JP2000356296A - Heat insulating wall member and manufacture thereof - Google Patents

Heat insulating wall member and manufacture thereof

Info

Publication number
JP2000356296A
JP2000356296A JP2000108083A JP2000108083A JP2000356296A JP 2000356296 A JP2000356296 A JP 2000356296A JP 2000108083 A JP2000108083 A JP 2000108083A JP 2000108083 A JP2000108083 A JP 2000108083A JP 2000356296 A JP2000356296 A JP 2000356296A
Authority
JP
Japan
Prior art keywords
heat insulating
plate
insulating material
columnar
vacuum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000108083A
Other languages
Japanese (ja)
Other versions
JP4019599B2 (en
Inventor
Naotaka Yamamoto
尚孝 山本
Seiichiro Kito
誠一路 木藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Isuzu Motors Ltd
Original Assignee
Isuzu Motors Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isuzu Motors Ltd filed Critical Isuzu Motors Ltd
Priority to JP2000108083A priority Critical patent/JP4019599B2/en
Publication of JP2000356296A publication Critical patent/JP2000356296A/en
Application granted granted Critical
Publication of JP4019599B2 publication Critical patent/JP4019599B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

Abstract

PROBLEM TO BE SOLVED: To provide heat insulated locker wall structure for a vehicle not imparing the heat insulating performance of a vacuum heat insulating panel installed in a specified dimensional position from an inner plate and an outer plate, that is, near the center in the thickness direction of a wall member. SOLUTION: A heat insulating wall member 50 is composed of a laminated body of a first plate 51A, a first plate-like heat insulating material 53 formed of plastic foam, vacuum heat insulating members 60 disposed thereon, a second plate-like heat insulating material 53 formed of plastic foam, and a second plate 51B. Portions surrounded by the first plate-like heat insulating material 53, vacuum heat insulating members 60 and second plate-like heat insulating material 51B between the first plate 51A and second plate 51B are filled with foaming plastic foam 55, and the plate thickness of the first and second plate- like heat insulating material 53 is set to a specified thickness dimension S.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は保冷、冷蔵、冷凍用
車両やコンテナ等の輸送用断熱庫に用いられる真空断熱
パネル(部材)を内包する壁部材に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wall member including a vacuum heat insulating panel (member) used for a heat insulating storage for transportation such as a vehicle, a container, or the like for cold storage, refrigeration, freezing.

【0002】[0002]

【従来の技術】(1)図11に示す冷凍車、保冷車10
などのボディー15の断熱壁13は、下記の構造を採用
していた。 a 発泡ウレタンフォームや発泡スチレンフォーム等の
スラブ131(既に発泡させて、板状に加工したもの)
をフラットな板状のアルミ展伸材或いはFRP製、スチー
ル製の内外板13a、13bに接着剤13cで接合した
サンドイッチパネル13A。 b 或いは、図12に示す、同様の内外板13a、13
bの間に独立発泡のウレタン樹脂を注入発泡133さ
せ、ウレタン自己粘着力により内外板を接合したパネル
13B。通常、断熱壁13で構成されたボデイ15は、
上記aまたはbに記載の構造を有するパネル13A,1
3Bを、天井、床、側壁前壁、リアードア等の六面体の
構成部品として箱形状に組み立てられている。
2. Description of the Related Art (1) A refrigeration car and a cold storage car 10 shown in FIG.
The heat insulating wall 13 of the body 15 has the following structure. a Slab 131 of urethane foam or styrene foam (already foamed and processed into a plate shape)
Sandwich panel 13A, which is bonded to flat and flat inner and outer plates 13a and 13b made of aluminum or FRP or steel by an adhesive 13c. b or similar inner and outer plates 13a, 13 shown in FIG.
Panel 13B in which closed foamed urethane resin is injected and foamed 133 during b, and the inner and outer plates are joined by urethane self-adhesion. Usually, the body 15 composed of the heat insulating wall 13 is
Panel 13A, 1 having the structure described in a or b above
3B is assembled in a box shape as hexahedron components such as a ceiling, a floor, a front wall, and a rear door.

【0003】(2)車両用断熱庫が要求されることとし
ては、庫(ボデイ)内の容積拡大がある。庫内の容積を
拡大させるということは、横幅・高さ方向に寸法を大き
くすることである。しかし、庫の外枠寸法は、法規によ
り規制されている。したがって、庫の外枠寸法を規制寸
法として庫内寸法の拡大を実行するためには、壁部材
(断熱材)の薄肉化が必要となる。ここで、断熱性能を
現状同等として壁の薄肉化を行おうとすると、壁部材の
断熱性の向上が不可欠となる。壁部材の断熱性向上の手
段としては、現在の発泡プラスチックフォームより熱伝
導率の低い真空断熱パネルの採用が考えられる。
[0003] (2) A demand for a heat insulating storage for a vehicle is to increase the volume in the storage (body). Increasing the volume in the refrigerator means increasing the dimensions in the width and height directions. However, the outer frame dimensions of the storage are regulated by law. Therefore, in order to execute the enlargement of the inner size of the refrigerator with the outer frame size of the refrigerator as the regulation size, it is necessary to reduce the thickness of the wall member (heat insulating material). Here, if it is attempted to reduce the thickness of the wall while maintaining the same heat insulation performance at present, it is indispensable to improve the heat insulation of the wall member. As a means of improving the heat insulating property of the wall member, adoption of a vacuum heat insulating panel having a lower thermal conductivity than the current foamed plastic foam can be considered.

【0004】ここで、断熱部材毎の熱伝導率を表1に示
す。
[0004] Here, the thermal conductivity of each heat insulating member is shown in Table 1.

【表1】 [Table 1]

【0005】この表に示す熱伝導率の値から、従来のポ
リスチレンフォームを真空断熱材に置き換えて断熱材の
厚さを試算すると、同一の断熱性を要求したとき、壁厚
さは約1/4に薄肉化が可能となる。このように、真空
断熱部材により壁部材の薄肉化に伴う庫内容積の拡大と
軽量化が図れる。また、壁部材の厚さを変更せずに真空
断熱材を使用すると、約4倍の断熱性の向上が可能であ
り、燃費の向上も期待できる。
[0005] From the thermal conductivity values shown in this table, when the thickness of the heat insulating material is calculated by replacing the conventional polystyrene foam with a vacuum heat insulating material, when the same heat insulating property is required, the wall thickness is about 1 /. 4 can be made thinner. In this way, the vacuum heat insulating member can increase the internal volume and reduce the weight due to the thinning of the wall member. In addition, when the vacuum heat insulating material is used without changing the thickness of the wall member, the heat insulating property can be improved about four times, and improvement in fuel efficiency can be expected.

【0006】(3)上記理由から真空断熱材を内包させ
た壁部材は、家電冷蔵庫の一部に既に採用されている。
家電冷蔵庫で使用されている真空断熱パネルを用いた壁
構造を図10で説明する。家電冷蔵庫20において、室
内の温度を4〜5℃、あるいは、−18℃に保持しなけ
ればならない冷蔵室21、冷凍室22、野菜室23の外
壁24には、真空断熱パネル25が内包されている。真
空断熱パネル25は連続発泡のウレタンフォーム25a
をアルミラミネートフィルム製の袋25bに入れ、真空
で密閉(シール)25cしている。この冷蔵庫の外壁2
4の構造は、フラットなスチールの外板24aと、真空
成形等で作られたABS樹脂等の三次元的に変化した成形
品である内板24bとの間に、真空断熱パネル25を配
置している。真空断熱パネル25は外板24aにホット
メルト系接着剤や両面テープで固定され、真空断熱パネ
ル25と内板24b及び外板24aとの空間には独立発
泡のウレタンフォーム24cを注入して発泡させて形成
されている。
(3) For the above reasons, a wall member containing a vacuum heat insulating material has already been adopted in a part of a home appliance refrigerator.
FIG. 10 illustrates a wall structure using a vacuum insulation panel used in a home appliance refrigerator. In the home appliance refrigerator 20, a vacuum insulation panel 25 is included in the outer walls 24 of the refrigerator compartment 21, the freezer compartment 22, and the vegetable compartment 23 in which the indoor temperature must be maintained at 4 to 5 ° C. or −18 ° C. I have. The vacuum insulation panel 25 is made of a continuously foamed urethane foam 25a.
Is put in a bag 25b made of an aluminum laminated film, and sealed (sealed) 25c by vacuum. Outer wall 2 of this refrigerator
In the structure of No. 4, a vacuum heat insulating panel 25 is arranged between a flat steel outer plate 24a and an inner plate 24b which is a three-dimensionally changed molded product such as an ABS resin formed by vacuum forming or the like. ing. The vacuum insulation panel 25 is fixed to the outer plate 24a with a hot-melt adhesive or double-sided tape, and a closed foam urethane foam 24c is injected into the space between the vacuum insulation panel 25 and the inner plate 24b and the outer plate 24a to cause foaming. It is formed.

【0007】この壁構造において外板24a、内板24
b、アルミラミネートフィルム25bと独立発泡のウレ
タンフォーム24cの接合は、ウレタンフォームの自己
接着性により強固なものとなっている。このため、家電
用冷蔵庫においては、リベット等の留め具を用いた接合
が必要ない。この真空断熱パネルに関しては、例えば特
公昭61−17263号公報、特公平1−46759号
公報、特公平3−23825号公報等に開示されてい
る。
In this wall structure, the outer plate 24a, the inner plate 24
b, the bonding between the aluminum laminated film 25b and the independently foamed urethane foam 24c is strong due to the self-adhesiveness of the urethane foam. For this reason, in the refrigerator for home electric appliances, joining using fasteners such as rivets is not necessary. This vacuum heat insulating panel is disclosed in, for example, Japanese Patent Publication No. 61-17263, Japanese Patent Publication No. 1-4759, and Japanese Patent Publication No. 3-23825.

【0008】[0008]

【発明が解決しようとする課題】本発明は、家電冷蔵庫
とは異なった使用環境、製作方法を取る輸送用断熱庫に
真空断熱パネルを使用した場合の問題を解決することを
目的とする。 <家電用冷蔵庫と輸送用断熱庫との使用環境、および製
作方法の違い> 1)輸送用断熱庫は、輸送時、悪路走行の振動や縁石乗
り上げ等により断熱庫は振動、変形し、壁に曲げ、捻じ
りの負荷が加わる。このとき、従来の技術の項で説明し
た家電冷蔵庫の壁構造のように、真空断熱パネルが外板
に接着された構造においては、上記のような負荷が壁に
加わるとその応力が直接真空断熱パネルに伝わり、フィ
ルム強度が耐え切れずに破れる可能性がある。フイルム
が破断すると真空状態が保持できず、真空断熱パネルの
断熱性が低下してしまう。したがって、輸送用断熱庫の
壁構造部材として真空断熱パネルを用いる場合には、壁
に曲げ、捻じり等の負荷が加わった場合であっても、真
空断熱パネルのフィルムへの応力が小さくなる壁厚さ方
向の中央部分に設置する必要がある。
SUMMARY OF THE INVENTION It is an object of the present invention to solve the problem when a vacuum insulation panel is used for a transport insulation box that uses a different operating environment and a different manufacturing method from a home appliance refrigerator. <Differences in usage environment and manufacturing methods between refrigerators for home appliances and thermal insulation for transport> 1) The thermal insulation for transportation may be vibrated or deformed due to vibrations caused by running on rough roads or riding on curbs during transportation. Bending and twisting loads. At this time, in a structure in which the vacuum insulation panel is adhered to the outer plate, such as the wall structure of a home appliance refrigerator described in the section of the related art, when the above-described load is applied to the wall, the stress is directly applied to the vacuum insulation. It is transmitted to the panel, and the film strength may be broken without being able to endure. When the film breaks, the vacuum state cannot be maintained, and the heat insulation of the vacuum heat insulating panel is reduced. Therefore, when a vacuum insulation panel is used as a wall structural member of a transport insulation box, even if a load such as bending or twisting is applied to the wall, the stress on the film of the vacuum insulation panel becomes small. It is necessary to install in the center part in the thickness direction.

【0009】2)一般的に、輸送用冷凍庫の荷物の積み
下ろしには、フォークリフトを使用する。そのとき、フ
ォークリフトの爪で断熱壁を突く可能性がある。また、
庫外の障害物が壁に当たり外板側に傷等がつく恐れもあ
る。真空断熱パネルを内外板に近い部位に設置した断熱
壁においては、損傷を受けると、フィルムに穴があき真
空断熱パネルの断熱性が低下してしまう。したがって、
輸送用断熱庫の壁構造部材として真空断熱パネルを用い
る場合には、庫内外からの損傷を避けるため、真空断熱
パネルは壁厚さ方向の中央に設置する必要がある。
2) In general, forklifts are used for loading and unloading cargo in a transport freezer. At that time, there is a possibility that a forklift claw pierces the heat insulating wall. Also,
There is a possibility that an obstacle outside the refrigerator may hit the wall and damage the outer plate side. In a heat insulating wall in which a vacuum heat insulating panel is installed at a position near the inner and outer plates, if damaged, a hole is formed in the film and the heat insulating property of the vacuum heat insulating panel is reduced. Therefore,
When a vacuum heat insulating panel is used as a wall structural member of a transport heat insulating store, the vacuum heat insulating panel needs to be installed at the center in the wall thickness direction in order to avoid damage from inside and outside of the store.

【0010】3)さらに、輸送用断熱庫の内外面には、
部品やレール、アングルが留め具(リベット)で取り付
けられている。リベットとしては、プルステム式リベッ
トが通常断熱庫には使用されている。その他にもソリッ
ド、フルチューブラ、セミチューブラ、スプリット、コ
ンプレッション、ブラインドリベット等もある。
[0010] 3) Furthermore, on the inner and outer surfaces of the transport insulation box,
Parts, rails and angles are attached with fasteners (rivets). As a rivet, a pull stem type rivet is usually used for a heat insulation cabinet. In addition, there are solid, full tubular, semi tubular, split, compression, and blind rivets.

【0011】ここでプルステム式リベットの接合の方法
を説明する。……図8、図9参照 輸送用断熱庫15の内壁130a,外壁130bにはリ
ブ16、ドアフレイム17等が取り付けられている。リ
ブ16の取付方法を説明する。まず、ドリルで内板13
0a(または外板130b)を通して下穴130cをあ
ける。その後リベット18を挿入しリベッターでリベッ
トを引張り固定する。サンドイッチパネルの場合は何ら
問題ないが、内外板130a、130bの間に真空断熱
パネル25を配設した場合は、ドリルの下穴加工及びリ
ベットを穴の奥まで挿入する際に、フィルム25bに
傷、穴等を開ける可能性がある。
Here, a method of joining the pull stem type rivet will be described. ... See FIGS. 8 and 9 A rib 16, a door frame 17, and the like are attached to the inner wall 130 a and the outer wall 130 b of the heat insulating storage 15 for transportation. A method of attaching the rib 16 will be described. First, drill 13
Drill a pilot hole 130c through Oa (or outer plate 130b). Thereafter, the rivet 18 is inserted and the rivet is pulled and fixed by the rivet. Although there is no problem in the case of the sandwich panel, if the vacuum heat insulating panel 25 is disposed between the inner and outer plates 130a and 130b, the film 25b may be damaged when the drill is prepared and the rivet is inserted into the hole. Holes, etc.

【0012】通常ドリルには深く入りすぎないようにス
トッパーをつけて下穴加工を行っているが、ストッパー
配設寸法は各メーカーにより異なっておりドリルの下穴
の深さは一概に規定できない。例えば、この種壁部材に
おいては、下穴深さが約15mmで止まるストッパーを
ドリルにつけている場合がある。逆に言うと、15mm
程度の下穴が空いていないと、リベットが取り付けられ
ないのである。そのため、真空断熱材は内外板各々から
の距離を約15mm+αとして、壁部材の板厚中央内部
に設置する必要がある。通常寸法αは下穴加工であれば
約10mmくらいが安全とされている。
Usually, a drill is formed by attaching a stopper so as not to enter the drill too deeply. However, the size of the stopper varies depending on the manufacturer, and the depth of the prepared hole of the drill cannot be specified unconditionally. For example, in this type of wall member, a stopper that stops at a prepared hole depth of about 15 mm may be attached to the drill. Conversely, 15mm
The rivets cannot be set unless there is a prepared hole. Therefore, the vacuum heat insulating material needs to be set at a distance from each of the inner and outer plates of about 15 mm + α and installed inside the center of the wall thickness of the wall member. Normally, it is considered that about 10 mm is safe for the preparation of the pre-drilled hole α.

【0013】上記の部材のほか、断熱壁部材に取り付け
る部品としては下記のものがあるが、取付方法、および
取付に係る問題点はリブと同様である。 ・車移動時の振動、発進、停止等により庫内の荷物の動
きを防止するためのラッシングベルトを固定するラッシ
ングレール(内側のみ) ・車移動時の振動、発進、停止等により庫内の荷物が側
壁に直接当たらないようにするための、パレテナガイド
(内側のみ) ・また、冷却する断熱庫において、冷気の庫内拡散を促
進するためのエアリブ(内側のみ) ・各壁同士の接合のために、コーナー部の外側に取り付
けるレール、および内側に取り付けるアングル(内外両
側)。
[0013] In addition to the above-mentioned members, there are the following components to be attached to the heat insulating wall member, but the attachment method and the problems relating to the attachment are the same as those of the rib. -A lashing rail that secures a lashing belt to prevent movement of luggage in the warehouse due to vibration, start, stop, etc. when moving the vehicle (inside only)-Luggage in the warehouse due to vibration, start, stop, etc. when moving the vehicle Pallet guide (inside only) to prevent direct contact with the side walls ・ In addition, air ribs (inside only) to promote the diffusion of cold air in the insulated cooler for cooling ・ to join the walls , Rails to be installed outside corners, and angles to be installed inside (both inside and outside).

【0014】(5)そこで、真空断熱パネルを内外板か
らの距離を設定して設置する従来技術として、下記のも
のがある。 1)実開平4−68989号公報:真空断熱パネル単体
を平坦パネル形状の金型内に設置して、その周りにウレ
タンフォームを注入して真空断熱パネルの外側を覆った
ユニットを作る。そのユニットを内外板の間に設置する
構成が開示されている。この場合、注入用の金型内に設
置した真空断熱パネルは、ウレタンの発泡圧力で金型内
を自由勝手に移動してしまい、壁厚さ方向での規定され
た位置に固定することが困難であった。 2)特公平2ー9272号公報:内板または外板にウレ
タンフォームを吹き付け、ゲル化・発泡途中に真空断熱
パネルをそのウレタンに貼り付ける方法が開示されてい
る。開示されている技術は、吹き付けたフォームの発泡
状況にばらつきが大きく、内板または外板から規定され
た寸法位置に真空断熱パネルを固定することが困難であ
った。
(5) The following is a conventional technique for installing a vacuum heat insulating panel at a distance from the inner and outer plates. 1) Japanese Utility Model Laid-Open No. 4-68989: A vacuum insulation panel alone is placed in a flat panel-shaped mold, and urethane foam is injected around it to make a unit that covers the outside of the vacuum insulation panel. A configuration in which the unit is installed between the inner and outer plates is disclosed. In this case, the vacuum insulation panel installed in the injection mold moves freely in the mold due to the urethane foaming pressure, and it is difficult to fix the panel at a specified position in the wall thickness direction. Met. 2) JP-B-2-9272: A method is disclosed in which urethane foam is sprayed on an inner plate or an outer plate, and a vacuum insulation panel is attached to the urethane during gelation / foaming. According to the disclosed technology, the foaming state of the sprayed foam varies greatly, and it has been difficult to fix the vacuum insulation panel at a specified dimensional position from the inner plate or the outer plate.

【0015】3)実公平1−20631号公報,実公平
3−38628号公報:内外板に変形可能なスポンジや
可塑性樹脂を張りつけ、その上に真空断熱パネルを設置
し、その周りにウレタンフォームを注入して真空パネル
の外側を被覆する構成が開示されている。しかし、変形
可能なスポンジや可塑性樹脂は、ウレタンフォームの発
泡圧力で変形してしまうので、この場合も内外板から規
定された寸法位置に真空断熱パネルを固定することが困
難であった。 4)特開平3−233285号公報,特開平8−144
84号公報,特開平8−14486号公報:固定治具に
より真空断熱パネルを壁厚さ方向の任意位置に固定する
構成が開示されている。この構成は固定治具自身の熱伝
導率が高いため、ヒートブリッジが発生し充分な断熱性
を確保することが困難であった。
3) Japanese Utility Model Publication No. 1-20631 and Japanese Utility Model Publication No. 3-38628: A deformable sponge or a plastic resin is stuck to the inner and outer plates, a vacuum heat insulating panel is installed thereon, and urethane foam is placed around the panel. An arrangement for injecting and coating the outside of a vacuum panel is disclosed. However, the deformable sponge or plastic resin is deformed by the foaming pressure of the urethane foam, and in this case also, it is difficult to fix the vacuum heat insulating panel at a specified dimensional position from the inner and outer plates. 4) JP-A-3-233285, JP-A-8-144
No. 84, Japanese Unexamined Patent Publication No. Hei 8-14486 discloses a configuration in which a vacuum insulation panel is fixed at an arbitrary position in a wall thickness direction by a fixing jig. In this configuration, since the heat conductivity of the fixing jig itself is high, a heat bridge is generated, and it is difficult to secure sufficient heat insulation.

【0016】そこで、本発明は上記の問題を解決するた
めに、真空断熱パネル(部材)を内外板から規定の寸法
の位置に、例えば壁部材の厚さ方向の中央付近に設置し
た壁構造により、真空断熱パネルの断熱性を損なうこと
の無い車両断熱庫の壁構造を提案するものである。
In order to solve the above problem, the present invention provides a wall structure in which a vacuum heat insulating panel (member) is installed at a position of a predetermined size from the inner and outer plates, for example, near the center in the thickness direction of the wall member. Another object of the present invention is to propose a wall structure of a vehicle heat insulating storage which does not impair the heat insulating property of the vacuum heat insulating panel.

【0017】[0017]

【課題を解決するための手段】本発明の真空断熱部材を
内包する断熱壁部材は、第1の板と、第1の板上に配設
されるプラスチックフォームよりなる所定の板厚寸法を
有する第1の板状断熱材と、第1の板状断熱材上に配設
される真空断熱部材と、真空断熱部材の上に配設される
プラスチックフォームよりなる所定の板厚寸法を有する
第2の板状断熱材と、第2の板状断熱材の上に配設され
る第2の板と、第1の板と第2の板との間の第1の板状
断熱材、真空断熱部材、第2の板状断熱材で囲まれる部
分を充填する発泡性プラスチックフォームよりなる構成
を有している。
The heat insulating wall member enclosing the vacuum heat insulating member of the present invention has a first plate and a predetermined thickness of a plastic foam disposed on the first plate. A second plate having a predetermined plate thickness made of a first plate heat insulating material, a vacuum heat insulating member disposed on the first plate heat insulating material, and a plastic foam disposed on the vacuum heat insulating member; , A second plate disposed on the second plate-shaped heat insulator, a first plate-shaped heat insulator between the first plate and the second plate, vacuum heat insulation The member has a configuration made of a foamable plastic foam that fills a portion surrounded by the second plate-shaped heat insulating material.

【0018】請求項2の真空断熱部材を内包する断熱壁
部材は、第1の板と、第1の板上に所定の間隔で並設さ
れる硬性のプラスチックフォームよりなり真空断熱部材
の幅寸法とほぼ同一幅寸法を有し、板厚は所定の厚さ寸
法を有する第1の柱状断熱材と、各第1の柱状断熱材上
に配設される真空断熱部材と、各真空断熱部材の上に配
設される第1の柱状断熱材と同様の形状を有する硬性の
プラスチックフォームよりなる第2の柱状断熱材と、第
2の柱状断熱材の上に配設される第2の板と、第1の板
と第2の板との間の第1の柱状断熱材、真空断熱部材、
第2の柱状断熱材で囲まれる部分を充填する発泡性プラ
スチックフォームよりなる構成を有している。
According to a second aspect of the present invention, the heat insulating wall member including the vacuum heat insulating member is made of a first plate and a hard plastic foam juxtaposed at a predetermined interval on the first plate. A first columnar heat insulating material having substantially the same width dimension and a plate thickness having a predetermined thickness dimension, a vacuum heat insulating member provided on each first columnar heat insulating material, A second columnar heat insulator made of a rigid plastic foam having the same shape as the first columnar heat insulator disposed thereon, and a second plate disposed on the second columnar heat insulator A first columnar insulation between the first and second plates, a vacuum insulation member,
It has a configuration made of a foamable plastic foam that fills a portion surrounded by the second columnar heat insulating material.

【0019】また、真空断熱部材は軟性接着剤を介して
断熱材に接着されている構成、あるいは、充填する発泡
性プラスチックフォームに接する板状断熱材、柱状断熱
材の界面に接着剤が塗布されている構成、板状断熱材、
柱状断熱材の板厚は留め具の下穴の深さ寸法に余裕分を
加えた寸法である構成、または、真空断熱部材を第1の
柱状断熱材と第2の柱状断熱材で挾持したユニットとし
ている構成を有している。
Further, the vacuum heat insulating member is bonded to the heat insulating material via a soft adhesive, or an adhesive is applied to the interface between the plate heat insulating material and the column heat insulating material in contact with the foamed plastic foam to be filled. Configuration, plate insulation,
A configuration in which the thickness of the columnar heat insulating material is a size obtained by adding a margin to the depth of the prepared hole of the fastener, or a unit in which the vacuum heat insulating member is sandwiched between the first columnar heat insulating material and the second columnar heat insulating material. The configuration is as follows.

【0020】本発明の真空断熱部材を内包する断熱壁部
材の製造方法は、第1の板上に第1の板状断熱材を接着
固定する第1の板状断熱材配設工程と、第2の板上に第
2の板状断熱材を接着固定する第2の板状断熱材配設工
程と、第1の板状断熱材と第2の板状断熱材とで真空断
熱部材を挾持する真空断熱部材配設工程と、第1の板状
断熱材と第2の板状断熱材板との間隙に液状プラスチッ
クを注入して、発泡させる発泡プラスチック充填工程と
を備え、真空断熱部材は隣接する真空断熱部材が接触し
ない程度の間隔で配設されると共に、第1の板状断熱
材、第2の板状断熱材は所定の厚さ寸法を有しているこ
とを特徴としている。
According to the method of the present invention for manufacturing a heat insulating wall member including a vacuum heat insulating member, there is provided a first plate heat insulating material arranging step of bonding and fixing a first plate heat insulating material on a first plate. A second plate heat insulating material arranging step of bonding and fixing the second plate heat insulating material on the second plate, and holding the vacuum heat insulating member between the first plate heat insulating material and the second plate heat insulating material. Vacuum insulating member disposing step, and liquid plastic is injected into a gap between the first plate-shaped insulating material and the second plate-shaped insulating material plate, and a foamed plastic filling step for foaming is provided. It is characterized in that adjacent vacuum heat insulating members are arranged at such an interval that they do not contact each other, and the first plate heat insulator and the second plate heat insulator have a predetermined thickness dimension.

【0021】また、請求項7の断熱壁部材の製造方法
は、第1の板上に所定の間隔で第1の柱状断熱材を配設
する第1の柱状断熱材配設工程と、第1の柱状断熱材上
に真空断熱部材を配設する真空断熱部材配設工程と、真
空断熱部材の上面に第2の柱状断熱材を接着固定する第
2の柱状断熱材配設工程と、第2の柱状断熱材上に第2
の板を配設する第2の板配設工程と、第1の板と第2の
板との間隙に液状プラスチックを注入して、発泡させる
発泡プラスチック充填工程とを備え、前記真空断熱部材
を重ね合わす第1の柱状断熱材は、隣接する真空断熱部
材が接触しない程度の間隔で配設されると共に、第1の
柱状断熱材、第2の柱状断熱材の幅寸法は、真空断熱部
材の幅寸法とほぼ同一寸法を有していることを特徴とし
ている。
In the method for manufacturing a heat insulating wall member according to a seventh aspect, a first columnar heat insulating material arranging step of arranging first columnar heat insulating materials at predetermined intervals on a first plate; A vacuum heat insulating member arranging step of arranging a vacuum heat insulating member on the columnar heat insulating member, a second columnar heat insulating member arranging step of bonding and fixing a second columnar heat insulating material to the upper surface of the vacuum heat insulating member, Second on the pillar insulation
A second plate disposing step of disposing the first plate and a foaming plastic filling step of injecting and foaming liquid plastic into a gap between the first plate and the second plate. The first columnar heat insulators to be overlapped are arranged at intervals such that adjacent vacuum heat insulators do not come into contact with each other, and the width dimension of the first columnar heat insulator and the second columnar heat insulator is determined by the width of the vacuum heat insulator. It is characterized by having substantially the same dimensions as the width dimensions.

【0022】また、請求項8の断熱壁部材の製造方法
は、真空断熱部材を第1の柱状断熱材と第2の断熱材で
挾持してユニット化するユニット形成工程を有し、ユニ
ットを第1の板と第2の板との間に配設すると共に、間
隙に液状プラスチックを注入して発泡させる構成を具備
する。
The method for manufacturing a heat insulating wall member according to claim 8 has a unit forming step of forming a unit by sandwiching the vacuum heat insulating member between the first columnar heat insulating material and the second heat insulating material. It is provided between the first plate and the second plate, and has a configuration in which a liquid plastic is injected into the gap and foamed.

【0023】[0023]

【発明の実施の形態】本発明の実施の形態を図面により
説明する。 (実施の形態1)図1は本発明の実施の形態1に係る壁
部材の断面図を示す。壁部材50は外板、内板となる第
1の板51A、第2の板51B、および断熱材であるス
ラブ材53、真空断熱部材60より構成されている。第
1の板51A、第2の板51Bはアルミ製、スチール
製、あるいはFRP製の板状体である。第1の板51
A、第2の板51Bには断熱効果を有する板状のスラブ
材53が貼着されている。板状のスラブ材53はスチレ
ンフォーム、ウレタンフォーム等の硬性のプラスチック
フォームよりなり、その厚さ寸法Sは下穴の寸法+α以
上、例えば下穴の寸法を15mmとすると余裕(α)を
10mmとして25mm以上としている。
Embodiments of the present invention will be described with reference to the drawings. (Embodiment 1) FIG. 1 is a sectional view of a wall member according to Embodiment 1 of the present invention. The wall member 50 includes a first plate 51A serving as an outer plate and an inner plate, a second plate 51B, a slab material 53 serving as a heat insulating material, and a vacuum heat insulating member 60. The first plate 51A and the second plate 51B are plate members made of aluminum, steel, or FRP. First plate 51
A, a plate-shaped slab material 53 having a heat insulating effect is adhered to the second plate 51B. The plate-shaped slab material 53 is made of a rigid plastic foam such as styrene foam or urethane foam, and its thickness S is equal to or larger than the size of the prepared hole + α. For example, when the size of the prepared hole is 15 mm, the margin (α) is 10 mm. 25 mm or more.

【0024】第1、第2の板51A,Bとスラブ材53
との接着剤52としては、熱可塑性接着剤(酢酸ビニル
系、アクリル系、ポリアミド系、ポリエステル系、ポリ
ウレタン系等)、熱硬化性接着剤(アミノ系、尿素系、
メラミン系、フェノール系、レゾルシール系、キシレン
系、フラン系、エポキシ系、ウレタン系、アクリル系、
不飽和ポリエステル系等)、ホットメルト系接着剤(反
応硬化型を含む)、ゴム系接着剤、シアノアクリレート
系接着剤、合成水溶性接着剤、エマルジョン接着剤、液
状ポリマー接着剤等がある。
First and second plates 51A and 51B and slab material 53
As the adhesive 52, a thermoplastic adhesive (vinyl acetate, acrylic, polyamide, polyester, polyurethane, etc.), a thermosetting adhesive (amino, urea,
Melamine, phenol, resole seal, xylene, furan, epoxy, urethane, acrylic,
Unsaturated polyester-based adhesives), hot melt-based adhesives (including reactive curing type), rubber-based adhesives, cyanoacrylate-based adhesives, synthetic water-soluble adhesives, emulsion adhesives, liquid polymer adhesives, and the like.

【0025】特に、屋外の日射による温度上昇(約80
〜90℃)を考慮すると、耐熱性のある熱硬化性のウレ
タン系、エポキシ系の接着剤及び反応硬化型ホットメル
ト系接着剤が有効である。また、上記接着剤の中でも溶
剤を含んだ接着剤は、含有の溶剤がプラスチックフォー
ムを溶解したり、接着後徐々に溶剤が飛散し接着剥離の
原因となることがあるため、無溶剤タイプの接着剤が好
ましい。
In particular, the temperature rise due to outdoor sunlight (about 80
Considering the temperature of about 90 ° C.), a thermosetting urethane-based or epoxy-based adhesive and a reaction-curable hot-melt adhesive are effective. In addition, among the above adhesives, the adhesive containing a solvent is a solvent-free type of adhesive because the solvent contained therein may dissolve the plastic foam or the solvent may be scattered gradually after bonding and cause adhesive peeling. Agents are preferred.

【0026】第1の板51Aのスラブ材53、第2の板
51Bのスラブ材53との間に真空断熱部材60を配設
する。スラブ材53と真空断熱部材60は、接着剤62
により接着されている。この場合、接着剤としては、熱
可塑性接着剤(酢酸ビニル系、アクリル系、ポリアミド
系、ポリエステル系、ポリウレタン系等)、熱硬化性接
着剤(アミノ系、尿素系、メラミン系、フェノール系、
レゾルシール系、キシレン系、フラン系、エポキシ系、
ウレタン系、アクリル系、不飽和ポリエステル系等)、
ホットメルト系接着剤(反応硬化型を含む)、ゴム系接
着剤、シアノアクリレート系接着剤、合成水溶性接着
剤、エマルジョン接着剤、液状ポリマー接着剤等の使用
が可能である。
A vacuum heat insulating member 60 is provided between the slab material 53 of the first plate 51A and the slab material 53 of the second plate 51B. The slab material 53 and the vacuum heat insulating member 60 are
It is adhered by. In this case, as the adhesive, a thermoplastic adhesive (vinyl acetate, acrylic, polyamide, polyester, polyurethane, etc.), a thermosetting adhesive (amino, urea, melamine, phenol,
Resor seal type, xylene type, furan type, epoxy type,
Urethane, acrylic, unsaturated polyester, etc.),
It is possible to use a hot-melt adhesive (including a reactive curing type), a rubber adhesive, a cyanoacrylate adhesive, a synthetic water-soluble adhesive, an emulsion adhesive, a liquid polymer adhesive, and the like.

【0027】真空断熱部材60は合成樹脂の連続発泡フ
ォーム65をアルミラミネートフィルム61で被覆し、
シール部67でシールして真空状態としている。アルミ
ラミネートフィルム61はナイロン層、アルミ(AL)
を蒸着したポリエステル樹脂層、AL箔層、ポリエチレ
ン層の積層体であって、ほぼ全体層厚83μmとなって
いる。
The vacuum heat insulating member 60 is formed by covering a continuous foam 65 of synthetic resin with an aluminum laminate film 61.
It is sealed by a seal part 67 to be in a vacuum state. Aluminum laminated film 61 is nylon layer, aluminum (AL)
Is a laminated body of a polyester resin layer, an AL foil layer, and a polyethylene layer, on which a total thickness of 83 μm is formed.

【0028】アルミラミネートフィルム61内への充填
物としては、例えば、有機物系の連続発泡のウレタンフ
ォーム及びその他樹脂の連続発泡フォーム(ポリスチレ
ン、ポリエチレン、ポリプロピレン、フェノール、ユリ
ア、ABS、塩化ビニル、ナイロン、エチレン−酢酸ビ
ニル、ラバー等)及び無機物系の発泡パーライト、シリ
カバルーン、ガラスマイクロバルーン、シリカ、含水珪
酸、珪酸カルシウム、珪藻土、メチル化珪酸、炭酸マグ
ネシウム、珪酸アルミナ、カーボンフォーム並びに繊維
状ウール(グラスウール、石綿、アスベスト、セラミッ
ク繊維、綿ウール、ポリエステルウール、シリカアルミ
ナウール等)等である。
As the filler in the aluminum laminate film 61, for example, an organic continuous foam urethane foam and another resin continuous foam (polystyrene, polyethylene, polypropylene, phenol, urea, ABS, vinyl chloride, nylon, Ethylene-vinyl acetate, rubber, etc. and inorganic pearlite, silica balloon, glass microballoon, silica, hydrous silicate, calcium silicate, diatomaceous earth, methylated silicic acid, magnesium carbonate, alumina silicate, carbon foam and fibrous wool (glass wool) , Asbestos, asbestos, ceramic fibers, cotton wool, polyester wool, silica alumina wool, etc.).

【0029】真空断熱部材60のフィルム61内の真空
度は、特に規定しないが、10マイナス2乗Torr程
度が真空への到達時間、及びその断熱効果から有効であ
る。また、図示していないが、真空断熱材60の内部に
はゲッター剤を配設している。このゲッター剤は真空度
維持を阻害するガスを吸着するものであって、活性炭、
ゼオライトの吸着タイプ及び化学反応による吸着タイプ
の使用が可能である。真空断熱部材60は隣接する真空
断熱部材60とは接触しないような適宜間隔をもって配
設されている。
The degree of vacuum in the film 61 of the vacuum heat insulating member 60 is not particularly limited, but about 10 minus 2 Torr is effective from the time of reaching vacuum and its heat insulating effect. Although not shown, a getter agent is provided inside the vacuum heat insulating material 60. This getter agent adsorbs a gas that hinders the maintenance of the degree of vacuum.
The adsorption type of zeolite and the adsorption type by chemical reaction can be used. The vacuum heat insulating members 60 are disposed at appropriate intervals so as not to contact the adjacent vacuum heat insulating members 60.

【0030】スラブ材53、真空断熱部材60で囲周さ
れる部分にはウレタン樹脂を注入して発泡させたウレタ
ンフォーム55が充填されている。ウレタンフォーム5
5は上下板51A,B、スラブ材53、真空断熱部材6
0に自己接着性により接着している。
A portion surrounded by the slab material 53 and the vacuum heat insulating member 60 is filled with urethane foam 55 which is made by injecting and foaming urethane resin. Urethane foam 5
5 is upper and lower plates 51A and 51B, slab material 53, vacuum heat insulating member 6
0 by self-adhesion.

【0031】この壁部材50の製造方法を図2で説明す
る。 (1) 各々の板51A,Bにスラブ材53を接着す
る。板厚寸法Sをほぼ25mmとしたプラスチックフォ
ーム(スチレンフォーム、ウレタンフォーム等)製の板
状のスラブ材53を、第1、第2の板51A,Bとの接
合面のみ接着剤52を介して接着する。このようにして
スラブ材53を接着した第1の板51Aとスラブ材53
を接着した第2の板51Bを形成する。 (2) その後、スラブ材53を接着した第1の板51
Aのスラブ材53上に、隣接する真空断熱部材60同士
が接触しないように、等間隔に真空断熱部材60を接着
する。接着剤62は真空断熱部材60の両面に塗布し
て、スラブ材53の所定の位置に置く、或いは、スラブ
材51Aの接着側の全面に接着剤62を塗布し、真空断
熱部材60を所定の位置に置く。
A method of manufacturing the wall member 50 will be described with reference to FIG. (1) The slab material 53 is bonded to each of the plates 51A and 51B. A plate-shaped slab material 53 made of plastic foam (styrene foam, urethane foam, or the like) having a thickness S of about 25 mm is bonded to the first and second plates 51A and 51B only with an adhesive 52 only on the joint surface. Glue. The first plate 51A to which the slab material 53 is bonded in this manner and the slab material 53
Is formed to form a second plate 51B. (2) Then, the first plate 51 to which the slab material 53 is bonded
The vacuum heat insulating members 60 are adhered at equal intervals on the slab material 53 of A so that the adjacent vacuum heat insulating members 60 do not come into contact with each other. The adhesive 62 is applied to both surfaces of the vacuum heat insulating member 60 and placed at a predetermined position of the slab material 53, or the adhesive 62 is applied to the entire surface of the slab material 51A on the bonding side, and the vacuum heat insulating member 60 is Put in position.

【0032】(3) 真空断熱部材60の上に、第2の
板51Bのスラブ材53面を重ね、加圧接着する。真空
断熱部材60の上面に接着剤62を塗布して加圧接着す
る、或いは、第2の板51Bとスラブ材53の接着側の
全面に接着剤52を塗布し、真空断熱パネル60の上に
置き加圧接着する。このようにして、真空断熱部材60
はスラブ材53を接着した第1の板51Aと第2の板5
1Bにより挾持された状態となる。 (4) 真空断熱部材60の両面にスラブ材53を接着
した第1、第2の板51A,Bを接着完了後、プラスチ
ックフォーム(断熱材)よりなるスラブ材53と真空断
熱パネル60に囲まれた空間部にウレタンフォーム原液
を注入する。注入されたウレタンフォーム原液は真空断
熱部材60のヒートシール部67の周辺や、真空断熱部
材60とプラスチックフォームのスラブ材53の僅かな
隙間等の複雑な空間部を充填し、発泡させる。そして、
自己接着性により、あるいは接着剤により周縁に接着す
る。
(3) The slab material 53 of the second plate 51B is superimposed on the vacuum heat insulating member 60 and bonded by pressure. The adhesive 62 is applied to the upper surface of the vacuum heat insulating member 60 and pressure-bonded, or the adhesive 52 is applied to the entire surface on the bonding side of the second plate 51B and the slab material 53, and Place and pressure bond. Thus, the vacuum insulation member 60
Are the first plate 51A and the second plate 5 to which the slab material 53 is bonded.
1B. (4) After the first and second plates 51A and 51B having the slab material 53 bonded to both surfaces of the vacuum heat insulating member 60 are completely bonded, the first and second plates 51A and 51B are surrounded by the slab material 53 made of plastic foam (heat insulating material) and the vacuum heat insulating panel 60. The urethane foam stock solution is injected into the space. The injected urethane foam stock solution fills and foams a complicated space such as around the heat seal portion 67 of the vacuum heat insulating member 60 and a slight gap between the vacuum heat insulating member 60 and the plastic foam slab material 53. And
It adheres to the periphery by self-adhesiveness or by an adhesive.

【0033】注入ウレタンフォーム55とスラブ材53
とが接する面において、スラブ材の接着される界面に処
理を行わないでウレタンフォームを注入した場合、両者
の接着力は注入ウレタンフォームの自己接着性により確
保される。この場合の接着強度は、約1Kgf/cm
であり、車両の実用レベルとしては充分な強度である。
Injected urethane foam 55 and slab material 53
In the case where urethane foam is injected without performing processing on the interface where the slab material is bonded on the surface in contact with, the adhesive strength between the two is ensured by the self-adhesiveness of the injected urethane foam. The adhesive strength in this case is about 1 kgf / cm 2
That is, the strength is sufficient for a practical level of the vehicle.

【0034】しかし、車両用の断熱壁部材としては、車
両への異常に大きな振動・変形などがあった場合を想定
した、十分余裕のある剛性・強度を持たせる必要があ
る。このような要求に対して、注入後に注入ウレタンフ
ォーム55とスラブ材53が接する界面において、その
スラブ材側全面に接着剤62を塗布し、接着剤が硬化後
に注入ウレタンフォームを注入する構成とする。・・・
図3参照この構成により、注入ウレタンフォーム55と
スラブ材53との接着性が向上する。例えば、この場合
においての接着強度は、約3Kgf/cmとなり、約
3倍の強度となる。
However, a heat insulating wall member for a vehicle needs to have sufficient rigidity and strength, assuming that an abnormally large vibration or deformation is applied to the vehicle. In response to such a requirement, the adhesive 62 is applied to the entire surface of the slab material side at the interface where the injected urethane foam 55 and the slab material 53 come into contact after the injection, and the injected urethane foam is injected after the adhesive is cured. . ...
With reference to FIG. 3, the adhesiveness between the injected urethane foam 55 and the slab material 53 is improved. For example, the adhesive strength in this case is about 3 Kgf / cm 2 , which is about three times the strength.

【0035】このように、注入ウレタンフォーム55と
スラブ材53が接する界面全体に接着剤を塗布すること
により、車両が異常に大きな振動・変形が発生したとし
ても、十分余裕のある剛性・強度を保持する。
As described above, by applying the adhesive to the entire interface where the injected urethane foam 55 and the slab material 53 are in contact with each other, sufficient rigidity and strength can be provided even if the vehicle is abnormally vibrated or deformed. Hold.

【0036】このようにして、形成される断熱壁部材5
0は、真空断熱部材60を第1、第2(内外)の板51
A,51Bからスラブ材53の板厚、この場合は板厚S
を規定寸法(例えば25mm)に設定することにより、
壁厚さ方向の約中央付近であって、規定寸法内外板(5
1A,51B)からの距離(25mm)を有する位置に
設置できる。更に、空間部には注入によりウレタンフォ
ーム原液を充填しているので、熱を伝えやすい空間部の
存在がなくなり、断熱性良好な壁構造部材となる。
The heat insulating wall member 5 thus formed
0 denotes the first and second (inner and outer) plates 51
A, 51B to the thickness of the slab material 53, in this case the thickness S
Is set to a specified size (for example, 25 mm),
Near the center in the wall thickness direction, the inner and outer plates (5
1A, 51B) (at 25 mm). Furthermore, since the space is filled with the urethane foam stock solution by injection, there is no space that easily conducts heat, and the wall structure member has good heat insulation.

【0037】また、この壁構造部材50は、車両使用時
の振動・変形による曲げ、捻じり等の負荷が壁部材に加
わった場合、あるいはフォークリフトの爪等による外的
な損傷を受けた場合であっても、真空断熱部材60は壁
厚さ方向の中央部分に設置されているので、フィルムへ
の応力は小さく、外傷が真空断熱部材60に達する場合
が少ない。また、スラブ材53の板厚がリベット締め用
の下穴寸法を有しているので、断熱庫製作時のリベット
打ちも真空断熱部材60を損傷させることなく実行でき
る。
The wall structural member 50 is used when a load such as bending or torsion is applied to the wall member due to vibration or deformation during use of the vehicle, or when external damage is caused by a forklift claw or the like. Even so, since the vacuum heat insulating member 60 is installed at the center in the wall thickness direction, stress on the film is small, and external damage rarely reaches the vacuum heat insulating member 60. In addition, since the plate thickness of the slab material 53 has the size of the prepared hole for riveting, riveting can be performed without damaging the vacuum heat insulating member 60 at the time of manufacturing the heat insulator.

【0038】ここで、真空断熱部材60の両面に塗布す
る接着剤62は軟らかい接着剤が好ましい。すなわち、
庫完成後の使用時に、壁部材50に負荷が加わったとし
ても接着剤が変形(伸張)して対応できるので、真空断
熱部材60のアルミラミネートフィルム61への応力が
軽減される。軟らかい接着剤としては、例えば、日本N
SC株式会社製のRT−16(商標名)等が適してい
る。
Here, the adhesive 62 applied to both surfaces of the vacuum heat insulating member 60 is preferably a soft adhesive. That is,
At the time of use after completion of the storage, even if a load is applied to the wall member 50, the adhesive can be deformed (stretched) to cope therewith, so that the stress on the aluminum laminate film 61 of the vacuum heat insulating member 60 is reduced. As a soft adhesive, for example, Japan N
SC-16 (trade name) manufactured by SC Corporation is suitable.

【0039】以上説明したように、この実施例に示す壁
部材、壁部材の製造方法は、真空断熱部材60を内外板
51A,Bから外力の影響を受けない位置、規定した寸
法(リベット取り付けが可能な下穴深さ寸法+αの寸
法)に確実に設置できる。さらに、壁厚さ方向の中央付
近に設置されている真空断熱部材60は振動、捩じれ、
外部からの力により断熱性を損なわれることなく、確実
な断熱作用を実行する。
As described above, according to the wall member and the method of manufacturing the wall member shown in this embodiment, the vacuum heat insulating member 60 is positioned at a position which is not affected by the external force from the inner and outer plates 51A and 51B, and has a specified size (when the rivet is attached). (Possible pilot hole depth dimension + dimension of α). Furthermore, the vacuum heat insulating member 60 installed near the center in the wall thickness direction vibrates, twists,
Performs a reliable heat-insulating action without impairing heat-insulating properties due to external force.

【0040】(実施の形態2)この実施の形態は真空断
熱部材を規定の位置に固定できる他の壁部材の構造、お
よびその製造方法を示す。……図4、図5参照 この実施例に示す壁部材80は、真空断熱部材60を真
空断熱部材とほぼ同じ大きさのスラブ材83で挾持した
構成となっている。この構成の壁部材80の製造方法を
説明する。 (1) 外板となる第1の板81A上に、厚さ寸法S
(例えば約25mm)、幅寸法Wを真空断熱部材60の
幅寸法Wと同じ寸法Wとした硬性のプラスチックフォー
ムよりなる柱状の第1のスラブ(断熱)材83Aを接着
する。第1のスラブ材83Aは適宜間隔に配設される。
接着剤82は第1のスラブ材83Aの第1の板81Aと
の接着面に塗布する、あるいは第1の板81Aの全面に
塗布する。 (2) 第1のスラブ材83A上に接着剤85を塗布す
る。そして、真空断熱部材60を設置して接着する。
(Embodiment 2) This embodiment shows a structure of another wall member capable of fixing a vacuum heat insulating member at a predetermined position, and a method of manufacturing the same. ... See FIGS. 4 and 5 The wall member 80 shown in this embodiment has a structure in which the vacuum heat insulating member 60 is sandwiched between slab members 83 having substantially the same size as the vacuum heat insulating member. A method of manufacturing the wall member 80 having this configuration will be described. (1) On the first plate 81A serving as an outer plate, a thickness S
(For example, about 25 mm), a columnar first slab (heat insulating) material 83A made of a hard plastic foam having a width W equal to the width W of the vacuum heat insulating member 60 is bonded. The first slab members 83A are disposed at appropriate intervals.
The adhesive 82 is applied to the surface of the first slab material 83A bonded to the first plate 81A, or applied to the entire surface of the first plate 81A. (2) The adhesive 85 is applied on the first slab material 83A. Then, the vacuum heat insulating member 60 is installed and bonded.

【0041】(3) 真空断熱部材60の上に接着剤8
5を塗布し、第1のスラブ材83Aと同一の大きさの柱
状の第2のスラブ(断熱)材85Bを載置して、接着す
る。この段階で第1の板81A上に柱状の第1のスラブ
材83Aと第2のスラブ材83Bで挾持された真空断熱
部材60が等間隔に固定される。 (4) 第2のスラブ材83B上に接着剤827塗布し
て第2の板81Bを加圧接着する。あるいは、第2の板
81Bの接着側の全面に接着剤82を塗布してもよい。 (5) 接着完了後、プラスチックフォームよりなる第
1のスラブ材83A、第2のスラブ材83Bで挾持され
た真空断熱部材60と、第1、第2の板81A,81B
で囲まれた空間部にウレタンフォーム原液を注入する。
ウレタンフォーム原液は、真空断熱部材60のヒートシ
ール部67の周辺や真空断熱部材60とプラスチックフ
ォームのスラブ材83A,83Bの接着部分の僅かな隙
間等、複雑な空間部も浸入して完全に充填する。そし
て、空間部内でウレタンフォーム原液を発泡させて、壁
部材80を完成させる。
(3) Adhesive 8 on vacuum heat insulating member 60
5 is applied, and a column-shaped second slab (heat insulating) material 85B having the same size as the first slab material 83A is placed and bonded. At this stage, the vacuum heat insulating members 60 sandwiched between the first slab material 83A and the second slab material 83B are fixed at equal intervals on the first plate 81A. (4) The adhesive 827 is applied onto the second slab material 83B, and the second plate 81B is pressure-bonded. Alternatively, the adhesive 82 may be applied to the entire surface on the bonding side of the second plate 81B. (5) After the bonding is completed, the vacuum heat insulating member 60 sandwiched between the first slab material 83A and the second slab material 83B made of plastic foam, and the first and second plates 81A and 81B.
Inject the urethane foam stock solution into the space surrounded by.
The urethane foam stock solution penetrates and completely fills a complicated space portion such as the periphery of the heat seal portion 67 of the vacuum heat insulating member 60 and a slight gap between the vacuum heat insulating member 60 and the bonding portion between the plastic foam slabs 83A and 83B. I do. Then, the urethane foam stock solution is foamed in the space to complete the wall member 80.

【0042】この実施の形態においても充分な接着強度
を確保するため、図6に示すように、注入ウレタンフォ
ームと接するスラブ材83A,83Bの界面に接着剤8
2を塗布することにより、接着強度の向上が図られる。
Also in this embodiment, in order to secure a sufficient adhesive strength, as shown in FIG. 6, an adhesive 8 is applied to the interface between the slab members 83A and 83B in contact with the injected urethane foam.
By applying No. 2, the adhesive strength is improved.

【0043】ここで、真空断熱部材60の両面に塗布す
る接着剤85は実施の形態1と同様に、壁部材80に負
荷が加わったとしても接着剤が変形(伸張)して対応し
たり、真空断熱部材60のアルミラミネートフィルムへ
の応力が軽減されるよう、軟らかい接着剤を用いると良
い。
Here, similarly to the first embodiment, the adhesive 85 applied to both surfaces of the vacuum heat insulating member 60 responds by deforming (stretching) the adhesive even when a load is applied to the wall member 80. It is preferable to use a soft adhesive so that the stress on the aluminum laminate film of the vacuum heat insulating member 60 is reduced.

【0044】以上説明したように、この実施の形態に示
す壁部材80、壁部材80の製造方法は、真空断熱部材
60を内外板81A,Bから外力の影響を受けない位
置、規定した寸法S(リベット取り付けが可能な下穴深
さ寸法+αの寸法)に確実に設置でき、さらに、壁厚さ
方向の中央付近に設置されている真空断熱部材60は振
動、捩じれ、外部からの力により断熱性を損なわれず、
確実な断熱作用を実行する。
As described above, according to the wall member 80 and the method of manufacturing the wall member 80 shown in this embodiment, the vacuum heat insulating member 60 is positioned at a position which is not affected by an external force from the inner and outer plates 81A and 81B, and has a specified size S (The depth of the prepared hole that can be riveted + the dimension of α), and the vacuum insulation member 60 installed near the center in the wall thickness direction is thermally insulated by vibration, torsion, and external force. Without impairing the sex,
Performs reliable thermal insulation.

【0045】(実施の形態3)この実施の形態は、真空
断熱部材を断熱材であるスラブ材で挾持させて、ユニッ
ト化させている。 この壁部材の製造方法を説明する。……図7参照 (1) 厚さ寸法を寸法S、幅寸法を真空断熱部材60
の幅寸法Wと同じ寸法とした柱状の第1と第2のスラブ
材93A,93Bで真空断熱部材60を、接着剤を介し
て挾持し、加圧接着する。先ず、真空断熱部材60を硬
性のプラスチックフォームよりなるスラブ材93A,9
3Bで挟んだユニット90Uが完成する。 (2) ユニット90Uの両面に接着剤を塗布し、第1
のスラブ材93Aに第1の板91A、第2のスラブ材9
3Bに第2の板91Bを加圧接着する。接着剤は、第
1、第2の板91A,91Bの接着側の全面に塗布して
もよい。 (3) 第1、第2の板91A,91Bとユニット90
Uの接着完了後、ユニット90Uと第1、第2の板91
A,91Bに囲まれた空間部にウレタンフォーム原液を
注入し、空間部内で発泡させて、壁部材90を完成す
る。この実施の形態においても、スラブ材93A,93
Bが注入ウレタンフォームと接触する界面に予め接着剤
を塗布しておくことにより、接着強度の向上が図られ
る。この壁部材90は、真空断熱部材60をスラブ材9
3A,93Bで挾持したユニット90Uを形成するの
で、真空断熱部材60の取扱が容易となる。
(Embodiment 3) In this embodiment, a vacuum heat insulating member is sandwiched between slab materials, which are heat insulating materials, to form a unit. A method for manufacturing the wall member will be described. ... See FIG. 7 (1) Thickness dimension is dimension S, width dimension is vacuum insulation member 60
The vacuum heat insulating member 60 is sandwiched between the first and second columnar slab members 93A and 93B having the same dimension as the width dimension W of the first and second slabs via an adhesive, and pressure-bonded. First, the vacuum heat insulating member 60 is made of a slab material 93A, 9 made of a hard plastic foam.
The unit 90U sandwiched by 3B is completed. (2) Apply adhesive to both sides of the unit 90U,
The first plate 91A and the second slab 9
The second plate 91B is bonded by pressure to 3B. The adhesive may be applied to the entire surface on the bonding side of the first and second plates 91A and 91B. (3) First and second plates 91A and 91B and unit 90
After the bonding of U is completed, the unit 90U and the first and second plates 91
A urethane foam stock solution is injected into a space surrounded by A and 91B and foamed in the space to complete the wall member 90. Also in this embodiment, slab members 93A, 93A
By applying an adhesive in advance to the interface where B contacts the injected urethane foam, the adhesive strength can be improved. The wall member 90 is used to connect the vacuum heat insulating member 60 to the slab material 9.
Since the unit 90U sandwiched between 3A and 93B is formed, handling of the vacuum heat insulating member 60 becomes easy.

【0046】[0046]

【発明の効果】以上説明したように、本発明の断熱壁部
材は、 1) 車両断熱庫の壁部材としたとき、輸送時の悪路走
行や縁石乗り上げ等による庫の大きな変形、曲げ・捻じ
りの負荷が壁部材に加わっても、その応力が真空断熱部
材に伝わらずフィルムが破れる可能性がない。 2) 壁部材に庫内外からの損傷(フォークリフトの
爪、庫外の障害物が壁に当たった傷等)があっても、真
空断熱部材が損傷を受ける可能性がない。 3) 庫の内外面への部品(ラッシングレール、パレテ
ナガイド、エアリブ等)やレール、アングルのリベット
(通常フルステム式)取り付け時に、ドリルの下穴加工
(深さ約15mm)及びリベットを穴の奥まで挿入され
ても真空断熱部材のフィルムに傷、穴等を空ける可能性
が無く、断熱性を損なうことがない。 4) 車両用断熱庫の壁部材としたとき、断熱材と充填
断熱材との接着強度が高く、異常な振動・変形に耐えう
る剛性・強度を保持できる。 本発明の断熱壁部材の製造方法は、確実に真空断熱部材
を内外板から規定の寸法の位置に配設することができる
と共に、断熱材同士接着強度の向上が図られる。
As described above, the heat insulating wall member of the present invention is as follows: 1) When used as a wall member of a vehicle heat insulating storehouse, large deformation, bending and twisting of the storehouse due to running on a rough road or riding on a curb during transportation. Even if a load is applied to the wall member, the stress is not transmitted to the vacuum heat insulating member and there is no possibility that the film is broken. 2) Even if the wall member is damaged from inside and outside of the refrigerator (for example, a claw of a forklift or an obstacle outside the refrigerator hits the wall), there is no possibility that the vacuum heat insulating member is damaged. 3) When mounting parts (lashing rails, pallet guides, air ribs, etc.) and rivets (usually full stem type) on rails and angles to the inner and outer surfaces of the warehouse, drill the pilot holes (depth about 15 mm) and insert the rivets all the way into the holes. Even if it is inserted, there is no possibility that a hole or the like is formed in the film of the vacuum heat insulating member, and the heat insulating property is not impaired. 4) When used as a wall member of a vehicle heat insulating storage, the adhesive strength between the heat insulating material and the filled heat insulating material is high, and rigidity and strength that can withstand abnormal vibration and deformation can be maintained. ADVANTAGE OF THE INVENTION The manufacturing method of the heat insulation wall member of this invention can arrange | position a vacuum heat insulation member reliably at the position of a predetermined dimension from an inner and outer plate, and the improvement of the adhesive strength between heat insulation materials is achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態1に示す断熱壁部材の断面
図。
FIG. 1 is a sectional view of a heat insulating wall member according to a first embodiment of the present invention.

【図2】本発明の実施の形態1に示す断熱壁部材の構成
説明図。
FIG. 2 is a configuration explanatory view of a heat insulating wall member according to the first embodiment of the present invention.

【図3】本発明の実施の形態1に示す断熱壁部材の他の
実施例を示す断面図。
FIG. 3 is a sectional view showing another example of the heat insulating wall member shown in the first embodiment of the present invention.

【図4】本発明の実施の形態2に示す断熱壁部材の断面
図。
FIG. 4 is a cross-sectional view of the heat insulating wall member according to the second embodiment of the present invention.

【図5】本発明の実施の形態2に示す断熱壁部材の構成
説明図。
FIG. 5 is a configuration explanatory view of a heat insulating wall member according to a second embodiment of the present invention.

【図6】本発明の実施の形態2に示す断熱壁部材の他の
実施例を示す断面図。
FIG. 6 is a sectional view showing another example of the heat insulating wall member shown in the second embodiment of the present invention.

【図7】本発明の実施の形態3に示す断熱壁部材の構成
説明図。
FIG. 7 is a configuration explanatory view of a heat insulating wall member shown in Embodiment 3 of the present invention.

【図8】車両の斜視図。FIG. 8 is a perspective view of a vehicle.

【図9】従来のリベット取付説明図。FIG. 9 is an explanatory view of a conventional rivet setting.

【図10】家電冷蔵庫の壁構造の説明図。FIG. 10 is an explanatory diagram of a wall structure of a home appliance refrigerator.

【図11】従来の車両の断熱壁構造の説明図。FIG. 11 is an explanatory view of a conventional heat insulating wall structure of a vehicle.

【図12】従来の車両の断熱壁構造の説明図。FIG. 12 is an explanatory view of a conventional heat insulating wall structure of a vehicle.

【符号の説明】[Explanation of symbols]

50,80,90 断熱壁部材 51A,81A,91A 第1の板 51B,81B,91B 第2の板 52,62,82,85 接着剤 53,83,93 スラブ材 55 発泡性(充填)プラスチックフォーム 60 真空断熱部材 67 シール部 90U ユニット体 50, 80, 90 Insulating wall members 51A, 81A, 91A First plate 51B, 81B, 91B Second plate 52, 62, 82, 85 Adhesive 53, 83, 93 Slab material 55 Foamable (filled) plastic foam Reference Signs List 60 vacuum heat insulating member 67 seal unit 90U unit body

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F25D 23/06 F25D 23/06 W ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) F25D 23/06 F25D 23/06 W

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 真空断熱部材を内包する断熱壁部材にお
いて、 第1の板と、第1の板上に配設される断熱材よりなる第
1の板状断熱材と、第1の板状断熱材上に配設される真
空断熱部材と、真空断熱部材の上に配設される断熱材よ
りなる第2の板状断熱材と、第2の板状断熱材の上に配
設される第2の板と、第1の板と第2の板との間の第1
の板状断熱材、真空断熱部材、第2の板状断熱材で囲ま
れる部分を充填する発泡性プラスチックフォームと、を
備え、 第1の板状断熱材と第2の板状断熱材の板厚は所定の厚
さ寸法を有することを特徴とする断熱壁部材。
1. A heat insulating wall member including a vacuum heat insulating member, comprising: a first plate; a first plate heat insulating material made of a heat insulating material provided on the first plate; A vacuum heat insulating member provided on the heat insulating material, a second plate heat insulating material made of a heat insulating material provided on the vacuum heat insulating member, and provided on the second plate heat insulating material A second plate, and a first plate between the first plate and the second plate.
A foamed plastic foam filling a portion surrounded by the plate-shaped heat insulating material, the vacuum heat-insulating member, and the second plate-shaped heat insulating material, wherein the first plate-shaped heat insulating material and the second plate-shaped heat insulating material are provided. The heat insulating wall member, wherein the thickness has a predetermined thickness dimension.
【請求項2】 真空断熱部材を内包する断熱壁部材にお
いて、 第1の板と、第1の板上に所定の間隔で並設される断熱
材よりなる第1の柱状断熱材と、各第1の柱状断熱材上
に配設される真空断熱部材と、各真空断熱部材の上に配
設される断熱材よりなる第2の柱状断熱材と、第2の柱
状断熱材の上に配設される第2の板と、第1の板と第2
の板との間の第1の柱状断熱材、真空断熱部材、第2の
柱状断熱材で囲まれる部分を充填する発泡性プラスチッ
クフォームを備え、 第1の柱状断熱材と第2の柱状断熱材の幅寸法は真空断
熱部材の幅寸法とほぼ同一寸法、第1の柱状断熱材と第
2の柱状断熱材の板厚は所定の厚さ寸法を有することを
特徴とする断熱壁部材。
2. A heat insulating wall member including a vacuum heat insulating member, comprising: a first plate; a first columnar heat insulating material formed of heat insulating materials juxtaposed at predetermined intervals on the first plate; A vacuum heat insulating member disposed on the first columnar heat insulating material, a second columnar heat insulating material including a heat insulating material disposed on each vacuum heat insulating member, and disposed on the second columnar heat insulating material A second plate, a first plate and a second
A first columnar heat insulating material, a vacuum heat insulating member, a foamable plastic foam filling a portion surrounded by the second columnar heat insulating material, and a first columnar heat insulating material and a second columnar heat insulating material. Wherein the width dimension of the first heat insulating material is substantially the same as the width dimension of the vacuum heat insulating member, and the first columnar heat insulating material and the second columnar heat insulating material have a predetermined thickness.
【請求項3】 真空断熱部材は軟性接着剤を介して断熱
材に接着されている請求項1、または2記載の断熱壁部
材。
3. The heat insulating wall member according to claim 1, wherein the vacuum heat insulating member is bonded to the heat insulating material via a soft adhesive.
【請求項4】 充填する発泡性プラスチックフォームに
接する板状断熱材、または柱状断熱材の界面には予め接
着剤が塗布されている請求項1、または2記載の断熱壁
部材。
4. The heat insulating wall member according to claim 1, wherein an adhesive is previously applied to an interface of the plate-shaped heat insulating material or the columnar heat insulating material which is in contact with the foamable plastic foam to be filled.
【請求項5】 板状断熱材、または柱状断熱材はプラス
チックフォームよりなり、その板厚は留め具の下穴の深
さ寸法に余裕分を加えた寸法である請求項1、または2
記載の断熱壁部材。
5. The plate-shaped heat insulating material or the columnar heat insulating material is made of a plastic foam, and the thickness of the heat insulating material is a value obtained by adding a margin to the depth of the prepared hole of the fastener.
A heat-insulating wall member as described in the above.
【請求項6】 真空断熱部材は第1の柱状断熱材と第2
の柱状断熱材で挾持されたユニット体を構成してなる請
求項2記載の断熱壁部材。
6. The vacuum heat insulating member includes a first columnar heat insulating material and a second columnar heat insulating material.
3. A heat insulating wall member according to claim 2, wherein said heat insulating wall member is constituted by a unit body sandwiched by said columnar heat insulating material.
【請求項7】 真空断熱部材を内包する断熱壁部材の製
造方法において、 第1の板上に第1の板状断熱材を接着固定する第1の板
状断熱材配設工程と、第2の板上に第2の板状断熱材を
接着固定する第2の板状断熱材配設工程と、第1の板状
断熱材と第2の板状断熱材とで真空断熱部材を挾持する
真空断熱部材配設工程と、第1の板状断熱材と第2の板
状断熱材板との間隙に液状プラスチックを注入して、発
泡させる発泡プラスチック充填工程とを備え、 真空断熱部材は隣接する真空断熱部材が接触しない程度
の間隔で配設されると共に、第1の板状断熱材、第2の
板状断熱材は所定の厚さ寸法を有していることを特徴と
する断熱壁部材の製造方法。
7. A method for manufacturing a heat insulating wall member including a vacuum heat insulating member, comprising: a first plate heat insulating material arranging step of bonding and fixing a first plate heat insulating material on a first plate; A second plate heat insulating material arranging step of bonding and fixing a second plate heat insulating material on the first plate, and holding the vacuum heat insulating member between the first plate heat insulating material and the second plate heat insulating material. A vacuum heat insulating member arranging step, and a foam plastic filling step of injecting and foaming liquid plastic into a gap between the first plate-shaped heat insulating material and the second plate-shaped heat insulating material plate. A heat insulating wall, wherein the first heat insulating material and the second heat insulating material have a predetermined thickness. Manufacturing method of the member.
【請求項8】 真空断熱部材を内包する断熱壁部材の製
造方法において、 第1の板上に所定の間隔で第1の柱状断熱材を配設する
第1の柱状断熱材配設工程と、第1の柱状断熱材上に真
空断熱部材を配設する真空断熱部材配設工程と、真空断
熱部材の上面に第2の柱状断熱材を接着固定する第2の
柱状断熱材配設工程と、第2の柱状断熱材上に第2の板
を配設する第2の板配設工程と、第1の板と第2の板と
の間隙に液状プラスチックを注入して、発泡させる発泡
プラスチック充填工程とを備え、 前記真空断熱部材を重ね合わす第1の柱状断熱材は、隣
接する真空断熱部材が接触しない程度の間隔で配設され
ると共に、第1の柱状断熱材、第2の柱状断熱材の幅寸
法は、真空断熱部材の幅寸法とほぼ同一寸法を有してい
ることを特徴とする断熱壁部材の製造方法。
8. A method of manufacturing a heat insulating wall member including a vacuum heat insulating member, comprising: a first column heat insulating material arranging step of arranging first column heat insulating members at predetermined intervals on a first plate; A vacuum heat insulating member arranging step of arranging a vacuum heat insulating member on the first columnar heat insulating material, and a second columnar heat insulating material arranging step of bonding and fixing a second columnar heat insulating material to an upper surface of the vacuum heat insulating member. A second plate arranging step of arranging the second plate on the second columnar heat insulating material, and filling of a liquid plastic into a gap between the first plate and the second plate to form a foamed plastic to be foamed A first columnar heat insulating material that overlaps the vacuum heat insulating member is disposed at such an interval that adjacent vacuum heat insulating members do not come into contact with each other, and the first columnar heat insulating material and the second columnar heat insulating material are overlapped with each other. The width dimension of the material is substantially the same as the width dimension of the vacuum heat insulating member. Method for manufacturing a wall element.
【請求項9】 真空断熱部材を第1の柱状断熱材と第2
の断熱材で挾持してユニット化するユニット形成工程
と、ユニットを第1の板と第2の板との間に配設するユ
ニット配設工程と、 第1の板と第2の板との間隙に液状プラスチックを注入
して、発泡させる発泡プラスチック充填工程とを備え、 前記第1の柱状断熱材、第2の柱状断熱材の幅寸法は、
真空断熱部材の幅寸法とほぼ同一寸法を有していると共
に、隣接するユニットは接触しない程度の間隔で配設さ
れることを特徴とする断熱壁部材の製造方法。
9. A vacuum insulation member comprising a first columnar insulation member and a second columnar insulation member.
A unit forming step of forming a unit by sandwiching the heat insulating material, a unit arranging step of arranging the unit between the first plate and the second plate, and a step of forming the unit between the first plate and the second plate. A foamed plastic filling step of injecting a liquid plastic into the gap and foaming the gap, wherein the width of the first columnar heat insulator and the width of the second columnar heat insulator are
A method for manufacturing a heat-insulating wall member, wherein the width of the vacuum heat-insulating member is substantially the same as that of the vacuum heat-insulating member, and adjacent units are arranged at intervals such that they do not contact each other.
【請求項10】 板状断熱材、または柱状断熱材はプラ
スチックフォームよりなり、その板厚は留め具の下穴の
深さ寸法に余裕分を加えた寸法を有する請求項7、乃至
9記載の断熱壁部材の製造方法。
10. The plate-shaped heat insulating material or the columnar heat insulating material is made of a plastic foam, and the thickness thereof has a dimension obtained by adding a margin to the depth of the prepared hole of the fastener. A method for manufacturing a heat insulating wall member.
【請求項11】 板状断熱材、または柱状断熱材の充填
する発泡性プラスチックフォームとの接触界面には予め
接触材を塗布してなる請求項7、乃至9記載の断熱壁部
材の製造方法。
11. The method for manufacturing a heat insulating wall member according to claim 7, wherein a contact material is applied in advance to a contact interface between the plate-shaped heat insulating material or the columnar heat insulating material and the foamable plastic foam to be filled.
JP2000108083A 1999-04-12 2000-04-10 Insulating wall member and manufacturing method thereof Expired - Fee Related JP4019599B2 (en)

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JP2002257468A (en) * 2001-03-02 2002-09-11 Isuzu Motors Ltd Wall structure of cold insulation cabinet
JP2005282840A (en) * 2004-03-31 2005-10-13 Achilles Corp Vacuum adiabatic panel and method for manufacturing the same
JP2006118635A (en) * 2004-10-22 2006-05-11 Matsushita Electric Ind Co Ltd Heat insulating material and floor heating system using heat insulating material
JP2007016928A (en) * 2005-07-08 2007-01-25 Matsushita Electric Ind Co Ltd Vacuum heat insulating material
JP2008267481A (en) * 2007-04-19 2008-11-06 Mag:Kk Vacuum heat insulating composite material manufacturing method and vacuum heat insulating composite material
JP2010222011A (en) * 2009-03-19 2010-10-07 Japan Oil Transportation Co Ltd Method for manufacturing refrigeration container, and refrigeration container
JP2014134020A (en) * 2013-01-10 2014-07-24 Panasonic Corp Heat insulation panel and method of manufacturing the same
JP2014193736A (en) * 2013-03-29 2014-10-09 Air Water Inc Cold insulation container for air transportation
WO2015153568A1 (en) * 2014-03-31 2015-10-08 Firestone Building Products Co., LLC Process for encapsulating fragile insulation materials within polyisocyanurate
WO2016190176A1 (en) * 2015-05-22 2016-12-01 旭硝子株式会社 Layered heat insulator having through hole, and heat insulating structure
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JPH11264654A (en) * 1998-03-17 1999-09-28 Isuzu Motors Ltd Heat insulating wall member

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Publication number Priority date Publication date Assignee Title
JP2002257468A (en) * 2001-03-02 2002-09-11 Isuzu Motors Ltd Wall structure of cold insulation cabinet
JP2005282840A (en) * 2004-03-31 2005-10-13 Achilles Corp Vacuum adiabatic panel and method for manufacturing the same
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JP2006118635A (en) * 2004-10-22 2006-05-11 Matsushita Electric Ind Co Ltd Heat insulating material and floor heating system using heat insulating material
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JP2008267481A (en) * 2007-04-19 2008-11-06 Mag:Kk Vacuum heat insulating composite material manufacturing method and vacuum heat insulating composite material
JP2010222011A (en) * 2009-03-19 2010-10-07 Japan Oil Transportation Co Ltd Method for manufacturing refrigeration container, and refrigeration container
JP2014134020A (en) * 2013-01-10 2014-07-24 Panasonic Corp Heat insulation panel and method of manufacturing the same
JP2014193736A (en) * 2013-03-29 2014-10-09 Air Water Inc Cold insulation container for air transportation
WO2015153568A1 (en) * 2014-03-31 2015-10-08 Firestone Building Products Co., LLC Process for encapsulating fragile insulation materials within polyisocyanurate
JP2017512687A (en) * 2014-03-31 2017-05-25 ファイアストン ビルディング プロダクツ カンパニー エルエルシー Method of encapsulating brittle insulation in polyisocyanurate
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US10611066B2 (en) 2014-03-31 2020-04-07 Firestone Building Products Co., LLC Process for encapsulating fragile insulation materials within polyisocyanurate
WO2016190176A1 (en) * 2015-05-22 2016-12-01 旭硝子株式会社 Layered heat insulator having through hole, and heat insulating structure
WO2021250804A1 (en) * 2020-06-10 2021-12-16 パナソニックIpマネジメント株式会社 Method for producing thermal insulation panel, and thermal insulation box

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