JP2000096392A - Warp tension adjuster in weaving machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To lighten the rotary part including the tension roller, decrease the inertial force generated by the rotation as well as allow the support of the tension roller to exactly follow the swings of the supporter with no displacement to the axial direction in the warp tension adjusting unit. SOLUTION: The warp tension adjustment unit in a loom is equipped with a hollow cylindrical tension roller 30, a rotary spindle 80 supported by the frame of the loom, a pair of supporters that are connected to the rotary spindle 80 and rotatably support the tension roller 30 and the displacement material that swingably displaces the supporters linked to the supporters around the rotatable spindle 80. In addition, the pair of the supporters support the tension roller undisplaceably in the axis direction, as they are fitted at their both edges to both ends of the tension roller.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a warp tension adjusting device for a loom.

[0002]

2. Description of the Related Art Conventionally, in a loom, a tension roller is rotatably displaceable in order to reduce a tension fluctuation of a warp when a warp is opened, and a warp tension adjustment in which the tension roller is displaced in accordance with the fluctuation of the warp tension. It has been proposed to employ a device.

[0003] Such a warp tension adjusting device is generally provided with:
A tension roller is supported by a pair of easing levers. The easing lever is swingably supported at one end by a frame of a loom via an arm or the like, and a displacement member is connected to the other end (refer to Japanese Patent Application Laid-Open No. HEI 5 (1993) -205).
-51845). In addition, as this displacement member,
There is a tension spring or an easing rod. When the tension roller is displaced passively (depolarized easing), the tension roller is connected to the tension spring. When the tension roller is displaced positively (positive easing), it is connected to the easing rod.

[0004] In the tension adjusting device as described above, the tension roller generally has a hollow cylindrical shape in order to reduce the weight. For this reason, conventionally, a shaft member or the like is fixedly mounted on a tension roller for support by an easing lever.
For example, as shown in FIG. 6A, a shaft member 40 'is fitted and attached to both ends of a tension roller 30', or a shaft member 4 as shown in FIG.
A typical example is a device in which 0 "is penetrated through a tension roller 30 '. The tension roller 30' is supported by an easing lever 50 'via these shaft members.

However, in the case of such a configuration of the prior art, since the shaft member is fixed to the tension roller, the weight increases, and the inertia generated due to the rotation increases. As a result, in the case of depolarization easing, the responsiveness of the displacement of the tension roll to the fluctuation in the tension of the warp becomes poor, causing a problem that the warp is damaged. In addition, such a problem becomes more prominent as the loom speeds up, and thus becomes a factor that hinders the speed up of the loom.

In the case of active easing,
The large inertial force acts as a load for the reciprocating swing of the easing lever and increases the energy loss, which is a factor that hinders the speeding up of the loom.

Furthermore, in any of the above cases,
When detecting the warp tension via the easing lever, a large inertial force causes disturbance, and thus a problem arises in that accurate tension detection cannot be performed.

[0008] As a prior art having a configuration different from that described above, there is one proposed in Japanese Patent Application Laid-Open No. 8-49139. According to this conventional technique, a plurality of rollers are provided on the support means, and the tension roller is supported while being mounted on the rollers. Therefore, a shaft member or the like fixed to the tension roller is not required, and the weight of the rotating portion including the tension roller can be reduced as compared with the above-described related art. Therefore, the problem caused by the large inertial force does not occur.

[0009] However, in the case of this prior art, the tension roller is merely mounted on the roller of the support means. For this reason, the tension roller may not follow the swing of the support means, particularly the swing in the direction to loosen the tension of the warp, due to the inertia accompanying the rotation. As a result, the increase in the tension of the warp is not alleviated, which causes damage to the warp and hinders the speeding up of the loom, similarly to the above-mentioned conventional technology. In addition, the tension roller may be displaced in the axial direction due to the influence of the rotational motion, the vibration of the loom, and the like, and this may cause entanglement between adjacent warps, which may adversely affect the weaving. .

[0010]

SUMMARY OF THE INVENTION In view of the above-mentioned problems of the prior art, it is an object of the present invention to reduce the weight of a rotating portion including a tension roller and reduce an inertial force generated by the rotation. While supporting the tension roller,
It is an object of the present invention to provide a warp tension adjusting device for a loom, which reliably follows the swing of the support means and does not displace in the axial direction.

[0011]

In order to achieve the above object, the present invention provides a warp tension adjusting device for a loom, which comprises a hollow cylindrical tension roller, a rotating support shaft supported by a frame of the loom. A pair of support means connected to the rotation support shaft for rotatably supporting the tension roller, and a displacement member connected to the support means for swinging the support means around the rotation support shaft. The gist of the invention is that the pair of support means supports the tension roller so that the tension roller cannot be displaced in the axial direction in a state where both end portions of the tension roller are fitted into the respective support means.

The rotary support shaft is supported by the frame of the loom via a support shaft provided between the frames of the loom and a pair of support levers having the support shaft as a swing center. At least one of the pair of support levers may be connected to a loom frame at a position different from the swing center.

[0013] Further, the support shaft is arranged to penetrate the tension roller, and the outer diameter of the support shaft is formed to be large enough to allow displacement of the tension roller by the displacement member inside the tension roller. It may be a thing.

[0014]

According to the structure of the present invention, the hollow cylindrical tension roller is supported by the support means on the cylindrical peripheral surface, so that a shaft member fixed to the tension roller becomes unnecessary. Therefore, the rotating portion including the tension roller is reduced in weight, and inertia associated with the rotating is reduced. In addition, since the tension roller is supported in a state of being fitted into the support means, the tension roller surely follows the swing of the support means. Therefore, the responsiveness of the displacement of the tension roller to the fluctuation of the warp tension is enhanced. Therefore, stable tension adjustment can be performed without damaging the warp, and the speed of the loom can be increased.

Further, since the tension roller is supported by the supporting means so as not to be displaceable in the axial direction, the tension roller is not displaced in the axial direction even if it is affected by a rotational motion, a vibration of a loom, or the like. . Therefore, stable weaving can be performed without entanglement or the like of the warp.

[0016] The rotary support shaft is supported on the loom frame via a support shaft provided between the left and right frames of the loom and a pair of support levers having the support shaft as a swing center. A pair of support levers are connected by a support shaft. Therefore, the center axis of the rotation support shaft supported by the support lever, that is, the axis of the swing center of both support means can be easily matched. Therefore, it is possible to easily support the tension roller substantially parallel to the support shaft, and to arrange the tension roller substantially at right angles to the warp row. Therefore, it is possible to prevent a difference in the tension of the warp row supported by the tension roller in the width direction.

When the tension of the warp is detected using a tension detector, the tension detector is connected to a support lever, and the support lever is connected to the loom frame via the tension detector. With little disturbance by force,
More accurate tension detection can be performed.

Since the support shaft extends through the tension roller, there is no member other than the tension roller exposed below the warp row around the tension roller. As a result, there is no member to be deposited such as fly waste above the warp beam.
Accordingly, it is possible to prevent dropper clogging and poor opening of the warp due to the lump or the like falling in a nodule state on the warp beam and adhering to the warp.

[0019] Even if the support shaft provided between the frames of the loom passes through the tension roller, the outer diameter thereof is set to a size that allows the displacement of the tension roller. Therefore, the support shaft does not hinder the displacement of the tension roller.

[0020]

Embodiments of the present invention will be described below in detail with reference to the drawings.

As shown in FIG. 5, in the loom 10, a plurality of warps T are drawn out from the warp beam WB as a warp row, guided by the guide roller 20 and the tension roller 30, and sent out toward the weaving FC. here,
The warp T is inserted into the heald H between the tension roller 30 and the weave FC, and forms an opening by the up-and-down movement of the heald H by an opening mechanism (not shown). Then, the weft Y inserted into the opening intersects with the warp T, and the reed R drives the weft Y before weaving to form the woven fabric C. The woven fabric C is guided by the tentering roller DR, the friction roller FR, and the press rollers PR1 and PR2, and is wound around the outer periphery of the cross roller CR.

FIG. 1 to FIG. 3 show an embodiment of the present invention, in which a tension roller 30 in the above-described loom 10 is provided with a frame of a loom to reduce the tension fluctuation of the warp T at the time of opening. It is supported so as to be freely rotatable with respect to.

As shown, the tension roller 30 is
Both sides are formed in a hollow cylindrical shape that is open. The tension roller 30 includes a pair of easing levers 50, 50, which are support means, and pivot shafts 80, 80,
And supported by the support shaft 40 via support levers 60 and 70. The support shaft 40 is rotatably mounted on brackets 11 provided on left and right frames (not shown) of the loom. Therefore, the tension roller 3
0 is in a state of being supported by the frame of the loom via these members.

Each of the support levers 60 and 70 is
At 71, they are fitted to the support shaft 40. The support levers 60 and 70 have arms 62 and 72 extending upward from bases 61 and 71, respectively.
Rotation support shafts 80 and 80 are fixedly fastened at support portions 63 and 73 provided at the ends of the shafts 2 and 72, respectively.
Are supported in parallel. The support levers 60, 70
Are mounted so that they cannot be rotated with respect to the support shaft 40 by the keys 41, and the arms 62, 72 extend in the same direction. Therefore, both pivots 8
The center axes of 0 and 80 are coincident.

The support lever 60 has an arm 64 extending below the base 61. One end of a load cell 100 as a tension detector is connected to an end of the arm 64 via a shaft 65. ing. The other end of the load cell 100 is connected to a shaft 12 supported by a bracket 11. Therefore, the support lever 60 is connected to the frame of the loom via the load cell 100,
The swing around 0 is blocked. Therefore, the rotation of the support shaft 40 is also prevented, and accordingly, the swing of the support lever 70 is also prevented.

The easing levers 50, 50 have arms 52, 52 extending upward from bases 51, 51 supporting the tension roller 30, and arms 53, 5 extending downward.
3 is provided. At the ends of the arms 52, 52, support portions 54, 54 are provided.
Rotation support shafts 80, 80 supported by support arms 60, 70 are rotatably fitted into the reference numerals 4, 54. Therefore,
The easing levers 50, 50 are swingably supported by the support levers 60, 70 via the pivots 80, 80. Also, at the ends of the arms 53, 53,
One end of the easing rods 90, 90 as displacement means,
They are connected via self-aligning bearings.

The easing rods 90, 90 have, at their other ends, a rotating shaft (not shown) interlocking with the main shaft of the loom.
However, the easing rods 90 and 90 are connected in an eccentric state so that the phases of the connecting positions of the easing rods 90 during rotation are the same. Accordingly, the easing rods 90, 90 reciprocally swing in synchronization with the rotation of the rotating shaft, and swing the easing levers 50, 50 in synchronization with the pivots 80, 80. Thereby, the tension roller 30
Is displaced in accordance with the opening movement of the warp T during one rotation of the loom.

The easing rod 9 with respect to the rotation axis
The amount of eccentricity of 0 and 90 can be changed, whereby the amount of reciprocation of the easing rods 90, 90, that is, the amount of swing of the easing levers 50, 50 can be changed.

Further, the length of the easing rods 90, 90 can be adjusted, whereby the initial position of the tension roller 30 can be adjusted. Here, as described above, the center axes of the two rotation support shafts 80 coincide with each other. Therefore, both easing rods 90, 90
Are the same length, so that the tension roller 30
Are supported in parallel with the support shaft 40 and are arranged substantially parallel to the warp row at right angles.

In the above configuration, the tension roller 30 is supported in a state where it is inserted into the easing levers 50, 50.

More specifically, the tension roller 30 having a hollow cylindrical shape has fitting portions 32, 32, which are slightly thinner and smaller in diameter than the body portion 31, at both ends. The fitting portions 32, 32 are connected to the base 5 of the easing levers 50, 50.
1, 51 are inserted through through holes formed in bearings (not shown). Thereby, the tension roller 30
Is supported by the easing levers 50, 50 in a cylindrical peripheral surface thereof, and is rotatably mounted between the easing levers 50, 50 supported by the support levers 60, 70, respectively.

In the state where the tension roller 30 is fitted on the easing levers 50, 50, the step portions 33, 33 located at the boundary between the body 31 of the tension roller 30 and the insertion portions 32, 32 are respectively formed. Easing lever 50,
50 is in contact with the end face. Accordingly, the tension roller 30 is prevented from moving in the axial direction by the cooperation of the steps 32, 32 and the easing levers 50, 50.

Further, in the illustrated example, the tension roller 30 is arranged so that the support shaft 40 passes through the inside of the tension roller 30. Here, the outer diameter of the support shaft 40 is sufficiently smaller than the inner diameter of the tension roller 30, and the amount of rotation of the tension roller 30 by the displacement means 90, 90 described above between the support shaft 40 and the inner circumference of the tension roller 30. A large gap is formed.

The distance from the center of the bases 51, 51 of the easing levers 50, 50 supporting the tension roller 30 to the center of the support portions 54, 54 is equal to the distance between the support levers 6 and 5.
From the center of the bases 61, 71 of the support members 63, 73
The length is set to be almost the same as the distance to the center of. Therefore, the tension roller 30 and the support shaft 4 are connected with the support levers 60 and 70 supported by the support shaft 40 and the easing levers 50 and 50 connected by the rotation support shafts 80 and 80.
The axis with 0 can be made to substantially coincide. Therefore, by appropriately setting the lengths of the displacement units 90, 90, the positional relationship between the tension roller 30 and the support shaft 40 can be made appropriate.

As described above, the tension roller 30
The cylindrical peripheral surface is supported by being inserted into the easing levers 50 without the intervention of a shaft member or the like. Therefore, the only member that rotates by the swing of the easing levers 50, 50 is the tension roller 30, and the inertial force generated by the rotation is minimized. In addition, since the tension roller 30 rotates while reliably following the swing of the easing levers 50, 50, the responsiveness to the tension fluctuation of the warp T increases, and accurate tension adjustment is performed. These also make it possible to increase the speed of the loom.

The tension roller 30 is supported in a state where the tension roller 30 is prevented from moving in the axial direction by the easing levers 50, 50. Therefore, the tension roller 30 is displaced in the axial direction by the influence of the rotation, the vibration of the loom, and the like, and the warp T
There is no risk of affecting weaving and hindering weaving.

Further, since the support shaft 40 is disposed so as to penetrate the tension roller 30, there is no member other than the tension roller 30 that is exposed below the warp row around the tension roller 30. Therefore,
Above the warp beam, there is no member on which fly waste or the like is deposited. Therefore, dropping on the warp beam by the lump or the like of the lump and dropping onto the warp prevents the dropper from being clogged or the opening of the warp from being prevented from occurring.

[0038]

Other Embodiments In the above embodiment, the support shaft 40 is configured to penetrate the tension roller 30. However, the warp tension adjusting device of the present invention is not limited to this. It may not be located inside 30.

For example, in the example shown in FIGS.
The support shaft 40 may be two shafts that exist only outside the tension roller 30 and are cantilevered by the brackets 11 and 11, respectively. In the case of this configuration, the tension roller 30 may be one in which both side surfaces are closed.

Further, in the above-described configuration in which the support shaft is composed of two shafts, the rotation support shafts 80, 80 are
It may be a single shaft erected over zero space. However,
In this case, it is necessary to provide the arms 62 and 72 of the support levers 60 and 70 so that the rotation support shaft does not interfere with the warp T.

Further, apart from the above, a configuration as shown in FIG. 4 may be adopted. In the illustrated example, the support shaft 40 provided between the frames of the loom is disposed on the warp T traveling direction side of the position where the tension roller 30 is supported by the easing lever 50. Further, the gap between the support shaft 40 and the easing lever 50 is
Is set so as to allow the swing of the easing rod 90. This is set by adjusting the length of the easing rod 90. Note that the support lever 60 supports the easing lever 50 at one end via the rotation support shaft 80 and the other end of the load cell 1 similarly to the examples shown in FIGS.
00 to the loom frame.

In each of the above embodiments, the load cell is provided. However, when tension detection is not required, the support shaft and the support lever are omitted, and the rotation support shaft is supported by the frame of the loom. It may be a thing.

Further, the mutating means is an easing rod,
Although the tension roller was positively displaced,
Instead, the displacement means is a tension spring,
The tension roller may be passively displaced in accordance with the fluctuation of the warp tension.

[0044]

According to the warp tension adjusting device of the present invention having the above structure, the weight of the rotating portion including the tension roller can be reduced, and the inertia generated due to the rotating can be reduced. Further, the rotation of the tension roller can reliably follow the swing of the support means. Therefore, the influence of the inertial force on the reciprocating swing of the easing lever can be reduced, the warp tension can be stably adjusted without damaging the warp, and the speed of the loom can be increased.

Further, the tension roller is not displaced in the axial direction even if it is affected by the rotational motion or the vibration of the loom, so that the warp can be entangled and the like, and stable weaving can be performed.

[Brief description of the drawings]

FIG. 1 is a perspective view of a main part showing an embodiment of a warp tension adjusting device of the present invention.

FIG. 2 is a partial sectional front view of the warp tension adjusting device in FIG.

FIG. 3 is a side sectional view of the warp tension adjusting device in FIG.

FIG. 4 is a side sectional view showing another embodiment of the warp tension adjusting device of the present invention.

FIG. 5 is a schematic view of a loom to which the warp tension adjusting device of the present invention is applied.

FIG. 6 is a schematic view showing an example of a conventional warp tension adjusting device.

[Explanation of symbols]

 Reference Signs List 10 loom 30 tension roller 40 support shaft 50 easing lever (support means) 60, 70 support lever 80 rotation support shaft 90 displacement means 100 load cell (tension detector)

Claims (3)

[Claims] A hollow cylindrical tension roller, a rotating shaft supported by a frame of a loom, and a pair of supporting means connected to the rotating shaft and rotatably supporting the tension roller. A displacement member coupled to the support means for swingingly displacing the support means around the rotation support shaft, wherein the pair of support means are respectively fitted with both ends of the tension roller fitted therein, A warp tension adjusting device for a loom, wherein the tension roller is supported so as not to be displaceable in an axial direction. 2. The rotary support shaft is supported by a frame of the loom via a support shaft provided between the frames of the loom and a pair of support levers having a swing center on the support shaft. The warp tension adjusting device for a loom according to claim 1, wherein at least one of the pair of support levers is connected to a frame of the loom at a position different from the swing center. 3. The support shaft penetrates the tension roller, and an outer diameter of the support shaft is formed to be large enough to allow displacement of the tension roller by the displacement member inside the tension roller. 3. The warp tension adjusting device according to claim 2, wherein: