JP2000094524A - Method for fusion bonding resin film and package bag obtained by the method - Google Patents
Method for fusion bonding resin film and package bag obtained by the methodInfo
- Publication number
- JP2000094524A JP2000094524A JP10268335A JP26833598A JP2000094524A JP 2000094524 A JP2000094524 A JP 2000094524A JP 10268335 A JP10268335 A JP 10268335A JP 26833598 A JP26833598 A JP 26833598A JP 2000094524 A JP2000094524 A JP 2000094524A
- Authority
- JP
- Japan
- Prior art keywords
- resin film
- welding
- resin
- film
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8167—Quick change joining tools or surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8126—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/81262—Electrical and dielectric properties, e.g. electrical conductivity
- B29C66/81263—Dielectric properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
- B29C65/8207—Testing the joint by mechanical methods
- B29C65/8215—Tensile tests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7371—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
- B29C66/73711—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented
- B29C66/73713—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented bi-axially or multi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
- B29C66/949—Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7148—Blood bags, medical bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はポリオレフィン系樹
脂等の誘電力率の小さい樹脂を溶着面とする樹脂フィル
ムの溶着方法及び該方法を用いて得られる包装袋に関
し、特に輸液バッグや血液バッグ等に使用されるポリオ
レフイン系樹脂フィルムを溶着するための溶着方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for welding a resin film having a resin having a low dielectric power factor such as a polyolefin resin as a welding surface, and a packaging bag obtained by using the method. The present invention relates to a welding method for welding a polyolefin-based resin film used in the above.
【0002】[0002]
【従来技術】従来、輸液バッグや血液バッグなどの包装
袋は塩化ビニル系樹脂フィルムを高周波電流による溶着
によって製造されているが、使用後、廃棄時にダイオキ
シンや塩素ガスが発生し、社会的問題となっている。こ
のため塩化ビニル系樹脂に代わるものとしてポリオレフ
ィン系樹脂が使用されて来ている。しかし、ポリオレフ
ィン系樹脂は誘電力率が小さく、誘電加熱ができないた
め従来の溶着装置がそのまま使用できないというのが現
状である。そこで、従来の高周波電流により溶着装置を
使用するため種々の工夫がなされている。例えば、特開
平9−289078号公報には誘電加熱装置の電極を加
熱することによって、高周波誘電の内部加熱と電極の熱
による外部加熱を併用することによって電極の加熱効率
を向上させることが開示されている。しかし、電極を加
熱すると、被加熱体の誘電力率が変化し、コントロール
しにくいという欠点があった。2. Description of the Related Art Conventionally, packaging bags such as infusion bags and blood bags have been produced by welding a vinyl chloride resin film by high-frequency current. However, after use, dioxin and chlorine gas are generated at the time of disposal, which poses a social problem. Has become. For this reason, polyolefin resins have been used as alternatives to vinyl chloride resins. However, the current situation is that the conventional welding apparatus cannot be used as it is because the polyolefin resin has a small dielectric power factor and cannot perform dielectric heating. Therefore, various devices have been devised in order to use the welding device by the conventional high-frequency current. For example, Japanese Patent Application Laid-Open No. 9-289078 discloses that by heating an electrode of a dielectric heating device, internal heating of high-frequency dielectric and external heating by heat of the electrode are used in combination to improve the heating efficiency of the electrode. ing. However, when the electrode is heated, there is a disadvantage that the dielectric power factor of the object to be heated changes and it is difficult to control.
【0003】[0003]
【発明が解決しようとする課題】本発明者は、従来の溶
着装置を用いて溶着面がポリオレフィン系樹脂である樹
脂フィルムを溶着するために種々検討した結果、高周波
電極と樹脂フィルムとの間に誘電力率の高いフィルム又
はシートを介在させ、高周波電圧を印加すると誘電力率
の高いフィルム又はシートは内部発熱し、この熱を利用
して溶着面がポリオレフィン系樹脂である樹脂フィルム
を加熱して溶着しうることを見出し、本発明を完成した
もので、本発明の目的は、従来の溶着装置を利用してポ
リオレフィン系樹脂層を有する樹脂フィルムを溶着する
方法、およびこの方法によって得られる包装袋を提供す
ることである。SUMMARY OF THE INVENTION The present inventor has conducted various studies to weld a resin film whose surface is a polyolefin resin using a conventional welding apparatus. When a high-frequency voltage is applied by interposing a film or sheet having a high dielectric power factor, the film or sheet having a high dielectric power factor generates heat internally, and by using this heat, the welding surface heats the resin film, which is a polyolefin resin. The present invention has been completed by finding that welding is possible, and an object of the present invention is to use a conventional welding apparatus to weld a resin film having a polyolefin-based resin layer, and a packaging bag obtained by this method. It is to provide.
【0004】[0004]
【課題を解決するための手段】即ち、本発明は高周波加
熱装置を用いて23℃、40MHzにおける誘電力率が
0.01未満の樹脂層を有する樹脂フィルムを溶着する
に当たり、高周波電極と樹脂フィルムとの間に、23
℃、40MHzにおける誘電力率が0.01以上である
樹脂製の発熱部材を介在させることを特徴とする樹脂フ
ィルムの溶着方法であり、又、この溶着方法によって得
られる23℃、40MHzにおける誘電力率が0.01
未満の樹脂層を有する樹脂フィルムの溶着方法を用いて
得られる包装袋、特に医療用の液体を包装するための包
装袋である。That is, the present invention relates to a method of welding a resin film having a resin layer having a dielectric power factor of less than 0.01 at 23 ° C. and 40 MHz using a high-frequency heating device. Between 23
A resin film welding method characterized by interposing a resin-made heating member having a dielectric power factor of 0.01 or more at 40 ° C. and 40 MHz, and a dielectric force at 23 ° C. and 40 MHz obtained by this welding method. Rate 0.01
A packaging bag obtained by using a method for welding a resin film having a resin layer of less than 1, particularly a packaging bag for packaging a medical liquid.
【0005】[0005]
【発明の実施の態様】本発明で使用する高周波加熱装置
は、従来よりこの種の溶着装置として使用されているも
のであって、上部電極と下部電極との対向した一対の電
極を設けたもの、或いは、上部電極と定盤とよりなり、
該定盤上に絶縁下敷を載置したものである。絶縁下敷と
してはゴム及びゴムを綿布に塗布したもの、シリコン樹
脂をガラス繊維に含浸したもの、ポリエステル樹脂を紙
に塗布したもの、四弗化エチレン、ワニスを綿布に含浸
したもの又は紙に塗布したもの、フェノール樹脂板、ア
スベスト、セロファン、マイカ、ガラス等が使用されて
いる。特に絶縁下敷として弾性を有する材料は定盤の平
行度の緩衝材として有用である。DESCRIPTION OF THE PREFERRED EMBODIMENTS The high-frequency heating apparatus used in the present invention has been conventionally used as this type of welding apparatus, and is provided with a pair of opposed electrodes of an upper electrode and a lower electrode. Or consist of an upper electrode and a surface plate,
An insulating underlay is placed on the surface plate. Rubber or rubber coated on cotton cloth, silicon resin impregnated on glass fiber, polyester resin coated on paper, ethylene tetrafluoride, varnish impregnated on cotton cloth or coated on paper , Phenolic resin plate, asbestos, cellophane, mica, glass and the like are used. In particular, a material having elasticity as an insulating underlay is useful as a cushioning material for the parallelism of the surface plate.
【0006】溶着対象物としては、23℃、40MHz
における誘電力率が0.01未満の樹脂層を溶着面とし
て有する樹脂フィルムで、例えばポリオレフィン系樹脂
層を溶着面とする樹脂フィルムである。ポリオレフィン
系樹脂層の中でも、エチレン又はプロピレンの単一重合
体若しくはこれらを主成分とする共重合体よりなる樹脂
層が溶着面として用いられる。溶着対象物はこれらの樹
脂からなる単一体であっても良いが、これらの樹脂層を
表面層とする積層体であってもよい。積層体の具体例と
しては、(線状)低密度ポリエチレン、ポリプロピレ
ン、ポリプロピレン系ポリマーアロイ、ポリスチレンな
どのポリオレフィン系樹脂層を積層した物や、これらの
層とポリエステル、ナイロン、二軸延伸ポリプロピレン
などのフィルムに積層した物等が挙げられる。発熱部材
としては23℃、40MHzにおける誘電力率が0.0
1以上の大きな樹脂からなるフィルム又はシートであっ
て、具体的にはポリ塩化ビニル、ポリ塩化ビニリデン、
ナイロン、ポリウレタン等のフィルム又はシート、セル
ロースアセテート織布、ベークライト板である。この中
で、ポリ塩化ビニル、ポリ塩化ビニリデン、ナイロンな
どのフィルム又はシートがコスト的に有利であり、中で
もポリ塩化ビニルフィルム又はシートが誘電力率が最も
大きいので好ましい。これらのフィルム又はシートの厚
さはいずれも20μm〜3mmで、好ましくは200μ
m〜400μmである。厚さが薄いと耐熱性が小さく、
耐久性が小さい。又、厚さが厚いと、発熱に要する時間
が長く、コスト的にも不利となる。The object to be welded is 23 ° C., 40 MHz
Is a resin film having a resin layer having a dielectric power factor of less than 0.01 as a welding surface, for example, a resin film having a polyolefin resin layer as a welding surface. Among the polyolefin-based resin layers, a resin layer made of a homopolymer of ethylene or propylene or a copolymer containing these as a main component is used as a welding surface. The object to be welded may be a single body made of these resins, or may be a laminate having these resin layers as surface layers. Specific examples of the laminate include a laminate of polyolefin resin layers such as (linear) low-density polyethylene, polypropylene, polypropylene-based polymer alloy, and polystyrene, and a laminate of these layers with polyester, nylon, biaxially oriented polypropylene, or the like. Examples thereof include those laminated on a film. The heat generating member has a dielectric power factor of 0.0 at 23 ° C. and 40 MHz.
A film or sheet made of one or more large resins, specifically, polyvinyl chloride, polyvinylidene chloride,
Films or sheets of nylon, polyurethane, etc., woven cellulose acetate, and bakelite plates. Among them, films or sheets of polyvinyl chloride, polyvinylidene chloride, nylon, etc. are advantageous in cost, and among them, polyvinyl chloride films or sheets are preferable because they have the largest dielectric power factor. Each of these films or sheets has a thickness of 20 μm to 3 mm, preferably 200 μm.
m to 400 μm. When the thickness is thin, heat resistance is small,
Low durability. On the other hand, if the thickness is large, the time required for heat generation is long, which is disadvantageous in cost.
【0007】本発明においては高周波電流を流して発熱
部材を発熱させ、通常150℃〜220℃とし、これに
よって、溶着面であるポリオレフィン系樹脂層を溶着す
る。発熱部材は、上述のように、高周波電流によって発
熱するため繰り返し使用すると劣化する。従って、発熱
部材は容易に交換できるようにすることが好ましく、好
ましい態様としては電極に着脱可能に取り付けたり、或
いは発熱部材をフィルム状とし、電極の前を一方より他
方に順次送られるようにする。このようなポリオレフィ
ン系樹脂の溶着方法の適用範囲は特に限定されるもので
はないが、ポリオレフィン系樹脂フィルムを溶着して包
装袋を形成する場合に最も好都合であり、包装袋として
は血液バッグや輸液バッグに適用することによって従来
使用されていたポリ塩化ビニルからなる血液バッグや輸
液バッグに代替することができる。In the present invention, a high-frequency current is applied to cause the heat-generating member to generate heat, usually at 150 ° C. to 220 ° C., thereby welding the polyolefin resin layer which is the welding surface. As described above, the heat generating member is degraded when repeatedly used because it generates heat by the high-frequency current. Therefore, it is preferable that the heat-generating member can be easily replaced. In a preferred embodiment, the heat-generating member is detachably attached to the electrode, or the heat-generating member is formed into a film shape so that the front of the electrode can be sequentially fed from one side to the other. . The application range of such a polyolefin resin welding method is not particularly limited, but is most convenient when a polyolefin resin film is welded to form a packaging bag, and a blood bag or an infusion solution is used as the packaging bag. By applying to a bag, it can be replaced with a blood bag or an infusion bag made of polyvinyl chloride which has been conventionally used.
【0008】本発明に用いる溶着装置の一例を図もって
説明する。図1は本発明に用いる溶着装置の説明図であ
って、高周波電極1と定盤2とが対抗し、定盤2の上に
は絶縁下敷3が載置されている。高周波電極1と絶縁下
敷3の間に溶着面がポリオレフィン系樹脂層となるよう
に樹脂フィルム4、4を置く。高周波電極1と溶着面と
の間に発熱部材5を介在させる。発熱部材5はロール状
とし、一方より他方に巻取られるようにする。このよう
な装置において、高周波電極に電流を流すと、発熱部材
は誘電加熱により発熱し、溶着面のポリオレフィン系樹
脂層を加熱して溶着する。An example of a welding apparatus used in the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view of a welding apparatus used in the present invention. A high-frequency electrode 1 and a surface plate 2 are opposed to each other, and an insulating underlay 3 is placed on the surface plate 2. The resin films 4 and 4 are placed between the high-frequency electrode 1 and the insulating base 3 so that the welding surface becomes a polyolefin-based resin layer. The heating member 5 is interposed between the high-frequency electrode 1 and the welding surface. The heat-generating member 5 is formed in a roll shape so that one of the heat-generating members 5 can be wound around the other. In such an apparatus, when a current is applied to the high-frequency electrode, the heat generating member generates heat by dielectric heating and heats and welds the polyolefin resin layer on the welding surface.
【0009】例示した装置は、発熱部材を電極側に設け
たが、発熱部材は絶縁下敷上にあってもよいし、両側に
あってもよい。また、発熱部材をロール状としたが、枚
葉であってもよい。何れの場合であっても同一箇所が繰
り返し加熱されると発熱部材は劣化する場合があるので
前後及び/又は左右に位置を変えることができるように
しておくことが好ましい。なお、セルロースアセテート
やベークライトは耐熱性に優れるので、これらの樹脂よ
りなる発熱部材は電極や絶縁下敷に取付けておいても良
い。In the illustrated device, the heat-generating member is provided on the electrode side, but the heat-generating member may be on an insulating underlay or on both sides. Further, the heat generating member is in the form of a roll, but may be a single sheet. In any case, if the same portion is repeatedly heated, the heat generating member may be deteriorated. Therefore, it is preferable that the position of the heat generating member can be changed back and forth and / or left and right. Since cellulose acetate and bakelite have excellent heat resistance, a heating member made of such a resin may be attached to an electrode or an insulating underlay.
【0010】[0010]
【実施例】次に実施例をもって本発明を具体的に説明す
る。 実施例1〜8 図1に示した溶着装置を使用して表1に示されている構
成フィルム同士を溶着する。適用した高周波の周波数は
40.68MHz、電圧は400ボルトで圧力は4.0
kg/cm2である。溶着は3秒間電圧を印加して加熱
し、冷却は電圧印加を止め、そのまま3秒間放置した。
また、表1において、強度はインストロン型引張強度試
験機を用い、5mm/分の速度で剥離角度90゜で測定
した時の溶着部の強度である。Next, the present invention will be described in detail with reference to examples. Examples 1 to 8 The constituent films shown in Table 1 are welded using the welding apparatus shown in FIG. The applied high frequency was 40.68 MHz, the voltage was 400 volts and the pressure was 4.0.
kg / cm 2 . For welding, a voltage was applied for 3 seconds for heating, and for cooling, the voltage application was stopped, and the device was left as it was for 3 seconds.
In Table 1, the strength is the strength of the welded portion when measured at a peeling angle of 90 ° at a speed of 5 mm / min using an Instron type tensile strength tester.
【0011】[0011]
【表1】 [Table 1]
【0012】[0012]
【発明の効果】以上述べたように、本発明は、高周波加
熱装置を用いて溶着面にポリオレフィン系樹脂層を有す
る樹脂フィルムを溶着するに当たり、高周波電極と溶着
面との間に誘電力率の高い発熱部材を介在させることに
よって、従来の高周波加熱装置を利用して、ポリオレフ
ィン系樹脂層を溶着することが出来、これによって、ポ
リオレフィン系樹脂フィルムを用いることにより従来使
用されていた塩化ビニル樹脂フィルムよりなる血液バッ
グや輸液バックの代替用バッグとして使用することが出
来、その結果、塩化ビニル樹脂フィルムの包装袋が有し
ている環境に対する問題点等を解決することが出来た。As described above, according to the present invention, when a resin film having a polyolefin-based resin layer is welded to a welding surface using a high-frequency heating device, the dielectric power factor between the high-frequency electrode and the welding surface is reduced. By interposing a high heat generating member, a polyolefin resin layer can be welded using a conventional high frequency heating device, and thus, a polyvinyl chloride resin film conventionally used by using a polyolefin resin film is used. It could be used as a substitute bag for a blood bag or an infusion bag, and as a result, the environmental problems and the like of the vinyl chloride resin film packaging bag could be solved.
【図1】 本発明の溶着装置の説明図である。FIG. 1 is an explanatory view of a welding device of the present invention.
1 高周波電極 2 定盤 3 絶縁下敷 4 樹脂フィルム 5 溶着面 6 発熱部材 DESCRIPTION OF SYMBOLS 1 High frequency electrode 2 Surface plate 3 Insulating base 4 Resin film 5 Welding surface 6 Heating member
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F211 AA03 AA04 AA11 AA15 AA24 AA29 AD05 AD08 AG01 AG03 AG06 AG07 AH54 AH63 TA01 TC09 TC14 TC17 TD11 TN13 TN14 TQ01 TQ04 ────────────────────────────────────────────────── ─── Continued on the front page F term (reference) 4F211 AA03 AA04 AA11 AA15 AA24 AA29 AD05 AD08 AG01 AG03 AG06 AG07 AH54 AH63 TA01 TC09 TC14 TC17 TD11 TN13 TN14 TQ01 TQ04
Claims (5)
Hzにおける誘電力率が0.01未満の樹脂層を有する
樹脂フィルムを溶着するに当たり、高周波電極と樹脂フ
ィルムとの間に、23℃、40MHzにおける誘電力率
が0.01以上である樹脂製の発熱部材を介在させるこ
とを特徴とする樹脂フィルムの溶着方法。1. A high-frequency heating device at 23.degree.
In welding a resin film having a resin layer having a dielectric power factor of less than 0.01 at 23 Hz, between the high-frequency electrode and the resin film, at 23 ° C., a resin material having a dielectric power factor at 40 MHz of 0.01 or more. A method for welding a resin film, wherein a heating member is interposed.
化ビニリデン、ナイロンからなる群から選ばれた1種以
上の樹脂からなるフィルム又はシートである請求項1記
載の樹脂フィルムの溶着方法。2. The method according to claim 1, wherein the heat generating member is a film or a sheet made of at least one resin selected from the group consisting of polyvinyl chloride, polyvinylidene chloride, and nylon.
フィン系樹脂層よりなる溶着面を有するフィルムであ
り、且つ、上記溶着される樹脂フィルムが包装材料であ
る請求項1又は請求項2記載の樹脂フィルムの溶着方
法。3. The resin film according to claim 1, wherein the resin film to be welded is a film having a welding surface made of a polyolefin resin layer, and the resin film to be welded is a packaging material. Welding method.
ために用いられるものであることを特徴とする請求項3
記載の樹脂フィルムの溶着方法。4. The packaging material according to claim 3, wherein the packaging material is used for packaging a medical liquid.
The method for welding a resin film according to the above.
の溶着方法を用いて得られる包装袋。5. A packaging bag obtained by using the resin film welding method according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10268335A JP2000094524A (en) | 1998-09-22 | 1998-09-22 | Method for fusion bonding resin film and package bag obtained by the method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10268335A JP2000094524A (en) | 1998-09-22 | 1998-09-22 | Method for fusion bonding resin film and package bag obtained by the method |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000094524A true JP2000094524A (en) | 2000-04-04 |
Family
ID=17457124
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10268335A Pending JP2000094524A (en) | 1998-09-22 | 1998-09-22 | Method for fusion bonding resin film and package bag obtained by the method |
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Country | Link |
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JP (1) | JP2000094524A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010280076A (en) * | 2009-06-02 | 2010-12-16 | Toyo Seikan Kaisha Ltd | Electrode for high frequency dielectric heating welding, high frequency dielectric heating welding apparatus, and high frequency dielectric heating welding method |
JP2016112251A (en) * | 2014-12-16 | 2016-06-23 | 旭化成メディカル株式会社 | Method for manufacturing medical filter |
-
1998
- 1998-09-22 JP JP10268335A patent/JP2000094524A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010280076A (en) * | 2009-06-02 | 2010-12-16 | Toyo Seikan Kaisha Ltd | Electrode for high frequency dielectric heating welding, high frequency dielectric heating welding apparatus, and high frequency dielectric heating welding method |
JP2016112251A (en) * | 2014-12-16 | 2016-06-23 | 旭化成メディカル株式会社 | Method for manufacturing medical filter |
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