JP2001026484A - Hydraulic composition form - Google Patents

Hydraulic composition form

Info

Publication number
JP2001026484A
JP2001026484A JP19900699A JP19900699A JP2001026484A JP 2001026484 A JP2001026484 A JP 2001026484A JP 19900699 A JP19900699 A JP 19900699A JP 19900699 A JP19900699 A JP 19900699A JP 2001026484 A JP2001026484 A JP 2001026484A
Authority
JP
Japan
Prior art keywords
hydraulic
hydraulic composition
powder
weight
copolymer resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19900699A
Other languages
Japanese (ja)
Other versions
JP3750009B2 (en
Inventor
Kiyohiko Uchida
清彦 内田
Hiroo Shioda
博夫 潮田
Satoshi Ozawa
聡 小澤
Yasuhiko Shimada
保彦 島田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Osaka Cement Co Ltd
Original Assignee
Sumitomo Osaka Cement Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Osaka Cement Co Ltd filed Critical Sumitomo Osaka Cement Co Ltd
Priority to JP19900699A priority Critical patent/JP3750009B2/en
Priority to EP00944419A priority patent/EP1215184A4/en
Priority to US10/030,859 priority patent/US6849341B1/en
Priority to PCT/JP2000/004684 priority patent/WO2001004071A1/en
Publication of JP2001026484A publication Critical patent/JP2001026484A/en
Application granted granted Critical
Publication of JP3750009B2 publication Critical patent/JP3750009B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

PROBLEM TO BE SOLVED: To provide a hydraulic composition form which is a hardened body that is obtained from a hydraulic composition and concurrently provided with both machinable performance and wear resistance, and can be applied to such a part that high wear resistance is required, and also can easily be formed. SOLUTION: The forming process of the form comprises: preparing a hydraulic composition containing hydraulic powder, non-hydraulic powder having an average particle size of <=1/10 of the average particle size of the hydraulic powder, a formable performance improver, a machinable performance improver and a thickener; subjecting the hydraulic composition to extrusion to form the form: subjecting the form to curing and hardening to obtain a hardened form; and forming a metal coating film or a metal compound coating film on the surface of the hardened form; wherein desirably, this hydraulic composition contains 100 pts.wt of a mixed powder consisting of 40-80 wt.% of hydraulic powder, a 10-50 wt.% of non-hydraulic powder having an average particle size of <=1/10 of the average particle size of the hydraulic powder and 10-20 wt.% of a formable performance improver, 2-9 pts.wt. of a machinable performance improver and 0.5-5 pts.wt. of a thickener.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、水硬性組成物成形
体に関する。
[0001] The present invention relates to a hydraulic composition molded article.

【0002】[0002]

【従来の技術】従来から機械部品用材料としては、その
優れた種々の材料特性を生かして金属材料が幅広く利用
されているが、近年では技術の進歩により機械部品に対
するニーズも高まり、金属材料の欠点を補うべく、焼結
セラミックス、プラスチックス等の非金属材料を用いた
機械部品も多く利用されている。
2. Description of the Related Art Conventionally, metal materials have been widely used as materials for mechanical parts by making use of their excellent various material properties. In order to make up for the drawbacks, many mechanical parts using non-metallic materials such as sintered ceramics and plastics are also used.

【0003】しかしながら、技術革新が進む中で、従来
の材料では、多様なニーズに全て対応できないのが現状
であり、新たな特性を有する機械部品に使用できる材料
が求められている。
However, with the progress of technological innovation, conventional materials cannot meet all of various needs at present, and materials that can be used for mechanical parts having new characteristics are demanded.

【0004】この様な要望に応えるために、新たな材料
が開発されており、水硬性組成物により高強度の硬化体
を形成し、これを機械部品に適用する技術も各種開示さ
れている。例えば、特開昭61−215239号公報に
は、セメント質物質と超微粉、高性能減水剤、水及び骨
材とを主成分とする組成物より形成された超高強度モル
タル、コンクリートが開示されている。また、特開昭6
2−52157号公報には、セメント質配合物に金属粒
子を含有させて得られる高強度硬化体が記載され、特開
平3−137047号公報には、セメント質物質とポリ
マーとを複合したものが記載されている。しかしなが
ら、これらの硬化体については、セメント質硬化体の脆
性、加工性の問題から実用化されるには至っていない。
In order to meet such demands, new materials have been developed, and various techniques for forming a high-strength cured body from a hydraulic composition and applying the same to machine parts have been disclosed. For example, Japanese Unexamined Patent Publication (Kokai) No. 61-215239 discloses an ultra-high-strength mortar and concrete formed from a composition mainly composed of a cementitious substance and an ultrafine powder, a high-performance water reducing agent, water and aggregate. ing. In addition, Japanese Unexamined Patent Publication
JP-A-2-52157 describes a high-strength cured product obtained by incorporating metal particles into a cementitious composition, and JP-A-3-137047 discloses a composite of a cementitious substance and a polymer. Has been described. However, these hardened materials have not been put to practical use due to the brittleness and workability of the hardened cementitious materials.

【0005】この様な問題点を解決すべく、本発明者ら
は種々研究を行った結果、水硬性粉体と、水硬性粉体の
平均粒径より1桁以上小さい平均粒子径を有する非水硬
性粉体、加工性改良材、成形性改良剤等とを組み合わせ
た水硬性組成物を用いて得られる成形体は、紙送りロー
ラー部品等の機械部品として使用可能な優れた特性を有
することを見出し、既に特許出願を行った(特願平11
−28137号、特願平11−59310号)。
The inventors of the present invention have conducted various studies to solve such problems, and as a result, have found that hydraulic powders and non-hydraulic powders having an average particle diameter at least one digit smaller than the average particle diameter of the hydraulic powders. A molded product obtained by using a hydraulic composition in which a hydraulic powder, a workability improving material, a formability improving agent, etc. are combined has excellent properties that can be used as a machine component such as a paper feed roller component. And filed a patent application (Japanese Patent Application No.
-28137, Japanese Patent Application No. 11-59310).

【0006】しかしながら、これらの水硬性組成物の硬
化体は、より高い耐摩耗性が要求される機械部品へ適用
するためには、表面硬度を更に向上させる必要がある。
また、機械部品に対するニーズは、耐摩耗性の他に、例
えば導電性、磁気特性、電磁波遮断性、熱遮断性等多岐
に亘っており、従来の水硬性組成物成形体ではこれらを
満足させることは不可能である。
However, in order to apply these cured products of the hydraulic composition to mechanical parts requiring higher wear resistance, it is necessary to further improve the surface hardness.
In addition, the need for mechanical parts is not only abrasion resistance, but also, for example, conductivity, magnetic properties, electromagnetic wave shielding properties, heat shielding properties, etc., and the conventional hydraulic composition molded products satisfy these requirements. Is impossible.

【0007】[0007]

【発明が解決しようとする課題】本発明の主な目的は、
水硬性組成物から得られる硬化体に、機械加工性能と耐
摩耗性を同時に付与し、耐摩耗性が要求される部位にも
適用可能であって、しかも成形加工が容易な水硬性組成
物成形体を提供することにある。
SUMMARY OF THE INVENTION The main object of the present invention is to:
Hydraulic composition molding that imparts machining performance and abrasion resistance simultaneously to the cured product obtained from the hydraulic composition, can be applied to parts where abrasion resistance is required, and is easy to mold. Is to provide the body.

【0008】本発明のその他の目的は、該水硬性組成物
から得られる成形体に、必要に応じて、更に、導電性、
電磁波遮蔽性、光学特性、熱遮蔽性、装飾性等の各種特
性を付与することにある。
[0008] Another object of the present invention is to provide a molded article obtained from the hydraulic composition, if necessary, with an additional conductivity,
It is to provide various properties such as electromagnetic wave shielding property, optical property, heat shielding property, decorative property and the like.

【0009】[0009]

【課題を解決するための手段】本発明者は、上記した如
き課題を達成すべく鋭意研究を重ねた結果、水硬性粉
体、該水硬性粉体の平均粒径の10分の1以下の平均粒
径を有する非水硬性粉体、成形性改良剤、加工性改良剤
及び増粘剤を含む水硬性組成物は、押出成形性に優れた
ものであり、これを押出成形した後、養生硬化させて得
られる成形体は、優れた加工性、寸法安定性等を有する
ものとなり、この成形体の表面に金属皮膜又は金属化合
物皮膜を形成することによって、優れた機械加工性能と
同時に、耐摩耗性も向上した成形体を得ることができ、
更に、形成する金属皮膜又は金属化合物皮膜の種類を選
択することによって、該成形体に、導電性、磁気特性、
電磁波遮断性、熱遮断性等の各種の特性を付与すること
も可能となることを見出し、ここに本発明を完成するに
至った。
Means for Solving the Problems The present inventor has conducted intensive studies in order to achieve the above-mentioned objects, and as a result, has found that the hydraulic powder has an average particle diameter of 1/10 or less of the hydraulic powder. A hydraulic composition containing a non-hydraulic powder having an average particle size, a moldability improver, a processability improver, and a thickener has excellent extrudability, and after extruding it, it is cured. The molded product obtained by curing has excellent workability, dimensional stability, and the like.By forming a metal film or a metal compound film on the surface of the molded product, the molded product has excellent machining performance, It is possible to obtain a molded body with improved abrasion,
Further, by selecting the type of metal film or metal compound film to be formed, the molded body, the conductivity, magnetic properties,
It has been found that it is also possible to impart various properties such as an electromagnetic wave shielding property and a heat shielding property, and the present invention has been completed.

【0010】即ち、本発明は、下記の水硬性組成物成形
体を提供するものである。 1.水硬性粉体、該水硬性粉体の平均粒径の1/10以
下の平均粒径を有する非水硬性粉体、成形性改良剤、加
工性改良剤及び増粘剤を含む水硬性組成物を押出成形
し、養生硬化させて得られた成形体の表面に、金属皮膜
又は金属化合物皮膜を設けてなる水硬性組成物成形体。 2.水硬性組成物が、水硬性粉体40〜80重量%、該
水硬性粉体の平均粒径の1/10以下の平均粒径を有す
る非水硬性粉体10〜50重量%及び成形性改良剤10
〜20重量%からなる混合粉体100重量部、加工性改
良剤2〜9重量部、及び増粘剤0.5〜5重量部を含有
するものである上記項1に記載の水硬性組成物成形体。 3.加工性改良剤が、酢酸ビニル樹脂、酢酸ビニルアク
リル共重合体樹脂、酢酸ビニルベオバ共重合体樹脂、酢
酸ビニルマレート共重合体樹脂、酢酸ビニルエチレン共
重合体樹脂、酢酸ビニルエチレン塩化ビニル共重合体樹
脂、アクリル共重合体樹脂、アクリルスチレン共重合体
樹脂、アクリルシリコーン共重合体樹脂、酢酸ビニルベ
オバ3元共重合体樹脂及びエポキシ樹脂から選ばれた少
なくとも1種類の樹脂である上記項1又は2に記載の水
硬性組成物成形体。 4.成形性改良剤がタルクである上記項1〜3のいずれ
かに記載の水硬性組成物成形体。 5.金属皮膜又は金属化合物が、湿式めっき、溶射めっ
き、真空蒸着、スパッタリング、化学蒸着、イオンプレ
ーティング又は活性化反応性蒸着法によって形成された
ものである上記項1〜4のいずれかに記載の水硬性組成
物成形体。 6.成形体の養生方法が、自然養生、蒸気養生又はオー
トクレーブ養生である上記項1〜5のいずれかに記載の
水硬性組成物成形体。
That is, the present invention provides the following hydraulic composition molded article. 1. Hydraulic composition comprising hydraulic powder, non-hydraulic powder having an average particle size of 1/10 or less of the average particle size of the hydraulic powder, moldability improver, processability improver and thickener A hydraulic composition molded article comprising a molded article obtained by extrusion molding and curing and curing, on the surface of which a metal film or a metal compound film is provided. 2. The hydraulic composition is 40 to 80% by weight of the hydraulic powder, 10 to 50% by weight of the non-hydraulic powder having an average particle size of 1/10 or less of the average particle size of the hydraulic powder, and the moldability is improved. Agent 10
Item 1. The hydraulic composition according to the above item 1, comprising 100 parts by weight of a mixed powder consisting of 20 to 20% by weight, 2 to 9 parts by weight of a processability improver, and 0.5 to 5 parts by weight of a thickener. Molded body. 3. Processability improver, vinyl acetate resin, vinyl acetate acrylic copolymer resin, vinyl acetate veoba copolymer resin, vinyl acetate malate copolymer resin, vinyl acetate ethylene copolymer resin, vinyl acetate ethylene vinyl chloride copolymer resin, Item 3. The above item 1 or 2, which is at least one resin selected from an acrylic copolymer resin, an acrylic styrene copolymer resin, an acrylic silicone copolymer resin, a vinyl acetate veova terpolymer resin and an epoxy resin. Hydraulic composition molded article. 4. Item 4. The hydraulic composition molded article according to any one of Items 1 to 3, wherein the moldability improving agent is talc. 5. The water according to any one of items 1 to 4, wherein the metal film or the metal compound is formed by wet plating, thermal spray plating, vacuum deposition, sputtering, chemical vapor deposition, ion plating or activation reactive vapor deposition. A molded article of a hard composition. 6. Item 6. The hydraulic composition molded product according to any one of Items 1 to 5, wherein the method for curing the molded product is natural curing, steam curing, or autoclave curing.

【0011】[0011]

【発明の実施の形態】本発明では、成形体を製造するた
めの水硬性組成物として、水硬性粉体、非水硬性粉体、
成形性改良剤、加工性改良剤及び増粘剤を含む組成物を
用いる。
BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, as a hydraulic composition for producing a molded article, a hydraulic powder, a non-hydraulic powder,
A composition containing a moldability improver, a processability improver and a thickener is used.

【0012】以下、本発明で用いる水硬性組成物に配合
する各成分、及び該組成物による成形体の製造方法につ
いて説明する。水硬性組成物 (1)水硬性粉体:本発明で用いる水硬性粉体とは、水
と接触して硬化する粉体であり、例えば、珪酸カルシウ
ム、カルシウムアルミネート、カルシウムフルオロアル
ミネート、カルシウムサルフォアルミネート、カルシウ
ムアルミノフェライト、リン酸カルシウム、半水又は無
水石膏、自硬性を有する生石灰等の各粉体、これらの粉
体の2種類以上の混合物粉体等を例示できる。その代表
例としては、ポルトランドセメント等の粉体を挙げるこ
とができる。水硬性粉体は、一種単独又は二種以上混合
して用いることができる。
Hereinafter, each component to be added to the hydraulic composition used in the present invention and a method for producing a molded article using the composition will be described. Hydraulic composition (1) Hydraulic powder: The hydraulic powder used in the present invention is a powder that hardens upon contact with water, for example, calcium silicate, calcium aluminate, calcium fluoroaluminate, calcium Examples include powders such as sulfoaluminate, calcium aluminoferrite, calcium phosphate, hemihydrate or anhydrous gypsum, quicklime having self-hardening property, and powders of a mixture of two or more of these powders. A typical example thereof is powder such as Portland cement. The hydraulic powder can be used alone or in combination of two or more.

【0013】該水硬性粉体は、平均粒径10〜40μm
程度のものが好ましく、成形体の強度に関する水硬性能
の確保上、プレーン比表面積が2500cm2/g以上
であることが好ましい。
The hydraulic powder has an average particle size of 10 to 40 μm.
It is preferable that the plain specific surface area is 2500 cm 2 / g or more in order to secure hydraulic performance with respect to the strength of the molded body.

【0014】水硬性粉体の配合量は、該水硬性粉体、非
水硬性粉体及び成形性改良材の合計量を100重量%と
して、40〜80重量%程度とすることが適当であり、
45〜55重量%程度とすることが好ましい。水硬性粉
体の配合量が少なすぎる場合には、強度、充填率等が低
くなり、一方、水硬性粉体の配合量が多くなりすぎる
と、成形体を得る場合の充填率が低くなり、いずれの場
合にも、機械加工時の加工応力に耐えられない等の影響
があるので好ましくない。 (2)非水硬性粉体 本発明で用いる非水硬性粉体とは、単体では水と接触し
ても硬化することのない粉体であり、アルカリ性若しく
は酸性状態、あるいは高圧蒸気雰囲気においてその成分
が溶出し、他の既溶出成分と反応して生成物を形成する
粉体も含む。非水硬性粉体の具体例としては、水酸化カ
ルシウム粉末、二水石膏粉末、炭酸化カルシウム粉末、
スラグ粉末、フライアッシュ粉末、珪石粉末、粘土粉
末、シリカフューム粉末等を挙げることができる。非水
硬性粉体は、一種単独又は二種以上混合して用いること
ができる。
The amount of the hydraulic powder to be blended is suitably about 40 to 80% by weight, with the total amount of the hydraulic powder, the non-hydraulic powder and the moldability improving material being 100% by weight. ,
It is preferable to be about 45 to 55% by weight. If the amount of the hydraulic powder is too small, the strength, the filling ratio, etc., will be low.On the other hand, if the amount of the hydraulic powder is too large, the filling ratio for obtaining a molded article will be low, In either case, it is not preferable because there is an effect such as inability to withstand the processing stress at the time of machining. (2) Non-hydraulic powder The non-hydraulic powder used in the present invention is a powder that does not harden even when it comes into contact with water by itself, and its components are in an alkaline or acidic state or a high-pressure steam atmosphere. Which elutes and reacts with other already-eluted components to form products. Specific examples of the non-hydraulic powder include calcium hydroxide powder, gypsum powder, calcium carbonate powder,
Slag powder, fly ash powder, silica stone powder, clay powder, silica fume powder and the like can be mentioned. The non-hydraulic powder can be used alone or as a mixture of two or more.

【0015】これら非水硬性粉体は、上記水硬性粉体の
平均粒径の1/10以下の平均粒径を有することが必要
であり、1/100以下の平均粒径を有することが好ま
しい。平均粒径の下限値については、特に限定はなく、
本発明の効果を阻害しない範囲であればよいが、通常、
水硬性粉体の平均粒径の1/500程度以上であること
が好ましく、これを下回ると流動性が低下して成形性が
低下し易い。この様な粒径の非水硬性粉体を用いること
によって、成形体の成形時の充填率を高め、得られる成
形体の空隙率を減少させることが可能となり、成形体の
寸法安定性を向上させることができる。
It is necessary that these non-hydraulic powders have an average particle diameter of 1/10 or less of the average particle diameter of the hydraulic powder, and preferably have an average particle diameter of 1/100 or less. . There is no particular limitation on the lower limit of the average particle size,
It is sufficient that the effects of the present invention are not impaired.
The average particle diameter of the hydraulic powder is preferably about 1/500 or more. If the average particle diameter is less than about 1/500, the fluidity is reduced and the moldability is likely to be reduced. By using a non-hydraulic powder having such a particle size, it is possible to increase the filling rate during molding of the molded body, reduce the porosity of the molded body obtained, and improve the dimensional stability of the molded body. Can be done.

【0016】非水硬性粉体の配合量は、水硬性粉体、非
水硬性粉体及び成形性改良剤の合計量を100重量%と
して、10〜50重量%程度とすることが適当であり、
20〜30重量%程度とすることが好ましい。非水硬性
粉体の配合量が少なすぎる場合には、充填率が低くな
り、一方、非水硬性粉体の配合量が多くなりすぎると、
強度及び充填率が低くなり、いずれの場合にも、成形・
硬化後の諸物性、例えば、機械的加工時における欠けの
発生、寸法安定性に悪影響を及ぼすために好ましくな
い。機械的強度を考慮すると、充填率が低くなり過ぎな
いように、非水硬性粉体の配合量を調節することが好ま
しい。 (3)成形性改良剤:本発明で用いる成形性改良剤と
は、水硬性組成物から成形体を押出成形する際に、型枠
と成形体との間の滑り性を向上させ、更に、成形体の異
方性を低減し、品質を安定化させる働きをする材料であ
る。例えば、成形性改良剤としては、タルク(含水ケイ
酸マグネシウム)、マイカ等の板状物質を使用できる。
このような板状物質は、配向性に優れたものであり、成
形体表面に滑り性を付与し、ダイスとの抵抗を減少させ
て、押出成形を容易にする働きをする。更に、成形体の
品質の異方性を低減させて、成形体の品質を安定化する
ことができる。
The mixing amount of the non-hydraulic powder is suitably about 10 to 50% by weight, with the total amount of the hydraulic powder, the non-hydraulic powder and the moldability improving agent being 100% by weight. ,
It is preferable to set it to about 20 to 30% by weight. If the amount of the non-hydraulic powder is too small, the filling rate is low, while if the amount of the non-hydraulic powder is too high,
The strength and filling rate are reduced, and in any case,
It is not preferable because various physical properties after curing, such as occurrence of chipping during mechanical processing and dimensional stability, are adversely affected. In consideration of mechanical strength, it is preferable to adjust the blending amount of the non-hydraulic powder so that the filling rate does not become too low. (3) Formability improver: The formability improver used in the present invention improves the slipperiness between a mold and a molded body when a molded body is extruded from a hydraulic composition. It is a material that functions to reduce the anisotropy of the molded product and stabilize the quality. For example, plate-like substances such as talc (hydrated magnesium silicate) and mica can be used as the formability improver.
Such a plate-like substance is excellent in orientation, and imparts lubricity to the surface of a molded article, reduces resistance to a die, and facilitates extrusion molding. Further, the anisotropy of the quality of the molded article can be reduced, and the quality of the molded article can be stabilized.

【0017】成形性改良剤の配合量は、水硬性粉体、非
水硬性粉体及び成形性改良材の合計量を100重量%と
して、10〜30重量%程度が適当であり、15〜25
重量%程度とすることが望ましい。成形性改良剤の配合
量が少なすぎる場合には、成形体の滑り性が低下して、
成形型枠との抵抗が増大し、成形精度が低下する。更
に、成形品の異方性が大きくなり、機械的強度、寸法安
定性等に悪影響を及ぼすので好ましくない。 (4)加工性改良剤:加工性改良剤とは、水硬性組成物
から形成される成形体の成形性、脱型性、切削・研削
性、研削精度等の向上に寄与する性質を有する材料であ
り、特に、切削・研削性、研削精度の向上に有効な材料
である。
The compounding amount of the moldability improver is suitably about 10 to 30% by weight, with the total amount of hydraulic powder, non-hydraulic powder and moldability improving material being 100% by weight.
It is desirable that the content be about% by weight. If the amount of the moldability improver is too small, the slipperiness of the molded body is reduced,
The resistance to the molding frame increases, and the molding accuracy decreases. Further, the anisotropy of the molded product is increased, which adversely affects mechanical strength, dimensional stability, and the like, which is not preferable. (4) Workability improver: A workability improver is a material having properties that contribute to the improvement of moldability, mold release, cutting / grindability, grinding accuracy, etc. of a molded article formed from a hydraulic composition. In particular, it is an effective material for improving cutting / grindability and grinding accuracy.

【0018】この様な加工性改良剤を含む水硬性組成物
によれば、加圧成形時に、加工性改良剤が成形助剤とし
ての機能を発揮することによって成形性が向上し、ま
た、加工性改良剤により、セメント系硬化体のもろさが
改良され、得られる成形体が脱型時に何ら損傷を受ける
ことなく脱型され、作業性の向上につながる。また、脆
性材料である水硬性組成物から得られる成形体は、切削
の際に亀裂型メカニズムの切削状態を呈し、材料の割
れ、欠け等が問題となるが、加工性改良剤を配合するこ
とによって、得られる成形体に固体材料としての機械加
工性を促すための靱性が付与され、成形体の割れ、欠け
等を防止することができる。このため、従来切削加工・
研削加工等の機械加工が困難であった水硬性組成物から
得られた成形体の加工性を金属材料と同レベルまで改良
することが可能となり、旋盤等による切削加工、円筒研
削機による研削加工を金属材料と同程度に行うことがで
き、所望の寸法に対してμmオーダーの精密な加工が可
能となる。
According to the hydraulic composition containing such a processability improver, the formability is improved by exhibiting the function of the processability improver as a molding aid during pressure molding. By the property improver, the fragility of the cement-based cured product is improved, and the obtained molded product is released from the mold without any damage at the time of demolding, leading to improvement in workability. In addition, a molded body obtained from a hydraulic composition which is a brittle material exhibits a cutting state of a crack type mechanism during cutting, and material cracking, chipping and the like become a problem, but a workability improving agent is compounded. Thereby, toughness for promoting machinability as a solid material is imparted to the obtained molded body, and cracking, chipping, and the like of the molded body can be prevented. For this reason, conventional
It is possible to improve the workability of molded products obtained from hydraulic compositions, which were difficult to machine such as grinding, to the same level as metal materials, cutting using a lathe, grinding using a cylindrical grinder Can be performed to the same degree as that of a metal material, and precise processing on the order of μm can be performed for desired dimensions.

【0019】本発明で使用できる加工性改良剤として
は、例えば、酢酸ビニル樹脂、酢酸ビニルを含む共重合
体樹脂、アクリル樹脂、アクリルを含む共重合体樹脂、
スチレン樹脂、スチレンを含む共重合体樹脂、エポキシ
樹脂等を例示できる。これらの内で、酢酸ビニルを含む
共重合体樹脂としては、酢酸ビニルアクリル共重合体樹
脂、酢酸ビニルベオバ共重合体樹脂、酢酸ビニルマレー
ト共重合体樹脂、酢酸ビニルエチレン共重合体樹脂、酢
酸ビニルエチレン塩化ビニル共重合体樹脂、酢酸ビニル
ベオバ3元共重合体樹脂等を例示できる。アクリルモノ
マーを含む共重合体樹脂としては、アクリル−塩化ビニ
ル−酢酸ビニル共重合体樹脂、アクリルスチレン共重合
体樹脂、アクリルシリコーン共重合体樹脂等を例示でき
る。スチレンを含む共重合体樹脂としては、スチレンブ
タジエン共重合体樹脂等を例示できる。これらの加工性
改良剤は、一種単独又は二種以上混合して用いることが
できる。加工性改良剤は、粉末、エマルジョン等の形態
として使用でき、粒径は、通常、単一粒子径として、1
μm程度以下のものが好ましい。
Examples of the processability improver usable in the present invention include vinyl acetate resin, copolymer resin containing vinyl acetate, acrylic resin, copolymer resin containing acrylic,
Examples thereof include styrene resins, copolymer resins containing styrene, and epoxy resins. Among these, as the copolymer resin containing vinyl acetate, vinyl acetate acrylic copolymer resin, vinyl acetate veoba copolymer resin, vinyl acetate malate copolymer resin, vinyl acetate ethylene copolymer resin, vinyl acetate ethylene chloride Examples thereof include a vinyl copolymer resin and a vinyl acetate veova terpolymer resin. Examples of the copolymer resin containing an acrylic monomer include an acryl-vinyl chloride-vinyl acetate copolymer resin, an acryl styrene copolymer resin, and an acryl silicone copolymer resin. Examples of the styrene-containing copolymer resin include a styrene-butadiene copolymer resin. These processability improvers can be used alone or in combination of two or more. The processability improver can be used in the form of a powder, an emulsion or the like, and the particle size is usually 1 as a single particle size.
Those having a size of about μm or less are preferable.

【0020】加工性改良剤の配合量は、水硬性粉体、非
水硬性粉体及び成形性改良剤の合計量100重量部に対
して、加工性改良剤の固形分量として、2〜9重量部程
度とすることが好ましく、6〜8重量部程度とすること
がより好ましい。加工性改良剤の配合量が少なすぎる場
合には、切削加工性が悪くなるので好ましくない。一
方、加工性改良剤の配合量が多すぎると、成形性は向上
するが、研削精度や研削後の寸法安定性が低下するので
好ましくない。 (5)増粘剤:増粘剤とは、水に溶解して粘着性を発現
する材料であり、水硬性粉体と非水硬性の粒子間の結合
力を高め、成形後の形状の維持、保水性の保持、密実な
硬化体形成等に有効な成分である。
The compounding amount of the processability improver is 2 to 9 parts by weight as the solid content of the processability improver per 100 parts by weight of the total of the hydraulic powder, the non-hydraulic powder and the formability improver. Parts by weight, more preferably about 6 to 8 parts by weight. If the compounding amount of the processability improver is too small, the cutting processability is deteriorated, which is not preferable. On the other hand, if the amount of the processability improver is too large, the moldability is improved, but the grinding accuracy and the dimensional stability after the grinding are unfavorably reduced. (5) Thickener: A thickener is a material that exhibits tackiness when dissolved in water, increases the bonding force between hydraulic powder and non-hydraulic particles, and maintains the shape after molding. It is an effective component for maintaining water retention and forming a solid cured product.

【0021】本発明で使用できる増粘剤としては、例え
ば、メチルセルロース、ヒドロキシエチルセルロース、
カルボキシメチルセルロース等を例示できる。増粘剤の
使用量は、水硬性粉体、非水硬性粉体及び成形性改良剤
の合計量100重量部に対して、0.5〜5重量部程度
とすることが適当であり、3〜4重量部程度とすること
が好ましい。増粘剤の配合量が少なすぎる場合には、押
出成形品の端部のひび割れ、表面の肌荒れ等成形性に悪
影響を与え易く、一方、増粘剤が多すぎると、硬化後の
収縮量の増大等、製品の寸法安定性を低下させ易いので
好ましくない。成形体の製造方法 (1)成形方法:上記した水硬性組成物を用いて成形体
を製造するには、まず、上記各成分に必要に応じて水を
加えて混合し、これを押出成形する。
Examples of the thickener that can be used in the present invention include methyl cellulose, hydroxyethyl cellulose,
Carboxymethyl cellulose and the like can be exemplified. The amount of the thickener used is suitably about 0.5 to 5 parts by weight based on 100 parts by weight of the total of the hydraulic powder, the non-hydraulic powder and the moldability improver. It is preferably about 4 parts by weight. If the compounding amount of the thickener is too small, cracks at the end of the extruded product, it is easy to adversely affect moldability such as surface roughening, while, if the thickener is too large, the shrinkage amount after curing is reduced. It is not preferable because the dimensional stability of the product is easily reduced, such as increase. Manufacturing method of molded article (1) Molding method: In order to produce a molded article using the above-mentioned hydraulic composition, first, if necessary, water is added to each of the above-mentioned components and mixed, followed by extrusion molding. .

【0022】水の配合量は、水硬性粉体、非水硬性粉体
及び成形性改良剤の合計量100重量部に対して、10
〜30重量部程度とすることが適当であり、20〜25
重量部程度とすることが好ましい。水の配合量が少なす
ぎる場合には、成形が困難となり、成形体の表面にひび
割れ等が発生しやすく、成形、硬化後の成形体の機械的
物性も低下し易いので好ましくない。一方、水の配合量
が多すぎると、成形時に形状を維持することが困難とな
り、また、成形硬化後の硬化体の収縮が生じ易く、寸法
安定性が低下するので好ましくない。
The amount of water is 10 parts by weight with respect to 100 parts by weight of the total amount of the hydraulic powder, the non-hydraulic powder and the moldability improver.
About 30 parts by weight.
It is preferable that the amount is about parts by weight. If the amount of water is too small, molding becomes difficult, cracks and the like are likely to occur on the surface of the molded body, and the mechanical properties of the molded body after molding and curing are also apt to deteriorate, which is not preferable. On the other hand, if the amount of water is too large, it is difficult to maintain the shape during molding, and the cured product tends to shrink after molding and curing, and the dimensional stability is undesirably reduced.

【0023】混合方法については、特に限定はなく、水
硬性組成物の各成分を均一に混合できればよいが、水硬
性粉体と該水硬性粉体の1/10以下の平均粒径を有す
る非水硬性粉体を含む組成物を均一に混合するために
は、強力な剪断力を加えることができる混合方法を採用
することが好ましく、例えば、ニーダー等を用いて混練
すればよい。この様な剪断力の高い混合機を用いて混合
することによって、混合に要する時間を短縮することが
できる。
The mixing method is not particularly limited, as long as each component of the hydraulic composition can be uniformly mixed. The hydraulic powder and a non-hydraulic powder having an average particle size of 1/10 or less of the hydraulic powder are used. In order to uniformly mix the composition containing the hydraulic powder, it is preferable to employ a mixing method capable of applying a strong shearing force. For example, kneading may be performed using a kneader or the like. Mixing using such a mixer having a high shearing force can reduce the time required for mixing.

【0024】更に、成形時の混合物のハンドリングを良
好にするために、混合後、成形する形状に適した大きさ
に造粒しても良い。造粒方法としては、転動造粒法、圧
縮造粒法、撹拌造粒法等の公知の方法を採用すればよ
い。
Further, after mixing, the mixture may be granulated to a size suitable for the shape to be molded in order to improve the handling of the mixture during molding. As the granulation method, a known method such as a tumbling granulation method, a compression granulation method, and a stirring granulation method may be employed.

【0025】前述した特定の配合の水硬性組成物は、優
れた押出成形性を有するものであり、常法に従って押出
成形を行うことによて、容易に所定の形状の成形体とす
ることができる。
The hydraulic composition having the specific composition described above has excellent extrudability, and can be easily formed into a predetermined shape by extrusion according to a conventional method. it can.

【0026】例えば、押出成形法の一例として、ニーダ
ーで混合・混練した材料を押出機に投入し、真空ポンプ
で材料を脱気しながら、押出圧力30kg/cm2〜1
00kg/cm2で押出成形すればよい。 (2)養生硬化方法:加圧成形後、型から取り出して、
十分な強度を有する硬化体となるまで、養生して、硬化
させる。養生方法としては、そのまま室温中に放置して
も良く、或いは、蒸気養生等を行っても良いが、特に、
オートクレーブ中で養生することが好ましい。また、硬
化体を形成するための水量が欠如又は不足している場合
には、蒸気養生を行うことが好ましい。
For example, as an example of an extrusion molding method, a material mixed and kneaded by a kneader is put into an extruder, and while the material is degassed by a vacuum pump, the extrusion pressure is 30 kg / cm 2 to 1 kg.
It may be extruded at 00 kg / cm 2 . (2) Curing method: After pressure molding, take out from the mold,
Curing and curing until a cured body with sufficient strength is obtained. As the curing method, it may be left at room temperature as it is, or steam curing may be performed.
Curing in an autoclave is preferred. Further, when the amount of water for forming the cured product is missing or insufficient, it is preferable to perform steam curing.

【0027】オートクレーブ養生は、飽和蒸気圧7.1
5kg/cm2以上、165℃以上で行うことが好まし
く、飽和蒸気圧9.10kg/cm2以上で行うことが
より好ましい。養生時間は養生温度によって異なるが、
例えば、175℃で養生する場合には、通常、5〜15
時間程度養生すればよい。なお、加圧成形後、オートク
レーブ養生開始前に圧縮強度で5N/mm2程度以上と
なっていることが好ましい。オートクレーブ養生開始ま
でに十分な強度が発現していない場合には、オートクレ
ーブ養生時に成形体の爆裂等が発生する可能性があるの
で好ましくない。
The autoclave curing has a saturated vapor pressure of 7.1.
It is preferably performed at 5 kg / cm 2 or more and 165 ° C. or more, and more preferably at a saturated vapor pressure of 9.10 kg / cm 2 or more. The curing time depends on the curing temperature,
For example, when curing at 175 ° C, usually 5 to 15
Curing should be done for about an hour. In addition, it is preferable that the compression strength is about 5 N / mm 2 or more after the pressure molding and before the start of the autoclave curing. If sufficient strength is not developed before the start of autoclave curing, there is a possibility that a molded article may explode during autoclave curing, which is not preferable.

【0028】また、蒸気養生は、例えば、60℃程度の
温度で10〜24時間程度行えばよい。
The steam curing may be performed, for example, at a temperature of about 60 ° C. for about 10 to 24 hours.

【0029】以上の方法で得られる成形体は、成形性、
脱型性、切削性、研削性、研削精度等の特性が良好であ
り、種々の形状に容易に成形、加工できる。本発明によ
れば、この様な成形体の表面に、金属皮膜又は金属化合
物皮膜を形成することによって、該成形体の表面硬度を
向上させて、該成形体に耐摩耗性を付与することができ
る。更に、形成する皮膜の種類に応じて、電磁波遮蔽
性、光学特性、熱遮蔽性、装飾性等の各種特性も付与で
きる。
The molded article obtained by the above-described method has
It has good properties such as mold release, cutting, grinding, and grinding accuracy, and can be easily formed and processed into various shapes. According to the present invention, by forming a metal film or a metal compound film on the surface of such a molded body, it is possible to improve the surface hardness of the molded body and to impart wear resistance to the molded body. it can. Furthermore, various characteristics such as electromagnetic wave shielding, optical characteristics, heat shielding, and decorativeness can be imparted according to the type of film to be formed.

【0030】金属皮膜又は金属化合物皮膜の形成方法に
ついては、特に限定はなく、公知の各種の方法を適用で
きる。この様な方法としては、例えば、湿式めっき、溶
射めっき、真空蒸着、スパッタリング、化学蒸着、イオ
ンプレーティング、活性化反応性蒸着法(ARE法)等
を例示できる。
The method for forming the metal film or metal compound film is not particularly limited, and various known methods can be applied. Examples of such a method include wet plating, thermal spray plating, vacuum deposition, sputtering, chemical vapor deposition, ion plating, and activation reactive vapor deposition (ARE method).

【0031】金属皮膜又は金属化合物皮膜は、採用する
方法に応じて、常法に従って形成すればよく、皮膜の種
類についても、特に限定はなく、公知の方法で形成可能
な金属皮膜又は金属化合物皮膜から、使用目的に応じて
適宜種類を決めればよい。金属化合物皮膜としては、金
属酸化物、金属窒化物、金属炭化物、金属ホウ化物等の
皮膜を例示できる。皮膜の膜厚についても特に限定はな
く、使用目的に応じて、適宜選択すればよい。
The metal film or metal compound film may be formed according to a method to be adopted according to a conventional method, and there is no particular limitation on the type of the film, and a metal film or metal compound film that can be formed by a known method. Therefore, the type may be appropriately determined according to the purpose of use. Examples of the metal compound film include films of metal oxides, metal nitrides, metal carbides, metal borides, and the like. The thickness of the film is not particularly limited, and may be appropriately selected depending on the purpose of use.

【0032】例えば、湿式めっき法によって、めっき皮
膜を形成するには、水硬性組成物成形体の表面に導電性
を与えるために無電解めっきを行い、次いで、電気めっ
きを行えばよい無電解めっきは、常法に従って行うこと
ができ、例えば、センシタイザーーアクチベーター法、
キャタリスト法等の公知の方法によって、成形体の表面
に無電解めっき用の触媒を付与し、無電解銅めっき液、
無電解ニッケルめっき液などの公知の無電解めっき液を
用いて、無電解めっき皮膜を形成すればよい。無電解め
っき皮膜の厚さについては、特に限定的ではないが、例
えば、適度の導電性を付与するために、0.2〜0.5
μm程度とすればよい。
For example, in order to form a plating film by a wet plating method, electroless plating may be performed to impart conductivity to the surface of the hydraulic composition molded body, and then electroplating may be performed. Can be performed according to a conventional method, for example, a sensitizer-activator method,
By a known method such as a catalyst method, a catalyst for electroless plating is applied to the surface of the molded body, an electroless copper plating solution,
The electroless plating film may be formed using a known electroless plating solution such as an electroless nickel plating solution. Although the thickness of the electroless plating film is not particularly limited, for example, in order to impart appropriate conductivity, 0.2 to 0.5
It may be about μm.

【0033】次いで、電気めっき法によってめっき皮膜
を形成する。電気めっき液の種類については特に限定は
なく、公知の電気めっき液から目的に応じて適宜選択し
て使用すればよく、例えば、ニッケルめっき液、銅めっ
き液等を用いることができる。
Next, a plating film is formed by an electroplating method. The type of the electroplating solution is not particularly limited, and may be appropriately selected from known electroplating solutions according to the purpose, and may be, for example, a nickel plating solution, a copper plating solution, or the like.

【0034】通常、無電解めっき皮膜は膜厚が薄いの
で、一度に高電流密度で電気めっきを行うことは避ける
ことが好ましく、例えば、0.5A/dm2程度の比較
的低い電流密度で銅めっき皮膜又はニッケルめっき皮膜
を1〜3μm程度形成し、これを下地メッキとして、例
えば、ニッケルめっき皮膜等を5〜20μm程度形成す
ることが好ましい。また、必要に応じて、5〜20μm
程度の厚さのクロムめっき皮膜等を最上層に形成するこ
とができる。
Usually, since the electroless plating film has a small thickness, it is preferable to avoid performing electroplating at a high current density at one time. For example, a copper film having a relatively low current density of about 0.5 A / dm 2 is preferably used. It is preferable to form a plating film or a nickel plating film in a thickness of about 1 to 3 μm and use this as a base plating, for example, to form a nickel plating film or the like in a thickness of about 5 to 20 μm. Also, if necessary, 5 to 20 μm
It is possible to form a chrome plating film or the like having a thickness of about the uppermost layer.

【0035】また、金属酸化物、金属窒化物、金属炭化
物、金属ホウ化物等の金属化合物の皮膜は、例えば、火
炎溶射、プラズマ溶射、爆裂溶射等の溶射法によって、
公知の条件に従って形成することができる。
The coating of a metal compound such as a metal oxide, a metal nitride, a metal carbide, or a metal boride can be formed by a spraying method such as flame spraying, plasma spraying, or explosive spraying.
It can be formed according to known conditions.

【0036】[0036]

【発明の効果】本発明の金属皮膜又は金属化合物皮膜を
有する水硬性組成物の成形体は、従来の水硬性組成物の
成形体と比較して高い表面硬度を有するために、耐摩耗
性が良好である。しかも、成形性、脱型性、切削性、研
削性、研削精度等の特性も優れており、種々の形状に容
易に成形、加工することができる。さらに、皮膜の種類
を選択することによって、導電性、電磁波遮蔽性、光学
特性、熱遮蔽性、装飾性等の各種特性を付与でき、電子
機械部品への適用も可能である。
As described above, the molded article of the hydraulic composition having the metal film or the metal compound film of the present invention has a higher surface hardness than the molded article of the conventional hydraulic composition. Good. In addition, it has excellent characteristics such as moldability, mold release, machinability, grindability, and grinding accuracy, and can be easily formed and processed into various shapes. Further, by selecting the type of the film, various characteristics such as conductivity, electromagnetic wave shielding, optical characteristics, heat shielding, and decorativeness can be provided, and application to electromechanical parts is also possible.

【0037】このため、本発明によれば、耐摩耗性が要
求される部位にも適用可能であって、しかも、導電性、
電磁波遮蔽性、光学特性、熱遮蔽性、装飾性等の各種特
性を有する水硬性組成物の成形体を安価に製造すること
ができる。
Therefore, according to the present invention, the present invention can be applied to a part where abrasion resistance is required.
A molded article of a hydraulic composition having various properties such as electromagnetic wave shielding properties, optical properties, heat shielding properties, and decorative properties can be produced at low cost.

【0038】[0038]

【実施例】以下に、本発明を実施例に基づいて説明す
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on embodiments.

【0039】(実施例1)図1は本発明のめっき層を有
する水硬性組成物成形体の断面図を示すものであり、図
中、1は水硬性組成成形体、2は触媒層(パラジウ
ム)、3は無電解めっき方法で形成したニッケル層、4
は電気めっき法によって形成した下地ニッケルめっき
層、5は電気めっき方法によって形成したニッケルめっ
き層を示す。以下に、この硬化体の製造方法を示す。
(Example 1) FIG. 1 is a sectional view of a hydraulic composition molded article having a plating layer according to the present invention. In the figure, 1 is a hydraulic composition molded article, and 2 is a catalyst layer (palladium). ), 3 is a nickel layer formed by an electroless plating method,
Denotes a base nickel plating layer formed by an electroplating method, and 5 denotes a nickel plating layer formed by an electroplating method. Hereinafter, a method for producing this cured product will be described.

【0040】水硬性粉体としてのポルトランドセメント
(平均粒径約15μm)80重量部、非水硬性粉体とし
てのシリカヒューム(平均粒径約0.2μm)10重量
部、成形性改良剤としてのタルク10重量部、加工性改
良剤としてのアクリル樹脂10重量部、及び増粘剤とし
てのカルボキシメチルセルロース2重量部を含む水硬性
組成物に、20〜30重量部の水を添加し、ニーダーに
より混合した。
80 parts by weight of Portland cement (average particle size of about 15 μm) as a hydraulic powder, 10 parts by weight of silica fume (average particle size of about 0.2 μm) as a non-hydraulic powder, and a moldability improver 20 to 30 parts by weight of water is added to a hydraulic composition containing 10 parts by weight of talc, 10 parts by weight of an acrylic resin as a processability improver, and 2 parts by weight of carboxymethyl cellulose as a thickener, and mixed by a kneader. did.

【0041】この混合物を、真空ポンプ用いて脱気しな
がら、押出成型機により、圧力100kg/cm2で3
0×30×500mmに成形し、50℃/時間の昇温速
度で175℃、9.1気圧まで昇温させ、175℃、
9.1気圧で7時間保持した後、3時間で大気圧まで戻
すことによって、オートクレーブ養生を行った。養生
後、10mm幅に切断し、30×30×10mmの成形
体1を得た。
The mixture was degassed using a vacuum pump and extruded at a pressure of 100 kg / cm 2 by an extruder.
Formed to 0 × 30 × 500 mm, heated to 175 ° C. and 9.1 atm at a heating rate of 50 ° C./hour, 175 ° C.
After maintaining at 9.1 atm for 7 hours, the autoclave was cured by returning to atmospheric pressure in 3 hours. After curing, it was cut to a width of 10 mm to obtain a molded body 1 of 30 × 30 × 10 mm.

【0042】無電解めっき用触媒溶液として、キャタラ
イザー(ズズイオンとパラジウムイオンを混合した溶
液)を用い、上記成形体1をキャタライザー溶液中に室
温で5分間浸漬し、水洗した後、硫酸水溶液に浸漬し
て、成形体1の表面部分(30×30mm)に無電解ニ
ッケルめっき用触媒としてパラジウム2を付与した。
As a catalyst solution for electroless plating, a catalyzer (a solution in which tin ion and palladium ion were mixed) was used. The molded article 1 was immersed in the catalyzer solution at room temperature for 5 minutes, washed with water, and then immersed in an aqueous sulfuric acid solution. Then, palladium 2 was applied to the surface portion (30 × 30 mm) of the molded body 1 as a catalyst for electroless nickel plating.

【0043】次いで、この成形体1を無電解ニッケルめ
っき浴(硫酸ニッケル、クエン酸ナトリウム、亜リン酸
ナトリウム及びアンモニアを含有する水溶液)に30℃
で5分間浸漬して、成形体表面に厚さ0.5μmの無電
解ニッケル層3を形成した。
Next, the molded body 1 was placed in an electroless nickel plating bath (aqueous solution containing nickel sulfate, sodium citrate, sodium phosphite and ammonia) at 30 ° C.
For 5 minutes to form an electroless nickel layer 3 having a thickness of 0.5 μm on the surface of the molded body.

【0044】続いて、電気ニッケルめっき液(硫酸ニッ
ケル、塩化ニッケル及びホウ酸を含有する水溶液)を用
い、陰極電流密度0.5A/dm2で電気ニッケルめっ
きを行って厚さ2μmの下地ニッケルめっき層4を形成
し、更に、同じ電気ニッケルめっき液を用いて陰極電流
密で1A/dm2で電気めっきを行って厚さ15μmの
ニッケルめっき層5を形成した。
Subsequently, using a nickel electroplating solution (aqueous solution containing nickel sulfate, nickel chloride and boric acid), nickel electroplating was performed at a cathode current density of 0.5 A / dm 2 to obtain a nickel plating of 2 μm in thickness. The layer 4 was formed, and further, electroplating was performed at a current density of 1 A / dm 2 using the same electronickel plating solution to form a nickel plating layer 5 having a thickness of 15 μm.

【0045】(実施例2)実施例1と同様の方法によっ
て、水硬性組成物成形体1の表面に、パラジウム触媒層
2、無電解ニッケル層3、電気めっき法による下地ニッ
ケルめっき層4、電気めっき方法によるニッケルめっき
層5を形成した。
(Example 2) In the same manner as in Example 1, a palladium catalyst layer 2, an electroless nickel layer 3, an underlying nickel plating layer 4 by electroplating, A nickel plating layer 5 was formed by a plating method.

【0046】その後、ニッケルめっき表面に、クロムめ
っき液(クロム酸175g/l及び硫酸0.7g/l)
を用いて、液温60℃で、50A/dm2の陰極電流密
度で10分間めっきを行い、厚さ20μmの硬質クロー
ム層6を形成した。
Thereafter, a chromium plating solution (175 g / l chromic acid and 0.7 g / l sulfuric acid) was applied to the nickel plating surface.
Was applied at a liquid temperature of 60 ° C. and a cathode current density of 50 A / dm 2 for 10 minutes to form a hard chrome layer 6 having a thickness of 20 μm.

【0047】この様にして得られた成形体の断面図を図
2に示す。
FIG. 2 is a cross-sectional view of the thus obtained molded body.

【0048】(実施例3)実施例1と同様にして水硬性
組成物成形体1を製造した後、該成形体1の表面に、爆
裂溶射法によってAl23とTiO2の混合物からなる
被覆層7を形成した。
(Example 3) After producing a hydraulic composition molded body 1 in the same manner as in Example 1, the surface of the molded body 1 is made of a mixture of Al 2 O 3 and TiO 2 by the explosive spraying method. The coating layer 7 was formed.

【0049】形成された皮膜は、溶融点1700℃以
上、Al23:TiO2(重量比)=4:1の膜厚20
0μmの酸化物皮膜であった。表面硬度試験: 実施例1〜3で得られた成形体につい
て、ビッカースかたさ試験によって表面硬度を測定した
結果を下記表1に示す。なお、比較として、めっき皮膜
を形成していない水硬性組成物の成形体の表面硬度も表
1に記載する。
The formed film had a melting point of 1700 ° C. or more and a film thickness of Al 2 O 3 : TiO 2 (weight ratio) = 4: 1.
It was an oxide film of 0 μm. Surface hardness test: Table 1 shows the results of measuring the surface hardness of the molded articles obtained in Examples 1 to 3 by a Vickers hardness test. For comparison, Table 1 also shows the surface hardness of the molded body of the hydraulic composition having no plating film formed.

【0050】 表1 表面処理方法 表面硬度(HV) 実施例1 ニッケルめっき 520 実施例2 ニッケルめっき+クロムめっき 940 実施例3 Al23+TiO2 1150 比較例 無処理 40Table 1 Surface Treatment Method Surface Hardness (HV ) Example 1 Nickel Plating 520 Example 2 Nickel Plating + Chromium Plating 940 Example 3 Al 2 O 3 + TiO 2 1150 Comparative Example No Treatment 40

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例1においてニッケルめっき皮膜を形成し
た成形体の断面図。
FIG. 1 is a cross-sectional view of a molded body on which a nickel plating film is formed in Example 1.

【図2】実施例2においてニッケルめっき皮膜とクロム
めっき皮膜を形成した成形体の断面図。
FIG. 2 is a cross-sectional view of a molded body on which a nickel plating film and a chromium plating film are formed in Example 2.

【図3】実施例3においてAl23とTiO2の混合物
からなる被覆層を形成した成形体の断面図。
FIG. 3 is a cross-sectional view of a formed body in which a coating layer made of a mixture of Al 2 O 3 and TiO 2 is formed in Example 3.

【符号の説明】[Explanation of symbols]

1 水硬性組成物の硬化体 2 触媒層 3 無電解ニッケルめっき層 4 電気ニッケルめっき層 5 電気ニッケルめっき層 6 クロムめっき層 7 Al23とTiO2の混合物からなる被覆層1 consists of a mixture of the cured body 2 catalyst layer 3 electroless nickel plating layer 4 nickel electroplating layer 5 nickel electroplating layer 6 chrome plating layer 7 Al 2 O 3 and TiO 2 in the hydraulic composition coating layer

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小澤 聡 千葉県船橋市豊富町585番地 住友大阪セ メント株式会社建材事業部内 (72)発明者 島田 保彦 千葉県船橋市豊富町585番地 住友大阪セ メント株式会社建材事業部内 Fターム(参考) 4G012 PB04 PB06 PB31 PB40 4G028 DA01 DB07 DC00  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Satoshi Ozawa 585 Tomicho, Funabashi-shi, Chiba Sumitomo Osaka Cement Co., Ltd. Construction Materials Division (72) Inventor Yasuhiko Shimada 585 Tomicho, Funabashi-shi, Chiba Sumitomo Osaka Cement F-term in the building materials division (reference) 4G012 PB04 PB06 PB31 PB40 4G028 DA01 DB07 DC00

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】水硬性粉体、該水硬性粉体の平均粒径の1
/10以下の平均粒径を有する非水硬性粉体、成形性改
良剤、加工性改良剤及び増粘剤を含む水硬性組成物を押
出成形し、養生硬化させて得られた成形体の表面に、金
属皮膜又は金属化合物皮膜を設けてなる水硬性組成物成
形体。
1. A hydraulic powder, having an average particle size of 1
Surface of molded article obtained by extruding a hydraulic composition containing a non-hydraulic powder having an average particle size of / 10 or less, a moldability improver, a processability improver, and a thickener, curing and curing. A hydraulic composition molded article provided with a metal film or a metal compound film.
【請求項2】水硬性組成物が、水硬性粉体40〜80重
量%、該水硬性粉体の平均粒径の1/10以下の平均粒
径を有する非水硬性粉体10〜50重量%及び成形性改
良剤10〜20重量%からなる混合粉体100重量部、
加工性改良剤2〜9重量部、及び増粘剤0.5〜5重量
部を含有するものである請求項1に記載の水硬性組成物
成形体。
2. The hydraulic composition has a hydraulic powder content of 40 to 80% by weight and a non-hydraulic powder having an average particle size of 1/10 or less of the average particle size of the hydraulic powder. 100 parts by weight of a mixed powder composed of 10% by weight and a formability improver of 10 to 20% by weight,
The hydraulic composition molded product according to claim 1, comprising 2 to 9 parts by weight of a processability improver and 0.5 to 5 parts by weight of a thickener.
【請求項3】加工性改良剤が、酢酸ビニル樹脂、酢酸ビ
ニルアクリル共重合体樹脂、酢酸ビニルベオバ共重合体
樹脂、酢酸ビニルマレート共重合体樹脂、酢酸ビニルエ
チレン共重合体樹脂、酢酸ビニルエチレン塩化ビニル共
重合体樹脂、アクリル共重合体樹脂、アクリルスチレン
共重合体樹脂、アクリルシリコーン共重合体樹脂、酢酸
ビニルベオバ3元共重合体樹脂及びエポキシ樹脂から選
ばれた少なくとも1種類の樹脂である請求項1又は2に
記載の水硬性組成物成形体。
3. The processability improver is a vinyl acetate resin, a vinyl acetate acrylic copolymer resin, a vinyl acetate veova copolymer resin, a vinyl acetate malate copolymer resin, a vinyl acetate ethylene copolymer resin, a vinyl acetate ethylene vinyl chloride. 2. The resin according to claim 1, which is at least one resin selected from a copolymer resin, an acrylic copolymer resin, an acrylic styrene copolymer resin, an acrylic silicone copolymer resin, a vinyl acetate veova terpolymer resin and an epoxy resin. Or the molded product of the hydraulic composition according to 2.
【請求項4】成形性改良剤がタルクである請求項1〜3
のいずれかに記載の水硬性組成物成形体。
4. A process according to claim 1, wherein said moldability improving agent is talc.
The hydraulic composition molded article according to any one of the above.
【請求項5】金属皮膜又は金属化合物が、湿式めっき、
溶射めっき、真空蒸着、スパッタリング、化学蒸着、イ
オンプレーティング又は活性化反応性蒸着法によって形
成されたものである請求項1〜4のいずれかに記載の水
硬性組成物成形体。
5. The method according to claim 1, wherein the metal film or the metal compound is wet-plated,
The hydraulic composition molded article according to any one of claims 1 to 4, which is formed by thermal spray plating, vacuum deposition, sputtering, chemical vapor deposition, ion plating or activation reactive vapor deposition.
【請求項6】成形体の養生方法が、自然養生、蒸気養生
又はオートクレーブ養生である請求項1〜5のいずれか
に記載の水硬性組成物成形体。
6. The hydraulic composition molded article according to claim 1, wherein the curing method of the molded article is natural curing, steam curing or autoclave curing.
JP19900699A 1999-07-13 1999-07-13 Hydraulic composition molded body Expired - Fee Related JP3750009B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP19900699A JP3750009B2 (en) 1999-07-13 1999-07-13 Hydraulic composition molded body
EP00944419A EP1215184A4 (en) 1999-07-13 2000-07-12 Formed article from hydraulic composition
US10/030,859 US6849341B1 (en) 1999-07-13 2000-07-12 Formed article from hydraulic composition
PCT/JP2000/004684 WO2001004071A1 (en) 1999-07-13 2000-07-12 Formed article from hydraulic composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19900699A JP3750009B2 (en) 1999-07-13 1999-07-13 Hydraulic composition molded body

Publications (2)

Publication Number Publication Date
JP2001026484A true JP2001026484A (en) 2001-01-30
JP3750009B2 JP3750009B2 (en) 2006-03-01

Family

ID=16400548

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19900699A Expired - Fee Related JP3750009B2 (en) 1999-07-13 1999-07-13 Hydraulic composition molded body

Country Status (1)

Country Link
JP (1) JP3750009B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004071988A1 (en) * 2003-02-14 2004-08-26 Houei Co., Ltd. Component for optical device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004071988A1 (en) * 2003-02-14 2004-08-26 Houei Co., Ltd. Component for optical device

Also Published As

Publication number Publication date
JP3750009B2 (en) 2006-03-01

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