JP2001030101A - Cutting tip, cutting method, and machining member - Google Patents

Cutting tip, cutting method, and machining member

Info

Publication number
JP2001030101A
JP2001030101A JP11202867A JP20286799A JP2001030101A JP 2001030101 A JP2001030101 A JP 2001030101A JP 11202867 A JP11202867 A JP 11202867A JP 20286799 A JP20286799 A JP 20286799A JP 2001030101 A JP2001030101 A JP 2001030101A
Authority
JP
Japan
Prior art keywords
cutting
processed
compression
cutting tip
flank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11202867A
Other languages
Japanese (ja)
Inventor
Takao Taniguchi
孝男 谷口
Koji Obayashi
巧治 大林
Shigeharu Ikeda
重晴 池田
Minoru Hidaka
実 日高
Hironori Fukushima
博徳 福島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin AW Co Ltd
Original Assignee
Aisin AW Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin AW Co Ltd filed Critical Aisin AW Co Ltd
Priority to JP11202867A priority Critical patent/JP2001030101A/en
Priority to US09/616,899 priority patent/US6595092B1/en
Priority to KR1020000040683A priority patent/KR100663722B1/en
Priority to DE10034228A priority patent/DE10034228A1/en
Publication of JP2001030101A publication Critical patent/JP2001030101A/en
Pending legal-status Critical Current

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  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

PROBLEM TO BE SOLVED: To easily apply compression working onto a cutting finish surface without addition of a process by providing at least a part between a rake surface and a flank with a compression working surface for plastically deforming a processed material. SOLUTION: This cutting tip 1 is used for cutting the outer periphery of a cylindrical member 8 as a processed material, and is rhombic. The cutting tip 1 comprises a rake surface 2 and a flank 3. A compression working surface 4 for plastically deforming the processed material is provided between the rake surface 2 and the flank. The rake surface 2 is rhombic. The flank 3 is provided so that it crosses the rake surface 2 along this rhombic shape at a slight acute angle than 90 degrees. All crossing lines between the rake surface 2 and the flank 3 in the cutting tip 1 are cutting blades 23.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【技術分野】本発明は,切削加工用の工具である切削チ
ップ及びこれを用いた切削方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cutting tip as a cutting tool and a cutting method using the same.

【0002】[0002]

【従来技術】金属材料に切削加工を施す場合には,通
常,旋盤等の工作機械に切削チップをセットし,これを
被処理材に接触させて相対移動させることにより行われ
る。上記切削チップとしては,被処理材の形状,切削形
状等に応じて種々のタイプのものがある。例えば,三角
形状,四角形状,ひし形形状等,種々の形状のものがあ
る。
2. Description of the Related Art When a metal material is cut, a cutting chip is usually set on a machine tool such as a lathe, and the chip is brought into contact with a material to be processed and relatively moved. There are various types of cutting tips depending on the shape of the material to be processed, the cutting shape, and the like. For example, there are various shapes such as a triangular shape, a square shape, and a rhombus shape.

【0003】従来の切削チップ9はいずれの形状のもの
であっても,図21に示すごとく,すくい面91と逃げ
面92とを有し,これらの交差線上に切刃95を形成し
てなる。この切削チップ9は,通常は,これを保持する
シャンク99にセットされて使用される。
[0003] Regardless of the shape of the conventional cutting tip 9, as shown in FIG. 21, the cutting tip 9 has a rake face 91 and a flank 92, and a cutting edge 95 is formed on the intersection line of these. . The cutting tip 9 is usually used by being set on a shank 99 holding the cutting tip.

【0004】そして,切削加工時には,通常は,被加工
面に対してすくい面91を立てた状態で切削チップ9を
被処理材に接触させ,これを相対的に移動させる。これ
により,被処理材の被加工面においては,上記切刃95
を境にして切り屑が分離されてすくい面91上にすくい
出される。
[0004] At the time of cutting, usually, the cutting tip 9 is brought into contact with the material to be processed while the rake face 91 is raised with respect to the surface to be processed, and is relatively moved. As a result, on the surface to be processed of the material to be processed,
The chips are separated at the boundary and scooped out on the rake face 91.

【0005】ところで,金属材料の切削加工は,寸法精
度には優れるものの,塑性加工の場合のように加工面を
強化するということができない。そのため,従来より,
切削仕上げ面を強化する方法が種々提案されている。例
えば,切削加工を行った後に,別工程において,その加
工面をフィレットツール等により押圧して圧縮加工し,
これにより加工面を加工硬化させる方法がある。
[0005] By the way, cutting of a metal material is excellent in dimensional accuracy, but cannot strengthen a worked surface as in the case of plastic working. Therefore,
Various methods have been proposed for strengthening the cut surface. For example, after performing the cutting process, in a separate process, the processed surface is pressed with a fillet tool or the like to compress it,
There is a method of work hardening the processing surface by this.

【0006】また,実開平7−20215号公報,実開
昭63−116219号公報等に示されているごとく,
切削工具と押圧工具とを組み合わせた複合工具を用いた
加工方法が提案されている。これらの工具を用いれば,
切削加工後に同一工具により連続して圧縮加工を行うこ
とができる。
Further, as disclosed in Japanese Utility Model Laid-Open No. 7-20215 and Japanese Utility Model Laid-Open No. 63-116219,
A processing method using a composite tool combining a cutting tool and a pressing tool has been proposed. With these tools,
After the cutting process, the compression process can be continuously performed by the same tool.

【0007】[0007]

【解決しようとする課題】しかしながら,上記従来の切
削方法においては,次の問題がある。即ち,上記フィレ
ットツール等を用いる方法においては,上記圧縮加工を
切削加工とは別の工程において行う必要があるので,製
造工程が複雑化してしまう。また,上記の切削工具と押
圧工具を組み合わせた複合工具を用いる方法において
は,その工具が,例えば穴あけ用,平面加工用などのよ
うに専用の工具となってしまう。それ故,この複合工具
を用いた加工方法を様々な切削加工に容易に適用するこ
とは難しい。
However, the conventional cutting method has the following problems. That is, in the method using the fillet tool or the like, the compression process needs to be performed in a process different from the cutting process, which complicates the manufacturing process. Further, in the above-described method using a combined tool in which a cutting tool and a pressing tool are combined, the tool becomes a dedicated tool such as, for example, for drilling and plane machining. Therefore, it is difficult to easily apply the machining method using the composite tool to various cutting processes.

【0008】本発明は,かかる従来の問題点に鑑みてな
されたもので,工程の追加を行うことなく,容易に切削
仕上げ面に圧縮加工を施すことができる切削チップ,及
びこれを用いた切削方法を提供しようとするものであ
る。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and has a cutting tip capable of easily performing compression processing on a cut surface without adding a process, and a cutting tip using the same. It seeks to provide a way.

【0009】[0009]

【課題の解決手段】請求項1の発明は,すくい面と逃げ
面とを有する切削チップにおいて,上記すくい面と上記
逃げ面との間の少なくとも一部には,被処理材を塑性変
形させるための圧縮加工面を設けてなることを特徴とす
る切削チップにある。
According to a first aspect of the present invention, in a cutting insert having a rake face and a flank, at least a part between the rake face and the flank is provided for plastically deforming a material to be processed. Characterized in that the cutting tip is provided with a compression-processed surface.

【0010】上記圧縮加工面は,上記のごとく,被処理
材を塑性変形させるための面である。ここで,塑性変形
とは,転位を伴って加工硬化することをいう。上記圧縮
加工面の形成は,上記すくい面と逃げ面との間の少なく
とも一部において行う。したがって,上記すくい面と逃
げ面との境界部分全長に設けてもよいし,一部分だけ,
あるいは複数箇所に分離して設けてもよい。
[0010] As described above, the compression-processed surface is a surface for plastically deforming the material to be processed. Here, plastic deformation refers to work hardening accompanied by dislocation. The formation of the compression-processed surface is performed at least at a part between the rake face and the flank face. Therefore, it may be provided on the entire length of the boundary between the rake face and the flank face,
Alternatively, they may be provided separately at a plurality of locations.

【0011】次に,本発明の作用効果につき説明する。
本発明の切削チップは,上記のごとく,すくい面と逃げ
面との間に圧縮加工面を有している。そのため,この切
削チップを用いれば,従来と全く同様の切削方法を実施
するだけで,同一工程において,被処理材に対して切削
加工を施すと同時に塑性変形を与えることができる。
Next, the operation and effect of the present invention will be described.
As described above, the cutting tip of the present invention has a compression-processed surface between the rake face and the flank. Therefore, if this cutting tip is used, it is possible to perform a cutting process on the material to be processed and at the same time to give a plastic deformation in the same step by simply performing the same cutting method as in the past.

【0012】即ち,上記切削チップを用いて切削を行う
場合には,切削チップにおける上記圧縮面を被処理材の
被加工面側に向けると共に上記すくい面を被加工面に対
して立てた状態で接触させ,切削方向に相対移動させ
る。これにより,まず,すくい面に当接した部分が切り
屑として分離される。そして,上記圧縮加工面に対面す
る部分は被処理材に残される残存部となる。次いで,切
削チップの相対移動が進行することにより,被処理材に
残された上記残存部は,上記圧縮加工面により押圧さ
れ,圧縮加工される。そのため,上記残存部は,塑性変
形を起こし,加工硬化する。それ故,上記切削加工時に
上記切削チップの圧縮加工面が通過した切削仕上げ面に
は,上記塑性変形により強化された加工硬化部が形成さ
れる。
That is, when cutting is performed using the cutting tip, the compressed surface of the cutting tip is directed toward the surface to be processed of the workpiece, and the rake face is set up with respect to the surface to be processed. Contact and relative movement in the cutting direction. As a result, first, the portion in contact with the rake face is separated as chips. The portion facing the compression-processed surface is a remaining portion left on the material to be processed. Next, as the relative movement of the cutting tip progresses, the remaining portion left on the material to be processed is pressed by the compression processing surface and compressed. As a result, the above-mentioned remaining portion undergoes plastic deformation and hardens. Therefore, a work hardened portion reinforced by the plastic deformation is formed on the cut finish surface through which the compression-processed surface of the cutting tip has passed during the cutting process.

【0013】したがって,上記切削チップを用いれば,
工程の追加を行うことなく,切削と同時に切削仕上げ面
の強化を行うことができる。
Therefore, if the above cutting tip is used,
The cutting surface can be strengthened at the same time as the cutting without additional steps.

【0014】次に,請求項2の発明のように,上記圧縮
加工面と上記すくい面との交差線上には切刃が形成され
ていることが好ましい。即ち,上記圧縮加工面とすくい
面との交差線上に明確な切刃を設けることにより,上記
切り屑と上記残存部との分離をスムーズに行うことがで
きる。そのため,その後の圧縮加工面による残存部の圧
縮加工もスムーズに行うことができる。ここで,切刃と
は,切り屑を分離する起点となりうる角部である。
Next, as in the second aspect of the present invention, it is preferable that a cutting edge is formed on an intersection line between the compression-processed surface and the rake surface. That is, by providing a clear cutting edge on the intersection line between the compression-processed surface and the rake surface, separation of the chip and the remaining portion can be performed smoothly. Therefore, subsequent compression processing of the remaining portion by the compression processing surface can be performed smoothly. Here, the cutting edge is a corner that can be a starting point for separating chips.

【0015】また,請求項3の発明のように,上記圧縮
加工面と上記すくい面とのなす角度は125度未満であ
ることが好ましい。この角度が125度以上の場合に
は,上記圧縮加工面と逃げ面との交差線が切刃として作
用することがあり,適切に,切り屑と残存部との分離が
できず,塑性変形による加工硬化がなされないという問
題がある。
Further, as in the third aspect of the present invention, it is preferable that the angle between the compression-processed surface and the rake surface is less than 125 degrees. When this angle is 125 degrees or more, the intersection line between the compression-processed surface and the flank may act as a cutting edge. There is a problem that work hardening is not performed.

【0016】また,請求項4の発明のように,上記圧縮
加工面と上記すくい面との交差線までの高さは,被処理
材へ加える塑性変形量に応じて設定することができる。
即ち,塑性変形は,上記のごとく,圧縮加工面に対面し
た上記残存部に施される。そのため,上記残存部の量を
上記交差線までの高さによって設定することにより,被
処理材に与える塑性変形量を容易に調整することができ
る。ここで,上記交差線までの高さは,例えば,すくい
面から見た上記交差線から圧縮加工面の端部までの距離
により表すことができる。なお,上記圧縮加工面を曲面
状に設け,かつ,上記交差線と曲線状に設けることも勿
論可能である。
Also, as in the invention of claim 4, the height up to the intersection line between the compression-processed surface and the rake surface can be set according to the amount of plastic deformation applied to the material to be processed.
That is, plastic deformation is applied to the remaining portion facing the compression-processed surface as described above. Therefore, by setting the amount of the remaining portion according to the height up to the intersection line, the amount of plastic deformation applied to the workpiece can be easily adjusted. Here, the height to the intersection line can be represented by, for example, a distance from the intersection line to the end of the compression-processed surface as viewed from the rake face. It is, of course, possible to provide the compression-processed surface in a curved shape and to provide the compression-processed surface in a curved shape with the intersection line.

【0017】次に,請求項5の発明は,被処理材を切削
チップにより切削する方法において,すくい面と逃げ面
とこれらの間の少なくとも一部に設けられた圧縮加工面
とを有してなる切削チップを用い,上記圧縮加工面を被
処理材に接触させた状態で上記切削チップを切削方向に
相対移動させることにより,上記すくい面に対面する部
分を切り屑として分離すると共に,上記圧縮加工面に対
面する位置に残存した残存部を上記圧縮加工面により押
圧して塑性変形させることを特徴とする切削方法にあ
る。
According to a fifth aspect of the present invention, there is provided a method for cutting a material to be processed with a cutting tip, comprising a rake face, a flank face, and a compression machined face provided at least in part between them. By moving the cutting tip relatively in the cutting direction while the compression-processed surface is in contact with the material to be processed, the portion facing the rake face is separated as chips and the compression The cutting method is characterized in that a remaining portion remaining at a position facing the processing surface is pressed by the compression processing surface and plastically deformed.

【0018】本切削方法においては,上記圧縮加工面を
有する切削チップを用いるので,上記のごとく,通常の
切削加工を実施するだけで,容易に被処理材の切削面に
圧縮加工すなわち塑性変形を施すことができる。これに
より,被処理材の切削面に加工硬化部を形成することが
でき,容易に切削仕上げ面の強化を図ることができる。
In the present cutting method, since the cutting tip having the above-mentioned compression-processed surface is used, compression processing, that is, plastic deformation can be easily performed on the cut surface of the material to be processed simply by performing ordinary cutting as described above. Can be applied. As a result, a work hardened portion can be formed on the cut surface of the material to be processed, and the cut surface can be easily strengthened.

【0019】次に,請求項6の発明は,切削加工を施し
た切削仕上げ面を有する切削加工部材において,上記切
削仕上げ面の形成は,すくい面と逃げ面とを有すると共
にこれらの間の少なくとも一部に被処理材を塑性変形さ
せるための圧縮加工面を設けてなる切削チップを用いて
行い,上記切削仕上げ面には,上記圧縮加工面により押
圧して塑性変形させてなる加工硬化部を形成してなるこ
とを特徴とする切削加工部材にある。
According to a sixth aspect of the present invention, there is provided a cutting member having a cut finished surface which has been subjected to a cutting process, wherein the cut finished surface has a rake face and a flank face and at least a gap between the rake face and the flank face. This is performed using a cutting tip that is partially provided with a compression-processed surface for plastically deforming the material to be processed, and a work-hardened portion that is plastically deformed by being pressed by the compression-processed surface is used as the cut surface. It is a cutting member characterized by being formed.

【0020】上記切削加工部材における上記切削仕上げ
面の形成は,上記特殊な切削チップを用いて行ってい
る。これにより,従来と同様の切削方法を実施するだけ
で,上記切削仕上げ面に加工硬化部を形成することがで
きる。そのため,切削工程の後にあらたに切削仕上げ面
を強化する工程を設ける必要がないので,切削仕上げ面
を強化した切削加工部材を低コストなものにすることが
できる。
The formation of the above-mentioned finished surface in the above-mentioned machined member is performed using the above-mentioned special cutting tip. Thus, the work hardened portion can be formed on the finished surface by simply performing the same cutting method as in the related art. Therefore, it is not necessary to newly provide a step of strengthening the finished surface after the cutting step, so that it is possible to reduce the cost of the machined member having the enhanced finished surface.

【0021】また,上記加工硬化部は,上記切削チップ
の圧縮加工面による圧縮加工によって形成されるので,
切削条件が一定である限り,安定かつ均一に形成するこ
とができる。したがって,本発明の切削加工部材は,低
コストであると共に切削仕上げ面を均一に強化したもの
となる。それ故,この切削加工部材を用いて構成した機
械の耐久性向上,或いは,切削加工部材の用途の拡大を
図ることができる。
Further, since the work hardened portion is formed by a compression process using a compression-processed surface of the cutting tip,
As long as the cutting conditions are constant, it can be formed stably and uniformly. Therefore, the cutting member of the present invention is low in cost and has a uniformly strengthened cutting surface. Therefore, it is possible to improve the durability of a machine constituted by using the cut member, or to expand the use of the cut member.

【0022】[0022]

【発明の実施の形態】実施形態例1 本発明の実施形態例にかかる切削チップおよびこれを用
いた切削方法につき,図1〜図7を用いて説明する。本
例の切削チップ1は,図3に示すごとく,被処理材とし
ての円柱部材8の外周部を切削する際に使用するもので
あって,ひし形形状のものである。この切削チップ1
は,図1,図2に示すごとく,すくい面2と逃げ面3と
を有する。上記すくい面2と上記逃げ面3との間には,
被処理材を塑性変形させるための圧縮加工面4を設けて
なる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 A cutting tip according to an embodiment of the present invention and a cutting method using the same will be described with reference to FIGS. As shown in FIG. 3, the cutting tip 1 of the present embodiment is used for cutting the outer peripheral portion of a cylindrical member 8 as a material to be processed, and has a diamond shape. This cutting tip 1
Has a rake face 2 and a flank face 3 as shown in FIGS. Between the rake face 2 and the flank face 3,
A compression processing surface 4 for plastically deforming the material to be processed is provided.

【0023】上記すくい面2は,図1(a)に示すごと
く,ひし形形状を有している。そして,図1(b),図
2に示すごとく,上記逃げ面3は,このひし形形状に沿
って,すくい面2に対して直角よりも若干鋭角に交わる
ように設けられている。また,切削チップ1において
は,すくい面2と逃げ面3との交差線はすべて切刃23
となっている。
The rake face 2 has a diamond shape as shown in FIG. As shown in FIGS. 1B and 2, the flank 3 is provided along the rhombic shape so as to intersect the rake face 2 at a slightly more acute angle than at a right angle. In the cutting tip 1, all the intersection lines between the rake face 2 and the flank face 3
It has become.

【0024】また,本例においては,ひし形の一方の鋭
角側コーナ部11において,上記のごとく,すくい面2
と逃げ面3との間に圧縮加工面4を設けた。実際の切削
チップ1の製造は,例えば,コーナ部11において予め
設けたすくい面2と逃げ面3との交差線よりなる切刃2
3の部分を切除することにより圧縮加工面4を設けるこ
とができる。
In this embodiment, as described above, the rake face 2 is formed at one acute angle side corner portion 11 of the rhombus.
And a flank 3 between which a compression-processed surface 4 is provided. The actual production of the cutting tip 1 is performed, for example, by cutting the cutting edge 2 formed by the intersection line of the rake face 2 and the flank 3 provided in advance at the corner portion 11.
The compressed surface 4 can be provided by cutting off the portion 3.

【0025】また,本例の圧縮加工面4は,図1,図2
に示すごとく,圧縮加工面4とすくい面2との交差線2
4が直線となるように設け,かつ,これが使用時におい
て被処理材8の加工面に平行となるように設けた。ま
た,上記交差線24には切刃が形成されている。
Further, the compression-processed surface 4 of the present embodiment corresponds to FIGS.
As shown in the figure, the intersection line 2 between the compression processing surface 4 and the rake surface 2
4 is provided so as to be a straight line, and is provided so as to be parallel to the processing surface of the workpiece 8 in use. A cutting edge is formed at the intersection line 24.

【0026】ここで,切削チップ1における寸法関係の
具体例を示す。まず,図1(c)に示すごとく,圧縮加
工面4とすくい面2とのなす角度αをおよそ106度に
設けた。また,図1(a)(b)に示すごとく,圧縮加
工面4とすくい面2との交差線24までの高さaは,す
くい面から見て0.1mmとした。また,圧縮加工面4
の逃げ面2から見た高さbは0.35mmとした。な
お,これらの寸法は,被処理材の材質,加工目的等によ
って変更できるものである。
Here, a specific example of the dimensional relationship in the cutting tip 1 will be described. First, as shown in FIG. 1C, the angle α formed between the compression-processed surface 4 and the rake face 2 was set to about 106 degrees. Also, as shown in FIGS. 1A and 1B, the height a from the rake face to the intersection line 24 between the compression-processed face 4 and the rake face 2 was 0.1 mm. In addition, compression processing surface 4
The height b as viewed from the flank 2 was 0.35 mm. Note that these dimensions can be changed depending on the material of the material to be processed, the purpose of processing, and the like.

【0027】次に,本例の切削チップ1を用いて被処理
材としての円柱部材8の外周面を切削するに当たって
は,図示しない旋盤に被処理材8と切削チップ1とを,
図3〜図6に示す位置関係にセットする。すなわち,切
削チップ1における圧縮加工面4を被処理材8側に向け
ると共に,すくい面2を切削方向(被処理材8の回転方
向Cと逆方向)に向ける。また,このとき,圧縮加工面
4とすくい面2との交差線24は被処理材8の加工面と
平行になるようにセットした。また,これにより,切削
チップ1の送り方向Bに向いた逃げ面3の傾き角βは3
度とした。
Next, when cutting the outer peripheral surface of the cylindrical member 8 as the material to be processed using the cutting tip 1 of the present embodiment, the material 8 and the cutting tip 1 are put on a lathe (not shown).
The positional relationship is set as shown in FIGS. That is, the compression processing surface 4 of the cutting tip 1 is directed toward the workpiece 8 and the rake face 2 is directed in the cutting direction (the direction opposite to the rotation direction C of the workpiece 8). At this time, the intersection line 24 between the compression processing surface 4 and the rake surface 2 was set so as to be parallel to the processing surface of the workpiece 8. In addition, the inclination angle β of the flank 3 of the cutting tip 1 in the feed direction B is 3
Degree.

【0028】次に,図4,図5に示すごとく,切削チッ
プ1と被処理材8との接触状態を維持したまま,上記被
処理材8を矢印C方向に回転させると共に,切削チップ
1を矢印B方向に徐々に送る。つまり,切削チップ1用
いること以外は,従来と全く同様の切削方法により切削
作業を行う。これにより,被処理材8に対しては,切削
加工が施されると同時に,切削仕上げ面の強化が行われ
る。
Next, as shown in FIGS. 4 and 5, while maintaining the state of contact between the cutting tip 1 and the workpiece 8, the workpiece 8 is rotated in the direction of arrow C and the cutting tip 1 is removed. Feed gradually in the direction of arrow B. That is, the cutting operation is performed by the same cutting method as the conventional method except that the cutting tip 1 is used. As a result, the workpiece 8 is subjected to the cutting process and, at the same time, the cut surface is strengthened.

【0029】これを図7を用いて説明する。同図は,切
削チップ1による切削時のメカニズムを説明したモデル
図である。同図に示すごとく,被処理材8に当接して切
削方向に相対的に前進する切削チップ1は,まず,すく
い面2に当接する部分を切り屑81として分離する。こ
のとき,本例では,圧縮加工面4とすくい面2との交差
線24が切刃となっているので,切り屑81が残存部8
2からスムーズに分離される。
This will be described with reference to FIG. FIG. 2 is a model diagram illustrating a mechanism at the time of cutting by the cutting tip 1. As shown in the drawing, the cutting tip 1 which comes into contact with the material to be processed 8 and relatively advances in the cutting direction first separates the portion which comes into contact with the rake face 2 as chips 81. At this time, in this example, since the intersection line 24 between the compression processing surface 4 and the rake face 2 is a cutting edge, the chips 81
2 is separated smoothly.

【0030】次に,圧縮加工面4に対面して被処理材8
側に残存した残存部82は,切削チップ1の相対的前進
に伴って,圧縮加工面4により押圧され,圧縮加工され
る。これにより,上記残存部82は,塑性加工により加
工硬化された加工硬化層84として,切削加工の仕上げ
面上に残存する。これにより,切削チップ1により切削
した部分は,加工硬化層84の存在によって強化された
状態となる。
Next, the material 8 to be treated faces the compression-processed surface 4.
The remaining portion 82 remaining on the side is pressed by the compression processing surface 4 as the cutting tip 1 relatively advances, and is compressed. As a result, the remaining portion 82 remains as a work hardened layer 84 hardened by plastic working on the finished surface of the cutting process. Thus, the portion cut by the cutting tip 1 is in a state reinforced by the presence of the work hardened layer 84.

【0031】このように,本例の切削チップ1を用いれ
ば,上記圧縮加工面4の存在によって,工程の追加を行
うことなく,かつ,容易に切削面に切削と同時に圧縮加
工を施すことができる。
As described above, if the cutting tip 1 of this embodiment is used, the presence of the compression processing surface 4 makes it possible to easily perform the compression processing simultaneously with the cutting on the cutting surface without adding a process. it can.

【0032】実施形態例2 本例では,図8〜図10に示すごとく,実施形態例1の
ひし形形状の切削チップ1における圧縮加工面4の形状
等を変更した例である。まず,図8に示す切削チップ1
は,2つの鋭角側コーナ部11,12の両方に上記圧縮
加工面4を設けたものである。この場合には,摩耗等に
より一方のコーナ部が使用できなくなった場合には,他
方のコーナ部を用いることによっても,上記と同様の切
削と同時に圧縮加工を行うことができる。
Embodiment 2 In this embodiment, as shown in FIGS. 8 to 10, the shape and the like of the compression processing surface 4 of the diamond-shaped cutting tip 1 of Embodiment 1 are changed. First, the cutting tip 1 shown in FIG.
The compression processing surface 4 is provided on both of the two acute angle side corner portions 11 and 12. In this case, when one corner cannot be used due to wear or the like, the same cutting as described above can be performed simultaneously with the compression working by using the other corner.

【0033】また,図9に示す切削チップ1は,鋭角側
コーナ部11だけでなく,上記すくい面2におけるひし
形の一辺部全体に圧縮加工面4を設けたものである。こ
の場合にも,上記と同様に切削と同時に圧縮加工を施す
ことができる。なお,この場合にも,圧縮加工面4を設
けた一辺に対面する辺部にも圧縮加工面を設けることも
できる。
The cutting insert 1 shown in FIG. 9 has a compression-processed surface 4 provided not only on the acute-angled corner 11 but also on one side of the rake face 2 in the shape of a diamond. Also in this case, compression processing can be performed simultaneously with cutting in the same manner as described above. In this case as well, a compression-processed surface can be provided on a side facing one side where the compression-processed surface 4 is provided.

【0034】また,図10に示す切削チップ1は,すく
い面2における鋭角側コーナー部を挟む2つの辺部に圧
縮加工面4を設けたものである。この場合にも,上記と
同様に切削と同時に圧縮加工を施すことができる。な
お,圧縮加工面4を設けた辺部に対面する辺部にも圧縮
加工面を設けること,すなわち,すくい面2の輪郭に沿
ってその全周に圧縮加工面4を設けることもできる。こ
の場合には,切削チップ1のセット方法に自由度を持た
せることができる。
The cutting insert 1 shown in FIG. 10 has a compression face 4 provided on two sides of the rake face 2 sandwiching the acute-angle corner. Also in this case, compression processing can be performed simultaneously with cutting in the same manner as described above. Note that a compression-processed surface may also be provided on the side facing the side on which the compression-processed surface 4 is provided. In this case, the degree of freedom in setting the cutting tip 1 can be increased.

【0035】なお,上記実施形態例1,2においては,
ひし形形状の切削チップを例にとって示したが,三角
形,四角形,その他の形状の切削チップの場合にも同様
の作用効果を得ることができる。また,上記すくい面2
と逃げ面3との交差線上に形成される切刃23には,欠
け等を防止するためのホーニング面を設けることもでき
る。この場合には,ホーニング面では実質的な圧縮加工
がなされないので,上記と同様の作用効果が得られる。
In the first and second embodiments,
Although a diamond-shaped cutting tip has been described as an example, a similar effect can be obtained in the case of a cutting tip having a triangular, quadrangular or other shape. The rake face 2
The cutting edge 23 formed on the intersection line between the flank 3 and the flank 3 may be provided with a honing surface for preventing chipping or the like. In this case, since substantially no compression processing is performed on the honing surface, the same operation and effect as described above can be obtained.

【0036】さらに,上記実施形態例1,2において
は,円柱部材8の外周面を切削する例を示したが,円柱
部材の端面切削,円筒部材の内外周面切削,その他の,
切削チップを用いるあらゆる切削加工に応用できること
は言うまでもない。
Further, in the first and second embodiments, the example in which the outer peripheral surface of the cylindrical member 8 is cut has been described. However, the end surface of the cylindrical member is cut, the inner and outer peripheral surfaces of the cylindrical member are cut, and the like.
It goes without saying that the present invention can be applied to any cutting process using a cutting tip.

【0037】実施形態例3 本例は,溝切り用の切削チップの例である。本例の切削
チップ50は,図11に示すごとく,3つの溝切り用の
切削チップ5を備えたものであって,摩耗により上記3
つの切削チップ5を使い分けることができるように構成
されている。
Embodiment 3 This embodiment is an example of a cutting tip for grooving. As shown in FIG. 11, the cutting tip 50 of this example is provided with three cutting tips 5 for grooving.
It is configured such that one cutting tip 5 can be used properly.

【0038】各切削チップ5は,図12,図13に示す
ごとく,すくい面2と逃げ面3とを有すると共に2つの
コーナー部51,52を有している。そして,一方の上
記コーナー部51における上記すくい面2と上記逃げ面
3との間には,被処理材8を塑性変形させるための圧縮
加工面4を設けてなる。
As shown in FIGS. 12 and 13, each cutting tip 5 has a rake face 2 and a flank face 3 and two corner portions 51 and 52. A compression processing surface 4 for plastically deforming the workpiece 8 is provided between the rake face 2 and the flank face 3 at one corner portion 51.

【0039】上記すくい面2は,図12(a)に示すご
とく,矩形形状を有している。また,図12(b)
(c),図13に示すごとく,上記逃げ面3は,すくい
面2の輪郭に沿ってコ字状に設けると共に,すくい面2
に対して直角よりも若干鋭角に交わるように設けてあ
る。
The rake face 2 has a rectangular shape as shown in FIG. FIG. 12 (b)
(C) As shown in FIG. 13, the flank 3 is provided in a U-shape along the contour of the rake face 2 and the rake face 2 is provided.
Are provided so as to intersect at a slightly more acute angle than at right angles.

【0040】また,切削チップ5においては,すくい面
2と逃げ面3との交差線はすべて切刃23となってい
る。また本例では,上記2つのコーナー部のうちの一方
のコーナー部51に上記圧縮加工面4を設けてある。こ
の圧縮加工面4も,例えば,コーナー部51におけるす
くい面2と逃げ面3との交差線上の切刃23の部分を切
除することにより設けることができる。
Further, in the cutting tip 5, all the intersection lines between the rake face 2 and the flank face 3 are cutting edges 23. In this example, the compression processing surface 4 is provided at one corner 51 of the two corners. The compression-processed surface 4 can also be provided by, for example, cutting off a portion of the cutting edge 23 on the intersection line between the rake face 2 and the flank 3 in the corner portion 51.

【0041】また,本例の圧縮加工面4は,図12,図
13に示すごとく,圧縮加工面4とすくい面2との交差
線24が直線となるように設け,かつ,これと下方の逃
げ面3とがなす角度γが約30度となるように交差線2
4を設けた(図12(a))。また,上記交差線24に
は切刃が形成されている。
Further, as shown in FIGS. 12 and 13, the compression processing surface 4 of this embodiment is provided so that the intersection line 24 between the compression processing surface 4 and the rake face 2 is a straight line, and the compression processing surface 4 and the rake surface 2 are provided below. The intersection line 2 is formed so that the angle γ formed by the flank 3 is about 30 degrees.
4 was provided (FIG. 12A). A cutting edge is formed at the intersection line 24.

【0042】ここで,切削チップ5における寸法関係の
具体例を示す。まず,図12(d)に示すごとく,圧縮
加工面4とすくい面2とのなす角度εはおよそ106度
に設けた。また,図12(a)(b)に示すごとく,圧
縮加工面4とすくい面2との交差線24までの高さ
(幅)aは,すくい面から見て0.1mmとした。ま
た,圧縮加工面4の逃げ面2から見た高さ(幅)bは
0.35mmとした。なお,これらの寸法は,被処理材
の材質等によって変更できるものである。
Here, a specific example of the dimensional relationship in the cutting tip 5 will be described. First, as shown in FIG. 12D, the angle ε formed between the compression-processed surface 4 and the rake face 2 was set to about 106 degrees. Further, as shown in FIGS. 12A and 12B, the height (width) a up to the intersection line 24 between the compression-processed surface 4 and the rake face 2 was 0.1 mm as viewed from the rake face. The height (width) b of the compression processing surface 4 as viewed from the flank 2 was 0.35 mm. These dimensions can be changed depending on the material of the material to be processed.

【0043】次に,本例の切削チップ5を用いて,図1
5に示すごとき形状の円筒部材801の内周面に溝88
を形成する場合について説明する。この場合には,ま
ず,図示しない旋盤に円筒部材801と切削チップ50
を配設した装置500とを,図14に示す位置関係にセ
ットする。すなわち,切削チップ5のすくい面2を立て
た状態で2つのコーナー部51,52を被処理材801
に接触させる。そして,図14(b)に示すごとく,上
記被処理材801を回転させることにより,切削チップ
5を被処理材801に対して相対的に移動させる。つま
り,切削チップ5用いること以外は,従来と全く同様の
切削方法により切削作業を行う。これにより,被処理材
801に対しては,溝切り加工が行われると同時に,そ
の底角部の強化が行われる。
Next, using the cutting tip 5 of this embodiment, FIG.
The groove 88 is formed on the inner peripheral surface of the cylindrical member 801 having the shape shown in FIG.
Will be described. In this case, first, the cylindrical member 801 and the cutting tip 50 are placed on a lathe (not shown).
Is set in the positional relationship shown in FIG. That is, with the rake face 2 of the cutting tip 5 raised, the two corner portions 51 and 52 are
Contact. Then, as shown in FIG. 14B, the cutting tip 5 is moved relative to the workpiece 801 by rotating the workpiece 801. That is, the cutting operation is performed by the exactly same cutting method as the conventional method except that the cutting tip 5 is used. As a result, the material to be processed 801 is subjected to grooving and, at the same time, its bottom corner is reinforced.

【0044】これを図16を用いて説明する。同図は,
切削チップ5のコーナー部51に対応する溝88の底角
部881における切削のメカニズムを説明したモデル図
である。同図に示すごとく,被処理材としての円筒部材
801に当接して切削方向に相対的に前進する切削チッ
プ5は,まず,すくい面2に当接する部分を切り屑81
として分離する。このとき,本例では,圧縮加工面4と
すくい面2との交差線24が切刃となっているので,切
り屑81が残存部82からスムーズに分離される。
This will be described with reference to FIG. The figure shows
FIG. 9 is a model diagram illustrating a cutting mechanism at a bottom corner portion 881 of a groove 88 corresponding to a corner portion 51 of the cutting tip 5. As shown in the drawing, the cutting tip 5 which comes into contact with the cylindrical member 801 as the material to be processed and relatively advances in the cutting direction firstly cuts the portion which comes into contact with the rake face 2 into the cutting chips 81.
To separate. At this time, in this example, since the intersection line 24 between the compression processing surface 4 and the rake face 2 is a cutting edge, the chips 81 are separated smoothly from the remaining portion 82.

【0045】次に,圧縮加工面4に対面して被処理材8
側に残存した残存部82は,切削チップ1の相対的前進
に伴って,圧縮加工面4により押圧され,圧縮加工され
る。これにより,上記残存部82は,塑性加工により加
工硬化された加工硬化部84として,溝88の底角部8
81に残存する。これにより,切削チップ1により切削
した溝88は,その一方の底角部881が加工硬化部8
4の存在によって強化された状態となる。
Next, the material 8 to be treated faces the compression-processed surface 4.
The remaining portion 82 remaining on the side is pressed by the compression processing surface 4 as the cutting tip 1 relatively advances, and is compressed. As a result, the remaining portion 82 becomes a work hardened portion 84 hardened by plastic working as a bottom corner 8 of the groove 88.
It remains at 81. As a result, the groove 88 cut by the cutting tip 1 has one of the bottom corners 881 at the work hardened portion 8.
4 makes the state strengthened.

【0046】このように,本例の切削チップ5を用いれ
ば,工程の追加を行うことなく,単に,従来と同様の切
削作業を行うだけで,溝の底角部を容易に強化すること
ができる。また,上記加工硬化部84は,切削条件が一
定である限り,均一に設けることができる。そのため,
得られる円筒部材801は,低コストであると共に溝の
強度特性優れたものとなる。それ故,これを用いて構成
した機械の耐久性向上等を図ることもできる。
As described above, if the cutting tip 5 of this embodiment is used, it is possible to easily reinforce the bottom corner of the groove simply by performing the same cutting work as in the related art without adding a process. it can. Further, the work hardened portion 84 can be provided uniformly as long as the cutting conditions are constant. for that reason,
The resulting cylindrical member 801 has low cost and excellent groove strength characteristics. Therefore, it is possible to improve the durability and the like of the machine constituted by using this.

【0047】実施形態例4 本例は,実施形態例3の切削チップ5を用いた場合の効
果を定量的に測定した。具体的には,図17に示すごと
く,切削チップ5により切削して形成した溝88におけ
る,上記圧縮加工面4が通過した底角部881付近の
A,B,Cの3点の硬度を測定した。また,比較のた
め,上記圧縮加工面4を設けていない従来の切削チップ
を用いて形成した溝についても,同じ位置(A,B,
C)において硬度を測定した。
Embodiment 4 In this embodiment, the effect of using the cutting tip 5 of Embodiment 3 was quantitatively measured. Specifically, as shown in FIG. 17, the hardness of three points A, B, and C near the bottom corner 881 through which the compression-processed surface 4 has passed in the groove 88 formed by cutting with the cutting tip 5 is measured. did. For comparison, the same positions (A, B, and B) were also set for grooves formed using a conventional cutting tip without the compression-processed surface 4.
In C), the hardness was measured.

【0048】その結果を図18に示す。同図は,横軸に
測定位置を,縦軸に硬度をとったものである。そして,
圧縮加工面4を有する切削チップ5を用いた本発明の例
(実施形態例3)の場合を符号E1により,従来の切削
チップを用いた場合を符号C1により示した。同図より
知られるごとく,測定点の全てにおいて,実施形態例3
の切削チップ5を用いて形成した溝88の底溝部881
の硬度が従来に比べて大幅に向上していることがわか
る。
FIG. 18 shows the result. In the figure, the horizontal axis represents the measurement position, and the vertical axis represents the hardness. And
The case of the example of the present invention (embodiment 3) using the cutting tip 5 having the compression-processed surface 4 is indicated by reference numeral E1, and the case of using the conventional cutting tip is indicated by reference numeral C1. As can be seen from FIG.
Groove part 881 of the groove 88 formed using the cutting tip 5 of FIG.
It can be seen that the hardness of the steel is greatly improved as compared with the conventional one.

【0049】実施形態例5 本例は,図19に示すごとく,実施形態例3における切
削チップ5のすくい面2と逃げ面3との交差線23上に
形成される切刃に,ホーニング面230を設けた例であ
る。
Embodiment 5 As shown in FIG. 19, in this embodiment, a cutting edge formed on an intersection line 23 between the rake face 2 and the flank 3 of the cutting tip 5 in Embodiment 3 is provided with a honing surface 230. This is an example in which is provided.

【0050】このホーニング面230は,同図に示すご
とく,圧縮加工面4よりは十分に狭い幅に設けてある。
また,ホーニング面230とすくい面2とがなす角度
は,圧縮加工面4とすくい面2とがなす角度εよりも大
きくしてある。これにより,ホーニング面230の設け
た部分では,ミクロに見れば,ホーニング面230と逃
げ面3との交差線上が切刃23の先端となる。
The honing surface 230 has a width sufficiently smaller than the compression processing surface 4 as shown in FIG.
The angle formed between the honing surface 230 and the rake face 2 is larger than the angle ε formed between the compression-processed surface 4 and the rake face 2. As a result, at the portion where the honing surface 230 is provided, the crossing line between the honing surface 230 and the flank 3 becomes the tip of the cutting edge 23 when viewed microscopically.

【0051】この場合にも,実施形態例3と同様に,切
削時において,圧縮加工面4を有するコーナー部51が
通過した溝の底角部だけに圧縮加工による塑性変形を加
えた加工硬化部84を設けることができる。そして,ホ
ーニング面230を設けた部分では,実質的な圧縮加工
が行われないので,加工硬化部は形成されない。その他
は,実施形態例3と同様の効果が得られる。
Also in this case, similarly to the third embodiment, at the time of cutting, a work hardened portion in which plastic deformation by compression is applied only to the bottom corner of the groove through which the corner 51 having the compressed surface 4 has passed. 84 can be provided. Further, in the portion where the honing surface 230 is provided, since no substantial compression processing is performed, no work hardened portion is formed. Otherwise, the same effects as in the third embodiment can be obtained.

【0052】なお,実施形態例3〜5においては,いず
れも,圧縮加工面4を1つのコーナー部51だけに設け
たが,これをもう一つのコーナー部52にも設けること
ができる。この場合には,溝80における両側の底角部
に加工硬化部84を設け,これらを強化することができ
る。
In each of the third to fifth embodiments, the compression-processed surface 4 is provided only at one corner 51, but it can be provided at another corner 52 as well. In this case, work hardening portions 84 are provided at the bottom corners on both sides of the groove 80, and these can be reinforced.

【0053】実施形態例6 本例は,図20に示すごとく,実施形態例3における切
削チップ1の圧縮加工面4を曲面状に設け,かつ,圧縮
加工面4とすくい面2との交差線24を曲線状に変更し
た例である。
Embodiment 6 In this embodiment, as shown in FIG. 20, the compression machined surface 4 of the cutting tip 1 in Embodiment 3 is provided in a curved shape, and the intersection line between the compression machined surface 4 and the rake face 2 is formed. This is an example in which 24 is changed to a curved shape.

【0054】この場合には,圧縮加工面4の形状を,溝
88の底溝部881の形状に,より近づけることができ
る。そのため,底溝部881における例えば上記A〜C
点(図17)の強度をより均一に向上させることができ
る。その他は,実施形態例3と同様の作用効果が得られ
る。
In this case, the shape of the compression processing surface 4 can be made closer to the shape of the bottom groove 881 of the groove 88. Therefore, for example, in the bottom groove 881, the above A to C
The strength of the point (FIG. 17) can be more uniformly improved. Otherwise, the same operation and effect as those of the third embodiment can be obtained.

【0055】[0055]

【発明の効果】上述のごとく,本発明によれば,工程の
追加を行うことなく,かつ,容易に切削面に圧縮加工を
施すことができる切削チップ,及びこれを用いた切削方
法を提供することができる。
As described above, according to the present invention, there is provided a cutting tip capable of easily performing a compression process on a cutting surface without adding a process, and a cutting method using the same. be able to.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施形態例1における切削チップの,(a)す
くい面から見た説明図,(b)逃げ面から見た側面図,
(c)A−A線矢視断面図。
FIG. 1A is an explanatory view of a cutting tip according to a first embodiment, as viewed from a rake face, FIG. 1B is a side view as viewed from a flank face,
(C) Sectional view taken along line AA.

【図2】実施形態例1における,切削チップの斜視図。FIG. 2 is a perspective view of a cutting tip according to the first embodiment.

【図3】実施形態例1における,切削チップと被処理材
との位置関係を示す説明図。
FIG. 3 is an explanatory diagram showing a positional relationship between a cutting tip and a material to be processed in the first embodiment.

【図4】実施形態例1における,切削チップと被処理材
との位置関係を切削方向正面から見た説明図。
FIG. 4 is an explanatory diagram of a positional relationship between a cutting tip and a workpiece in a first embodiment viewed from the front in a cutting direction;

【図5】図4を矢印X方向から見た説明図。FIG. 5 is an explanatory view of FIG. 4 as viewed from an arrow X direction.

【図6】図4を矢印Y方向から見た説明図。FIG. 6 is an explanatory diagram when FIG. 4 is viewed from an arrow Y direction.

【図7】実施形態例1における,切削時の加工硬化部形
成メカニズムを示す説明図。
FIG. 7 is an explanatory diagram showing a work hardening portion forming mechanism during cutting in the first embodiment.

【図8】実施形態例1における,別例の切削チップをす
くい面から見た正面図。
FIG. 8 is a front view of another example of the cutting insert according to the first embodiment viewed from a rake face.

【図9】実施形態例2における,別例の切削チップをす
くい面から見た正面図。
FIG. 9 is a front view of another example of a cutting tip in Embodiment 2 as seen from a rake face.

【図10】実施形態例2における,別例の切削チップを
すくい面から見た正面図。
FIG. 10 is a front view of another example of a cutting tip in Embodiment 2 as viewed from a rake face.

【図11】実施形態例3における切削チップの,(a)
側面図,(b)正面図。
FIG. 11A illustrates a cutting tip according to a third embodiment.
Side view, (b) Front view.

【図12】実施形態例3における切削チップを,(a)
すくい面から見た説明図,(b)矢印Y方向から見た説
明図,(c)その矢印X方向から見た説明図,(d)D
−D線矢視断面図。
FIGS. 12A and 12B show cutting tips according to Embodiment 3;
Explanatory diagram viewed from the rake face, (b) Explanatory diagram viewed from the arrow Y direction, (c) Explanatory diagram viewed from the arrow X direction, (d) D
FIG.

【図13】実施形態例3における,切削チップの斜視
図。
FIG. 13 is a perspective view of a cutting tip according to a third embodiment.

【図14】実施形態例3における,(a)切削チップに
より被処理材を切削している状態を示す説明図,(b)
E−E線矢視断面図。
FIGS. 14A and 14B are explanatory diagrams showing a state in which a workpiece is being cut by a cutting tip in a third embodiment, and FIG.
FIG. 3 is a sectional view taken along line EE.

【図15】実施形態例3における被処理材の,(a)平
面図,(b)F−F線矢視断面図。
15A is a plan view and FIG. 15B is a cross-sectional view taken along line FF of the material to be processed in the third embodiment.

【図16】実施形態例3における,切削時の加工硬化部
形成メカニズムを示す説明図。
FIG. 16 is an explanatory view showing a work hardened portion forming mechanism at the time of cutting in the third embodiment.

【図17】実施形態例4における,溝断面と硬度測定位
置を示す説明図。
FIG. 17 is an explanatory view showing a groove cross section and a hardness measurement position in a fourth embodiment.

【図18】実施形態例4における,硬度測定結果を示す
説明図。
FIG. 18 is an explanatory diagram showing a hardness measurement result in the fourth embodiment.

【図19】実施形態例5における,切削チップの斜視
図。
FIG. 19 is a perspective view of a cutting tip according to a fifth embodiment.

【図20】実施形態例6における,切削チップをすくい
面から見た説明図。
FIG. 20 is an explanatory view of a cutting tip according to a sixth embodiment as viewed from a rake face.

【図21】従来例における,切削チップの斜視図。FIG. 21 is a perspective view of a cutting tip in a conventional example.

【符号の説明】[Explanation of symbols]

1,5...切削チップ, 11,12,51,52...コーナー部, 2...すくい面, 23...切刃, 24...交差線(切刃), 4...圧縮加工面, 8...被処理材, 81...切り屑, 82...残存部, 84...加工硬化部, 1,5. . . Cutting tips, 11, 12, 51, 52. . . Corner part, 2. . . Rake face, 23. . . Cutting edge, 24. . . 3. intersection line (cutting edge); . . 7. compression processing surface, . . Material to be treated, 81. . . Chip, 82. . . Remaining part, 84. . . Work hardening part,

───────────────────────────────────────────────────── フロントページの続き (72)発明者 池田 重晴 愛知県安城市藤井町高根10番地 アイシ ン・エイ・ダブリュ株式会社内 (72)発明者 日高 実 愛知県安城市藤井町高根10番地 アイシ ン・エイ・ダブリュ株式会社内 (72)発明者 福島 博徳 愛知県安城市藤井町高根10番地 アイシ ン・エイ・ダブリュ株式会社内 Fターム(参考) 3C046 BB00 CC01 JJ04  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Shigeharu Ikeda 10 Takane, Fujii-machi, Anjo, Aichi Prefecture Inside Aisin AW Co., Ltd. (72) Minoru Hidaka 10 Takane, Fujii-machi, Anjo, Aichi Prefecture (72) Inventor Hironori Fukushima 10th Takane, Fujii-cho, Anjo-shi, Aichi F-term (reference) 3C046 BB00 CC01 JJ04

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 すくい面と逃げ面とを有する切削チップ
において,上記すくい面と上記逃げ面との間の少なくと
も一部には,被処理材を塑性変形させるための圧縮加工
面を設けてなることを特徴とする切削チップ。
1. A cutting insert having a rake face and a flank, wherein at least a part between the rake face and the flank is provided with a compression-processed face for plastically deforming a material to be processed. A cutting tip characterized by the above-mentioned.
【請求項2】 請求項1において,上記圧縮加工面と上
記すくい面との交差線上には切刃が形成されていること
を特徴とする切削チップ。
2. The cutting insert according to claim 1, wherein a cutting edge is formed on an intersection line between the compression-processed surface and the rake surface.
【請求項3】 請求項1において,上記圧縮加工面と上
記すくい面とのなす角度は125度未満であることを特
徴とする切削チップ。
3. The cutting insert according to claim 1, wherein an angle between the compression-processed surface and the rake surface is less than 125 degrees.
【請求項4】 請求項1〜3のいずれか1項において,
上記圧縮加工面と上記すくい面との交差線までの高さ
は,被処理材へ加える塑性変形量に応じて設定されてい
ることを特徴とする切削チップ。
4. The method according to claim 1, wherein:
A cutting tip, wherein a height to an intersection line between the compression-processed surface and the rake surface is set according to an amount of plastic deformation applied to a material to be processed.
【請求項5】 被処理材を切削チップにより切削する方
法において,すくい面と逃げ面とこれらの間の少なくと
も一部に設けられた圧縮加工面とを有してなる切削チッ
プを用い,上記圧縮加工面を被処理材に接触させた状態
で上記切削チップを切削方向に相対移動させることによ
り,上記すくい面に対面する部分を切り屑として分離す
ると共に,上記圧縮加工面に対面する位置に残存した残
存部を上記圧縮加工面により押圧して塑性変形させるこ
とを特徴とする切削方法。
5. A method for cutting a material to be processed by a cutting tip, wherein a cutting tip having a rake face, a flank face, and a compression-processed face provided at least in part between them is used. By relatively moving the cutting tip in the cutting direction while the processing surface is in contact with the material to be processed, the portion facing the rake surface is separated as chips and remains at the position facing the compression processing surface. A cutting method, characterized in that the remaining portion is plastically deformed by being pressed by the compression-processed surface.
【請求項6】 切削加工を施した切削仕上げ面を有する
切削加工部材において,上記切削仕上げ面の形成は,す
くい面と逃げ面とを有すると共にこれらの間の少なくと
も一部に被処理材を塑性変形させるための圧縮加工面を
設けてなる切削チップを用いて行い,上記切削仕上げ面
には,上記圧縮加工面により押圧して塑性変形させてな
る加工硬化部を形成してなることを特徴とする切削加工
部材。
6. A machined member having a machined surface having a machined surface, wherein the machined surface has a rake surface and a flank surface, and at least a portion between the rake surface and the flank is formed by plasticizing the material to be processed. It is performed using a cutting tip provided with a compression-processed surface for deformation, and a work hardened portion formed by pressing and being plastically deformed by the compression-processed surface is formed on the cut finished surface. To be machined.
JP11202867A 1999-07-16 1999-07-16 Cutting tip, cutting method, and machining member Pending JP2001030101A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP11202867A JP2001030101A (en) 1999-07-16 1999-07-16 Cutting tip, cutting method, and machining member
US09/616,899 US6595092B1 (en) 1999-07-16 2000-07-14 Cutting tip, cutting method, and cutting-processed element
KR1020000040683A KR100663722B1 (en) 1999-07-16 2000-07-14 Cutting tip, cutting method, and cutting-processed element
DE10034228A DE10034228A1 (en) 1999-07-16 2000-07-14 Cutting tip includes compression finishing surface to plastically deform and harden section of material between toothed and flank surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11202867A JP2001030101A (en) 1999-07-16 1999-07-16 Cutting tip, cutting method, and machining member

Publications (1)

Publication Number Publication Date
JP2001030101A true JP2001030101A (en) 2001-02-06

Family

ID=16464520

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11202867A Pending JP2001030101A (en) 1999-07-16 1999-07-16 Cutting tip, cutting method, and machining member

Country Status (1)

Country Link
JP (1) JP2001030101A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008023657A (en) * 2006-07-21 2008-02-07 Tungaloy Corp Lathe turning tool
JP2013202733A (en) * 2012-03-28 2013-10-07 Institute Of National Colleges Of Technology Japan Chip for cutting and friction work
JP2017007050A (en) * 2015-06-24 2017-01-12 国立大学法人名古屋大学 Cutting processing method and cutting tool
JP2020163545A (en) * 2019-03-29 2020-10-08 三菱マテリアル株式会社 Cutting insert and processing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008023657A (en) * 2006-07-21 2008-02-07 Tungaloy Corp Lathe turning tool
JP2013202733A (en) * 2012-03-28 2013-10-07 Institute Of National Colleges Of Technology Japan Chip for cutting and friction work
JP2017007050A (en) * 2015-06-24 2017-01-12 国立大学法人名古屋大学 Cutting processing method and cutting tool
JP2020163545A (en) * 2019-03-29 2020-10-08 三菱マテリアル株式会社 Cutting insert and processing method
WO2020203557A1 (en) * 2019-03-29 2020-10-08 三菱マテリアル株式会社 Cutting insert and machining method
JP7378717B2 (en) 2019-03-29 2023-11-14 三菱マテリアル株式会社 Cutting inserts and processing methods

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