JP2000133253A - Lead-acid battery and manufacture of same - Google Patents

Lead-acid battery and manufacture of same

Info

Publication number
JP2000133253A
JP2000133253A JP10306815A JP30681598A JP2000133253A JP 2000133253 A JP2000133253 A JP 2000133253A JP 10306815 A JP10306815 A JP 10306815A JP 30681598 A JP30681598 A JP 30681598A JP 2000133253 A JP2000133253 A JP 2000133253A
Authority
JP
Japan
Prior art keywords
lead
lead powder
positive electrode
powder
paste
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10306815A
Other languages
Japanese (ja)
Other versions
JP3606065B2 (en
Inventor
Toshio Shibahara
敏夫 柴原
Takumi Yamana
匠 山名
Masatoshi Miyatsuka
政敏 宮塚
Ichiro Mukoya
一郎 向谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP30681598A priority Critical patent/JP3606065B2/en
Publication of JP2000133253A publication Critical patent/JP2000133253A/en
Application granted granted Critical
Publication of JP3606065B2 publication Critical patent/JP3606065B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a lead-acid battery that is excellent in high-rate discharge characteristics. SOLUTION: The raw material of paste type positive electrodes is a pulverized lead powder into which a fan grinder crushes raw material lead powder made by a ball mill type lead powder producing machine. The pulverized lead powder has an average particle size of from 1 to 7 μm, and lead metal has a particle size of from 3 to 8 μm. The employment of the pulverized lead powder offers a positive active material of a porosity of from 51.0 to 54.0%, a specific surface area of from 2.4 to 3.0 m2/g, and a median pore size of from 0.5 to 1.0 μm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ペースト式正極を
用いた鉛蓄電池の高率放電特性の向上に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to improvement of high-rate discharge characteristics of a lead storage battery using a paste type positive electrode.

【0002】[0002]

【従来の技術】近年、鉛蓄電池の高率放電特性の向上
が、きわめて強く要求されている。鉛蓄電池の高率放電
特性を向上させる手段として、正極活物質の反応表面積
を増加させるための改良や、放電反応に関与する物質で
ある硫酸イオンを、正極活物質により多く供給するため
の改良が検討されている。
2. Description of the Related Art In recent years, there has been an extremely strong demand for improvement in high-rate discharge characteristics of lead-acid batteries. As means for improving the high-rate discharge characteristics of lead-acid batteries, improvements have been made to increase the reaction surface area of the positive electrode active material, and to provide more positive electrode active material with sulfate ions, which are substances involved in the discharge reaction. Are being considered.

【0003】正極活物質の反応表面積を増加させる手段
として、正極活物質層の多孔度や比表面積の増加、正極
板の薄板化、高比重の電解液の使用などの検討が行われ
てきた。正極活物質の多孔度を向上させるには、鉛を主
成分とし希硫酸で混練したペースト状活物質中の水分量
を増加させたり、前記ペースト状活物質に造孔剤を添加
(特開平04-366551号公報)するなどの手法が一般的に
用いられている。また、正極活物質層の比表面積を増加
する方法としては、化成時に使用する希硫酸の濃度を高
くする方法が一般的に用いられている。しかしながら、
これらの方法を用いて作製した電池は、寿命が短くなる
という問題点がある。
As means for increasing the reaction surface area of the positive electrode active material, studies have been made on increasing the porosity and specific surface area of the positive electrode active material layer, making the positive electrode plate thinner, and using an electrolytic solution having a higher specific gravity. In order to improve the porosity of the positive electrode active material, the amount of moisture in the paste active material containing lead as a main component and kneaded with dilute sulfuric acid is increased, or a pore-forming agent is added to the paste active material (Japanese Patent Application Laid-Open No. -366551) is generally used. As a method of increasing the specific surface area of the positive electrode active material layer, a method of increasing the concentration of dilute sulfuric acid used during chemical formation is generally used. However,
Batteries manufactured by using these methods have a problem that the life is shortened.

【0004】密閉型鉛蓄電池の場合において、正極活物
質に硫酸イオンをより多く供給する手段として、リテー
ナを厚くすることにより、より多くの電解液をリテーナ
内に保持する試みがされている。この方法を用いると高
率放電時における電池の放電時間は長くすることができ
る。しかしながら、正極板及び負極板間の距離が長くな
るために内部抵抗が増加し、その結果、密閉型鉛蓄電池
の放電電圧が低下するという欠点がある。
[0004] In the case of a sealed lead-acid battery, an attempt has been made to increase the thickness of the retainer to retain more electrolyte in the retainer as a means for supplying more sulfate ions to the positive electrode active material. By using this method, the discharge time of the battery during high-rate discharge can be lengthened. However, since the distance between the positive electrode plate and the negative electrode plate becomes longer, the internal resistance increases, and as a result, there is a disadvantage that the discharge voltage of the sealed lead-acid battery decreases.

【0005】[0005]

【発明が解決しようとする課題】本発明の目的は、高率
放電特性の優れた鉛蓄電池を提供することである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a lead-acid battery having excellent high-rate discharge characteristics.

【0006】[0006]

【課題を解決するための手段】上記した課題を解決する
ために、第一の発明では、ペースト式正極を用いる鉛蓄
電池において、充電状態における正極活物質は、多孔度
が51.0〜54.0%、比表面積が2.4〜3.0m2/g、かつ細孔メ
ジアン径が0.5〜1.0μmであることを特徴とし、第二の
発明では、一酸化鉛を主成分とする鉛粉、鉛丹及び希硫
酸を混練してなるペースト状活物質を鉛合金製の集電体
に充填して作製するペースト式正極を用いる鉛蓄電池の
製造方法において、前記鉛粉には、ボールミル式鉛粉製
造機で製造した原料鉛粉を、ファン型粉砕機で粉砕した
粉砕鉛粉を用いることを特徴とし、第三の発明では、前
記粉砕鉛粉は、平均粒子径が1〜7μmであり、かつ含
まれる金属鉛の粒子径が3〜8μmであることを特徴と
するものである。
Means for Solving the Problems To solve the above-mentioned problems, according to a first invention, in a lead-acid battery using a paste-type positive electrode, the positive electrode active material in a charged state has a porosity of 51.0 to 54.0%, The surface area is 2.4 to 3.0 m 2 / g, and the pore median diameter is 0.5 to 1.0 μm.In the second invention, lead powder containing lead monoxide as a main component, lead tin and dilute sulfuric acid are used. In a method for producing a lead-acid battery using a paste-type positive electrode produced by filling a kneaded paste-like active material into a current collector made of a lead alloy, the lead powder includes a raw material produced by a ball mill-type lead powder production machine. The lead powder is characterized by using a crushed lead powder crushed by a fan-type crusher. In the third invention, the crushed lead powder has an average particle diameter of 1 to 7 μm and contains metal lead particles. The diameter is 3 to 8 μm.

【0007】[0007]

【発明の実施の形態】本発明は、ボールミル式鉛粉製造
機を用いて一酸化鉛を主成分とする原料鉛粉を作製した
後、前記原料鉛粉をファン型粉砕機を用いて粉砕(以
下、粉砕鉛粉と略す)する。そして、前記粉砕鉛粉をペ
ースト式正極の原材料として使用することを特徴とする
ものである。
BEST MODE FOR CARRYING OUT THE INVENTION According to the present invention, a raw material lead powder mainly composed of lead monoxide is prepared using a ball mill type lead powder manufacturing machine, and then the raw material lead powder is ground using a fan type grinder. Hereinafter, abbreviated as crushed lead powder). Then, the pulverized lead powder is used as a raw material for a paste-type positive electrode.

【0008】1.原料鉛粉及び粉砕鉛粉の作製 鉛塊からボールミル式鉛粉製造機を用いて、一酸化鉛を
主成分とする原料鉛粉を作成する。その後、前記原料鉛
粉をホソカワミクロン製のファン型粉砕機を用いて粉砕
し、粉砕時間の異なる5種類の粉砕鉛粉(粉砕鉛粉A〜
E、表1)を作成した。前記した原料鉛粉及び5種類の
粉砕鉛粉(粉砕鉛粉A〜E)は、それぞれ粉末の中心部
に‘ヒゲ状’の金属鉛が存在し、その周囲が一酸化鉛で
被われた形状をしている。なお、これらの粉末全体とし
ての酸化度は約80%である。前記した原料鉛粉、粉砕鉛
粉及び後述する鉛丹の平均粒子径は、HORIBA製のレーザ
ー回折式粒度分布測定装置(LA-500型)を用いて測定し
た。そして、全粒子体積に対する累積値で50%に相当す
る粒子径を平均粒子径(一般に、Dp50と呼ばれている)
と規定した。原料鉛粉又は粉砕鉛粉の中心部に存在する
金属鉛の粒子径は、以下の方法で測定した。すなわち、
前記した原料鉛粉又は粉砕鉛粉をエポキシ樹脂に埋め込
んで固めた後に、エポキシ樹脂とともに切断して断面を
研磨する。そしてオリンパス社製の金属顕微鏡(BH-2
型)を用い、計100個の金属鉛の寸法を測定して、それ
らの平均値により算出した(以下、金属鉛の粒子径と呼
ぶ)。なお、表1に示されているように、原料鉛粉又は
粉砕鉛粉の平均粒子径よりも、金属鉛の粒子径が大きい
理由は、前述したように測定方法の違いによるためであ
る。
[0008] 1. Production of raw material lead powder and pulverized lead powder A raw material lead powder mainly composed of lead monoxide is prepared from a lead lump using a ball mill type lead powder producing machine. Thereafter, the raw material lead powder is pulverized using a fan type pulverizer made by Hosokawa Micron, and five types of pulverized lead powders (pulverized lead powders A to
E, Table 1) was prepared. The raw material lead powder and the five types of ground lead powders (ground lead powders A to E) each have a "whisker-like" metallic lead in the center of the powder and the periphery thereof is covered with lead monoxide. You are. The degree of oxidation of these powders as a whole is about 80%. The average particle diameter of the raw material lead powder, the pulverized lead powder, and the lead described below was measured using a laser diffraction type particle size distribution analyzer (model LA-500) manufactured by HORIBA. Then, the average particle diameter (generally called Dp50) is the particle diameter equivalent to 50% in the cumulative value with respect to the total particle volume.
It was specified. The particle size of the metallic lead present in the center of the raw material lead powder or the ground lead powder was measured by the following method. That is,
After embedding the above-mentioned raw material lead powder or crushed lead powder in an epoxy resin and solidifying it, it is cut together with the epoxy resin and the cross section is polished. And a Olympus metal microscope (BH-2
), The dimensions of a total of 100 metallic leads were measured, and the average value was calculated (hereinafter referred to as the particle diameter of metallic lead). As shown in Table 1, the reason why the particle size of the metallic lead is larger than the average particle size of the raw material lead powder or the crushed lead powder is due to the difference in the measurement method as described above.

【0009】[0009]

【表1】 [Table 1]

【0010】2.正極の作製 表1に記した、いずれかの粉末(粉砕鉛粉A〜E、原料
鉛粉)に、平均粒子径が3μmの三井金属(株)製の鉛丹
(鉛丹化度99.9%)を25wt.%加えて混合する。この混合
粉末と希硫酸とを練合してペ−スト状活物質を作製す
る。このペースト状活物質を、従来から用いている手法
で鉛−カルシウム−スズ合金からなる格子体に充填し、
熟成・乾燥工程を経て未化成のペースト式正極板を作成
した。
[0010] 2. Preparation of Positive Electrode One of the powders (crushed lead powders A to E, raw material lead powder) described in Table 1 was prepared by adding Mitsui Kinzoku Co., Ltd.'s lead particle (average particle size: 3 μm, lead degree of 99.9%). Is added and mixed. This mixed powder and dilute sulfuric acid are kneaded to prepare a paste-like active material. This paste-like active material is filled into a lattice made of a lead-calcium-tin alloy by a conventionally used method,
Through an aging and drying process, an unformed paste-type positive electrode plate was prepared.

【0011】3.密閉型鉛電池の作製・試験 作製したペースト式正極板と、従来から使用している未
化成のペースト式負極板とをガラス繊維製の不織布より
なるリテーナを介して積層して電極群とし、それをAB
S製の電槽に組み込んだ後、電解液を注入する。そし
て、周囲温度25℃、課電量250%、化成時間48hの条件で
電槽化成を行い、公称容量が7Ahの密閉型鉛蓄電池を作
成した。
3. Manufacturing and testing of sealed lead battery The prepared paste-type positive electrode plate and the conventionally used unformed paste-type negative electrode plate were laminated via a retainer made of nonwoven fabric made of glass fiber to form an electrode group. AB
After assembling into an S container, an electrolyte is injected. Then, a battery case formation was performed under the conditions of an ambient temperature of 25 ° C., a charge amount of 250%, and a formation time of 48 hours, thereby producing a sealed lead-acid battery having a nominal capacity of 7 Ah.

【0012】電槽化成後の密閉型鉛蓄電池を周囲温度が
25±2℃で、3CAで放電してその放電時間を測定し、再び
充電した後、電池を解体して正極活物質を取り出す。こ
の正極活物質を水洗・乾燥し、Micromeritics 社製の 9
310型ポロシメータを用いて多孔度及び細孔メジアン径
を測定し、柴田科学(株)製の ASA-2000型を用いて比
表面積を測定した。
The ambient temperature of the sealed lead-acid battery after battery formation
The battery is discharged at 25 ± 2 ° C. at 3 CA, the discharge time is measured, and the battery is charged again. Then, the battery is disassembled to take out the positive electrode active material. This positive electrode active material is washed with water and dried, and is
The porosity and pore median diameter were measured using a 310 type porosimeter, and the specific surface area was measured using an ASA-2000 type manufactured by Shibata Kagaku Co., Ltd.

【0013】[0013]

【実施例】本発明の一実施例を説明する。 (実施例1〜5、比較例1)前記した粉砕鉛粉(A〜
E)又は原料鉛粉を用いて作製した密閉型鉛蓄電池の3C
A放電時間及び正極活物質の多孔度、細孔メジアン径、
比表面積を測定した結果を表2に示す。本発明の粉砕鉛
粉を用いた電池は放電時間が長い。さらに好ましくは、
正極活物質を多孔度が51.0〜54.0%、細孔メジアン径が
0.5〜1.0μmかつ比表面積が2.4〜3.0m2/gの範囲内にす
ると3CA放電時間が大幅に向上する。そして、前記した
正極活物質は粉砕鉛粉を用い、その平均粒子径を1〜7μ
m、金属鉛の粒子径を3〜8μmにすることにより作製でき
る。なお、粉砕鉛粉を用いた密閉型鉛蓄電池の寿命に及
ぼす影響は認められず、従来品と同程度であった。
An embodiment of the present invention will be described. (Examples 1 to 5, Comparative Example 1) The above-mentioned crushed lead powder (A to
E) or 3C of sealed lead-acid battery manufactured using lead powder
A discharge time and porosity of positive electrode active material, pore median diameter,
Table 2 shows the results of measuring the specific surface area. The battery using the crushed lead powder of the present invention has a long discharge time. More preferably,
The positive electrode active material has a porosity of 51.0 to 54.0% and a pore median diameter of
When the specific surface area is in the range of 0.5 to 1.0 μm and the specific surface area is in the range of 2.4 to 3.0 m 2 / g, the 3CA discharge time is significantly improved. And the above-mentioned positive electrode active material uses pulverized lead powder, the average particle diameter of which is 1 to 7 μm.
m, metal lead having a particle size of 3 to 8 μm. The effect on the life of the sealed lead-acid battery using the crushed lead powder was not recognized, and was almost the same as that of the conventional product.

【0014】[0014]

【表2】 [Table 2]

【0015】[0015]

【発明の効果】上述したように、本発明に係わる粉砕鉛
粉を正極の原材料として用いることにより、高率放電特
性が大幅に向上する点で優れている。
As described above, the use of the pulverized lead powder according to the present invention as a raw material for a positive electrode is excellent in that the high rate discharge characteristics are greatly improved.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 向谷 一郎 東京都中央区日本橋本町2丁目8番7号 新神戸電機株式会社内 ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Ichiro Mukai 2-8-7 Nihonbashi Honcho, Chuo-ku, Tokyo Inside Shin Kobe Electric Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】ペースト式正極を用いる鉛蓄電池におい
て、充電状態における正極活物質は、多孔度が51.0〜5
4.0%、比表面積が2.4〜3.0m2/g、かつ細孔メジアン径が
0.5〜1.0μmであることを特徴とする鉛蓄電池。
In a lead-acid battery using a paste-type positive electrode, the positive electrode active material in a charged state has a porosity of 51.0 to 5%.
4.0%, specific surface area 2.4 ~ 3.0m 2 / g, and pore median diameter
A lead-acid battery having a thickness of 0.5 to 1.0 μm.
【請求項2】一酸化鉛を主成分とする鉛粉、鉛丹及び希
硫酸を混練してなるペースト状活物質を鉛合金製の集電
体に充填して作製するペースト式正極を用いる鉛蓄電池
の製造方法において、前記鉛粉には、ボールミル式鉛粉
製造機で製造した原料鉛粉を、ファン型粉砕機で粉砕し
た粉砕鉛粉を用いることを特徴とする鉛蓄電池の製造方
法。
2. A lead using a paste-type positive electrode produced by filling a lead alloy current collector with a paste active material obtained by kneading lead powder containing lead monoxide as a main component, lead red and dilute sulfuric acid. In the method for manufacturing a storage battery, a method for manufacturing a lead storage battery is characterized in that, as the lead powder, ground lead powder obtained by grinding a raw material lead powder manufactured by a ball mill type lead powder manufacturing machine with a fan-type crusher is used.
【請求項3】前記粉砕鉛粉は、平均粒子径が1〜7μm
であり、かつ含まれる金属鉛の粒子径が3〜8μmであ
ることを特徴とする請求項1記載の鉛蓄電池の製造方
法。
3. The ground lead powder has an average particle diameter of 1 to 7 μm.
The method for producing a lead-acid battery according to claim 1, wherein the metal lead contained has a particle diameter of 3 to 8 µm.
JP30681598A 1998-10-28 1998-10-28 Manufacturing method of lead acid battery Expired - Fee Related JP3606065B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30681598A JP3606065B2 (en) 1998-10-28 1998-10-28 Manufacturing method of lead acid battery

Publications (2)

Publication Number Publication Date
JP2000133253A true JP2000133253A (en) 2000-05-12
JP3606065B2 JP3606065B2 (en) 2005-01-05

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Country Link
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WO2004047201A1 (en) * 2002-11-15 2004-06-03 Gs Yuasa Corporation Positive plate for lead storage battery and lead storage battery
JP2009231014A (en) * 2008-02-28 2009-10-08 Furukawa Battery Co Ltd:The Manufacturing method of positive electrode active material paste for lead-acid storage battery, and positive electrode plate for lead-acid storage battery using the paste
JP2010102914A (en) * 2008-10-23 2010-05-06 Shin Kobe Electric Mach Co Ltd Method for manufacturing clad type positive electrode plate
WO2011077640A1 (en) * 2009-12-25 2011-06-30 パナソニック株式会社 Valve-regulated lead acid battery
WO2016021334A1 (en) * 2014-08-08 2016-02-11 新神戸電機株式会社 Positive electrode plate for lead storage battery, and lead storage battery using same
US9362596B2 (en) 2013-07-19 2016-06-07 Gs Yuasa International Ltd. Liquid lead-acid battery and idling stop vehicle using liquid lead-acid battery
JP2021111626A (en) * 2020-01-07 2021-08-02 古河電池株式会社 Liquid type lead storage battery

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WO2004047201A1 (en) * 2002-11-15 2004-06-03 Gs Yuasa Corporation Positive plate for lead storage battery and lead storage battery
JP2009231014A (en) * 2008-02-28 2009-10-08 Furukawa Battery Co Ltd:The Manufacturing method of positive electrode active material paste for lead-acid storage battery, and positive electrode plate for lead-acid storage battery using the paste
JP2010102914A (en) * 2008-10-23 2010-05-06 Shin Kobe Electric Mach Co Ltd Method for manufacturing clad type positive electrode plate
WO2011077640A1 (en) * 2009-12-25 2011-06-30 パナソニック株式会社 Valve-regulated lead acid battery
US9362596B2 (en) 2013-07-19 2016-06-07 Gs Yuasa International Ltd. Liquid lead-acid battery and idling stop vehicle using liquid lead-acid battery
US9899666B2 (en) 2013-07-19 2018-02-20 Gs Yuasa International Ltd. Liquid lead-acid battery and idling stop vehicle using liquid lead-acid battery
WO2016021334A1 (en) * 2014-08-08 2016-02-11 新神戸電機株式会社 Positive electrode plate for lead storage battery, and lead storage battery using same
JP2021111626A (en) * 2020-01-07 2021-08-02 古河電池株式会社 Liquid type lead storage battery
JP7011024B2 (en) 2020-01-07 2022-01-26 古河電池株式会社 Liquid lead-acid battery

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