JP2000256377A - New phosphoric ester and mold-releasing agent comprising the same - Google Patents

New phosphoric ester and mold-releasing agent comprising the same

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Publication number
JP2000256377A
JP2000256377A JP11063422A JP6342299A JP2000256377A JP 2000256377 A JP2000256377 A JP 2000256377A JP 11063422 A JP11063422 A JP 11063422A JP 6342299 A JP6342299 A JP 6342299A JP 2000256377 A JP2000256377 A JP 2000256377A
Authority
JP
Japan
Prior art keywords
transparent resin
formula
mold
release agent
phosphoric ester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11063422A
Other languages
Japanese (ja)
Inventor
Mitsuki Okazaki
光樹 岡崎
Shigenori Kuma
茂教 隈
Yoshinobu Kanemura
芳信 金村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP11063422A priority Critical patent/JP2000256377A/en
Publication of JP2000256377A publication Critical patent/JP2000256377A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a new phosphoric ester useful as a mold-releasing agent capable of providing a resin molded product excellent in transparency and mold-releasability. SOLUTION: The new compound is a phosphoric ester of formula I (R1 is a 1-20C residue after removing phenyl; R2 and R3 are each H, methyl or ethyl with the proviso that the case in which both of R2 and R3 are H is excluded), e.g. di(1-n-butoxy-2-propyl)phosphate. The compound of formula I is obtained, for example, by reacting an epoxy compound such as 1,2-propylene oxide with a hydroxy compounds such as alcohols to synthesize hydroxyalcohols, further reacting the hydroxyalcohols with a phosphorus oxyhalide to provide a halide of the phosphoric ester of formula II (X is a halogen), and hydrolyzing the obtained halide. A transparent resin obtained by adding a mold-releasing agent obtained by adding the compound of formula I to a transparent resin composition and curing the composition allows the obtained molded product therefrom to be easily released from a mold, and is useful as a transparent optical material such as a plastic lens.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は離型剤として有用な
燐酸エステルとその製造方法、並びにそれらの燐酸エス
テルを含んだ透明樹脂組成物、透明樹脂、透明光学材
料、プラスチックレンズに関する。
The present invention relates to a phosphoric ester useful as a mold release agent, a method for producing the same, and a transparent resin composition, a transparent resin, a transparent optical material, and a plastic lens containing the phosphoric ester.

【0002】[0002]

【従来の技術】いわゆる透明樹脂は、一般にガラス並の
透明性とガラスよりも高い衝撃性を有しており、例え
ば、航空機用窓ガラス、自動車用ヘッドライトカバー、
飲料水容器、封止剤、液晶パネル、光ディスク、光ファ
イバー、プラスチックレンズなどの分野に使用されてい
る。
2. Description of the Related Art A transparent resin generally has a transparency comparable to that of glass and a higher impact strength than glass. For example, a window glass for an aircraft, a headlight cover for an automobile,
It is used in fields such as drinking water containers, sealants, liquid crystal panels, optical disks, optical fibers, and plastic lenses.

【0003】一般的な透明樹脂の種類としては、ポリ塩
化ビニル、ポリプロピレン、PMMA、(メタ)アクリ
ル樹脂等のオレフィン樹脂、ポリエン−ポリチオール樹
脂、ポリエステル樹脂、ポリカーボネート樹脂、エポキ
シ樹脂、ポリウレタン樹脂などが挙げられる。
[0003] Types of general transparent resins include olefin resins such as polyvinyl chloride, polypropylene, PMMA, and (meth) acrylic resins, polyene-polythiol resins, polyester resins, polycarbonate resins, epoxy resins, and polyurethane resins. Can be

【0004】通常、これらの透明樹脂は射出成型又は注
型重合によって成型される。
[0004] Usually, these transparent resins are molded by injection molding or cast polymerization.

【0005】何れの成型方法によっても、樹脂を成形型
から離型させなければ製品は得られない。
[0005] In any of the molding methods, a product cannot be obtained unless the resin is released from the mold.

【0006】ところが、離型剤無しでそれらの樹脂を成
型すると、離型の際に過大な応力がかかることにより、
成型物が反る等の変形を起こしたり、内部に光学歪みを
発生する等の好ましくない結果を与える場合が多かっ
た。
However, when those resins are molded without a release agent, an excessive stress is applied at the time of release, so that
In many cases, undesirable results such as deformation of the molded product, such as warpage, and generation of optical distortion inside, are given.

【0007】さらに、エポキシ樹脂とウレタン樹脂は、
接着剤にも用いられている事からも判る通り、極めて接
着力の強い樹脂として知られ、金属やガラス製成形型を
使用した場合、通常、離型剤の使用は必須である。
Further, the epoxy resin and the urethane resin are
As can be seen from the fact that it is also used as an adhesive, it is known as a resin having extremely strong adhesive force. When a metal or glass mold is used, the use of a mold release agent is usually essential.

【0008】離型剤は、成形型表面にスプレー等を利用
して塗布する外部離型剤と、原料モノマーに予め添加し
ておく内部離型剤がある。外部離型剤は、操作が煩雑で
あるばかりでなく、離型膜が一定になりにくく面精度が
低下するといった問題点があるため、内部離型剤が好ま
しく用いられる。
[0008] The release agent includes an external release agent which is applied to the surface of a molding die by using a spray or the like, and an internal release agent which is previously added to a raw material monomer. As the external release agent, not only the operation is complicated, but also there is a problem that the release film is difficult to be constant and the surface accuracy is reduced. Therefore, the internal release agent is preferably used.

【0009】これら内部離型剤として、従来知られてい
る化合物としては、脂肪族アルコール、脂肪酸エステ
ル、トリグリセリド類、フッ素系界面活性剤、高級脂肪
酸金属塩等があるが、これらを使用した場合、離型し難
かったり、樹脂内部及び表面に濁りを発生し易く樹脂本
来の透明性を損ない易いといった欠点があった。
Conventionally known compounds as these internal release agents include aliphatic alcohols, fatty acid esters, triglycerides, fluorine-based surfactants, metal salts of higher fatty acids, and the like. There are drawbacks such as difficulty in releasing from the mold, turbidity inside the resin and on the surface, and easily impairing the original transparency of the resin.

【0010】透明性を損なう事は、高い透明性を利用し
た透明樹脂製成型物では、特に問題で、そのなかでも通
常の目視では到底判断できない程の僅かな曇りでもスペ
ックアウトになるプラスチックレンズに代表される光学
材料の分野では、極めて致命的な欠点となっていた。
The loss of transparency is particularly problematic in a molded article made of a transparent resin utilizing high transparency. Among them, a plastic lens which can be out of spec even with a slight cloudiness which cannot be judged by ordinary eyes. In the field of optical materials typified by, there has been a very fatal drawback.

【0011】この問題を解決する方法として、種々の提
案が行なわれている。
Various methods have been proposed to solve this problem.

【0012】例えば、アルコキシアルキル燐酸エステル
を用いる方法(特公平6−20752号公報,特開平3
−287641号公報)、ホスフィン酸エステルを用い
る方法(特開昭58−49747号公報)等が挙げられ
る。本発明者らも、酸性燐酸エステルを用いる方法(特
公平7−77733号公報)、チオ燐酸エステル類を用
いる方法(特開平5−306320号公報)、酸性ホス
ホン酸誘導体を用いる方法(特開平8−57864号公
報)等を提案している。
For example, a method using an alkoxyalkyl phosphoric acid ester (Japanese Patent Publication No. 6-20754, Japanese Patent Application Laid-Open No.
JP-A-287641), a method using a phosphinic acid ester (JP-A-58-49747), and the like. The present inventors have also proposed a method using an acid phosphate (Japanese Patent Publication No. 7-77733), a method using thiophosphates (Japanese Patent Application Laid-Open No. 5-306320), and a method using an acidic phosphonic acid derivative (Japanese Patent Application Laid-open No. -57864) and the like.

【0013】しかしながら、これらの方法を用いても、
透明性が厳密にはまだ不充分であったり、着色したり、
離型剤自身の粘度が高い為に使いづらかったり、不快臭
がしたり、接着力の極めて強い樹脂の場合には、通常の
量では離型性が悪かったり、離型性を向上させる為に離
型剤量を多く使用して樹脂が濁ったりする問題等があっ
た。また、着色性、離型性、透明性等をクリアーできた
離型剤でも、品質的に使用できる範囲が極めて狭いため
に、ロット間の僅かな品質ブレによって使用できなくな
るロットが発生し、煩雑なロット選定を行わなければな
らないものもあった。さらには、染色ムラ、ハードコー
トの密着性低下等の二次加工時に問題が発生することも
あった。
However, even if these methods are used,
Transparency is still strictly insufficient or colored,
If the release agent itself has a high viscosity, it is difficult to use, or it has an unpleasant odor, or if the resin has an extremely strong adhesive force, the usual amount of the resin may cause poor release properties or improve the release properties. There is a problem that the resin becomes cloudy when a large amount of the release agent is used. In addition, even with a release agent that has cleared coloring, release properties, transparency, etc., the range in which it can be used in terms of quality is extremely narrow. In some cases, it was necessary to select a suitable lot. Furthermore, problems may occur during secondary processing, such as uneven dyeing and reduced adhesion of the hard coat.

【0014】通常、酸性ホスホン酸誘導体を用いれば、
より良好な結果を与える事が多い。しかしながらこの酸
性ホスホン酸誘導体も、例えば、ルイス酸と3級アミン
を併用してウレタン化重合を均一に短時間で行なう特別
な方法(特開平8−208792号公報)に使用した場
合、透明性が損なわれ易くなるといった傾向があり、従
来の方法では、充分に満足できるとは言い難かった。
Usually, if an acidic phosphonic acid derivative is used,
Often gives better results. However, when this acidic phosphonic acid derivative is used in a special method for performing urethane polymerization uniformly and in a short time by using a Lewis acid and a tertiary amine in combination (Japanese Patent Application Laid-Open No. 8-208792), the transparency is low. It tends to be easily damaged, and it has been difficult to say that the conventional method is sufficiently satisfactory.

【0015】[0015]

【発明が解決しようとする課題】即ち、本発明が解決し
ようとする課題は、従来の離型剤を用いて得られる樹脂
成形物よりも透明性と離型性に優れた樹脂成形物を提供
し得る離型剤と、透明性に優れた高品質の透明樹脂を提
供する事にある。
That is, an object of the present invention is to provide a resin molded product having better transparency and mold releasability than a resin molded product obtained by using a conventional release agent. An object of the present invention is to provide a releasing agent that can be used and a high-quality transparent resin having excellent transparency.

【0016】[0016]

【課題を解決するための手段】本発明者らは、かかる課
題に鑑み、鋭意検討を行った結果、新規化合物である燐
酸エステルを見出すとともに、燐酸エステル並びにその
組成物を透明樹脂の離型剤として使用すれば、上記の問
題点は解決され、高品質の透明樹脂が得られる事を見出
し、本発明に到達した。
Means for Solving the Problems In view of the above problems, the present inventors have conducted intensive studies, and as a result, have found a novel compound, a phosphoric ester, and used the phosphoric ester and its composition as a releasing agent for a transparent resin. Using the above, the above problem was solved, a high-quality transparent resin was found to be obtained, and the present invention was reached.

【0017】即ち、本発明は、下記式(1)That is, the present invention provides the following formula (1)

【0018】[0018]

【化3】 (式中、R1はフェニル基を除いた炭素数1〜20の残
基を示し、R2、R3はそれぞれ独立に水素原子、メチル
基又はエチル基を示す。但し、R2,R3のいずれもが水
素原子となる場合を除く。)で表される燐酸エステルと
その製造方法、該燐酸エステルを含む離型剤、燐酸エス
テルを含む透明樹脂組成物、透明樹脂並びに透明樹脂が
透明光学材料、特にプラスチックレンズからなるもので
ある。
Embedded image (Wherein, R 1 represents a residue having 1 to 20 carbon atoms excluding a phenyl group, and R 2 and R 3 each independently represent a hydrogen atom, a methyl group or an ethyl group, provided that R 2 and R 3 And a method for producing the phosphoric acid ester, a releasing agent containing the phosphoric acid ester, a transparent resin composition containing the phosphoric acid ester, a transparent resin, and a transparent optical resin. It consists of a material, especially a plastic lens.

【0019】[0019]

【発明の実施の形態】以下、発明を詳細に説明する。本
発明に関わる式(1)の燐酸エステルは、アルキルエチ
レングリコール骨格を有する燐酸ジエステルである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail. The phosphoric ester of the formula (1) according to the present invention is a phosphoric diester having an alkylethylene glycol skeleton.

【0020】式(1)中のR2,R3は、水素、メチル
基、エチル基を表すが、R2,R3が共に水素の場合を除
く。R2,R3が共に水素の場合は、少なくとも何れか又
は両方がメチル基またはエチル基で置換された本発明の
燐酸ジエステルと比較して、離型性が低下する。
R 2 and R 3 in the formula (1) represent hydrogen, a methyl group or an ethyl group, except that both R 2 and R 3 are hydrogen. When both R 2 and R 3 are hydrogen, the releasability is reduced as compared with the phosphoric diester of the present invention in which at least one or both are substituted with a methyl group or an ethyl group.

【0021】式(1)で表されるR1残基は、フェニル
基を除いた炭素数1〜20で構成される炭化水素残基で
ある。フェニル基は樹脂を着色させる事がある。炭素数
が20を超えると透明性が低下する場合がある。好まし
くは3〜15の範囲である。
The R 1 residue represented by the formula (1) is a hydrocarbon residue having 1 to 20 carbon atoms excluding a phenyl group. Phenyl groups can cause the resin to color. If the number of carbon atoms exceeds 20, transparency may decrease. Preferably it is in the range of 3 to 15.

【0022】このR1で表される残基は、フェニル基を
除いて、炭素数が1〜20で構成されていることを必須
とするものである。従って、以下に代表的な残基の形態
を例示するが、本発明がこれらの形態のみに限定される
ものではない。
The residue represented by R 1 is required to have 1 to 20 carbon atoms except for the phenyl group. Therefore, typical forms of the residues will be described below, but the present invention is not limited to these forms.

【0023】残基の形態としては、例えば、直鎖状飽和
アルキル基、直鎖状不飽和アルキル基、分岐状飽和アル
キル基、分岐状不飽和アルキル基、直鎖状飽和アルキル
アリール基、直鎖状不飽和アルキルアリール基、アリー
ルアルキル基、アリールアルキレン基、アルキルアリー
ルアルキレン基等が挙げられる。また、上記残基中にエ
ーテル結合、チオエーテル結合、スルホキシ結合、スル
ホン結合、エステル結合、カルボニル結合、アミド結
合、イミド結合、ヘテロ環、シクロアルキレン基環等の
異種原子、異種構造等も問題のない範囲で含んでも良
い。さらにはこれらの残基を構成する水素原子の一部を
同様に問題のない範囲で、フッ素、塩素、臭素等のハロ
ゲン原子で置換しても良い。
Examples of the form of the residue include a linear saturated alkyl group, a linear unsaturated alkyl group, a branched saturated alkyl group, a branched unsaturated alkyl group, a linear saturated alkylaryl group, Unsaturated alkylaryl group, arylalkyl group, arylalkylene group, alkylarylalkylene group and the like. In addition, there is no problem with heteroatoms and heterostructures such as an ether bond, a thioether bond, a sulfoxy bond, a sulfone bond, an ester bond, a carbonyl bond, an amide bond, an imide bond, a hetero ring, and a cycloalkylene group ring in the residue. It may be included in the range. Further, some of the hydrogen atoms constituting these residues may be replaced with halogen atoms such as fluorine, chlorine, and bromine as far as no problem occurs.

【0024】本発明に関わる式(1)の燐酸ジエステル
は、例えば、次のような方法で合成される。
The phosphoric diester of the formula (1) according to the present invention is synthesized, for example, by the following method.

【0025】1,2−プロピレンオキサイド、1,2−
エポキシブタン、2,3−エポキシブタン、3,4−エ
ポキシヘキサン等のエポキシ化合物と、アルコール類、
フェノールを除くフェノール類に代表されるヒドロキシ
化合物類とを反応させて得られるオキシアルコール類
と、オキシハロゲン化燐を反応させて、下記式(2)
1,2-propylene oxide, 1,2-
Epoxy compounds such as epoxybutane, 2,3-epoxybutane, and 3,4-epoxyhexane, and alcohols;
By reacting an oxyalcohol obtained by reacting a hydroxy compound represented by a phenol except phenol with a phosphorus oxyhalide, the following formula (2)

【0026】[0026]

【化4】 (式中、R1はフェニル基を除いた炭素数1〜20の残
基を示し、R2、R3はそれぞれ独立に水素原子、メチル
基又はエチル基を示す。但し、R2,R3のいずれもが水
素原子となる場合を除く。Xはハロゲン原子を表す。)
で表される燐酸エステルハライドを合成し、次いで加水
分解することによって得られる。PH=8以下で加水分
解を行った場合、好ましい結果を与える。
Embedded image (Wherein, R 1 represents a residue having 1 to 20 carbon atoms excluding a phenyl group, and R 2 and R 3 each independently represent a hydrogen atom, a methyl group or an ethyl group, provided that R 2 and R 3 Excluding the case where all are hydrogen atoms. X represents a halogen atom.)
Is obtained by synthesizing a phosphoric acid ester halide represented by the following formula, followed by hydrolysis. When the hydrolysis is carried out at PH = 8 or less, preferable results are obtained.

【0027】選択的に合成したい場合には、オキシハロ
ゲン化燐の代わりに三塩化燐等の三ハロゲン化燐類とオ
キシアルコール類とを反応させて、亜燐酸ジエステル体
を合成する。次いで、副生したオキシハロゲライドを減
圧蒸留等の精製操作によって系外に留去除去した後、塩
素等のハロゲン類を反応させて、ハロゲノ亜燐酸ジエス
テルを生成せしめ、最後にオキシハロゲン化燐を用いた
場合と同様に加水分解することによって得られる。
When it is desired to synthesize selectively, instead of phosphorus oxyhalide, a phosphorus trihalide such as phosphorus trichloride is reacted with an oxyalcohol to synthesize a phosphite diester. Next, by-produced oxyhalogenide is distilled off and removed from the system by a purification operation such as distillation under reduced pressure, and then reacted with halogens such as chlorine to produce a halogenophosphorous diester. It is obtained by hydrolysis in the same manner as when used.

【0028】以下に、具体的な一例を挙げて、各工程の
製造方法を述べる
The manufacturing method of each step will be described below with a specific example.

【0029】[0029]

【化5】 Embedded image

【0030】アルコール類である式(A)の1−ブタノ
ールに式(B)の1,2−プロピレンオキサイドを反応
させてオキシアルコール類である式(C)の1−ブトキ
シ−2−プロパノールを合成する。このオキシアルコー
ル類を合成する付加反応の反応温度は、例えば、ヒドロ
キシ基がアルコール性であるか、フェノール性であるか
等の酸性度の差等によってもかなり異なるが、0〜20
0℃が好ましく、30〜150℃が特に好ましい。
By reacting 1,2-propylene oxide of the formula (B) with 1-butanol of the formula (A), which is an alcohol, 1-butoxy-2-propanol of the formula (C), which is an oxyalcohol, is synthesized. I do. The reaction temperature of the addition reaction for synthesizing oxyalcohols varies considerably depending on, for example, the difference in acidity, such as whether the hydroxy group is alcoholic or phenolic.
0 ° C is preferred, and 30 to 150 ° C is particularly preferred.

【0031】反応速度を向上させる目的で、水酸化ナト
リウム、炭酸ナトリウム、水酸化カリウム、炭酸カリウ
ム、トリエチルアミン、ピリジン等の塩基類を触媒とし
て加えても良い。添加量は、反応液に対して0.001
〜5wt%の範囲が好ましく、0.05〜3wt%の範
囲であればさらに好ましい。
For the purpose of improving the reaction rate, bases such as sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate, triethylamine, pyridine and the like may be added as a catalyst. The addition amount is 0.001 to the reaction solution.
The range is preferably from 5 to 5% by weight, and more preferably from 0.05 to 3% by weight.

【0032】反応溶媒は使用しなくても反応は進行する
が、使用する場合は、アセトニトリル、トルエン、ジク
ロロエタン、クロロベンゼン、ジメチルホルムアミド等
の非プロトン性溶媒が好ましい。
Although the reaction proceeds without using a reaction solvent, when it is used, an aprotic solvent such as acetonitrile, toluene, dichloroethane, chlorobenzene, dimethylformamide and the like is preferable.

【0033】選択率の向上や急激な内温上昇抑制を目的
として、原料である1−ブタノール、1−ブトキシ−2
−プロパノール、または1,2−プロピレンオキサイド
の何れかまたは両方を滴下しても良い。
The raw materials 1-butanol and 1-butoxy-2 were used for the purpose of improving the selectivity and suppressing a rapid rise in the internal temperature.
-Either or both of propanol and 1,2-propylene oxide may be dropped.

【0034】こうして得られた式(C)の1−ブトキシ
−2−プロパノールは、そのまま次の反応に用いても構
わないが、通常、蒸留によって精製されることが多い。
The thus obtained 1-butoxy-2-propanol of the formula (C) may be used as it is in the next reaction, but is usually purified by distillation in many cases.

【0035】本発明に関わる式(2)の燐酸エステルハ
ライド類に属する式(E)ジ(1−ブトキシ−2−プロ
ピル)燐酸ハライドは、式(C)の1−ブトキシ−2−
プロパノールを、オキシ塩化燐、オキシ臭化燐等に代表
される式(D)のオキシハロゲン化燐と反応させること
によって得られる。オキシハロゲン化燐の中では、経済
的に有利なオキシ塩化燐が好ましく用いられる。
The di (1-butoxy-2-propyl) phosphate halide of the formula (E) belonging to the phosphate halides of the formula (2) according to the present invention is a compound of the formula (C).
It is obtained by reacting propanol with phosphorus oxyhalide of the formula (D) represented by phosphorus oxychloride, phosphorus oxybromide and the like. Among the phosphorus oxyhalides, economically advantageous phosphorus oxychloride is preferably used.

【0036】式(C)の1−ブトキシ−2−プロパノー
ルと式(D)のオキシハロゲン化燐類とのモル比は、凡
そ1.5〜2.5(C/D)、特に好ましくは1.8〜
2.2(C/D)である。
The molar ratio of 1-butoxy-2-propanol of the formula (C) to phosphorus oxyhalides of the formula (D) is about 1.5 to 2.5 (C / D), particularly preferably 1 to 2.5 (C / D). .8-
2.2 (C / D).

【0037】反応温度は0〜100℃が好ましく、20
〜60℃であればさらに好ましい。100℃を超えた場
合、著しく着色する場合がある。
The reaction temperature is preferably from 0 to 100 ° C.,
It is more preferable that the temperature is 60 ° C to 60 ° C. If it exceeds 100 ° C., it may be markedly colored.

【0038】反応速度を向上させる目的で、水酸化ナト
リウム、炭酸ナトリウム、水酸化カリウム、炭酸カリウ
ム、トリエチルアミン、ピリジン等の塩基類をハロゲン
化水素キャチ剤として加えても良い。中でもトリエチル
アミン、ピリジン等の三級アミンを用いた場合、好まし
い結果を与える。塩基の使用量は、オキシアルコール類
である式(C)の1−ブトキシ−2−プロパノールのヒ
ドロキシ基に対して、0.5〜2.0当量が好ましい。
For the purpose of improving the reaction rate, bases such as sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate, triethylamine, pyridine and the like may be added as a hydrogen halide catching agent. In particular, when a tertiary amine such as triethylamine or pyridine is used, preferable results are obtained. The amount of the base to be used is preferably 0.5 to 2.0 equivalents relative to the hydroxy group of 1-butoxy-2-propanol of the formula (C) which is an oxy alcohol.

【0039】塩基を使用しない場合、反応溶媒も使用し
ない方が好ましい。塩基を使用する場合は、反応溶媒を
使用した方が都合がよい場合が多く、例えば、ベンゼ
ン、トルエン、ジクロロエタン、クロロベンゼン、ジク
ロロベンゼン、酢酸ブチル、メチルイソブチルケトン等
の水と分離する溶媒が好ましく用いられる。
When a base is not used, it is preferable not to use a reaction solvent. When a base is used, it is often convenient to use a reaction solvent.For example, a solvent that separates from water such as benzene, toluene, dichloroethane, chlorobenzene, dichlorobenzene, butyl acetate, and methyl isobutyl ketone is preferably used. Can be

【0040】選択率の向上や急激な内温上昇抑制等を目
的として、オキシアルコール類である式(C)の1−ブ
トキシ−2−プロパノールと塩基を同時に滴下するか、
若しくはオキシハロゲン化燐類、1−ブトキシ−2−プ
ロパノール、塩基の三種類全てを同時に滴下しても良
い。
For the purpose of improving selectivity and suppressing a rapid rise in internal temperature, 1-butoxy-2-propanol of the formula (C), which is an oxyalcohol, and a base are simultaneously added dropwise,
Alternatively, all three of phosphorus oxyhalides, 1-butoxy-2-propanol, and a base may be simultaneously dropped.

【0041】本発明に関わる式(1)の燐酸ジエステル
に属する式(F)のジ(1−ブトキシ−2−プロピル)
燐酸は、式(E)のジ(1−ブトキシ−2−プロピル)
燐酸ハライドを加水分解することによって得られる。
The di (1-butoxy-2-propyl) of the formula (F) belonging to the phosphoric diester of the formula (1) according to the present invention
Phosphoric acid is a di (1-butoxy-2-propyl) of the formula (E)
It is obtained by hydrolyzing a phosphate halide.

【0042】加水分解は、水酸化ナトリウム水、炭酸ナ
トリウム水、炭酸水素ナトリウム水、水酸化カリウム
水、炭酸カリウム水、燐酸ナトリウム水、酢酸ナトリウ
ム水、アンモニア水、水、酢酸水、塩酸、硫酸等の各種
塩基及び酸が使用できるが、加水分解のPHは8以下、
更には7以下が好ましい。PHが8を超えた状態で加水
分解を行っても、離型剤の性能としては十分満足できる
ものが得られるが、得られる製品が着色したり、加水分
解以外の副反応が起こったりする場合があり、あまり好
ましくはない。
Hydrolysis includes aqueous sodium hydroxide, aqueous sodium carbonate, aqueous sodium hydrogen carbonate, aqueous potassium hydroxide, aqueous potassium carbonate, aqueous sodium phosphate, aqueous sodium acetate, aqueous ammonia, water, aqueous acetic acid, hydrochloric acid, sulfuric acid, and the like. Although various bases and acids can be used, the pH of the hydrolysis is 8 or less,
Further, it is preferably 7 or less. Even if hydrolysis is carried out in a state where the pH exceeds 8, the performance of the release agent is sufficiently satisfactory, but the obtained product is colored or a side reaction other than hydrolysis occurs. There is a less preferred.

【0043】加水分解剤の種類としては、経済性、品
質、及び操作性の面から、水が好ましい。さらに加水分
解は、反応液を窒素バブリングしながら行った方が、好
ましい結果を与える場合が多い。
As a kind of the hydrolyzing agent, water is preferable in view of economy, quality and operability. Further, it is often the case that the hydrolysis is carried out while bubbling the reaction solution with nitrogen to give a preferable result.

【0044】加水分解時の反応温度は0〜100℃が好
ましく、30〜70℃であればさらに好ましい。
The reaction temperature during the hydrolysis is preferably from 0 to 100 ° C, more preferably from 30 to 70 ° C.

【0045】加水分解の場合も、急激な内温上昇抑制等
を目的として、例えば、水等の加水分解剤に、式(E)
のジ(1−ブトキシ−2−プロピル)燐酸ハライドまた
はその反応液を滴下するといった形態の方が、より好ま
しい結果を与えることが多い。
In the case of hydrolysis, for the purpose of, for example, suppressing a rapid increase in internal temperature, a hydrolyzing agent such as water is added to the compound of the formula (E).
The method of dropping di (1-butoxy-2-propyl) phosphoric acid halide or a reaction solution thereof often gives more preferable results.

【0046】こうして得られた反応液は、必要に応じ
て、洗浄、濾過、活性炭処理等に代表される吸着処理
等、及び脱溶媒等の蒸留操作によって精製され、式
(F)のジ(1−ブトキシ−2−プロピル)燐酸が得ら
れる。
The reaction solution thus obtained is purified, if necessary, by an adsorption treatment represented by washing, filtration, activated carbon treatment and the like, and a distillation operation such as desolvation. -Butoxy-2-propyl) phosphoric acid is obtained.

【0047】別法として、本発明に関わる式(1)の燐
酸ジエステルは、モノエステル体も同時に生成するが、
ヒドロキシ化合物類と五酸化二燐を反応させることによ
っても得ることができる。
Alternatively, the phosphoric diester of the formula (1) according to the present invention forms a monoester at the same time.
It can also be obtained by reacting a hydroxy compound with diphosphorus pentoxide.

【0048】式(F)も含めた本発明に係わる燐酸ジエ
ステルは、例えば、以下の化合物が挙げられる。
Examples of the phosphoric diester according to the present invention including the formula (F) include the following compounds.

【0049】代表的な化合物として、例えば、ジ(1−
メトキシ−2−プロピル)燐酸、ジ(1−エトキシ−2
−プロピル)燐酸、ジ(1−プロポキシ−2−プロピ
ル)燐酸、ジ(1−ブトキシ−2−プロピル)燐酸、ジ
(1−ヘキシロキシ−2−プロピル)燐酸、ジ(1−オ
クチロキシ−2−プロピル)燐酸、ジ(1−ノニロキシ
−2−プロピル)燐酸、ジ(1−デカロキシ−2−プロ
ピル)燐酸、ジ(1−ドデカノキシ−2−プロピル)燐
酸、ジ(1−テトラデカロキシ−2−プロピル)燐酸、
ジ(1−ヘキサデカロキシ−2−プロピル)燐酸、ジ
(1−ステアロキシ−2−プロピル)燐酸、ジ(1−エ
イコサロキシ−2−プロピル)燐酸、ジ(1−ベンジロ
キシ−2−プロピル)燐酸、ジ(1−ブチルフェノキシ
−2−プロピル)燐酸、ジ(1−ヘキシルフェノキシ−
2−プロピル)燐酸、ジ(1−オクチルフェノキシ−2
−プロピル)燐酸、ジ(1−ノニルフェノキシ−2−プ
ロピル)燐酸、ジ(1−ブトキシ−2−ブチル)燐酸、
ジ(2−ブトキシ−3−ブチル)燐酸、ジ(1−ノニル
フェノキシ−2−ブチル)燐酸、ジ(2−ノニルフェノ
キシ−3−ブチル)燐酸、等の他にこれら燐酸ジエステ
ルのフッ素置換体、塩素置換体、臭素置換体等のハロゲ
ン置換体等も挙げられる。本発明の燐酸ジエステルが、
これら列記化合物のみに限定されるものではない。
Representative compounds include, for example, di (1-
Methoxy-2-propyl) phosphoric acid, di (1-ethoxy-2)
-Propyl) phosphoric acid, di (1-propoxy-2-propyl) phosphoric acid, di (1-butoxy-2-propyl) phosphoric acid, di (1-hexyloxy-2-propyl) phosphoric acid, di (1-octyloxy-2-propyl) ) Phosphoric acid, di (1-nonyloxy-2-propyl) phosphoric acid, di (1-decaloxy-2-propyl) phosphoric acid, di (1-dodecanoxy-2-propyl) phosphoric acid, di (1-tetradecaloxy-2-propyl) )phosphoric acid,
Di (1-hexadecaloxy-2-propyl) phosphoric acid, di (1-stearoxy-2-propyl) phosphoric acid, di (1-eicosaloxy-2-propyl) phosphoric acid, di (1-benzyloxy-2-propyl) phosphoric acid, Di (1-butylphenoxy-2-propyl) phosphoric acid, di (1-hexylphenoxy-
2-propyl) phosphoric acid, di (1-octylphenoxy-2)
-Propyl) phosphoric acid, di (1-nonylphenoxy-2-propyl) phosphoric acid, di (1-butoxy-2-butyl) phosphoric acid,
Di (2-butoxy-3-butyl) phosphoric acid, di (1-nonylphenoxy-2-butyl) phosphoric acid, di (2-nonylphenoxy-3-butyl) phosphoric acid, etc., as well as fluorine-substituted phosphoric acid diesters, Halogen-substituted products such as chlorine-substituted products and bromine-substituted products are also included. The phosphoric diester of the present invention,
It is not limited only to these listed compounds.

【0050】本発明の離型剤は、式(1)であらわされ
る燐酸ジエステルを、すくなくとも含むことを必須とす
る燐酸エステル組成物である。例えば、式(1)であら
わされる燐酸ジエステル以外に、問題の無い範囲でモノ
エステル体、トリエステル体、燐酸、ヒドロキシ化合物
類、水、金属、金属塩、有機金属塩、及びその他の燐酸
エステル等を含んでいても良く、さらに、粘度を下げて
操作性及び分散性を向上したり、モノマー並びにポリマ
ーへの溶解性を高める目的等で、例えばヘキサン等に代
表される炭化水素系溶媒、アルキル(アリル)アルコー
ル及びアルコキシ(アリロキシ)アルキル(アリル)ア
ルコール類とそのエーテル並びにエステル類、トルエ
ン、キシレン等に代表されるベンゼン誘導体類、ジクロ
ロメタン、クロロホルム、ジクロロエタン、クロロベン
ゼン、ジクロロベンゼン等のハロゲン溶媒類、アセト
ン、メチルエチルケトン、テトラヒドロフラン、N,N
−ジメチルホルムアミド、N,N−ジメチルイミダゾリ
ジノン等に代表される非プロトン性極性溶媒類なども同
様に問題の無い範囲で含んでも一向に差し支えない。
The release agent of the present invention is a phosphoric ester composition which essentially contains at least the phosphoric diester represented by the formula (1). For example, in addition to the phosphoric diester represented by the formula (1), monoesters, triesters, phosphoric acids, hydroxy compounds, water, metals, metal salts, organic metal salts, and other phosphoric esters within a range without any problem. Further, for the purpose of lowering the viscosity to improve operability and dispersibility, and increasing the solubility in monomers and polymers, for example, a hydrocarbon solvent represented by hexane or the like; Allyl) alcohol and alkoxy (allyloxy) alkyl (allyl) alcohols and their ethers and esters, benzene derivatives represented by toluene, xylene, etc., halogen solvents such as dichloromethane, chloroform, dichloroethane, chlorobenzene, dichlorobenzene, acetone , Methyl ethyl ketone, tetrahydrofuran, N,
Similarly, aprotic polar solvents represented by -dimethylformamide, N, N-dimethylimidazolidinone and the like may be similarly contained within a range without any problem.

【0051】本発明の離型剤の使用形態は、モノマーに
予め添加する内部離型剤方式でも、成形型に予め塗布し
ておく外部離型剤方式で良いが、煩雑な操作の少ない内
部離型剤方式が好ましく用いられる。
The form of use of the release agent of the present invention may be an internal release agent method which is previously added to the monomer or an external release agent method which is previously applied to a molding die. A mold system is preferably used.

【0052】本発明に係わる透明樹脂は、有機化合物を
主成分とする透明樹脂であり、例えば、オレフィン樹
脂、エポキシ樹脂、ウレタン樹脂、カーボネート樹脂、
エステル樹脂、オレフィン−チオール樹脂、エポキシ−
チオール樹脂、並びにそれらの併用透明樹脂等が挙げら
れが、本発明が以上に列記した樹脂のみに限定されるも
のではないが、特にポリチオウレタン樹脂の場合は効果
的である。
The transparent resin according to the present invention is a transparent resin containing an organic compound as a main component, for example, an olefin resin, an epoxy resin, a urethane resin, a carbonate resin,
Ester resin, olefin-thiol resin, epoxy-
Examples thereof include thiol resins and transparent resins used in combination with them. However, the present invention is not limited to only the resins listed above, but is particularly effective for polythiourethane resins.

【0053】本発明の離型剤の使用は、例えば、次のよ
うに行う。成型形態は、大まかに射出成型法、インジェ
クションキュアー法、注型重合法の凡そ3種類に分類さ
れるが、3種類とも行われる操作について、まず説明す
る。
The release agent of the present invention is used, for example, as follows. The molding modes are roughly classified into approximately three types: an injection molding method, an injection cure method, and a casting polymerization method. Operations performed for all three types will be described first.

【0054】原料のモノマー、オリゴマー、またはポリ
マーペレットに本発明の燐酸ジエステルまたは該燐酸ジ
エステルを含む離型剤を添加し、必要な場合は加熱し
て、混合溶解する。離型剤の添加量は原料によって大き
く変化するため限定出来ないが、凡そ0.0001〜3
0重量%である。
The phosphoric diester of the present invention or a releasing agent containing the phosphoric diester is added to the raw material monomer, oligomer, or polymer pellets, and if necessary, mixed and dissolved by heating. The amount of the release agent to be added cannot be limited because it greatly varies depending on the raw material, but it is approximately 0.0001 to 3.
0% by weight.

【0055】次に、必要に応じ減圧などの適当な方法で
脱泡を行い、成形型に注入し、硬化させて透明樹脂成型
物を取り出す。得られた透明樹脂は、歪みを取ったり、
より完全に重合を完結させる目的で、通常凡そ100℃
以上の温度でアニールを行なう。
Next, if necessary, defoaming is performed by an appropriate method such as decompression, and the resulting mixture is poured into a molding die and cured to take out a transparent resin molded product. The resulting transparent resin removes distortion,
In order to complete the polymerization more completely, usually about 100 ° C
Annealing is performed at the above temperature.

【0056】以下、上記した3形態について、各々個別
に簡単に説明を行う。
Hereinafter, each of the above-described three embodiments will be briefly described individually.

【0057】オレフィン、ポリカーボネート、ポリエス
テル樹脂等の場合に良く用いられる射出成型の場合は、
ペレットに離型剤を添加し凡そ100〜400℃で加熱
溶解した後、主に金属製の成形型に溶融液を注入し冷却
して、透明樹脂を硬化させる。
In the case of injection molding often used for olefin, polycarbonate, polyester resin, etc.,
After adding a release agent to the pellets and heating and dissolving them at about 100 to 400 ° C., the molten liquid is poured into a metal mold mainly and cooled to harden the transparent resin.

【0058】一部のウレタン樹脂及びエポキシ樹脂等に
良く用いられるインジェクションキュアー法の場合も、
主に金属製の成形型が用いられ、モノマー組成物に離型
剤、硬化剤等を添加し、減圧等によって脱泡を行なった
後、樹脂が硬化する前に直ちに成形型に注入し熱硬化さ
せる。
In the case of the injection cure method often used for some urethane resins and epoxy resins,
A metal mold is mainly used, a mold release agent, a curing agent, etc. are added to the monomer composition, defoaming is performed under reduced pressure, etc., and then immediately injected into the mold before the resin is cured, followed by thermosetting. Let it.

【0059】ウレタン、オレフィン樹脂をはじめとして
大部分の樹脂の精密成型に良く用いられる注型重合は、
モノマー組成物に離型剤を添加し、減圧等によって脱泡
を行なった後、主にガラスモールドと樹脂製のガスケッ
トまたはテープからなるガラス製モールドに脱泡液を注
入し、熱または放射線によって重合硬化させる。
Casting polymerization often used for precision molding of most resins including urethane and olefin resins is as follows:
After adding a release agent to the monomer composition and defoaming by decompression etc., the defoaming liquid is poured into a glass mold consisting mainly of a glass mold and a resin gasket or tape, and polymerized by heat or radiation Let it cure.

【0060】加熱重合の場合の条件は、凡そ0〜200
℃の温度範囲で低温から高温迄徐々に昇温を行い、凡そ
1〜100時間で終了させる。
The conditions for the heat polymerization are approximately 0 to 200.
The temperature is gradually raised from a low temperature to a high temperature in a temperature range of ° C., and is completed in about 1 to 100 hours.

【0061】放射線重合の場合は、主に400nm以下
の紫外線が良く用いられる。紫外線の量は凡そ1〜10
00mJ/secの強度で1〜7200sec照射され
る場合が多く、時には除熱や光学的に均一は成型物を得
る目的で、照射前に冷却したり、照射を数回に分けて行
なったりする。
In the case of radiation polymerization, ultraviolet rays of 400 nm or less are mainly used. The amount of ultraviolet rays is about 1-10
In many cases, irradiation is performed at an intensity of 00 mJ / sec for 1 to 7200 seconds, and sometimes cooling or irradiation is performed several times before irradiation for the purpose of heat removal or obtaining a molded product that is optically uniform.

【0062】また、熱重合と放射線重合を組み合わせて
行なう場合もある。本発明は、前記注型重合の場合に、
より効果的になる。
In some cases, thermal polymerization and radiation polymerization are combined. The present invention provides, in the case of the cast polymerization,
Be more effective.

【0063】以上の成形法において、熱触媒、光触媒、
UV吸収剤、酸化防止剤、重合禁止剤、油溶染料、充填
剤、可塑剤、その他の離型剤、溶剤等の原料以外の有機
化合物、無機化合物も問題の無い範囲で加える事ができ
る。
In the above molding method, a heat catalyst, a photocatalyst,
Organic compounds and inorganic compounds other than raw materials such as UV absorbers, antioxidants, polymerization inhibitors, oil-soluble dyes, fillers, plasticizers, other release agents, and solvents can be added within a range without any problem.

【0064】また、得られた透明樹脂、透明光学材料、
及びプラスチックレンズは、必要に応じ反射防止、高硬
度付与、耐摩耗性向上、耐薬品性向上、防曇性付与、あ
るいはファッション性付与等の改良を行うため、表面研
磨、帯電防止処理、ハードコート処理、無反射コート処
理、調光処理等の物理的あるいは化学的処理を施すこと
ができる。
Further, the obtained transparent resin, transparent optical material,
In addition, plastic lenses have surface polishing, antistatic treatment, hard coating, etc. to improve anti-reflection, high hardness, abrasion resistance, chemical resistance, anti-fog, or fashion, if necessary. Physical or chemical treatment such as treatment, anti-reflection coating treatment, and light control treatment can be performed.

【0065】[0065]

【実施例】以下、本発明を実施例及び比較例により具体
的に説明する。なお、得られた透明樹脂の屈折率、アッ
ベ数、着色度、透明度、離型性、及び表面状態は、以下
の試験方法により評価した。
The present invention will be described below in more detail with reference to examples and comparative examples. The refractive index, Abbe number, degree of coloring, transparency, releasability, and surface state of the obtained transparent resin were evaluated by the following test methods.

【0066】・屈折率、アッベ数;プルフリッヒ屈折計
を用い、20℃で測定した。 ・着色度;9mm平板を作成し、ミノルタ色彩色差計に
てYIを測定し、4.5以下を(○)、4.5を越えた
ものを(×)とした。 ・透明度;厚さ9mm、φ75mmの円形平板を作成
し、濃淡画像装置で測定を行なった。C輝度平均で50
以下を(○)50を越えた物を(×)とした。 ・離型性;外径84mm高さ17mmと外径84mm高
さ11mmのガラスモールドとテープで作製した凸型成
型モールドを用いて評価した。各々5セット仕込み、重
合終了後、室温まで放冷して、3枚以上が自然に離型し
た場合を(○)、3枚以上が無理な力を必要としたり、
ガラスモールドが破損又は剥離した場合を(×)とし
た。
Refractive index and Abbe number: Measured at 20 ° C. using a Pulfrich refractometer. Coloring degree: A 9 mm flat plate was prepared, YI was measured with a Minolta colorimeter, and 4.5 or less was evaluated as (○) and that exceeding 4.5 as (X). Transparency: A circular flat plate having a thickness of 9 mm and a diameter of 75 mm was prepared, and the measurement was performed using a light and shade image device. C average 50
The following items were evaluated as (x) and those exceeding 50 (x). -Releasability: Evaluated using a glass mold having an outer diameter of 84 mm and a height of 17 mm, an outer diameter of 84 mm and a height of 11 mm, and a convex mold made of tape. After 5 sets were charged and the polymerization was completed, the mixture was allowed to cool to room temperature, and when three or more sheets released naturally (○), three or more sheets required excessive force,
The case where the glass mold was damaged or peeled was evaluated as (x).

【0067】実施例1(燐酸ジエステルの合成−1) 3リットル反応フラスコに、オキシ塩化燐300.0g
(1.96モル)とトルエン1200mlを仕込み、1
−n−ブトキシ−2−プロパノール517.3g(3.
91モル)とピリジン680.0g(8.60モル)の
混合液を氷冷下で攪拌を行いながら内温40〜45℃で
4時間で滴下し、45〜50℃で2時間熟成した。得ら
れた反応液を濾過して、濾塊をトルエン800mlで洗
浄した。濾液と洗液の混合液を減圧下で脱溶媒し、粗ジ
(1−n−ブトキシ−2−プロピル)燐酸クロライド5
66.9gを得た。
Example 1 (Synthesis of phosphoric acid diester-1) 300.0 g of phosphorus oxychloride was placed in a 3 liter reaction flask.
(1.96 mol) and 1200 ml of toluene
517.3 g of n-butoxy-2-propanol (3.
A mixture of 91 mol) and 680.0 g (8.60 mol) of pyridine was added dropwise over 4 hours at an internal temperature of 40 to 45 ° C while stirring under ice cooling, and the mixture was aged at 45 to 50 ° C for 2 hours. The obtained reaction solution was filtered, and the filter cake was washed with 800 ml of toluene. The mixture of the filtrate and the washing solution was desolvated under reduced pressure, and crude di (1-n-butoxy-2-propyl) phosphoric acid chloride 5
66.9 g were obtained.

【0068】次に、水900gが仕込まれた3l反応フ
ラスコに窒素バブリングを行いながら、得られた粗ジ
(1−n−ブトキシ−2−プロピル)燐酸クロライドを
内温50〜60℃で0.5時間で滴下し、60℃で5時
間熟成した(PH=1以下)。
Next, the resulting crude di (1-n-butoxy-2-propyl) phosphoric acid chloride was subjected to 0.1 g at an internal temperature of 50 to 60 ° C. while bubbling nitrogen into a 3 l reaction flask charged with 900 g of water. The solution was dropped in 5 hours, and aged at 60 ° C. for 5 hours (PH = 1 or less).

【0069】室温に冷却されるまで窒素バブリングを続
行した後、トルエン1000mlを加えて抽出分液し
た。上層の有機層を、5%の塩酸水300mlで洗浄
し、次いで水300mlで水洗した。次に、上層の有機
層に活性炭(白鷺C)10gを加えて、室温で1時間攪
拌後、濾過した。得られた濾液を、さらに水300ml
で2回水洗し、減圧下で脱溶媒トッピングを行った。
After nitrogen bubbling was continued until the mixture was cooled to room temperature, 1000 ml of toluene was added thereto to carry out extraction and separation. The upper organic layer was washed with 300 ml of 5% aqueous hydrochloric acid and then with 300 ml of water. Next, 10 g of activated carbon (Shirasagi C) was added to the upper organic layer, and the mixture was stirred at room temperature for 1 hour and filtered. The obtained filtrate is further added to 300 ml of water.
, And the solvent was removed under reduced pressure.

【0070】最後に、残渣を室温で濾過(3μmメッシ
ュ)して、383.4g(粗収率60%)の燐酸エステ
ルを得た。得られた燐酸エステルの組成は、以下の通り
であった。
Finally, the residue was filtered (3 μm mesh) at room temperature to obtain 383.4 g (60% crude yield) of a phosphoric ester. The composition of the obtained phosphoric ester was as follows.

【0071】[0071]

【表1】 [Table 1]

【0072】シリカゲルカラムクロマトグラフィーで精
製して収得したジエステル体について、同定データを以
下に記載する。 <MSスペクトル(FD(Pos.))> m/z=327(M+1)+ <13C−NMR> 図1参照
The identification data of the diester obtained by purification by silica gel column chromatography is described below. <MS spectrum (FD (Pos.))> M / z = 327 (M + 1) + < 13C -NMR> See FIG.

【0073】実施例2 m−キシリレンジイソシアナート364g(1.93モ
ル)とジブチル錫ジクロリド0.070g(100pp
m)の混合液に、実施例5の燐酸エステルを0.70g
(1000ppm)加えて窒素下で混合溶解した。次い
で、この液に1,2−ビス(2−メルカプトエチルチ
オ)−3−プロパンチオール336g(1.29モル)
を加えて混合し、減圧下で混合脱泡を行った。脱泡終了
後、あらかじめ用意しておいた成型モールドに注入し、
室温から120℃まで徐々昇温し、20時間かけて加熱
硬化させた。
Example 2 m-xylylene diisocyanate (364 g, 1.93 mol) and dibutyltin dichloride 0.070 g (100 pp)
0.70 g of the phosphoric ester of Example 5 in the mixture of m)
(1000 ppm) and mixed and dissolved under nitrogen. Next, 336 g (1.29 mol) of 1,2-bis (2-mercaptoethylthio) -3-propanethiol was added to this solution.
Was added and mixed, and mixed and defoamed under reduced pressure. After defoaming, inject into the prepared mold beforehand,
The temperature was gradually increased from room temperature to 120 ° C., and the composition was cured by heating for 20 hours.

【0074】冷却後、離型して得られたレンズは無色透
明で、屈折率Nd=1.660、アッベ数νd=32で
あった。離型剤の評価結果は表2に示す。
After cooling, the lens obtained by releasing the mold was colorless and transparent, and had a refractive index Nd = 1.660 and an Abbe number νd = 32. Table 2 shows the evaluation results of the release agents.

【0075】実施例3〜6、比較例1〜7 離型剤の添加量と種類を変えて、実施例2と同様の試験
を行なった。結果を表7に示す。
Examples 3 to 6 and Comparative Examples 1 to 7 The same tests as in Example 2 were carried out by changing the amount and type of the release agent. Table 7 shows the results.

【0076】[0076]

【表2】 [Table 2]

【0077】離型剤(a):デュポン社製「ゼレックU
N」ロット26 離型剤(b):デュポン社製「ゼレックUN」ロット4
97 離型剤(c):デュポン社製「ゼレックUN」ロット5
48 離型剤(d):城北化学製「JP−506H」 離型剤(e):第一工業薬品製「プライサーフA212
E」
Release agent (a): "Zelek U" manufactured by DuPont
N "Lot 26 Release Agent (b):" XELEC UN "Lot 4 manufactured by DuPont
97 Release agent (c): "Zelek UN" lot 5 manufactured by DuPont
48 Release agent (d): "JP-506H" manufactured by Johoku Chemical Release agent (e): "Plysurf A212" manufactured by Daiichi Kogyo Chemical
E "

【0078】[0078]

【化6】 Embedded image

【0079】[0079]

【表3】 [Table 3]

【0080】[0080]

【化7】 Embedded image

【0081】[0081]

【発明の効果】本発明によれば、成形型から容易に透明
樹脂が離型し、なおかつ極めて透明性の高い製品が得ら
れる。
According to the present invention, a transparent resin is easily released from a molding die, and a product having extremely high transparency can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例1で得られた本発明になる燐酸ジエステ
ルの13C−NMRのチャートである。
FIG. 1 is a 13 C-NMR chart of the phosphoric diester of the present invention obtained in Example 1.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 金村 芳信 福岡県大牟田市浅牟田町30番地 三井化学 株式会社内 Fターム(参考) 4F202 AA03 AA28 AB07 AH74 CA11 CB01 CM55 4H050 AA01 AA02 AA03 AB48 WA15 WA23 4J002 BB121 BD041 BG041 BG051 BG061 CD001 CF031 CG001 CK021 EW046 EW056 FD166 GG01 GN00 GP01 GP02 GQ05 GS02  ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Yoshinobu Kanemura 30 Asamuta-cho, Omuta-shi, Fukuoka Prefecture F-term (reference) 4F202 AA03 AA28 AB07 AH74 CA11 CB01 CM55 4H050 AA01 AA02 AA03 AB48 WA15 WA23 4J002 BB121 BD041 BG041 BG051 BG061 CD001 CF031 CG001 CK021 EW046 EW056 FD166 GG01 GN00 GP01 GP02 GQ05 GS02

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 下記式(1) 【化1】 (式中、R1はフェニル基を除いた炭素数1〜20の残
基を示し、R2、R3はそれぞれ独立に水素原子、メチル
基又はエチル基を示す。但し、R2,R3のいずれもが水
素原子となる場合を除く。)で表される燐酸エステル。
[Claim 1] The following formula (1) (Wherein, R 1 represents a residue having 1 to 20 carbon atoms excluding a phenyl group, and R 2 and R 3 each independently represent a hydrogen atom, a methyl group or an ethyl group, provided that R 2 and R 3 Except when both are hydrogen atoms).
【請求項2】 下記式(2) 【化2】 (式中、R1はフェニル基を除いた炭素数1〜20の残
基を示し、R2、R3はそれぞれ独立に水素原子、メチル
基又はエチル基を示す。但し、R2,R3のいずれもが水
素原子となる場合を除く。Xはハロゲン原子を表す。)
で表される燐酸エステルハライドを、加水分解すること
を特徴とする請求項1記載の燐酸エステルの製造方法。
2. The following formula (2): (Wherein, R 1 represents a residue having 1 to 20 carbon atoms excluding a phenyl group, and R 2 and R 3 each independently represent a hydrogen atom, a methyl group or an ethyl group, provided that R 2 and R 3 Excluding the case where all are hydrogen atoms. X represents a halogen atom.)
The method for producing a phosphate according to claim 1, wherein the phosphate halide represented by the formula is hydrolyzed.
【請求項3】 請求項1記載の燐酸エステルを含む離型
剤。
3. A release agent containing the phosphoric ester according to claim 1.
【請求項4】 請求項3記載の離型剤を含む透明樹脂組
成物。
4. A transparent resin composition containing the release agent according to claim 3.
【請求項5】 請求項4記載の透明樹脂組成物を硬化し
て得られる透明樹脂。
5. A transparent resin obtained by curing the transparent resin composition according to claim 4.
【請求項6】 請求項3記載の離型剤を外部離型剤とし
て使用し、透明樹脂組成物を硬化して得られる透明樹
脂。
6. A transparent resin obtained by using the release agent according to claim 3 as an external release agent and curing the transparent resin composition.
【請求項7】 透明樹脂が透明光学材料である請求項5
又は6記載の透明樹脂。
7. The transparent optical material according to claim 5, wherein the transparent resin is a transparent optical material.
Or the transparent resin according to 6.
【請求項8】 透明光学材料がプラスチックレンズであ
る請求項7記載の透明樹脂。
8. The transparent resin according to claim 7, wherein the transparent optical material is a plastic lens.
JP11063422A 1999-03-10 1999-03-10 New phosphoric ester and mold-releasing agent comprising the same Pending JP2000256377A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
JP2000256377A true JP2000256377A (en) 2000-09-19

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ID=13228849

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Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002074828A1 (en) * 2001-03-21 2002-09-26 Hoya Corporation Transparent molded objects, optical member, plastic lens, and processes for producing these
JP2008044237A (en) * 2006-08-16 2008-02-28 Bridgestone Corp Mold release agent, method of forming irregular pattern and manufacturing process of optical information storage medium using same, and optical information storage medium
JP2013506711A (en) * 2009-10-05 2013-02-28 ダウ グローバル テクノロジーズ エルエルシー Method for producing phosphate ester from phosphoryl chloride and monoalkyl ether of glycol or polyglycol
WO2016104744A1 (en) * 2014-12-26 2016-06-30 三井化学株式会社 Internal release agent, composition including internal release agent, and plastic lens production method using said composition

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002074828A1 (en) * 2001-03-21 2002-09-26 Hoya Corporation Transparent molded objects, optical member, plastic lens, and processes for producing these
JP2008044237A (en) * 2006-08-16 2008-02-28 Bridgestone Corp Mold release agent, method of forming irregular pattern and manufacturing process of optical information storage medium using same, and optical information storage medium
JP2013506711A (en) * 2009-10-05 2013-02-28 ダウ グローバル テクノロジーズ エルエルシー Method for producing phosphate ester from phosphoryl chloride and monoalkyl ether of glycol or polyglycol
WO2016104744A1 (en) * 2014-12-26 2016-06-30 三井化学株式会社 Internal release agent, composition including internal release agent, and plastic lens production method using said composition
JP6009722B1 (en) * 2014-12-26 2016-10-19 三井化学株式会社 Internal mold release agent, composition containing the internal mold release agent, and method for producing a plastic lens using the composition
KR101788522B1 (en) 2014-12-26 2017-10-19 미쯔이가가꾸가부시끼가이샤 Internal release agent, composition including internal release agent, and process for producing a plastic lens using same composition
US10239239B2 (en) 2014-12-26 2019-03-26 Mitsui Chemicals, Inc. Internal release agent, composition including internal release agent, and process for producing a plastic lens using same composition

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