JP2949767B2 - Lead battery manufacturing method - Google Patents

Lead battery manufacturing method

Info

Publication number
JP2949767B2
JP2949767B2 JP2102152A JP10215290A JP2949767B2 JP 2949767 B2 JP2949767 B2 JP 2949767B2 JP 2102152 A JP2102152 A JP 2102152A JP 10215290 A JP10215290 A JP 10215290A JP 2949767 B2 JP2949767 B2 JP 2949767B2
Authority
JP
Japan
Prior art keywords
pbo
lead
powder
anode
main component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2102152A
Other languages
Japanese (ja)
Other versions
JPH042052A (en
Inventor
今吉 平沢
學 齊木
剛 川村
弘毅 田村
敏之 松村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP2102152A priority Critical patent/JP2949767B2/en
Publication of JPH042052A publication Critical patent/JPH042052A/en
Application granted granted Critical
Publication of JP2949767B2 publication Critical patent/JP2949767B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

【発明の詳細な説明】 産業上の利用分野 本発明は鉛電池の新規な製造方法に関する。Description: TECHNICAL FIELD The present invention relates to a novel method for manufacturing a lead battery.

従来の技術とその問題点 従来から、ペースト式鉛電池極板の製造には酸化鉛を
主成分とするいわゆる鉛粉が原料として用いられ、これ
を希硫酸で混練してペースト状物とし、格子体に充填し
た後熟成、化成工程を経て製造されている。この方法で
は、熟成及び化成工程での時間が長くかかること、及び
化成工程に於いて発生する酸霧による環境悪化が大きな
問題である。
Conventional technology and its problems Conventionally, so-called lead powder containing lead oxide as a main component has been used as a raw material in the production of paste-type lead-acid battery plates, and this is kneaded with dilute sulfuric acid to form a paste-like material. It is manufactured through filling and aging processes after filling the body. In this method, there are major problems that it takes a long time in the ripening and chemical conversion steps and that the environment is deteriorated due to acid fog generated in the chemical conversion step.

このような問題点を解決するために、PbO2を直接極板
基体に充填する方法が、たとえば(イ−.ジェー.テー
ラー(E.J.Taylor)らジャーナルオブエレクトロケミカ
ル ソサイエティ,131巻483頁及び487頁(1984).〔J.
Electrochem.Soc.,Vol.131 p.483及び487(1984)」に
報告されている。
In order to solve such a problem, a method of directly filling PbO 2 into an electrode plate substrate is disclosed in, for example, (EJ Taylor et al., Journal of Electrochemical Society, vol. 131, p. 483 and p. 487 ( 1984).
Electrochem. Soc., Vol. 131 p. 483 and 487 (1984) ".

発明が解決しようとする課題 しかし、この方法でつくられた陽極は、活物質である
PbO2粒子相互の結着力が弱いため、電池を使用中に活物
質が極板から脱落して早期に容量が低下する問題があ
る。このため、上記の文献に於いても結着材としてテフ
ロン粒子を添加している。しかし、テフロンなどの高分
子材料は電導性を有しないため、活物質間の電子電導を
阻害し、電池の内部抵抗を増加させる原因となる。
However, the anode made by this method is an active material
Since the binding force between the PbO 2 particles is weak, there is a problem that the active material falls off from the electrode plate during use of the battery and the capacity is quickly reduced. For this reason, even in the above document, Teflon particles are added as a binder. However, since a polymer material such as Teflon does not have electric conductivity, it inhibits electron conduction between active materials and causes an increase in internal resistance of a battery.

本発明は、PbO2を主成分とする粉末を基体と一体に成
形して得られる陽極板に於いて上記の問題点を解決し活
物質間の結着力に優れた、かつ抵抗の低い極板の製造方
法を提供するものである。
The present invention solves the above-mentioned problems in an anode plate obtained by integrally molding a powder containing PbO 2 as a main component with a substrate, and has an excellent binding force between active materials and a low resistance. Is provided.

課題を解決するための手段 上記課題を解決するため、本発明では以下のような手
段を講じた。
Means for Solving the Problems In order to solve the above problems, the present invention has taken the following measures.

(1)PbO2を主成分とする粉末を基体に一体に形成して
得られる陽極と、金属鉛を主成分とする粉末を基体と一
体に成形して得られる陰極とを用いて構成する鉛電池の
製造方法に於いて、 前記PbO2を主成分とする粉末は、85〜99%のPbO2と残
部がPbO2より低級な鉛酸化物からなるものとし、 前記PbO2より低級な鉛酸化物を、形成された陽極の状
態で希硫酸と反応させて硫酸鉛化した後、PbO2に電解酸
化することとした。
(1) Lead constituted by using an anode obtained by integrally forming a powder mainly composed of PbO 2 on a substrate and a cathode obtained by integrally molding a powder mainly composed of metallic lead with the substrate. in the method for producing a battery, the powder mainly containing PbO 2 is intended to 85-99% of PbO 2 and the balance of low-grade lead oxide than PbO 2, a lower lead-acid than the PbO 2 The oxide was reacted with dilute sulfuric acid in the state of the formed anode to form lead sulfate, and then electrolytically oxidized to PbO 2 .

(2)PbO2を主成分とする粉末を基体に一体に形成して
得られる陽極と、金属鉛を主成分とする粉末を基体と一
体に成形して得られる陰極とを用いて構成する鉛電池の
製造方法に於いて、 前記PbO2を主成分とする粉末は、85〜99%のPbO2と残
部がPbO2より低級な鉛酸化物からなるものとし、 前記PbO2より低級な鉛酸化物を、粉末の状態で希硫酸
と反応させて硫酸鉛化した後、形成された陽極の状態で
PbO2に電解酸化することとした。
(2) Lead constituted by using an anode obtained by integrally forming a powder mainly containing PbO 2 on a base and a cathode obtained by integrally forming a powder mainly containing metallic lead with the base. in the method for producing a battery, the powder mainly containing PbO 2 is intended to 85-99% of PbO 2 and the balance of low-grade lead oxide than PbO 2, a lower lead-acid than the PbO 2 Is converted to lead sulfate by reacting with dilute sulfuric acid in the form of powder, and then in the state of the formed anode.
Electrolytic oxidation to PbO 2 was performed.

作用 本発明は、PbO2を主成分とする粉末の1〜15%をPbO2
より低級な鉛酸化物とし、このPbO2より低級な鉛酸化物
を化成することによって主成分であるPbO2の結晶間の結
合を図るものである。すなわち、1〜15%がPbO2より低
級な鉛酸化物であるPbO2を主成分とする粉末を基体に充
填して電極を作製し、これとセパレータ、陰極から成る
電極群に電解液である希硫酸を注入すると、PbO2より低
級な鉛酸化物と硫酸との反応によって硫酸鉛が生成す
る。ここで、この生成した硫酸鉛をPbO2に酸化する量だ
け電気を流すと、硫酸鉛の溶解、析出によって生成する
PbO2はすでに存在する85〜99%のPbO2の結晶の間を結合
する働きをする。PbO2を主成分とする粉末を基体に充填
する際、これを硫酸水溶液で混練することによっても上
述した内容と同等の効果を得ることができる。すなわ
ち、PbO2を主成分とする粉末を硫酸水溶液で混練するこ
とによって、PbO2の結晶の表面が硫酸鉛化する。したが
って、この硫酸鉛化した分を再びPbO2に戻してやること
によってPbO2の結晶間を結合することができる。
Action present invention, 1 to 15% of the powder mainly composed of PbO 2 PbO 2
By forming a lower-grade lead oxide and forming a lower-grade lead oxide than PbO 2 , bonding between the crystals of PbO 2 as the main component is achieved. That is, the powder 1% to 15% is mainly composed of PbO 2 is a lower lead oxide than PbO 2 to prepare an electrode by filling the base body, is electrolyte to the separator, the electrode group consisting of the cathode When dilute sulfuric acid is injected, lead sulfate is generated by a reaction between sulfuric acid and lead oxide lower than PbO 2 . Here, when electricity is supplied by an amount that oxidizes the generated lead sulfate to PbO 2, it is generated by dissolution and precipitation of lead sulfate.
PbO 2 serves to bind between already existing 85-99% of PbO 2 crystals. When a powder containing PbO 2 as a main component is filled in a substrate, the same effect as described above can be obtained by kneading the powder with an aqueous sulfuric acid solution. That is, by kneading a powder containing PbO 2 as a main component with an aqueous solution of sulfuric acid, the surface of the crystal of PbO 2 becomes lead sulfate. Therefore, the PbO 2 crystal can be bonded by returning the lead sulfate to PbO 2 again.

実施例 以下に本発明の実施例について述べる。Examples Examples of the present invention will be described below.

実施例1 以下の組成の浴中で白金板表面に電析させることによ
って調製したPbO2粉末にボールミル法によって作製し
た、いわゆる鉛粉(酸化度75%)を10%添加し、これを
水で練ることによってペースト状物を調製した。
Example 1 To a PbO 2 powder prepared by electrodeposition on a platinum plate surface in a bath having the following composition, 10% of a so-called lead powder (oxidation degree: 75%) produced by a ball mill method was added, and this was added with water. A paste was prepared by kneading.

浴組成:硝酸鉛………10g/l 硝 酸………90ml/l このペースト状物を縦5mm、横15mm、厚さ1.5mmの鉛−
アンチモン合金から成るます目に充填し、乾燥後、比重
1.06(20℃)の希硫酸中で電解酸化した。電解電流は10
mA、電解時間は60分である。このようにして作製した陽
極の両側に:50mm、横50mmの鉛板を対極として配置し、
比重1.28(20℃)の希硫酸300ml中で充放電試験を行な
った。試験条件は以下のごとくである。第1図に試験結
果を示す。
Bath composition: Lead nitrate ……… 10g / l Nitric acid …… 90ml / l This paste-like material is 5mm long, 15mm wide, 1.5mm thick lead-
Filled with squares composed of antimony alloy, dried, specific gravity
Electrolytic oxidation was performed in 1.06 (20 ° C.) diluted sulfuric acid. Electrolysis current is 10
mA, electrolysis time is 60 minutes. On both sides of the anode prepared in this way: 50 mm, placed a 50 mm wide lead plate as a counter electrode,
A charge / discharge test was performed in 300 ml of dilute sulfuric acid having a specific gravity of 1.28 (20 ° C.). The test conditions are as follows. FIG. 1 shows the test results.

放電:20mA(放電終止電圧1.70V VS Pb/PbSO4) 充電:5mA(放電電気量の130%) 図中には、比較のために100%PbO2の粉末を用いたと
きの結果を示したが、本発明によって寿命特性が明らか
に改善されていることがわかる。この理由は、これまで
述べてきたようにPbO2の結晶相互の結合力が向上したた
めである。
Discharge: 20mA (discharge end voltage 1.70V VS Pb / PbSO 4 ) Charge: 5mA (130% of discharge electricity amount) The figure shows the results when using 100% PbO 2 powder for comparison. However, it can be seen that the life characteristics are clearly improved by the present invention. This is because the bonding strength between PbO 2 crystals is improved as described above.

実施例2 PbO2の粉末を実施例1に示した方法によって調製し、
これに比重1.400(20℃)の硫酸水溶液を加えて混練
し、ペースト状物を作製した。このペースト状物を縦5m
m、横15mm、厚さ1.5mmの鉛−アンチモン合金から成るま
す目に充填し、乾燥後、比重1.06(20℃)の希硫酸中で
電解酸化した。電解電流は10mA、電解時間は15分であ
る。このようにして作製した陽極の充放電特性を実施例
1に示した方法によって調べた。その結果を、第2図に
示す。本発明により、陽極の寿命特性が明らかに改善さ
れていることがわかる。
Example 2 A powder of PbO 2 was prepared by the method described in Example 1,
An aqueous solution of sulfuric acid having a specific gravity of 1.400 (20 ° C.) was added thereto and kneaded to prepare a paste. This paste is 5m long
It was filled in a grid made of a lead-antimony alloy having a thickness of 1.5 mm, a width of 15 mm and a thickness of 1.5 mm, dried and electrolytically oxidized in dilute sulfuric acid having a specific gravity of 1.06 (20 ° C.). The electrolysis current is 10 mA and the electrolysis time is 15 minutes. The charge / discharge characteristics of the anode thus manufactured were examined by the method described in Example 1. The results are shown in FIG. It can be seen that the life characteristics of the anode are clearly improved by the present invention.

発明の効果 以上述べたように、本発明によってPbO2の結晶の間の
結合力が大幅に改善されるため、テフロン粒子などをバ
インダーとして用いなくても、陽極の寿命特性の向上が
図れる。
Effect of the Invention As described above, the bonding force between PbO 2 crystals is greatly improved by the present invention, so that the life characteristics of the anode can be improved without using Teflon particles or the like as a binder.

【図面の簡単な説明】[Brief description of the drawings]

第1図および第2図は、本発明による陽極の充放電特性
を示す図である。
1 and 2 are diagrams showing the charge / discharge characteristics of the anode according to the present invention.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 松村 敏之 東京都新宿区西新宿2丁目1番1号 新 神戸電機株式会社内 審査官 酒井 美知子 (56)参考文献 特開 昭55−148368(JP,A) 特開 昭60−50861(JP,A) (58)調査した分野(Int.Cl.6,DB名) H01M 4/14 - 4/23 H01M 4/57 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Toshiyuki Matsumura 2-1-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo Examiner, Shin Kobe Electric Co., Ltd. Michiko Sakai (56) References JP-A-55-148368 (JP, A) JP-A-60-50861 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) H01M 4/14-4/23 H01M 4/57

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】PbO2を主成分とする粉末を基体に一体に形
成して得られる陽極と、金属鉛を主成分とする粉末を基
体と一体に成形して得られる陰極とを用いて構成する鉛
電池の製造方法に於いて、 前記PbO2を主成分とする粉末は、85〜99%のPbO2と残部
がPbO2より低級な鉛酸化物からなるものとし、 前記PbO2より低級な鉛酸化物を、形成された陽極の状態
で希硫酸と反応させて硫酸鉛化した後、PbO2に電解酸化
することを特徴とする鉛電池の製造方法。
An anode formed by integrally forming a powder containing PbO 2 as a main component on a substrate and a cathode obtained by molding a powder containing metal lead as a main component integrally with the substrate. In the lead battery manufacturing method described above, the powder containing PbO 2 as a main component is composed of 85 to 99% of PbO 2 and the balance is a lead oxide lower than PbO 2 , and the lower powder is lower than PbO 2. A method for producing a lead battery, comprising reacting lead oxide with dilute sulfuric acid in a state of a formed anode to convert the lead oxide into lead sulfate, followed by electrolytic oxidation to PbO 2 .
【請求項2】PbO2を主成分とする粉末を基体に一体に形
成して得られる陽極と、金属鉛を主成分とする粉末を基
体と一体に成形して得られる陰極とを用いて構成する鉛
電池の製造方法に於いて、 前記PbO2を主成分とする粉末は、85〜99%のPbO2と残部
がPbO2より低級な鉛酸化物からなるものとし、 前記PbO2より低級な鉛酸化物を、粉末の状態で希硫酸と
反応させて硫酸鉛化した後、形成された陽極の状態でPb
O2に電解酸化することを特徴とする鉛電池の製造方法。
2. An anode formed by integrally forming a powder mainly composed of PbO 2 on a substrate and a cathode formed by integrally molding a powder mainly composed of metallic lead with the substrate. In the lead battery manufacturing method described above, the powder containing PbO 2 as a main component is composed of 85 to 99% of PbO 2 and the balance is a lead oxide lower than PbO 2 , and the lower powder is lower than PbO 2. The lead oxide is reacted with diluted sulfuric acid in the form of a powder to form lead sulfate, and then Pb is formed in the state of the formed anode.
A method for producing a lead battery, comprising electrolytically oxidizing O 2 .
JP2102152A 1990-04-18 1990-04-18 Lead battery manufacturing method Expired - Lifetime JP2949767B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2102152A JP2949767B2 (en) 1990-04-18 1990-04-18 Lead battery manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2102152A JP2949767B2 (en) 1990-04-18 1990-04-18 Lead battery manufacturing method

Publications (2)

Publication Number Publication Date
JPH042052A JPH042052A (en) 1992-01-07
JP2949767B2 true JP2949767B2 (en) 1999-09-20

Family

ID=14319763

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2102152A Expired - Lifetime JP2949767B2 (en) 1990-04-18 1990-04-18 Lead battery manufacturing method

Country Status (1)

Country Link
JP (1) JP2949767B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6648453B2 (en) 1997-07-15 2003-11-18 Silverbrook Research Pty Ltd Ink jet printhead chip with predetermined micro-electromechanical systems height

Also Published As

Publication number Publication date
JPH042052A (en) 1992-01-07

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