JP2000240134A - Sanitary earthenware - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily remove stains on the surface of sanitary earthenware by running water or the like by adding an Na component in the glaze layer of the sanitary earthenware. SOLUTION: Main adhering stains brought to the surface of sanitary earthenware are oily stains containing a carboxyl end group and water scales. When the oily stains containing a carboxyl end group are brought to the surface of the sanitary earthenware, if an Na component exists, the Na component adsorbs preferentially the oil stains due to the substitution reaction, improving the affinity of the stains to water, and if the stains are monomeric, the stains become water soluble (saponify), increasing the affinity of the stains to water than the surface of the earthenware and making the stains to be removed by flushing. Furthermore, the Na component must represent 2.6 wt.% or more, preferably 3 wt.% or more of all metal components in the glaze layer in terms of oxides, thereby improving significantly the self-cleaning function against adhering stains.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is intended to easily remove oily dirt such as stool (main components are fatty acids and bacteria), fatty acids, fatty acid esters, metal soaps (soap dregs), proteins, amino acids, scales and urine stones. It relates to sanitary ware such as toilets and wash basins.

[0002]

BACKGROUND OF THE INVENTION Keeping the surface of sanitary ware clean and keeping its aesthetics high over a long period of time is a property required because sanitary ware is generally widely used as a living article. . As a method of keeping sanitary ware surfaces hygienically clean and aesthetically pleasing in general households since ancient times, a method of applying a detergent such as a surfactant, an acid, or an alkali to a scourer or brush and strongly rubbing it has been adopted. Have been.

[0003]

However, according to this method, labor for scrubbing with a scourer or a brush is required every time dirt adheres. Especially in the elderly,
It is difficult to require such labor every time. In particular, among sanitary wares, there is a strong desire for users to reduce the frequency of cleaning, if possible, of toilet bowls, urinals, and toilet sana. Furthermore, in recent years, there has been a problem of river pollution due to the drainage of household wastewater containing the surfactant.

Therefore, an object of the present invention is to be gentle on the earth in the sense that no surfactant is used, and it is possible to easily remove dirt on the surface of sanitary ware with, for example, running water, without rubbing strongly with a scourer or a brush. It is an object to provide a sanitary ware as described above.

[0005]

Means for Solving the Problems According to the present invention, in order to solve the above problems, as one embodiment, there is provided a sanitary ware in which a glaze layer is formed on a surface of a pottery substrate, wherein the glaze layer comprises: A sanitary component having a self-cleaning function for adhering stains, characterized in that Na component is contained in an amount of 2.6% by weight or more, preferably 3% by weight or more in terms of oxide with respect to all metal components in the glaze layer. Provide pottery. By using the Na component, which is a detergent component that does not lose its function by firing, it becomes possible to impart a self-cleaning function to the stain on the sanitary ware without special processing or treatment after firing. Further, since the surface of the sanitary ware is formed by a glaze whose main component is a vitreous material, the Na component tends to be continuously released to the outside. Therefore, the self-cleaning function for dirt is exhibited for a long time. Further, the dirt once separated from the surface is prevented from being re-adsorbed. This will be described in detail below. Adhesive stains brought to the surface of sanitary ware include, for example, faeces (contains a large amount of oleic acid and bacteria), bacteria, fungi, and other microorganisms in toilets, scales, urine stones, bacteria in toilets, and basins. Are metal soaps (soap scum), fatty acids, fatty acid esters, proteins, amino acids, scales, etc., and the main stains are oily stains containing carboxyl end groups and scales. For example, when an oily soil containing a carboxyl end group is brought to the surface of sanitary ware, if a Na component is present, the Na component is preferentially added to or adsorbed to the oily soil by a substitution reaction. Thereby, the affinity of the dirt with water is improved, and when the dirt is a low molecular weight, the dirt is made water-soluble (saponified). Thereby, the affinity for water becomes higher than the affinity of the dirt for the ceramic surface, and the dirt is easily removed by washing with water (FIG. 2). In addition, it is possible to prevent the dirt once detached from the surface from being re-adsorbed, because the builder of a metal component having a monovalent valence and / or a metal component having a Pauling electronegativity scale of 1 or less. Action (by Yoshiro Abe, "Detergent theory", Kindaisha Publishing Co., Ltd., 1985, Chapter 1, pages 1 to 102). In addition, the amount of the Na component is set to 2.6% by weight or more, preferably 3% by weight or more in terms of oxide with respect to all the metal components in the glaze layer, so that self-cleaning for adhered dirt is performed. The function is significantly improved.

[0006] In a preferred aspect of the present invention, in the above structure, the amount of the alkali metal component contained in the glaze layer is less than 20% by weight in terms of oxide with respect to all the metal components in the glaze layer. So that In general, sanitary ware is manufactured by applying a glaze to a pottery molding base and then firing at 1100 to 1300 degrees, at which the pottery is sufficiently sintered. The glaze softens at the sintering temperature of the molding base and is fixed to the underlying pottery base. Here, if the viscosity of the glaze is too low at the sintering temperature of the forming base, the gas generated in the pottery base due to the chemical reaction of the clay at the time of temperature rise will be externalized due to the shrinkage during sintering. This causes product defects due to being left as bubbles in the glaze when released. For this reason, in conventional porcelain, the addition of monovalent components such as alkali metals, which are components that rapidly lower the viscosity at the firing temperature with the increase in the amount added in the glaze, is suppressed as much as possible. Ca, Mg, Zn, which are components that gradually lower the viscosity at the firing temperature with an increase in the amount of addition (12 to 28% by weight in terms of oxides of the metal components in the glaze). Was used to adjust the viscosity. However, in the conventional sanitary ware in which the above Ca and the like are added in a large amount, the surface has a high affinity with the carboxyl group in the oily soil component and a lot of Ca and the like insoluble in water are exposed. Stool (contains a lot of oleic acid and bacteria), fatty acids, fatty acid esters, metal soap (soap scum), proteins, amino acids, bacteria,
Oily stains containing carboxyl terminal groups such as fungi and the like, microorganisms, scales, uroliths, and the like were easily attached, and the self-cleaning function for the attached stains was not sufficiently exhibited. Therefore, in the present invention, the alkali metal component is converted into an oxide equivalent amount of 2%.
It was less than 0% by weight, preferably less than 15% by weight. By doing so, the gas generated in the ceramic body due to the chemical reaction of the clay at the time of temperature rise is released to the outside with shrinkage at the time of sintering, while fully exhibiting the self-cleaning function against the adhered dirt. In this case, product defects due to bubbles remaining in the glaze are less likely to occur. Furthermore, it is possible to prevent the occurrence of cracks due to the fact that the coefficient of thermal expansion of the glaze layer becomes too large and the consistency with the pottery substrate cannot be obtained.

[0007] In a preferred aspect of the present invention, in the above configuration, the surface roughness Ra of the glaze layer surface is set to 0.0 by a stylus type surface roughness measuring device (JIS-B0651).
It should be less than 7 μm, preferably less than 0.05 μm, more preferably less than 0.03 μm. By doing so, dirt does not easily adhere to the irregularities on the surface, and the self-cleaning function for the adhered dirt is significantly improved.

[0008] In a preferred aspect of the present invention, in the above configuration, the glaze layer is made of a substantially amorphous component. By making the glaze layer substantially composed of an amorphous component (preferably a glass component), the mobility of the detergent component in the glaze layer is reduced. improves.

In a preferred aspect of the present invention, in the above configuration, the glaze layer is substantially made of a hydratable substance. By making the glaze layer from a hydratable substance, oily dirt attached to the surface of sanitary ware,
Adhesive dirt such as water scale is easily removed in the direction of gravity. This will be described in detail below. Adhesive stains brought to the surface of sanitary ware include, for example, faeces (contains a large amount of oleic acid and bacteria), bacteria, fungi, and other microorganisms in toilets, scales, urine stones, bacteria in toilets, and basins. Are metal soaps (soap scum), fatty acids, fatty acid esters, proteins, amino acids, scales, etc., and the main stains are oily stains containing carboxyl end groups and scales. For example, the oily soil containing the carboxyl terminal group adhered to the surface of the sanitary ware is preferentially added to or adsorbed to the oily soil by a substitution reaction due to the presence of the Na component. Thereby, the affinity of the dirt with water is improved, and when the dirt is a low molecular weight, the dirt is made water-soluble (saponified). Here, if the glaze layer is made of a hydratable substance, the saponified dirt can move quite freely as an electrolyte in the hydratable substance (FIG. 1). Therefore, on the surface where the surface of the sanitary ware is inclined in the direction of gravity, the oily dirt moves in the direction of gravity without being particularly washed with water, and the dirt is automatically removed (FIG. 2).

[0010] In a preferred aspect of the present invention, in the above configuration, the glaze layer further contains an antibacterial metal. This makes it possible to prevent contamination due to propagation of bacteria when sanitary ware such as a toilet bowl or a wash basin is not used for a long time.

[0011] In a preferred aspect of the present invention, in the above structure, the antibacterial metal is silver, and silver is 0.1% by weight in terms of oxide with respect to all metal components in the glaze layer.
Thus, the content is preferably 0.5% by weight or more. When the silver content is 0.1% by weight or more, more preferably 0.5% by weight or more in terms of oxide, it is possible to sufficiently remove stains caused by bacterial growth when sanitary ware such as toilet bowls and wash basins are not used for a long period of time. Can be prevented.

[0012] In a preferred aspect of the present invention, in the above configuration, the glaze layer surface has a negative zeta potential. By making the zeta potential of the surface of the glaze layer negative, it is possible to provide a sanitizing effect when water is brought into contact with the surface of the sanitary ware. This will be described in detail below. Fungi such as Escherichia coli are generally known to be negatively charged in water. Therefore, by making the zeta potential of the surface of the sanitary ware negative, the surface of the sanitary ware and the fungi are electrically repelled in a state where they are in contact with water, so that the adhesion of the fungi can be prevented.

In another embodiment of the present invention, a first colored glaze layer is formed on the surface of the ceramic body, and a second transparent glaze layer is formed on the surface of the first glaze layer. Sanitary ware, wherein the second glaze layer has N
The sanitary component having a self-cleaning function for adhering stains, characterized in that component a is contained in an amount of 2.6% by weight or more, preferably 3% by weight or more in terms of oxide, based on all metal components in the glaze layer. Provide pottery. With the above configuration, the second glaze layer forming the outermost layer does not contain a pigment or an emulsifier, so that the sustained release of the detergent component is improved, and a self-cleaning function for adhered dirt is provided. Will be maintained for a long time. In addition, since the second glaze layer can be set with its components irrespective of the consistency of the coefficient of thermal expansion with the ceramic substrate, a larger amount of the Na component can be mixed into the second glaze layer, and the second glaze layer can be used. The self-cleaning function for adhering dirt at the time is also improved. Furthermore, since the second glaze layer forming the outermost layer does not contain a pigment or an emulsifier, the surface smoothness is improved, and therefore, dirt hardly adheres to unevenness of the surface, and self-adhesion to adhered dirt is reduced. The cleaning function is significantly improved.

[0014] In a preferred aspect of the present invention, in the above configuration, the amount of the alkali metal component contained in the second glaze layer is calculated in terms of oxide with respect to all the metal components in the second glaze layer. The amount should be less than 30% by weight, preferably not more than 20% by weight, more preferably not more than 15% by weight. The amount of the alkali metal component contained in the second glaze layer is less than 30% by weight, preferably 20% by weight or less, in terms of oxide, relative to all the metal components in the second glaze layer. When the content is preferably 15% by weight or less, the gas generated in the ceramic body due to the chemical reaction of the clay at the time of temperature rise, while sufficiently exhibiting a self-cleaning function for adhered dirt, Product defects due to remaining as bubbles in the glaze when they are released to the outside due to shrinkage are less likely to occur.

In a preferred aspect of the present invention, in the above configuration, the surface roughness Ra of the surface of the second glaze layer is measured by a stylus type surface roughness measuring device (JIS-B0651).
The thickness is less than 0.07 μm, preferably 0.05 μm or less, more preferably 0.03 μm or less. By doing so, it becomes difficult for dirt to adhere to unevenness on the surface,
The self-cleaning function for adhering dirt is remarkably improved.

In a preferred aspect of the present invention, in the above configuration, the second glaze layer is made of a substantially amorphous component. By making the second glaze layer substantially composed of an amorphous component (preferably a glass component), the mobility of the detergent component in the glaze layer is reduced.
The long-term maintainability of the self-cleaning function for adhered dirt is improved.

In a preferred aspect of the present invention, in the above configuration, the second glaze layer is made of a substantially hydratable substance. By forming the glaze layer from a hydratable substance, dirt attached to the surface of the sanitary ware is easily removed in the direction of gravity.

[0018] In a preferred aspect of the present invention, in the above configuration, the second glaze layer further contains an antibacterial metal. This makes it possible to prevent contamination due to propagation of bacteria when sanitary ware such as a toilet bowl or a wash basin is not used for a long time.

[0019] In a preferred aspect of the present invention, in the above structure, the antibacterial metal is silver, and silver is 0.1% in terms of oxide with respect to all metal components in the second glaze layer.
% By weight, more preferably 0.5% by weight or more. When the silver content is 0.1% by weight or more, more preferably 0.5% by weight or more in terms of oxide, it is possible to sufficiently remove stains caused by bacterial growth when sanitary ware such as toilet bowls and wash basins are not used for a long period of time. Can be prevented.

[0020] In a preferred aspect of the present invention, in the above structure, the surface of the glaze layer has a negative zeta potential. By making the zeta potential of the surface of the glaze layer negative, it is possible to provide a sanitizing effect when water is brought into contact with the surface of the sanitary ware. This will be described in detail below. Fungi such as Escherichia coli are generally known to be negatively charged in water. Therefore, by making the zeta potential of the surface of the sanitary ware negative, the surface of the sanitary ware and the fungi are electrically repelled in a state where they are in contact with water, so that the adhesion of the fungi can be prevented.

[0021] In a preferred aspect of the present invention, the sanitary ware is a toilet in the above configuration.
Here, the toilet includes both large toilets and urinals such as Western toilets and Japanese toilets. The major components in human stool are oleic acid and bacteria, both of which are carboxyl end group-containing substances. Therefore, if the present invention is applied to a toilet, the bowl surface of the toilet bowl can be washed with water, so that a toilet bowl having a ball surface to which stool does not easily adhere can be provided. In addition, when the scale is attached to the toilet, the attached surface changes from a hydrophilic surface to a water-repellent surface, and the washing water does not flow to that portion, and the soil becomes accelerated. Therefore, if the present invention is applied to a toilet,
The flush water flows all over the bowl surface of the toilet bowl, and it is possible to provide a toilet bowl to which dirt hardly adheres. In addition, water scale adheres to the toilet and cracks occur when the film thickness reaches a certain level. It is presumed that microorganisms such as mold proliferate in these cracks, and when the number exceeds a predetermined number, the stains appear as dark stains. Therefore, if the present invention is applied to a toilet, it is possible to prevent a scale film from being formed, and as a result, it is possible to provide a toilet that is unlikely to cause dark stains. Furthermore, if urinary stones adhere to the toilet bowl, they become a breeding ground for bacteria, and if the number of bacteria exceeds a certain number, they cause staining in yellow, pink, or brown. If the present invention is applied to a toilet, urine as a breeding ground for bacteria will not adhere to the toilet, so that it is possible to provide a toilet that is less likely to be soiled.

[0022] In a preferred aspect of the present invention, the sanitary ware is a washbasin in the above configuration. The main soiling components of the basin are human lipids (fatty acid esters) and soap scum (fatty acid calcium),
They are all carboxyl end group-containing substances.
Therefore, if the present invention is applied to a basin, the basin ball surface can be washed with water, so that it is possible to provide a basin in which dirt does not easily adhere to the basin ball surface.

[0023]

DESCRIPTION OF THE PREFERRED EMBODIMENTS In one embodiment of the present invention,
As shown in FIG. 3, a sanitary ware in which a glaze layer is formed on the surface of a pottery substrate, wherein the glaze layer contains a Na component in an oxide equivalent amount with respect to all metal components in the glaze layer. 2.
It is a sanitary ware having a self-cleaning function for adhering dirt, characterized in that it is contained in an amount of 6% by weight or more, preferably 3% by weight or more. In another embodiment of the present invention, as shown in FIG. 4, a first colored glaze layer is formed on the surface of the pottery substrate, and a second transparent glaze is formed on the surface of the first glaze layer. A sanitary ware having a layer formed thereon, wherein the second glaze layer contains at least 2.6% by weight of Na component in terms of oxide with respect to all metal components in the glaze layer. It is a sanitary ware having a self-cleaning function for adhering stains, which is preferably contained in an amount of 3% by weight or more.

Generally, the glaze layer contains Si as a main component, a trivalent metal component such as Al, a divalent metal component such as Ca, Mg and Zn, and an alkali metal component such as Na and K.
In the embodiments of FIGS. 3 and 4, the Na component is 2.6 in terms of oxide relative to the entire metal component constituting the glaze.
% By weight or more, preferably 3% by weight or more.

Further, among the above metal components, the content of alkali metal components such as Na and K is less than 20% by weight, preferably 15% by weight or less in terms of oxide with respect to the whole metal components constituting the glaze. It is preferable in terms of production.

Further, an antibacterial metal such as Ag, Cu, Zn or the like may be added. Particularly, in the case of Ag, it is preferable that the amount is 0.1% by weight or more in terms of oxide with respect to the entire metal component constituting the glaze, because the antibacterial property is exhibited,
More preferably, it is 0.5% by weight or more.

As the hydratable substance, a substance (for example, silica, silicate, etc.) containing a SiO4 network structure having non-bridging oxygen through which water molecules can pass through the structure can be used.

One method of manufacturing the sanitary ware of the embodiment of FIG. 3 is, for example, a method in which the Na content is 2.6 in terms of oxide.
A frit glaze of at least 3% by weight, preferably at least 3% by weight, is prepared, pulverized if necessary, applied to a pottery molding substrate, and fired at a temperature of 1100 to 1300 ° C.
Another method of manufacturing the sanitary ware of the embodiment in FIG. 3 is, for example, a method in which a salt containing Na is used as a usual coloring glaze raw material in an amount of 2.6% by weight or more in terms of oxide based on the total metal component of the glaze. Preferably, a glaze added so as to have a concentration of preferably 3% by weight or more is prepared, crushed if necessary, applied to a pottery molding substrate, and fired at a temperature of 1100 to 1300 ° C. Another method of manufacturing the sanitary ware of the embodiment of FIG. 3 is, for example, after applying a normal coloring glaze on a pottery molding substrate, further including a Na component in the normal coloring glaze raw material thereon. A glaze in which a salt is added in an amount of 2.6% by weight or more, preferably 3% by weight or more in terms of oxide with respect to all metal components of the glaze is applied and fired at a temperature of 1100 to 1300 ° C.

Another method of manufacturing the sanitary ware of the embodiment shown in FIG. 4 is, for example, to apply a usual coloring glaze to a pottery molding substrate, and then further add a Na component in an amount of 2% in terms of oxide. A pigment or emulsifier-free (frit) glaze containing at least 0.6% by weight, preferably at least 3% by weight, is applied, and 11%
Baking at a temperature of 00 to 1300 degrees.

[0030]

Example (Comparative Example 1)

[0031]

[Table 1]

2 kg of a glaze raw material having the composition shown in Table 1 (the weight of Na 2 O is 0.5% by weight based on the total weight of the glass components), 1 kg of water and 4 kg of cobblestone were placed in a 6-liter pottery pot. And ground by a ball mill for about 18 hours. The glaze slurry obtained here is designated as glaze A. When the particle size of the glaze A obtained after the pulverization was measured using a laser diffraction type particle size distribution meter, 65% was 10 μm or less, and the 50% average particle size (D50) was 5.8 μm. Further, a glaze substrate (the weight of Na2O is 0.6% by weight with respect to the total weight of the glass components) having a composition excluding ZrO2 as an emulsifier and pigment from Table 1 was obtained by using an electric furnace. It melted at 1300-1400 degreeC, and it cooled rapidly in water and obtained the glass frit. This was pulverized by a stamp mill, and 600 g of the obtained powder, 400 g of water and 1 kg of alumina balls were put into a 2 liter pottery pot, and pulverized by a ball mill for about 18 hours. The glaze slurry obtained here is designated as glaze B. When the particle size of the glaze B obtained after the pulverization was measured using a laser diffraction type particle size distribution meter, it was 68% for 10 μm or less, and the 50% average particle size (D50) was 6.0 μm. Next, a 70 × 150 mm plate-shaped test piece was prepared using a slurry of a sanitary ware body prepared using silica sand, feldspar, clay or the like as a raw material. On this plate-shaped test piece, glaze A was spray-coated as a lower layer, then glaze B was spray-coated as an upper layer, and then fired at 1100 to 1200 ° C to obtain a sample. The glaze layer was visually evaluated for the obtained sample, and a stain resistance test in water and in air due to pseudo-fouling assuming use in a toilet bowl, and a zeta potential measurement of the glaze layer surface were performed. . As for the appearance of the glaze layer, no defects such as cracks were visually observed, and there was no problem as a sanitary ware. The test for contamination resistance in water by simulated dirt intended for use in toilets was carried out first with oleic acid 2
A pseudo soil consisting of 00 parts by weight, 1 part by weight of engine oil, and 1 part by weight of oil black was prepared. Here, oleic acid is a main component in stool, and engine oil and oil black are additives for making the oil easily visible. Next, add about 270 cc of distilled water to a 300 cc beaker.
Then, about 30 cc of the above pseudo soil was put. The plate-shaped sample was immersed in the beaker, and the time required for oil stains adhering to the glaze layer surface at the time of sample settling to separate in water was measured. As a result, an oil film remained on a part of the glaze surface even after 5 minutes. In addition, in the contamination resistance test in the air due to pseudo dirt, 0.3 cc of pseudo dirt of the above components was dropped on the center of a horizontally placed plate-shaped sample, and then tilted vertically for 5 minutes. Was visually evaluated. As a result, an oil film having a large width in the vertical direction remained in a belt shape. The zeta potential of the glaze layer surface was measured using a laser zeta potentiometer (Otsuka Electronics, ELS-6000).
The electroosmotic flow was measured by using an aqueous solution of NaCl having a pH of 7.0 and a concentration of 10 mM as an electrolyte, and using polystyrene latex as monitor particles for light scattering, and analyzing the electroosmotic flow using the Mori-Okamoto equation. As a result, the zeta potential on the glaze layer surface was -57.2 mV.

(Comparative Example 2) The glaze base material prepared so that the Na2O component was increased with respect to the composition of the glaze B prepared in Comparative Example 1 (the weight of Na2O was 21.6 with respect to the total weight of the glass components) 2 kg), 1 kg of water and 4 kg of cobblestone were placed in a 6 liter pottery pot and ground by a ball mill for about 16 hours. The glaze slurry obtained here is designated as glaze C. When the particle size of the glaze C obtained after the pulverization was measured using a laser diffraction type particle size distribution meter, 64% was found to be 10 μm or less, and the 50% average particle size (D5
0) was 6.3 μm. Next, using a sanitary ware body slurry prepared from silica sand, feldspar, clay, etc.,
A 0x150 mm plate test piece was prepared. Spray-coat glaze A as a lower layer on this plate-shaped test piece,
Subsequently, a sample was obtained by spray-coating glaze C as an upper layer, followed by firing at 1100 to 1200 ° C. When the obtained sample was evaluated in the same manner as in Comparative Example 1, countless cracks were present on the glaze layer surface of the sample, and the sample did not have a satisfactory appearance and function as a sanitary ware. In the water resistance test in water due to pseudo soil, the oil film on the glaze surface was almost completely peeled off 45 seconds after immersion. In the anti-fouling test in the air due to pseudo-fouling, an oil film remained on a part of the glaze layer due to unevenness due to cracks on the surface. The zeta potential could not be measured due to cracks on the glaze layer surface.

(Example 1) A glaze base material prepared such that the Na2O component was increased relative to the composition of the glaze B prepared in Comparative Example 1 (the weight of Na2O was 6.6 with respect to the total weight of the glass components) % By weight using an electric furnace.
Melted at 1400 ° C. and quenched in water to obtain a glass frit. This was pulverized by a stamp mill to obtain 600 g of the obtained powder, 400 g of water and 1 kg of alumina balls.
Was placed in a 2 liter pottery pot and ground by a ball mill for about 24 hours. The glaze slurry obtained here is designated as glaze D. When the particle size of the glaze D obtained after the pulverization was measured using a laser diffraction type particle size distribution meter, 10% or less was 68%, and the 50% average particle size (D50).
Was 6.0 μm. Next, using a slurry of sanitary ware body prepared using silica sand, feldspar, viscosity, etc. as raw materials, 70 ×
A 150 mm plate specimen was prepared. On this plate-shaped test piece, glaze A is spray-coated as a lower layer, and then glaze D is spray-coated as an upper layer.
A sample was obtained by firing at 1100 to 1200 ° C. When the obtained sample was evaluated in the same manner as in Comparative Example 1, the appearance of the glaze layer did not show cracks or the like visually, and there was no problem as a sanitary ware. As for the anti-staining test in water due to simulated dirt, 35
After a few seconds, the oil film on the glaze surface was almost completely peeled off. In the anti-fouling test in the air due to pseudo-fouling, although a very small amount of oil droplets were present on the glaze layer surface, the dropped oil-fouling almost completely flowed down. The measurement result of the zeta potential on the glaze layer surface was -68.3 mV.

Example 2 A sodium carbonate powder was added to the glaze slurry B prepared in Comparative Example 1 (the weight of Na 2 O was 6.6% by weight based on the total weight of the glass components), and the mixture was stirred for about 1 hour. did. The glaze slurry obtained here is designated as glaze E. When the particle size of the glaze E obtained after stirring was measured using a laser diffraction type particle size distribution meter,
10% or less was 68%, and 50% average particle diameter (D50) was 6.0 μm. Next, using a sanitary ware body slurry prepared using silica sand, feldspar, viscosity and the like as raw materials, 70 × 1
A 50 mm plate specimen was prepared. On this plate-shaped test piece, glaze A was spray-coated as a lower layer, and then glaze E was spray-coated as an upper layer.
A sample was obtained by firing at 1100 to 1200 ° C. When the obtained sample was evaluated in the same manner as in Comparative Example 1, the appearance of the glaze layer did not show cracks or the like visually, and there was no problem as a sanitary ware. As for the anti-smudge test in water due to false dirt,
After a few seconds, the oil film on the glaze surface was almost completely peeled off. In the anti-fouling test in the air due to pseudo-fouling, although a very small amount of oil droplets were present on the glaze layer surface, the dropped oil-fouling almost completely flowed down. The measurement result of the zeta potential on the glaze layer surface was −66.5 mV.

(Example 3) A glaze base material prepared such that the Na2O component is increased relative to the composition of the glaze B prepared in Comparative Example 1 (the weight of Na2O is 16.6 with respect to the total weight of the glass components) 2 kg), 1 kg of water and 4 kg of cobblestone were placed in a 6 liter pottery pot and ground by a ball mill for about 20 hours. The glaze slurry obtained here is designated as glaze F. When the particle size of the glaze F obtained after the pulverization was measured using a laser diffraction type particle size distribution meter, 63% was found to be 10 μm or less, and the 50% average particle size (D5
0) was 6.5 μm. Next, using a sanitary ware body slurry prepared from silica sand, feldspar, clay, etc.,
A 0x150 mm plate test piece was prepared. On this plate-shaped test piece, glaze A is spray-coated as a first layer, then glaze B is spray-coated as a second layer, and glaze F is spray-coated as a third layer. The sample was obtained by baking with. When the obtained sample was evaluated in the same manner as in Comparative Example 1, the appearance of the glaze layer did not show cracks or the like visually, and there was no problem as a sanitary ware. Regarding the contamination test in water due to simulated dirt,
45 seconds after submersion, the oil film on the glaze surface was almost completely peeled off.
In the anti-fouling test in the air due to pseudo-fouling, although a very small amount of oil droplets were present on the glaze layer surface, the dropped oil-fouling almost completely flowed down. The measurement result of the zeta potential on the glaze layer surface was -72.0 mV.

[0037]

[Table 2]

Table 2 summarizes the evaluation results in the examples of the present invention. Thus, in the embodiment of the present invention,
It is presumed that the surface of the glaze layer is less likely to remain adhered in water and in the air, so that even in actual use as sanitary ware, it is easy to remove dirt.
In the embodiment of the present invention, the zeta potential on the glaze layer surface has a large negative value, and a large electric repulsion is generated against fungi such as Escherichia coli. It is estimated to be.

[0039]

According to the present invention, fatty acids, fatty acid esters, metal soaps (soap dregs), proteins, amino acids, bacteria,
It is possible to provide a sanitary ware having a self-cleaning function for an oily soil containing a carboxyl terminal group such as a fungus, and an attached soil such as water scale and urine stone.

[Brief description of the drawings]

FIG. 1 is a view showing a state in which a hydration layer is formed on a sanitary ware surface.

FIG. 2 is a diagram showing a state in which an Na component is adsorbed and replaced by a soil molecule, and is rendered water-soluble.

FIG. 3 is a diagram showing one embodiment of the present invention.

FIG. 4 is a diagram showing another embodiment of the present invention.

[Explanation of symbols]

 1: Ceramic body 2: Colorable glaze layer 3: Transparent glaze layer

Continuing from the front page (72) Inventor Masaaki Ito 2-1-1 Nakajima, Kokurakita-ku, Kitakyushu-shi, Fukuoka Prefecture (72) Inventor Masami Ando 2-1-1 Nakajima, Kokurakita-ku, Kitakyushu-shi, Fukuoka No. 1 Toto Kiki Co., Ltd. (72) Koichi Hayashi 2-1-1 Nakajima, Kokurakita-ku, Kitakyushu-shi, Fukuoka Prefecture Toko Kiki Co., Ltd. (72) Inventor Shin Hayakawa Nakajima, Kitakyushu-shi, Fukuoka 2-Chome 1-1 F-term in Tohki Kiki Co., Ltd. (Reference) 2D039 AA01 AA04 DB04 4G062 AA08 AA09 AA15 BB01 DA06 DA07 DB03 DB04 DC01 DD01 DE03 DF01 EA01 EB02 EB03 EC03 ED02 ED03 EE03 EE04 EF01 FC01 FC01 FC01 FC01 FC01 FC01 FC01 FE01 FF01 FG01 FH01 FJ01 FK01 FL01 GA01 GA10 GB01 GC01 GD01 GE01 HH01 HH03 HH05 HH07 HH09 HH11 HH12 HH13 HH15 HH17 HH20 JJ01 JJ03 JJ05 JJ07 JJ10 KK01 KK03 KK05 BA01 DC07 NN07 NN07 BB18 BC20 DA01 DC11 DD07

Claims (23)

[Claims] 1. A sanitary ware in which a glaze layer is formed on the surface of a pottery substrate, wherein Na component is contained in the glaze layer in an amount equivalent to an oxide relative to all metal components in the glaze layer. A sanitary ware having a self-cleaning function for adhering stains, characterized in that it is contained in an amount of 6% by weight or more. 2. The method according to claim 1, wherein the amount of the alkali metal component contained in the glaze layer is less than 20% by weight in terms of oxide with respect to all the metal components in the glaze layer. 6. A sanitary ware having a self-cleaning function for adhering dirt according to 1.). 3. The surface roughness Ra of the surface of the glaze layer is determined by a stylus type surface roughness measuring device (JIS-B0651).
The sanitary ware having a self-cleaning function for adhered dirt according to claim 1 or 2, wherein the sanitary ware is less than 07 µm. 4. The sanitary ware according to claim 1, wherein the glaze layer is substantially composed of an amorphous component. 5. The sanitary ware according to claim 1, wherein the glaze layer is substantially made of a hydratable substance. 6. The sanitary ware according to claim 1, wherein the glaze layer further contains an antibacterial metal. 7. The antibacterial metal is silver, and silver is contained in an amount of 0.1% by weight or more in terms of oxide based on all metal components in the glaze layer. 6. A sanitary ware having a self-cleaning function for adhering dirt according to 1.). 8. The sanitary ware having a self-cleaning function for adhered dirt according to claim 1, wherein the glaze layer surface has a negative zeta potential. 9. A sanitary ware having a coloring first glaze layer formed on a surface of a pottery substrate, and a transparent second glaze layer formed on the surface of the first glaze layer, The second glaze layer contains a Na component in an amount of 2.6% by weight or more in terms of an oxide based on the total metal components in the glaze layer. Sanitary ware with a cleaning function. 10. The amount of the alkali metal component contained in the second glaze layer is less than 30% by weight in terms of oxide relative to all metal components in the second glaze layer. The sanitary ware having a self-cleaning function against adhered dirt according to claim 9. 11. The surface roughness Ra of the surface of the second glaze layer
The sanitary ware having a self-cleaning function against adhered dirt according to claim 9, wherein the particle size is less than 0.07 µm measured by a stylus type surface roughness measuring device (JIS-B0651). 12. The sanitary ware according to claim 9, wherein the second glaze layer is substantially composed of an amorphous component. 13. The sanitary ware according to claim 9, wherein the second glaze layer is substantially made of a hydratable substance. 14. The method according to claim 9, wherein the second glaze layer further contains an antibacterial metal.
6. A sanitary ware having a self-cleaning function for adhering dirt according to 1.). 15. The antibacterial metal is silver, and silver is contained in an amount of 0.1% by weight or more in terms of oxide based on all metal components in the second glaze layer. A sanitary ware having a self-cleaning function against adhered dirt according to claim 14. 16. The sanitary ware having a self-cleaning function for adhering dirt according to claim 9, wherein a zeta potential on the surface of the second glaze layer is negative. 17. The sanitary ware according to claim 1, wherein the sanitary ware is a toilet. 18. The sanitary ware according to claim 1, wherein the sanitary ware is a wash basin. 19. The sanitary ware according to claim 1, wherein the sanitary ware is a sana of a toilet bowl. 20. The sanitary ware according to claim 1, wherein the sanitary ware is a toilet bowl. 21. The sanitary ware according to claim 1, wherein the sanitary ware is a urinal. 22. The sanitary ware according to claim 1, wherein the sanitary ware is a tank of a toilet bowl. 23. The sanitary ware according to claim 1, wherein the sanitary ware is a hand-washing device.