JP2000189870A - Automatic pasting machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To make the pattern mating of a cloth performable promptly. SOLUTION: The automatic pasting machine has a group of rollers such as a size detecting roller and a pasting roller and a control part comprising an input part for controlling the driving of the rollers, a display part 25, and an operation part. The control part has a pasting set length inputting/displaying means 25f, a repeat length inputting/displaying means 25b of a cloth pattern unit width, the second setting minus length inputting/displaying means 25c, and an operation/display means 25a which is integer times as long as the repeat length and longer than the pasting set length and calculates the second set length in which the second set minus length is reduced from the nearest length.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wallpaper sizing machine. More specifically, the present invention relates to an automatic wallpaper sizing machine that can efficiently perform a work of matching and cutting a pattern when using an automatic wallpaper sizing machine to paste a cloth that requires pattern matching. .

[0002]

2. Description of the Related Art A conventional manual or automatic gluing machine used for performing a gluing operation on a cloth will be described with reference to FIGS. Conventionally, when gluing a cloth with a gluing machine, in the case of a plain cloth and a patterned cloth, there are the following differences in a sizing operation such as a sizing length and a cut length after sizing. Was.

[0003] In the case of a plain cloth, pattern matching is not necessary, so that it is only necessary to glue the length required by adding 3 to 4 cm to the required length of gluing, and cut it at the set length. As an actual work procedure, for example, the length from the floor to the ceiling, which is the required gluing length, is 3
Enter the length plus about 4cm to the operation panel as the glue setting length, and press the start switch on the operation panel to automatically start gluing, and when gluing to the set length, stop automatically. Disconnects. In other words, after inputting the required gluing length, the start, stop, and cut operations are repeated.

On the other hand, in the case of a patterned cloth, it is necessary to match the pattern with a cloth pasted on the cloth, so that it is necessary to cut the cloth after gluing by adjusting the position of the pattern. Therefore, it is necessary to match the patterns one by one and cut them. FIG. 7 is a side sectional view of a general automatic gluing machine, and FIG. 8 shows a display / input unit of the gluing machine.

The gluing operation will be described with reference to FIGS. 7 and 8. In FIG. 7, 1 is an upper frame of a gluing machine, 2 is a lower frame, 3 is a delivery roller, 4 is a doctor roller, 5 is a gluing roller, 6 is a flat roller,
7 is a measuring roller, 8 is a high tension roller, 9 is a pressing roller, 10 is a glue roller, 11 is a glue box, 12 is a paper receiving bracket, 13 is a raw core rod, 14 is a side plate, 15 is a cutter, 16 is a cutter guide, 17 is a cloth blank, 1
8 is a cross.

In the following description, the glue setting length is 25
3 cm. <1> The core bar 13 is passed through the cloth substrate 17, and the core bar 13 is passed through the side boards 14 on both sides of the cloth to fix the cloth substrate. This web 17 is used as the paper receiving bracket 12 for the gluing machine legs.
On the core rod receiving portion 12a. Next, as shown in FIG. 7A, the upper frame 1 of the gluing machine is opened and the cloth 18
Is passed along a predetermined path on the feed roller 3, the gluing roller 5, and the flat roller 6, and the upper frame 1 is closed with the tip of the cloth slightly extended to the lower frame 2.

<2> While looking at the position of the cutter guide 16 and the position of the pattern to be matched, the cloth is fed by the inching key shown in FIG. 8A, and stopped at the position where the pattern matches. (The inching key is a switch that sends out the cloth only while it is pressed.) Next, as shown in FIG. 7C, the cutter 15 is moved along the cutter guide 16 to cut the cloth 18.

<3> The setting length of 253 cm for gluing is shown in FIG.
An input is made by the input unit 20 shown in FIG. When the clear key is pressed, the set length display section 22 shown in FIG. 8B blinks 0, and when 2, 5 and 3 are input from the ten keys, 253 blinks on the display section 22. Next, when the set key is pressed, the blinking display of 253 changes to a lit display, and the set length is confirmed and input.

<4> When the start key is pressed, the gluing is started, and the length of the glue is counted and displayed on the count length display section 23 of FIG. 8B for each 1 cm. The display of the display section 23 is the set length. It stops automatically when it reaches 253cm. <5> Lightly press the cloth against the cutter guide section 16,
The cloth 18 is cut along the cutter guide 16.

<6> After cutting, while watching the pattern, hold down the inching key to the next pattern matching position and
Send. <7> When the cloth 18 is sent to the pattern matching cutting position, release the inching key and stop feeding the cloth 18. <8> Align the handle of the cloth 18 with the cutter guide 16, hold down the cloth, and cut. (The cloth to be cut is the cut-off amount.) <9> To glue the same length continuously, perform the following operation.

<10> When the reset key is pressed, FIG.
Becomes zero. Then, press the start key and repeat the operations <4> to <8>. Normally, gluing, pattern matching, and cutting are performed according to the above operation procedure. However, depending on the repeat width of the pattern, unnecessary trimmed portions of <8> may be 10 to 15
When the length is about 10 cm or less, cutting at the set length of <5> may not be performed.

In the case of a patterned cloth, the repetitive pitch width of the patterned pattern, which is called the repeat width, exists in both the width direction (width) and the length direction (length) of the cloth, and the width direction is the repeat width or the repeat width. There is no particular problem because most of them are predetermined so that the integral multiple is about 90 to 93 cm. However, the repeat width in the length direction varies from a few cm to about 90 cm, and some of them are 100 cm.
There are also the above-mentioned ones, and those having a large repeat width have a problem that the unnecessary cutoff length described in the above <8> becomes long in the pattern matching cut.

[0013]

In the above-mentioned conventional automatic wallpaper sizing machine, when the sizing machine operates when the sizing machine is automatically stopped after sizing up to the set length, even if the start key is pressed again, the crossing is performed. Has reached the set length, so that the sizing machine does not operate. Therefore, when trying to move the cloth to the position where the handle fits, the inching key is kept pressed to move the cloth to the position where the handle fits.

For example, if the repeat width is 16 cm, 16, 32, 48,...
Repeating is repeated at 56, 272, 288 cm and a multiple of 16, and in the case of the above conventional example, <5> is 253c.
After cutting at m, it is fed by about 3 cm to 256 cm by inching of <6>, and the pattern position is aligned.
However, when the repeat width is 62 cm, FIG.
62, 124, 186, 248, 31
In order to repeat at 0,372 cm and a multiple of 62, after cutting at 253 cm at <5>, the pattern position cannot be aligned unless a cross is sent about 57 cm to 310 cm by inching at <6>.

Normally, the inching speed is set to a considerably lower speed than the gluing speed.
It takes a long time to send 7 cm, and the gluing efficiency is deteriorated. For example, sizing speed 14m / min, inching speed 4m
With a sizing machine per minute, 253 cm sizing can be done in about 11 seconds, but then inching the cloth 57 cm takes about 8.5 seconds. In recent sizing machines, the inching speed can be freely changed according to the skill of the operator, but in order to accurately stop at the pattern position while looking at it,
It cannot be performed at a very high speed, and the sizing efficiency is deteriorated.

Further, it takes much effort to keep the inching switch pressed, and the inching switch is pushed for a long time, so that it may pass by the handle position.
Therefore, without performing the two cuts performed in <5> and <8> above,
In the above example, there is also a method in which the set length is set to 310 cm and cut at one time, and cut after pasting on the wall. However, if the cloth is too long, the cloth hangs from the ceiling when pasting on the wall. Sometimes the floor will be stained with glue, so if it is too long it will need to be cut. Normal,
If the cut-off length is up to about 15 cm, it is often used in a single cut, but if it is longer than this, two cuts are required.

Therefore, it has been desired to solve the above problems at the time of pattern matching. As described above, in the conventional sizing machine, it is difficult to perform pattern matching accurately, and there is a problem that the sizing speed is reduced and the sizing efficiency is deteriorated.

[0018]

SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems, and comprises a group of rollers such as a measuring roller and a gluing roller, and an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. In the automatic gluing machine provided with a control unit, the control unit includes a glue setting length input / display unit, a repeat width input / display unit that is a pattern unit width of the cloth, and an integral multiple of the repeat width. This is an automatic sizing machine having means for calculating the closest pattern matching length longer than the set length.

Conventionally, after cutting a cloth with a preset length, the cloth is fed by continuously pressing the inching switch to a pattern matching position. By inputting the repeat width in advance, it is possible to calculate the pattern matching length that is longer than the gluing set length and is the closest. In addition, by inputting the second setting minus length or the second setting length in advance, the cloth can be automatically sent to the position just before the pattern matching just by pressing the start key. Since it is sufficient to feed the cloth by inching while looking at the pattern, it is possible to provide a sizing machine which can greatly shorten the sizing time, especially in the case of a long repeat width, etc., and markedly improve the working efficiency.

In an automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller, the control unit includes: An automatic glue comprising a gluing setting length input / display means and a gluing second setting length input / display means, wherein the gluing machine is automatically stopped at the gluing setting length and the gluing second setting length. Attached machines are also provided.

[0021]

DESCRIPTION OF THE PREFERRED EMBODIMENTS An invention according to claim 1 of the present invention is a control comprising a group of rollers such as a measuring roller and a gluing roller, and an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. In an automatic gluing machine having a section, the control section includes a glue setting length input / display means, a repeat width input / display means that is a cross pattern unit width, and a glue setting length in integral multiples of the repeat width. It is characterized by having a means to calculate the closest and longer pattern matching length.Conventionally, after cutting the cloth with a preset set length, keep pressing the inching switch to the pattern matching position. According to the present invention, the repeat width, which is the width of the pattern unit of the cloth, is input in advance, so that the repeat width is an integral multiple of the repeat width, longer than the gluing set length, and Calculating the closest pattern matching length Kill. For this reason, the position immediately before the pattern matching slightly before can be easily obtained from the calculation result.

According to a second aspect of the present invention, there is provided an automatic sizing apparatus including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. The control unit includes a glue setting length input / display means, and a storage / display means of a pattern matching length up to a position where the next pattern of the cloth fits by manual feed after gluing the cloth for the set length. Even if the repeat width of the cloth is not known, the glue setting length input means and the position where the next pattern of the cloth fits by manual feeding after gluing the cloth with the set length. By moving the cloth up to and storing the pattern matching length, the pattern matching length can be calculated in the same manner as in the first aspect of the invention, and the position immediately before the pattern matching slightly before is calculated from the calculation result. Can be easily obtained.

According to a third aspect of the present invention, the gluing machine is automatically stopped just before a second set minus length which is a predetermined length before the calculated or stored pattern matching length. Press the start key in order to automatically stop the gluing machine just before the pattern matching length by a predetermined length. Only, the cloth can be automatically sent to the position just before pattern matching, and the cloth can be sent by inching while looking at the remaining few cm of the pattern, so it is significantly large especially when the repeat width is long etc. The time required for gluing can be reduced, and the working efficiency can be greatly improved.

According to a fourth aspect of the present invention, there is provided a second set length calculating / display means for subtracting the second set minus length from the pattern matching length, wherein the second set length calculating / displaying means is provided. By providing a means for calculating the second set length by subtracting the minus length, the cloth can be automatically sent to the position just before the pattern adjustment by simply pressing the start key. It is sufficient to feed the cloth by inching while watching, so that the gluing time can be greatly reduced, especially when the repeat width is long, and the working efficiency can be greatly improved.

According to a fifth aspect of the present invention, the input section includes a repeat width input section, a second set length input section, and a second set length input section, and the display section includes a repeat width display section and a second set negative section. A length display section and a second set length display section. The cross section is securely crossed while checking the display of the repeat width display section, the second minus length display section, and the second set length display section. Feed can be controlled.

According to a sixth aspect of the present invention, there is provided an automatic sizing apparatus including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. In the machine, the control unit performs a glue setting length input step, a repeat width input step which is a cross pattern unit, and calculates an integral multiple of the repeat width, which is longer than the glue setting length and closest to the pattern matching length. It is a cross feed control method in an automatic gluing machine that comprises a process and automatically stops the gluing machine by a predetermined length before the pattern matching length, just by pressing the start key, Cloth can be automatically sent to the position just before pattern matching, and the remaining few cm
Since it is only necessary to send the cloth by inching while watching the pattern, the gluing time can be greatly reduced, especially when the repeat width is long, and the working efficiency can be significantly improved.
In the present invention, an arbitrary value may be input or a parameter value that can be changed in software may be input as to how far before the pattern matching length the gluing machine is automatically stopped. .

According to a seventh aspect of the present invention, there is provided an automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. In the control unit, the glue setting length input step, after gluing the set length of the cloth, manually moving the cloth to a position where the next pattern of the cloth fits and storing the pattern matching length, 7. A cross feed control method in an automatic gluing machine, characterized in that the gluing machine is automatically stopped just before the length by a predetermined length, and the pattern matching length is stored. Has the same function as.

According to an eighth aspect of the present invention, there is provided an automatic sizing apparatus including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the rollers. In the machine, the control unit includes a pasting setting length input / display unit and a pasting second setting length input / display unit, and automatically stops the pasting machine at the pasting setting length and the pasting second setting length. By providing a pasting setting length input / display unit and a pasting second setting length input / display unit, a pasting machine is provided with a pasting setting length and a pasting second setting length. To stop automatically. The second setting length with glue is used for pattern matching of the cloth, and the pattern matching position or an arbitrary position before the pattern matching position can be set according to the preference of the operator.

According to a ninth aspect of the present invention, the automatic stop is performed by a predetermined length or a pre-input length before the second set length of gluing. And has substantially the same operation as the third aspect of the present invention. The invention according to claim 10 is characterized in that it is possible to select the determination of automatic stop upon completion of the sizing setting length, and when the length from the sizing length setting length to the pattern matching length is large. Automatically stops at the set length of glue to cut this part, and automatically stops if the length from the set length of glue length to the pattern matching length is small and it is judged that there is no problem with construction. It is possible to perform an efficient sizing operation in which the cloth is moved to the pattern matching length or just before the pattern matching length without cutting, and cutting at the sizing set length is omitted.

Next, an embodiment of the present invention will be described with reference to the drawings. [Embodiment 1] Usually, a purchased cloth has a slip in which a repeat width or the like is entered, or the repeat width is often specified in a sample book of the cloth. First, the repeat width is specified in advance. An embodiment will be described in the case where there is a server.

FIG. 1 shows a display unit 25 and an input unit 2 according to the present invention.
6 is shown. FIG. 2 shows a control block diagram. 2, the same components as those in FIG. 7 are denoted by the same reference numerals, and description thereof will be omitted. The display section 25 of the operation panel section of the present invention has a second set length display section 2 in addition to the conventional display as shown in FIG.
5a, a repeat width display section 25b and a second setting minus length display section 25c are provided. The operation key section of the input section 26 includes a repeat width key 26a, a second setting minus key 26b and a second setting minus key 26b in addition to the conventional input keys. Two setting keys 26c are provided.

As shown in FIG. 2, the control block diagram includes a control unit including an input unit 26, a display unit 25, and a calculation unit 27, a motor control unit 28, a motor 29, and an encoder 3.
0 and a sizing machine unit including a measuring roller 7, a sizing roller 5, and the like. The gluing operation will be described below with reference to FIGS. In the following description, repeat width: 62 cm, second setting minus length: 3c
m, set length: 253 cm.

1) Normally, as shown in FIG. 3A, the count length display section 25d of the display section 25 and the set number display section 25
e, a set length display section 25f is displayed, and a repeat width display section 25b and a second set minus length display section 25 are displayed.
c, Nothing is displayed on the second set length display section 25a. 2) First, when the minus key 26b shown in FIG. 1 is pressed, a blinking display of 0 appears on the second setting minus length display section 25c, and the input waits. Here, when "3" is pressed from the numeric keypad, 3 blinks on the display unit 25c. Next, when the set key 26d is pressed, the blinking changes to a lit display, and is stored in the arithmetic unit 27 as "second setting minus length".

3) Next, when the repeat width key 26a is pressed, a blinking display of 0 appears on the repeat width display section 25b. Next, when the numerical value 62 of the repeat width of the cloth to be glued is entered from the numeric keypad, 6 is displayed on the repeat width display section 25b.
2 blinks. Here, when the set key 26d is pressed, the display of 62 changes from blinking to lighting, and the calculation unit 2
7 is stored as the repeat width.

4) When the repeat width is input, the operation unit 2
7, the second set length is automatically calculated, and 307 is displayed on the second set length display section 25a as shown in FIG. 3 (b). Here, the calculated “second set length” is the second set minus length from the length (pattern matching length) that is longer than the glue set length and is the integer (n) times the closest repeat width. The reduced length, “second set length” = “repeat width” × n−
"2nd setting minus length" (n is an integer, and "gluing setting length" ÷ "repeat width" = m When m is a value having a decimal part, an integer (m
+1) = n, and when m is an integer having no decimal part, m = n. ).

Assuming that the glue setting length is 253 cm, the second setting minus length is 3 cm, and the repeat width is 62 cm, the “second setting length” is 253 ÷ 62 = 4.0806. . . Therefore, n = 4 + 1 = 5 “second setting length” = “repeat width” × n− “second setting minus length = 62 × 5−3 = 307. Here, n is obtained by the above calculation method. However, other calculation methods may be used.

5) Next, the length to be pasted (set length for pasting)
Enter When the clear key 26e is pressed, the glue setting length display section flashes with 0, so a numeric value 253 of the length to be glued is input with the ten keys, and the set key 26d is pressed. Here, if the set length is changed, the second
The set length is calculated and displayed automatically. When the set length is input, 0 is blinkingly displayed on the number display section, so the number to be glued is input from the ten keys and the set key is pressed. (If a number other than 0 is entered for the number of sheets, the number display is subtracted each time one sheet is pasted, and if 0 is entered, the number display is added each time one sheet is pasted. Here, 0 is temporarily input.

6) When the start key 26f is pressed, the arithmetic section 27 issues a start signal to the motor control section 28. Upon receiving the start signal, the motor control unit 28
To rotate. As a result, the roller group rotates and gluing is started. With the rotation of the roller group, the cloth is sent out while being glued on the back surface by the gluing roller 5.

The measuring roller 7 rotates with the movement of the cloth, and the encoder (F) connected to the measuring roller 7
G) The pulses from 30 are counted by the arithmetic unit 27, and FIG.
As shown in (c), 0 to the set length are displayed on the count display section 25d. 7) When the display on the set length display section 25f and the display on the count length display section 25d become the same, the calculation section 27 issues a stop signal to the motor control section 28.

The motor controller 28 stops the motor 29 in response to the stop signal. At this time, the display of the number display section 25e increases from 0 to 1. 8) The operator presses the cloth against the cutter guide 16 and cuts the cloth with the cutter along the cutter guide 16. 9) Next, when the start key 26f is pressed again, the arithmetic unit 27 outputs a start signal to the motor control unit 28, and the motor control unit 28 rotates the motor 29 to start gluing.

The calculation section 27 further displays the count length display section 25d on the display of the count length display section 253 from 253.
As shown in (d), when the display becomes the same as the second set length, a stop signal is issued to the motor control unit 28, and the motor control unit 28 stops the motor 29. 10) The operator cuts the cloth along the cutter guide 16.

This completes the gluing of the first cloth. 11) When gluing the same length continuously, when the reset key 26g is pressed, the display of the count display section 25d becomes 0, and the display of the number display section 25e shown in FIG. State. Here, when the start key 26f is pressed, the gluing of the second cloth starts, and 6) to 10).
Is repeated.

When pattern matching is not required with a plain cloth or the like, entering 0 in the repeat width display section 25b turns off the repeat width display, and the same usage as in the past without the repeat setting mode is performed. it can. Also, if the user presses start after resetting in the above 9), the count value is reset to 0 and the start is started, so that the same usage as the conventional gluing machine can be performed.

Instead of inputting 0 as the repeat width as described above, the input section 26 shown in FIG. 1 is provided with a switch for switching between "repeat setting mode" and "normal mode" or "repeat setting mode". Is provided with a release (ON / OFF) switch to switch to the “normal mode”
When the "repeat setting mode" is released (OFF), the repeat width display, the second setting minus length display, and the second setting length display disappear, and the same usage as in the related art may be performed.

In this embodiment, the repeat width is input by the operator, but a list of the repeat width corresponding to the cross part number displayed by the cross maker is stored in the arithmetic unit in advance, and By entering a cross part number, the repeat width can also be set. Next, the sizing operation in the sizing machine shown in the first embodiment will be described.

Here, the preset length, repeat width,
The second set minus length is the same as that of the above-described embodiment, and the set length is 253 cm, the repeat width is 62 cm, and the second set minus length is 3 cm. The following settings are made in the input unit as preparation before gluing. a) Press the repeat width input key 26a, and enter a repeat width value (62 cm) from the numeric keypad.

The repeat width display section 25b blinks 0, and when an input is made from the ten keys, the input value blinks.
Pressing the set key 26d changes the state from blinking to lighting, and determines the repeat width. b) Press the second setting minus input key 26c, and enter the length (3 cm) to be minus from the numeric keypad.

The previous numerical value or 0 blinks on the second setting minus display section 25c, and when an input is made from the ten keys, the input value blinks. Pressing the set key 26d changes the state from blinking to lighting, and the second setting minus value is determined. After making the above settings, work in the following order. <1> Set the cloth on the gluing machine and set the inching switch 26 so that the position of the pattern to be matched is at the cutting position.
Press h to send the cloth by jogging.

<2> When 253 cm is input as the set length on the operation panel, 307 cm is displayed on the second set length display section 25c.
Is automatically displayed. <3> Press the start switch 26f to start the gluing operation. <4> When the sizing is performed up to the set sizing length (253 cm), the sizing machine automatically stops. <First stop length><5> The cloth is cut along the cutter guide 16 by gently holding the cloth.

<6> Press the start switch 26f again. <7> Automatically glue from the set length to the second set length and stop. <2nd stop length><8> At this time, in order to stop a little before the position where the pattern matches, press the inching key 26h and feed a few cm.
Stop at the position where the pattern matches, cut the pattern to match the position.

<9> To glue the same length continuously, press the reset and repeat <3> to <8>. <10> When changing the set length, <2> to <8> are repeated. If you do not need pattern matching with a plain cloth,
If 0 is entered in the repeat width, the repeat width display section 25
The display of “b” disappears, and the same usage as in the past can be performed without entering the repeat setting mode.

When the start is pressed after the reset in the above <6>, the count value is reset to 0 and the start is performed. In this case, the same usage as the conventional gluing machine can be performed. In the first embodiment, the second setting minus length is described as being input and displayed. However, the second setting minus length means that (usually, the gluing machine basically has Is set so as to be 0-plus eyes so as not to be shortened.) This is a length setting for stopping in front of the pattern matching position so as not to go too far, and this setting is not performed so frequently. Therefore, the second setting minus length may be held as a fixed value in the calculation unit, or may be changed only when it is desired to change it, and may not be normally displayed.

As described above, according to the present embodiment, by inputting the repeat length and the second set length in advance, the cloth can be automatically sent to the position immediately before the pattern matching just by pressing the start key. Since only the remaining few cm need be sent by inching while looking at the pattern, the gluing time can be greatly reduced when the repeat length is long. [Second Embodiment] In the first embodiment, a description will be given of a method in which an operator inputs a repeat width of a cloth pattern, and based on the input, a calculation unit of the gluing machine calculates a second set length and performs pattern matching. On the other hand, in the second embodiment, how to use the case where the cross repeat width is not known in advance will be described.

This is because, when the operator glues the first cloth without inputting the repeat width, the worker automatically stops at the set length of gluing, and then looks at the pattern on the cloth surface with the eyes to perform inching. This is a method in which a cross is sent by a key to perform pattern matching, and the total length of the cloth at this time is set as a pattern matching length and stored in an arithmetic unit (so-called teaching). The control unit and control block diagram of FIG. 1 including a display unit, an input unit, and a display unit, an input unit, and a calculation unit of FIG. 2 are the same as those of the first embodiment.

In the formula, (repeat width) × (n integer)
Is determined by teaching. 1) In addition to the conventional display, the display section 25 of the operation panel shown in FIG.
a, a second setting minus length display section 25c is provided;
The sixth operation key is provided with a second setting key 26c and a minus key 26b in addition to a ten key, a reset key 26g, and a start key 26f.

2) When the conventional usage such as a plain cloth is used, the operation is performed without inputting the second set length. 3) When the second set length is input and the second stop length is set and stored (teaching), gluing is performed up to the set length <first stop length>, and after automatic stop, the pattern of the cloth is changed by inching operation. The operator moves the cloth while watching it to a suitable position, stops the cloth, and then presses the second setting key 26c, and blinks a value obtained by subtracting the second setting minus the length from the setting length on the second setting display section 25a. To be displayed. Here, when the set key 26d is pressed, the blinking value is recognized and stored as the second set length <second stop length>. Here, if the user wants to change the value, he or she can input a desired set length by inputting a desired numerical value from the ten keys while the second setting display section 25a is blinking.

4) The normal mode and the repeat setting mode are automatically switched according to whether the second set length is inputted and displayed. (The initial value is set to 0, and if no input is made, the arithmetic unit determines that this cross pattern matching is not performed because it remains 0.) Or, as described in the first embodiment, the repeat setting mode And a normal mode or a repeat setting mode release (ON / OFF) switch. When the mode is switched to the normal mode or the repeat setting mode is released (OFF), the second setting minus length display and the second The setting length display may disappear, and the same usage as in the related art may be performed.

Next, the sizing operation of the sizing machine according to the second embodiment will be described. The set length and the second set minus length previously input here are respectively set length: 253c.
m, the second setting minus the length: 3 cm, and the repeat width is unknown (but actually 62 cm). The following operation is performed as preparation before gluing.

<1> The cloth is set on the gluing machine, the inching switch 26h is pressed so that the position of the pattern to be matched is at the cutting position, and the cloth is fed in slight motion to cut the cloth. <2> Press the minus key 26b to make the second setting minus display section 25c blink 0. Here, "3" is input from the numeric keypad, the display of the second setting minus display section 25c is changed to a blinking display of 0 to 3, and the set key 26d is pressed. It is memorized.

Next, the gluing operation will be described. First, the gluing of the first sheet will be described. <3> When the clear key 26c is pressed, the set length display 25
The display of f blinks 0. Here, when 253 is input from the numeric keypad, the display section 25f blinks 253.
When the set key 26d is pressed, the display section 25f is turned on to display 253 and stored in the calculation section.

<4> When the start switch 26f is pressed,
A start signal is output from the arithmetic unit 27 to the motor control unit 28, and the motor control unit 28 drives the motor, the roller group rotates, and gluing is started. With the rotation of the roller group, the cloth is sent out while being glued on the back surface by the gluing roller 5.

The measuring roller 7 rotates with the movement of the cloth, and the encoder (F) connected to the measuring roller 7
G) The pulses from 30 are counted by the arithmetic unit 27 and displayed from 0 to the set length on the count display unit. <5> Set length display section 25f and count length display section 25d
When the lengths indicated by the same are the same, the arithmetic unit 27 issues a stop signal to the motor control unit 28.

The motor control unit 28 receives the stop signal and stops the motor. At this time, as shown in FIG. 4B, the display of the number display section 25e increases from 0 to 1. <6> The worker holds the cloth lightly and holds the cutter guide 1
Cut the cloth along 6.

Next, the teaching operation will be described. <7> Inching key 26h up to the position of the pattern matched with <1>
Hold down and send the cloth. As shown in FIG. 4C, when the cloth reaches the position of the handle as 310, for example, the inching key 26h is released to stop the cloth, and the cloth is cut at that position.

The length at that time is displayed. This is the total length of the length automatically glued and the length sent by inching. <8> Here, when the second setting key 26c is pressed, the second setting length display portion 25a, which was not initially displayed, is longer by the second setting minus length than the display 310 of the count length display portion 25d. A small number of 307 cm is flashed for a certain 3 cm.

<9> Here, when the set key 26d is pressed, the length is lit and displayed as the second set length as shown in FIG. 4D, and is stored in the arithmetic section as the second set length. When the user wants to change the second set length, the user can press the ↑ ↓ key to change the numerical value up / down. Alternatively, when the clear key 26e is pressed, the display changes to a blinking display of 0. Therefore, a numerical value may be input from the numeric keypad and confirmed with the set key.

Next, the gluing operation for the second and subsequent sheets will be described. <10> When the reset key 26g is pressed, the count display on the count length display section 25d becomes 0 as shown in FIG. When the start key 26f is pressed, the motor 29 is started, and the second gluing is started. <11> When the motor 29 is started, the display on the display unit increases from 0 to the count display on the count length display unit 25d, and as shown in FIG.
Stop at

<12> The cloth is cut along the cutter guide 16. <13> When the start key 26f is pressed again, gluing is started, and the count display of the count length display section 25d is counted up from 253. <14> From the set length (253 cm), the second shown in FIG.
Automatically glues to the set length (307 cm) and stops.

<15> At this time, since the pattern is stopped just before the position where the pattern is fitted, feed several cm by inching, stop at the position where the pattern is matched, and cut the pattern position. At this time, the display is as shown in FIG. <16><10> to <15> are repeated for the third and subsequent sheets. <17> When changing the set length, <3> to <16> are repeated.

As described above, according to the present embodiment, even if the repeat width of the cloth is not known in advance, the cloth is automatically fed to the position immediately before the pattern matching by manually inputting once. Therefore, when the repeat width is long, the gluing time can be greatly reduced. [Embodiment 3] In Embodiments 1 and 2, the pattern matching length or the second set length is calculated from the input repeat width, or the glued set length is glued and then moved to the pattern matching position by manual feed. Then, the count display length at that time was stored with one touch to determine the second set length. However, in such a method, the control program became slightly complicated and the operation became slightly difficult. A more simplified embodiment is described below.

As shown in FIG. 9, the display section 25 of the operation panel section has a pasted second set length display section in addition to the conventional display, and the operation key section of the input section 26 has the conventional input key section. In addition, a second glue setting key and a glue setting length stop release key are provided. The control block diagram is the same as in the first and second embodiments, and is the same as that shown in FIG. In this method, after inputting the setting length of gluing, the first sheet is glued, and after stopping at the setting length of gluing, the cloth is fed by manual feeding (inching).
Count display length 25 when adjusted to the next pattern matching position
In this method, the operator looks at d and judges an appropriate length slightly shorter than the length, and manually inputs and sets the second setting length with glue from the operation key unit. In the following, a brief description will be given. 1) The display unit 25 of the operation panel shown in FIG. In addition to the conventional input keys, a second glue setting key and a glue setting length stop release key are provided.

2) For the input of the second setting length for gluing, first, the setting length and the number of sheets to be glued to be actually glued are inputted from the operation panel, and the first gluing is performed by the start key 26f. After automatic stop at the gluing set length, the cloth is cut, and the cloth is fed to the next pattern matching position by the inching key 26h. 3) Release the inching key 26h at the pattern matching position and stop. At this time, the count length display section 25d displays the length sent by the start key 26f, the length sent by the inching key 26h, and the total length, which is a pattern matching length substantially equal to an integral multiple of the repeat width. . The operator visually confirms this length, determines an appropriate length that is shorter by a few centimeters, and inputs it as the second setting length with glue.

As an actual input method, when the glue second setting key 26k of the input section 26 is pressed, the glue second set length display section 25g flashes 0, and a desired numerical value is inputted from the numeric keypad of the input section. I do. 4) Next, when the reset is pressed, the count length display 25d is set to 0, and when the start key 26f is pressed, the second sheet is glued, and once automatically stopped at the glue set length.

5) Here, the cloth may be cut once, or if the start key is pressed again without cutting, the gluing is started continuously, and when the glue is glued to the second set length, the cloth is automatically stopped. Gluing is performed according to the above procedure. The second setting length for gluing here is a setting length for gluing up to the gluing setting length with the first start key, automatically stopping, and then stopping with the second start key. Yes, in principle, it is longer than the gluing set length.

Next, the sizing operation of the sizing machine according to the third embodiment will be described. The contents of the control signal between the arithmetic unit 27, the motor control unit 28, the encoder (FG) 30, and the motor 29, the counting of the measuring pulse, and the like are the same as those in the second embodiment.
Here, the gluing is performed on the assumption that the previously set gluing set length is a cross having a length of 253 cm and a repeat width of 62 cm.

First, preparation for gluing is performed. <1> Set the cloth on the gluing machine and set the inching switch 26 so that the position of the pattern to be matched is at the cutting position.
Press h to feed the cloth with slight movement and cut the cloth. <2> When the clear key 26c is pressed, the set length display 25
The display of f blinks 0. Here, when 253 is input from the numeric keypad, the display section 25f blinks 253.
When the set key 26d is pressed, the display section 25f is turned on to display 253 and stored in the calculation section. Next, the number setting display section flashes 0. Here, if the number of sheets to be pasted is input from the numeric keypad, subtraction display is performed for each sheet pasting, and if 0 is input, addition display is performed for each sheet pasting, but here, 0 is input. . When the set key 26d is depressed, a lighted display of 0 is displayed.

<3> When the start switch 26f is pressed,
Gluing is started, and the cloth is sent out while being glued on the back surface by the gluing roller. In accordance with the movement of the cloth, the measuring pulse is counted by the calculation unit 27 and displayed on the count display unit 25d from 0 to the set length of the glue. <4> Set length display 25f and count length display 25d
When the lengths displayed in are the same, it stops automatically. At this time, the display of the number display section 25e increases from 0 to 1.

<5> The cloth is cut along the cutter guide 16 by gently pressing the cloth. Next, the teaching operation will be described. <6> Inching key 26h up to the position of the pattern matched by <1>
Hold down and send the cloth. When the pattern is reached, the inching key 26h is released to stop the cloth, and the cloth is cut at that position.

At this time, the total length of the glue setting length and the length sent by the inching key 26h is displayed in the count length display section 25d, and this length is substantially an integral multiple of the repeat width (pattern). (Length). The operator sees this length and knows the pattern matching length. (In this case, the length is set to 310 cm.) <7> When the second glue setting key 26k is pressed, the second glue second set length display section 25g blinks 0. For the pattern matching length learned in <6>, the length that the operator wants to stop at the front side for pattern matching in the pasting work for the second and subsequent sheets (a length several cm shorter than the pattern matching length) Decide and enter the length from the numeric keypad.

If you want to stop about 3 cm before, enter 307. The display unit 25g blinks 307. When the set key 26d is pressed, the display section 25g becomes illuminated 307, and is stored in the arithmetic section 27 as the second set length with glue. Next, the gluing operation for the second and subsequent sheets will be described. <8> When the reset key 26g is pressed, the count display 2
The display of 5d becomes 0. When you press the start key 26f,
Start gluing the second sheet.

<9> Along with the gluing, the count display section 2
The display of 5d is increased from 0 to the set sizing length 253, and the sizing machine automatically stops at 253. <10> Hold the cloth lightly and cut the cloth along the cutter guide 16. <11> When the start key 26f is pressed again, gluing is started, and the count display of the count length display section 25d is 253.
Up from.

<12> From the set length of gluing (253 cm) to the second set length of gluing (307 cm), gluing is automatically performed and the operation is stopped. <13> Since this stopped position is a little before the position where the pattern is fitted, several inches are required until the pattern is fitted with the inching key 26h.
Feed by m, stop at the position where the pattern matches, cut the pattern at the same position. At this time, the count length display section 25d is almost
It should be the pattern matching length (310 cm).

<14> Steps <8> to <13> are repeated for the third and subsequent sheets. <15> When changing the glue setting length, <2> to <14> are repeated. The operation described above was explained based on the idea of cutting off the excess length, but if the length to be cut off is short or it is not necessary to cut off even if it is long, stop at the glued set length and cut. There is a case where it is desired to continuously glue up to the second setting length without gluing. In such a case, before the gluing of the first sheet and the second setting length of the gluing of <7> above are completed, and before the gluing of the second and subsequent sheets of <8>,
By pressing the setting length stop release key 26m in FIG. 9 to set the mode in which the operation is not stopped at the gluing setting length, the operations of <9> to <11> are skipped and the start operation is performed once to the gluing second setting length. It can be glued and automatically stopped. This can be similarly applied to the first and second embodiments described above, and the efficiency of the gluing operation can be further improved.

As described above, according to the present embodiment, even if the repeat width of the cloth is not known, an arbitrary second setting length for pasting can be input after the first pasting.
Since the second and subsequent cloths can be automatically sent to the position immediately before pattern matching, the gluing time can be greatly reduced if the length of the cutout is long.

[0085]

According to the present invention, after cutting by the set length, the cloth is fed by pressing the inching switch to the pattern matching position. According to the present invention, the repeat length and the second set length are input in advance. By simply pressing the start key, the cloth can be automatically sent to the position just before pattern matching, and only the remaining few cm need to be sent by inching while looking at the pattern, especially when the repeat width is long. Can greatly shorten the sizing time, and can provide a sizing machine which can significantly improve the working efficiency.

[Brief description of the drawings]

FIG. 1 is a layout diagram illustrating an example of a display unit and an input unit of an operation panel according to the present invention.

FIG. 2 is a control block diagram of the present invention.

FIGS. 3A to 3D are display examples of a display unit according to the first embodiment of the present invention.

FIGS. 4A to 4D are display examples of a display unit according to the second embodiment of the present invention.

FIG. 5A to FIG. 5D are display examples of the second and subsequent display units according to the second embodiment of the present invention.

FIG. 6 is a diagram showing a relationship between a cloth pattern and a cutting position.

FIGS. 7A to 7C are side sectional views of an automatic wallpaper sizing machine.

8A and 8B are layout diagrams showing a display unit and an input unit of a conventional general operation panel.

FIG. 9 is a display example of a display unit according to Embodiment 3 of the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Upper frame 2 Lower frame 3 Sending roller 4 Doctor roller 5 Glue roller 6 Nail roller 7 Inspection roller 8 High tension roller 9 Pressing roller 10 Over glue roller 11 Glue box 12 Paper receiving bracket 12a Core rod receiving part 13 Material core rod 14 Side panel 15 Cutter 16 Cutter guide 17 Cross material 18 Cross 20 Input section 21 Display section 22 Set length display section 23 Count length display section 24 Number display section 25 Display section 25a Second set length display section 25b Repeat width display section 25c Second setting minus length display section 25d Count length display section 25e Number of sheets display section 25f Setting length display section 25g Paste second setting length display section 26 Input section 26a Repeat width key 26b Minus key 26c Second setting key 26d Set key 26e Clear Key 26f start Over 26g reset key 26h inching key 26k glue second setting key 26m glue set length stop cancellation key 27 operation unit 28 motor controller 29 the motor 30 encoder

 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Yasuaki Matsui 190, Tatsuno-cho, Tatsuno-cho, Hyogo Pref. F term in the stock company (reference) 4F040 AA22 BA23 CB40 DA02 DA07 DA13 DA14 DA20 DB26 4F042 AA22 BA03 BA08 DH02

Claims (10)

[Claims] 1. An automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller. Paste setting length input / display means, repeat width input / display means that is the pattern unit width of the cloth, and means for calculating the closest pattern matching length that is an integral multiple of the repeat width, longer than the glue setting length, An automatic gluing machine comprising: 2. An automatic sizing machine comprising a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller. Automatic gluing characterized by comprising a glue setting length input / display means and a storage / display means of a pattern matching length up to a position where the next pattern of the cloth fits by manual feed after gluing the set length of the cloth. Machine. 3. A second setting minus length for automatically stopping the gluing machine by a second setting minus length that is a predetermined length before the calculated or stored pattern matching length. 3. The automatic sizing machine according to claim 1, further comprising input and display means. 4. The automatic sizing machine according to claim 3, further comprising a second set length calculating and displaying means for subtracting the second set minus length from the pattern matching length. 5. The input section includes a repeat width input section, a second setting minus length input section, and a second setting length input section, and the display section includes a repeat width display section, a second setting minus length display section, and a second setting section. The automatic sizing machine according to claim 1, further comprising a long display unit. 6. An automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller. A glue setting length input step, a repeat width input step which is a cross pattern unit, and an operation step of calculating an integral multiple of the repeat length, longer than the glue setting length and closest to the pattern matching length, A cross feed control method in an automatic gluing machine, characterized in that the gluing machine is automatically stopped just before a second setting minus a length that is a predetermined length before the matching length. 7. An automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller, wherein the control unit includes: A glue setting length input step, a second setting minus length input step, and after gluing the cross setting length, manually moving the cloth to a position where the next pattern of the cloth fits and storing the pattern matching length. A cross feed control method for an automatic gluing machine, wherein the gluing machine is automatically stopped just before a second setting minus a length that is a predetermined length before the pattern matching length. 8. An automatic sizing machine including a roller group such as a measuring roller and a sizing roller, and a control unit including an input unit, a display unit, and a calculation unit for controlling the driving of the roller. An automatic glue comprising a gluing setting length input / display means and a gluing second setting length input / display means, wherein the gluing machine is automatically stopped at the gluing setting length and the gluing second setting length. Cross feed control method for attached machine. 9. The automatic sizing according to claim 9, wherein the automatic sizing is automatically stopped by a predetermined length or a previously input length with respect to the set second sizing length. Cross feed control method in the machine. 10. A gluing setting length, wherein it is possible to select an automatic stop determination upon completion of gluing.
A cross feed control method in the automatic gluing machine according to any one of the above.