JP2000252526A5 - - Google Patents

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JP2000252526A5
JP2000252526A5 JP1999185249A JP18524999A JP2000252526A5 JP 2000252526 A5 JP2000252526 A5 JP 2000252526A5 JP 1999185249 A JP1999185249 A JP 1999185249A JP 18524999 A JP18524999 A JP 18524999A JP 2000252526 A5 JP2000252526 A5 JP 2000252526A5
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スカッテルダイト系熱電材料が、Sb含有スカッテルダイト化合物結晶粒と該結晶の粒界に分散した金属酸化物とから成る焼結体であることを特徴とする熱電材料。  A thermoelectric material, wherein the scutteldite-based thermoelectric material is a sintered body comprising Sb-containing scutteldite compound crystal grains and metal oxides dispersed at grain boundaries of the crystals. 該スカッテルダイト化合物の平均結晶粒径を20μm以下にした請求項1に記載の熱電材料。  The thermoelectric material according to claim 1, wherein an average crystal grain size of the scutteldite compound is 20 µm or less. 上記金属酸化物が希土類金属の酸化物であることを特徴とする請求項2記載の熱電材料。  The thermoelectric material according to claim 2, wherein the metal oxide is an oxide of a rare earth metal. 上記スカッテルダイト化合物が、LnyFexCo4-xSb12(ここで、Lnは希土類金属、<X≦4、0<y≦1)の組成のフィルドスカッテルダイト系化合物であることを特徴とする請求項1又は2に記載の熱電材料。The discussions ether phosphoramidite compound (wherein, Ln is a rare earth metal, <X ≦ 4,0 <y ≦ 1) Ln y Fe x Co 4-x Sb 12 that is filled discussions ether phosphoramidite compound of the composition of The thermoelectric material according to claim 1 or 2, characterized in that 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項4の熱電材料。  The thermoelectric material according to claim 4, wherein the composition is 3≤X≤4 and 0.8≤y≤1. 上記Lnが2種類以上の希土類金属を含むことを特徴とする請求項4記載の熱電材料。  The thermoelectric material according to claim 4, wherein the Ln contains two or more kinds of rare earth metals. 上記Lnが、希土類金属に代えて、Hfである請求項4ないし6のいずれかに記載の熱電材料。  The thermoelectric material according to any one of claims 4 to 6, wherein the Ln is Hf instead of the rare earth metal. スカッテルダイト化合物結晶が、Co及びSbを主成分とするCoSb3 系化合物であって、CoSb3系化合物の結晶が、Co族金属を除く遷移金属を含むことを特徴とする請求項1ないし3のいずれかに記載の熱電材料。Discussions ether phosphoramidite compound crystals, a CoSb 3 based compound mainly Co and Sb, crystals CoSb 3 based compound, claims 1, characterized in that it comprises a transition metal other than the Co-group metal 3 The thermoelectric material according to any one of the above. 前記遷移金属が、Cr、Mn、Fe若しくはRu、又はNi、Pa、Pt、若しくはCuである請求項8に記載の熱電材料。  The thermoelectric material according to claim 8, wherein the transition metal is Cr, Mn, Fe, or Ru, or Ni, Pa, Pt, or Cu. CoとSbの粉末若しくは上記CoSb3 系化合物粉末と、該粉末中に分散した遷移金属と、から成る成形体を焼結して成る焼結体であることを特徴とする請求項8に記載の熱電材料。9. The sintered body formed by sintering a compact made of Co and Sb powder or the CoSb 3 -based compound powder and a transition metal dispersed in the powder. Thermoelectric material. ィルドスカッテルダイト結晶相中にFeSb2相が、X線回折によるフィルドスカッテルダイト系化合物結晶相のピーク回折強度に対するFeSb2相のピーク回折強度の強度比で、1%以下としたことを特徴とする請求項4に記載の熱電材料。 Off I field discussions ether phosphoramidite crystalline phase in FeSb 2 phase, an intensity ratio of the peak diffraction intensity of FeSb 2 phase to the peak diffraction intensity of filled discussions ether phosphoramidite compound crystal phase by X-ray diffraction, it was 1% or less The thermoelectric material according to claim 4 . ィルドスカッテルダイト系化合物結晶相中に酸素の含有量を1重量%以下としたことを特徴とする請求項4に記載の熱電材料。The thermoelectric material according to claim 4, characterized in that the oxygen content of 1 wt% or less in full I field discussions ether phosphoramidite compound crystal phase. 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項11又は12に記載の熱電材料。The thermoelectric material according to claim 11 or 12, wherein the composition is 3 ≦ X ≦ 4 and 0.8 ≦ y ≦ 1. スカッテルダイト系化合物が、HfFeCo4−xSb12(ここで、0<X≦4、0<y≦1)の組成を有するフィルドスカッテルダイト系化合物からなる請求項1に記載の熱電材料。 Discussions ether Daito-based compound, Hf y Fe x Co 4- x Sb 12 ( where, 0 <X ≦ 4,0 <y ≦ 1) according to claim 1 comprising a filled discussions ether phosphoramidite compound having the composition heat conductive material. 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項14に記載の熱電材料。15. The thermoelectric material according to claim 14, wherein the composition is 3 ≦ X ≦ 4 and 0.8 ≦ y ≦ 1. スカッテルダイト系熱電材料が、LnFe4−xSb12(ここで、Lnは希土類金属、1≦X≦4、0≦y≦1)の組成比からなるフィルドスカッテルダイト系化合物であり、MがNi、Pd、Ptのいずれかであることを特徴とする請求項1に記載の熱電材料。 Discussions ether Daito-based thermoelectric material, Ln y Fe x M 4- x Sb 12 ( here, Ln is a rare earth metal, 1 ≦ X ≦ 4,0 ≦ y ≦ 1) filled discussions ether phosphoramidite compound having a composition ratio of The thermoelectric material according to claim 1 , wherein M is any one of Ni, Pd, and Pt. 3≦X≦4で、且つ0.8≦y≦1である請求項16に記載の熱電材料。  The thermoelectric material according to claim 16, wherein 3 ≦ X ≦ 4 and 0.8 ≦ y ≦ 1. Sb含有スカッテルダイト化合物の結晶とその結晶粒界に分散した金属酸化物とから成るスカッテルダイト系熱電材料の製造方法であって、スカッテルダイト化合物若しくはその構成成分と金属酸化物との混合粉末を焼結することを特徴とする熱電材料の製造方法。  A method for producing a skutterudite-based thermoelectric material comprising a crystal of an Sb-containing skutterudite compound and a metal oxide dispersed in a grain boundary thereof, comprising mixing a skutterudite compound or a component thereof and a metal oxide A method for producing a thermoelectric material, comprising sintering powder. 上記Sb含有スカッテルダイト化合物が、LnyFexCo4-xSb12(ここで、Lnは希土類金属、0<X≦4、0<y≦1)の組成のフィルドスカッテルダイト化合物であることを特徴とする請求項18に記載の熱電材料の製造方法。The Sb-containing discussions ether phosphoramidite compound, Ln y Fe x Co 4- x Sb 12 ( here, Ln is a rare earth metal, 0 <X ≦ 4,0 <y ≦ 1) is filled discussions ether Daito compound of composition The method for producing a thermoelectric material according to claim 18. 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項19の熱電材料の製造方法。  20. The method for producing a thermoelectric material according to claim 19, wherein the composition is 3 ≦ X ≦ 4 and 0.8 ≦ y ≦ 1. 上記混合粉末が、金属含有水溶液からの沈降により上記スカッテルダイト化合物の粉末に金属含有沈降物を分散させ、後に加熱分解して、当該化合物粉末に金属酸化物を分散させて成ることを特徴とする請求項18ないし20のいずれかに記載の熱電材料の製造方法。  The mixed powder is characterized in that the metal-containing precipitate is dispersed in the skaterdite compound powder by precipitation from a metal-containing aqueous solution, and then thermally decomposed to disperse the metal oxide in the compound powder. The method for producing a thermoelectric material according to any one of claims 18 to 20. スカッテルダイト化合物結晶が、Co及びSbを主成分とするCoSb3 系化合物であって、上記混合粉末が、スカッテルダイト化合物結晶にCo族金属を除く遷移金属とを混合して焼結されることを特徴とする請求項18に記載の熱電材料の製造方法。The scutteldite compound crystal is a CoSb 3 -based compound containing Co and Sb as main components, and the mixed powder is sintered by mixing the scutteldite compound crystal with a transition metal excluding a Co group metal. The method for producing a thermoelectric material according to claim 18. 上記混合粉が、CoSb3系化合物粉末に遷移金属を無電解メッキして成ることを特徴とする請求項22に記載の熱電材料の製造方法。The method for producing a thermoelectric material according to claim 22, wherein the mixed powder is obtained by electroless plating a transition metal on a CoSb 3 -based compound powder. 上記混合粉が、CoとSbの混合粉末若しくはCoSb3 系化合物粉末の表面に遷移金属をメカニカルアロイングにより混合して成ることを特徴とする請求項22に記載の熱電材料の製造方法。Method for producing a thermoelectric material according to claim 22 in which the mixed powder powder, characterized by comprising a mixture of a transition metal by mechanical alloying on the surface of the mixed powder or CoSb 3 based compound powder of Co and Sb. 上記混合粉が、遷移金属を溶解した水溶液中にCoとSbとの粉末若しくはCoSb3 系化合物粉末を分散し、水溶液を蒸発乾固後に水素還元して混合粉末とした請求項22に記載の熱電材料の製造方法。The mixed powder powder is present in aqueous solution of a transition metal of Co and Sb powder or CoSb 3 based compound powder dispersed, according to claim 22 as a mixed powder by hydrogen reduction of an aqueous solution after evaporation to dryness Thermoelectric material manufacturing method. 前記遷移金属が、Mn、Cr、Fe、若しくはRu、又は、Ni、Pd、Pt若しくはCuである請求項18ないし25のいずれかに記載の熱電材料の製造方法。  The method for producing a thermoelectric material according to any one of claims 18 to 25, wherein the transition metal is Mn, Cr, Fe, or Ru, or Ni, Pd, Pt, or Cu. 混合粉末を焼結する方法が、放電プラズマ焼結法であることを特徴とする請求項18ないし20のいずれかに記載の熱電材料の製造方法。The method for producing a thermoelectric material according to any one of claims 18 to 20, wherein the method of sintering the mixed powder is a discharge plasma sintering method. 上記スカッテルダイト化合物がLnFe4−xSb12(ここで、Lnは希土類金属、0≦X≦4、0≦y≦1)の組成比のフィルドスカッテルダイト化合物である熱電材料の製造方法において、フィルドスカッテルダイト化合物の形成からフィルドスカッテルダイト化合物粉末の焼結に至る前処理工程が、非酸化性雰囲気中において行うことを特徴とする請求項18に記載の熱電材料の製造方法。 The discussions ether phosphoramidite compound (here, Ln is a rare earth metal, 0 ≦ X ≦ 4,0 ≦ y ≦ 1) Ln y Fe x M 4-x Sb 12 thermoelectric material is filled discussions ether Daito compound of the composition ratio The method of manufacturing a thermoelectric material according to claim 18, wherein the pretreatment step from the formation of the filled scutteldite compound to the sintering of the filled scutteldite compound powder is performed in a non-oxidizing atmosphere. Production method. 前処理工程が、フィルドスカッテルダイト化合物の粉砕と当該化合物粉末の予備成形と成形体の焼結ダイスへの装入と成形体の焼結の工程を含むことを特徴とする請求項28に記載の熱電材料の製造方法。  29. The pretreatment step includes a step of grinding the filled scutteldite compound, preforming the compound powder, charging the compact into a sintering die, and sintering the compact. Manufacturing method of thermoelectric material. 上記化合物粉末を焼結する方法が、放電プラズマ焼結法であることを特徴とする請求項28又は29に記載の熱電材料の製造方法。The method for producing a thermoelectric material according to claim 28 or 29, wherein the method for sintering the compound powder is a discharge plasma sintering method. Sb含有スカッテルダイト系熱電材料をp型電材料とn型熱電材料として、両熱電材料を一体に焼結接合して、p−n接合面を形成した熱電カップルであって、
p型電材料が請求項1ないし12に記載の熱電材料であることを特徴とする熱電カップル。
The Sb-containing discussions ether phosphoramidite based thermoelectric material as p-type thermoelectric material and the n-type thermoelectric material, both thermoelectric material by bonding sintered together, a thermoelectric couple was formed a p-n junction plane,
A thermoelectric couple, wherein the p-type electric material is the thermoelectric material according to claim 1.
n型熱電材料が、Ni、Pd又はPtで置換したSb含有スカッテルダイト系熱電材料である請求項31に記載の熱電カップル。  32. The thermoelectric couple according to claim 31, wherein the n-type thermoelectric material is an Sb-containing skutterudite-based thermoelectric material substituted with Ni, Pd, or Pt. n型CoSb3 系熱電材料が、LnFe4−xSb12(ここで、Lnは希土類金属、0≦X≦4、0≦y≦1、MはNi又はPd又はPt)の組成比からなるn型フィルドスカッテルダイト系熱電材料から構成され、焼結によって接合されたジャンクションを有することを特徴とする請求項3に記載の熱電カップル。The composition of the n-type CoSb 3 -based thermoelectric material is Ln y Fe x M 4−x Sb 12 (where Ln is a rare earth metal, 0 ≦ X ≦ 4, 0 ≦ y ≦ 1, M is Ni, Pd, or Pt). is an n-type filled discussions ether phosphoramidite based thermoelectric material made of specific thermoelectric couple according to claim 3 1, characterized in that it comprises a junction joined by sintering. p型Sb含有フィルドスカッテルダイト系熱電材料の原料混合粉の成形層+6と、n型Sb含有フィルドスカッテルダイト系熱電材料の混合粉末の成形層とを加圧により接合して、次いで、一体に焼結させて、焼結によるp−n接合を有する熱電カップルの製造方法であって、
上記原料混合粉末は、スカッテルダイト化合物若しくはその構成成分と金属酸化物との 混合粉末であり、Sb含有スカッテルダイト化合物の結晶とその結晶粒界に分散した金属酸化物とから成っている熱電カップルの製造方法
a p-type Sb content filled discussions ether phosphoramidite based molded layer +6 raw mixed powder powder of the thermoelectric material, a mixed powder powder of the molded layer of n-type Sb content filled discussions ether phosphoramidite based thermoelectric material is bonded by pressure, Next, a method of manufacturing a thermoelectric couple having a pn junction by sintering by integrally sintering ,
The raw material mixed powder is a mixed powder of a skutterudite compound or a constituent thereof and a metal oxide, and is a thermoelectric power composed of a crystal of an Sb-containing skutterudite compound and a metal oxide dispersed in the crystal grain boundary. How to make a couple .
上記Sb含有スカッテルダイト化合物が、LnyFexCo4-xSb12(ここで、Lnは希土類金属、0<X≦4、0<y≦1)の組成のフィルドスカッテルダイト化合物であることを特徴とする請求項34に記載の熱電カップルの製造方法。The Sb-containing discussions ether phosphoramidite compound, Ln y Fe x Co 4- x Sb 12 ( here, Ln is a rare earth metal, 0 <X ≦ 4,0 <y ≦ 1) is filled discussions ether Daito compound of composition method of manufacturing a thermoelectric couple according to claim 3 4, characterized in that. 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項3に記載の熱電カップルの製造方法。The composition, in particular, 3 ≦ with X ≦ 4, and 0.8 ≦ y ≦ 1 thermoelectric method for producing a couple of claim 35 which is. 上記混合粉末が、金属含有水溶液からの沈降により上記スカッテルダイト化合物の粉末に金属含有沈降物を分散させ、後に加熱分解して、当該化合物粉末に金属酸化物を分散させて成ることを特徴とする請求項3に記載の熱電カップルの製造方法。The mixed powder is characterized in that the metal-containing precipitate is dispersed in the skaterdite compound powder by sedimentation from a metal-containing aqueous solution, and then thermally decomposed to disperse the metal oxide in the compound powder. method of manufacturing a thermoelectric couple according to claim 3 4. p型Sb含有スカッテルダイト化合物結晶が、Co及びSbを主成分とするCoSb3 系化合物であって、上記混合粉末が、スカッテルダイト化合物結晶にCo族金属を除く遷移金属とを混合したことを特徴とする請求項34に記載の熱電カップルの製造方法。The p-type Sb-containing scutteldite compound crystal is a CoSb 3 compound containing Co and Sb as main components, and the mixed powder is mixed with a transition metal excluding a Co group metal in the scutteldite compound crystal. method of manufacturing a thermoelectric couple according to claim 3 4, characterized in. 混合粉末の成形相層を焼結する方法が、放電プラズマ焼結法であることを特徴とする請求項34に記載の熱電カップルの製造方法。The method for producing a thermoelectric couple according to claim 34 , wherein the method for sintering the formed phase layer of the mixed powder is a discharge plasma sintering method. p型Sb含有スカッテルダイト化合物が、LnFe4−xSb12(ここで、Lnは希土類金属、0≦X≦4、0≦y≦1)の組成比のフィルドスカッテルダイト化合物であり、フィルドスカッテルダイト化合物の形成からフィルドスカッテルダイト化合物粉末の焼結に至る前処理工程が、非酸化性雰囲気中において行うことを特徴とする請求項34に記載の熱電カップルの製造方法。The p-type Sb-containing skutterudite compound is a filled skutterudite compound having a composition ratio of Ln y Fe x M 4-x Sb 12 (where Ln is a rare earth metal, 0 ≦ X ≦ 4, 0 ≦ y ≦ 1). The method for producing a thermoelectric couple according to claim 34, wherein the pretreatment process from the formation of the filled scutteldite compound to the sintering of the filled scutteldite compound powder is performed in a non-oxidizing atmosphere. . n型Sb含有スカッテルダイト化合物が、LnFe4−xSb12(ここで、Lnは希土類金属、0≦X≦4、0≦y≦1、MはNi、Pd又はPt)の組成比からなるn型フィルドスカッテルダイトである請求項34に記載の熱電カップルの製造方法。The n-type Sb-containing skutterudite compound is Ln y Fe x M 4-x Sb 12 (where Ln is a rare earth metal, 0 ≦ X ≦ 4, 0 ≦ y ≦ 1, M is Ni, Pd or Pt). The method for producing a thermoelectric couple according to claim 34, wherein the composition is n-type filled scutteldite having a composition ratio. 上記組成が、特に、3≦X≦4で、且つ0.8≦y≦1である請求項4又は4に記載の熱電カップルの製造方法。The composition, in particular, 3 ≦ X ≦ 4, and 0.8 ≦ y ≦ 1 a method of manufacturing a thermoelectric couple according to Claim 4 0 or 4 1. 請求項31ないし33に記載の複数の前記熱電カップルと導電性の電極から構成され、それぞれの熱電カップルが直列に接続されたことを特徴とする熱電モジュール。 34. A thermoelectric module comprising the plurality of thermoelectric couples according to claim 31 and a conductive electrode, wherein each thermoelectric couple is connected in series.
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