JP2000180077A - Plate type heat exchanger - Google Patents
Plate type heat exchangerInfo
- Publication number
- JP2000180077A JP2000180077A JP10377948A JP37794898A JP2000180077A JP 2000180077 A JP2000180077 A JP 2000180077A JP 10377948 A JP10377948 A JP 10377948A JP 37794898 A JP37794898 A JP 37794898A JP 2000180077 A JP2000180077 A JP 2000180077A
- Authority
- JP
- Japan
- Prior art keywords
- heat transfer
- transfer plate
- edge
- plate
- edge part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、連続する凹凸面
を形成した伝熱板を所定の枚数積層して形成するプレー
ト式熱交換器に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plate heat exchanger formed by laminating a predetermined number of heat transfer plates each having a continuous uneven surface.
【0002】[0002]
【従来の技術】近年、各種の化学設備や熱器具におい
て、加熱、冷却、熱回収などにプレート式熱交換器が普
及している。このプレート式熱交換器は、金属板のプレ
ス加工で波型や半球殻型等の連続する凹凸面を形成した
伝熱板を多層に重ね合わせ、伝熱板と伝熱板との間に狭
い間隔の流体のチャンネルを形成し、このチャンネルに
交互に液−液、液−ガスなどの2種類の流体を流通させ
て熱交換を行うもので、伝熱面積の飛躍的な増大で高い
熱効率を実現するものである。2. Description of the Related Art In recent years, plate heat exchangers have become widespread for heating, cooling, heat recovery and the like in various types of chemical equipment and heat appliances. This plate type heat exchanger is composed of multiple layers of heat transfer plates with continuous irregular surfaces such as corrugated or hemispherical shells formed by pressing a metal plate, and a narrow space between the heat transfer plates. A fluid channel at intervals is formed, and two types of fluid such as liquid-liquid and liquid-gas are alternately circulated through this channel to perform heat exchange. High heat efficiency is achieved by a dramatic increase in the heat transfer area. It will be realized.
【0003】[0003]
【発明が解決しようとする課題】こうしたプレート式熱
交換器は、所定の枚数積層する伝熱板を溶接により接合
して製作されるが、接合面積の不足から溶接不良が生じ
やすく、強度、気密性の確保に課題がある。Such a plate heat exchanger is manufactured by welding a predetermined number of stacked heat transfer plates by welding. However, insufficient welding area is liable to occur due to shortage of the joining area, and strength and airtightness are required. There is a problem in securing sex.
【0004】この発明は、これらの課題を解決すること
を目的とするもので、プレス加工で成形した伝熱板を、
ろう付により堅固に接合することができるプレート式熱
交換器を提供するものである。An object of the present invention is to solve these problems, and a heat transfer plate formed by press working is provided.
An object of the present invention is to provide a plate heat exchanger that can be firmly joined by brazing.
【0005】[0005]
【課題を解決するための手段】上記の目的を達成するた
め、この発明のプレート式熱交換器は、連続する凹凸面
を形成した伝熱板を、所定の枚数積層して形成するプレ
ート式熱交換器において、銅板のプレス加工により、周
縁に立ち上げた側縁部の上縁に傾斜角度が小さい外縁部
を形成して、伝熱板を皿状に形成する。そして、積層し
た伝熱板の上下の外縁部間で形成される開口溝部にろう
材を挿入し、ろう付して製作することを特徴とするもの
であり、炉内で溶融したろうが毛細管現象で側縁部間に
流入して確実に溶着することができる。In order to achieve the above object, a plate heat exchanger according to the present invention comprises a plate heat exchanger formed by laminating a predetermined number of heat transfer plates having continuous uneven surfaces. In the exchanger, an outer edge portion having a small inclination angle is formed on an upper edge of a side edge portion raised on a peripheral edge by pressing a copper plate, and the heat transfer plate is formed in a dish shape. Then, a brazing material is inserted into an opening groove formed between the upper and lower outer edges of the laminated heat transfer plate and brazed, and the brazing material is melted in the furnace. As a result, it can flow between the side edges and be reliably welded.
【0006】[0006]
【発明の実施の形態】以下に、この発明の実施の形態を
図面の実施例に基づいて具体的に説明する。図面におい
て、銅板のプレス加工により、連続する凹凸面12を一
面に形成した伝熱板10が成形され、凹凸面12は直線
状の波型に形成されている。伝熱板10はその平面形状
が略正方形に形成され、周縁に側縁部11aを立ち上げ
て皿状に形成されている。さらに、この側縁部11aの
上縁に、傾斜角度が小さい外縁部11bが形成され、し
たがって伝熱板10の周縁は、側縁部11aと外縁部1
1bとで傾斜が2段に形成されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be specifically described below with reference to the drawings. In the drawing, a heat transfer plate 10 having a continuous uneven surface 12 formed on one surface is formed by pressing a copper plate, and the uneven surface 12 is formed in a linear corrugated shape. The heat transfer plate 10 is formed in a substantially square shape in plan view, and is formed in a dish shape with the side edge portion 11a raised at the periphery. Further, an outer edge portion 11b having a small inclination angle is formed on the upper edge of the side edge portion 11a, so that the peripheral edge of the heat transfer plate 10 is formed by the side edge portion 11a and the outer edge portion 1b.
1b, the inclination is formed in two steps.
【0007】伝熱板10の隣接する隅部には、2種類の
開孔15、16が形成され、これらの開孔15、16
は、伝熱板10の中心から90度の間隔で離れた放射状
位置に位置している。また、一方の開孔16には周縁を
バーリング加工して突縁17が形成され、他方の開孔1
5は、この突縁17が嵌挿される大きさに形成されてい
る。Two types of openings 15 and 16 are formed at adjacent corners of the heat transfer plate 10, and these openings 15 and 16 are formed.
Are located at radial positions separated from the center of the heat transfer plate 10 by 90 degrees. Further, a ridge 17 is formed on one of the openings 16 by burring the peripheral edge, and the other opening 1 is formed.
5 is formed to a size in which the protruding edge 17 is inserted.
【0008】このプレート式熱交換器の組立は、図3に
示すように行われる。ここで、伝熱板10aに重ねる伝
熱板10bを90度回転させ、開孔15bに下段の伝熱
板10aの突縁17aを嵌挿させて重ね合わせる。同じ
く伝熱板10cを伝熱板10bに対して90度回転さ
せ、開孔15cに突縁17bを嵌挿させて重ね合わせ、
伝熱板10dを伝熱板10cに対して90度回転させて
重ね合わせる。このように、伝熱板10を順次90度回
転させ、開孔15に下段の伝熱板10の突縁17を嵌挿
させて所定の枚数積層して組み立てる。図4は、13枚
の伝熱板10を積層して形成したもので、最上段と最下
段の伝熱板10の開孔15、16に、流体の入口管及び
出口管20、21、22、23を接合してプレート式熱
交換器が形成される。The assembly of the plate heat exchanger is performed as shown in FIG. Here, the heat transfer plate 10b to be superimposed on the heat transfer plate 10a is rotated by 90 degrees, and the protruding edge 17a of the lower heat transfer plate 10a is fitted into the opening 15b and is superposed. Similarly, the heat transfer plate 10c is rotated by 90 degrees with respect to the heat transfer plate 10b, and the protruding edge 17b is inserted into the opening 15c and overlapped.
The heat transfer plate 10d is rotated by 90 degrees with respect to the heat transfer plate 10c and overlapped. In this manner, the heat transfer plates 10 are sequentially rotated by 90 degrees, the protruding edges 17 of the lower heat transfer plate 10 are inserted into the openings 15, and a predetermined number of the heat transfer plates 10 are stacked and assembled. FIG. 4 shows a structure in which thirteen heat transfer plates 10 are stacked and formed. Fluid inlet pipes and outlet pipes 20, 21 and 22 are provided in the openings 15 and 16 of the uppermost and lowermost heat transfer plates 10, respectively. , 23 are joined to form a plate heat exchanger.
【0009】このプレート式熱交換器の流体の流れを説
明すると、図3において、伝熱板10aの開孔15aか
ら伝熱板10aと伝熱板10bとの間隔内に流入した流
体は、対角状に流通して伝熱板10bの開孔16bから
その突縁17bに案内され、伝熱板10cと伝熱板10
dとの間隔内に流入する。このように、上下の伝熱板1
0で区画された各層を流体が流通し、突縁17が上段の
開孔15に嵌挿されているので、各層は上下の一層を隔
てた層と連通する。したがって、液−液、液−ガスなど
の2種類の流体を、この交互の層に流通させて熱交換が
行われる。各層では、流体が対角方向に流通するととも
に、伝熱板10を介した上下の層を流通する流体が交差
する流れとなり、効率の良い熱交換が行われる。The flow of the fluid in the plate heat exchanger will be described. Referring to FIG. 3, the fluid flowing into the space between the heat transfer plate 10a and the heat transfer plate 10b from the opening 15a of the heat transfer plate 10a is paired. The heat is distributed in a square shape and guided from the opening 16b of the heat transfer plate 10b to the protruding edge 17b thereof.
d flows into the gap. Thus, the upper and lower heat transfer plates 1
Since the fluid flows through each layer defined by 0 and the protruding edge 17 is inserted into the opening 15 at the upper stage, each layer communicates with the upper and lower layers. Therefore, two kinds of fluids, such as liquid-liquid and liquid-gas, are passed through these alternate layers to perform heat exchange. In each layer, the fluid flows in the diagonal direction, and the fluid flowing in the upper and lower layers via the heat transfer plate 10 becomes an intersecting flow, so that efficient heat exchange is performed.
【0010】図5は、このプレート式熱交換器の溶接の
手段を説明するものである。伝熱板10の周縁は、上記
したように側縁部11aと外縁部11bとで傾斜が2段
に形成され、積層した伝熱板10の上下の外縁部11b
間で開口溝部が形成される。開孔15、16に適合した
孔を開けたシート状のろう材18を各伝熱板10に敷設
して、上記のように所定の枚数積層するとともに、この
開口溝部に棒状のろう材19を挿入して所定の治具で固
定し、これを電気炉内でろう付して製作する。炉内で溶
融したろうは、毛細管現象で側縁部11a間に流入して
溶着するとともに、各伝熱板10の凹凸面12の点接触
する部分に流れ込んで溶着する。なお、突縁17の外周
にろう材をリング状に巻いてろう付しても良い。FIG. 5 illustrates the means for welding the plate heat exchanger. As described above, the peripheral edge of the heat transfer plate 10 is formed in two steps with the side edge portion 11a and the outer edge portion 11b, and the upper and lower outer edge portions 11b of the stacked heat transfer plate 10 are formed.
An opening groove is formed between them. A sheet-like brazing material 18 having holes corresponding to the openings 15 and 16 is laid on each heat transfer plate 10 and a predetermined number of the brazing materials 18 are laminated as described above. It is inserted and fixed with a predetermined jig, and it is manufactured by brazing in an electric furnace. The wax melted in the furnace flows into and welds between the side edge portions 11a by capillary action, and flows into and welds to a point contact portion of the uneven surface 12 of each heat transfer plate 10. Note that the brazing material may be wound around the outer periphery of the protruding edge 17 in a ring shape and brazed.
【0011】この実施例では、伝熱板10の平面形状を
略正方形として90度回転して重なる形状に形成した
が、伝熱板10の形状は、円形、長方形、その他の多角
形状に形成しても良く、流体通路の構成も実施例に限定
されるものではない。In this embodiment, the plane shape of the heat transfer plate 10 is formed to be substantially square and rotated 90 degrees to form an overlapping shape. However, the shape of the heat transfer plate 10 is formed to be circular, rectangular, or other polygonal shape. Alternatively, the configuration of the fluid passage is not limited to the embodiment.
【0012】[0012]
【発明の効果】以上のようにこの発明は、周縁に立ち上
げた側縁部11aの上縁に傾斜角度が小さい外縁部11
bを形成し、伝熱板10の周縁を2段の傾斜面で形成
し、積層した伝熱板10の上下の外縁部11b間で形成
される開口溝部に挿入したろう材19は、側縁部11a
に溶融して確実、堅固に溶着することができる。また、
ろう材19の取付も簡単で、目視確認ができるので置き
忘れることがなく、溶接の作業性の向上と接合性の向上
とを同時に図ることができるものである。As described above, according to the present invention, the outer edge 11 having a small inclination angle is provided on the upper edge of the side edge 11a rising on the peripheral edge.
b, the peripheral edge of the heat transfer plate 10 is formed by a two-step inclined surface, and the brazing material 19 inserted into the opening groove formed between the upper and lower outer edges 11 b of the laminated heat transfer plate 10 is a side edge. Part 11a
And can be securely and firmly welded. Also,
The attachment of the brazing material 19 is easy and can be visually checked, so that the brazing material 19 is not left behind, so that the improvement of the welding workability and the improvement of the jointability can be achieved at the same time.
【図1】この発明の実施例の伝熱板の平面図。FIG. 1 is a plan view of a heat transfer plate according to an embodiment of the present invention.
【図2】図1のA−A線で切断した断面図。FIG. 2 is a sectional view taken along the line AA of FIG. 1;
【図3】組立の方法を示す分解斜視図。FIG. 3 is an exploded perspective view showing an assembling method.
【図4】組み立てられた状態の断面図。FIG. 4 is a sectional view of an assembled state.
【図5】溶接の方法を示す要部の断面図。FIG. 5 is a sectional view of a main part showing a welding method.
10 伝熱板 11a 側縁部 11b 外縁部 12 凹凸面 19 ろう材 Reference Signs List 10 heat transfer plate 11a side edge 11b outer edge 12 uneven surface 19 brazing material
Claims (1)
板(10)を、所定の枚数積層して形成するプレート式
熱交換器において、 銅板のプレス加工により、周縁に立ち上げた側縁部(1
1a)の上縁に傾斜角度が小さい外縁部(11b)を形
成して、伝熱板(10)を皿状に形成し、積層した伝熱
板(10)の上下の外縁部(11b)間で形成される開
口溝部にろう材(19)を挿入し、ろう付して製作する
ことを特徴とするプレート式熱交換器。1. A plate heat exchanger formed by laminating a predetermined number of heat transfer plates (10) each having a continuous uneven surface (12) formed thereon. Edge (1
1a) An outer edge (11b) having a small inclination angle is formed on the upper edge, and the heat transfer plate (10) is formed in a dish shape. A plate type heat exchanger characterized in that a brazing material (19) is inserted into an opening groove formed by the method and brazed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10377948A JP2000180077A (en) | 1998-12-14 | 1998-12-14 | Plate type heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10377948A JP2000180077A (en) | 1998-12-14 | 1998-12-14 | Plate type heat exchanger |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000180077A true JP2000180077A (en) | 2000-06-30 |
Family
ID=18509274
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10377948A Pending JP2000180077A (en) | 1998-12-14 | 1998-12-14 | Plate type heat exchanger |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000180077A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005231943A (en) * | 2004-02-19 | 2005-09-02 | Osaka Gas Co Ltd | Reforming apparatus |
WO2014091850A1 (en) * | 2012-12-12 | 2014-06-19 | 株式会社マーレ フィルターシステムズ | Multi-plate-stack-type heat exchanger, and core plate therefor |
JP2016090221A (en) * | 2014-10-30 | 2016-05-23 | リンナイ株式会社 | Plate connection type heat exchanger |
-
1998
- 1998-12-14 JP JP10377948A patent/JP2000180077A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005231943A (en) * | 2004-02-19 | 2005-09-02 | Osaka Gas Co Ltd | Reforming apparatus |
JP4646527B2 (en) * | 2004-02-19 | 2011-03-09 | 大阪瓦斯株式会社 | Reformer |
WO2014091850A1 (en) * | 2012-12-12 | 2014-06-19 | 株式会社マーレ フィルターシステムズ | Multi-plate-stack-type heat exchanger, and core plate therefor |
JP2014115048A (en) * | 2012-12-12 | 2014-06-26 | Mahle Filter Systems Japan Corp | Multi-plate lamination type heat exchanger and core plate |
CN104854419A (en) * | 2012-12-12 | 2015-08-19 | 株式会社马勒滤清系统 | Multi-plate-stack-type heat exchanger, and core plate therefor |
CN104854419B (en) * | 2012-12-12 | 2017-05-24 | 株式会社马勒滤清系统 | Multi-plate-stack-type heat exchanger, and core plate therefor |
US10076812B2 (en) | 2012-12-12 | 2018-09-18 | Mahle Filter Systems Japan Corporation | Multi-plate-stack-type heat exchanger, and core plate therefor |
JP2016090221A (en) * | 2014-10-30 | 2016-05-23 | リンナイ株式会社 | Plate connection type heat exchanger |
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