JP2001056074A - Resin hose - Google Patents
Resin hoseInfo
- Publication number
- JP2001056074A JP2001056074A JP11232217A JP23221799A JP2001056074A JP 2001056074 A JP2001056074 A JP 2001056074A JP 11232217 A JP11232217 A JP 11232217A JP 23221799 A JP23221799 A JP 23221799A JP 2001056074 A JP2001056074 A JP 2001056074A
- Authority
- JP
- Japan
- Prior art keywords
- hose
- conductor
- resin
- strip
- built
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば電気掃除機
用ホースとして用いられる樹脂ホース、殊に軟質樹脂製
の条帯を螺旋状に捲回して形成したホース壁と、硬質樹
脂製の螺旋補強体と、螺旋補強体に内蔵された導電体と
からなる樹脂ホースに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin hose used as, for example, a vacuum cleaner hose, in particular, a hose wall formed by spirally winding a strip made of a soft resin, and a spiral reinforcement made of a hard resin. The present invention relates to a resin hose including a body and a conductor built in a spiral reinforcement.
【0002】[0002]
【従来の技術】この種のホースに関して、本出願人は先
に、裸撚り銅線からなる導電体を硬質樹脂螺旋補強体の
内部に移動可能に内蔵させることを特願平11−408
0号において提案し、また、押出成形した軟質樹脂製の
溶融チューブを押圧して偏平化した条帯を突き合わせ状
に螺旋状に捲回し、その隣接する側縁同士の突き合わせ
部を接合してホース壁を形成することを特願平11−3
5849号において提案している。2. Description of the Related Art With regard to this type of hose, the applicant of the present invention has previously proposed that a conductor made of a bare stranded copper wire is movably incorporated in a hard resin spiral reinforcement body as disclosed in Japanese Patent Application No. 11-408.
No. 0, and a flattened strip is spirally wound in a butt shape by pressing a molten resin tube extruded from a soft resin, and a butt portion between adjacent side edges thereof is joined to form a hose. Japanese Patent Application No. Hei 11-3 to form a wall
No. 5849.
【0003】[0003]
【発明が解決しようとする課題】ところで、後者におい
てホース壁を形成する条帯同士の連結一体化は、既に冷
却されてそれ自身では溶着性のない条帯同士の突き合わ
せ部の外表面に跨って溶融状態の硬質樹脂製の螺旋補強
体を捲回して融着させることにより行われるが、この溶
融状態の螺旋補強体に前者のように導電体が内蔵されて
いる場合には、通常図4に示すように、導電体10の内
蔵位置と条帯11同士の突き合わせ部12とがホース軸
線方向においてほぼ同一線上にある位置関係となり、ホ
ース成形中に導電体10が螺旋補強体13の内部からホ
ースの径方向内方に移動していき、まだ連結一体化され
ていない条帯11の突き合わせ部12間に位置してホー
ス内面まで露出してしまう虞があった。この現象は、特
に、螺旋補強体の捲回中に導電体に少しでも強いテンシ
ョンが掛かった場合には顕著なものであった。By the way, in the latter case, the connection and integration of the strips forming the hose wall are performed by straddling the outer surface of the butted portion of the strips which have already been cooled and have no welding property by themselves. This is performed by winding and fusing a spiral reinforcing body made of a hard resin in a molten state. When the conductor is incorporated in the spiral reinforcing body in the molten state as in the former case, it is usually shown in FIG. As shown in the figure, the built-in position of the conductor 10 and the abutting portion 12 between the strips 11 have a positional relationship substantially on the same line in the hose axis direction. There is a possibility that the hose moves toward the inside in the radial direction of the hose and is located between the butting portions 12 of the strips 11 that are not yet connected and integrated, and is exposed to the inner surface of the hose. This phenomenon was particularly remarkable when a slight tension was applied to the conductor during winding of the spiral reinforcement.
【0004】而して、上記の導電体の位置ズレにより、
導電体がホースから脱落したり、導電体が裸銅線の場合
には感電事故を招いたりする不都合があり、本発明は、
これに鑑み、たとえ導電体が位置ズレしてもホース内面
に露出することなく、少なくとも絶縁体である螺旋補強
体とホース壁間に確実に保持されるようにした樹脂ホー
スを提供することを目的とするものである。[0004] Thus, due to the displacement of the conductor,
The conductor may fall off from the hose, or if the conductor is a bare copper wire, it may cause an electric shock accident.
In view of the above, it is an object of the present invention to provide a resin hose that is securely held at least between a helical reinforcing body, which is an insulator, and a hose wall without being exposed to the inner surface of the hose even if the conductor is displaced. It is assumed that.
【0005】[0005]
【課題を解決するための手段】本発明は、前記目的を達
成するため、下記の構成を手段とするものである。 (1)軟質樹脂製の条帯をその隣接する側縁同士を当接
させて螺旋状に捲回しホース壁を形成すると共に、前記
ホース壁の外周面に導電体を内蔵させた硬質樹脂製の補
強体を螺旋状に捲回し、隣接する前記条帯の側縁同士を
この側縁同士間に跨って捲回した前記補強体との熱融着
により連結一体化した樹脂ホースであって、前記条帯の
当接部位置と前記導電体の内蔵位置をホース軸線方向に
おいて変位させること。 (2)前記(1)の樹脂ホースにおいて、軟質樹脂製の
条帯を、押出された溶融チューブを押圧して偏平化して
形成したこと。Means for Solving the Problems The present invention has the following constitution to achieve the above object. (1) A strip made of a soft resin is spirally wound with its adjacent side edges in contact with each other to form a hose wall, and a hard resin-made strip having a conductor embedded in the outer peripheral surface of the hose wall. A resin hose spirally wound with a reinforcing body, and connected and integrated by thermal fusion with the reinforcing body wound across the side edges of the adjacent strips between the side edges, Displacing the contact position of the strip and the built-in position of the conductor in the hose axis direction. (2) In the resin hose of (1), the strip made of a soft resin is formed by pressing an extruded molten tube to flatten it.
【0006】[0006]
【実施例】以下、本発明を図面に示す一実施例に基づい
て説明する。図1は、本発明の樹脂ホースの管壁の一部
を切り欠いた全体形状を示し、可撓性ホース1は、軟質
樹脂からなるホース壁2の外周面に硬質樹脂からなる2
条の螺旋補強体3,3をダブルピッチで添着して形成さ
れ、各螺旋補強体3,3の内部には裸の撚り銅線からな
る導電体4が内蔵されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to an embodiment shown in the drawings. FIG. 1 shows the entire shape of a resin hose of the present invention in which a part of a tube wall is cut away. A flexible hose 1 has a hose wall 2 made of a soft resin and an outer peripheral surface made of a hard resin.
The spiral reinforcements 3, 3 are formed by being attached at a double pitch, and a conductor 4 made of a bare stranded copper wire is built in each of the spiral reinforcements 3, 3.
【0007】ホース壁2は、軟質樹脂例えば熱可塑性エ
ラストマー(TPE)からなる条帯5をその側縁部同士
を当接させて螺旋状に捲回して形成されるが、条帯5と
しては例えば図示しない押出機のヘッドから押し出され
た溶融チューブ6を押し潰してテープ状に偏平化したも
の(図3参照)が使用され、条帯5の当接部7上に跨っ
て、押出成形直後の溶融状態の硬質樹脂例えば条帯5と
相溶性があり熱融着可能なポリプロピレン,ポリエチレ
ンなどのポリオレフィン系樹脂製の螺旋補強体3(ダブ
ルピッチの一方の螺旋補強体)を捲回して融着すること
により、既に冷却されてそれ自身では接着性のない条帯
5同士が連結一体化されている。なお、本実施例では、
条帯5を幅広としその幅方向における中間部にダブルピ
ッチの他方の螺旋補強体3を添着するようにしている。The hose wall 2 is formed by spirally winding a strip 5 made of a soft resin such as a thermoplastic elastomer (TPE) with its side edges abutting against each other. A melt tube 6 extruded from a head of an extruder (not shown) is crushed and flattened in a tape shape (see FIG. 3). The melt tube 6 is straddled on a contact portion 7 of a strip 5 and immediately after extrusion molding. A helical reinforcing member 3 (one helical reinforcing member of double pitch) made of a polyolefin resin such as polypropylene or polyethylene, which is compatible with the strip 5 and is heat-fusible, is wound and fused. As a result, the strips 5 which have already been cooled and have no adhesiveness themselves are connected and integrated. In this embodiment,
The strip 5 is wide and the other spiral reinforcement 3 of double pitch is attached to an intermediate portion in the width direction.
【0008】螺旋補強体3に内蔵された導電体4は、図
2に拡大して示すように、螺旋補強体3の内部に遊びを
持った状態で挿入されておりその周囲には移動可能な空
間8が形成されており、螺旋補強体3における内蔵位置
はその幅方向における中央部より側縁部方向に偏らせた
位置であり、条帯5の当接部7とホース軸線方向におい
て同一線A上にならないように変位させている。従っ
て、ホース成形中に、導電体4が螺旋補強体3の肉厚内
部からホース径方向における内方に移動するような事態
になっても、条帯5の外面上で保持されそれ以上の移動
は阻止されホース内面に露出することはない。As shown in the enlarged view of FIG. 2, the conductor 4 incorporated in the spiral reinforcement 3 is inserted inside the spiral reinforcement 3 with play and is movable around the spiral reinforcement 3. A space 8 is formed, and the built-in position in the spiral reinforcement 3 is a position deviated from the center in the width direction to the side edge direction, and is the same as the contact portion 7 of the strip 5 in the hose axis direction. It is displaced so as not to be on A. Therefore, even if the conductor 4 moves inward in the radial direction of the hose from the inside of the thickness of the spiral reinforcement 3 during the molding of the hose, the conductor 4 is retained on the outer surface of the strip 5 and moves further. Is prevented from being exposed on the inner surface of the hose.
【0009】なお、本発明においては、条帯はチューブ
を偏平化したものに限られず当所よりテープ状のもので
あってもよく、螺旋補強体は、1条或いは3条以上に捲
回してホース壁に添着するものでもよく、また、導電体
は裸の撚り銅線に限らず絶縁被覆されたものや単一線の
ものであってもよい。In the present invention, the strip is not limited to a flattened tube, but may be a tape-shaped strip. The spiral reinforcing body may be wound into a single or three or more sections. The conductor may be attached to a wall, and the conductor is not limited to a bare stranded copper wire, but may be an insulated coating or a single wire.
【0010】[0010]
【発明の効果】本発明によれば、軟質樹脂と硬質樹脂の
組み合わせで構成され、導電体を螺旋補強体に内蔵させ
た樹脂ホースにおいて、導電体をホース内面に露出する
ことを確実に阻止して脱落や感電事故の虞がなく、特に
導電体として低コストの裸銅線を安全に使用できる利点
がある。According to the present invention, in a resin hose made of a combination of a soft resin and a hard resin and having a conductor embedded in a spiral reinforcement, it is possible to reliably prevent the conductor from being exposed on the inner surface of the hose. There is no danger of falling off or electric shock, and in particular, there is an advantage that a low-cost bare copper wire can be used safely as a conductor.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明のホースの管壁の一部を切り欠いた正面
図である。FIG. 1 is a front view in which a part of a tube wall of a hose of the present invention is cut away.
【図2】ホースの管壁の一部拡大断面図である。FIG. 2 is a partially enlarged sectional view of a tube wall of a hose.
【図3】条帯の形成例を示す図である。FIG. 3 is a diagram showing an example of forming a strip.
【図4】従来例を示す管壁断面図である。FIG. 4 is a sectional view of a tube wall showing a conventional example.
1 可撓性ホース 2 ホース壁 3 螺旋補強体 4 導電体 5 条帯 6 チューブ 7 当接部 DESCRIPTION OF SYMBOLS 1 Flexible hose 2 Hose wall 3 Spiral reinforcement 4 Conductor 5 Strip 6 Tube 7 Contact part
Claims (2)
士を当接させて螺旋状に捲回しホース壁を形成すると共
に、前記ホース壁の外周面に導電体を内蔵させた硬質樹
脂製の補強体を螺旋状に捲回し、隣接する前記条帯の側
縁同士をこの側縁同士間に跨って捲回した前記補強体と
の熱融着により連結一体化したホースであって、前記条
帯の当接部位置と前記導電体の内蔵位置をホース軸線方
向において変位させてあることを特徴とする樹脂ホー
ス。1. A hard resin in which a strip made of a soft resin is spirally wound with its adjacent side edges in contact with each other to form a hose wall, and a conductor is built in the outer peripheral surface of the hose wall. A spirally wound reinforcing member made of a stainless steel, and connected and integrated by heat fusion with the reinforcing member wound across the side edges of the adjacent strips between the side edges, A resin hose, wherein the position of the contact portion of the strip and the position of the built-in conductor are displaced in the hose axis direction.
ューブを押圧して偏平化して形成した請求項1に記載の
樹脂ホース。2. The resin hose according to claim 1, wherein the strip made of a soft resin is flattened by pressing an extruded melting tube.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11232217A JP2001056074A (en) | 1999-08-19 | 1999-08-19 | Resin hose |
US09/866,650 US6698457B2 (en) | 1999-01-11 | 2001-05-30 | Flexible hose, manufacturing method thereof and extruder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11232217A JP2001056074A (en) | 1999-08-19 | 1999-08-19 | Resin hose |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001056074A true JP2001056074A (en) | 2001-02-27 |
Family
ID=16935828
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11232217A Pending JP2001056074A (en) | 1999-01-11 | 1999-08-19 | Resin hose |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2001056074A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100675822B1 (en) * | 2004-03-05 | 2007-01-31 | 정인선 | A spiral hose |
JP2019088729A (en) * | 2017-11-17 | 2019-06-13 | タイガースポリマー株式会社 | Hose for vacuum cleaner |
CN111391264A (en) * | 2020-03-11 | 2020-07-10 | 华南农业大学 | Production method and equipment of three-dimensional reinforced wood-plastic composite material |
-
1999
- 1999-08-19 JP JP11232217A patent/JP2001056074A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100675822B1 (en) * | 2004-03-05 | 2007-01-31 | 정인선 | A spiral hose |
JP2019088729A (en) * | 2017-11-17 | 2019-06-13 | タイガースポリマー株式会社 | Hose for vacuum cleaner |
CN111391264A (en) * | 2020-03-11 | 2020-07-10 | 华南农业大学 | Production method and equipment of three-dimensional reinforced wood-plastic composite material |
CN111391264B (en) * | 2020-03-11 | 2020-11-06 | 华南农业大学 | Production method and equipment of three-dimensional reinforced wood-plastic composite material |
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