JP2000334363A - Renewing apparatus and renewing method for junction or branch pipe - Google Patents

Renewing apparatus and renewing method for junction or branch pipe

Info

Publication number
JP2000334363A
JP2000334363A JP11152138A JP15213899A JP2000334363A JP 2000334363 A JP2000334363 A JP 2000334363A JP 11152138 A JP11152138 A JP 11152138A JP 15213899 A JP15213899 A JP 15213899A JP 2000334363 A JP2000334363 A JP 2000334363A
Authority
JP
Japan
Prior art keywords
pig
pipe
paint
suction
branch pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11152138A
Other languages
Japanese (ja)
Inventor
Kiminori Furukawa
公規 古川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
U Shin Ltd
Original Assignee
Yuhshin Co Ltd
Yuhshin Seiki Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuhshin Co Ltd, Yuhshin Seiki Kogyo KK filed Critical Yuhshin Co Ltd
Priority to JP11152138A priority Critical patent/JP2000334363A/en
Publication of JP2000334363A publication Critical patent/JP2000334363A/en
Pending legal-status Critical Current

Links

Landscapes

  • Cleaning In General (AREA)
  • Pipe Accessories (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a renewing apparatus for a junction pipe or a branch pipe whose tempo ral installation is simple and easy to be handled and which does not cause stagnation of pig and provide a renewing method for a junction pipe or a branch pipe by which operation and adjustment at the time of polishing and coating process are made easy to carry out even by an unskilled worker and a work can be carried out on the junction pipe or the branch pipe without requiring dividing the pipes by the diameter and without requiring shift of the temporal installation in the midst of the work. SOLUTION: An opened end of a main pipe 11 of a junction or branch pipe 1, which is an object to be renewed, to a suction apparatus 4 through a pig/coating material receiving apparatus 2 and meanwhile, open ends of respective branch pipes 12, 13, 14 are connected to a suction pipe 6 having an opening and closing valve 7 through a pig/coating material insertion part 5. Using a pipe renewing apparatus connected with such pipes, pig or pig together with a coating material is inserted into the pig/coating material insertion part 5 of an optional branch pipe: the suction apparatus 4 is started to keep the inside of the pipeline 1 at negative pressure: the opening/closing valve 7 of the suction pipe 6 formed in the pig/ coating material insertion part 5 is operated to introduce outer air while controlling the intake amount: the pig is moved by the pressure difference generated in front and in rear sides of the pig to polish or coat the inner surface of pipes.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明が属する技術分野】本発明は、合流配管や分岐配
管の更生を行なう際に使用する装置及び方法に関するも
のである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and a method for rehabilitating a junction pipe or a branch pipe.

【0002】[0002]

【従来の技術】ビル、マンション、各種プラント等に布
設される給水管や排水管は、長年使用すると管内面に錆
や腐食が発生し、機能が低下してついには使用に耐えな
くなる。機能障害が生じる前に新しい管に交換すれば良
いが、管の交換は長期にわたる断水等の不便を伴い、か
つ、多大の費用を要する。そこで、既設管を動かすこと
なく、そのまま管内部の錆や付着物を除去し管内面を研
磨した後、管内面に防錆被覆を形成して更生する方法が
採用されている。
2. Description of the Related Art Water pipes and drain pipes laid in buildings, condominiums, various plants and the like, when used for a long time, cause rust and corrosion on the inner surface of the pipes, deteriorating their functions, and finally becoming unusable. It is only necessary to replace the pipe with a new one before a malfunction occurs. However, replacement of the pipe involves inconvenience such as long-term water cutoff and requires a great deal of cost. Therefore, a method has been adopted in which, without moving the existing pipe, rust and deposits inside the pipe are removed as they are, the inner surface of the pipe is polished, and a rustproof coating is formed on the inner surface of the pipe to rehabilitate.

【0003】これら配管の更生には各種の工法が用いら
れてきたが、近年、圧縮空気を用いた圧送押出式の工法
が盛んに検討されている。すなわち、配管更生の第一工
程である研磨工程では、管の一端から圧縮空気を導入
し、その高速気流に研磨材を投入して圧送したり、ある
いは、研磨ピグを圧送して、錆や付着物を除去せしめ、
配管更生の第二工程である塗装工程では、同じように圧
縮空気を用いて、塗料そのものを圧送したり、塗料の後
流側に塗布ピグを置いて、これを圧送することにより、
管内壁を塗装する工法である。
Various methods have been used for the rehabilitation of these pipes. In recent years, pressure-feeding extrusion methods using compressed air have been actively studied. In other words, in the polishing step, which is the first step of pipe rehabilitation, compressed air is introduced from one end of the pipe, and an abrasive is injected into the high-speed air stream and pressure-fed, or a polishing pig is pressure-fed to cause rust or rust. Remove the kimono,
In the painting process, which is the second process of pipe rehabilitation, in the same way, by using compressed air, the paint itself is pumped, or by placing an application pig on the downstream side of the paint and pumping it,
This is a method of painting the inner wall of the pipe.

【0004】この圧送押出工法では、圧縮空気を用いる
ため、準備する仮設装置が耐圧仕様でコスト高となり、
取り扱いにも注意が要る一方、更生対象である配管に通
常の使用状態より高い圧力がかかるために腐食して弱く
なった部分にかえって損傷を与える恐れがあるなどの問
題があった。また、圧送押出工法でピグを圧送する場
合、研磨工程で研磨されて剥離した錆や付着物が研磨ピ
グの前面に堆積し、ついにはピグを停滞させ、逆方向か
ら圧力をかけて停滞したピグを取り除く作業が必要にな
ったり、塗装工程では塗布ピグの前面にある塗料の量が
塗装の進展に従い減少するので圧送に必要な力が減り圧
送圧力をそれに伴って下げてやる必要が生じたり、圧縮
空気送入の調整が難しくピグが瞬時に更生対象の配管か
ら飛出して均一な塗装が行なえず一部に膜切れ部分が生
じることもあり操作に熟練を要すると言った不都合があ
った。
[0004] In this press-feed extrusion method, since compressed air is used, the provisional equipment to be prepared is pressure-resistant and the cost is high.
While care must be taken in handling, there is a problem that the pipe to be rehabilitated may be damaged due to the higher pressure applied than in a normal use state, which may cause damage to the weakened part due to corrosion. In addition, when the pig is pressure-fed by the pressure feed extrusion method, rust and adhered substances that have been polished and peeled off in the polishing process accumulate on the front surface of the polishing pig, and eventually the pig is stagnated, and the pig stagnated by applying pressure from the opposite direction. In the painting process, the amount of paint in front of the coating pig decreases as the painting progresses, so the force required for pumping decreases and the pumping pressure needs to be reduced accordingly, The adjustment of the compressed air supply is difficult, and the pigs fly out of the pipe to be rehabilitated instantaneously, making it impossible to perform uniform coating.

【0005】さらに、ビル、マンション、各種プラント
等に布設される給水管や排水管は、一般に、前者では、
大口径の主管から小口径の枝管に分かれる分岐配管を構
成し、後者では、小口径の枝管が大口径の主管に集まる
合流配管を構成する。従来の圧送押出工法では、主管、
及び、各枝管の口径に合わせた各サイズのピグを準備
し、口径により配管系統を分割し、圧送押出操作をその
分割された区分ごとに行なっており、操作回数が増え、
作業時間や人件費が嵩んでいた。また、ピグを投入する
場所をその分割された区分に応じて変更する必要があ
り、ピグの挿入・発射装置や圧縮空気の供給配管をその
都度移設せねばならず、狭い場所で困難な作業を強いら
れ、これもまた、作業時間や人件費が嵩む要因となって
いた。ピグの挿入・発射装置を主管の開放端に固定し、
最近種々考案されている拡縮可能ピグを用いて、配管系
統を口径により分割せずに主管から枝管まで圧送押出方
式で一回で研磨又は塗装を行なうことも考えられるが、
分岐部分でピグの誘導がうまくいかなかったり、大口径
から小口径に絞られる部分でピグが引っ掛かったりし
て、不測のピグ停滞の問題は避けることは困難である。
[0005] Further, water supply pipes and drain pipes laid in buildings, condominiums, various plants, and the like generally include the following:
A branch pipe is formed so as to divide from a large-diameter main pipe into a small-diameter branch pipe. In the latter case, a small-diameter branch pipe is formed into a large-diameter main pipe to form a merged pipe. In the conventional extrusion extrusion method, the main pipe,
And, preparing pigs of each size according to the diameter of each branch pipe, dividing the piping system by the diameter, performing the pressure feed extrusion operation for each of the divided sections, the number of operations increases,
Work time and labor costs were high. In addition, it is necessary to change the place where the pig is put in according to the divided section, and the pig insertion / launch device and the compressed air supply pipe must be relocated each time. This was another factor that increased working time and labor costs. Fix the pig insertion and firing device to the open end of the main pipe,
Using scalable pigs that have been recently devised, it is also conceivable to perform polishing or painting in a single press-feed extrusion process from the main pipe to the branch pipe without dividing the piping system by diameter,
It is difficult to avoid the problem of unexpected pig stagnation due to poor guidance of the pig at the diverging portion or catching of the pig at a portion where the diameter is reduced from a large diameter to a small diameter.

【0006】出願人は、上記のピグ圧送押出工法の問題
点を克服すべく、ピグ吸引工法に着目し、特願平10-257
466、特願平10-375529等に示すように主に単管を対象と
する基礎的検討を進めてきた。
[0006] In order to overcome the above-mentioned problems of the pig pressure feeding extrusion method, the applicant focused on the pig suction method, and filed Japanese Patent Application No. 10-257.
466, Japanese Patent Application No. 10-375529, etc., has been conducting basic studies mainly for single pipes.

【0007】[0007]

【発明が解決しようとする課題】準備する仮設装置が大
掛かりにならず、組み立てや取り扱いが容易で、更生対
象である配管に負担が少なく、ピグが管路の途中で停滞
することが無く、ピグを移送する際の操作・調整が非熟
練者にも容易であり、さらに、配管系統を口径により分
割してその区分毎に操作する必要が無く、合流または分
岐配管を枝管から主管まで通しで作業ができ、また、ピ
グの挿入・発射装置や圧縮空気の供給配管等大型仮設設
備を操作の途中で移設する必要の無い合流配管や分岐配
管の更生装置と更生方法を提供する。
The temporary device to be prepared does not require a large scale, is easy to assemble and handle, has little burden on the pipe to be rehabilitated, and the pig does not stay in the middle of the pipe. The operation and adjustment when transferring is easy even for unskilled persons, furthermore, there is no need to divide the piping system by diameter and operate for each division, and pass the merging or branch piping from the branch pipe to the main pipe. Provided is a rehabilitation device and a rehabilitation method for merging pipes and branch pipes that can perform operations and do not require relocation of large temporary facilities such as a pig insertion / launching apparatus and a compressed air supply pipe during operation.

【0008】[0008]

【課題を解決するための手段】本発明は、更生対象であ
る合流配管又は分岐配管の主管の開放端をピグ・塗料受
止装置を介して吸引装置に接続し、一方、当該合流配管
又は分岐配管の各枝管の開放端にピグ・塗料挿入部を接
続し、各ピグ・塗料挿入部の他端に開閉弁を有する吸入
管を設けた配管の更生装置である。
According to the present invention, an open end of a main pipe of a merging pipe or branch pipe to be rehabilitated is connected to a suction device via a pig / paint receiving device, while the merging pipe or branch pipe is connected. This is a pipe rehabilitation device in which a pig / paint insertion part is connected to the open end of each branch pipe of the pipe, and a suction pipe having an open / close valve is provided at the other end of each pig / paint insertion part.

【0009】また、本発明は、当該配管の更生装置を用
いて、任意の枝管のピグ・塗料挿入部から研磨ピグを挿
入し、吸引装置を起動して更生対象である配管内を負圧
にした後、当該ピグ・塗料挿入部に設けた吸入管の開閉
弁を操作して取入量を調整しながら外気を導入し、研磨
ピグの前後に生ずる差圧により当該ピグを更生対象であ
る配管内を移動させて管内面を研磨する方法であり、さ
らに、当該配管の更生装置を用いて、任意の枝管のピグ
・塗料挿入部に塗料と塗布ピグを挿入し、吸引装置を起
動して更生対象である配管内を負圧にした後、当該ピグ
・塗料挿入部に設けた吸入管の開閉弁を操作して取入量
を調整しながら外気を導入し、塗布ピグの前後に生ずる
差圧により当該ピグを更生対象である配管内を移動させ
て管内面を塗装する方法である。いずれも、請求項1の
発明の配管の更生装置を使用する方法の発明である。
Further, according to the present invention, using the pipe rehabilitation device, a polishing pig is inserted from a pig / paint insertion portion of an arbitrary branch pipe, and a suction device is activated to apply a negative pressure to the pipe to be rehabilitated. After that, the outside air is introduced while operating the on-off valve of the suction pipe provided at the pig / paint insertion portion to adjust the intake amount, and the pig is subjected to rehabilitation by a differential pressure generated before and after the polishing pig. It is a method of moving the inside of the pipe to polish the inner surface of the pipe, and further, using a rehabilitation device for the pipe, insert paint and a coating pig into a pig / paint insert portion of an arbitrary branch pipe, and start a suction device. After applying negative pressure to the pipe to be rehabilitated, the outside air is introduced while adjusting the intake amount by operating the on-off valve of the suction pipe provided in the pig / paint insertion section, and occurs before and after the application pig. Move the pig inside the pipe to be rehabilitated by differential pressure and paint the inside of the pipe. It is a method. Both are inventions of a method using the pipe rehabilitation apparatus of the invention of claim 1.

【0010】すなわち、更生対象が合流配管の場合には
その配管系統の一番下流に当たる主管の出口の開放端
を、更生対象が分岐配管の場合にはその配管系統の一番
上流に当たる主管の入口の開放端を、ピグ・塗料受止装
置を介して吸引装置に接続する。後述するように各枝管
より挿入された研磨ピグまたは塗布ピグは、吸引装置に
より吸引されてこの開放端まで来て、ピグ・塗料受止装
置により受止められ停止する。
That is, when the object to be rehabilitated is a merging pipe, the open end of the outlet of the main pipe, which is the most downstream of the piping system, and when the object to be rehabilitated is a branch pipe, the inlet of the main pipe, which is the most upstream of the piping system. Is connected to the suction device via a pig and paint receiving device. As will be described later, the polishing pig or the coating pig inserted from each branch pipe is sucked by the suction device, comes to this open end, is received by the pig / paint receiving device, and is stopped.

【0011】一方、更生対象が合流配管の場合にはその
配管系統の入口に当たる各枝管の開放端に、更生対象が
分岐配管の場合にはその配管系統の出口に当たる各枝管
の開放端に、それぞれピグ・塗料挿入部を接続する。各
ピグ・塗料挿入部の他端(ピグや塗料を挿入した際に更
生対象である配管の反対側)には、開閉弁を有する吸入
管が設けられる。任意のピグ・塗料挿入部よりピグ、ま
たは、ピグと塗料を挿入した後、前述の吸引装置で更生
対象配管内を負圧にし、当該ピグ・塗料挿入部の吸入管
の開閉弁から取入量を調整しながら外気を導入すること
により、吸引装置に向かってピグを押す適切な差圧を生
ぜしめ、ピグの速度をコントロールしながらピグ・塗料
受止装置まで移動させる。
On the other hand, when the object to be rehabilitated is a merging pipe, it is at the open end of each branch pipe corresponding to the inlet of the pipe system, and when the object to be rehabilitated is a branch pipe, at the open end of each branch pipe corresponding to the outlet of the pipe system. , And connect the pig / paint inserts respectively. A suction pipe having an open / close valve is provided at the other end of each pig / paint insertion portion (opposite to a pipe to be rehabilitated when a pig or paint is inserted). After inserting a pig or a pig and paint from any pig or paint insertion part, apply negative pressure to the pipe to be rehabilitated by the suction device described above, and take in the amount from the on-off valve of the suction pipe of the pig or paint insertion part. By introducing outside air while adjusting the pressure, an appropriate pressure difference is generated to push the pig toward the suction device, and the pig is moved to the pig / paint receiving device while controlling the speed of the pig.

【0012】ピグは常に枝管の開放端から吸引装置のあ
る主管の開放端に向かって吸引されて移動するので、合
流点においてもきわめてスムースに方向を変えて誘導さ
れる。また、一般に、枝管から中間部を経て主管へと次
第に口径が大きい方へ移動していくので、途中で口径が
絞られるところが無く、その点からもピグの不測の停滞
が避けられる。
Since the pig is always sucked and moved from the open end of the branch pipe toward the open end of the main pipe having the suction device, it is guided in a very smooth direction even at the junction. In general, since the diameter gradually increases from the branch pipe to the main pipe through the intermediate portion, there is no place where the diameter is reduced on the way, and from that point, unexpected stagnation of the pig can be avoided.

【0013】配管更生の第一工程である研磨工程におい
ては、任意の枝管のピグ・塗料挿入部から研磨ピグを挿
入する。研磨ピグには各種のタイプが知られているが、
更生対象配管の内面の状況に最も適したものを選定すれ
ば良い。また、口径が異なる配管の組合せからなる配管
系統が更生対象の場合には、拡縮可能な研磨ピグの採用
が考えられる。
In the polishing step, which is the first step of pipe rehabilitation, a polishing pig is inserted from a pig / paint insertion portion of an arbitrary branch pipe. Various types of polishing pigs are known,
The pipe that is most suitable for the condition of the inner surface of the pipe to be rehabilitated may be selected. In the case where a pipe system composed of a combination of pipes having different diameters is to be rehabilitated, it is conceivable to employ a polishing pig which can be expanded and contracted.

【0014】研磨ピグ挿入後、すべての吸入管の開閉弁
を閉としたまま吸引装置を起動し、更生対象配管内を負
圧にした後、研磨ピグを挿入したピグ・塗料挿入部の吸
入管の開閉弁を操作し、取入量を調整しながら外気を導
入する。導入された空気は吸引装置に向かって流れ、研
磨ピグの前後に差圧を立てて同ピグを吸入装置に向かっ
て推し進める。研磨ピグは更生対象配管の内面を研磨し
つつ移動し、ピグ・塗料受止装置に至って停止する。吸
引装置を停止し、更生対象配管内を常圧にした後、ピグ
・塗料受止装置から研磨ピグを取出して、一回の操作が
完了する。
After the polishing pig is inserted, the suction device is started with the on-off valves of all the suction pipes closed, the pressure in the pipe to be rehabilitated is reduced to a negative pressure, and then the suction pipe of the pig / paint insertion section into which the polishing pig is inserted. The open / close valve is operated to introduce outside air while adjusting the intake amount. The introduced air flows toward the suction device, and establishes a differential pressure before and after the polishing pig to push the same toward the suction device. The polishing pig moves while polishing the inner surface of the pipe to be rehabilitated, and stops at the pig / paint receiving device. After the suction device is stopped and the inside of the rehabilitation target pipe is set to normal pressure, the polishing pig is taken out from the pig / paint receiving device, and one operation is completed.

【0015】圧送押出工法では、研磨により剥離した錆
や付着物は研磨ピグに押されて前へ進み、量が増えるに
つれてピグ移動の負担になると共に、ピグと管内面の間
に入って抵抗を高め、ついにはピグを停滞させ、逆方向
から圧力をかけて停滞したピグを取り除く作業が必要に
なると言う問題があったが、本発明は吸引工法であるの
で、剥離した錆や付着物は、吸引気流に乗って研磨ピグ
に先行して流れてピグの移動の負担にほとんどならず、
ピグを動かす動力の節約になると共に、ピグの不測の停
滞が避けられる。
In the pressure feed extrusion method, the rust and the adhering matter peeled off by polishing are pushed forward by the polishing pig, and as the amount increases, the load of the pig moves, and the resistance enters between the pig and the inner surface of the pipe to reduce the resistance. There was a problem that it was necessary to remove the stagnant pig by applying pressure from the opposite direction, but there was a problem that it was necessary to remove the stagnant pig by applying pressure from the opposite direction. Riding on the suction air flow, it flows before the polishing pig and hardly burdens the movement of the pig,
The power to move the pig is saved, and the accidental stagnation of the pig is avoided.

【0016】この操作をすべての枝管に対して実施する
ことにより、更生対象である合流配管、あるいは、分岐
配管全体を、配管の分割や仮設設備の移設を行なうこと
なく研磨することができる。なお、圧送押出工法と異な
り全体を負圧にした状態で実施される吸引工法なので、
ピグ・塗料受止装置等の仮設設備は耐圧構造の大掛かり
なものとならず、それらの組み立ても嵌め込み方式等簡
易な方法で充分であり、従って、ピグの挿入や取出し
も、嵌め込み部を外すだけで行なえる等、取り扱いが容
易である。
By performing this operation on all the branch pipes, the joining pipe to be rehabilitated or the entire branch pipe can be polished without dividing the pipe or relocating temporary equipment. In addition, unlike the pressure feed extrusion method, it is a suction method that is performed with the whole under negative pressure,
Temporary facilities such as pig and paint receiving devices do not have to be large-scale with pressure-resistant structure, and their assembly can be done by simple methods such as fitting, so pigs can be inserted and removed only by removing the fitting. And easy to handle.

【0017】配管更生の第二工程である塗装工程におい
ては、任意の枝管のピグ・塗料挿入部から塗料と塗布ピ
グを挿入する。このとき、吸引操作により塗布ピグが更
生対象配管内を移動する移動方向の前方に塗料、後方に
塗布ピグを位置させる。塗料の量は、塗装対象配管の内
面を塗装して多少余剰が出る量とする。塗布ピグにも各
種のタイプが知られているが、使用する塗料に最も適し
たものを選定すれば良い。また、口径が異なる配管の組
合せからなる配管系統が更生対象の場合には、拡縮可能
な塗布ピグの採用が考えられる。
In the painting step, which is the second step of pipe rehabilitation, a paint and an application pig are inserted from a pig / paint insertion portion of an arbitrary branch pipe. At this time, the paint is positioned in front of the moving direction in which the application pig moves in the rehabilitation target pipe by the suction operation, and the application pig is positioned in the rear. The amount of paint is such that the inner surface of the pipe to be painted is painted and some surplus appears. Various types of coating pigs are known, but a coating that is most suitable for the paint to be used may be selected. In the case where a pipe system composed of a combination of pipes having different diameters is to be rehabilitated, it is conceivable to employ a coating pig which can be expanded and contracted.

【0018】塗料と塗布ピグ挿入後、すべての吸入管の
開閉弁を閉としたまま吸引装置を起動し、更生対象配管
内を負圧にした後、塗料と塗布ピグを挿入したピグ・塗
料挿入部の吸入管の開閉弁を操作し、取入量を調整しな
がら外気を導入する。導入された空気は吸引装置に向か
って流れ、塗布ピグの前後に差圧を立てて同ピグを吸入
装置に向かって推し進める。塗布ピグは更生対象配管の
内面を塗装しつつ移動し、ピグ・塗料受止装置に至って
停止する。余剰の塗料は集塵装置や吸引装置に至らない
ように、ピグ・塗料受止装置により受け止められる。吸
引装置を停止し、更生対象配管内を常圧にした後、ピグ
・塗料受止装置から塗布ピグと余剰の塗料を取出して、
一回の操作が完了する。
After the paint and the coating pig are inserted, the suction device is started while all the opening and closing valves of the suction pipes are closed, and the inside of the pipe to be rehabilitated is made to have a negative pressure. Operate the on-off valve of the suction pipe of the section to introduce outside air while adjusting the intake amount. The introduced air flows toward the suction device, and creates a differential pressure before and after the application pig to push the pig toward the suction device. The application pig moves while painting the inner surface of the pipe to be rehabilitated, and stops at the pig / paint receiving device. Excess paint is received by a pig / paint receiving device so as not to reach the dust collecting device or the suction device. After stopping the suction device and bringing the inside of the rehabilitation target pipe to normal pressure, remove the applied pig and excess paint from the pig / paint receiving device,
One operation is completed.

【0019】圧送押出工法では、塗料は塗布ピグに押さ
れて前へ進むので、塗装が進むにつれてその量が減ると
ピグを移動させるのに必要な力が減る。長い管路を上流
から下流まで均一に塗装するためには、塗布ピグの移動
速度を均一化すべく圧送圧力を次第に低下させる必要が
あると言う問題があったが、本発明は吸引工法であるの
で、塗料は吸引気流に乗って塗布ピグに先行して流れ
て、その量が塗装の進展に伴って減少してもピグの移動
の負担はほとんど変わらず、そのために吸引圧力を調整
する必要は無く、ピグを動かす動力の節約にもなる。
In the press-feed extrusion method, the paint is pushed forward by the application pig, so that as the coating proceeds, the amount of the paint decreases, and the force required to move the pig decreases. In order to uniformly coat long pipes from upstream to downstream, there was a problem that it was necessary to gradually reduce the pumping pressure to make the moving speed of the coating pig uniform, but since the present invention is a suction method, The paint flows on the suction airflow before the application pig, and even if the amount decreases with the progress of coating, the burden of pig movement hardly changes, so there is no need to adjust the suction pressure It also saves power to move the pig.

【0020】この操作をすべての枝管に対して実施する
ことにより、更生対象である合流配管、あるいは、分岐
配管全体を、配管の分割や仮設設備の移設を行なうこと
なく塗装することができる。なお、吸引工法なので、ピ
グの挿入や取出し、および、塗料の挿入や余剰塗料の取
出しが前述の通り容易である。また、ピグの移動速度は
特に塗装の仕上り状況に大きな影響を持つが、吸引装置
側の運転状態は一定に維持したまま、吸入管の開閉弁の
開度を微調整するのみでピグ移動速度をコントロールす
ることができるので、非熟練者でも容易に最適な速度で
ピグを移動させることができる。その結果、均一な塗装
が容易に行ない得る。
By performing this operation on all branch pipes, the joining pipe to be rehabilitated or the entire branch pipe can be painted without dividing the pipe or relocating temporary facilities. In addition, since it is a suction method, insertion and removal of a pig, insertion of paint, and removal of surplus paint are easy as described above. In addition, although the pig moving speed has a large effect on the finish of the paint, the pig moving speed can be reduced only by finely adjusting the opening of the on-off valve of the suction pipe while keeping the operating state of the suction device constant. Since the pigs can be controlled, even an unskilled person can easily move the pig at an optimum speed. As a result, uniform coating can be easily performed.

【0021】請求項1の構成の配管更生装置を採用する
ことにより、(1) 吸引方法なので、準備する仮設設備
であるピグ・塗料受止装置やピグ・塗料挿入部は耐圧仕様
の大掛かりなものとならず、(2) その組み立ては嵌め
込み等簡易な方法で充分で、操作・取り扱いが容易であ
り、(3) 作業の際にかかる圧力が負圧なので更生対象
である配管に負担が少なく、(4) 更生対象である合流
または分岐配管において配管を分割することなく、任意
の枝管にピグ、または、ピグと塗料を挿入し、当該枝管
の吸入管の開閉弁を操作する作業を順次実施するだけで
配管系統全体の研磨あるいは塗装作業ができ、 (5) ピ
グ・塗料受止装置、集塵装置、吸引装置、あるいは、吸
引のための配管等大型仮設設備は、更生対象である合流
または分岐配管における主管の開放端に設置すれば良い
ので作業の進捗に伴い移設する必要が無く、 (6) ピグ
は常に枝管の開放端から吸引装置のある主管の開放端に
向かって吸引されて移動するので合流点においてもきわ
めてスムースに方向を変えて誘導され、 (7) また、
一般に枝管から中間部を経て主管へと次第に口径が大き
い方へ移動していくので途中で口径が絞られるところが
無く、その点からもピグの不測の停滞が避けられると言
う効果を有する。
By adopting the pipe rehabilitation device having the structure of claim 1, (1) The suction method, so that the pig / paint receiving device and the pig / paint insertion part which are temporary facilities to be prepared are of a large pressure-resistant type. (2) Simple assembly and other simple methods are sufficient for assembly and operation and handling are easy. (3) The pressure applied during the work is negative, so the burden on the pipes to be rehabilitated is small. (4) Without splitting the pipe at the junction or branch pipe to be rehabilitated, insert a pig or a pig and paint into an arbitrary branch pipe and operate the on-off valve of the suction pipe of the branch pipe sequentially. The polishing or painting work of the entire piping system can be performed simply by performing it. (5) Pig and paint receiving equipment, dust collection equipment, suction equipment, or large temporary facilities such as piping for suction are subject to rehabilitation. Or open the main pipe in the branch pipe. There is no need to relocate the pig as the work progresses, since it is only necessary to install it at the end. (6) The pig is always drawn from the open end of the branch pipe toward the open end of the main pipe with the suction device, and moves at the junction. Is also guided to change direction very smoothly, (7)
Generally, since the diameter gradually increases from the branch pipe to the main pipe through the intermediate portion, there is no place where the diameter is reduced on the way, and from that point, an unexpected stagnation of the pig can be avoided.

【0022】また、本発明の管内面を研磨する方法、及
び、管内面を塗装する方法を採用することにより、上記
(1)から(7)の効果に加えて、 (8) ピグを移動させる操
作が簡単なので非熟練者でも操作容易であり、 (9) ピ
グの移動速度を容易にコントロールできるので均一な塗
装が容易に行なえ, (10) 剥離した錆や付着物が吸引気
流に乗って研磨ピグに先行して流れるので研磨ピグの移
動の負担にならず、ピグを動かす動力の節約になると共
にピグの不測の停滞が避けられ、 (11) 塗料も吸引気
流に乗って塗布ピグに先行して流れるので、その量が塗
装の進展に伴って変わってもピグの移動の負担は変わら
ず、そのために吸引圧力を調整する必要は無く、ピグを
動かす動力の節約にもなると言う効果が得られる。
Further, by adopting the method of polishing the inner surface of the pipe and the method of coating the inner surface of the pipe according to the present invention,
(8) In addition to the effects of (1) to (7), (8) The operation to move the pig is easy, so even unskilled people can operate it easily. (9) The moving speed of the pig can be easily controlled, so that uniform coating can be achieved. Easy to do, (10) Peeled rust and extraneous matter flow on the suction airflow before the polishing pig, so it does not burden the movement of the polishing pig, saves the power to move the pig and prevents unexpected movement of the pig. Stagnation is avoided, and (11) the paint also flows on the suction airflow prior to the application pig, so even if the amount changes with the progress of coating, the load on the movement of the pig does not change. There is no need to adjust, and the effect of saving the power to move the pig is obtained.

【0023】[0023]

【発明の実施の形態】本発明の実施の形態の一例につい
て図面を参照しながら説明する。図1は、本発明の合流
又は分岐配管の更生装置の全体を示す説明図である。更
生対象である合流又は分岐配管1は、主管11から枝分
かれした複数の枝管12,13、14及び中間部15か
らなっている。本図では、枝管3本が順次枝分かれする
ケースを示したが、本発明の適用に当たって、枝管の本
数の多寡や枝分かれの仕方は問題にならない。主管11
の開放端には、ピグ・塗料受止装置2が接続され、その
先に集塵装置3、さらに、吸引装置4が接続されてい
る。ピグ・塗料受止装置2の近傍には、負圧を解除する
ための開放弁41が設けられる。一方、各枝管12,1
3及び14の開放端には、それぞれピグ・塗料挿入部5
が設置され、その先に開閉弁7を有する吸入管6が設け
られている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing the entire rehabilitation device for a merging or branch pipe according to the present invention. The merging or branch pipe 1 to be rehabilitated includes a plurality of branch pipes 12, 13, 14 branched from a main pipe 11 and an intermediate portion 15. In this figure, a case where three branch pipes are sequentially branched is shown. However, in applying the present invention, the number of branch pipes and the manner of branching do not matter. Main pipe 11
The pig / paint receiving device 2 is connected to the open end of the device. An opening valve 41 for releasing the negative pressure is provided near the pig / paint receiving device 2. On the other hand, each branch pipe 12, 1
Pig and paint inserts 5 are provided at the open ends of 3 and 14, respectively.
Is provided, and a suction pipe 6 having an opening / closing valve 7 is provided at the end thereof.

【0024】図2は、ピグ・塗料受止装置2の一例であ
る。塗装工程において、余剰の塗料が集塵装置や吸引装
置に至らないように、この例では、更生対象配管の主管
11に接続する接続部28に比べ口径を大きくした膨大
部21を設け、そこに受け止めた余剰の塗料を容易に取
出せるように蓋22を蝶番23と留め金24で取り付け
ている。膨大部21の中には、吸引されてきた研磨ピグ
又は塗布ピグを受け止めるべく受止管25が設けられて
いる。この例では、小さなピグでも確実に受け止められ
るように、端蓋26で覆った形としているが、使用する
ピグの大きさによっては、端部は開放のままでも良く、
必要に応じて絞ってもよい。受止管25は、接続部29
を介して集塵装置、さらには、吸引装置に接続される。
このケースでは受止管25の端部を端蓋26で覆ってい
るので、吸引に必要な空気の通路を確保するため、受止
管25及び端蓋26に多数の穴27を設けている。負圧
下で使用されるので、耐圧仕様にする必要は無く、接続
部28と29は嵌め込み方式でも充分であり、蓋22の
構造も簡単なもので良い。なお、ここに示したのはあく
まで実施の一形態であり、適切にピグ及び塗料を受け止
める機能を果たすものであればその形状を問わない。
FIG. 2 shows an example of the pig / paint receiving device 2. In the coating process, in order to prevent excess paint from reaching the dust collecting device and the suction device, in this example, a huge portion 21 having a larger diameter than the connecting portion 28 connected to the main pipe 11 of the rehabilitation target pipe is provided. The lid 22 is attached with a hinge 23 and a clasp 24 so that the excess paint that has been received can be easily removed. A receiving tube 25 is provided in the enlarged portion 21 to receive the sucked polishing pig or coating pig. In this example, the shape is covered with the end cover 26 so that even a small pig can be reliably received. However, depending on the size of the pig used, the end may be left open.
It may be squeezed if necessary. The receiving tube 25 is connected to the connecting portion 29.
And a suction device.
In this case, since the end of the receiving tube 25 is covered with the end cover 26, a large number of holes 27 are provided in the receiving tube 25 and the end cover 26 in order to secure an air passage required for suction. Since it is used under a negative pressure, it is not necessary to have a pressure-resistant specification. The connection portions 28 and 29 may be of a fitting type, and the structure of the lid 22 may be simple. It should be noted that what is shown here is merely an embodiment, and any shape may be used as long as it has a function of properly receiving a pig and a paint.

【0025】図3及び図4は、ピグ・塗料挿入部5の一
例である。更生対象配管の枝管に接続されるエルボ5
1、U字管52、及び、開閉弁7を有する吸入管6を取
付けた端板61を有するエルボ53から構成される。こ
れも負圧下で使用されるので、エルボ等の接続は嵌め込
み方式で充分である。研磨工程では、図3に示すよう
に、エルボ53をはずし、研磨ピグ8をU字管部52に
挿入する。塗装工程では、図4に示すように、エルボ5
3をはずして、まず、塗装対象配管の内面を塗装して多
少余剰が出る量の塗料10を入れ、その後流側に塗布ピ
グ9を挿入する。挿入が済んだら、エルボ53を嵌め込
み復旧する。なお、ここに示したのはあくまで実施の一
形態であり、適切にピグ及び塗料を挿入する機能を果た
すものであればその形状を問わない。
FIGS. 3 and 4 show an example of the pig / paint insert 5. Elbow 5 connected to branch pipe of rehabilitation target pipe
1, a U-shaped pipe 52 and an elbow 53 having an end plate 61 to which a suction pipe 6 having an on-off valve 7 is attached. Since this is also used under negative pressure, the fitting of the elbow or the like is sufficient by the fitting method. In the polishing step, as shown in FIG. 3, the elbow 53 is removed, and the polishing pig 8 is inserted into the U-shaped pipe portion 52. In the painting process, as shown in FIG.
3 is removed, first, the inner surface of the pipe to be coated is coated, and a certain amount of paint 10 is put in the pipe, and then the coating pig 9 is inserted into the flow side. After the insertion, the elbow 53 is fitted and restored. It should be noted that what is shown here is merely an embodiment, and any shape may be used as long as it has a function of appropriately inserting a pig and a paint.

【0026】次に、図を参照しながら、この構成装置を
用いて管内面を研磨する方法、及び、塗装する方法を説
明する。研磨工程においては、まず任意の枝管、例え
ば、枝管12のピグ・塗料挿入部5のエルボ53をはず
し、研磨ピグ8を挿入し、エルボ53を復旧した後、吸
引装置4を起動し、更生対象配管1の中を負圧にする。
この時、すべての吸入管6の開閉弁7、及び、負圧を解
除するのに使用する開放弁41は閉とされている。吸引
側の圧力を一定に維持するために、圧力指示調節計43
の信号により作動する圧力調整弁42を設けるのが望ま
しい。負圧が立った後、当該ピグ・塗料挿入部5の吸入
管6の開閉弁7を微開し、取入量を調整しながら外気を
導入する。取入量の調整は、吸入管6に設けられた圧力
計62の指示を、別途実験を実施して求めた適正値にあ
わせるように行なう。圧力計62を圧力指示調節計とし
て、開閉弁7をその信号により作動する圧力制御弁とし
て、自動制御を行なうこともできる。
Next, a method of polishing the inner surface of the pipe and a method of coating using the constituent device will be described with reference to the drawings. In the polishing step, first, an elbow 53 of an arbitrary branch pipe, for example, the pig / paint insertion portion 5 of the branch pipe 12 is removed, the polishing pig 8 is inserted, the elbow 53 is restored, and then the suction device 4 is started. The inside of the rehabilitation pipe 1 is set to a negative pressure.
At this time, the open / close valves 7 of all the suction pipes 6 and the open valves 41 used for releasing the negative pressure are closed. In order to maintain the pressure on the suction side constant, the pressure indicating controller 43
It is desirable to provide a pressure regulating valve 42 that is activated by the signal of After the negative pressure rises, the open / close valve 7 of the suction pipe 6 of the pig / paint insertion part 5 is slightly opened to introduce outside air while adjusting the intake amount. Adjustment of the intake amount is performed so that the indication of the pressure gauge 62 provided in the suction pipe 6 is adjusted to an appropriate value obtained by separately conducting an experiment. Automatic control can also be performed by using the pressure gauge 62 as a pressure indicating controller and the on-off valve 7 as a pressure control valve operated by the signal.

【0027】導入された空気は吸引装置4に向かって流
れ、挿入された研磨ピグ8の前後に差圧を立てて同ピグ
を吸引装置4に向かって推し進める。研磨ピグ8は更生
対象配管1の内面を研磨しつつ移動し、ピグ・塗料受止
装置2に至って停止する。研磨により更生対象配管1の
内面から剥離した錆や付着物は吸引気流に乗って研磨ピ
グ8に先行して流れ、吸引装置4の上流に設置された集
塵装置3により取り除かれる。従って、錆等により吸引
装置4の機能が阻害されることは無く、環境への影響も
極少にできる。
The introduced air flows toward the suction device 4, and a differential pressure is set up before and after the inserted polishing pig 8 to push the same toward the suction device 4. The polishing pig 8 moves while polishing the inner surface of the pipe 1 to be rehabilitated, and stops at the pig / paint receiving device 2. Rust and deposits separated from the inner surface of the pipe 1 to be rehabilitated by polishing flow on the suction airflow before the polishing pig 8 and are removed by the dust collection device 3 installed upstream of the suction device 4. Therefore, the function of the suction device 4 is not hindered by rust or the like, and the influence on the environment can be minimized.

【0028】研磨ピグ8がピグ・塗料受止装置2に至っ
て停止したことは、圧力計62の指示より容易に判断で
きる。吸引装置4を停止し、開放弁41を開けて負圧を
解除し、更生対象配管1内を常圧にした後、ピグ・塗料
受止装置2から研磨ピグ8を取出して一回の操作が完了
する。更生対象配管1の内面の状況によっては、この操
作を数回繰り返すこともあるし、その際に挿入する研磨
ピグのタイプを変えることもありうる。この操作を、枝
管12から、枝管13、枝管14と順次実施することに
より、更生対象配管全体の研磨が完了する。
The fact that the polishing pig 8 has stopped at the pig / paint receiving device 2 can be easily determined from the indication of the pressure gauge 62. After the suction device 4 is stopped, the opening valve 41 is opened to release the negative pressure, and the inside of the rehabilitation target pipe 1 is brought to normal pressure, the polishing pig 8 is taken out from the pig / paint receiving device 2 to perform one operation. Complete. Depending on the condition of the inner surface of the pipe 1 to be rehabilitated, this operation may be repeated several times, or the type of the polishing pig inserted at that time may be changed. By performing this operation sequentially from the branch pipe 12 to the branch pipes 13 and 14, the polishing of the entire rehabilitation target pipe is completed.

【0029】塗装工程においては、同様に任意の枝管、
例えば、枝管12のピグ・塗料挿入部5のエルボ53を
はずし、塗装対象配管の内面を塗装して多少余剰が出る
量の塗料10を入れ、その後流側に塗布ピグ9を挿入
し、エルボ53を復旧した後、吸引装置4を起動し、更
生対象配管1の中を負圧にする。この時、すべての吸入
管6の開閉弁7、及び、負圧を解除するのに使用する開
放弁41は閉とされている。研磨工程と同様に、圧力調
整弁42で負圧を一定に維持するのが望ましい。負圧が
立った後、当該ピグ・塗料挿入部5の吸入管6の開閉弁
7を微開し、取入量を調整しながら外気を導入する。取
入量の調整方法は、研磨工程の場合と同様である。
In the coating step, similarly, any branch pipe,
For example, the elbow 53 of the pig / paint insertion part 5 of the branch pipe 12 is removed, the inner surface of the pipe to be coated is painted, and a certain amount of the paint 10 is added, and then the coating pig 9 is inserted into the downstream side, and the elbow is inserted. After restoring 53, the suction device 4 is started, and the inside of the rehabilitation target pipe 1 is set to a negative pressure. At this time, the open / close valves 7 of all the suction pipes 6 and the open valves 41 used for releasing the negative pressure are closed. As in the polishing step, it is desirable to maintain the negative pressure at the pressure regulating valve 42 constant. After the negative pressure rises, the open / close valve 7 of the suction pipe 6 of the pig / paint insertion part 5 is slightly opened to introduce outside air while adjusting the intake amount. The method of adjusting the amount of intake is the same as in the polishing step.

【0030】導入された空気は吸引装置4に向かって流
れ、挿入された塗布ピグ9の前後に差圧を立てて同ピグ
を吸引装置4に向かって推し進める。塗布ピグ9は更生
対象配管1の内面を塗装しつつ移動し、ピグ・塗料受止
装置2に至って停止する。塗料10は吸引気流に乗って
塗布ピグ9に先行して流れ、塗布ピグ9により塗装が行
なわれ、余剰の塗料は集塵装置3や吸引装置4に至らな
いように、ピグ・塗料受止装置2の膨大部21により受
け止められる。飛沫化した塗料は集塵装置3で捕集され
るので、吸引装置4の機能が阻害されることは無く、環
境への影響も極少にできる。
The introduced air flows toward the suction device 4, and a differential pressure is set up before and after the inserted coating pig 9 to push the pig toward the suction device 4. The application pig 9 moves while painting the inner surface of the rehabilitation target pipe 1 and stops at the pig / paint receiving device 2. The paint 10 flows on the suction airflow before the application pig 9, and the coating is performed by the application pig 9, so that the excess paint does not reach the dust collecting device 3 or the suction device 4, so that a pig / paint receiving device is provided. It is received by the enormous part 21 of 2. The sprayed paint is collected by the dust collecting device 3, so that the function of the suction device 4 is not hindered, and the influence on the environment can be minimized.

【0031】塗布ピグ9がピグ・塗料受止装置2に至っ
て停止したことは、圧力計62の指示より容易に判断で
きる。吸引装置4を停止し、開放弁41を開けて負圧を
解除し、更生対象配管1内を常圧にした後、ピグ・塗料
受止装置2から塗布ピグ9を取出し、余剰の塗料を取り
除いて一回の操作が完了する。塗装の状況によっては、
この操作を数回繰り返すこともあるし、その際に挿入す
る塗料や塗布ピグのタイプを変えることもありうる。こ
の操作を、枝管12から、枝管13、枝管14と順次実
施することにより、更生対象配管全体の塗装が完了す
る。
It can be easily determined from the indication of the pressure gauge 62 that the application pig 9 has stopped at the pig / paint receiving device 2. The suction device 4 is stopped, the opening valve 41 is opened to release the negative pressure, and the inside of the rehabilitation target pipe 1 is set to normal pressure. Then, the application pig 9 is taken out of the pig / paint receiving device 2 to remove excess paint. One operation is completed. Depending on the painting situation,
This operation may be repeated several times, and at this time, the type of the paint or the pig to be inserted may be changed. By performing this operation sequentially from the branch pipe 12 to the branch pipes 13 and 14, the coating of the entire rehabilitation target pipe is completed.

【0032】更生対象である合流配管又は分岐配管1
は、主管11は太く、枝管12,13、及び14は細
く、かつ、口径が同一でなく、また、中間部15は異な
る口径を持つなど、各種の口径の配管の組み合わせであ
ることが多い。対象となる配管の各種口径をカバーでき
る拡縮可能な研磨ピグ、又は、拡縮可能な塗布ピグを使
用することにより、細い枝管の先から太い主管の開放端
まで、一回の吸引作業で、無駄なく研磨作業、あるい
は、塗装作業を行なうことができ、さらに、錆や付着
物、あるいは、塗料が途中で残留する可能性を少なくす
ることができる。
Confluence pipe or branch pipe 1 to be rehabilitated
In many cases, the main pipe 11 is thick, the branch pipes 12, 13, and 14 are thin and the diameters are not the same, and the intermediate portion 15 has a different diameter. . By using a scalable polishing pig or a scalable coating pig that can cover various diameters of the target pipe, a single suction operation from the tip of a thin branch pipe to the open end of a thick main pipe is wasteful. Polishing work or painting work can be performed without any problem, and the possibility of rust, deposits, or paint remaining on the way can be reduced.

【0033】以上に述べた実施の形態を採ることによ
り、前述の(1)から(11)の効果に加えて、(12) ピグ・塗
料受止装置とピグ・塗料挿入部はともにパイプ材や板材
から容易に製作され、その他の仮設装置も汎用品ですむ
ので安価であり、(13) ピグ・塗料の挿入及び取出しが
容易であり、(14) 圧力調整弁の設置により、安定した
負圧が維持され、 (15) 吸引作業は操作端と監視計器
が限られているので一人でも作業ができ、(16) 集塵装
置の設置により、吸引装置の機能の低下を避け、(17)
環境への影響を極少にできると言う効果が得られる。
By adopting the above-described embodiment, in addition to the effects (1) to (11) described above, (12) both the pig / paint receiving device and the pig / paint insertion portion can be made of pipe material. It is easily manufactured from plate material, and other temporary devices are also general-purpose products, so they are inexpensive. (13) Pig and paint can be easily inserted and removed. (14) Stable negative pressure by installing a pressure regulating valve. (15) Suction work can be done by one person because the operating end and monitoring instruments are limited, (16) Installation of a dust collector avoids deterioration of the function of the suction device, and (17)
The effect that the influence on the environment can be minimized is obtained.

【0034】[0034]

【発明の効果】本発明の配管更生装置により、吸引方法
なので準備する仮設設備は耐圧仕様の大掛かりなものと
ならず、その組み立ては嵌め込み等簡易な方法で充分
で、操作・取り扱いが容易であり、作業の際にかかる圧
力が負圧なので更生対象である配管に負担が少なく、更
生対象である合流または分岐配管を分割することなく、
任意の枝管にピグ、または、ピグと塗料を挿入し当該枝
管の吸入管の開閉弁を操作する作業を順次実施するだけ
で配管系統全体の研磨あるいは塗装作業ができ、大型仮
設設備は更生対象である合流または分岐配管における主
管の開放端に設置すれば良いので作業の進捗に伴い移設
する必要が無く、ピグは常に枝管の開放端から吸引装置
のある主管の開放端に向かって吸引されて移動するの
で、合流点においてもきわめてスムースに方向を変えて
誘導され、また、一般に枝管から中間部を経て主管へと
次第に口径が大きい方へ移動していくので、途中で口径
が絞られるところが無く、その点からもピグの不測の停
滞が避けられると言う効果が得られる。
According to the pipe rehabilitation apparatus of the present invention, since the suction method is used, the provisional equipment to be prepared does not become a large-scale equipment having a pressure-resistant specification, and the assembling is performed by a simple method such as fitting, and the operation and handling are easy. Since the pressure applied during the work is a negative pressure, the burden on the pipes to be rehabilitated is small, without splitting the confluent or branch pipes to be rehabilitated.
Grinding or painting of the entire piping system can be performed simply by inserting a pig or a pig and paint into an arbitrary branch pipe and sequentially operating the on-off valve of the suction pipe of the branch pipe, and rehabilitating large temporary facilities. The pig is always sucked from the open end of the branch pipe to the open end of the main pipe where the suction device is located, since it only needs to be installed at the open end of the main pipe in the target junction or branch pipe, so there is no need to relocate it as the work progresses. At the confluence, it is guided with a very smooth change of direction, and in general, it gradually moves from the branch pipe to the main pipe through the middle to the main pipe. This has the effect of preventing unexpected stagnation of the pig from that point.

【0035】また、本発明の管内面を研磨する方法、及
び、管内面を塗装する方法により、上記の効果に加え
て、ピグを移動させる操作が簡単なので非熟練者でも操
作容易であり、ピグの移動速度を容易にコントロールで
きるので均一な塗装が行なえ、剥離した錆や付着物が吸
引気流に乗って研磨ピグに先行して流れるので研磨ピグ
の移動の負担にならず、ピグを動かす動力の節約になる
共にピグの不測の停滞が避けられ、塗料も吸引気流に乗
って塗布ピグに先行して流れ、その量が塗装の進展に伴
って変わってもピグの移動の負担は変わらないので吸引
圧力を調整する必要は無く、ピグを動かす動力の節約に
もなると言う効果が得られる。
In addition to the above-mentioned effects, the method for polishing the inner surface of a pipe and the method for coating the inner surface of a pipe according to the present invention can be easily operated by an unskilled person because the operation for moving the pig is simple. The speed of movement of the pig can be easily controlled, so that uniform coating can be performed, and the peeled rust and extraneous matter flow in advance of the polishing pig on the suction air flow, so it does not burden the movement of the polishing pig, and the power of moving the pig It saves energy and avoids unexpected stagnation of the pig, and paint flows on the suction airflow before the application pig, and even if the amount changes with the progress of painting, the load of pig movement does not change, so suction There is no need to adjust the pressure and the effect of saving power to move the pig is obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一つの実施の形態を示す説明図であ
る。
FIG. 1 is an explanatory diagram showing one embodiment of the present invention.

【図2】ピグ・塗料受止装置の一例を示す断面図、及
び、A−A矢視図である。
FIG. 2 is a cross-sectional view showing an example of a pig / paint receiving device, and a view taken in the direction of arrows AA.

【図3】研磨ピグを挿入したピグ・塗料挿入部の一例を
示す一部断面図である。
FIG. 3 is a partial cross-sectional view showing an example of a pig / paint insert portion into which a polishing pig is inserted.

【図4】塗料と塗布ピグを挿入したピグ・塗料挿入部の
一例を示す一部断面図である。
FIG. 4 is a partial cross-sectional view showing an example of a pig / paint insertion portion into which paint and an application pig are inserted.

【符号の説明】[Explanation of symbols]

1 更生対象である合流配管又は分岐配管 2 ピグ・塗料受止装置 3 集塵装置 4 吸引装置 5 ピグ・塗料挿入部 6 吸入管 7 開閉弁 8 研磨ピグ 9 塗布ピグ 10 塗料 11 合流又は分岐配管の主管 12、13、14 同 枝管 15 同 中間部 21 塗料受け膨大部 22 蓋 23 蝶番 24 留め金 25 受止管 26 端蓋 27 穴 28 更生対象配管接続部 29 集塵装置接続部 41 開放弁 42 圧力調整弁 43 圧力指示調節計 51 エルボ 52 U字管 53 エルボ 61 端板 62 圧力計 1 Confluence pipe or branch pipe to be rehabilitated 2 Pig / paint receiving device 3 Dust collector 4 Suction device 5 Pig / paint insertion part 6 Suction pipe 7 Open / close valve 8 Polishing pig 9 Coating pig 10 Paint 11 Confluence or branch pipe Main pipes 12, 13, 14 Branch pipe 15 Same intermediate part 21 Paint receiving enlarged part 22 Lid 23 Hinge 24 Clasp 25 Receiving pipe 26 End lid 27 Hole 28 Rehabilitation pipe connection part 29 Dust collector connection part 41 Opening valve 42 Pressure regulating valve 43 Pressure indicating controller 51 Elbow 52 U-shaped tube 53 Elbow 61 End plate 62 Pressure gauge

フロントページの続き Fターム(参考) 3B116 AA13 AB51 BA02 BA03 BA08 BA24 BA38 BA39 CD41 3H025 EA01 EB25 ED02 EE05 4D075 AG13 AG18 AG26 CA47 DA15 DB02 DC05 EA05 4F042 AA16 AA26 BA06 CB03 EA12 EA21 Continued on the front page F term (reference) 3B116 AA13 AB51 BA02 BA03 BA08 BA24 BA38 BA39 CD41 3H025 EA01 EB25 ED02 EE05 4D075 AG13 AG18 AG26 CA47 DA15 DB02 DC05 EA05 4F042 AA16 AA26 BA06 CB03 EA12 EA21

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 更生対象である合流配管又は分岐配管の
主管の開放端をピグ・塗料受止装置を介して吸引装置に
接続し、一方、当該合流配管又は分岐配管の各枝管の開
放端にピグ・塗料挿入部を接続し、各ピグ・塗料挿入部の
他端に開閉弁を有する吸入管を設けた配管の更生装置。
An open end of a main pipe of a junction pipe or branch pipe to be rehabilitated is connected to a suction device via a pig / paint receiving device, while an open end of each branch pipe of the junction pipe or branch pipe. A pipe rehabilitation device in which a pig / paint insertion part is connected to the other end and a suction pipe having an open / close valve is provided at the other end of each pig / paint insertion part.
【請求項2】 更生対象である合流配管又は分岐配管の
主管の開放端をピグ・塗料受止装置を介して吸引装置に
接続し、一方、当該合流配管又は分岐配管の各枝管の開
放端にピグ・塗料挿入部を接続し、各ピグ・塗料挿入部の
他端に開閉弁を有する吸入管を設けた配管の更生装置を
用いて、任意の枝管のピグ・塗料挿入部から研磨ピグを
挿入し、吸引装置を起動して更生対象である配管内を負
圧にした後、当該ピグ・塗料挿入部に設けた吸入管の開
閉弁を操作して取入量を調整しながら外気を導入し、研
磨ピグの前後に生ずる差圧により当該ピグを更生対象で
ある配管内を移動させて管内面を研磨する方法。
2. An open end of a main pipe of a merging pipe or branch pipe to be rehabilitated is connected to a suction device via a pig / paint receiving device, while an open end of each branch pipe of the merging pipe or branch pipe. The pig / paint insertion section is connected to the pig / paint insertion section, and a polishing pig is inserted from the pig / paint insertion section of an arbitrary branch pipe by using a pipe rehabilitation device provided with a suction pipe having an open / close valve at the other end of each pig / paint insertion section. After the suction device is activated and the inside of the pipe to be rehabilitated is made negative pressure, the open / close valve of the suction pipe provided in the pig / paint insertion section is operated to adjust the intake amount and to release outside air. A method of introducing and moving the pig in a pipe to be rehabilitated by a differential pressure generated before and after the polishing pig to polish the inner surface of the pipe.
【請求項3】 更生対象である合流配管又は分岐配管の
主管の開放端をピグ・塗料受止装置を介して吸引装置に
接続し、一方、当該合流配管又は分岐配管の各枝管の開
放端にピグ・塗料挿入部を接続し、各ピグ・塗料挿入部の
他端に開閉弁を有する吸入管を設けた配管の更生装置を
用いて、任意の枝管のピグ・塗料挿入部に塗料と塗布ピ
グを挿入し、吸引装置を起動して更生対象である配管内
を負圧にした後、当該ピグ・塗料挿入部に設けた吸入管
の開閉弁を操作して取入量を調整しながら外気を導入
し、塗布ピグの前後に生ずる差圧により当該ピグを更生
対象である配管内を移動させて管内面を塗装する方法。
3. The open end of the main pipe of the junction pipe or branch pipe to be rehabilitated is connected to a suction device via a pig / paint receiving device, while the open end of each branch pipe of the junction pipe or branch pipe is connected. The pig / paint insert section is connected to the pig / paint insert section, and the other end of each pig / paint insert section is provided with a suction pipe having an open / close valve. After inserting the application pig and activating the suction device to make the inside of the pipe to be rehabilitated a negative pressure, while operating the opening / closing valve of the suction pipe provided in the pig / paint insertion section, adjusting the intake amount A method in which outside air is introduced, and the pig is moved inside a pipe to be rehabilitated by a differential pressure generated before and after the coating pig, thereby coating the inside of the pipe.
JP11152138A 1999-05-31 1999-05-31 Renewing apparatus and renewing method for junction or branch pipe Pending JP2000334363A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11152138A JP2000334363A (en) 1999-05-31 1999-05-31 Renewing apparatus and renewing method for junction or branch pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11152138A JP2000334363A (en) 1999-05-31 1999-05-31 Renewing apparatus and renewing method for junction or branch pipe

Publications (1)

Publication Number Publication Date
JP2000334363A true JP2000334363A (en) 2000-12-05

Family

ID=15533884

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11152138A Pending JP2000334363A (en) 1999-05-31 1999-05-31 Renewing apparatus and renewing method for junction or branch pipe

Country Status (1)

Country Link
JP (1) JP2000334363A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002186898A (en) * 2000-12-18 2002-07-02 Yuushin Kk Method for coating inner surface of pipe
JP2002239456A (en) * 2001-02-13 2002-08-27 Yuushin Kk Method for coating inside of circular pipe line and different diameter system pipe line
KR100501807B1 (en) * 2002-07-30 2005-08-17 (주) 피유시스 A tube cleaning system using sucking method
JP2011038614A (en) * 2009-08-17 2011-02-24 Nihon Setsubi Kogyo Co Ltd Device for retrieving water supply pipe painting pig
JP2016191077A (en) * 2015-03-30 2016-11-10 株式会社コーワ Film thickness adjustment unit and steel sheet cleaning device
JP2020059924A (en) * 2019-12-26 2020-04-16 株式会社コーワ Film thickness adjustment unit and steel sheet cleaning device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002186898A (en) * 2000-12-18 2002-07-02 Yuushin Kk Method for coating inner surface of pipe
JP4540841B2 (en) * 2000-12-18 2010-09-08 有信株式会社 Pipe inner surface painting method
JP2002239456A (en) * 2001-02-13 2002-08-27 Yuushin Kk Method for coating inside of circular pipe line and different diameter system pipe line
KR100501807B1 (en) * 2002-07-30 2005-08-17 (주) 피유시스 A tube cleaning system using sucking method
JP2011038614A (en) * 2009-08-17 2011-02-24 Nihon Setsubi Kogyo Co Ltd Device for retrieving water supply pipe painting pig
JP2016191077A (en) * 2015-03-30 2016-11-10 株式会社コーワ Film thickness adjustment unit and steel sheet cleaning device
JP2020059924A (en) * 2019-12-26 2020-04-16 株式会社コーワ Film thickness adjustment unit and steel sheet cleaning device

Similar Documents

Publication Publication Date Title
EP0713048A1 (en) Method of lining the internal surface of a pipe
JP2000334363A (en) Renewing apparatus and renewing method for junction or branch pipe
WO1995009320A1 (en) Piping sanitising process
US20030134037A1 (en) Method for cleaning and renovating pipelines
JPS58193776A (en) Repairing method of inside surface of installed pipe
JP2002066423A (en) Instrument and method for renewing piping
EP3517819B1 (en) Installation device
JP3586325B2 (en) In-pipe coating equipment
JP2002239456A (en) Method for coating inside of circular pipe line and different diameter system pipe line
JP4540841B2 (en) Pipe inner surface painting method
JP3090422B2 (en) Lining method of pipe inner surface
JP3167253B2 (en) Rehabilitation repair method for existing piping
JPS6021792B2 (en) Recycling method for existing buried pipes
JPS5850779B2 (en) Pipe inner lining method
CA2408579C (en) Method for cleaning and renovating pipelines
JP5187685B2 (en) Pipe lining tool
JP4108668B2 (en) Method for accelerating the curing of the coating on the inner surface of a pipe
JPH09141152A (en) Pipe-inside coating apparatus
JPH0275381A (en) Method for applying lining to inner surface of manifold
DE19632955C1 (en) Method for renovating pipe conduits, e.g.sanitary installations, sewage pipes, air-conditioning plants
JPS629987Y2 (en)
JP3294216B2 (en) Lining method of pipe inner surface
KR910000160B1 (en) Lining process for inner parts of pipes
JPH05228439A (en) Method for repairing pipeline by suction lining
JPH0357840B2 (en)

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060523

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090306

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090331

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20090811