JP2000105082A - Atmosphere continuous heating furnace - Google Patents

Atmosphere continuous heating furnace

Info

Publication number
JP2000105082A
JP2000105082A JP10309353A JP30935398A JP2000105082A JP 2000105082 A JP2000105082 A JP 2000105082A JP 10309353 A JP10309353 A JP 10309353A JP 30935398 A JP30935398 A JP 30935398A JP 2000105082 A JP2000105082 A JP 2000105082A
Authority
JP
Japan
Prior art keywords
chamber
heating
preheating chamber
temperature
atmosphere
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10309353A
Other languages
Japanese (ja)
Other versions
JP4423621B2 (en
Inventor
Susumu Takahashi
進 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanto Yakin Kogyo Co Ltd
Original Assignee
Kanto Yakin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanto Yakin Kogyo Co Ltd filed Critical Kanto Yakin Kogyo Co Ltd
Priority to JP30935398A priority Critical patent/JP4423621B2/en
Publication of JP2000105082A publication Critical patent/JP2000105082A/en
Application granted granted Critical
Publication of JP4423621B2 publication Critical patent/JP4423621B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To raise the temperature of an article to be heat treated gently and quickly up to a highest target temperature by providing a preheating chamber at the predriving part of a heating chamber, heating the low temperature atmosphere in the preheating chamber by feeding it into the high temperature heating chamber by means of a fan and then circulating the heated atmosphere back to the preheating chamber. SOLUTION: Combustion radiation pipes 2 are fixed to the ceiling part and the bottom part of a heating chamber 1, a preheating chamber 3 is disposed at the predriving section of the heating chamber 1 and a fan 5 is secured above the inlet 4 of the preheating chamber 3. Atmosphere is sucked from the preheating chamber 3 by operating the fan 5 and fed through an atmosphere moving passage 6 into a part of the heating chamber 1 before being returned back to the preheating chamber 3. A conveyor belt 8 is disposed in the furnace and a thermocouple 10 disposed closely to the conveyor belt 8 substantially in the center of the heating chamber 1 is connected to a combustion control circuit for the combustion radiation pipes 2 in order to keep the temperature of the heating chamber 1 at a desired level. Further, a thermocouple 11 is provided above the central part of the preheating chamber 3 and connected with a rotation control circuit for the fan 5 in order to keep the temperature of the preheating chamber 3 at a desired level.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】連続炉において、目的の最高加熱
温度までの加熱速度を緩やかに制御しつつ、被加熱処理
物を昇温することを必要とする場合が多い。本発明は、
加熱室の前駆域の予熱室に加熱室の熱量の一部を移動さ
せて、被加熱処理物の中温部加熱とそれに続く高温加熱
を緩やかにしかも速やかに進め得るようにした雰囲気連
続加熱炉を提供するものである。
BACKGROUND OF THE INVENTION In a continuous furnace, it is often necessary to raise the temperature of an object to be heated while slowly controlling the heating rate up to a target maximum heating temperature. The present invention
An atmosphere continuous heating furnace that moves a part of the heat of the heating chamber to the preheating chamber in the pre-heating zone of the heating chamber so that the medium-temperature heating of the object to be heated and the subsequent high-temperature heating can proceed slowly and quickly. To provide.

【0002】[0002]

【従来の技術】長尺な燃焼輻射管をトンネル状の加熱室
の長手方向に沿って設けた雰囲気連続加熱炉では、ここ
に搬入された被加熱処理物は目的の最高温度に急速に加
熱される。このような急速な加熱は、被加熱処理物を不
均一に加熱することになり、被加熱処理物に熱による歪
が生じてしまい、被加熱処理物の寸法精度に異常が生じ
たり、被加熱処理物の熱間反応の不良を招くことにもな
る。
2. Description of the Related Art In an atmosphere continuous heating furnace provided with a long combustion radiation tube along the longitudinal direction of a tunnel-shaped heating chamber, the object to be heated carried therein is rapidly heated to a target maximum temperature. You. Such rapid heating results in non-uniform heating of the object to be heated, resulting in distortion of the object to be heated due to heat. It also leads to poor hot reaction of the processed material.

【0003】[0003]

【発明が解決しようとする課題】そこで、被加熱処理物
を目的の最高加熱温度まで緩やかにしかも速やかに昇温
でき、しかも構造が簡単で経済的な雰囲気連続加熱炉が
望まれる。
Therefore, there is a need for an economical atmosphere continuous heating furnace which can slowly and quickly raise the temperature of the object to be heated to the desired maximum heating temperature, and which has a simple structure and is economical.

【0004】[0004]

【課題を解決するための手段】本発明では、加熱室の前
駆部分に燃焼や電熱等の加熱手段を持たない予熱室を設
け、この予熱室にある低温の雰囲気を送風器によって高
温の加熱室内に送って加熱し、加熱された雰囲気を予熱
室へ再帰させ、ここで被加熱処理物に熱を移して温度が
下がった雰囲気を再び送風器で加熱室へ送ることを繰り
返して予熱室の加熱を行うことを特徴とするものであ
る。
According to the present invention, a preheating chamber having no heating means such as combustion or electric heating is provided in a precursor portion of a heating chamber, and a low-temperature atmosphere in the preheating chamber is blown by a blower to a high-temperature heating chamber. The heated atmosphere is returned to the preheating chamber, where the heat is transferred to the object to be heated, and the cooled atmosphere is again sent to the heating chamber by the blower to heat the preheating chamber. Is performed.

【0005】即ち、加熱室に設けられた燃焼輻射管によ
る発熱は、その大部分が加熱室自体の温度の保持のため
に費やされるが、その発熱の一部は予熱室と加熱室の一
部との間を循環する一部の雰囲気ガスを加熱して、予熱
室の温度の補償に働くものである。加熱室には、その加
熱機能を代表する位置に温度検知器を置いて、加熱室内
の燃焼輻射管の燃焼を制御し、一方予熱室に設けた温度
検知器によって送風器による雰囲気の移送量を制御し
て、予熱室の温度を所望の値に調節するものである。こ
の場合、予熱室の温度の制御は、加熱室の温度よりも低
い範囲でのみ可能であり、この範囲内に限られることは
申すまでもないことである。
That is, most of the heat generated by the combustion radiant tube provided in the heating chamber is consumed for maintaining the temperature of the heating chamber itself, but part of the generated heat is part of the preheating chamber and a part of the heating chamber. Heats a part of the atmosphere gas circulating between the preheating chamber and the heating chamber to compensate for the temperature of the preheating chamber. In the heating chamber, a temperature detector is placed at a position representative of the heating function to control the combustion of the combustion radiation tube in the heating chamber, while the temperature detector provided in the preheating chamber controls the amount of transfer of the atmosphere by the blower. By controlling, the temperature of the preheating chamber is adjusted to a desired value. In this case, the control of the temperature of the preheating chamber is possible only in a range lower than the temperature of the heating chamber, and it is needless to say that the temperature is controlled within this range.

【0006】[0006]

【発明の実施の形態】以下、添付の図面を参照して、本
発明になる好適な雰囲気連続加熱炉の一実施例を説明す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of a suitable continuous atmosphere heating furnace according to the present invention will be described with reference to the accompanying drawings.

【0007】幅500mm、長さ4500mm、有効高
さ200mmの加熱室1の天井部と底部にそれぞれ直径
が140mmの燃焼輻射管を2本づつ加熱室1の長手方
向に伸びるように取り付けた。
[0007] Two 140 mm diameter combustion radiation tubes each having a diameter of 140 mm were attached to the ceiling and bottom of the heating chamber 1 having a width of 500 mm, a length of 4500 mm and an effective height of 200 mm so as to extend in the longitudinal direction of the heating chamber 1.

【0008】符号3は、加熱室1の前駆部分に該加熱室
1と連通するように設けられた幅が500mm、長さが
1800mm、有効高さが200mmの予熱室である。
この予熱室3の入口4の上部に多翼式送風器5を固定し
た。この送風器5は予熱室3から雰囲気を吸引し、予熱
室3の上部に設けられた雰囲気移動通路6を通って雰囲
気を加熱室1の一部内に送り、この雰囲気を予熱室3へ
再帰させる。加熱室1の後続部分には、水冷構造の冷却
室7が取付けられている。
Reference numeral 3 denotes a preheating chamber having a width of 500 mm, a length of 1800 mm, and an effective height of 200 mm, which is provided in a precursor portion of the heating chamber 1 so as to communicate with the heating chamber 1.
A multi-blade blower 5 was fixed above the inlet 4 of the preheating chamber 3. The blower 5 sucks the atmosphere from the preheating chamber 3, sends the atmosphere into a part of the heating chamber 1 through an atmosphere moving passage 6 provided above the preheating chamber 3, and returns the atmosphere to the preheating chamber 3. . A cooling chamber 7 having a water-cooled structure is attached to a subsequent portion of the heating chamber 1.

【0009】符号8は炉中を循環するコンベヤベルトで
あり、符号9は炉中に雰囲気ガスを送るための管であ
る。また、符号10は加熱室1のほぼ中央部でコンベヤ
ベルト8に近接して設けられた熱電対であり、加熱室1
の温度を所望の値に保つために燃焼輻射管2の燃焼制御
回路につながる。また、符号11は予熱室3の中央上部
に取り付けられた別の熱電対であり、予熱室3を所望の
温度に保つために送風器5の回転、即ち送風器5によっ
て循環される雰囲気の移動量を制御する回路につなが
る。
Reference numeral 8 is a conveyor belt circulating in the furnace, and reference numeral 9 is a tube for sending atmospheric gas into the furnace. Reference numeral 10 denotes a thermocouple provided substantially in the center of the heating chamber 1 and close to the conveyor belt 8.
Is connected to a combustion control circuit of the combustion radiant tube 2 in order to keep the temperature at a desired value. Reference numeral 11 denotes another thermocouple attached to the upper center of the preheating chamber 3, which rotates the blower 5 in order to keep the preheating chamber 3 at a desired temperature, that is, moves the atmosphere circulated by the blower 5. Leads to a circuit that controls the quantity.

【0010】加熱室1の熱電対10の付近の温度が60
0℃を保つように燃焼輻射管2の燃焼を制御し、予熱室
3の熱電対11の付近の温度が350℃を保つように送
風器5の回転を制御した。このときの炉全体の炉内温度
の分布は、図1中の下方に示されるカーブの如くになっ
た。
When the temperature near the thermocouple 10 in the heating chamber 1 is 60
The combustion of the combustion radiation tube 2 was controlled so as to maintain 0 ° C., and the rotation of the blower 5 was controlled such that the temperature near the thermocouple 11 in the preheating chamber 3 was maintained at 350 ° C. At this time, the distribution of the in-furnace temperature of the entire furnace became like a curve shown in the lower part of FIG.

【0011】このように炉内温度が保たれ、雰囲気ガス
の挿入管9から毎時40立方メートルの窒素ガスが送ら
れた連続炉を用いて、アルミニウム板を機械加工した部
品を組み立て支持具で支えた熱交換器組立体(幅8.5
cm、高さ22.5cm、長さ23.0cm、重量44
6g)のろう接を行なった。
Using a continuous furnace in which the temperature inside the furnace was maintained and nitrogen gas at a rate of 40 cubic meters per hour was sent from the atmosphere gas insertion pipe 9, parts machined from an aluminum plate were supported by assembling supports. Heat exchanger assembly (width 8.5
cm, height 22.5cm, length 23.0cm, weight 44
6g).

【0012】この組立体をベルト8の上に乗せて、炉内
全体を40分で通過させたところ、組立体は350℃の
予熱室3内で緩やかに加熱された後に、600℃に加熱
されてろう接が行われた。その結果、急激な加熱による
歪等が生じることもなく、正常なろう接を行なうことが
できた。
When this assembly was put on the belt 8 and passed through the entire furnace in 40 minutes, the assembly was gradually heated in the preheating chamber 3 at 350 ° C. and then heated to 600 ° C. Te brazing was performed. As a result, normal brazing could be performed without causing distortion or the like due to rapid heating.

【0013】なお、試みにこの炉の加熱室1の制御温度
を1100℃、予熱室3の制御温度600℃とし、保護
雰囲気として露点が18℃の発熱型変成ガス40立方メ
ートルを炉内に送って自動制御したところ、加熱室1の
温度は1100℃±4℃、予熱室3は600℃±3℃に
保たれた。
In addition, as a trial, the control temperature of the heating chamber 1 of this furnace was set to 1100 ° C., the control temperature of the preheating chamber 3 was set to 600 ° C., and 40 cubic meters of the exothermic type modified gas having a dew point of 18 ° C. were sent into the furnace as a protective atmosphere. As a result of automatic control, the temperature of the heating chamber 1 was maintained at 1100 ° C. ± 4 ° C., and the temperature of the preheating chamber 3 was maintained at 600 ° C. ± 3 ° C.

【0014】[0014]

【発明の効果】本発明になる雰囲気連続加熱炉は、被加
熱処理物を目的の温度へ緩やかに昇温することができ、
しかも予熱室に複雑な加熱手段等を用いることがないの
で、経済的な効果も大である。
The atmosphere continuous heating furnace according to the present invention can gradually raise the temperature of the object to be heated to a target temperature.
Moreover, since a complicated heating means or the like is not used in the preheating chamber, the economical effect is great.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る連続炉の説明的な側断面図とこの
炉内温度の分布を示すカーブである。
FIG. 1 is an explanatory side sectional view of a continuous furnace according to the present invention and a curve showing the distribution of the temperature in the furnace.

【符号の説明】 1−加熱室 2−ガス加熱輻射管 3−予熱室 4−予熱室の入口 5−雰囲気移動用の送風器 6−雰囲気移動通路 7−冷却室 8−コンベヤベルト 9−雰囲気ガス送入管 10−加熱室内の熱電対 11−予熱室内の熱電対[Explanation of Signs] 1-heating chamber 2-gas heating radiation tube 3-preheating chamber 4-inlet of preheating chamber 5-air blower for atmosphere transfer 6-atmosphere transfer passage 7-cooling room 8-conveyor belt 9-atmosphere gas Inlet pipe 10-Thermocouple in heating chamber 11-Thermocouple in preheating chamber

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 加熱手段を備えた加熱室と、この加熱室
に前駆してこの加熱室と連通する予熱室とを有し、この
予熱室の雰囲気を加熱室に送りかつ予熱室に再帰させる
送風器が予熱室内に設けられ、この送風器による送風量
の選択によって予熱室の温度が加熱室の温度よりも低い
所定の温度下に保たれるようにしてなる雰囲気連続加熱
炉。
1. A heating chamber provided with a heating means, and a preheating chamber which communicates with the heating chamber in advance of the heating chamber, wherein an atmosphere in the preheating chamber is sent to the heating chamber and returned to the preheating chamber. An atmosphere continuous heating furnace in which a blower is provided in a preheating chamber, and the temperature of the preheating chamber is maintained at a predetermined temperature lower than the temperature of the heating chamber by selecting an amount of air blown by the blower.
JP30935398A 1998-09-25 1998-09-25 Atmosphere continuous heating furnace Expired - Lifetime JP4423621B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30935398A JP4423621B2 (en) 1998-09-25 1998-09-25 Atmosphere continuous heating furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30935398A JP4423621B2 (en) 1998-09-25 1998-09-25 Atmosphere continuous heating furnace

Publications (2)

Publication Number Publication Date
JP2000105082A true JP2000105082A (en) 2000-04-11
JP4423621B2 JP4423621B2 (en) 2010-03-03

Family

ID=17991993

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30935398A Expired - Lifetime JP4423621B2 (en) 1998-09-25 1998-09-25 Atmosphere continuous heating furnace

Country Status (1)

Country Link
JP (1) JP4423621B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002340482A (en) * 2001-05-14 2002-11-27 Kanto Yakin Kogyo Kk Method of removing and utilizing organic exhaust gas in sintering furnace
KR101069038B1 (en) 2004-12-08 2011-09-29 에스케이이노베이션 주식회사 Firing furnace and method for firing honeycomb type ceramic body
CN103712440A (en) * 2013-12-24 2014-04-09 中国钢研科技集团有限公司 Tunnel-type ultra-high-temperature electric furnace for continuous production under oxidizing atmosphere and operation method thereof
CN105509464A (en) * 2016-01-07 2016-04-20 新冶高科技集团有限公司 Laterite-nickel ore microwave low-temperature smelting device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002340482A (en) * 2001-05-14 2002-11-27 Kanto Yakin Kogyo Kk Method of removing and utilizing organic exhaust gas in sintering furnace
KR101069038B1 (en) 2004-12-08 2011-09-29 에스케이이노베이션 주식회사 Firing furnace and method for firing honeycomb type ceramic body
CN103712440A (en) * 2013-12-24 2014-04-09 中国钢研科技集团有限公司 Tunnel-type ultra-high-temperature electric furnace for continuous production under oxidizing atmosphere and operation method thereof
CN105509464A (en) * 2016-01-07 2016-04-20 新冶高科技集团有限公司 Laterite-nickel ore microwave low-temperature smelting device

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