JP2000248100A - Styrene-based resin composition for extrusion foaming and molded foam product - Google Patents

Styrene-based resin composition for extrusion foaming and molded foam product

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Publication number
JP2000248100A
JP2000248100A JP11055105A JP5510599A JP2000248100A JP 2000248100 A JP2000248100 A JP 2000248100A JP 11055105 A JP11055105 A JP 11055105A JP 5510599 A JP5510599 A JP 5510599A JP 2000248100 A JP2000248100 A JP 2000248100A
Authority
JP
Japan
Prior art keywords
resin
styrene
parts
extrusion
based resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11055105A
Other languages
Japanese (ja)
Inventor
Takao Shibata
高男 柴田
Kazuhito Wada
一仁 和田
Shigemi Matsumoto
繁美 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanegafuchi Chemical Industry Co Ltd
Original Assignee
Kanegafuchi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanegafuchi Chemical Industry Co Ltd filed Critical Kanegafuchi Chemical Industry Co Ltd
Priority to JP11055105A priority Critical patent/JP2000248100A/en
Publication of JP2000248100A publication Critical patent/JP2000248100A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a styrene-based resin for extrusion foaming readily allowable to increase expansion ratio at the time of the extrusion foam molding and giving an extrusion molded foam product having an excellent surface property of the molded product. SOLUTION: This styrene-based resin composition comprises 100 pts.wt. styrene-based resin (A) having 0.3-0.9 dl/g reduced viscosity of a soluble part in methyl ethyl ketone, 0.1-20 pts.wt. AS-based resin (B) having 1.0-20 dl/g reduced viscosity of a soluble part in methyl ethyl ketone and 0.1-15 pts.wt. chemical foaming agent (C).

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、押出発泡用ABS
樹脂組成物および該組成物を用いた押出発泡成形体に関
する。
The present invention relates to an ABS for extrusion foaming.
The present invention relates to a resin composition and an extruded foam molded article using the composition.

【0002】[0002]

【従来の技術】住宅内装部材として、樹脂製の押出発泡
成形体が多く用いられているが、該樹脂としては成形性
などの理由から塩化ビニル樹脂が主として使用されてい
る。しかし、近年、塩化ビニル樹脂より、環境にやさし
い代替樹脂が望まれている。代替樹脂としては、ポリエ
チレン、ポリプロピレンなどのオレフィン系樹脂や、ポ
リスチレン、ABS樹脂などのスチレン系樹脂などが挙
げられている。上記代替樹脂のうち、オレフィン系樹脂
は、結晶性のため、押出発泡成形加工幅が狭く押出発泡
成形が困難である。スチレン系樹脂は、オレフィン系樹
脂に比べると押出発泡成形は比較的容易であり、スチレ
ン系樹脂の中でもABS系樹脂が適しているが、発泡剤
のガス圧が溶融樹脂の粘性に打ち勝ち、溶融樹脂膜を破
壊する。その結果、押出発泡成形体の表面が粗く、また
均一な発泡セル構造の発泡体が得難く、発泡倍率を容易
に上げられない欠点がある。
2. Description of the Related Art Resin extruded and foamed moldings are widely used as house interior members, and vinyl chloride resin is mainly used as the resin for reasons such as moldability. However, in recent years, an environmentally friendly alternative resin has been desired over a vinyl chloride resin. Examples of the substitute resin include olefin resins such as polyethylene and polypropylene, and styrene resins such as polystyrene and ABS resin. Among the above alternative resins, olefin-based resins are crystalline and therefore have a narrow extrusion foaming process width, so that extrusion foaming is difficult. Styrene resin is relatively easy to extrude and foam compared to olefin resin, and ABS resin is suitable among styrene resins, but the gas pressure of the blowing agent overcomes the viscosity of the molten resin, Destroy the membrane. As a result, there are drawbacks in that the surface of the extruded foam molded article is rough, and it is difficult to obtain a foam having a uniform foam cell structure, and the expansion ratio cannot be easily increased.

【0003】[0003]

【発明が解決しようとする課題】本発明は、押出発泡成
形時に発泡倍率が容易に上げられ、且つ成形体の表面性
に優れる押出発泡成形体を与える押出発泡用スチレン系
樹脂が提供されていないという課題を解決するためにな
されたものである。
SUMMARY OF THE INVENTION The present invention does not provide a styrene resin for extrusion foaming, which can easily increase the expansion ratio at the time of extrusion foam molding and gives an extruded foam molded article having excellent surface properties of the molded article. This was done to solve the problem.

【0004】[0004]

【課題を解決するための手段】前記課題を解決するため
に、本発明者らは鋭意検討を重ねた結果、メチルエチル
ケトン可溶分の還元粘度が0.3〜0.9dl/gであ
るスチレン系樹脂にメチルエチルケトン可溶分の還元粘
度が1.0〜20dl/gであるAS系樹脂を添加する
ことにより、押出発泡成形時の発泡倍率が大きく、且つ
成形体の表面性に優れる押出発泡成形体を与えることが
できることを見出し、本発明を完成するに至った。すな
わち、本発明はメチルエチルケトン可溶分の還元粘度が
0.3〜0.9dl/gであるスチレン系樹脂(A)1
00部(重量部、以下同様)に対し、メチルエチルケト
ン可溶分の還元粘度が1.0から20dl/gであるA
S系樹脂(B)0.1〜20部、(C)化学発泡剤0.
1〜15部を添加してなるスチレン系樹脂組成物(請求
項1)、スチレン系樹脂(A)がABS系樹脂である請
求項1記載のスチレン系樹脂組成物(請求項2)、請求
項1または2記載のスチレン系樹脂組成物を押出成形し
てなるスチレン系樹脂の押出発泡成形体(請求項3)に
関する。
Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have made intensive studies, and as a result, have found that the reduced viscosity of the methyl ethyl ketone soluble component is 0.3 to 0.9 dl / g. Extrusion foam molding having high expansion ratio during extrusion foam molding and excellent surface properties of the molding by adding an AS-based resin having a reduced viscosity of methyl ethyl ketone-soluble component of 1.0 to 20 dl / g to the resin. Have been found, and the present invention has been completed. That is, the present invention relates to a styrene resin (A) 1 having a reduced viscosity of methyl ethyl ketone-soluble component of 0.3 to 0.9 dl / g.
A having a reduced viscosity of 1.0 to 20 dl / g of methyl ethyl ketone-soluble component with respect to 00 parts (parts by weight, hereinafter the same).
0.1 to 20 parts of S-based resin (B), (C) chemical foaming agent
Styrene resin composition (Claim 1), wherein the styrene resin (A) is an ABS resin, wherein the styrene resin composition is an ABS resin. The present invention also relates to an extruded styrene resin molded article obtained by extrusion molding the styrene resin composition according to claim 1 or 2.

【0005】[0005]

【発明の実施の形態】本発明において使用されるスチレ
ン系樹脂(A)は、芳香族ビニル単量体100〜60%
(重量%、以下同様)さらには90〜60%、とくには
80〜60%含有し、芳香族ビニル単量体以外の単量体
を0〜40%、さらには10〜40%、とくに20〜4
0%含有する重合体、あるいは前記単量体の一部をその
他の単量体で置きかえたものである。
BEST MODE FOR CARRYING OUT THE INVENTION The styrene resin (A) used in the present invention contains 100 to 60% of an aromatic vinyl monomer.
(% By weight, the same applies hereinafter) Further, 90 to 60%, particularly 80 to 60% is contained, and monomers other than the aromatic vinyl monomer are 0 to 40%, further 10 to 40%, especially 20 to 40%. 4
It is a polymer containing 0% or a part of the above monomers replaced with other monomers.

【0006】前記芳香族ビニル単量体単位の例として
は、たとえばスチレン、α−メチルスチレン、p−メチ
ルスチレン、クロロスチレン、ブロモスチレン、ビニル
ナフタレンなどからの単位があげられる。これらは単独
で用いてもよく2種以上を組み合わせて用いてもよい。
これらのなかではα−メチルスチレンが耐熱性の点から
特に好ましい。
Examples of the aromatic vinyl monomer unit include units derived from styrene, α-methylstyrene, p-methylstyrene, chlorostyrene, bromostyrene, vinylnaphthalene and the like. These may be used alone or in combination of two or more.
Among them, α-methylstyrene is particularly preferred from the viewpoint of heat resistance.

【0007】また、前記芳香族ビニル化合物以外の単量
体の例としては、たとえばメチルアクリレート、エチル
アクリレート、ブチルアクリレート、2−エチルヘキシ
ルアクリレート、メチルメタクリレート、エチルメタク
リレート、ブチルメタクリレートなどの(メタ)アクリ
ル酸エステル、アクリロニトリル、メタクリロニトリル
などのシアン化ビニル化合物、マレイミド、N−メチル
マレイミド、N−エチルマレイミド、N−プロピルマレ
イミド、N−ブチルマレイミド、N−フェニルマレイミ
ド、N−(p−メチルフェニル)マレイミドなどのマレ
イミド系化合物などがあげられる。これらは単独で用い
てもよく2種以上を組み合わせて用いてもよい。これら
のなかではアクリロニトリルが耐衝撃性、耐シンナー
性、耐油性の点から特に好ましい。
Examples of monomers other than the aromatic vinyl compound include, for example, (meth) acrylic acid such as methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, and butyl methacrylate. Vinyl cyanide compounds such as esters, acrylonitrile, methacrylonitrile, maleimide, N-methylmaleimide, N-ethylmaleimide, N-propylmaleimide, N-butylmaleimide, N-phenylmaleimide, N- (p-methylphenyl) maleimide And maleimide-based compounds. These may be used alone or in combination of two or more. Among these, acrylonitrile is particularly preferred in terms of impact resistance, thinner resistance, and oil resistance.

【0008】また、その他の重合体がこれに加わっても
よい。その他の重合体としては、えられる成形体に耐衝
撃性を付与するためのゴム状弾性体や耐衝撃性、耐熱
性、耐シンナー性、耐油性を付与するためのエンジニア
リングプラスチックなどがあげられる。ゴム状弾性体の
具体例としては、たとえばポリブタジエン、ブタジエン
−スチレン共重合体(SBR)、ブタジエン−アクリロ
ニトリル共重合体(NBR)、ブタジエン−アクリル酸
エステル共重合体などのジエン系ゴム、スチレン−プロ
ピレン共重合体(EPR)、エチレン−プロピレン−非
共役ジエン共重合体(EPDM)などのオレフィン系ゴ
ム、ポリブチルアクリレート、ポリ2−エチルヘキシル
アクリレートなどのアクリル系ゴム、シリコーン系ゴム
などがあげられる。これらは単独で用いてもよく2種以
上を組み合わせて用いてもよい。これらのなかではポリ
ブタジエンが耐衝撃性の点から特に好ましい。
[0008] Other polymers may also be added to this. Examples of other polymers include a rubber-like elastic material for imparting impact resistance to the obtained molded article, and an engineering plastic for imparting impact resistance, heat resistance, thinner resistance, and oil resistance. Specific examples of the rubber-like elastic body include diene rubbers such as polybutadiene, butadiene-styrene copolymer (SBR), butadiene-acrylonitrile copolymer (NBR), butadiene-acrylate copolymer, and styrene-propylene. Examples include olefin rubbers such as copolymer (EPR) and ethylene-propylene-non-conjugated diene copolymer (EPDM), acrylic rubbers such as polybutyl acrylate and poly 2-ethylhexyl acrylate, and silicone rubbers. These may be used alone or in combination of two or more. Among them, polybutadiene is particularly preferred from the viewpoint of impact resistance.

【0009】スチレン系樹脂(A)が前記ゴム状弾性体
を含む場合の含有割合は、5〜70%、さらには10〜
60%であるのが好ましい。前記ゴム状弾性体の含有割
合が5%未満の場合には、耐衝撃性を改良する効果が低
下し、70%をこえる場合には樹脂組成物からえられる
成形体の剛性が低くなりすぎたりする。
When the styrene resin (A) contains the rubber-like elastic material, the content is 5 to 70%, preferably 10 to 70%.
Preferably it is 60%. When the content of the rubber-like elastic body is less than 5%, the effect of improving the impact resistance decreases, and when it exceeds 70%, the rigidity of the molded article obtained from the resin composition becomes too low. I do.

【0010】なお、スチレン系樹脂(A)が、前記ゴム
状弾性体に、ビニル系単量体などのグラフト成分をグラ
フト共重合させてえられるグラフト共重合体を含む場合
には、前記グラフト成分は前記置きかえられたその他の
重合体の一部として取り扱うものではなく、前記芳香族
ビニル単量体単位または芳香族ビニル単量体以外の単量
体単位として取り扱う。
In the case where the styrene resin (A) contains a graft copolymer obtained by graft copolymerizing a graft component such as a vinyl monomer with the rubber-like elastic material, the graft component may be used. Is not treated as a part of the other polymer replaced, but is treated as the aromatic vinyl monomer unit or a monomer unit other than the aromatic vinyl monomer.

【0011】前記エンジアニアリングプラスチックの具
体例としては、たとえばポリカーボネート、ポリアミ
ド、ポリブチレンテレフタレート、ポリエチレンテレフ
タレートなどがあげられる。これらは単独で用いてもよ
く2種以上を組み合わせて用いてもよい。これらのなか
ではポリカーボネートが耐衝撃性、耐熱性という点から
好ましい。
Specific examples of the engineering plastic include, for example, polycarbonate, polyamide, polybutylene terephthalate, polyethylene terephthalate and the like. These may be used alone or in combination of two or more. Among them, polycarbonate is preferable in terms of impact resistance and heat resistance.

【0012】スチレン系樹脂(A)のメチルエチルケト
ン可溶分の還元粘度は0.3〜0.9dl/g、好まし
くは0.4〜0.8dl/gである。前記還元粘度が
0.3dl/g未満の場合には耐衝撃性、耐シンナー
性、耐油性などが低下し、0.9dl/gをこえる場合
には押出成形性が低下する。
The reduced viscosity of the methyl ethyl ketone soluble portion of the styrene resin (A) is 0.3 to 0.9 dl / g, preferably 0.4 to 0.8 dl / g. When the reduced viscosity is less than 0.3 dl / g, impact resistance, thinner resistance, oil resistance and the like are reduced, and when it is more than 0.9 dl / g, extrudability is reduced.

【0013】スチレン系樹脂(A)の具体例としては、
たとえば一般用(GS)ポリスチレン、耐衝撃性(H
I)ポリスチレン、スチレンとアクリロニトリルとの共
重合体であるAS樹脂、スチレン−ブタジエン−アクリ
ロニトリルからなるABS樹脂、ABS樹脂のスチレン
の一部または大部分をα−メチルスチレンまたはマレイ
ミドなどに置きかえた耐熱ABS樹脂、ABS樹脂のブ
タジエンをエチレン−プロピレン系ゴムやポリブチルア
クリレートなどに置きかえた(耐熱)AES樹脂および
(耐熱)AAS樹脂などのABS系樹脂、ABS樹脂の
ブタジエンゴムをシリコーンゴム、シリコーン−アクリ
ル複合ゴムに置きかえた(耐熱)ABS系樹脂などがあ
げられる。これらは単独で用いてもよく、2種以上を組
み合わせて用いてもよい。これらのなかでは、ABS系
樹脂が好ましく、とくにはスチレン−ブタジエン−アク
リロニトリルからなるABS樹脂が耐衝撃性、耐シンナ
ー性、耐油性の点から好ましい。
Specific examples of the styrene resin (A) include:
For example, general (GS) polystyrene, impact resistance (H
I) Polystyrene, an AS resin which is a copolymer of styrene and acrylonitrile, an ABS resin made of styrene-butadiene-acrylonitrile, and a heat-resistant ABS in which part or most of styrene of the ABS resin is replaced with α-methylstyrene or maleimide or the like. ABS resin such as (heat resistant) AES resin and (heat resistant) AAS resin in which butadiene of ABS resin is replaced with ethylene-propylene rubber or polybutyl acrylate, etc., butadiene rubber of ABS resin is made of silicone rubber, silicone-acryl composite (Heat-resistant) ABS resin replaced with rubber. These may be used alone or in combination of two or more. Among these, an ABS resin is preferable, and an ABS resin composed of styrene-butadiene-acrylonitrile is particularly preferable in terms of impact resistance, thinner resistance, and oil resistance.

【0014】なお、前記ABS樹脂は、通常、アクリロ
ニトリル単位5〜40%、好ましくは10〜25%、ブ
タジエン単位5〜70%、好ましくは10〜60%およ
びスチレン単位40〜80%、好ましくは50〜70%
含有するものである。
The above-mentioned ABS resin usually contains 5 to 40%, preferably 10 to 25% of acrylonitrile units, 5 to 70%, preferably 10 to 60% of butadiene units and 40 to 80%, preferably 50% of styrene units. ~ 70%
It contains.

【0015】スチレン系樹脂(A)の製法にはとくに限
定はなく、通常の乳化重合法、懸濁重合法、溶液重合法
などがあげられる。また、スチレン系樹脂(A)が前記
ゴム状弾性体を含む場合には、ゴム状弾性体の粒子径の
コントロールがしやすいために、成形体の耐衝撃性、光
沢性に優れているという点から好ましい。また、たとえ
ばポリブタジエン、エチレン−プロピレン系ゴム、ポリ
ブチルアクリレート、シリコーンゴムなどの前記ゴム状
弾性体のラテックスの存在下で、ビニル系単量体などを
グラフト共重合させたものを塩析凝固させるなどして製
造してもよい。さらに、別々にえられた2種以上の重合
体のラテックスを混合し、これを同時に塩析凝固させる
などして製造してもよい。
The method for producing the styrenic resin (A) is not particularly limited, and examples thereof include ordinary emulsion polymerization, suspension polymerization, and solution polymerization. When the styrene-based resin (A) contains the rubber-like elastic body, it is easy to control the particle size of the rubber-like elastic body, so that the molded article has excellent impact resistance and gloss. Is preferred. Further, in the presence of the rubber-like elastic latex such as polybutadiene, ethylene-propylene rubber, polybutyl acrylate, and silicone rubber, a product obtained by graft copolymerization of a vinyl monomer or the like is subjected to salting out coagulation. May be manufactured. Further, a latex of two or more kinds of polymers obtained separately may be mixed, and the mixture may be simultaneously subjected to salting out and coagulation, for example.

【0016】本発明に用いられるAS系樹脂(B)は、
アクリロニトリル単位5〜40%、さらには20〜30
%、芳香族ビニル化合物単位95〜60%、さらには8
0〜70%、アクリロニトリル単位および芳香族ビニル
化合物単位以外の単量体単位0〜30%、さらには0〜
20%含有する重合体である。前記アクリロニトリル単
位が5%未満の場合には、樹脂組成物からえられる成形
体の耐衝撃性、耐シンナー性が低下する傾向があり、4
0%をこえる場合には熱安定性が低下する傾向がある。
また、前記芳香族ビニル化合物単位が60%未満の場合
にはえられる樹脂組成物の押出成形性が低下し、95%
をこえる場合には樹脂組成物からえられる成形体の耐衝
撃性、耐シンナー性が低下する傾向がある。なお、アク
リロニトリル単位および芳香族ビニル化合物単位以外の
単量体単位は押出成形性、耐熱性をよりよくするために
使用されることが多い。
The AS resin (B) used in the present invention comprises:
Acrylonitrile unit 5-40%, further 20-30
%, Aromatic vinyl compound unit 95 to 60%, and further 8
0 to 70%, 0 to 30% of monomer units other than acrylonitrile units and aromatic vinyl compound units, and more preferably 0 to 70%.
It is a polymer containing 20%. If the acrylonitrile unit is less than 5%, the molded article obtained from the resin composition tends to have reduced impact resistance and thinner resistance, and
If it exceeds 0%, the thermal stability tends to decrease.
Further, when the aromatic vinyl compound unit is less than 60%, the extrudability of the obtained resin composition is reduced, and the
When the ratio exceeds the above range, the impact resistance and the thinner resistance of the molded article obtained from the resin composition tend to decrease. In addition, a monomer unit other than the acrylonitrile unit and the aromatic vinyl compound unit is often used to improve extrusion moldability and heat resistance.

【0017】前記芳香族ビニル化合物単位の例として
は、スチレン系樹脂(A)のところであげられたものと
同様のものがあげられる。
Examples of the aromatic vinyl compound unit include the same units as those described for the styrene resin (A).

【0018】また、前記アクリロニトリル単位および芳
香族ビニル化合物単位以外の単量体単位としては、たと
えばメチルアクリレート、エチルアクリレート、ブチル
アクリレート、2−エチルヘキシルアクリレート、メチ
ルメタクリレート、エチルメタクリレート、ブチルメタ
クリレートなどの(メタ)アクリル酸エステル、マレイ
ミド、N−メチルマレイミド、N−エチルマレイミド、
N−プロピルマレイミド、N−ブチルマレイミド、N−
フェニルマレイミド、N−(p−メチルフェニル)マレ
イミドなどのマレイミド系化合物などからの単位があげ
られる。これらは単独で用いてもよく2種以上を組み合
わせて用いてもよい。これらのなかではスチレンが耐衝
撃性、耐シンナー性の点から好ましく、アクリロニトリ
ルが耐シンナー性、耐衝撃性の点から好ましく、ブチル
アクリレートが耐衝撃性の点から好ましい。
The monomer units other than the acrylonitrile unit and the aromatic vinyl compound unit include, for example, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate and butyl methacrylate. ) Acrylates, maleimide, N-methylmaleimide, N-ethylmaleimide,
N-propylmaleimide, N-butylmaleimide, N-
Examples include units derived from maleimide compounds such as phenylmaleimide and N- (p-methylphenyl) maleimide. These may be used alone or in combination of two or more. Among them, styrene is preferred from the viewpoint of impact resistance and thinner resistance, acrylonitrile is preferred from the viewpoint of thinner resistance and impact resistance, and butyl acrylate is preferred from the viewpoint of impact resistance.

【0019】AS系樹脂(B)のメチルエチルケトン可
溶分の還元粘度は、1.0〜20dl/g、好ましくは
3〜18dl/gである。前記還元粘度が1.0dl/
g未満の場合には押出発泡成形性が改良されず、20d
l/gをこえると成形体の表面外観に優れる押出発泡成
形体がえられない。
The reduced viscosity of the methyl ethyl ketone soluble portion of the AS resin (B) is 1.0 to 20 dl / g, preferably 3 to 18 dl / g. The reduced viscosity is 1.0 dl /
If the amount is less than 20 g, the extrusion foaming moldability is not improved, and 20 d
If it exceeds 1 / g, an extruded foam molded article having excellent surface appearance of the molded article cannot be obtained.

【0020】AS系樹脂(B)の具体例としては、アク
リロニトリルとスチレンとの共重合体であるAS樹脂、
AS樹脂のスチレンの一部または大部分をα−メチルス
チレンまたはマレイミドなどに置きかえた耐熱AS系樹
脂、AS樹脂でアクリロニトリルとスチレンの一部また
は大部分を(メタ)アクリル酸エステルなどに置きかえ
たAS系樹脂などがあげられる。AS系樹脂(B)の製
法にはとくに限定はなく、通常の乳化重合法、懸濁重合
法、溶液重合法などがあげられる。樹脂の分離は、たと
えばビニル系単量体を共重合させたものを塩析凝固させ
るなどしてもよい。
Specific examples of the AS resin (B) include an AS resin which is a copolymer of acrylonitrile and styrene;
A heat-resistant AS resin in which part or most of styrene of AS resin is replaced with α-methylstyrene or maleimide, etc., and an AS resin in which part or most of acrylonitrile and styrene are replaced with (meth) acrylate or the like. Base resin and the like. The method for producing the AS-based resin (B) is not particularly limited, and examples thereof include ordinary emulsion polymerization, suspension polymerization, and solution polymerization. The resin may be separated, for example, by coagulation of a vinyl monomer and salting out and coagulating.

【0021】さらに、別々にえられた2種以上の重合体
のラテックスを混合し、これを同時に塩析凝固させるな
どして製造してもよい。本発明に用いられる化学発泡剤
(C)は、アゾジカルボンアミド、p,p’−オキシビ
スベンゼンスルホニルセミカルバジド、p−トルエンス
ルホニルセミカルバジド、トリヒドラジドトリアジン、
バリウムアゾジカルボキシレート、N,N’−ジニトロ
ペンタメチレンテトラミン、炭酸水素ナトリウム等、一
般の熱可塑性樹脂に発泡用として用いられているものが
上げられる。本発明のスチレン系樹脂組成物は、押出発
泡成形時の発泡倍率が容易に上げられ、且つ成形体の表
面性に優れる押出発泡成形体を与える押出発泡用スチレ
ン系樹脂組成物であり、スチレン系樹脂(A)100部
に対し、AS系樹脂(B)0.1〜20部、好ましくは
0.2〜15部、さらに好ましくは0.3〜10部、化
学発泡剤(C)0.1〜15部、好ましくは0.2〜1
0部、さらに好ましくは0.3〜8部を添加してなる樹
脂組成物である。AS系樹脂(B)の添加量が0.1部
未満の場合には押出発泡成形体の表面性が改良されず、
20部をこえると効果が飽和し不経済となり、また押出
発泡成形体の衝撃強度がかえって低下する原因になる。
Further, the latex may be produced by mixing latexes of two or more kinds of polymers obtained separately and coagulating them by salting out simultaneously. The chemical blowing agent (C) used in the present invention includes azodicarbonamide, p, p'-oxybisbenzenesulfonyl semicarbazide, p-toluenesulfonyl semicarbazide, trihydrazide triazine,
Barium azodicarboxylate, N, N'-dinitropentamethylenetetramine, sodium hydrogen carbonate, and the like used for foaming in general thermoplastic resins are listed. The styrene-based resin composition of the present invention is a styrene-based resin composition for extrusion foaming, which can easily increase the expansion ratio during extrusion foam molding and provides an extruded foam molded article having excellent surface properties of the molded article. 0.1 to 20 parts, preferably 0.2 to 15 parts, more preferably 0.3 to 10 parts of AS resin (B) and 100 parts of resin (A), and 0.1 parts of chemical foaming agent (C). ~ 15 parts, preferably 0.2 ~ 1
It is a resin composition obtained by adding 0 parts, more preferably 0.3 to 8 parts. When the amount of the AS-based resin (B) is less than 0.1 part, the surface properties of the extruded foamed molded product are not improved,
If the amount exceeds 20 parts, the effect is saturated and uneconomical, and the impact strength of the extruded foamed molded article is rather reduced.

【0022】本発明のスチレン系樹脂組成物には、本発
明の効果を損なわない範囲で成形加工性を向上させる目
的で、滑剤、酸化防止剤、アルカリ金属の水酸化物また
は炭酸塩、剛性を向上させる目的で、木粉、タルク、マ
イカ、ガラス繊維、炭素繊維さらに必要に応じて、耐候
性を向上させる目的で紫外線吸収剤、光安定剤、顔料、
可塑剤などの1種または2種以上を用いてもよい。
The styrenic resin composition of the present invention has a lubricating agent, an antioxidant, an alkali metal hydroxide or carbonate, a rigidity, for the purpose of improving moldability without impairing the effects of the present invention. For the purpose of improving, wood flour, talc, mica, glass fiber, carbon fiber and, if necessary, UV absorbers, light stabilizers, pigments for the purpose of improving weather resistance,
One or more plasticizers may be used.

【0023】前記スチレン系樹脂組成物は、例えばパウ
ダー、フレークまたはペレット状のスチレン系樹脂
(A)とAS系樹脂(B)とをヘンシェルミキサーで混
合し、コンパウンドとし用いてもよい。さらに単軸また
は多軸の押出機で溶融押出してペレット化して用いても
よい。
The styrene resin composition may be used as a compound by mixing the styrene resin (A) and the AS resin (B) in powder, flake or pellet form with a Henschel mixer. Further, it may be melt-extruded with a single-screw or multi-screw extruder and pelletized for use.

【0024】本発明の該樹脂組成物の成形は、公知の方
法が利用できるが、例えば、目的形状のサイジングおよ
びダイスを備えた通常の押出装置で、本発明の該樹脂組
成物を押出機に投入し、通常150〜250℃に設定さ
れたシリンダー温度で押出、発泡させ、サイジング装置
で真空下に置くことにより目的形状を形成し、引取り装
置にて該発泡体を引き取る方法で目的物を容易に得るこ
とが出来る。
The resin composition of the present invention can be molded by a known method. For example, the resin composition of the present invention is applied to an extruder using a usual extruder equipped with a sizing and a die having a desired shape. It is charged, extruded and foamed at a cylinder temperature usually set at 150 to 250 ° C., formed into a target shape by placing it under vacuum with a sizing device, and the target object is obtained by a method of taking up the foam with a take-up device. Can be easily obtained.

【0025】[0025]

【実施例】以下に本発明の実施例および比較例を示す
が、本発明はこれらに何ら限定されるものではない。
EXAMPLES Examples and comparative examples of the present invention will be shown below, but the present invention is not limited thereto.

【0026】なお、本実施例および比較例における評価
方法を以下にまとめて示す。 (還元粘度)得られたパウダー状樹脂をメチルエチルケ
トンに23℃で12時間溶解させたのち、遠心分離し、
可溶分をメタノールで析出させた。析出物を真空乾燥機
で乾燥させ、サンプルを得た。得られたサンプルをN,
N−ジメチルホルムアミド0.3%溶液とし、ウベ・ロ
ーデ粘度計で30℃で測定した。 (押出発泡成形評価)スチレン系樹脂(A)、AS系樹
脂(B)と化学発泡剤をヘンシェルミキサーで混合し、
東洋精機(株)製ラボプラストミル付属の小型単軸押出
機(シリンダー径φ20mm、L/D:26、CR:2.
7)、図1の押し出し出口形状の金型を用い、240℃
で成形し帯状の押出発泡成形体を得た。 (表面性)得られた押出発泡成形体の表面を目視で観察
し、以下の基準により評価した。
The evaluation methods in this example and comparative examples are summarized below. (Reduced viscosity) The obtained powdery resin was dissolved in methyl ethyl ketone at 23 ° C for 12 hours, and then centrifuged.
The soluble matter was precipitated with methanol. The precipitate was dried with a vacuum drier to obtain a sample. N,
A 0.3% solution of N-dimethylformamide was prepared and measured at 30 ° C. with a Ube-Rohde viscometer. (Evaluation of extrusion foaming molding) A styrene resin (A), an AS resin (B) and a chemical foaming agent were mixed with a Henschel mixer,
Small single screw extruder (cylinder diameter φ20 mm, L / D: 26, CR: 2.
7), using a die having an extrusion outlet shape shown in FIG.
To obtain a strip-shaped extruded foam molded article. (Surface properties) The surface of the obtained extruded foam molded article was visually observed and evaluated according to the following criteria.

【0027】○:表面が均一である。:: The surface is uniform.

【0028】×:表面が不均一(凹凸がある)である。 (形状性)得られた押出発泡成形体の断面形状を目視で
観察し、以下の基準により評価した。
X: The surface is non-uniform (has irregularities). (Shape) The cross-sectional shape of the obtained extruded foam molded article was visually observed and evaluated according to the following criteria.

【0029】○:ほぼ図1と同様の目的断面形状であ
る。
:: The target sectional shape is almost the same as that of FIG.

【0030】×:それ以外である。 (発泡性)目標発泡倍率(比重による)を100%とし
て、90%以上発泡する場合を○、それ以下を×とし
た。 発泡倍率=(実測発泡倍率/目標発泡倍率)×100
(%) (実施例1)撹拌機付重合容器に、水250部およびア
ルキルベンゼンスルホン酸ナトリウム2部を仕込み、チ
ッ素置換したのち70℃まで昇温した。さらに過硫酸カ
リウム0.2部を添加したのち、α−メチルスチレン6
5部、アクリロニトリル30部、スチレン5部、t−ド
デシルメルカプタン0.3部からなる単量体混合物を、
重合温度70℃で連続的に7時間かけて滴下した。滴下
終了後、重合温度を75℃にし、1時間撹拌を続けて重
合を終了させ、共重合体(I)のラテックスを得た。重
合転化率は98%であった。また、別途、撹拌機付重合
容器に、水280部および重量平均粒子径0.30μ
m、ゲル分90%のポリブタジエンラテックス60部
(固形分換算)を仕込み、チッ素置換したのち70℃ま
で昇温した。過硫酸カリウム0.1部を添加したのち、
アクリロニトリル12部およびスチレン28部からなる
単量体混合物を重合温度70℃で5時間かけて連続的に
滴下した。滴下終了後、75℃で1時間撹拌を続けたの
ち、重合を終了させグラフト重合体(II)のラテックス
を得た。重合転化率は98%、グラフト率は40%であ
った。共重合体(I)とグラフト重合体(II)とを2:
1(重量比、固形分)でラテックスのままで混合した。
得られた混合物を塩化カルシウムで塩析し、洗浄、濾過
および乾燥工程を経てパウダー状のスチレン系樹脂
(1)を得た。得られたスチレン系樹脂(1)は、還元
粘度0.61dl/gであった。一方、撹拌機付重合容
器に、水250部およびアルキルベンゼンスルホン酸ナ
トリウム2部を仕込み、チッ素置換したのち70℃まで
昇温した。過硫酸カリウム0.2部を添加したのち、ア
クリロニトリル30部、スチレン70部からなる単量体
混合物を、重合温度70℃で連続的に7時間かけて滴下
した。滴下終了後、重合温度を75℃にし、1時間撹拌
を続けて重合を終了させAS系樹脂(1)のラテックス
を得た。重合転化率は98%であった。AS系樹脂
(1)のラテックスを塩化カルシウムで塩析し、洗浄、
濾過および乾燥工程を経てパウダー状のAS系樹脂
(1)を得た。得られたAS系樹脂(1)は、還元粘度
3.3dl/gであった。
×: Other than that. (Foamability) When the target foaming ratio (depending on the specific gravity) was 100%, the case where foaming was 90% or more was evaluated as ○, and below it, as ×. Expansion ratio = (actual expansion ratio / target expansion ratio) × 100
(%) (Example 1) A polymerization vessel equipped with a stirrer was charged with 250 parts of water and 2 parts of sodium alkylbenzenesulfonate. After nitrogen substitution, the temperature was raised to 70 ° C. Further, after adding 0.2 parts of potassium persulfate, α-methylstyrene 6
5 parts, acrylonitrile 30 parts, styrene 5 parts, a monomer mixture consisting of t-dodecyl mercaptan 0.3 parts,
It was added dropwise at a polymerization temperature of 70 ° C. continuously over 7 hours. After completion of the dropwise addition, the polymerization temperature was raised to 75 ° C., and stirring was continued for 1 hour to terminate the polymerization, thereby obtaining a latex of the copolymer (I). The polymerization conversion was 98%. Separately, 280 parts of water and a weight average particle size of 0.30 μm were separately placed in a polymerization vessel equipped with a stirrer.
m, 60 parts of polybutadiene latex having a gel content of 90% (in terms of solid content) were charged, and the temperature was raised to 70 ° C. after nitrogen substitution. After adding 0.1 part of potassium persulfate,
A monomer mixture composed of 12 parts of acrylonitrile and 28 parts of styrene was continuously dropped at a polymerization temperature of 70 ° C. over 5 hours. After completion of the dropping, stirring was continued at 75 ° C. for 1 hour, and then the polymerization was terminated to obtain a graft polymer (II) latex. The polymerization conversion was 98% and the graft ratio was 40%. Copolymer (I) and graft polymer (II) are
1 (weight ratio, solid content) was mixed with the latex as it was.
The obtained mixture was salted out with calcium chloride, washed, filtered and dried to obtain a powdery styrene resin (1). The obtained styrene resin (1) had a reduced viscosity of 0.61 dl / g. On the other hand, 250 parts of water and 2 parts of sodium alkylbenzenesulfonate were charged into a polymerization vessel equipped with a stirrer, and after replacing with nitrogen, the temperature was raised to 70 ° C. After 0.2 parts of potassium persulfate was added, a monomer mixture consisting of 30 parts of acrylonitrile and 70 parts of styrene was dropped at a polymerization temperature of 70 ° C. continuously over 7 hours. After the completion of the dropwise addition, the polymerization temperature was set to 75 ° C., and stirring was continued for 1 hour to terminate the polymerization to obtain a latex of the AS resin (1). The polymerization conversion was 98%. The latex of the AS resin (1) is salted out with calcium chloride, washed,
After filtration and drying steps, a powdery AS-based resin (1) was obtained. The resulting AS resin (1) had a reduced viscosity of 3.3 dl / g.

【0031】次に、スチレン系樹脂(1)100部に対
してAS系樹脂(1)3.0部、目標発泡倍率1.8倍
として化学発泡剤(1)アゾジカルボンアミド(ビニホ
ールAC−3、永和化成工業(株)製)2.0部、リン
系安定剤(アデカスタブHP−10、旭電化工業(株)
製)0.3部、フェノール系安定剤(アデカスタブAO
−20、旭電化工業(株)製)0.3部、滑剤としてエ
チレンビスステアリルアミド0.5部、アルカリ金属の
水酸化物として水酸化カルシウム(スーパーミクロスタ
ー、丸尾カルシウム)1.0部を添加し、ヘンシェルミ
キサーで混合し、パウダーコンパウンド(1)を得た。
押出評価結果を表1に示す。
Next, 3.0 parts of the AS-based resin (1) and 100 parts of the styrene-based resin (1) were set at a target expansion ratio of 1.8, and the chemical blowing agent (1) azodicarbonamide (Vinihole AC-3) was used. 2.0 parts, manufactured by Eiwa Chemical Co., Ltd., phosphorus-based stabilizer (ADK STAB HP-10, Asahi Denka Kogyo Co., Ltd.)
0.3 parts, phenolic stabilizer (ADK STAB AO)
-20, manufactured by Asahi Denka Kogyo Co., Ltd.), 0.5 parts of ethylenebisstearylamide as a lubricant, and 1.0 part of calcium hydroxide (Super Microstar, Maruo Calcium) as a hydroxide of an alkali metal. The mixture was added and mixed with a Henschel mixer to obtain a powder compound (1).
Table 1 shows the results of the extrusion evaluation.

【0032】(実施例2)用いたAS系樹脂(1)の量
を3.0部から5.0部にかえた以外は実施例1と同様
にして行った。押出評価結果を表1に示す。
Example 2 Example 2 was repeated except that the amount of the AS resin (1) used was changed from 3.0 parts to 5.0 parts. Table 1 shows the results of the extrusion evaluation.

【0033】(実施例3)AS系樹脂(1)3.0部の
かわりに、以下の方法で製造したAS系樹脂(2)1.
0部を用いた以外は実施例1と同様にして行った。押出
評価結果を表1に示す。 (AS系樹脂(2)の製造)撹拌機付重合容器に、水2
50部およびアルキルベンゼンスルホン酸ナトリウム2
部を仕込み、チッ素置換したのち70℃まで昇温した。
さらに過硫酸カリウム0.1部を添加したのち、アクリ
ロニトリル20部、スチレン70部、ブチルアクリレー
ト10部からなる単量体混合物を、重合温度70℃で連
続的に7時間かけて滴下した。滴下終了後、重合温度を
75℃にし、1時間撹拌を続けて重合を終了させAS系
樹脂(2)のラテックスを得た。重合転化率は98%で
あった。AS系樹脂(2)のラテックスを塩化カルシウ
ムで塩析し、洗浄、濾過および乾燥工程を経てパウダー
状のAS系樹脂(2)を得た。得られたAS系樹脂
(2)は、還元粘度5.0dl/gであった。
Example 3 In place of 3.0 parts of AS resin (1), AS resin (2) produced by the following method was used.
The procedure was performed in the same manner as in Example 1 except that 0 part was used. Table 1 shows the results of the extrusion evaluation. (Production of AS resin (2)) Water 2 was added to a polymerization vessel equipped with a stirrer.
50 parts and sodium alkylbenzene sulfonate 2
The mixture was charged and replaced with nitrogen, and then heated to 70 ° C.
After 0.1 part of potassium persulfate was further added, a monomer mixture composed of 20 parts of acrylonitrile, 70 parts of styrene, and 10 parts of butyl acrylate was continuously added dropwise at a polymerization temperature of 70 ° C. for 7 hours. After the completion of the dropwise addition, the polymerization temperature was set to 75 ° C., and stirring was continued for 1 hour to terminate the polymerization to obtain a latex of the AS resin (2). The polymerization conversion was 98%. The latex of the AS-based resin (2) was salted out with calcium chloride, and washed, filtered and dried to obtain a powdery AS-based resin (2). The obtained AS resin (2) had a reduced viscosity of 5.0 dl / g.

【0034】(実施例4)AS樹脂(1)3.0部のか
わりに、以下の方法で製造したAS樹脂(3)0.5部
を用いた以外は実施例1と同様にして行った。押出評価
結果を表1に示す。 (AS系樹脂(3)の製造)撹拌機付重合容器に、水2
50部およびアルキルベンゼンスルホン酸ナトリウム2
部を仕込み、チッ素置換したのち70℃まで昇温した。
さらに過硫酸カリウム0.1部を添加したのち、アクリ
ロニトリル25部、スチレン75部からなる単量体混合
物を、重合温度70℃で連続的に7時間かけて滴下し
た。滴下終了後、重合温度を75℃にし、1時間撹拌を
続けて重合を終了させAS系樹脂(3)のラテックスを
得た。重合転化率は97%であった。AS系樹脂(3)
のラテックスを塩化カルシウムで塩析し、洗浄、濾過お
よび乾燥工程を経てパウダー状のAS系樹脂(2)を得
た。得られたAS系樹脂(3)は、還元粘度16.7d
l/gであった。
(Example 4) The procedure of Example 1 was repeated, except that 3.0 parts of the AS resin (1) was replaced by 0.5 part of the AS resin (3) produced by the following method. . Table 1 shows the results of the extrusion evaluation. (Production of AS resin (3))
50 parts and sodium alkylbenzene sulfonate 2
The mixture was charged and replaced with nitrogen, and then heated to 70 ° C.
Further, after 0.1 part of potassium persulfate was added, a monomer mixture composed of 25 parts of acrylonitrile and 75 parts of styrene was dropped at a polymerization temperature of 70 ° C. continuously over 7 hours. After the completion of the dropwise addition, the polymerization temperature was set to 75 ° C., and stirring was continued for 1 hour to terminate the polymerization to obtain a latex of the AS resin (3). The polymerization conversion was 97%. AS resin (3)
The latex was salted out with calcium chloride, washed, filtered and dried to obtain a powdery AS-based resin (2). The obtained AS resin (3) has a reduced viscosity of 16.7 d.
1 / g.

【0035】(実施例5)スチレン系樹脂(1)のかわ
りに、以下の方法で製造したスチレン系樹脂(2)を用
い、また、AS系樹脂(1)3.0部のかわりに5.0
部を用いた以外は実施例1と同様にして行った。押出評
価結果を表1に示す。 (スチレン系樹脂(2)の製造)スチレン系樹脂(1)
の共重合体(I)の単量体混合物をフェニルマレイミド
23部、アクリロニトリル20部およびスチレン57部
に変更して製造した共重合体(II)を共重合体(I)の
かわりに用いた以外は、スチレン系樹脂(1)と同様に
して、パウダー状のスチレン系樹脂(2)を得た。共重
合体(II)の重合転化率は98%であった。得られたス
チレン系樹脂(2)は、還元粘度0.53dl/gであ
った。
Example 5 A styrene resin (2) produced by the following method was used in place of the styrene resin (1), and 3.0 parts of the AS resin (1) was replaced with 5. 0
The procedure was performed in the same manner as in Example 1 except for using the parts. Table 1 shows the results of the extrusion evaluation. (Production of styrene resin (2)) Styrene resin (1)
Except that the monomer mixture of copolymer (I) was changed to 23 parts of phenylmaleimide, 20 parts of acrylonitrile and 57 parts of styrene, and copolymer (II) was used instead of copolymer (I). The powdery styrene resin (2) was obtained in the same manner as in the styrene resin (1). The polymerization conversion of the copolymer (II) was 98%. The obtained styrene resin (2) had a reduced viscosity of 0.53 dl / g.

【0036】(実施例6)スチレン系樹脂(1)のかわ
りに以下の方法で製造したスチレン系樹脂(3)を用
い、AS系樹脂(1)のかわりにAS系樹脂(2)を用
いた以外は実施例1と同様にして行った。押出評価結果
を表1に示す。 (スチレン系樹脂(3)の製造)スチレン系樹脂(1)
の共重合体(I)とグラフト重合体(II)の割合を1:
2に変更した以外はスチレン系樹脂(1)と同様にし
て、パウダー状のスチレン系樹脂(3)を得た。
Example 6 A styrene resin (3) produced by the following method was used in place of the styrene resin (1), and an AS resin (2) was used in place of the AS resin (1). Other than that, it carried out similarly to Example 1. Table 1 shows the results of the extrusion evaluation. (Production of styrene resin (3)) Styrene resin (1)
The ratio of the copolymer (I) to the graft polymer (II) is 1:
Except having changed to 2, it carried out similarly to the styrene resin (1), and obtained the powdery styrene resin (3).

【0037】(実施例7)化学発泡剤(1)ビニホール
AC−3(永和化成工業(株)製)のかわりに目標発泡
倍率1.8倍として化学発泡剤(2)炭酸水素ナトリウ
ム(セルボンSC−K、永和化成工業(株)製)2.0
部を用いた以外は実施例1と同様にして行った。押出評
価結果を表1に示す。
(Example 7) Chemical foaming agent (1) Chemical foaming agent (2) Sodium bicarbonate (Cerbon SC) instead of vinylol AC-3 (manufactured by Eiwa Kasei Kogyo Co., Ltd.) with a target foaming ratio of 1.8. -K, manufactured by Eiwa Chemical Industry Co., Ltd.) 2.0
The procedure was performed in the same manner as in Example 1 except for using the parts. Table 1 shows the results of the extrusion evaluation.

【0038】(比較例1)AS系樹脂(1)を用いなか
った以外は実施例1と同様にして行った。押出評価結果
を表1に示す。
(Comparative Example 1) The same procedure as in Example 1 was carried out except that the AS resin (1) was not used. Table 1 shows the results of the extrusion evaluation.

【0039】(比較例2)AS系樹脂(1)3.0部の
かわりに以下の方法で製造したAS系樹脂(4)15部
を用いた以外は実施例1と同様にして行った。押出評価
結果を表1に示す。 (AS系樹脂(4)の製造)撹拌機付重合容器に、水2
50部およびアルキルベンゼンスルホン酸ナトリウム2
部を仕込み、チッ素置換したのち70℃まで昇温した。
さらに過硫酸カリウム0.2部を添加したのち、アクリ
ロニトリル30部、スチレン70部、t−ドデシルメル
カプタン0.4部からなる単量体混合物を、重合温度7
0℃で連続的に7時間かけて滴下した。滴下終了後、重
合温度を75℃にし、1時間撹拌を続けて重合を終了さ
せAS系樹脂(4)のラテックスを得た。重合転化率は
98%であった。AS系樹脂(4)のラテックスを塩化
カルシウムで塩析し、洗浄、濾過および乾燥工程を経て
パウダー状のAS系樹脂(4)を得た。得られたAS系
樹脂(4)は、還元粘度0.58dl/gであった。
(Comparative Example 2) The procedure of Example 1 was repeated, except that 3.0 parts of the AS resin (1) was replaced by 15 parts of the AS resin (4) produced by the following method. Table 1 shows the results of the extrusion evaluation. (Production of AS resin (4)) Water 2 was added to a polymerization vessel equipped with a stirrer.
50 parts and sodium alkylbenzene sulfonate 2
The mixture was charged and replaced with nitrogen, and then heated to 70 ° C.
After addition of 0.2 part of potassium persulfate, a monomer mixture comprising 30 parts of acrylonitrile, 70 parts of styrene and 0.4 part of t-dodecylmercaptan was added at a polymerization temperature of 7 parts.
It was added dropwise at 0 ° C. continuously over 7 hours. After the completion of the dropwise addition, the polymerization temperature was set to 75 ° C., and stirring was continued for 1 hour to terminate the polymerization, thereby obtaining a latex of AS resin (4). The polymerization conversion was 98%. The latex of the AS resin (4) was salted out with calcium chloride, followed by washing, filtration and drying steps to obtain a powdery AS resin (4). The resulting AS resin (4) had a reduced viscosity of 0.58 dl / g.

【0040】(比較例3)AS系樹脂(1)3.0部の
かわりに以下の方法で製造したAS系樹脂(5)0.0
5部を用いた以外は実施例1と同様にして行った。押出
評価結果を表1に示す。
(Comparative Example 3) AS resin (5) 0.0 produced by the following method in place of 3.0 parts of AS resin (1) 0.0
The procedure was performed in the same manner as in Example 1 except that 5 parts were used. Table 1 shows the results of the extrusion evaluation.

【0041】(AS系樹脂(5)の製造)撹拌機付重合
容器に、水250部およびアルキルベンゼンスルホン酸
ナトリウム2部を仕込み、チッ素置換したのち70℃ま
で昇温した。さらに過硫酸カリウム0.05部を添加し
たのち、アクリロニトリル25部、スチレン75部から
なる単量体混合物を、重合温度70℃で連続的に7時間
かけて滴下した。滴下終了後、重合温度を75℃にし、
1時間撹拌を続けて重合を終了させAS系樹脂(5)の
ラテックスを得た。重合転化率は97%であった。AS
系樹脂(5)のラテックスを塩化カルシウムで塩析し、
洗浄、濾過および乾燥工程を経てパウダー状のAS系樹
脂(5)を得た。得られたAS系樹脂(4)は、還元粘
度21.6dl/gであった。
(Production of AS Resin (5)) A polymerization vessel equipped with a stirrer was charged with 250 parts of water and 2 parts of sodium alkylbenzenesulfonate, and the temperature was raised to 70 ° C. after nitrogen substitution. Further, after adding 0.05 parts of potassium persulfate, a monomer mixture consisting of 25 parts of acrylonitrile and 75 parts of styrene was dropped continuously at a polymerization temperature of 70 ° C. over 7 hours. After the completion of the dropwise addition, the polymerization temperature was brought to 75 ° C,
Stirring was continued for 1 hour to terminate the polymerization to obtain a latex of AS resin (5). The polymerization conversion was 97%. AS
The latex of the resin (5) is salted out with calcium chloride,
After washing, filtration and drying, a powdery AS-based resin (5) was obtained. The obtained AS resin (4) had a reduced viscosity of 21.6 dl / g.

【0042】(比較例4)AS系樹脂(1)3.0部の
かわりにAS系樹脂(5)5.0部を用いた以外は実施
例1と同様にして行った。押出評価結果を表1に示す。
(Comparative Example 4) The same procedure as in Example 1 was carried out except that 5.0 parts of the AS resin (5) was used instead of 3.0 parts of the AS resin (1). Table 1 shows the results of the extrusion evaluation.

【0043】(比較例5)AS系樹脂(1)を用いなか
った以外は実施例5と同様にして行った。押出評価結果
を表1に示す。
(Comparative Example 5) The same procedure as in Example 5 was carried out except that the AS resin (1) was not used. Table 1 shows the results of the extrusion evaluation.

【0044】(比較例6)AS系樹脂(1)5.0部か
ら0.05部にかえた以外は実施例5と同様にして行っ
た。押出評価結果を表1に示す。
(Comparative Example 6) A procedure was performed in the same manner as in Example 5 except that the AS resin (1) was changed from 5.0 parts to 0.05 part. Table 1 shows the results of the extrusion evaluation.

【0045】(比較例7)AS系樹脂(1)5.0部か
ら12部にかえた以外は実施例5と同様にして行った。
押出結果を表1に示す。
(Comparative Example 7) A procedure was performed in the same manner as in Example 5 except that the AS resin (1) was changed from 5.0 parts to 12 parts.
The results of the extrusion are shown in Table 1.

【0046】(比較例8)AS系樹脂(2)を用いなか
った以外は実施例6と同様にして行った。押出評価結果
を表1に示す。
(Comparative Example 8) The same procedure as in Example 6 was carried out except that the AS resin (2) was not used. Table 1 shows the results of the extrusion evaluation.

【0047】(比較例9)AS系樹脂(2)3.0部の
かわりにAS系樹脂(4)0.05部を用いた以外は実
施例6と同様にして行った。押出評価結果を表1に示
す。以上、発泡剤は目標発泡倍率1.8倍とした量を用
いたものである。
(Comparative Example 9) The procedure of Example 6 was repeated, except that 0.05 parts of the AS resin (4) was used instead of 3.0 parts of the AS resin (2). Table 1 shows the results of the extrusion evaluation. As described above, the amount of the foaming agent used is the target foaming ratio of 1.8 times.

【0048】[0048]

【表1】 表1の結果から明らかなように、本発明のスチレン系樹
脂組成物は、押出発泡成形時の発泡倍率が大きく、且つ
成形体の表面性に優れていることがわかる。
[Table 1] As is clear from the results in Table 1, it can be seen that the styrene-based resin composition of the present invention has a large expansion ratio at the time of extrusion foam molding and has excellent surface properties of the molded article.

【0049】[0049]

【発明の効果】本発明の押出発泡成形体は、成形体表面
性に優れ、希望の発泡倍率が得られ、住宅の内装部材と
して好適に用いることが出来る。
The extruded foam molded article of the present invention is excellent in the surface properties of the molded article, provides a desired expansion ratio, and can be suitably used as an interior member of a house.

【図面の簡単な説明】[Brief description of the drawings]

【図1】押し出し発泡成形で用いた金型の出口形状の概
略図である。
FIG. 1 is a schematic diagram of an outlet shape of a mold used in extrusion foam molding.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) (C08L 55/02 25:12) Fターム(参考) 4F074 AA13 AA32 AA98 BA03 BA13 CA22 DA02 DA50 4J002 BC011 BC031 BC041 BC061 BC062 BC071 BC092 BC111 BH011 BH012 BN061 BN121 BN151 BN171 DE206 EQ016 EQ026 EQ036 ES006 EV286 FD326 GL00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (reference) (C08L 55/02 25:12) F term (reference) 4F074 AA13 AA32 AA98 BA03 BA13 CA22 DA02 DA50 4J002 BC011 BC031 BC041 BC061 BC062 BC071 BC092 BC111 BH011 BH012 BN061 BN121 BN151 BN171 DE206 EQ016 EQ026 EQ036 ES006 EV286 FD326 GL00

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 (A)メチルエチルケトン可溶分の還元
粘度が0.3〜0.9dl/gであるスチレン系樹脂1
00重量部に対して、(B)メチルエチルケトン可溶分
の還元粘度が1.0〜20dl/gであるAS系樹脂
0.1〜20重量部、(C)化学発泡剤0.1〜15重
量部を添加してなるスチレン系樹脂組成物。
1. A styrene resin 1 having a reduced viscosity of (A) methyl ethyl ketone-soluble component of 0.3 to 0.9 dl / g.
(B) 0.1 to 20 parts by weight of an AS resin having a reduced viscosity of 1.0 to 20 dl / g, and (C) 0.1 to 15 parts by weight of a chemical foaming agent. A styrenic resin composition obtained by adding parts.
【請求項2】 スチレン系樹脂(A)がABS系樹脂で
ある請求項1記載のスチレン系樹脂組成物。
2. The styrene resin composition according to claim 1, wherein the styrene resin (A) is an ABS resin.
【請求項3】 請求項1または2記載のスチレン系樹脂
組成物を押出成形してなるスチレン系樹脂の押出発泡成
形体。
3. An extruded styrene resin molded article obtained by extruding the styrene resin composition according to claim 1 or 2.
JP11055105A 1999-03-03 1999-03-03 Styrene-based resin composition for extrusion foaming and molded foam product Pending JP2000248100A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11055105A JP2000248100A (en) 1999-03-03 1999-03-03 Styrene-based resin composition for extrusion foaming and molded foam product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11055105A JP2000248100A (en) 1999-03-03 1999-03-03 Styrene-based resin composition for extrusion foaming and molded foam product

Publications (1)

Publication Number Publication Date
JP2000248100A true JP2000248100A (en) 2000-09-12

Family

ID=12989483

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11055105A Pending JP2000248100A (en) 1999-03-03 1999-03-03 Styrene-based resin composition for extrusion foaming and molded foam product

Country Status (1)

Country Link
JP (1) JP2000248100A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020054536A1 (en) * 2018-09-10 2020-03-19 東洋スチレン株式会社 Foamed sheet
JP2021024888A (en) * 2019-07-31 2021-02-22 東洋スチレン株式会社 Resin foam sheet, and container formed with the resin foam sheet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020054536A1 (en) * 2018-09-10 2020-03-19 東洋スチレン株式会社 Foamed sheet
CN112639001A (en) * 2018-09-10 2021-04-09 东洋苯乙烯股份有限公司 Foamed sheet
JPWO2020054536A1 (en) * 2018-09-10 2021-09-02 東洋スチレン株式会社 Foam sheet
JP7315571B2 (en) 2018-09-10 2023-07-26 東洋スチレン株式会社 foam sheet
JP2021024888A (en) * 2019-07-31 2021-02-22 東洋スチレン株式会社 Resin foam sheet, and container formed with the resin foam sheet
JP7333722B2 (en) 2019-07-31 2023-08-25 東洋スチレン株式会社 Resin foam sheet and container using the resin foam sheet

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