JP2001038427A - Manufacture of electric parts - Google Patents

Abstract

PROBLEM TO BE SOLVED: To simplify a manufacturing, compared with a conventional manner, and making a die less expensive by changing a punching position of a portional die to a hoop material, so as to form whole of the parts by a punch processing. SOLUTION: In this electric part manufacturing method, a die for forming a part of the electric part 37 is constituted with a portional die 7 being equipped with necessary number of punches for processing one part of the part including at least outer shape of the part. Punching position of the portional die 7 against a hoop material 30 can be changed by changing the hoop material 30 position against the portional die 7. Since whole of the parts can thus be formed by punch processing, manufacture of the portional die 7 becomes simple, compared with the conventional manner, and the cost of the die becomes less expensive; resulting in a manufacturing of electric parts less expensive.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

TECHNICAL FIELD The present invention relates to an IC, a switch,
Alternatively, the present invention relates to a method of manufacturing a part of an electric component such as a variable resistor.

[0002]

2. Description of the Related Art Referring to FIGS. 51 to 54, a description will be given of a press working apparatus used in a conventional method of manufacturing an electric component and a press working method thereof. FIG. 52 is a perspective view of a processing device, FIG. 52 is a plan view of a mold used in a conventional method of manufacturing an electric component, FIG. 53 is an explanatory diagram showing a press working method according to a conventional method of manufacturing an electric component, and FIG. It is a top view of the article manufactured by the press working method concerning the manufacturing method of an electric component.

Next, a press working apparatus used in a conventional method for manufacturing an electric component will be described with reference to FIGS. 51 and 52. The base 51 has a lower base 51a and an upper base 51b, and an upper base 51b. A movable body 52 that is vertically movable is attached to the base 51b. The feeding means 53 for feeding the hoop material 70 made of a metal plate includes a pair of feeding portions 54 having a holding portion and a guide portion 55 provided between the pair of feeding portions 54 to guide the hoop material 70. Have been. The feeding means 53 feeds the hoop material 70 by the feeding portion 54 for a certain distance in the longitudinal direction in a state where the hoop material 70 is held by the holding portion, and after sending the hoop material 70, releases the holding of the hoop material 70. Then, the feeding section 54 returns to the original position, and again holds the hoop material 70. By repeating such an operation, the hoop material 70 is fed.

The mold 56 is composed of an upper mold 57 and a lower mold 58. As shown in FIG. 52, the outer mold, the hole, etc. of the article 71 are provided in the upper mold 57. The punches 57a to 57d to be formed, and the lower mold 58,
Recesses 58a to 58d for receiving punches 57a to 57d
Is provided. Further, the punches 57a to 57d and the recesses 58a to 58d will be described in detail with an example in which an article 71 shown in FIG. 54 is formed.
It has a rectangular outer shape and has four holes 71a to 71d inclined in a state of being opposed to each other. To form such four holes 71a to 71d, as shown in FIG. The upper mold 57 is provided with four punches 57a to 57d at intervals in the longitudinal direction of the hoop material 70 and also at intervals in the lateral direction.
8 is provided with four concave portions 58a to 58d corresponding to the four punches 57a to 57d.

That is, the mold 56 is constituted by an entire mold having four punches 57a to 57d and four recesses 58a to 58d necessary for punching the whole article 71. ing. The upper mold 57 having such a configuration is fixed to the movable body 52, and the lower mold 58 is fixed on the lower base 51 a in a state facing the upper mold 57, and is movable. By the vertical movement of the body 52,
The upper mold 57 moves up and down so that the punches 57a to 57d enter and leave the recesses 58a to 58d.

Next, a conventional method of manufacturing an electric component in a press working apparatus having such a configuration will be described with reference to FIGS.
51. First, as shown in FIG. 51, the hoop material 70 is held by the feeding portion 54 of the feeding means 53. Next, after the hoop material 70 is sent by the feed unit 54 between the upper mold 57 and the lower mold 58 for a predetermined distance in the direction of the arrow X in the longitudinal direction, the movable body 52 is moved back and forth once. As shown in 53, the first hole 71a is formed by the first punch 57a.

Next, after processing the first hole 71a,
In a state where the position of the hoop material 70 is maintained, the feeding unit 54 releases the holding of the hoop material 70, returns to the original state, and again,
After the hoop member 70 is sent in the arrow X direction for a predetermined distance while the hoop member 70 is held by the feeding portion 54, the movable member 52
Is reciprocated one time to process the first hole 71a with the first punch 57a, as shown in FIG.
The second hole 71b is machined by the second punch 57b.

Next, after processing the second hole 71b,
In the same manner as described above, in the state where the position of the hoop material 70 is maintained, the feeding unit 54 releases the holding of the hoop material 70 and returns to the original state, and again in the state where the hoop material 70 is held by the feeding unit 54. After the hoop material 70 has been sent for a predetermined distance in the direction of the arrow X, the movable body 52 is moved back and forth once, and the first and second punches 57a and 57b move to the first position as shown in FIG. The second holes 71a and 71b are machined, and the third hole 71c is machined by the third punch 57c.

Next, after processing the third hole 71c,
In the same manner as described above, in the state where the position of the hoop material 70 is maintained, the feeding unit 54 releases the holding of the hoop material 70 and returns to the original state, and again in the state where the hoop material 70 is held by the feeding unit 54. After the hoop material 70 has been sent for a predetermined distance in the direction of the arrow X, the movable body 52 is reciprocated once, and the first, second, and third punches 57a, 57a,
7b, 57c, first, second and third holes 71
a, 71b, and the hole 71c are processed, and the fourth hole 57d is processed by the fourth punch 57d.

As described above, the hoop material 70 is sequentially fed in the longitudinal direction X, which is a fixed direction, and the first hole 71a to the fourth hole 71d are sequentially processed by the mold 56. Finally, when the individual articles 71 are separated from the hoop material 70, the processing is completed.

FIG. 55 shows a terminal 72 which is a part of an electric component such as a switch manufactured by the above-described manufacturing method. The terminal 72 has a base 72a arranged in two rows and a base 72a. And terminal portions 72b symmetrically arranged with respect to the terminal portion 72b. When such a terminal 72 is punched out of the hoop material 70, FIG.
As shown in the figure, the end portion of the terminal portion 72b is connected to the hoop material 70, and the entire die having a large number of punches and concave portions for receiving the punches is used to form the outer shape 7 of the base portion 72a and the terminal portion 72b.
2c is punched.

The hoop material 70 thus punched out is taken up by a take-up section (not shown) and conveyed to a forming machine. Then, as shown in FIG. 56, the base 72a and the terminal 7
In a state where a part of 2b is exposed, it is buried with a mold to sequentially form the substrate 73. Next, with a cutting machine, the hoop material 70
Then, a terminal member 74 as shown in FIG. 57 is formed. Thus, the parts of the electric component are manufactured.

[0013]

In the conventional method for manufacturing an electric component, an entire mold 56 having all punches 57a to 57d and concave portions 58a to 58d necessary for punching the whole article 71 is used. Therefore, there is a problem that the manufacture of the mold 56 is troublesome, and the mold 56 becomes expensive, so that the cost of the electric parts increases. Also, the entire mold 5
6 requires a long period of time, and therefore, there is a problem that it is not possible to cope with a short delivery time of electric parts. Therefore, the present invention provides a method for manufacturing an electric component which is inexpensive and can respond to a short delivery time.

[0014]

As a first means for solving the above-mentioned problems, a hoop material made of a metal plate,
A feeding means for feeding the hoop material, and a mold for punching the hoop material into a desired shape to form a part of an electric component, wherein the mold includes a part including at least an outer shape of the part. The part is formed by a part mold having a number of punches necessary for processing, and by changing the position of the hoop material with respect to the part mold, the punching position of the part mold into the hoop material is changed, and the part Was manufactured by punching.

[0015] As a second solution, the mold uses a partial mold having a number of punches that is 1/2 of all the molds necessary for punching and forming the whole part. And a manufacturing method in which the entire part is formed by punching.

As a third solution, the mold uses a partial mold having a punch number of 2/5 of a total mold required for punching and forming the whole part. And a manufacturing method in which the entire part is formed by punching.

As a fourth solution, the mold uses a partial mold having a punch number of 1/4 of all the molds necessary for punching and forming the whole part. And a manufacturing method in which the entire part is formed by punching.

As a fifth solution means, the hoop material is fed by the feeding means in a longitudinal direction of the hoop material and in a short direction orthogonal to the longitudinal direction, and the partial mold is fed. And the position of the partial hoop material punched into the hoop material is changed.

As a sixth solution means, the hoop material is fed to the hoop material in the longitudinal direction by the feeding means, and after the first punching process by the partial mold, the hoop material is Is turned over again, and the hoop material is again fed in the longitudinal direction by the feed means, and a second punching process is performed by the partial mold at a position different from the position of the first punching process. Manufacturing method.

As a seventh solution means, the hoop material can be fed in a longitudinal direction from first and second directions orthogonal to each other with respect to the mold by the feeding means. Means for feeding the hoop material to the partial mold in the first direction, and punching in the first direction by the partial mold; and The manufacturing method is such that the die is sent in the second direction and punched at different positions by punching in the second direction by the partial mold.

According to an eighth aspect of the present invention, there is provided a manufacturing method in which the part is a lead frame such as an IC. Further, as a ninth solution, a manufacturing method in which the part is a terminal of a switch or a variable resistor is provided. Also,
As a tenth solution, there is provided a manufacturing method in which the parts are contacts such as switches.

[0022]

DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for manufacturing an electric part according to the present invention will be described with reference to FIGS. 1 to 50. FIG. 1 is a perspective view of a press working apparatus used in the method for manufacturing an electric part according to the present invention. FIG. 3 is a perspective view showing a feeding means of a press working device used in the method for manufacturing an electric component of the present invention. FIG. 3 is a perspective view showing a feeding means of the press working device used in the method of manufacturing an electric component of the present invention. Is a sectional view of a main part of a press working device used in the method for manufacturing an electric component of the present invention, and FIG. 5 is a plan view for explaining a mold used in the method for manufacturing an electric component of the present invention.

FIG. 6 is an explanatory view showing a first stamping process of the first embodiment according to the method for manufacturing an electric component according to the present invention, and FIG. 7 is a first embodiment according to the method for manufacturing an electric component according to the present invention. FIG. 8 is an explanatory view showing a second stamping process of an example, FIG. 8 is a plan view of an article manufactured by the method for manufacturing an electric component of the present invention, and FIG. 9 is a second embodiment according to the method for manufacturing an electric component of the present invention. FIG. 10 is an explanatory diagram showing a first punching process, and FIG. 10 is an explanatory diagram showing a second punching process of a second embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 11 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention, and FIG. 12 is a first embodiment of a third embodiment according to the method for manufacturing an electric component according to the present invention. FIG. 13 is an explanatory view showing a second punching process of the third embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 14 is an explanatory view showing a method for manufacturing an electric component according to the present invention. FIG. 15 is an explanatory diagram showing a first punching process of the fourth embodiment, and FIG. 15 is an explanatory diagram showing a second punching process of the fourth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 16 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention, and FIG. 17 is a first embodiment of a fifth embodiment according to the method for manufacturing an electric component according to the present invention. FIG. 18 is an explanatory diagram showing a secondary punching process of the fifth embodiment according to the method for manufacturing an electric component of the present invention. FIG. 19 is a perspective view of a main part showing another press working apparatus used in the method of manufacturing an electric component of the present invention, and FIG. 20 is a mold of a sixth embodiment according to the method of manufacturing an electric component of the present invention. FIG. 21 is an explanatory view showing a first stamping process of a sixth embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 22 is a view illustrating a method for manufacturing an electric component according to the present invention. FIG. 23 is an explanatory diagram showing a second punching process of the sixth embodiment. FIG. 23 is an explanatory diagram showing a third punching process of the sixth embodiment according to the method for manufacturing an electric component of the present invention.
FIG. 24 is an explanatory view showing a fourth punching process of the sixth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 25 is an explanatory view showing a first stamping process of the seventh embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 26 is a seventh embodiment according to the method for manufacturing an electric component of the present invention. FIG. 27 is an explanatory view showing a second punching process of the example, FIG. 27 is an explanatory diagram showing a third punching process of the seventh embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 28 is an electric component of the present invention. It is explanatory drawing which shows the 4th punching of the 7th Example which concerns on the manufacturing method.

FIG. 29 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention, and FIG. 30 is a first step of the eighth embodiment according to the method for manufacturing an electric component according to the present invention. FIG. 31 is an explanatory view showing a second step of the eighth embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 32 is a second step of the eighth embodiment according to the method for manufacturing an electric part of the present invention. FIG. 33 is an explanatory view showing three steps, FIG. 33 is an explanatory view showing a fourth step of the eighth embodiment according to the method for manufacturing an electric component of the present invention, and FIG. 34 is an illustration of an article manufactured by the method for manufacturing an electric part of the present invention. It is a top view.

FIG. 35 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention, and FIG. 36 is a first step of a ninth embodiment according to the method for manufacturing an electric component according to the present invention. FIG. 37 is an explanatory view showing a second step of the ninth embodiment according to the method of manufacturing an electric component of the present invention. FIG. 38 is a view illustrating a second step of the ninth embodiment according to the method of manufacturing an electric part of the present invention. FIG. 39 is an explanatory view showing three steps, FIG. 39 is an explanatory view showing a ninth embodiment of the electric component manufacturing method of the present invention, and FIG. 40 is a ninth embodiment of the electric part manufacturing method of the present invention. FIG. 41 is a plan view of an article manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 42 is a plan view of a lead frame which is an electric component manufactured by the method of manufacturing an electric component of the present invention, and FIG. 43 is a plan view for explaining the manufacture of an IC board which is an electric component. 44 is a plan view of an IC board as an electric component, FIG. 45 is a plan view of a terminal as an electric component manufactured by the method for manufacturing an electric component of the present invention, and FIG. 43 illustrates the manufacture of a terminal member as an electric component. 44 is a plan view of a terminal member that is an electric component, FIG. 48 is a plan view of a contact that is an electric component manufactured by the method of manufacturing an electric component of the present invention, and FIG. 49 is a contact that is an electric component. FIG. 50 is a plan view of a contact board, which is an electric component, for explaining the manufacture of the board.

Next, a press working apparatus according to a method for manufacturing an electric component according to the present invention and a first embodiment of the method for manufacturing the same will be described with reference to FIGS. 1 to 8.
a and an upper base 1b, and a movable body 2 that can move vertically is attached to the upper base 1b. The feeding means 3 for feeding the hoop material 30 made of a metal plate includes a pair of first and second moving members 4 and 5 each of which is a linear motor movable by a magnetic field, and a pair of holding members for holding the hoop material 30. And a feeding member 6.

The first moving member 4 is connected to the table 4
a, a pair of rails 4b provided between the lower base 1a and the table 4a, and a pair of linear motors 4c similarly provided between the lower base 1a and the table 4a. . The first moving member 4 includes a lower base 1a.
The hoop member 30 is mounted on the table, and the table 4a can be moved by the linear motor 4c in the direction of the arrow Y (second direction), which is the short side direction of the hoop member 30, using the rail portion 4b as a guide.

The second moving member 5 has a table 5a.
And a pair of rails 5b provided between the table 5a and the table 4a of the first moving member 4, and a pair of rails 5 similarly provided between the table 5a and the table 4a of the first moving member 4. It comprises a linear motor 5c. The second moving member 4 is provided on the table 4 of the first moving member 4.
The table 5a can be moved by a linear motor 5c in a direction indicated by an arrow X (first direction), which is a longitudinal direction of the hoop material 30, by a linear motor 5c. The second moving member 5 moves in the same direction with the first moving member 4 when the table 4a of the first moving member 4 is moved.

The feed member 6 is provided between a pair of feed members 6 having a holding portion, and has a guide portion 6a for guiding the hoop member 30. The pair of feed members 6
The second moving member 5 is provided at both ends of the table 5a. The feed member 6 is capable of feeding the hoop material 30 in the longitudinal direction for a certain distance in a state where the hoop material 30 is held by the holding portion. By releasing the holding and returning the feed member 6 to the original position, the hoop material 30 is again held, and by repeating such an operation,
The hoop material 30 is fed.

Further, when the second moving member 5 moves in the direction of the arrow X, the feed member 6 moves together with the second moving member 5 while holding the hoop material 30 to thereby make the hoop material 30 move.
When the first moving member 4 moves in the direction of the arrow Y while moving in the longitudinal direction, the feed member 6 moves together with the second moving member 5 while holding the hoop material 30, and the hoop material 30 moves. Move in the short direction.

The mold 7 includes an upper mold 8 and a lower mold 9.
As shown in FIG. 5, a punch 8 for forming an outer shape, a hole and the like of the article 31 is provided in the upper mold 8.
a, 8b, and the lower mold 9 has punches 8a, 8b.
Are provided. Furthermore,
FIG. 8 shows the punches 8a and 8b and the concave portions 9a and 9b.
When the article 31 shown in FIG.
The article 31 has a rectangular outer shape and has four holes 31a to 31d inclined in a state of being opposed to each other. In order to form such four holes 31a to 31d, FIG. As shown in FIG. 5, hoop material 3 is provided in the upper mold.
0 and two punches 8a and 8b are provided at intervals in the longitudinal direction and also in the short direction, and the lower die 9 has two punches 8a and 8b corresponding to the two punches 8a and 8b. The individual concave portions 9 a and 9 b are provided, and are partially constituted by the mold 7.

That is, the metal mold 7 has a half required for stamping out the entire article 31, that is, a partial metal mold having two punches 8 a and 8 b and two concave portions 9 a and 9 b. It is configured with a mold 7. The upper mold 8 having such a configuration is fixed to the movable body 2, and the lower mold 9 is fixed on the lower base 1 a in a state facing the upper mold 8, and is movable. The vertical movement of the body 2 causes the upper mold 8 to move up and down, so that the punches 8a and 8b move in and out of the recesses 9a and 9b.

Next, a first embodiment of a method of manufacturing an electric component in a press working apparatus having such a configuration will be described with reference to FIG.
6 and 7 by taking as an example the case of processing the article 31 shown in FIG.
The hoop material 30 wound by the winding portion 32a is first held by the feeding member 6 of the feeding means 3 as shown in FIG. Next, in the first step, the feed member 6
After sending the hoop material 30 between the upper mold 8 and the lower mold 9 by a predetermined distance in the direction of the arrow X in the longitudinal direction, the movable body 2 is reciprocated once, as shown in FIG. The first hole 31a is machined by the first punch 8a.

Next, in the second step, the first hole 31
After processing a, the second moving member 5 is moved in the direction of arrow X by the linear motor 5c to move the hoop material 30 by a predetermined distance in the longitudinal direction (direction of arrow X). The first punch 8a is moved back and forth as shown in FIG.
Then, the first hole 31a is processed, and the second hole 31b is processed by the second punch 8b. Then, in the third step, after processing the second hole 31b, the feed member 6 releases the holding of the hoop material 30 in a state where the position of the hoop material 30 is maintained, and the second position is maintained in this state. Of the moving member 5 returns to the original state with the feeding member 6.

Then, the hoop material 30 is again supplied by the feed member 6.
After that, the first step, the second step, and the third step are repeated in the same manner as described above, so that the two holes 3
1a and 31b are processed, and a first punching process is performed. In the first punching process, the hoop material 30
Are sequentially wound by the winding unit 32b.

Next, as shown in FIG. 7, the hoop material 30 wound up by the winding portion 32b after the first punching process is completed is turned over, and the hoop material at the time of the first punching process is turned over. The hoop material 30 is again held by the feeding member 6 of the feeding means 3 from the upstream side to the downstream side in the feeding direction of 30. Thus, the position of the hoop material 30 with respect to the mold 7 is partially changed, and the punching position of the mold 7 with respect to the hoop material 30 is changed. Then, in the fourth step, the inverted hoop material 30 is fed by the feed member 6 between the upper mold 8 and the lower mold 9 by a predetermined distance in the direction of the arrow X in the longitudinal direction, similarly to the first step. Then, the movable body 2 is made to reciprocate once, and the third hole 31c is machined by the first punch 8a as shown in FIG. Thereby, the punch 8a of the mold 7 is partially
A third hole 31c can be machined in the hoop material 30 at a position different from that of the first hole 31a at a position different from that of the first step in punching the hoop material 30.

Next, in the fifth step, the third hole 31
After the processing of step c, similarly to the second step, the second moving member 5 is moved by the linear motor 5c in the arrow X direction, and the hoop member 30 is moved by a predetermined distance in the longitudinal direction (arrow X direction). After that, the movable body 2 is reciprocated one time to process the third hole 31c with the first punch 8a and the fourth hole 31c with the second punch 8b as shown in FIG. 31d is processed. At this time, similarly to the above process, the punch 8b of the part of the mold 7 has a different punching position into the hoop material 30 from the time of the second process, and is different from the second hole 31b. The third hole 31d can be machined.

In the sixth step, after the processing of the fourth hole 31d, the feed member 6 releases the holding of the hoop material 30 while the position of the hoop material 30 is maintained. Then, the second moving member 5 returns to the original state together with the feed member 6. Then, after holding the hoop material 30 by the feeding member 6 again, the fourth step, the fifth step, and the sixth step are repeated in the same manner as described above, so that the two holes 31c,
When the secondary stamping is performed after processing 31d, the press working is completed. Finally, when the individual articles 31 are cut off from the hoop material 30, the manufacturing is completed. As a result, an article 31 as shown in FIG. 8 is formed.

FIGS. 9 and 10 show a second embodiment of the present invention. The same parts as those in the first embodiment are denoted by the same reference numerals. FIG. 9 showing the first punching process in the second embodiment is the same as FIG. 6 in the first embodiment, and the steps are the same, so that the description is omitted here. FIG. 10 shows another processing method in the second punching, which is the fourth to sixth steps. The method shown in FIG. 10 is the same as that shown in FIG. The hoop material 30 wound up in is turned over, and from the downstream side in the feed direction of the hoop material 30 at the time of the first punching process to the upstream side, again,
The hoop material 30 is fed by the feeding member 6 of the feeding means 3 and the hole 3
The second punching is performed by performing the punching of 1c and 31d.

FIGS. 11 to 13 show a third embodiment of the present invention, and a partial mold 7 used in the third embodiment.
In FIG. 11, the positions of the punch 8b and the concave portion 9b in the first embodiment are arranged in the longitudinal direction as shown in FIG.
The other configuration is the same as that of the first embodiment, the same components are denoted by the same reference numerals, and description thereof is omitted here.
Next, a manufacturing method in the third embodiment using the partial mold 7 shown in FIG. 11 will be described with reference to FIGS. 12 and 13. First, the hoop material 30 wound by the winding portion 32a is shown in FIG. As shown in FIG. 1, it is held by the feeding member 6 of the feeding means 3. Next, in the first step, the feeding member 6 sends the hoop material 30 between the upper mold 8 and the lower mold 9 for a predetermined distance in the direction of the arrow X in the longitudinal direction. Then, as shown in FIG. 12, the first hole 31a is machined by the first punch 8a.

Next, in the second step, the first hole 31
After processing a, the second moving member 5 is moved in the direction of arrow X by the linear motor 5c to move the hoop material 30 by a predetermined distance in the longitudinal direction (direction of arrow X). By reciprocating, as shown in FIG. 12, the first punch 8a
Then, the first hole 31a is processed, and the second hole 31d is processed by the second punch 8b. Then, in the third step, after the processing of the second hole 31d, the feed member 6 releases the holding of the hoop material 30 in a state where the position of the hoop material 30 is maintained, and the second state is formed in this state. Of the moving member 5 returns to the original state with the feeding member 6.

Then, the hoop material 30 is again supplied to the feed member 6.
After that, the first step, the second step, and the third step are repeated in the same manner as described above, so that the two holes 3
1a and 31d are processed, and a first punching process is performed. In the first punching process, the hoop material 30
Are sequentially wound by the winding unit 32b.

Next, as shown in FIG. 13, the hoop material 30 wound up by the winding portion 32b after the first punching process is completed is turned over, and the hoop material at the time of the first punching process is turned over. The hoop material 30 is again held by the feeding member 6 of the feeding means 3 from the upstream side to the downstream side in the feeding direction of 30. As a result, the position of the hoop material 30 with respect to the partial mold 7 is changed, and the partial mold 7
Of the hoop material 30 is changed. Then, in the fourth step, the inverted hoop material 30 is fed by the feeding member 6 in the same manner as in the first step.
After moving the movable body 2 back and forth for a predetermined distance in the direction of the arrow X in the longitudinal direction between the lower mold 9 and the lower mold 9, as shown in FIG. Eye hole 31c
To process. Thereby, the punch 8a of the mold 7 is partially
Is different from that in the first step in the punching position of the hoop material 30, and is different from the first hole 31a.
The third hole 31c can be machined.

Next, in a fifth step, the third hole 31
After the processing of step c, similarly to the second step, the second moving member 5 is moved by the linear motor 5c in the arrow X direction, and the hoop member 30 is moved by a predetermined distance in the longitudinal direction (arrow X direction). After that, the movable body 2 is reciprocated one time to process the third hole 31c with the first punch 8a and the fourth hole 31c with the second punch 8b as shown in FIG. 31b is processed. At this time, similarly to the above-described process, the punch 8b of the partial mold 7 has the punching position for the hoop material 30 different from that in the second process, and is different from the second hole 31d. The third hole 31b can be machined.

In the sixth step, after processing the fourth hole 31b, the feed member 6 releases the holding of the hoop material 30 while the position of the hoop material 30 is maintained, and in this state, Then, the second moving member 5 returns to the original state together with the feed member 6. Then, after holding the hoop material 30 by the feeding member 6 again, the fourth step, the fifth step, and the sixth step are repeated in the same manner as described above, so that the two holes 31c,
When the second stamping is performed by processing the 31b, the press working is completed. Finally, when the individual articles 31 are cut off from the hoop material 30, the manufacturing is completed. As a result, an article 31 as shown in FIG. 8 is formed.

FIGS. 14 and 15 show a fourth embodiment of the present invention, and the same parts as those in the third embodiment are denoted by the same reference numerals. FIG. 14 showing the first punching process in the fourth embodiment is the same as FIG. 12 in the third embodiment, and the steps are the same, so that the description is omitted here. FIG. 15 shows another manufacturing method in the second punching, which is the fourth to sixth steps. The one shown in FIG. The hoop material 30 wound up in the above is turned over, and from the downstream side in the feed direction of the hoop material 30 to the upstream side in the first punching process,
The hoop material 30 is fed again by the feeding member 6 of the feeding means 3, and the holes 31c and 31b are punched, and the second punching is performed.

FIG. 16 to FIG. 18 show a fifth embodiment of the present invention, and a partial mold 7 used in the fifth embodiment.
In FIG. 16, the positions of the punch 8b and the concave portion 9b in the first embodiment are arranged side by side in the short direction as shown in FIG.
The other configuration is the same as that of the first embodiment, the same components are denoted by the same reference numerals, and description thereof is omitted here.
Next, the manufacturing method in the fifth embodiment using the partial mold 7 shown in FIG. 16 will be described with reference to FIGS. 17 and 18. First, the hoop material 30 wound by the winding portion 32a is shown in FIG. As shown in FIG. 1, it is held by the feeding member 6 of the feeding means 3. Next, in the first step, the feeding member 6 sends the hoop material 30 between the upper mold 8 and the lower mold 9 for a predetermined distance in the direction of the arrow X in the longitudinal direction. Move to the first and second punches 8 as shown in FIG.
In a and 8b, the second holes 31a and 31c are simultaneously processed.

Next, in the second step, the second hole 31 is formed.
After processing a and 31c, the feed member 6 moves the hoop material 30 in the longitudinal direction (arrow X direction) by a predetermined distance, and then the hoop material 30 is maintained in a position. Then, the feed member 6 releases the holding of the hoop material 30, and the third
In the step, the feeding member 6 returns to the original state.

Then, the hoop material 30 is again supplied by the feed member 6.
After that, the first step, the second step, and the third step are repeated in the same manner as described above, so that the two holes 3
1a and 31d are processed, and a first punching process is performed. In the first punching process, the hoop material 30
Are sequentially wound by the winding unit 32b.

Next, as shown in FIG. 18, the first punching process is completed, and the hoop material 30 wound by the winding portion 32b is wound from the winding end side at the time of the first punching process. The hoop material 30 is again held by the feeding member 6 of the feeding means 3 from the upstream side to the downstream side in the feeding direction of the hoop member 30. Thus, the position of the hoop material 30 with respect to the mold 7 is partially changed, and the punching position of the mold 7 with respect to the hoop material 30 is changed. Then, in the fourth step, the hoop material 30 is fed from the winding end side by the feeding member 6 by a predetermined distance between the upper mold 8 and the lower mold 9 in the longitudinal direction in the same manner as in the first step. After being sent in the X direction, the movable body 2 is moved back and forth by one stroke, and as shown in FIG.
Then, two holes 31b and 31d are processed. As a result, the punches 8a and 8b of the mold 7 are partially
a, 31c, two holes 3 in the hoop material 30.
1b and 31d can be processed.

Next, in a fifth step, the holes 31b, 31
After the processing of d, the hoop material 30 is formed in the same manner as in the second step.
After moving a predetermined distance in the longitudinal direction (arrow X direction),
In a state where the position of the hoop material 30 is maintained, the feed member 6 releases the holding of the hoop material 30, and the feed member 6 returns to the original state in the sixth step.

Then, the hoop material 30 is again supplied to the feed member 6.
After that, the fourth step, the fifth step, and the sixth step are repeated in the same manner as described above, and two holes 3 are formed in the entire hoop material 30.
When 1b and 31d are processed and a second punching process is performed, the press working is completed. Finally, when the individual articles 31 are cut off from the hoop material 30, the manufacturing is completed. As a result, an article 31 as shown in FIG. 8 is formed.

FIG. 19 shows another press working device used in the method of manufacturing an electric component according to the present invention. This press working device is a pair of press working devices shown in FIGS. Another pair of second feed members 10 is provided at a position orthogonal to the first feed member 6, and the second
Are arranged at both ends of the table 5a of the second moving member 5, and other configurations are as follows.
Since they are the same as those shown in FIGS. 1 to 4, the same components are denoted by the same reference numerals, and description thereof is omitted here.

FIGS. 20 to 24 show a sixth embodiment according to the manufacturing method of the present invention. In the sixth embodiment, FIGS.
As shown in FIG. 20, the partial mold 7 has a quarter which is a part necessary for stamping out the entire article 31, that is, a partial mold having one punch 8a and one concave portion 9a. It is configured with a mold 7. The upper die 8 and the lower die 9 having such a configuration are fixed to the base 1 of the press working device shown in FIG. 19, similarly to the press working device shown in FIG.

Next, a sixth embodiment of the manufacturing method using the press working apparatus shown in FIG. 19 will be described with reference to FIGS. 21 to 24, taking the case of processing the article 31 shown in FIG. 8 as an example. Then, first, the hoop material 30 wound around the winding portion 32 a is held by the first feeding member 6. Next, after the hoop material 30 is sent by the feed member 6 between the upper mold 8 and the lower mold 9 for a predetermined distance in the direction of the arrow X (first direction), the movable body 2 is reciprocated one time. Then, as shown in FIG. 21, the first hole 31a is machined by one punch 8a.

After the processing of the first hole 31a, the hoop material 30 is fed again by the feed member 6, and the first hole 31a is further processed by one punch 8a. As described above, the first hole 31a is formed in the entire hoop material 30, and the first punching is performed. In the first punching process, the hoop material 30 is sequentially wound by the winding unit 32b.

Next, as shown in FIG. 22, the hoop material 30 wound up by the winding portion 32b after the first punching process is completed is fed to the hoop material 30 at the time of the first punching process. The hoop material 30 is held by the second feed member 10 in a direction perpendicular to the direction (partially the mold 7). As a result, the position of the hoop material 30 with respect to the partial mold 7 is changed, and the partial mold 7
Of the hoop material 30 is changed.

Then, the hoop material 30 is moved by the feed member 10 between the upper mold 8 and the lower mold 9 by a predetermined distance from the lower side of the paper surface of FIG. 22), the movable body 2 is moved back and forth by one stroke to
As shown in the figure, the second hole 31c is formed by one punch 8a.
To process. Next, after the processing of the second hole 31c, the hoop material 30 is sent again by the feed member 10, and the second hole 31c is further processed by one punch 8a.

As described above, the second hole 31c is formed in the entire hoop material 30, and the second punching is performed.
As a result, the punch 8a of the part of the mold 7 is different from the first punching process in the punching position of the hoop material 30 at the position different from the first hole 31a. 31c can be processed. Also, in the second punching process, the hoop material 30 is sequentially wound up by the winding portion 32a similarly to the first punching process.

Next, as shown in FIG. 23, the hoop material 30 wound up by the winding portion 32a after the completion of the second punching process is fed to the hoop material 30 at the time of the second punching process. The hoop material 30 wound around the winding portion 32 a is held by the first feed member 6 in a direction perpendicular to the direction, that is, in a direction similar to the first punching process. Next, the hoop material 30 is moved by the feed member 6 between the upper mold 8 and the lower mold 9 for a predetermined distance from the downstream side to the upstream side in the feed direction at the time of the first punching process, by an arrow X. After being sent in the direction (first direction), the movable body 2 is reciprocated one time, and as shown in FIG. 23, the third hole 31b is machined by one punch 8a.

After the processing of the third hole 31b, the hoop material 30 is fed again by the feed member 6, and the third hole 31b is further processed by one punch 8a. In this manner, the third hole 31b is formed in the entire hoop material 30, and the third punching is performed. In the third punching process, the hoop material 30 is sequentially wound by the winding unit 32b.

Next, as shown in FIG. 24, the hoop material 30 wound up by the winding portion 32b after completing the third punching process is fed to the hoop material 30 at the time of the third punching process. The hoop material 30 is held by the second feed member 10 in a direction perpendicular to the direction (partially the mold 7). As a result, the position of the hoop material 30 with respect to the partial mold 7 is changed, and the partial mold 7
Of the hoop material 30 is changed.

Then, in the same manner as described above, the hoop material 30 is moved by the feed member 10 between the upper die 8 and the lower die 9 for a predetermined distance from the upper side of the paper of FIG. 24), the movable body 2 is moved back and forth once to
As shown in the figure, the fourth hole 31d is formed by one punch 8a.
To process. Next, after the processing of the fourth hole 31d, the hoop material 30 is sent again by the feed member 10, and the fourth hole 31d is further processed by one punch 8a.

As described above, when the fourth hole 31d is formed in the entire hoop material 30 and the fourth punching is performed, the press working is completed, and finally, the individual articles are removed from the hoop material 30. The production is completed when 31 is cut off. As a result, an article 31 as shown in FIG. 8 is formed.

The first to fourth embodiments in the sixth embodiment are described.
The next punching process is not limited to the above order,
Even if the fourth process sequence is arbitrarily changed, an article 31 as shown in FIG. 8 can be punched and formed as a result.

FIGS. 25 to 28 show a seventh embodiment of the manufacturing method of the present invention.
Using the press processing device shown in FIG. 9, the article 3 shown in FIG.
25 will be described with reference to FIGS. 25 to 28 as an example. First, the hoop material 30 wound around the winding portion 32 a is held by the first feed member 6. Next, after the hoop material 30 is fed by the feed member 6 between the upper mold 8 and the lower mold 9 for a predetermined distance in the arrow X direction (first direction),
The movable body 2 is reciprocated one time, and as shown in FIG. 25, the first hole 31a is machined by one punch 8a.

After the processing of the first hole 31a, the hoop material 30 is fed again by the feed member 6, and the first hole 31a is further processed by one punch 8a. As described above, the first hole 31a is formed in the entire hoop material 30, and the first punching is performed. In the first punching process, the hoop material 30 is sequentially wound by the winding unit 32b.

Next, as shown in FIG. 26, the hoop material 30 wound up by the winding portion 32b after the first punching process is completed is turned over, and the hoop material at the time of the first punching process is turned over. The hoop member 30 is held by the feeding member 6 from the downstream side to the upstream side in the feeding direction of the hoop 30. Thus, the position of the hoop material 30 with respect to the mold 7 is partially changed, and the punching position of the mold 7 with respect to the hoop material 30 is changed.

Then, as described above, the hoop material 30 is fed by the feed member 6 between the upper die 8 and the lower die 9 for a predetermined distance in the arrow X direction (first direction), and The body 2 is made to reciprocate once, and as shown in FIG. 26, the second hole 31c is machined by one punch 8a. Next, after the processing of the second hole 31c, the hoop material 30 is again
And further, with one punch 8a, the second hole 31
Process c.

As described above, the second hole 31c is formed in the entire hoop material 30, and the second punching is performed.
As a result, the punch 8a of the part of the mold 7 is different from the first punching process in the punching position of the hoop material 30 at the position different from the first hole 31a. 31c can be processed. Also, in the second punching process, the hoop material 30 is sequentially wound up by the winding portion 32a similarly to the first punching process.

Next, as shown in FIG. 27, the hoop material 30 wound up by the winding portion 32a after the completion of the second punching process is fed to the hoop material 30 at the time of the second punching process. Position in the direction perpendicular to the direction,
The hoop material 30 wound around the winding portion 32a is held by the second feeding member 10. Next, the hoop material 30 is transferred from the lower side of the paper surface of FIG.
After moving the movable body 2 back and forth by a predetermined distance in the direction of the arrow Y (second direction), as shown in FIG. 31d is processed.

After the processing of the third hole 31d, the hoop material 30 is sent again by the feed member 10, and the third hole 31d is further processed by one punch 8a. As described above, the third hole 31d is formed in the entire hoop material 30, and the third punching is performed. In the third punching process, the hoop material 30 is sequentially wound by the winding unit 32b.

Next, as shown in FIG. 28, the hoop material 30 wound up by the winding portion 32b after the third punching process is completed is turned over, and the hoop material at the time of the third punching process is turned over. The hoop material 30 is held by the second feed member 10 from the downstream side to the upstream side in the feed direction of the 30. As a result, the hoop material 30 is partially
Is changed, and the punching position of the mold 7 into the hoop material 30 is partially changed.

In the same manner as described above, the hoop material 30 is moved by the feed member 10 between the upper mold 8 and the lower mold 9 for a predetermined distance from the upper side of the sheet of FIG. 28), the movable body 2 is moved back and forth by one stroke to
As shown in the figure, the fourth hole 31b is formed by one punch 8a.
To process. Next, after the processing of the fourth hole 31b, the hoop material 30 is sent again by the feed member 10, and the fourth hole 31b is further processed by one punch 8a.

As described above, when the fourth hole 31b is formed in the entire hoop material 30 and the fourth punching is performed, the press working is completed, and finally, the individual articles are removed from the hoop material 30. The production is completed when 31 is cut off. As a result, an article 31 as shown in FIG. 8 is formed.

The first to fourth embodiments in the seventh embodiment are described.
The next punching process is not limited to the above order,
Even if the fourth process sequence is arbitrarily changed, an article 31 as shown in FIG. 8 can be punched and formed as a result.

FIGS. 29 to 34 show an eighth embodiment according to the manufacturing method of the present invention.
As shown in FIG. 34, the article 33 has rectangular holes 33a to 33d provided symmetrically with each other.
As shown in FIG. 29, the partial mold 7 for processing the article 33 has a quarter necessary for punching the entire article 33, that is, one punch 8a and one recess. 9a is partially constituted by the mold 7. And the upper mold 8 having such a configuration,
The lower mold 9 is fixed to the base 1 of the press apparatus shown in FIG. 1 or FIG.

Next, the eighth embodiment of the manufacturing method using the press working apparatus shown in FIG. 1 or FIG. 19 will be described with reference to FIGS.
3 will be described. First, the hoop material 30 wound around the winding portion 32a (not shown) is
Hold with. Next, in the first step, the feed member 6 moves the hoop material 30 between the upper mold 8 and the lower mold 9 by a predetermined distance,
After being sent in the direction of the arrow X (longitudinal direction), the movable body 2 is reciprocated one time, and as shown in FIG.
Then, the first hole 31a is processed.

Then, after processing the first hole 31a, in the second step, as shown in FIG. 31, the linear motor 4c is driven by driving the hoop material 30 with the feed member 6 being held. The first moving member 4 is moved in the short direction (arrow Y direction). Then, along with the first moving member 4, the second moving member 5 also moves in the short direction (arrow Y direction), and the hoop material 30 is sent in the short direction. The second hole 33b is machined by one punch 8a.

Next, after processing the second hole 33b, in the third step, the linear motor 5c is driven while the hoop material 30 is held by the feed member 6 as shown in FIG. The second moving member 5 is moved. Then, with the movement of the second moving member 5 in the longitudinal direction (the direction of arrow X), the hoop material 30 is sent in the longitudinal direction, and in this state, the third hole is further formed by one punch 8a. 33c is processed.

Next, after processing the third hole 33c, the fourth hole 33c is formed.
33, the linear motor 4c is driven to move the first moving member 4 in the short direction (the direction of the arrow Y) while the hoop material 30 is being held by the feed member 6 as shown in FIG.
Then, along with the first moving member 4, the second moving member 5 also moves in the short direction (the direction of the arrow Y), and the hoop member 30 is moved.
Is sent in the short direction, and in this state, the fourth hole 33d is further processed by one punch 8a. Then, the processed hoop material 30 is sequentially wound by a winding unit 32b (not shown).

As described above, in the first to fourth steps, the position of the hoop material 30 with respect to the mold 7 is partially changed, and the punching position of the mold 7 with respect to the hoop material 30 is changed. When the first to fourth steps are repeatedly punched, the press working is completed, and finally,
When the individual articles 33 are cut off from the hoop material 30, the production is completed. As a result, an article 33 as shown in FIG. 34 is formed.

FIGS. 35 to 41 show a ninth embodiment according to the manufacturing method of the present invention.
As shown in FIG. 41, the article 34 has rectangular holes 34a to 34d provided symmetrically with each other and a circular hole 34e provided at the center.
As shown in FIG. 35, the partial mold 7 for processing 4
A punch 8a for processing one rectangular hole 34a which is a part necessary for punching the entire article 34
And a concave portion 9a, a punch 8c for processing a circular hole 34e and a partial mold 7 having a concave portion 9c, that is, a part 2 necessary for punching the entire article 34.
The number of punches is / 5. The upper die 8 and the lower die 9 having such a configuration are fixed to the base 1 of the press working apparatus shown in FIG. 1 or FIG.

Next, a ninth embodiment of the manufacturing method using the press working apparatus shown in FIG. 1 or FIG. 19 will be described with reference to FIGS.
0, the hoop material 30 wound around the winding portion 32a (not shown) is
Hold with. Next, in the first step, the feed member 6 moves the hoop material 30 between the upper mold 8 and the lower mold 9 by a predetermined distance,
After being sent in the direction of the arrow X (longitudinal direction), the movable body 2 is reciprocated one time, and as shown in FIG.
Then, the first hole 34a is processed.

Then, after processing the first hole 34a, in the second step, the linear motor 4c is driven by driving the hoop material 30 while holding the hoop material 30 with the feed member 6, as shown in FIG. The first moving member 4 is moved in the short direction (arrow Y direction). Then, along with the first moving member 4, the second moving member 5 also moves in the short direction (arrow Y direction), and the hoop material 30 is sent in the short direction. The second hole 34b is machined by one punch 8a.

Next, after processing the second hole 34b, in the third step, as shown in FIG. 38, the linear motor 5c is driven while the hoop material 30 is held by the feed member 6 as shown in FIG. The second moving member 5 is moved. Then, with the movement of the second moving member 5 in the longitudinal direction (the direction of arrow X), the hoop material 30 is sent in the longitudinal direction, and in this state, the third hole is further formed by one punch 8a. 34c is processed.

Next, after processing the third hole 34c, the fourth hole 34c is formed.
39, the linear motor 4c is driven to move the first moving member 4 in the short direction (the direction of the arrow Y) while the hoop member 30 is held by the feed member 6, as shown in FIG.
Then, along with the first moving member 4, the second moving member 5 also moves in the short direction (the direction of the arrow Y), and the hoop member 30 is moved.
Is sent in the short direction, and in this state, the fourth hole 34d is further processed by one punch 8a.

Next, after the processing of the fourth hole 34d, the fifth
40, the linear motors 4c and 5c are driven to move the first moving member 4 in the short direction (the direction of the arrow Y) while the hoop material 30 is held by the feed member 6, as shown in FIG. While moving, the second moving member 5 is moved in the longitudinal direction (arrow X).
Direction). Then, the hoop material 30 is sent obliquely by the first moving member 4 and the second moving member 5, and in this state, the fifth circular hole 34e is further processed by the punch 8c. I do. Then, the processed hoop material 30 is sequentially wound by a winding unit 32b (not shown).

As described above, in the first to fifth steps, the position of the hoop material 30 with respect to the mold 7 is partially changed, and the punching position of the mold 7 with respect to the hoop material 30 is changed. When the first to fifth steps are repeatedly punched, the press working is completed, and finally,
When the individual articles 34 are cut off from the hoop member 30, the production is completed. As a result, an article 34 as shown in FIG. 41 is formed.

FIG. 42 shows a lead frame 35 which is a part of an electric component formed of an IC substrate manufactured by the above-described first to ninth manufacturing methods. The lead frames 35 are arranged in two rows. It is composed of a connecting portion 35a provided and a terminal portion 35b extending from the connecting portion 35a.
Then, such a lead frame 35 is connected to the hoop material 30.
42, when the end of the terminal portion 35b is connected to the hoop material 30, the outer shape 35c of the connection portion 35a and the terminal portion 35b is partially
Is punched.

[0095] The hoop material 30 thus punched out is wound up by a winding section (not shown) and conveyed to a forming machine. Then, as shown in FIG. 43, the molding machine is buried in a mold with a part of the connection part 35a and a part of the terminal part 35b exposed,
The substrate 36 is formed sequentially. Next, using a cutting machine, the hoop material 3
Then, an IC substrate 37 as shown in FIG. 44 is formed. Thus, the lead frame 35, which is a part of the electric component, and the IC board 37 are manufactured.

FIG. 45 shows a terminal 38 which is a part of an electric component such as a switch or a variable resistor manufactured by the above-described first to ninth manufacturing methods.
It comprises a base 38a arranged in a row and a terminal 38b symmetrically arranged with respect to the base 38a. When such a terminal 38 is stamped out of the hoop material 30, as shown in FIG. 45, the terminal portion 38 b is connected to the hoop material 30 with the base 38 a and the terminal 38 a partially connected to the hoop material 30. The outer shape 38c of the portion 38b is punched.

[0097] The hoop material 30 thus punched is taken up by a take-up section (not shown) and conveyed to a forming machine. Then, as shown in FIG. 46, the base 38a and the terminal 3
The substrate 39 is sequentially formed by embedding with a mold in a state where a part of 8b is exposed. Next, the hoop 30
Then, a terminal member 40 as shown in FIG. 47 is formed. Thus, the terminal 3 which is a part of the electric component
8, and the terminal member 40 is manufactured.

FIG. 48 shows a contact 41 which is a part of an electric component such as a switch manufactured by the above-described first to ninth manufacturing methods. The contact 41 is a contact part 41a provided at the center. And a support portion 41b extending in a cross shape from the contact portion 41a. When such a contact point 41 is punched out of the hoop material 30, as shown in FIG.
Then, the outer shape 41c of the contact portion 41a and the support portion 41b is punched by a part of the mold 7 in a state where the connection is made.

The hoop material 30 thus punched out is taken up by a take-up section (not shown) and conveyed to a forming machine. Then, as shown in FIG. 49, the substrate 42 is sequentially formed by embedding with a mold in a state where the contact portion 41a is exposed, as shown in FIG. Next, a cutting machine is used to cut off the hoop material 30 to form a contact board 43 as shown in FIG. In this way, the contact 41, which is a part of the electric component, and the contact board 43 are manufactured.

As described above, the manufacturing method of the present invention is particularly effective when the article has a shape which is symmetrical in the vertical and horizontal directions, and further, in the vertical and horizontal directions.

[0101]

According to the method for manufacturing an electric component of the present invention,
The mold for forming the part of the electric component 37 is constituted by a partial mold 7 having the number of punches 8a necessary to process at least a part including the outer shape of the part, and a hoop material for the partial mold 7 By changing the position of 30,
The part of the mold 7 was punched into the hoop material 30 and the entire part was formed by punching. Therefore, the manufacture of the partial mold 7 was simpler than in the past, the mold 7 was less expensive, and An inexpensive part 37 can be provided. In addition, since the mold 7 is partially used, the manufacturing time is shorter than in the conventional case, and a manufacturing method that can respond to the short delivery time of the electric component 37 can be provided.

In addition, since the entire part was formed by punching using a part of the mold 7 having half the number of punches 8a of all the dies necessary for punching and forming the entire part, It is possible to provide a manufacturing method in which the manufacture of the mold 7 is simple and inexpensive, and the electric component 37 is inexpensive and can respond to short delivery.

Also, the whole part was formed by punching using a part of the die 7 having the number of punches 8a of 2/5 of all the dies necessary for punching and forming the whole part. It is possible to provide a manufacturing method in which the manufacture of the mold 7 is simple and inexpensive, and the electric component 37 is inexpensive and can respond to short delivery.

Further, the whole part was formed by punching using the partial mold 7 having the number of punches 8a of 1/4 of all the dies necessary for punching and forming the whole part. It is possible to provide a manufacturing method in which the production of the mold 7 is simple and inexpensive, and the electric component 37 is more inexpensive and can respond to a short delivery time.

Further, the hoop material 30 is fed by the feeding means 3.
Are sent in the longitudinal direction of the hoop material 30 and in the short direction perpendicular to the longitudinal direction, and the position of the hoop material 30 with respect to the mold 7 is partially changed. Less punch 8 due to changing punching position
By changing the feed of the hoop material 30 by the number a, the entire part can be punched, and the operation can be simplified, and a method of manufacturing an electric component with good productivity can be provided.

Further, the hoop material 30 is sent to the hoop material 30 in the longitudinal direction by the feeding means 3, and after the first punching process is partially performed by the mold 7, the hoop material 30 is turned over and again. The hoop material 30 is fed in the longitudinal direction by the feeding means 3, and the secondary punching process is partially performed by the mold 7 at a position different from the position of the primary punching process. Therefore, the feed of the hoop material 30 is changed. As a result, the entire part can be punched, the operation is simple, and a method for producing an electric component with good productivity can be provided.

[0107] Further, the hoop material 30 is partially moved in the longitudinal direction by the feed means 3 so that the first hoop material 30 is partially orthogonal to the mold 7.
And the hoop material 30 is partially fed to the mold 7 in the first direction by the feeding means 3 and partially punched by the mold 7 in the first direction. The hoop material 30 is partially fed to the mold 7 in the second direction by the feeding means 3,
And the punching process in the second direction, the punching process is performed at different positions.
By changing the feed of the hoop material 30, the entire part can be punched, the operation is simple, and a method of manufacturing an electric component with good productivity can be provided.

The parts are made of a lead frame 3 such as an IC.
5, the lead frame 3 having a symmetrical shape
In the production of No. 5, an especially effective production method can be provided. Further, since the parts are the terminals 38 such as switches or variable resistors, a particularly effective manufacturing method can be provided in manufacturing the terminals 38 having a symmetrical shape. Further, since the parts are the contacts 41 such as switches, a particularly effective manufacturing method can be provided in manufacturing the contacts 41 having a symmetrical shape.

[Brief description of the drawings]

FIG. 1 is a perspective view of a press working apparatus used in a method for manufacturing an electric component according to the present invention.

FIG. 2 is a perspective view showing feed means of a press working device used in the method for manufacturing an electric component according to the present invention.

FIG. 3 is a perspective view showing a feeding means of a press working device used in the method of manufacturing an electric component according to the present invention.

FIG. 4 is a sectional view of a main part of a press working apparatus used in the method for manufacturing an electric component according to the present invention.

FIG. 5 is a plan view for explaining a mold used in the method of manufacturing an electric component according to the present invention.

FIG. 6 is an explanatory view showing a first stamping process of the first embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 7 is an explanatory view showing a second punching process of the first embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 8 is a plan view of an article manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 9 is an explanatory view showing a first punching process of the second embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 10 is an explanatory view showing a second punching process of the second embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 11 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention.

FIG. 12 is an explanatory view showing a first punching process of a third embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 13 is an explanatory view showing a second punching process of the third embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 14 is an explanatory view showing a first punching process of a fourth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 15 is an explanatory view showing a second punching process of the fourth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 16 is a plan view for explaining a mold according to a fifth embodiment of the method for manufacturing an electric component of the present invention.

FIG. 17 is an explanatory view showing a first stamping process of a fifth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 18 is an explanatory view showing a second punching process of the fifth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 19 is a perspective view of a main part of another press working apparatus used in the method for manufacturing an electric component according to the present invention.

FIG. 20 is a plan view for explaining a mold used in the method of manufacturing an electric component according to the present invention.

FIG. 21 is an explanatory view showing a first stamping process of a sixth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 22 is an explanatory view showing a second punching process of the sixth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 23 is an explanatory view showing a third punching process of the sixth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 24 is an explanatory view showing a fourth punching process of the sixth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 25 is an explanatory view showing a first punching process of the seventh embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 26 is an explanatory view showing a second punching process of the seventh embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 27 is an explanatory view showing a third punching process of the seventh embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 28 is an explanatory view showing a fourth punching process of the seventh embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 29 is a plan view for explaining a mold used in the method for manufacturing an electric component according to the present invention.

FIG. 30 is an explanatory view showing a first step of the eighth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 31 is an explanatory view showing a second step of the eighth embodiment according to the method for producing an electric component of the present invention.

FIG. 32 is an explanatory view showing a third step of the eighth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 33 is an explanatory view showing a fourth step of the eighth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 34 is a plan view of an article manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 35 is a plan view for explaining a mold used in the method of manufacturing an electric component according to the present invention.

FIG. 36 is an explanatory view showing a first step of the ninth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 37 is an explanatory view showing a second step of the ninth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 38 is an explanatory view showing a third step of the ninth embodiment according to the method of manufacturing an electric component of the present invention.

FIG. 39 is an explanatory view showing a fourth step of the ninth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 40 is an explanatory view showing a fifth step of the ninth embodiment according to the method for manufacturing an electric component of the present invention.

FIG. 41 is a plan view of an article manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 42 is a plan view of a lead frame which is an electric component manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 43 is a plan view for explaining the manufacture of an IC substrate as an electric component.

FIG. 44 is a plan view of an IC substrate as an electronic component.

FIG. 45 is a plan view of a terminal which is an electric component manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 46 is a plan view for explaining the manufacture of a terminal member that is an electric component.

FIG. 47 is a plan view of a terminal member that is an electronic component.

FIG. 48 is a plan view of a contact which is an electric component manufactured by the method for manufacturing an electric component according to the present invention.

FIG. 49 is a plan view for explaining the manufacture of a contact board as an electric component.

FIG. 50 is a plan view of a contact board which is an electronic component.

FIG. 51 is a perspective view of a press working apparatus used in a conventional method for manufacturing an electric component.

FIG. 52 is a plan view of a mold used in a conventional method for manufacturing an electric component.

FIG. 53 is an explanatory view showing a conventional method for manufacturing an electric component.

FIG. 54 is a plan view of an article manufactured by a conventional method for manufacturing an electric component.

FIG. 55 is a plan view of a terminal which is an electric component manufactured by a conventional method for manufacturing an electric component.

FIG. 56 is a plan view for explaining the manufacture of the terminal member which is an electric component.

FIG. 57 is a plan view of a terminal member that is an electronic component.

[Explanation of symbols]

 Reference Signs List 1 base 1a lower base 1b upper base 2 movable body 3 feed means 4 first moving member 4a table 4b rail 4c linear motor 5 second moving member 5a table 5b rail 5c linear motor 6 first feed Member 6a Guide part 7 Partial die 8 Upper die 8a Punch 8b Punch 8c Punch 9 Lower die 9a Depression 9b Depression 9c Depression 10 Second feed member 30 Hoop material 31 Article 31a Hole 31b Hole 31c Hole 31d Hole 32a Part 32b winding part 33 article 33a hole 33b hole 33c hole 33d hole 34 article 34a hole 34b hole 34c hole 34d hole 34e hole 35 lead frame 35a connection part 35b terminal part 35c outer shape 36 substrate 37 IC terminal 38a terminal 38a 38c Outline 39 Substrate 40 Terminal Material 41 contact 41a contacts 41b supporting portion 41c contour 42 substrate 43 contacts the substrate

 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Yutaka Nishihara 1-7 Yukitani Otsuka-cho, Ota-ku, Tokyo Alps Electric Co., Ltd. F-term (reference) 4E048 AB01 DA03 5G023 BA03 CA05

Claims (10)

[Claims] 1. A mold comprising: a hoop member made of a metal plate; feeding means for feeding the hoop member; and a mold for punching the hoop member into a desired shape to form a part of an electric component. The mold is constituted by a partial mold provided with the number of punches required to process at least a part including the outer shape of the part, and by changing a position of the hoop material with respect to the partial mold, the mold of the partial mold is formed. A method of manufacturing an electric component, wherein the whole part is formed by punching while changing a punching position of the hoop material. 2. The die is stamped out entirely using a partial die having a punch number of 全 of the total die required for punching and forming the entire part. The method for manufacturing an electric component according to claim 1, wherein the method is performed by processing. 3. The whole die is punched by using a part die having a punch number of 2/5 of a whole die necessary for punching and forming the whole part. The method for manufacturing an electric component according to claim 1, wherein the method is performed by processing. 4. The whole die is punched by using a part die having a punch number of 1/4 of all the die required for punching and forming the whole part. The method for manufacturing an electric component according to claim 1, wherein the method is performed by processing. 5. The hoop material is fed by the feeding means in a longitudinal direction of the hoop material and in a short direction perpendicular to the longitudinal direction, and the position of the hoop material with respect to the partial mold is determined. The method for manufacturing an electric component according to claim 1, wherein the position of the partial mold punched into the hoop material is changed. 6. The hoop material is sent in a longitudinal direction to the hoop material by the feeding means, and after performing a first punching process by the partial mold, the hoop material is turned over and again. The hoop material is fed in the longitudinal direction by the feeding means, and a second punching process is performed by the partial mold at a position different from the position of the first punching process. Item 1
5. The method for producing an electric component according to any one of claims 4 to 4. 7. A first orthogonally extending hoop material relative to the partial mold in the longitudinal direction by the feeding means.
The hoop material is fed to the partial mold in the first direction by the feed means, and the partial mold is punched in the first direction. And the feeding means feeds the hoop material to the partial mold in the second direction, and punches at different positions by punching in the second direction by the partial mold. The method for manufacturing an electrical component according to claim 1, wherein the method is performed. 8. The method for manufacturing an electric component according to claim 1, wherein said part is a lead frame such as an IC. 9. The method according to claim 1, wherein the part is a switch or a terminal of a variable resistor. 10. The method according to claim 1, wherein the part is a contact such as a switch.