JP2000309066A - Weatherable resin-coated metal panel - Google Patents

Weatherable resin-coated metal panel

Info

Publication number
JP2000309066A
JP2000309066A JP12113899A JP12113899A JP2000309066A JP 2000309066 A JP2000309066 A JP 2000309066A JP 12113899 A JP12113899 A JP 12113899A JP 12113899 A JP12113899 A JP 12113899A JP 2000309066 A JP2000309066 A JP 2000309066A
Authority
JP
Japan
Prior art keywords
layer
resin
ultraviolet absorber
vinyl chloride
transparent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12113899A
Other languages
Japanese (ja)
Inventor
Toshiaki Ebiya
俊昭 蛯谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Plastics Inc
Original Assignee
Mitsubishi Plastics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Plastics Inc filed Critical Mitsubishi Plastics Inc
Priority to JP12113899A priority Critical patent/JP2000309066A/en
Publication of JP2000309066A publication Critical patent/JP2000309066A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a weatherable resin coated metal panel capable of sufficiently suppressing the deterioration of a vinyl chloride resin coated metal panel by ultraviolet rays over a long period of time. SOLUTION: In a resin coated metal panel constituted by providing a vinyl chloride resin layer 3 on a substrate metal panel 1 and further laminating a transparent resin film 5 containing an ultraviolet absorber on the resin layer 3, a layer 4 having function for preventing the transfer of the ultraviolet absorber is provided between the vinyl chloride resin layer 3 and the transparent resin film 5 containing the ultraviolet absorber.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は屋外用途に用いられ
る耐候性を向上させた樹脂被覆金属板に関し、更に詳し
くは紫外線吸収剤を添加した透明樹脂フィルムを表面に
積層した塩化ビニル系樹脂披覆金属板に於いて、該紫外
線吸収剤を含む透明樹脂フィルムと塩化ビニル系樹脂層
との間に、紫外線吸収剤の移行防止機能を有する層を付
与することにより、透明樹脂フィルム中の紫外線吸収剤
の移行による保護効果の減衰を抑制し、長期に亘って変
色や剥離を防止出来る耐候性樹脂被覆金属板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin-coated metal plate used for outdoor applications and having improved weather resistance, and more particularly, to a vinyl chloride resin having a transparent resin film to which an ultraviolet absorber is added and laminated on the surface. By providing a layer having a function of preventing migration of the ultraviolet absorber between the transparent resin film containing the ultraviolet absorber and the vinyl chloride resin layer on the metal plate, the ultraviolet absorber in the transparent resin film is provided. The present invention relates to a weather-resistant resin-coated metal plate capable of suppressing the attenuation of a protective effect due to migration of a metal and preventing discoloration and peeling over a long period of time.

【0002】[0002]

【従来の技術】屋外用途に用いられる樹脂被覆金属板な
かでも塩化ビニル系樹脂被覆金属板に、意匠性を付与す
る目的で絵柄の印刷を施したものに関しては、絵柄の印
刷層を設けた塩化ビニル系樹脂フィルムの上に耐候性の
良い透明な樹脂フィルムを積層した構成とするのが一般
的であり、そして耐候性の良い透明フィルムとしてアク
リル系樹脂やフッ素系樹脂が用いられる。これは、厚み
の薄い印刷層を外力から保護する為、透明樹脂フィルム
中に紫外線吸収剤を添加することにより、印刷層及び下
地の塩化ビニル系樹脂層を紫外線劣化から保護する為、
及び最外表面を耐候性の良い樹脂とすることで劣化によ
る表面荒れを防止する等の為である。
2. Description of the Related Art Among resin-coated metal plates used for outdoor applications, a vinyl chloride-based resin-coated metal plate having a pattern printed thereon for the purpose of imparting a design property is provided with a printed layer of a pattern. In general, a transparent resin film having good weather resistance is laminated on a vinyl resin film, and an acrylic resin or a fluorine resin is used as the transparent film having good weather resistance. This is to protect the printing layer and the underlying vinyl chloride resin layer from UV deterioration by adding an ultraviolet absorber to the transparent resin film to protect the thin printing layer from external force.
Also, by making the outermost surface a resin having good weather resistance, surface roughness due to deterioration is prevented.

【0003】[0003]

【発明が解決しようとする課題】しかし、外表面に積層
して用いられる透明樹脂フィルムは−般的に25〜10
0μm程度のものであり、その紫外線遮蔽能力は必ずし
も充分なものではない。これを改善する目的で紫外線吸
収剤の添加量を増加させると、フッ素系樹脂等の紫外線
吸収剤との相溶性に乏しい樹脂から成るフィルムでは、
直ちに表面からの吹き出しとなって散逸し、アクリル系
樹脂等の紫外線吸収剤との相溶性に優れる樹脂に於いて
も、比較的早期に紫外線吸取剤が塩化ビニル系樹脂層へ
移行し、期待した程の効果が得られない。
However, the transparent resin film used for lamination on the outer surface generally has a thickness of 25-10.
It is about 0 μm, and its ultraviolet shielding ability is not always sufficient. Increasing the amount of the ultraviolet absorber added to improve this, in the case of a film made of a resin poorly compatible with the ultraviolet absorber such as a fluororesin,
Immediately as a blow-off from the surface, it dissipates and, even in resins with excellent compatibility with UV absorbers such as acrylic resins, the UV absorber migrated to the vinyl chloride resin layer relatively early, and was expected. Not as effective.

【0004】そこで、反応性不飽和エチレン基を有する
紫外線吸収剤と(メタ)アクリル酸アルキルエステル等
のモノマーとを共重合した、所謂高分子型(或いはポリ
マータイプとも呼ばれる)の紫外線吸収剤をアクリル系
樹脂から成る透明フィルムに添加することが検討されて
いる。この高分子型紫外線吸収剤は、一般的な紫外線吸
収剤に比べて塩化ビニル系樹脂層への移行の間題は無い
ものの、分子内に紫外線吸収に関与しない部分が多いこ
とから紫外線の吸収効率が悪く、厚み25〜100μm
クラスの透明フィルムに十分な紫外線遮蔽効果を与える
には多量の添加が必要となり、コストの上昇とともに、
フィルム物性の低下による取り扱い性の悪化や加工性の
低下を来す恐れがある。
Therefore, a so-called high-molecular-weight (or also referred to as polymer-type) ultraviolet absorber obtained by copolymerizing an ultraviolet absorber having a reactive unsaturated ethylene group and a monomer such as an alkyl (meth) acrylate is used as an acrylic absorber. Addition to a transparent film made of a base resin has been studied. Although this polymer type ultraviolet absorber has no problem of migration to a vinyl chloride resin layer as compared with a general ultraviolet absorber, the absorption efficiency of ultraviolet light is high because there are many portions not involved in ultraviolet absorption in the molecule. Bad, thickness 25 ~ 100μm
A large amount of addition is required to give a sufficient ultraviolet shielding effect to the transparent film of the class, and as the cost increases,
There is a possibility that the handleability may be deteriorated or the workability may be deteriorated due to the deterioration of the film physical properties.

【0005】[0005]

【課題を解決する手段】本発明はこれらの問題点を解消
したものであって、その要旨は、基材金属板上に、塩化
ビニル系樹脂層を設け、更にその上に紫外線吸収剤を含
む透明樹脂フィルムを積層した構成の樹脂被覆金属板に
於いて、塩化ビニル系樹脂層と紫外線吸収剤を含む透明
樹脂フィルムとの間に、紫外線吸収剤の移行防止機能を
有する層を付与したことを特徴とする耐候性樹脂被覆金
属板である。
The present invention has solved these problems. The gist of the present invention is to provide a vinyl chloride resin layer on a base metal plate and further include an ultraviolet absorber on the vinyl chloride resin layer. In a resin-coated metal plate having a configuration in which a transparent resin film is laminated, a layer having a function of preventing migration of the ultraviolet absorber is provided between the vinyl chloride resin layer and the transparent resin film containing the ultraviolet absorber. A feature is a weather-resistant resin-coated metal plate.

【0006】上記の紫外線吸収剤を含む透明樹脂フィル
ムは、架橋弾性体成分を核として(メ夕)アクリル酸エ
ステル系樹脂モノマーをグラフト重合した、柔軟性(メ
タ)アクリル酸エステル系樹脂を主成分を有している耐
候性樹脂被覆金属板であり、また、当該紫外線吸収剤を
含む透明樹脂フィルムの実際の被覆厚みの1/2の厚み
で測定した波長280〜400nmの範囲での紫外線遮
蔽性の測定値が60%以上の耐候性樹脂被覆金属板であ
る。
The transparent resin film containing the above-mentioned ultraviolet absorber comprises a flexible (meth) acrylate resin obtained by graft polymerization of a (meth) acrylate resin monomer with a crosslinked elastic component as a core. Is a weather-resistant resin-coated metal plate having a UV-shielding property in a wavelength range of 280 to 400 nm measured at a half of the actual coating thickness of the transparent resin film containing the ultraviolet absorber. Is a weather-resistant resin-coated metal plate having a measured value of 60% or more.

【0007】上記の紫外線吸収剤の移行防止機能を有す
る層が、変性アクリル系樹脂から成り、塩化ビニル系樹
脂層及び柔軟性(メタ)アクリル酸エステル系樹脂を主
成分とする透明樹脂フィルムの両方と熱融着性を有する
ものであり、且つ、紫外線吸収剤の移行防止機能を有す
る層の厚みが2〜10μmの範囲の耐候性樹脂被覆金属
板であり、また、透明樹脂フィルムと紫外線吸収剤の移
行防止機能を有する層の間、又は紫外線吸収剤の移行防
止機能を有する層と塩化ビニル系樹脂層の間に印刷層が
設けられている耐候性樹脂被覆金属板である。
The layer having the function of preventing the transfer of the ultraviolet absorber is made of a modified acrylic resin, and is formed of both a vinyl chloride resin layer and a transparent resin film mainly composed of a flexible (meth) acrylate resin. Is a weather-resistant resin-coated metal plate having a thickness of 2 to 10 μm and a layer having a function of preventing the migration of an ultraviolet absorber, and a transparent resin film and an ultraviolet absorber. And a printing layer provided between a layer having a function of preventing the transfer of an ultraviolet absorbent and a layer of a vinyl chloride resin.

【0008】[0008]

【発明の実施の形態】本発明の実施の形態を図面に基い
て説明する。図1は、本発明の耐候性樹脂被覆金属板の
一実施例を示す概略断面図であり、図2及び図3は、本
発明の耐候性樹脂被覆金属板の他の実施例を示す概略断
面図である。
Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing one embodiment of the weather-resistant resin-coated metal plate of the present invention. FIGS. 2 and 3 are schematic cross-sectional views showing another embodiment of the weather-resistant resin-coated metal plate of the present invention. FIG.

【0009】本発明は、図1に示す様に基材金属板1に
接着剤2を介して塩化ビニル系樹脂層3が積層されてお
り、更にその上に紫外線吸収剤の移行防止機能を有する
層4を介在して、紫外線吸収剤を添加した透明樹脂フィ
ルム5が積層された構成を採っている。本発明の耐候性
樹脂被覆金属板に用いられる基材金属板1としては、一
般的に樹脂被覆金属板の基材として用いられている金属
板を言い、具体的には溶融亜鉛メッキ鋼板、電気亜鉛メ
ッキ鋼板、アルミニウム・亜鉛複合メッキ鋼板、アルミ
ニウムメッキ鋼板、ステンレス鋼板、アルミニウム系合
金板等が挙げられる。これら基材金属板1は厚さ、熱処
理条件、メッキの厚さ等に関しても特に制限はなく、ま
た、基材金属板1の表面処理も、リン酸塩処理、クロメ
ート処理等が施されていても良い。
In the present invention, as shown in FIG. 1, a vinyl chloride resin layer 3 is laminated on a base metal plate 1 with an adhesive 2 interposed therebetween, and further has a function of preventing the transfer of an ultraviolet absorber. It has a configuration in which a transparent resin film 5 to which an ultraviolet absorber is added is laminated with a layer 4 interposed therebetween. The base metal plate 1 used for the weather-resistant resin-coated metal plate of the present invention generally refers to a metal plate used as a base material of the resin-coated metal plate. Examples include a galvanized steel sheet, an aluminum / zinc composite plated steel sheet, an aluminum plated steel sheet, a stainless steel sheet, and an aluminum-based alloy sheet. There is no particular limitation on the thickness, heat treatment conditions, plating thickness, and the like of the base metal plate 1, and the surface treatment of the base metal plate 1 is performed by a phosphate treatment, a chromate treatment, or the like. Is also good.

【0010】上記基材金属板1上には、接着剤層2を介
して樹脂層3が積層される。これに使用出来る接着剤と
しては、アクリル系接着剤、ウレタン系接着剤、アクリ
ル・ウレタン系接着剤、エポキシ系接着剤、フェノール
系接着剤、アミド系接着剤、酸変性オレフィン系接着
剤、酢酸ビニル系接着剤、ポリエステル系接着剤、コポ
リエステル系接着剤、コポリアミド系接着剤等、及びこ
れらの混合物が挙げられる。
A resin layer 3 is laminated on the base metal plate 1 with an adhesive layer 2 interposed therebetween. Adhesives that can be used for this include acrylic adhesives, urethane adhesives, acrylic / urethane adhesives, epoxy adhesives, phenolic adhesives, amide adhesives, acid-modified olefin adhesives, vinyl acetate Adhesives, polyester adhesives, copolyester adhesives, copolyamide adhesives, and the like, and mixtures thereof.

【0011】接着剤の塗布・焼き付けの方法も樹脂被覆
金属板の製造に一般的に用いられている方法で良く、一
例としては溶剤に溶解した接着剤をロールコーターで、
巻き出した鋼板コイル上に連続的に塗布した後、インラ
インで設置された乾燥炉、次いで焼き付け炉に導入する
方法等を挙げることが出来る。
The method of applying and baking the adhesive may be a method generally used for the production of a resin-coated metal plate. For example, an adhesive dissolved in a solvent is applied by a roll coater.
After continuous application onto the unwound steel sheet coil, a method of introducing it into a drying furnace installed in-line and then into a baking furnace can be used.

【0012】塩化ビニル系樹脂層3に用いる塩化ビニル
系樹脂シート或いは、塩化ビニルゾルコートも樹脂被覆
金属板用途に用いられる一般的なもので良く、その厚み
も100〜200μm程度の一般的な厚みで用いること
が出来る。
A vinyl chloride resin sheet or a vinyl chloride sol coat used for the vinyl chloride resin layer 3 may be a general one used for a resin-coated metal plate, and has a thickness of about 100 to 200 μm. Can be used.

【0013】紫外線吸収剤の移行防止機能を有する層4
(以下移行防止層)は薄膜で、紫外線吸収剤を添加した
透明樹脂フィルム5と塩化ビニル系樹脂層3との間に介
在し、紫外線吸収剤の移行を低減若しくは阻止出来るも
のであれば制限なく使用できるが、一般的に紫外線吸収
剤と相溶性の乏しい樹脂より構成される。又は、架橋構
造を採っていることにより紫外線吸収剤の分子が透過出
来ない等の作用を有するものを挙げることが出来る。更
に、移行防止層4を付与するに当たって、特別な接着剤
を必要としないことが、構成の単純化、コスト上昇の抑
制、曝露後の剥離の危険の回避等の点から好ましく、即
ち、移行防止層4自体が透明樹脂フィルム5及び塩化ビ
ニル系樹脂層3との接着性に優れることが好ましい。
Layer 4 having function of preventing migration of ultraviolet absorber
The (transition preventing layer) is a thin film, and is not limited as long as it is interposed between the transparent resin film 5 to which the ultraviolet absorber is added and the vinyl chloride resin layer 3 and can reduce or prevent the migration of the ultraviolet absorber. Although it can be used, it is generally composed of a resin having poor compatibility with the ultraviolet absorber. Alternatively, there may be mentioned those having an action such that a molecule of an ultraviolet absorbent cannot be transmitted due to adopting a crosslinked structure. Further, it is preferable that a special adhesive is not required for providing the migration preventing layer 4 in terms of simplification of the structure, suppression of cost increase, and avoiding danger of peeling after exposure. It is preferable that the layer 4 itself has excellent adhesion to the transparent resin film 5 and the vinyl chloride resin layer 3.

【0014】この好ましい移行防止層4の材質の一例と
して、ポリメントNK−380(株式会社日本触媒)を
挙げることが出来る。該ポリメントNK−380は可塑
剤移行防止剤として市販されているものであり、塩化ビ
ニル系樹脂フィルムの表面に塗布し、可塑剤のブリード
アウト(表面析出)による表面外観の悪化の防止、また
埃等の付着を防止する等の用法、或いは、マーキングフ
ィルム等の粘着剤層を備えた塩化ビニル系樹脂フィルム
のフィルムと粘着剤層との間に付与して、可塑剤が粘着
剤層へ移行し粘着剤を劣化させることを防止する等の用
法が提示されている。
An example of a preferable material for the migration preventing layer 4 is Polyment NK-380 (Nippon Shokubai Co., Ltd.). Polyment NK-380 is commercially available as a plasticizer migration inhibitor, and is applied to the surface of a vinyl chloride resin film to prevent deterioration of the surface appearance due to bleed-out (surface deposition) of the plasticizer and to prevent dust. The adhesive is applied between the film of the vinyl chloride resin film having the pressure-sensitive adhesive layer such as a marking film and the pressure-sensitive adhesive layer, and the plasticizer is transferred to the pressure-sensitive adhesive layer. Uses such as preventing the adhesive from deteriorating have been proposed.

【0015】また、該ポリメントNK−380は、変性
アクリル系樹脂から成っており、一般的に難接着性とさ
れる樹脂との接着性に優れることから、フッ素系樹脂フ
ィルムと塩化ビニル系樹脂フィルム、或いは金属等の基
材との接着剤としての用法も提示されているものであ
る。ただし、本発明の如く紫外線吸収剤の移行を防止す
る効果に関しては触れられていない。該ポリメントNK
−380を紫外線吸収剤の移行防止層として用いる場合
の好ましい塗布厚みは、乾燥膜厚で2〜10μmの範囲
で、これより薄いと紫外線吸収剤の移行防止機能が不充
分で、充分な耐候性改善効果が見られず、これより厚く
しても、移行性防止効果が飽和するのみならず、樹脂被
覆金属板の構成に於ける加工性の低下や、移行防止層で
の凝集剥離等の間題が発生し好ましくない。
The polyment NK-380 is made of a modified acrylic resin and has excellent adhesiveness to a resin which is generally hard to adhere, so that a fluorine resin film and a vinyl chloride resin film are used. Alternatively, use as an adhesive with a base material such as a metal has also been proposed. However, there is no mention of the effect of preventing the transfer of the ultraviolet absorbent as in the present invention. The Polyment NK
When -380 is used as the layer for preventing the migration of the ultraviolet absorbent, the preferable coating thickness is in the range of 2 to 10 [mu] m in terms of the dry film thickness. No improvement effect is seen, and even if the thickness is larger than this, not only the migration preventing effect is saturated, but also the workability in the configuration of the resin-coated metal plate is reduced, and during the cohesion peeling in the migration preventing layer, etc. Problem occurs, which is not preferable.

【0016】最低限必要な厚みは、透明樹脂フィルム5
中に添加した紫外線吸収剤の分子量や添加量により変わ
り得るが、一般的に5μm前後の厚みとすることで、分
子量の低い紫外線吸収剤を多量に添加した場合も、その
移行を有効に阻止し得る。また、該ポリメントNK−3
80は変性アクリル系の樹脂である為、塩化ビニル系樹
脂と良好な接着性を有し、又、上記の如く、各種難接着
性樹脂との接着性にも優れることから、透明樹脂フィル
ム5として、耐候性の良好なフッ素系の樹脂を用いるこ
とも可能である。
The minimum required thickness is a transparent resin film 5
Although it may vary depending on the molecular weight and the amount of the ultraviolet absorber added therein, the thickness is generally about 5 μm, so that even when a large amount of the ultraviolet absorber having a low molecular weight is added, the migration is effectively prevented. obtain. In addition, the polyment NK-3
Since 80 is a modified acrylic resin, it has good adhesiveness with vinyl chloride resin and, as described above, also has excellent adhesiveness with various hardly-adhesive resins. It is also possible to use a fluorine-based resin having good weather resistance.

【0017】しかしながら、フッ素系の樹脂は一般的に
紫外線吸収剤との相溶性に乏しく、塩化ビニル系樹脂層
3との間に移行防止層4を付与した場合も、外気側表面
からの散逸が顕著であると考えられ、その点からは紫外
線吸収剤との相溶性に優れ、且つ耐候性も比較的良好な
アクリル系樹脂を透明樹脂フィルム5として用いること
が好ましい。
However, the fluorine-based resin generally has poor compatibility with the ultraviolet absorber, and even when the migration-preventing layer 4 is provided between the fluorine-based resin and the vinyl chloride-based resin layer 3, the dissipation from the outside air side surface does not occur. It is considered to be remarkable, and from that point, it is preferable to use an acrylic resin having excellent compatibility with an ultraviolet absorber and relatively good weather resistance as the transparent resin film 5.

【0018】透明アクリル系樹脂フィルムとしては、一
般に「ソフトアクリル」或いは「柔軟性アクリル」等と
呼称される架橋アクリルゴム分を含むアクリルフィルム
が好適に用いられ各種市販のものを利用することが出来
る。透明アクリル系樹脂フィルムの好ましい厚みは、2
0〜100μmの範囲で選ぶのが好ましい。これより薄
いと、このフィルムに有効な紫外線遮蔽性を付与するこ
とが困難となり、これより厚いと、樹脂被覆金属板の加
工性が低下し、またコスト高となることから好ましくな
い。
As the transparent acrylic resin film, an acrylic film containing a crosslinked acrylic rubber component generally called "soft acrylic" or "flexible acrylic" is suitably used, and various commercially available films can be used. . The preferred thickness of the transparent acrylic resin film is 2
It is preferable to select in the range of 0 to 100 μm. If the thickness is smaller than this, it is difficult to impart an effective ultraviolet shielding property to the film. If the thickness is larger than this, the workability of the resin-coated metal plate is lowered and the cost is increased.

【0019】また、透明アクリル系樹脂フィルムの一表
面(移行防止層4が付与される面の反対側の面)に更な
る耐候性の付与、耐汚染性の付与、耐薬品性の付与等の
目的で他の樹脂層が付与されたものや、アクリル系樹脂
と相溶性を有する他の樹脂をブレンドしたフィルムに関
しても、アクリル系樹脂フィルムの範疇に入るものと考
える事が出来る。
Further, one surface of the transparent acrylic resin film (the surface opposite to the surface on which the migration preventing layer 4 is provided) is provided with further weather resistance, stain resistance, chemical resistance and the like. A film to which another resin layer is added for the purpose or a film in which another resin having compatibility with the acrylic resin is blended can be considered to be included in the category of the acrylic resin film.

【0020】透明樹脂フィルム5中に添加する紫外線吸
収剤は、各種市販のものを制限無く使用できる。透明樹
脂フィルム5としてアクリル系樹脂フィルムを用いた場
合は、比較的低コストの分子量の低い紫外線吸収剤を用
いても移行防止層4を付与することにより良好な耐候性
を得ることが出来る。該紫外線吸収剤の好ましい添加量
は、フィルムを形成する基体樹脂100重量部に対し
て、0.5〜10.0重量部の範囲で選ぶのが好まし
い。0.5重量部未満では実用的な厚みに於いて、有効
な紫外線遮蔽性を得られず、10.0重量部より多くす
るとフィルム外表面からの吹き出しによる外観悪化等が
生じ好ましくない。
As the ultraviolet absorber added to the transparent resin film 5, various commercially available ultraviolet absorbers can be used without limitation. When an acrylic resin film is used as the transparent resin film 5, even if a relatively low-cost ultraviolet absorber having a low molecular weight is used, good weather resistance can be obtained by providing the migration prevention layer 4. It is preferable to select a preferable addition amount of the ultraviolet absorber in a range of 0.5 to 10.0 parts by weight based on 100 parts by weight of the base resin forming the film. If the amount is less than 0.5 part by weight, an effective ultraviolet shielding property cannot be obtained in a practical thickness, and if the amount is more than 10.0 parts by weight, the appearance is deteriorated due to blowing from the outer surface of the film, which is not preferable.

【0021】更に好ましい紫外線吸収剤の添加量は、紫
外線吸収剤を含む透明樹脂フィルムの実際の被覆厚みの
1/2の厚みで測定した波長280〜400nmの範囲
での紫外線遮蔽性の測定値が60%以上となる様に添加
することである。これは、如何に移行防止層4が有効に
機能したとしても、透明樹脂フィルム5中に含まれる紫
外線吸収剤の量が最初から不足している様では、良好な
耐候性は得られないことから、初期値として充分な紫外
線遮蔽性を規定するものである。ただし該方法によって
測定した「紫外線遮蔽性」を60%以上とすると規定し
たのは理論的なものでは無く、経験に基づくものであ
る。
A more preferable addition amount of the ultraviolet absorber is a measured value of the ultraviolet shielding property in a wavelength range of 280 to 400 nm measured at a half of the actual coating thickness of the transparent resin film containing the ultraviolet absorber. That is, it is added so as to be 60% or more. This is because no matter how effectively the migration preventing layer 4 functions, if the amount of the ultraviolet absorber contained in the transparent resin film 5 is initially insufficient, good weather resistance cannot be obtained. Stipulates a sufficient ultraviolet shielding property as an initial value. However, it is not theoretical that the "ultraviolet ray shielding property" measured by the method is set to be 60% or more, but is based on experience.

【0022】図2又は図3に示す如く、塩化ビニル系樹
脂層3と、移行防止層4の間、或いは、透明樹脂フィル
ム5と、移行防止層4の間には、石目、木目、抽象柄等
の模様印刷層6が設けられていても良い。この印刷層の
付与方法に関しては、一般的に用いられている印刷手法
を利用出来る。一例として、グラビアコーターで、アク
リル樹脂系バインダーのインクを用いる等の方法を利用
出来、印刷層6の厚みも1〜10μmの一般的な範囲で
良く、全面印刷でも部分印刷でも良い。印刷層6と移行
防止層4の位置関係や、透明樹脂フィルム5の裏面或い
は、塩化ビニル系樹脂層2の表面のどちらかに付与した
後、全体を積層一体化するか等は任意で良い。
As shown in FIG. 2 or FIG. 3, between the vinyl chloride resin layer 3 and the migration preventing layer 4, or between the transparent resin film 5 and the migration preventing layer 4, A pattern printing layer 6 such as a pattern may be provided. As a method for providing the print layer, a commonly used printing method can be used. As an example, a method such as using an acrylic resin-based binder ink with a gravure coater can be used. The thickness of the print layer 6 may be in a general range of 1 to 10 μm, and full-printing or partial printing may be used. The positional relationship between the print layer 6 and the migration prevention layer 4 and whether the whole is laminated and integrated after being applied to the back surface of the transparent resin film 5 or the surface of the vinyl chloride resin layer 2 may be arbitrarily determined.

【0023】[0023]

【実施例】以下に本発明の実施例を挙げて説明する。実
施例1〜5及び比較例1〜4に使用した各々の試料は以
下の手順によって作成した。 ○紫外線吸収剤を含む透明樹脂フィルム5の作製 市販の柔軟性アクリルのペレットと、表1記載の種類及
び添加量の紫外線吸収剤とを2台の定量フィーダーを用
いて各々二軸混練押出し機に供給しストランドダイから
押し出した後、ペレタイザーを用いて紫外線吸収剤入り
の柔軟性アクリルペレットにし、これを単軸スクリュー
押出機に投入しTダイより押し出すことにより、厚み5
0μmの透明アクリル系樹脂フィルム5を得ると同時
に、1/2の厚みでの紫外線遮蔽性を測定する為の厚み
25μmの同一内容の透明アクリル系樹脂フィルム5を
得た。下記の表1には本発明の実施例1〜5と比較例1
〜4に用いた紫外線吸収剤の種類とその添加量の値を示
す。
Embodiments of the present invention will be described below. Each sample used in Examples 1 to 5 and Comparative Examples 1 to 4 was prepared by the following procedure. -Preparation of transparent resin film 5 containing ultraviolet absorbent Commercially available flexible acrylic pellets and the type and amount of ultraviolet absorbent shown in Table 1 were respectively fed to a twin-screw extruder using two quantitative feeders. After being supplied and extruded from a strand die, it is made into a flexible acrylic pellet containing an ultraviolet absorbent using a pelletizer, and this is put into a single screw extruder and extruded from a T die to have a thickness of 5 mm.
At the same time as obtaining the transparent acrylic resin film 5 having a thickness of 0 μm, the transparent acrylic resin film 5 having the same content and having a thickness of 25 μm for measuring the ultraviolet shielding property at a half thickness was obtained. Table 1 below shows Examples 1 to 5 of the present invention and Comparative Example 1.
4 to 4 show the types of ultraviolet absorbers used and the values of the amounts added.

【0024】[0024]

【表1】 [Table 1]

【0025】○紫外線吸収剤の移行防止効果を有する層
4の付与 (株)日本触媒の変性アクリル樹脂系コーティング剤
「ポリメントNK−380」を上記で作製した厚み50
μm透明アクリル系樹脂フィルム5の片面(塩化ビニル
系樹脂層3と積層される側の面)に乾燥厚み1μm、2
μm、5μm及び10μmとなる様にバーコーターで塗
布した後、フィルムが収縮しない様に保持した状態で熱
風オーブン中に投入し105℃で2分間放置し乾燥させ
た。同時に上記で作製した25μmの透明アクリル系樹
脂フィルム5の両面に同様にして乾燥厚み1μm、2μ
m、5μm、及びl0μmとなる様にコーティングを行
い、塩化ビニル系樹脂3への紫外線吸収剤の移行性評価
を行うサンプルとした。
The application of a layer 4 having an effect of preventing the transfer of the ultraviolet absorber The modified acrylic resin-based coating agent “Polyment NK-380” manufactured by Nippon Shokubai Co., Ltd.
dry thickness of 1 μm, 2 μm on one surface of the transparent acrylic resin film 5 (the surface on the side laminated with the vinyl chloride resin layer 3).
After coating with a bar coater so as to have a thickness of 5 μm, 5 μm and 10 μm, the film was placed in a hot-air oven while keeping the film from shrinking, and allowed to dry at 105 ° C. for 2 minutes. At the same time, dry thicknesses of 1 μm and 2 μm were similarly formed on both sides of the transparent acrylic resin film 5 of 25 μm prepared above.
m, 5 μm, and 10 μm, and used as a sample to evaluate the migration of the ultraviolet absorbent to the vinyl chloride resin 3.

【0026】○塩化ビニル系樹脂層3に用いる軟質塩化
ビニル系樹脂の作製 平均重合度が1050のポリ塩化ビニルレジン100重
量部に、可塑剤としてジオクチルフタレート(DOP)
を35重量部、エポキシ化大豆油を2重量部、安定剤と
して鉛系安定剤とBa−Zn系安定剤とを合計で7重量
部、顔料として酸化チタンを8重量部配合し、直径8イ
ンチの平行2本加熱ロールで混練し厚み200μmのフ
ィルムを得た。塩化ビニル系樹脂層3としては、実施
例、比較例とも全て同一のものを用いた。
Preparation of Soft Vinyl Chloride Resin Used for Vinyl Chloride Resin Layer 3 100 parts by weight of polyvinyl chloride resin having an average degree of polymerization of 1050, and dioctyl phthalate (DOP) as a plasticizer
35 parts by weight, 2 parts by weight of epoxidized soybean oil, 7 parts by weight of a total of a lead-based stabilizer and a Ba-Zn-based stabilizer as stabilizers, and 8 parts by weight of titanium oxide as a pigment, having a diameter of 8 inches. And kneaded with two parallel heating rolls to obtain a film having a thickness of 200 μm. The same vinyl chloride resin layer 3 was used in all of the examples and comparative examples.

【0027】○樹脂被覆金属板の作製 厚み450μmで、燐酸で表面処理した溶融亜鉛メッキ
鋼板1の片面に、乾燥後の厚みが5μmとなる様にアク
リル系接着剤2を塗布し、210℃で焼き付けると同時
に、上記の塩化ビニル系樹脂層3と各種の透明アクリル
系樹脂フィルム5、及び各種厚みの移行防止層4とを下
記の表2に記載した様に組み合わせて積層したものを、
この鋼板の接着剤層2に積層した。移行防止層4を付与
したものは、当該層4が層3と層5の間に位置する様に
積層される。
Preparation of Resin-Coated Metal Sheet Acrylic adhesive 2 was applied to one side of hot-dip galvanized steel sheet 1 having a thickness of 450 μm and surface-treated with phosphoric acid so as to have a thickness of 5 μm after drying. At the same time as baking, a laminate obtained by combining the above-mentioned vinyl chloride resin layer 3, various transparent acrylic resin films 5, and migration prevention layers 4 of various thicknesses in combination as shown in Table 2 below,
It was laminated on the adhesive layer 2 of this steel sheet. The layer provided with the migration preventing layer 4 is laminated so that the layer 4 is located between the layer 3 and the layer 5.

【0028】[0028]

【表2】 [Table 2]

【0029】○塩化ビニル系樹脂層3ヘの移行に伴う紫
外線遮蔽性の経時変化:実際に塩化ビニル系樹脂層3に
被覆する厚みの1/2の厚み(この場合25μm)で作
製した透明アクリル系樹脂フィルム5−1及び5−2の
両面に、実施例1〜5及び比較例1〜3と同様の厚みで
移行防止層4を付与し(或いは付与せず)たものを測定
サンプルとして用いる(以下測定サンプルの種類は対応
する実施例及び比較例の番号で呼称する)。
The time-dependent change of the ultraviolet shielding property due to the transfer to the vinyl chloride resin layer 3: a transparent acrylic prepared to have a thickness (in this case, 25 μm) of the thickness actually coated on the vinyl chloride resin layer 3 As a measurement sample, a migration-preventing layer 4 having the same thickness as in Examples 1 to 5 and Comparative Examples 1 to 3 on both surfaces of the base resin films 5-1 and 5-2 (or not) is used. (Hereinafter, the types of the measurement samples are referred to by the numbers of the corresponding Examples and Comparative Examples).

【0030】○紫外線遮蔽性:光線透過率が対数目盛り
で示される分光光度計(図4参照:最大感度=透過率
0.01%)によって測定した吸収波形の内280〜4
00nmの紫外域に相当する部分によって形成される面
積を求め、該波長域の全域で透過率が0.01%以下で
ある場合(この場合の遮蔽性は100%であるとする)
の面積との比を百分率表示した値を「紫外線遮蔽性
(%)」とする。測定を実際の厚みの1/2で行うの
は、長期の屋外曝露では測定機の検出感度以下の極く僅
かな透過紫外線量の差異が塩化ビニル系樹脂層の劣化状
況に差異をもたらすことによる。従って、更に高感度の
分光光度計が得られ実際の被覆厚みでの紫外線遮蔽性の
差異が比較出来るなら、実際の被覆厚みでの測定を行っ
ても良く、また必ずしも厚みは1/2に特定されるもの
でも無い。更には、アクリル系樹脂より成るフィルムの
如く280〜400nmの紫外域に殆ど吸収を持たない
樹脂を基体に用いたフィルムの場合は、実際に添加する
紫外線吸収剤量の1/2の添加量のフィルムを作製し測
定する等の方法を用いても良い。
紫外線 Ultraviolet ray shielding property: 280 to 4 out of absorption waveforms measured by a spectrophotometer (see FIG. 4: maximum sensitivity = transmittance 0.01%) whose light transmittance is shown on a logarithmic scale.
The area formed by the portion corresponding to the ultraviolet region of 00 nm is determined, and the transmittance is 0.01% or less over the entire wavelength range (the shielding in this case is assumed to be 100%).
The value obtained by expressing the ratio to the area of the sample as a percentage is referred to as “ultraviolet shielding property (%)”. The reason why the measurement is performed at half of the actual thickness is that a very small difference in the amount of transmitted ultraviolet light below the detection sensitivity of the measuring device causes a difference in the deterioration state of the vinyl chloride resin layer in long-term outdoor exposure. . Therefore, if a spectrophotometer with higher sensitivity can be obtained and the difference in the ultraviolet shielding property at the actual coating thickness can be compared, the measurement at the actual coating thickness may be performed, and the thickness is always specified to be 1/2. There is nothing to be done. Furthermore, in the case of a film using a resin having almost no absorption in the ultraviolet region of 280 to 400 nm, such as a film made of an acrylic resin, the amount of the ultraviolet absorber actually added is の of the amount of the ultraviolet absorber actually added. A method of preparing a film and measuring the film may be used.

【0031】○移行に伴う遮蔽性経時変化の測定:上記
測定用サンプルを40mm×40mmに切断し、厚み6
00μmの2枚の塩化ビニル系樹脂シート(100mm
×l00mm:配合組成は、塩化ビニル樹脂系フィルム
3と同一)の間に挟み、これを更にプレス用メッキ板の
間に挟んだものに2kgの錘を載せて、63℃の熱風オ
ーブン中に静置し3000時問経過迄、1000時問毎
に紫外線遮蔽性の変化を測定した。この評価は移行防止
層4の効果を早期に評価する為のもので、アクリル系樹
脂フィルムの両面を塩化ビニル系樹脂フィルムで挟まれ
る点、塩化ビニル系樹脂フィルム3の厚みが厚い点等、
実際の移行環境よりは過剰な移行性を示す状態での測定
である。結果を下記の表3、及び図5、図6に示す。
Measurement of change over time in shielding properties due to migration: The above measurement sample was cut into a size of 40 mm × 40 mm, and a thickness of 6 mm was measured.
Two 00 μm vinyl chloride resin sheets (100 mm
× 100 mm: The composition is the same as that of the vinyl chloride resin film 3), and a 2 kg weight is placed on a plate sandwiched between the plating plates for pressing, and is allowed to stand in a hot air oven at 63 ° C. Until the lapse of 3000 hours, the change in the ultraviolet shielding property was measured every 1000 hours. This evaluation is to evaluate the effect of the migration preventing layer 4 at an early stage, such as a point that both surfaces of the acrylic resin film are sandwiched between the vinyl chloride resin films, a point that the thickness of the vinyl chloride resin film 3 is thick, and the like.
This is a measurement in a state where excessive migration is exhibited compared to the actual migration environment. The results are shown in Table 3 below and in FIGS.

【0032】[0032]

【表3】 [Table 3]

【0033】「一般的な型の紫外線吸収剤を含むアクリ
ル系フィルム5−1の場合」比較例1に見る様に、分子
量の比較的低い紫外線吸収剤を多量に添加して紫外線遮
蔽性の初期値を高めても、移行防止層4が無い場合、塩
化ビニル系樹脂層3ヘの移行により遮蔽性は逐次低下し
効果の持続性に乏しい。厚み1μmの移行防止層4を付
与した比較例3では、移行防止層無しの場合よりは遮蔽
性の低下が抑えられているが、3000時間後には初期
値の55%まで低下しており、充分な移行防止性が得ら
れているとは言えない。これに対して、移行防止層4厚
みを2μmとした実施例1では3000時問後でも初期
値の80%を維持しており、5μmとした実施例3では
完全に紫外線吸収剤の移行が抑えられている。更に厚み
を増して10μmとした実施例5についても5μmの場
合と同様な結果が得られている。
"Case of acrylic film 5-1 containing general type ultraviolet absorber" As shown in Comparative Example 1, a large amount of an ultraviolet absorber having a relatively low molecular weight was added, and the initial stage of the ultraviolet shielding property was observed. Even if the value is increased, when the migration preventing layer 4 is not provided, the shielding property is gradually reduced due to migration to the vinyl chloride resin layer 3 and the effect is not persistent. In Comparative Example 3 in which the migration preventing layer 4 having a thickness of 1 μm was provided, the decrease in the shielding property was suppressed as compared with the case without the migration preventing layer. However, after 3000 hours, the shielding property was reduced to 55% of the initial value. It cannot be said that a good migration prevention property has been obtained. In contrast, in Example 1 in which the thickness of the migration preventing layer 4 was 2 μm, 80% of the initial value was maintained even after 3000 hours, and in Example 3 in which the thickness was 5 μm, the migration of the ultraviolet absorber was completely suppressed. Have been. In Example 5 in which the thickness was further increased to 10 μm, the same result as in the case of 5 μm was obtained.

【0034】「ダイマー型の紫外線吸収剤を含むアクリ
ル系フィルム5−2の場合」ダイマー型と呼ばれる紫外
線吸収剤は、分子量が比較的大きく、又、一分子中に紫
外線吸収に関与する原子団が2基存在する為、添加量当
たりの吸収効率に優れる等の特徴を有している。従っ
て、一般型の紫外線吸収剤を含むアクリル系フィルム5
−1が、6重量部の添加で72%の遮蔽性初期値を得て
いるのに対し、ダイマー型を含むアクリル系フィルム5
−2では、4重量部の添加で75%の初期値を得てい
る。比較例2に見る様に、紫外線吸収剤の分子量が大き
いこと及び少ない添加量で高い遮蔽性初期値を得られる
ことは、移行性に対して有利に作用し、最初の1000
0時間では殆ど低下を示していないが、それでも300
0時問後には初期値の66%まで低下している。移行防
止層を付与した実施例においては一般型の紫外線吸収剤
の場合より薄い移行防止層厚みで、充分な移行防止効果
が得られている。移行防止層4の厚みが5μmの実施例
4でも3000時間後で初期値を維持している。
"Case of Acrylic Film 5-2 Containing Dimer-Type Ultraviolet Absorber" An ultraviolet absorber called a dimer type has a relatively large molecular weight, and an atomic group involved in ultraviolet absorption in one molecule. Due to the presence of two groups, it has features such as excellent absorption efficiency per added amount. Therefore, an acrylic film 5 containing a general type ultraviolet absorber
-1 obtained a shielding initial value of 72% by the addition of 6 parts by weight, whereas the acrylic film 5 containing a dimer type
In -2, an initial value of 75% was obtained by adding 4 parts by weight. As shown in Comparative Example 2, the fact that the molecular weight of the ultraviolet absorber is large and that a high initial value of the shielding property can be obtained with a small amount of addition has an advantageous effect on the migration property, and the first 1000
At 0 hours, there is almost no decrease, but still 300
After 0 o'clock, it has dropped to 66% of the initial value. In the examples in which the migration preventing layer is provided, a sufficient migration preventing effect is obtained with a thinner migration preventing layer than in the case of the general type of ultraviolet absorber. Even in Example 4 in which the thickness of the migration preventing layer 4 is 5 μm, the initial value is maintained after 3000 hours.

【0035】○樹脂被覆金属板の耐候性:前記実施例1
〜5及び比較例1〜4の樹脂被覆金属板に対し、サンシ
ャイン・ウェザーメーター(スガ試験機(株))による
促進曝露試験(ブラックパネル温度63℃)を4000
時間、5000時間、6000時間の各時間行い、外観
変化の目視観察、色差変化(△E値)の測定、被覆樹脂
の剥離の有無の目視観察を行った。評価結果を下記の表
4、及び図7、図8に示す。
The weather resistance of the resin-coated metal plate: Example 1
The accelerated exposure test (black panel temperature: 63 ° C.) by the Sunshine Weather Meter (Suga Test Instruments Co., Ltd.) was performed on the resin-coated metal plates of Comparative Examples 1 to 4 and 4000 by 4000
For 5000 hours and 6000 hours, visual observation of changes in appearance, measurement of color difference change (ΔE value), and visual observation of peeling of the coating resin were performed. The evaluation results are shown in Table 4 below and FIGS. 7 and 8.

【0036】[0036]

【表4】 [Table 4]

【0037】曝露4000時間の時点では、分子量の低
い紫外線吸収剤をアクリル系フィルムに添加した比較例
1及び、移行防止層4を充分な厚みで付与しているもの
の、最初から紫外線吸収剤の添加量が少なく、紫外線遮
蔽性の低い比較例4で変色が大きくなっている。また比
較例1では、アクリル表面にクラックが発生しており、
ダイマ−型の紫外線吸収剤を添加している比較例2でも
表面光沢の喪失が認められる。これに対して、透明アク
リル樹脂フィルム5と塩化ビニル樹脂層3との間に移行
防止層4を設けた本発明の実施例1〜5ではいずれも表
面外観に変化は認められない。曝露5000時間では、
移行防止層4を設けてある比較例3に於いても、色差変
化が大きくなっており、1μmの厚みでは充分な移行防
止効果が得られていないことが判る。移行防止層4の厚
みを2μm以上とした本発明の実施例では、色差変化も
依然少なく表面外観の変化、剥離の発生も無い。曝露6
000時問で、低分子量の紫外線吸収剤をアクリル系フ
ィルムに添加している実施例1に於いて、やや色差変化
が大きくなっているが、同一のアクリルフィルムを被覆
した比較例1及び3に於いては、被覆樹脂層と基材金属
1との間で剥離が発生しおり、又、アクリル層5の劣化
も進行している。変色も実施例1よりはるかに大きな値
となっている。
At the time of 4000 hours of exposure, Comparative Example 1 in which a UV absorber having a low molecular weight was added to an acrylic film, and the migration preventing layer 4 was provided with a sufficient thickness, but the UV absorber was added from the beginning. The amount of discoloration was small and the discoloration was large in Comparative Example 4 having a low ultraviolet shielding property. In Comparative Example 1, cracks occurred on the acrylic surface,
In Comparative Example 2 in which a dimer-type ultraviolet absorber was added, loss of surface gloss was observed. On the other hand, in Examples 1 to 5 of the present invention in which the migration preventing layer 4 was provided between the transparent acrylic resin film 5 and the vinyl chloride resin layer 3, no change was observed in the surface appearance. With 5000 hours of exposure,
Also in Comparative Example 3 in which the migration preventing layer 4 was provided, the change in color difference was large, and it can be seen that a sufficient migration preventing effect was not obtained with a thickness of 1 μm. In the embodiment of the present invention in which the thickness of the migration preventing layer 4 is 2 μm or more, there is still little change in color difference, and there is no change in surface appearance or peeling. Exposure 6
In Example 1 in which a low molecular weight ultraviolet absorber was added to the acrylic film at 000 hours, the change in the color difference was slightly large, but in Comparative Examples 1 and 3 in which the same acrylic film was coated. In this case, peeling has occurred between the coating resin layer and the base metal 1, and the deterioration of the acrylic layer 5 is also progressing. The discoloration is also a much larger value than in the first embodiment.

【0038】これら観察される劣化の内、変色は、透明
アクリル系フィルムを透過した紫外線により塩化ビニル
樹脂層3が劣化を受け、それにより生じた劣化生成物が
アクリル系フィルム5と塩化ビニル系樹脂層3の界面付
近に蓄積されることにより発生すると考えられる。基材
金属1と被覆樹脂層との剥離は、これもやはり塩化ビニ
ル樹脂層3が劣化を受けることにより発生した塩酸が金
属表面を腐食させる、或いは、塩化ビニル系樹脂層3の
劣化生成物が接着剤層2を劣化させる等、塩化ビニル樹
脂層3の劣化に由来すると考えられる。また、比較例に
於いて、本来塩化ビニル系樹脂に比べ格段に耐候性が良
い筈のアクリル系フィルムに比較的早期にクラックが入
るのも、アクリル系フィルムを透過した紫外線により塩
化ビニル系樹脂層3が劣化を受け、その劣化生成物がア
クリル層5の劣化を促進するものと考えられる。
Among these observed deteriorations, the discoloration is that the vinyl chloride resin layer 3 is deteriorated by the ultraviolet light transmitted through the transparent acrylic film, and the resulting deterioration product forms the acrylic film 5 and the vinyl chloride resin. It is considered that this is caused by accumulation near the interface of the layer 3. The peeling between the base metal 1 and the coating resin layer may also be caused by the hydrochloric acid generated by the deterioration of the vinyl chloride resin layer 3 corroding the metal surface, or by the deterioration product of the vinyl chloride resin layer 3 It is considered that this is caused by deterioration of the vinyl chloride resin layer 3 such as deterioration of the adhesive layer 2. Also, in the comparative example, the acrylic film, which should originally have much better weather resistance than the vinyl chloride resin, cracks relatively early. It is considered that the deterioration of the acrylic layer 5 is promoted by the deterioration product of the acrylic layer 5.

【0039】ここで、実施例1、3、5及び比較例1、
3のアクリル系フィルム5の紫外線遮蔽性の初期値は全
く同一である。にもかかわらず、促進曝露6000時間
後の劣化状況に大きな差異が現れるのは、アクリル系フ
ィルム5から塩化ビニル系樹脂層3への紫外線吸収剤の
移行による遮蔽性の減衰が、アクリル系フィルム表面か
らの散逸による減衰、アクリルフィルム中での分解によ
る減衰等全ての遮蔽性が低下する要因の中でも可成りの
比重を占めていることを示すもので、本発明の実施例の
如く、この塩化ビニル系樹脂層3への紫外線吸収剤の移
行を防止することで、屋外用途の塩化ビニル樹脂系被覆
金属板の耐候性を効果的に引き延ばすことが出来るもの
である。
Here, Examples 1, 3, 5 and Comparative Example 1,
The initial value of the ultraviolet shielding property of the acrylic film 5 of No. 3 is exactly the same. Nevertheless, a large difference appears in the deterioration state after 6000 hours of accelerated exposure, because the attenuation of the shielding property due to the transfer of the ultraviolet absorber from the acrylic film 5 to the vinyl chloride resin layer 3 is due to the surface of the acrylic film. It shows that it occupies a considerable specific gravity among all the factors that decrease the shielding property, such as attenuation due to dissipation from the material, and attenuation due to decomposition in the acrylic film. As shown in Examples of the present invention, this vinyl chloride By preventing the transfer of the ultraviolet absorbent to the base resin layer 3, the weather resistance of the vinyl chloride resin base coated metal sheet for outdoor use can be effectively extended.

【0040】[0040]

【発明の効果】本発明の樹脂被覆金属板は、紫外線吸収
剤を添加した透明樹脂フィルムを表面に積層した塩化ビ
ニル系樹脂披覆金属板であり、該紫外線吸収剤を含む透
明樹脂フィルムと塩化ビニル系樹脂層との間に、紫外線
吸収剤の移行防止機能を有する層を介在させているの
で、透明樹脂フィルム中の紫外線吸収剤の移行による保
護効果の減衰を抑制し、長期に亘って変色や剥離を防止
出来る耐候性樹脂被覆金属板であるので、特に耐候性が
要求される屋外用途に好適に用いることが出来る。
The resin-coated metal plate of the present invention is a vinyl chloride resin-covered metal plate having a transparent resin film to which an ultraviolet absorber is added and laminated on the surface thereof. Since a layer having a function of preventing the transfer of the ultraviolet absorber is interposed between the vinyl resin layer and the protective resin, the attenuation of the protective effect due to the transfer of the ultraviolet absorber in the transparent resin film is suppressed, and the color is changed over a long period of time. Since it is a weather-resistant resin-coated metal plate capable of preventing peeling and peeling, it can be suitably used particularly for outdoor applications requiring weather resistance.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の耐候性樹脂被覆金属板の一実施例を示
す概略断面図。
FIG. 1 is a schematic cross-sectional view showing one embodiment of a weather-resistant resin-coated metal plate of the present invention.

【図2】本発明の耐候性樹脂被覆金属板の他の実施例を
示す概略断面図。
FIG. 2 is a schematic sectional view showing another embodiment of the weather-resistant resin-coated metal plate of the present invention.

【図3】本発明の耐候性樹脂被覆金属板の更に他の実施
例を示す概略断面図。
FIG. 3 is a schematic sectional view showing still another embodiment of the weather-resistant resin-coated metal plate of the present invention.

【図4】本発明の紫外線遮蔽性の定義の説明図FIG. 4 is an explanatory diagram of the definition of the ultraviolet shielding property of the present invention.

【図5】紫外線(UV)吸収剤移行防止層厚みと紫外線
遮蔽性の経時変化の関係図(透明フィルム5−1使
用)。
FIG. 5 is a graph showing the relationship between the thickness of an ultraviolet (UV) absorbent migration-preventing layer and the change over time in ultraviolet shielding properties (using a transparent film 5-1).

【図6】紫外線吸収剤(UVA)移行防止層厚みと紫外
線遮蔽性の経時変化の関係図(透明フィルム5−2使
用)。
FIG. 6 is a graph showing the relationship between the thickness of an ultraviolet absorber (UVA) migration preventing layer and the change over time in ultraviolet shielding properties (using a transparent film 5-2).

【図7】UVA移行防止層厚みと色差変化の関係図(透
明フィルム5−1使用)。
FIG. 7 is a diagram showing the relationship between the thickness of a UVA migration preventing layer and the change in color difference (using a transparent film 5-1).

【図8】UVA移行防止層厚みと色差変化の関係図(透
明フィルム5−2使用)。
FIG. 8 is a graph showing the relationship between the thickness of a UVA migration prevention layer and a change in color difference (using a transparent film 5-2).

【符号の説明】[Explanation of symbols]

1 基材金属板 2 接着剤層 3 塩化ビニル系樹脂層 4 紫外線吸収剤の移行防止機能を有する層 5 紫外線吸収剤を含む透明樹脂フィルム 6 印刷層 DESCRIPTION OF SYMBOLS 1 Base metal plate 2 Adhesive layer 3 Vinyl chloride resin layer 4 Layer having a function of preventing migration of ultraviolet absorber 5 Transparent resin film containing ultraviolet absorber 6 Printing layer

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F100 AB01A AB03A AH02C AH02H AH03C AH03H AH07C AH07H AK01C AK15B AK25C AK25D AL06D AR00D BA04 BA07 BA10A BA10C BA13 CA07C GB07 HB31 JD20D JL09 JL12D JN01C YY00C YY00D ──────────────────────────────────────────────────の Continued on the front page F-term (reference) 4F100 AB01A AB03A AH02C AH02H AH03C AH03H AH07C AH07H AK01C AK15B AK25C AK25D AL06D AR00D BA04 BA07 BA10A BA10C BA13 CA07C GB07 HB31 JD20D JL00 JL00D

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 基材金属板上に、塩化ビニル系樹脂層を
設け、更にその上に紫外線吸収剤を含む透明樹脂フィル
ムを積層した構成の樹脂被覆金属板に於いて、塩化ビニ
ル系樹脂層と紫外線吸収剤を含む透明樹脂フィルムとの
間に、紫外線吸収剤の移行防止機能を有する層を付与し
たことを特徴とする耐候性樹脂被覆金属板。
1. A resin-coated metal plate having a structure in which a vinyl chloride resin layer is provided on a base metal plate and a transparent resin film containing an ultraviolet absorbent is further laminated thereon. A weather-resistant resin-coated metal plate, wherein a layer having a function of preventing migration of an ultraviolet absorbent is provided between the transparent resin film and the transparent resin film containing the ultraviolet absorbent.
【請求項2】 紫外線吸収剤を含む透明樹脂フィルム
が、架橋弾性体成分を核として(メ夕)アクリル酸エス
テル系樹脂モノマーをグラフト重合した、柔軟性(メ
タ)アクリル酸エステル系樹脂を主成分とする請求項1
に記載の耐候性樹脂被覆金属板。
2. A transparent (meth) acrylate-based resin obtained by graft-polymerizing a (meth) acrylate-based resin monomer with a crosslinked elastic component as a nucleus and comprising a transparent (meth) acrylate-based resin as a main component. Claim 1
3. The weather-resistant resin-coated metal plate according to claim 1.
【請求項3】 紫外線吸収剤を含む透明樹脂フィルムの
実際の被覆厚みの1/2の厚みで測定した波長280〜
400nmの範囲での紫外線遮蔽性の測定値が60%以
上である請求項l及び2に記載の耐候性樹脂被覆金属
板。
3. A wavelength of 280 measured at a half of the actual coating thickness of a transparent resin film containing an ultraviolet absorber.
The weather-resistant resin-coated metal plate according to claim 1 or 2, wherein a measured value of the ultraviolet shielding property in a range of 400 nm is 60% or more.
【請求項4】 紫外線吸収剤の移行防止機能を有する層
が、変性アクリル系樹脂から成り、塩化ビニル系樹脂層
及び柔軟性(メタ)アクリル酸エステル系樹脂を主成分
とする透明樹脂フィルムの両方と熱融着性を有するもの
であり、且つ、紫外線吸収剤の移行防止機能を有する層
の厚みが2〜10μmの範囲である請求項2に記載の耐
候性樹脂被覆金届板。
4. A layer having a function of preventing migration of an ultraviolet absorber, which is composed of a modified acrylic resin, and which is both a vinyl chloride resin layer and a transparent resin film mainly composed of a flexible (meth) acrylate resin. The weatherable resin-coated gold sheet according to claim 2, wherein the layer having heat-fusing property and a layer having a function of preventing migration of the ultraviolet absorber has a thickness of 2 to 10 µm.
【請求項5】 透明樹脂フィルムと紫外線吸収剤の移行
防止機能を有する層の間、又は紫外線吸収剤の移行防止
機能を有する層と塩化ビニル系樹脂層の間に印刷層が設
けられている請求項1〜4に記載の耐候性樹脂被覆金属
板。
5. A printing layer is provided between a transparent resin film and a layer having a function of preventing migration of an ultraviolet absorber, or between a layer having a function of preventing migration of an ultraviolet absorber and a vinyl chloride resin layer. Item 5. A weather-resistant resin-coated metal sheet according to any one of Items 1 to 4.
JP12113899A 1999-04-28 1999-04-28 Weatherable resin-coated metal panel Pending JP2000309066A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12113899A JP2000309066A (en) 1999-04-28 1999-04-28 Weatherable resin-coated metal panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12113899A JP2000309066A (en) 1999-04-28 1999-04-28 Weatherable resin-coated metal panel

Publications (1)

Publication Number Publication Date
JP2000309066A true JP2000309066A (en) 2000-11-07

Family

ID=14803820

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12113899A Pending JP2000309066A (en) 1999-04-28 1999-04-28 Weatherable resin-coated metal panel

Country Status (1)

Country Link
JP (1) JP2000309066A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005288876A (en) * 2004-03-31 2005-10-20 Three M Innovative Properties Co Receptor film and marking film
WO2015079897A1 (en) * 2013-11-26 2015-06-04 大日本印刷株式会社 Window film

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005288876A (en) * 2004-03-31 2005-10-20 Three M Innovative Properties Co Receptor film and marking film
WO2015079897A1 (en) * 2013-11-26 2015-06-04 大日本印刷株式会社 Window film

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