶縁素線の転位部と前記樹脂含浸テープとの間
に形成される空隙に、無機充填剤を高配合した硬化性絶
縁混和物を含む高熱伝導性部材を充填し硬化させてなる
ことを特徴とする回転電機の固定子コイル。
2. A stator coil having an insulating layer formed by integrating a plurality of rectangular insulated wires into a coil while displacing them and impregnating and curing a resin wound on a tape wound around the coil.
The gap formed between the dislocation portion of the rectangular insulated wire and the resin-impregnated tape is filled with a highly heat-conductive member containing a curable insulating admixture highly blended with an inorganic filler and cured. Characteristic stator coil of rotating electric machine.
【請求項3】 前記平角絶縁素線は、コイル状に集積さ
れ加熱加圧により一体に硬化されたものであることを特
徴とする請求項1または2に記載の回転電機の固定子コ
イル。
3. The stator coil according to claim 1, wherein the rectangular insulated wires are integrated in a coil shape and are integrally cured by heating and pressing.
【請求項4】 前記高熱伝導性部材が、熱伝導率5W/
m・K以上の無機充填剤を含む熱硬化性樹脂からなるパ
テ状部材であることを特徴とする請求項1乃至3いずれ
か1項に記載の回転電機の固定子コイル。
4. The high thermal conductivity member has a thermal conductivity of 5 W /
The stator coil according to any one of claims 1 to 3, wherein the stator coil is a putty-like member made of a thermosetting resin containing an inorganic filler of mK or more.
【請求項5】 前記高熱伝導性部材が、熱伝導率5W/
m・K以上の無機充填剤を含む熱硬化性樹脂を塗布ある
いは含浸した補強布であることを特徴とする請求項1乃
至3いずれか1項に記載の回転電機の固定子コイル。
5. The high thermal conductive member has a thermal conductivity of 5 W /
The stator coil according to any one of claims 1 to 3, wherein the stator coil is a reinforcing cloth coated or impregnated with a thermosetting resin containing an inorganic filler of mK or more.
【請求項6】 前記無機充填剤がアルミナ(Al
2 3 )、酸化ベリリウム(BeO)、酸化マグネシウ
ム(MgO)、窒化アルミニウム(AlN)、窒化ボロ
ン(BN)、および炭化珪素(SiC)からなる群から
選ばれた少なくとも1種を含むことを特徴とする請求項
1乃至5いずれか1項に記載の回転電機の固定子コイ
ル。
6. The method according to claim 1, wherein the inorganic filler is alumina (Al).
2 O 3 ), beryllium oxide (BeO), magnesium oxide (MgO), aluminum nitride (AlN), boron nitride (BN), and silicon carbide (SiC). The stator coil of a rotating electric machine according to any one of claims 1 to 5, wherein
JP11236162A 1999-08-23 1999-08-23 Stator coil for rotating electric machine Withdrawn JP2001061247A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11236162A JP2001061247A (en) 1999-08-23 1999-08-23 Stator coil for rotating electric machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11236162A JP2001061247A (en) 1999-08-23 1999-08-23 Stator coil for rotating electric machine

Publications (1)

Publication Number Publication Date
JP2001061247A true JP2001061247A (en) 2001-03-06

Family

ID=16996698

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11236162A Withdrawn JP2001061247A (en) 1999-08-23 1999-08-23 Stator coil for rotating electric machine

Country Status (1)

Country Link
JP (1) JP2001061247A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004006271A1 (en) * 2002-07-04 2004-01-15 Kabushiki Kaisha Toshiba High thermal conductivity insulating member and its manufacturing method, electromagnetic coil, and electromagnetic device
JP2004035782A (en) * 2002-07-04 2004-02-05 Toshiba Corp Highly thermoconductive material and manufacturing method therefor
US7294788B2 (en) 2001-04-27 2007-11-13 Kabushiki Kaisha Toshiba Coil for electric rotating machine, and mica tape and mica sheet used for the coil insulation
US7524557B2 (en) 2002-07-04 2009-04-28 Kabushiki Kaisha Toshiba Highly heat conductive insulating member, method of manufacturing the same and electromagnetic device
EP3010124A3 (en) * 2014-10-15 2016-07-13 ALSTOM Renewable Technologies A method for fabrication of a conductor bar
CN106169824A (en) * 2016-08-15 2016-11-30 哈尔滨理工大学 A kind of large generator stator bar structure
CN113808778A (en) * 2021-11-01 2021-12-17 哈尔滨理工大学 High-thermal-conductivity boron nitride mica tape and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7294788B2 (en) 2001-04-27 2007-11-13 Kabushiki Kaisha Toshiba Coil for electric rotating machine, and mica tape and mica sheet used for the coil insulation
US7507911B2 (en) 2001-04-27 2009-03-24 Kabushiki Kaisha Toshiba Coil for electric rotating machine, and mica tape and mica sheet used for the coil insulation
WO2004006271A1 (en) * 2002-07-04 2004-01-15 Kabushiki Kaisha Toshiba High thermal conductivity insulating member and its manufacturing method, electromagnetic coil, and electromagnetic device
JP2004035782A (en) * 2002-07-04 2004-02-05 Toshiba Corp Highly thermoconductive material and manufacturing method therefor
CN1324615C (en) * 2002-07-04 2007-07-04 株式会社东芝 High thermal conductivity insulating member and its manufacturing method, electromagnetic coil, and electromagnetic device
US7524557B2 (en) 2002-07-04 2009-04-28 Kabushiki Kaisha Toshiba Highly heat conductive insulating member, method of manufacturing the same and electromagnetic device
EP3010124A3 (en) * 2014-10-15 2016-07-13 ALSTOM Renewable Technologies A method for fabrication of a conductor bar
US10090740B2 (en) 2014-10-15 2018-10-02 Ge Renewable Technologies Method for fabrication of a conductor bar
CN106169824A (en) * 2016-08-15 2016-11-30 哈尔滨理工大学 A kind of large generator stator bar structure
CN113808778A (en) * 2021-11-01 2021-12-17 哈尔滨理工大学 High-thermal-conductivity boron nitride mica tape and preparation method thereof

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