JP2000084328A - Cylindrical filter member, its production and cylindrical filter - Google Patents

Cylindrical filter member, its production and cylindrical filter

Info

Publication number
JP2000084328A
JP2000084328A JP10260586A JP26058698A JP2000084328A JP 2000084328 A JP2000084328 A JP 2000084328A JP 10260586 A JP10260586 A JP 10260586A JP 26058698 A JP26058698 A JP 26058698A JP 2000084328 A JP2000084328 A JP 2000084328A
Authority
JP
Japan
Prior art keywords
cylindrical
deformable
micro
cell
filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10260586A
Other languages
Japanese (ja)
Other versions
JP2000084328A5 (en
JP3688477B2 (en
Inventor
Takashi Tokiwa
貴 常盤
Hitoshi Kobayashi
均 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Vilene Co Ltd
Original Assignee
Japan Vilene Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Vilene Co Ltd filed Critical Japan Vilene Co Ltd
Priority to JP26058698A priority Critical patent/JP3688477B2/en
Publication of JP2000084328A publication Critical patent/JP2000084328A/en
Publication of JP2000084328A5 publication Critical patent/JP2000084328A5/ja
Application granted granted Critical
Publication of JP3688477B2 publication Critical patent/JP3688477B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a cylindrical filter member by which desired filterability is obtained, excellent in shape holding property and having a large filtration area, its producing method and a cylindrical filter. SOLUTION: The cylindrical filter member consists of (a) a filtration part 2 formed by assembling plural minute cylindrical cells in parallel in the longitudinal direction and (2) a cylindrical vertical hole 3 provided in the center of the filtration part 2, with the longitudinal direction parallel to that of the minute cylindrical cells, with the whole side face surrounded by the filtration part and having a larger inner diameter than the cell, a deformable assembly of the cells having an opposed outer filtration-part side face forming side face and the inner filtration-part side face forming side face and having two opposed joining side faces is deformed in the filtration part 2 so that the curvature of the filtration-part side face forming side face and that of the inner filtration- part side face forming side face are changed, and the joining side faces are joined to constitute the member.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、筒状フィルタ部材
及びその製造方法、並びに前記の筒状フィルタ部材を含
む筒状フィルタに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cylindrical filter member, a method for manufacturing the same, and a cylindrical filter including the cylindrical filter member.

【0002】[0002]

【従来の技術】液体や気体などの被処理流体に含まれる
ダスト(塵埃)を捕集して流体を浄化することのできる
フィルタの1種として、垂直流式円筒状フィルタが知ら
れている。この垂直流式円筒状フィルタは、一般に、多
数の流体通過用細孔を側壁に有する中空パイプを中心部
に設け、その中空パイプの周囲に濾材を巻き付けた構造
からなり、被処理流体を、円筒状フィルタの外側側面か
ら中空パイプの方向(又は、その逆方向、すなわち、中
空パイプの内側から円筒状フィルタの外側側面の方向)
へ、濾材層に対して実質的に垂直に通過させて濾過処理
を行う。しかしながら、このような垂直流式円筒状フィ
ルタは、一般的に濾過面積に限界があるため、処理流量
が少なく、フィルタ寿命が短い。
2. Description of the Related Art A vertical flow type cylindrical filter is known as one type of filter capable of purifying a fluid by collecting dust (dust) contained in a fluid to be treated such as a liquid or a gas. This vertical flow type cylindrical filter generally has a structure in which a hollow pipe having a large number of pores for fluid passage on a side wall is provided at a central portion thereof, and a filter medium is wound around the hollow pipe. From the outer side of the hollow filter to the hollow pipe (or vice versa, ie from the inside of the hollow pipe to the outer side of the cylindrical filter)
And a filtration treatment is performed by passing the filter medium layer substantially perpendicularly to the filter medium layer. However, such a vertical flow type cylindrical filter generally has a limited filtration area, so that the processing flow rate is small and the filter life is short.

【0003】一方、垂直流式平板状フィルタとして、互
いに平行に配置された複数の筒状セルの集合体からなる
フィルタが知られている。例えば、特開平6−7112
8号公報には、図9に示すようなハニカム構造体からな
るフィルタ100が開示されている。図9に示すフィル
タ100は、通気性又は透水性を有する濾材シートから
構成された筒状セル400を複数個集合させたハニカム
構造体からなる。このフィルタでは、前記筒状セル40
0のセル濾材壁600が作用面となり、被処理流体は、
前記フィルタ100の一方の側面から前記セル濾材壁6
00に対して垂直な方向(矢印Aで示す方向)で流入
し、セル濾材壁600を通過する際に濾過処理を受け、
前記フィルタ100のもう一方の反対側側面からセル濾
材壁600に対して垂直な方向(矢印Bで示す方向)に
流出する。図9に示すフィルタは、ハニカム構造体から
なるため、剛性が高く(すなわち、形状保持性に優
れ)、しかも、濾過面積が広いなどの優れた種々の特性
を示す。
On the other hand, as a vertical flow type flat filter, a filter comprising an aggregate of a plurality of cylindrical cells arranged in parallel with each other is known. For example, JP-A-6-7112
No. 8 discloses a filter 100 having a honeycomb structure as shown in FIG. The filter 100 shown in FIG. 9 is formed of a honeycomb structure in which a plurality of cylindrical cells 400 formed of a filter material sheet having air permeability or water permeability are assembled. In this filter, the cylindrical cell 40
The cell filter material wall 600 of 0 becomes the working surface, and the fluid to be treated is:
From one side of the filter 100, the cell filter medium wall 6
00, flows in a direction perpendicular to 00 (direction indicated by arrow A), and undergoes a filtration treatment when passing through the cell filter medium wall 600;
It flows out from the other opposite side surface of the filter 100 in a direction perpendicular to the cell filter medium wall 600 (direction indicated by arrow B). Since the filter shown in FIG. 9 is made of a honeycomb structure, it exhibits high rigidity (that is, excellent shape retention) and various excellent characteristics such as a large filtration area.

【0004】このようなハニカム構造体に由来する優れ
た特性を垂直流式円筒状フィルタに付与することを意図
して、前記ハニカム構造体からなる長尺シート(濾材)
を作成し、その長尺シート状ハニカム構造体を前記のよ
うな中空パイプに巻回することにより、垂直流式円筒状
フィルタを構成することが考えられる。しかしながら、
こうしたハニカム構造体からなる長尺シートを使用した
円筒状フィルタでは、巻回によって加わる力のために個
々のハニカム構造が変形(例えば、平板状になる)し、
所望の特性(例えば、形状保持性又は優れた濾過性能)
を充分に得ることができない等の問題点が生じる。
[0004] In order to impart excellent characteristics derived from such a honeycomb structure to a vertical flow type cylindrical filter, a long sheet (filter medium) made of the honeycomb structure is used.
It is conceivable to construct a vertical flow type cylindrical filter by winding the long sheet-shaped honeycomb structure around the hollow pipe as described above. However,
In a cylindrical filter using a long sheet made of such a honeycomb structure, each honeycomb structure is deformed (for example, becomes flat) due to a force applied by winding,
Desired properties (eg, shape retention or excellent filtration performance)
Are not obtained.

【0005】[0005]

【発明が解決しようとする課題】従って、本発明の課題
は、従来技術の前記の欠点を解消して、所望の濾過性能
が得られ、しかも、形状保持性に優れ、濾過面積が広い
筒状フィルタ部材、及びその製造方法、並びに前記筒状
フィルタ部材を含む筒状フィルタを提供することにあ
る。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to solve the above-mentioned drawbacks of the prior art, to obtain a desired filtration performance, to have a good shape retention and to provide a cylindrical filter having a large filtration area. An object of the present invention is to provide a filter member, a method for manufacturing the same, and a tubular filter including the tubular filter member.

【0006】[0006]

【課題を解決するための手段】前記の課題は、本発明に
よる、(A)各セル空間の全側面が筒状濾材壁によって
覆われ、且つ上面及び下面の両方が開口する微小筒状セ
ルの複数個を、それらの長さ方向を実質的に平行な状態
で集合してなる濾過部と、(B)前記濾過部の中央部に
設けられ、長さ方向が前記微小筒状セルの長さ方向と実
質的に平行であり、上面及び下面の両方が開口し、全側
面を前記濾過部に囲まれて、前記微小筒状セルの内径よ
りも大きな内径を有する筒状縦孔とからなる筒状フィル
タ部材であって;前記筒状フィルタ部材が、(1)幅方
向における断面形状が変形可能である変形可能微小筒状
セル複数個を集合してなり、前記濾過部に変形可能であ
り、しかも、対向する濾過部外側側面形成用側面及び濾
過部内側側面形成用側面と、対向する結合用側面2面と
を有する変形可能微小筒状セル集合体1個又はそれ以上
を準備し、(2)前記濾過部外側側面形成用側面に沿っ
た方向で、且つ変形可能微小筒状セルの長さ方向に対し
て実質的に垂直な方向に、前記濾過部外側側面形成用側
面を変形させ、前記濾過部外側側面形成用側面の曲率を
変化させることによって、濾過部外側側面形成用側面が
前記濾過部の外側側面を形成し、同時に、前記濾過部内
側側面形成用側面に沿った方向で、且つ変形可能微小筒
状セルの長さ方向に対して実質的に垂直な方向に、前記
濾過部内側側面形成用側面を変形させ、前記濾過部内側
側面形成用側面の曲率を変化させることによって、濾過
部内側側面形成用側面が前記濾過部の内側側面を形成す
るように、前記変形可能微小筒状セル集合体を変形さ
せ、そして、(3A)使用する変形可能微小筒状セル集
合体数が1個である場合には、変形可能微小筒状セル集
合体の一方の結合用側面ともう一方の結合用側面とを結
合して形成したものであるか、あるいは、(3B)使用
する変形可能微小筒状セル集合体数が2個以上である場
合には、隣接する変形可能微小筒状セル集合体の結合用
側面を相互に結合して変形可能微小筒状セル集合体を一
体化して形成したものであることを特徴とする、筒状フ
ィルタ部材によって解決することができる。また、本発
明は、前記筒状フィルタ部材を含む筒状フィルタ、及び
前記筒状フィルタ部材の製造方法に関する。
According to the present invention, there is provided a micro cylindrical cell according to the present invention, wherein (A) all side surfaces of each cell space are covered by a cylindrical filter medium wall, and both upper and lower surfaces are open. A filtration unit formed by assembling a plurality of the filtration units in a state where their length directions are substantially parallel to each other; and (B) provided at the center of the filtration unit, wherein the length direction is the length of the micro-cylindrical cell. A cylindrical vertical hole which is substantially parallel to the direction, is open on both the upper and lower surfaces, is surrounded on all sides by the filtration portion, and has an inner diameter larger than the inner diameter of the micro cylindrical cell. A cylindrical filter member; (1) a plurality of deformable micro-cylindrical cells whose cross-sectional shape in the width direction is deformable; Moreover, the opposing side surface for forming the outer side surface of the filtration portion and the inner side surface of the filtration portion One or more deformable micro-cylindrical cell aggregates having a side surface and two opposing connecting side surfaces are prepared, and (2) the deformable portion can be deformed in the direction along the side surface for forming the outer side surface of the filtration unit. In a direction substantially perpendicular to the length direction of the micro-cylindrical cell, by deforming the side surface for forming the outer side surface of the filtration unit, and changing the curvature of the side surface for forming the outer side surface of the filtration unit, the outer side of the filtration unit The side surface forming side forms the outer side surface of the filtration unit, and at the same time, in a direction along the filtration unit inner side surface forming side surface, and substantially perpendicular to the length direction of the deformable microtubular cell. In the direction, by deforming the side surface for forming the inner side surface of the filtration unit and changing the curvature of the side surface for forming the inner side surface of the filtration unit, the side surface for forming the inner side surface of the filtration unit forms the inner side surface of the filtration unit. , Said deformable micro cylindrical cell The aggregate is deformed, and (3A) when the number of deformable micro cylindrical cell aggregates to be used is one, one coupling side surface of the deformable micro cylindrical cell aggregate and the other coupling side Or (3B) when the number of deformable micro cylindrical cell aggregates to be used is two or more, the adjacent deformable micro cylindrical cell aggregates are formed. The cylindrical filter member is characterized in that the coupling side surfaces are connected to each other to integrally form a deformable micro cylindrical cell aggregate. Further, the present invention relates to a cylindrical filter including the cylindrical filter member, and a method for manufacturing the cylindrical filter member.

【0007】本発明の筒状フィルタにより処理すること
のできる「流体」には、液体と気体の両方が含まれる。
本明細書においては、筒状フィルタ部材で濾過処理を行
なう前(すなわち、筒状フィルタ部材を構成する濾過部
の流入面を通過する前)の未処理の流体、及び濾過処理
中(すなわち、前記濾過部を通過中)の流体を「被処理
流体」と称し、筒状フィルタ部材で濾過処理を行なった
後(すなわち、前記濾過部の流出面を通過した後)の流
体を「処理流体」と称する。
[0007] "Fluids" that can be processed by the tubular filter of the present invention include both liquids and gases.
In the present specification, an untreated fluid before filtration is performed by the cylindrical filter member (that is, before passing through the inflow surface of the filtration unit constituting the cylindrical filter member), and during the filtration process (that is, The fluid that is passing through the filtration unit) is referred to as a “fluid to be treated”, and the fluid that has been subjected to the filtration process by the tubular filter member (that is, after passing through the outflow surface of the filtration unit) is referred to as a “treatment fluid”. Name.

【0008】本明細書において、「筒状縦孔」とは、典
型的な機能として、例えば、筒状フィルタ部材の上面及
び/又は下面に連結している適当な被処理流体供給手段
から供給される被処理流体を通過させ、筒状縦孔の内側
壁面から微小筒状セルを経由して筒状フィルタ部材の外
側側面へ被処理流体を送るか、あるいは逆に、筒状フィ
ルタ部材の外側側面から供給される被処理流体を、微小
筒状セルを経由して筒状縦孔へ送り、筒状フィルタ部材
の上面及び/又は下面に連結している適当な処理流体回
収手段へ送ることができ、その内径が微小筒状セルの内
径よりも大きい筒状空間を意味する。なお、筒状縦孔の
「内径」とは、断面形状(幅方向における)が円である
場合には、円の直径を意味し、円以外の形状である場合
には、断面形状における最大寸法を意味する。また、微
小筒状セルの「内径」とは、筒状縦孔に隣接する微小筒
状セルの断面形状における最大寸法の平均値を意味す
る。
[0008] In the present specification, the "cylindrical vertical hole" has a typical function of, for example, being supplied from a suitable fluid supply means connected to the upper and / or lower surface of a cylindrical filter member. The fluid to be treated is passed, and the fluid to be treated is sent from the inner wall surface of the cylindrical vertical hole to the outer side surface of the cylindrical filter member via the micro cylindrical cell, or conversely, the outer side surface of the cylindrical filter member Is supplied to the cylindrical vertical hole via the micro-cylindrical cell and sent to a suitable processing fluid recovery means connected to the upper and / or lower surfaces of the cylindrical filter member. , Means a cylindrical space whose inner diameter is larger than the inner diameter of the micro cylindrical cell. The “inner diameter” of the cylindrical vertical hole means the diameter of the circle when the cross-sectional shape (in the width direction) is a circle, and the maximum dimension in the cross-sectional shape when the shape is other than a circle. Means Further, the “inner diameter” of the micro cylindrical cell means the average value of the maximum dimension in the cross-sectional shape of the micro cylindrical cell adjacent to the cylindrical vertical hole.

【0009】また、本明細書において、「微小筒状セ
ル」とは、「筒状濾材壁」(すなわち、セル濾材壁)
と、その筒状濾材壁に囲まれた中空の「セル空間」とか
らなり、筒状の中空セル空間の全側面を筒状濾材壁(セ
ル濾材壁)によって囲まれた濾過単位(すなわち、被処
理流体を筒状濾材壁に通過させることによって濾過処理
を行う最小単位)を意味し、好ましくは、幅方向の断面
形状が、上面から下面の長さ方向に実質的に一定である
筒状形状を有する。なお、本明細書における、筒状形状
を有する構造体(例えば、微小筒状セル、、筒状縦孔、
筒状フィルタ部材、又は筒状フィルタなど)において
は、「長さ方向」とは、構造体の中心軸に沿った(平行
な)方向を意味し、「幅方向」とは、前記「長さ方向」
に垂直な方向を意味する。なお、前記中心軸が存在しな
いか、あるいは、不明瞭な場合には、概ね、上面の中心
(中心が存在しないか、あるいは、不明瞭な場合には、
中心に相当する点)と下面の中心(中心が存在しない
か、あるいは、不明瞭な場合には、中心に相当する点)
とを結ぶ方向を意味する。
[0009] In the present specification, the term "micro cylindrical cell" refers to a "cylindrical filter medium wall" (that is, a cell filter medium wall).
And a hollow “cell space” surrounded by the cylindrical filter medium wall, and the entire side surface of the cylindrical hollow cell space is a filtration unit (ie, covered) surrounded by the cylindrical filter medium wall (cell filter medium wall). A minimum unit for performing a filtration process by passing a processing fluid through a cylindrical filter medium wall), and preferably a cylindrical shape whose cross-sectional shape in the width direction is substantially constant from the upper surface to the lower surface in the length direction. Having. In the present specification, a structure having a cylindrical shape (for example, a minute cylindrical cell, a cylindrical vertical hole,
In a cylindrical filter member or a cylindrical filter, the “length direction” means a direction (parallel) along the central axis of the structure, and the “width direction” refers to the “length”. direction"
Means the direction perpendicular to In addition, when the central axis does not exist or is not clear, the center of the upper surface (in the case where the center does not exist or is not clear,
The point corresponding to the center) and the center of the lower surface (if the center does not exist or is not clear, the point corresponding to the center)
Means the direction connecting

【0010】また、本明細書において、「変形可能微小
筒状セル」とは、その断面形状(幅方向における)が、
長さ方向に対して実質的に垂直な方向に変形可能である
微小筒状セルを意味し、前記のように変形させることに
より、前記「微小筒状セル」となることができる。な
お、前記「変形」には、構造的な「変形」だけでなく、
本発明においてはセル濾材壁が繊維質材料からなるの
で、材料それ自体の「変形」(例えば、、張力による伸
長)も含まれる。
In this specification, the term “deformable microtubular cell” means that its cross-sectional shape (in the width direction) is
The term “micro cylindrical cell” means a micro cylindrical cell that can be deformed in a direction substantially perpendicular to the length direction, and can be the “micro cylindrical cell” by being deformed as described above. The “deformation” includes not only structural “deformation” but also
In the present invention, since the cell filter medium wall is made of a fibrous material, "deformation" of the material itself (for example, elongation by tension) is also included.

【0011】また、「変形可能微小筒状セル集合体」と
は、前記の「変形可能微小筒状セル」の複数個を、それ
らの長さ方向が実質的に平行な状態で配列し、内部に
「筒状縦孔」を設けていない集合体であって、濾過部外
側側面形成用側面1面、濾過部内側側面形成用側面1
面、及び結合用側面2面を有し、しかも、前記濾過部外
側側面形成用側面と前記濾過部内側側面形成用側面とが
対向し、且つ前記結合用側面2面が対向している集合体
を意味する。なお、前記「変形可能微小筒状セル集合
体」には、変形後に「筒状濾材壁」と「セル空間」とか
らなる「微小筒状セル」を形成することができる限り、
変形前の状態において、筒状濾材壁が相互に接触し、セ
ル空間が実質的に存在していない(すなわち、「潜在的
な」セル空間が存在する)「変形可能微小筒状セル」を
少なくともその一部(全部の場合も含む)として含むセ
ル集合体も含まれる。「変形可能微小筒状セル集合体」
は、好ましくは、実質的にほぼ同じ長さの微小筒状セル
を、それぞれの上面及び下面が実質的に同一平面を形成
するように、集合させる。
The term "deformable micro-tubular cell assembly" means that a plurality of the above-mentioned "deformable micro-tubular cells" are arranged in such a manner that their length directions are substantially parallel to each other, And an assembly having no cylindrical vertical hole formed therein, wherein one side for forming an outer side surface of the filtration unit and one side for forming an inner side surface of the filtration unit.
An assembly having a surface and two side surfaces for coupling, and wherein the side surface for forming the outer side surface of the filtration unit and the side surface for forming the inner side surface of the filtration unit are opposed to each other, and the two side surfaces for coupling are opposed to each other. Means In addition, as long as the “deformable micro cylindrical cell aggregate” can form a “micro cylindrical cell” composed of a “cylindrical filter medium wall” and a “cell space” after deformation,
In the pre-deformation state, at least “deformable microtubular cells” in which the cylindrical filter media walls are in contact with each other and have substantially no cell space (ie, there is a “potential” cell space). A cell aggregate included as a part (including all cases) is also included. "Deformable micro cylindrical cell aggregate"
Preferably assembles micro-cylindrical cells of substantially the same length such that their upper and lower surfaces form substantially the same plane.

【0012】[0012]

【発明の実施の形態】以下、添付図面に沿って、本発明
の筒状フィルタ部材を説明する。図1は、本発明の筒状
フィルタ部材における1実施態様を上面側から見た斜視
図であり、図2は、その筒状フィルタ部材1の上面の一
部1a(図1の破線部)を切り取って、上面側から見た
拡大部分平面図であり、図3は、その筒状フィルタ部材
1の上面の一部1b(図1の一点鎖線部)を切り取っ
て、上面側から見た拡大部分平面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a tubular filter member of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view of one embodiment of the tubular filter member of the present invention as viewed from above, and FIG. 2 is a view showing a part 1a (a broken line portion of FIG. 1) of the upper surface of the tubular filter member 1. FIG. 3 is an enlarged partial plan view of the tubular filter member 1 cut out and viewed from the upper surface side. FIG. It is a top view.

【0013】図1〜図3に示す筒状フィルタ部材1は、
ハニカム構造の微小筒状セル群から構成される濾過部2
と、その濾過部2の中央部に設けられた中央貫通孔3と
からなる。中央貫通孔3は、筒状フィルタ部材1の上面
11から下面12まで貫通し、本発明の筒状フィルタ部
材における筒状縦孔として機能する。前記濾過部2は、
濾過部2の内側側面22から濾過部2の外側側面21に
向かって配置された複数の濾材板からなる。濾過部2を
形成する前記濾材板は、隣接して配置されている2枚の
平面状濾材板63a,63b以外は、すべて折り曲げ濾
材板(すなわち、山部と谷部とが周期的に繰り返すよう
に平面状濾材板が折り曲がった構造からなる濾材板)6
1である。
The cylindrical filter member 1 shown in FIGS.
Filtration unit 2 composed of a group of microtubular cells having a honeycomb structure
And a central through-hole 3 provided at the center of the filtration unit 2. The central through-hole 3 penetrates from the upper surface 11 to the lower surface 12 of the cylindrical filter member 1 and functions as a cylindrical vertical hole in the cylindrical filter member of the present invention. The filtration unit 2 includes:
It is composed of a plurality of filter medium plates arranged from the inner side surface 22 of the filtration unit 2 to the outer side surface 21 of the filtration unit 2. The filter media plates forming the filter section 2 are all bent filter media plates (that is, the peaks and valleys are periodically repeated except for two planar filter media plates 63a and 63b arranged adjacent to each other. Media plate having a structure in which a planar filter media plate is bent
It is one.

【0014】各々の折り曲げ濾材板61には、隣接する
両側の折り曲げ濾材板と結合する部分と、隣接する両側
の折り曲げ濾材板と結合しない部分とが、交互に設けら
れている。例えば、図2に示すように、折り曲げ濾材板
61aは、隣接する一方の折り曲げ濾材板61bと接触
面62xで部分的に結合した後に、隣接するもう一方の
折り曲げ濾材板61cと接触面62yで部分的に結合し
ており、それらの間には、隣接する折り曲げ濾材板61
b,61cのいずれとも結合しない領域が存在する。
Each of the folded filter plates 61 is provided with portions alternately connected to the adjacent folded filter plates and portions not connected to the adjacent folded filter plates. For example, as shown in FIG. 2, the folded filter medium plate 61a is partially connected to the adjacent one of the folded filter medium plates 61b at the contact surface 62x, and then is partially connected to the other adjacent folded filter medium plate 61c at the contact surface 62y. Between the adjacent bent filter media plates 61
There is a region that does not bind to any of b and 61c.

【0015】一方、2枚の平面状濾材板63a,63b
の各々は、互いに接触面64で全面的に結合すると共
に、その反対側の面で、隣接する折り曲げ濾材板と部分
的に結合している。例えば、図3に示すように、平面状
濾材板63aは、隣接する折り曲げ濾材板61dと接触
面65xで結合した後に、非結合部を有し、再び接触面
65yで結合しており、接触面65xと接触面65yと
の間には、隣接する折り曲げ濾材板61dと結合しない
領域が存在する。一方、平面状濾材板63aは、その反
対側の面で、隣接する平面状濾材板63bと接触面64
で全面的に結合している。
On the other hand, two flat filter media plates 63a, 63b
Are fully connected to each other at the contact surface 64 and partially connected to the adjacent folded filter media plate at the opposite surface. For example, as shown in FIG. 3, the planar filter medium plate 63a has a non-joined portion after being connected to the adjacent bent filter medium plate 61d at the contact surface 65x, and is again joined at the contact surface 65y. Between the contact surface 65x and the contact surface 65y, there is a region that is not connected to the adjacent folded filter medium plate 61d. On the other hand, the flat filter medium plate 63a has an opposite surface to the adjacent flat filter medium plate 63b and the contact surface 64b.
Is fully combined.

【0016】濾過部2のハニカム構造を構成する各微小
筒状セル4におけるセル空間5は、全側面を折り曲げ濾
材板61及び/又は平面状濾材板63によって囲まれて
おり、前記折り曲げ濾材板61及び平面状濾材板63
は、本発明による筒状フィルタ部材における筒状濾材壁
(セル濾材壁)6として機能する。濾過部2のハニカム
構造は、隣接する各濾材板の各接触面(すなわち、折り
曲げ濾材板と折り曲げ濾材板との接触面62、平面状濾
材板と平面状濾材板との接触面64、又は折り曲げ濾材
板と平面状濾材板との接触面65)を、適当な手段(例
えば、接着又は熱融着若しくは超音波融着など)を用い
て固定することにより保持されている。
The cell space 5 in each of the micro-cylindrical cells 4 constituting the honeycomb structure of the filtering section 2 is folded on all sides and surrounded by a filter medium plate 61 and / or a plane filter medium plate 63. And flat filter media plate 63
Functions as a cylindrical filter medium wall (cell filter medium wall) 6 in the cylindrical filter member according to the present invention. The honeycomb structure of the filter unit 2 is configured such that the contact surfaces of the adjacent filter media plates (that is, the contact surfaces 62 between the bent filter media plates and the folded filter media plates, the contact surfaces 64 between the flat filter media plates and the flat filter media plates, or the bent surfaces) The contact surface 65 between the filter medium plate and the flat filter medium plate is held by fixing using an appropriate means (for example, adhesion or heat fusion or ultrasonic fusion).

【0017】図1〜図3に示す筒状フィルタ部材1は、
後述する製法の説明から明らかなように、各々の微小筒
状セルの形状及び大きさがすべて同一である変形可能微
小筒状セル集合体(例えば、図4に示す変形可能微小筒
状セル集合体9)を構造的に変形させることにより形成
されるので、相対的に内側に位置する微小筒状セル(例
えば、濾過部2の内側側面22に隣接する微小筒状セル
4a)と、相対的に外側に位置する微小筒状セル(例え
ば、濾過部2の外側側面21に隣接する微小筒状セル4
b)とを比較すると、これらの微小筒状セルの形状に違
いが見られる。
The cylindrical filter member 1 shown in FIGS.
As will be apparent from the description of the manufacturing method described later, a deformable micro-tubular cell assembly in which all the micro-cylindrical cells have the same shape and size (for example, the deformable micro-tubular cell assembly shown in FIG. 4) 9) is formed by structurally deforming, so that the micro cylindrical cell located relatively inside (for example, the micro cylindrical cell 4a adjacent to the inner side surface 22 of the filtration unit 2) is relatively The micro cylindrical cell located on the outside (for example, the micro cylindrical cell 4 adjacent to the outer side surface 21 of the filtration unit 2)
Comparison with b) shows a difference in the shape of these microtubular cells.

【0018】例えば、微小筒状セルの幅方向の断面形状
における円周方向の長さに関しては、内側に位置する微
小筒状セル4aの円周方向の長さL1の方が、外側に位
置する微小筒状セル4bの円周方向の長さL2よりも短
い。また、微小筒状セルの幅方向の断面形状における半
径方向の長さに関しては、内側に位置する微小筒状セル
4aの半径方向の長さL’1の方が、外側に位置する微
小筒状セル4bの半径方向の長さL’2よりも長い。更
には、微小筒状セルの断面形状である六角形における6
個の内角の内、濾過部の内側側面22側の内角の角度に
関しては、内側に位置する微小筒状セル4aの内角の角
度θ1の方が、外側に位置する微小筒状セル4bの内角
の角度θ2よりも小さい。
For example, with respect to the circumferential length in the cross-sectional shape in the width direction of the micro-cylindrical cell, the circumferential length L 1 of the micro-cylindrical cell 4a located on the inner side is located on the outer side. shorter than the circumferential length L 2 of the micro-tubular cell 4b to be. Regarding the radial length of the micro-cylindrical cell in the cross-sectional shape in the width direction, the radial length L ′ 1 of the micro-cylindrical cell 4a located inside is smaller than the micro-cylindrical shape located outside. It is longer than the radial length L' 2 of the cell 4b. Furthermore, in the hexagon which is the cross-sectional shape of the micro cylindrical cell, 6
Regarding the inner angle of the inner side surface 22 side of the filtration unit among the inner angles, the angle θ 1 of the inner angle of the micro cylindrical cell 4a located on the inner side is the inner angle of the micro cylindrical cell 4b positioned on the outer side. Is smaller than the angle θ 2 .

【0019】図1及び図2に示す筒状フィルタ部材1に
おいては、濾過部2における各微小筒状セル4のセル空
間は、筒状フィルタ部材1の上面11から下面12まで
貫通し、それぞれの微小筒状セル4のセル空間は、その
長さ方向に関して相互に実質的に平行である。更には、
各微小筒状セル4のセル空間は、中央貫通孔3に対して
も実質的に平行である。
In the tubular filter member 1 shown in FIGS. 1 and 2, the cell space of each micro tubular cell 4 in the filtration section 2 penetrates from the upper surface 11 to the lower surface 12 of the tubular filter member 1 and The cell spaces of the micro-cylindrical cells 4 are substantially parallel to each other in the length direction. Furthermore,
The cell space of each micro-cylindrical cell 4 is also substantially parallel to the central through-hole 3.

【0020】前記筒状フィルタ部材1では、被処理流体
を、濾過部2の外側側面21から中央貫通孔3の方向に
向かって(以下、求心方向と称することがある)、ある
いは、その逆方向、すなわち、中央貫通孔3から濾過部
2の外側側面21の方向に向かって(以下、遠心方向と
称することがある)、濾過部2中を通過させる際に濾過
処理を行ない、処理流体を得ることができる。被処理流
体を求心方向に通過させる場合には、濾過部2の外側側
面21が被処理流体流入面となり、濾過部2の中央貫通
孔3に露出する面(内側側面)22が処理流体流出面と
なる。一方、被処理流体を遠心方向に通過させる場合に
は、濾過部2の内側側面22が被処理流体流入面とな
り、濾過部2の外側側面21が処理流体流出面となる。
In the tubular filter member 1, the fluid to be treated is directed from the outer side surface 21 of the filter portion 2 toward the center through hole 3 (hereinafter, may be referred to as a centripetal direction) or in the opposite direction. That is, a filtration process is performed when passing through the filtration unit 2 from the central through-hole 3 toward the outer side surface 21 of the filtration unit 2 (hereinafter, may be referred to as a centrifugal direction) to obtain a processing fluid. be able to. When the fluid to be treated is passed in the centripetal direction, the outer side surface 21 of the filtration unit 2 becomes the fluid inflow surface, and the surface (inner side surface) 22 exposed to the central through hole 3 of the filtration unit 2 is the treatment fluid outflow surface. Becomes On the other hand, when the fluid to be processed is passed in the centrifugal direction, the inner side surface 22 of the filtration unit 2 becomes the inflow surface of the fluid to be processed, and the outer side surface 21 of the filtration unit 2 becomes the outflow surface of the processing fluid.

【0021】本発明の1実施態様である図1〜図3に示
す筒状フィルタ部材1を製造するのに用いることのでき
る変形可能微小筒状セル集合体を、図4及び図5に示
す。図4は、変形可能微小筒状セル集合体9を上面側か
ら見た斜視図であり、図5は、その変形可能微小筒状セ
ル集合体9の上面の一部9a(図4の破線部)を切り取
って、上面側から見た拡大部分平面図である。
FIGS. 4 and 5 show a deformable micro cylindrical cell assembly which can be used to manufacture the cylindrical filter member 1 shown in FIGS. 1 to 3 which is one embodiment of the present invention. FIG. 4 is a perspective view of the deformable microtubular cell assembly 9 as viewed from the top side, and FIG. 5 is a portion 9a of the upper surface of the deformable microtubular cell assembly 9 (a broken line portion in FIG. 4). ) Is an enlarged partial plan view as viewed from the upper surface side.

【0022】図4及び図5に示すように、変形可能微小
筒状セル集合体9は、複数の濾材板が積層されたハニカ
ム構造の変形可能微小筒状セル群から構成されている。
積層されている前記の濾材板の内、両端の最外層に位置
する濾材板が、平面状濾材板63p,63qであり、残
る濾材板はすべて折り曲げ濾材板61である。
As shown in FIGS. 4 and 5, the deformable microtubular cell assembly 9 is composed of a group of deformable microtubular cells having a honeycomb structure in which a plurality of filter media plates are stacked.
Of the stacked filter media plates, the filter media plates located at the outermost layers at both ends are planar filter media plates 63p and 63q, and the remaining filter media plates are all bent filter media plates 61.

【0023】図4に示すように、変形可能微小筒状セル
集合体9には、対向する上面及び下面が存在し、対向す
る側面の組合せが2組存在する。その内の一方の側面の
組合せである結合用側面93a,93bは、積層した濾
材板の最外層に位置する平面状濾材板63p,63qの
外側表面からなる平滑面である。また、もう一方の側面
の組合せである、濾過部内側側面形成用側面94及び濾
過部外側側面形成用側面95は、折り曲げ濾材板におい
て筒状濾材壁として機能していない端部領域66の露出
表面と、その端部領域に隣接する変形可能微小筒状セル
4’aを形成するセル濾材壁の内、セル空間と同時に周
囲空間にも露出しているセル濾材壁67の周囲空間側の
露出表面とからなる。なお、図4及び図5に示す変形可
能微小筒状セル集合体9における濾過部内側側面形成用
側面94及び濾過部外側側面形成用側面95は、前記端
部領域66を含む側面であるが、本発明においては、濾
過部内側側面形成用側面及び/又は濾過部外側側面形成
用側面は、セル空間と同時に周囲空間にも露出している
セル濾材壁の周囲空間側の露出表面のみからなる側面で
あることもできる。
As shown in FIG. 4, the deformable microtubular cell aggregate 9 has an upper surface and an opposing lower surface, and two sets of opposing side surfaces exist. The coupling side surfaces 93a and 93b, which are combinations of one of the side surfaces, are smooth surfaces formed of the outer surfaces of the planar filter plates 63p and 63q located on the outermost layer of the stacked filter plates. In addition, the side surface 94 for forming the inner side surface of the filtration unit and the side surface 95 for forming the outer side surface of the filtration unit, which are combinations of the other side surfaces, are exposed surfaces of the end region 66 not functioning as the cylindrical filter medium wall in the folded filter medium plate. And an exposed surface on the peripheral space side of the cell filter medium wall 67, which is exposed to the cell space as well as the surrounding space among the cell filter medium walls forming the deformable micro cylindrical cell 4′a adjacent to the end region. Consists of In addition, the side surface 94 for forming the filtration unit inner side surface and the side surface 95 for forming the filtration unit outer side surface in the deformable microtubular cell aggregate 9 shown in FIGS. 4 and 5 are the side surfaces including the end region 66. In the present invention, the side surface for forming the inner side surface of the filtration unit and / or the side surface for forming the outer side surface of the filtration unit is a side surface consisting only of the exposed surface on the peripheral space side of the cell filter medium wall which is also exposed to the cell space and the surrounding space at the same time. Can also be

【0024】変形可能微小筒状セル集合体9を構成する
各変形可能微小筒状セル4’のセル空間は、変形可能微
小筒状セル集合体9の上面91から下面92まで貫通
し、それぞれの変形可能微小筒状セル4’のセル空間
は、その長さ方向に関して相互に実質的に平行である。
各変形可能微小筒状セル4’におけるセル空間5は、そ
の全側面を折り曲げ濾材板61及び/又は平面状濾材板
63に囲まれており、前記折り曲げ濾材板61及び平面
状濾材板63は、筒状濾材壁(セル濾材壁)6として機
能する。
The cell space of each of the deformable micro cylindrical cells 4 ′ constituting the deformable micro cylindrical cell assembly 9 penetrates from the upper surface 91 to the lower surface 92 of the deformable micro cylindrical cell assembly 9. The cell spaces of the deformable microtubular cells 4 'are substantially parallel to each other with respect to their length direction.
The cell space 5 in each deformable micro-cylindrical cell 4 ′ is surrounded on all sides by a bent filter medium plate 61 and / or a plane filter medium plate 63, and the bent filter medium plate 61 and the plane filter medium plate 63 are It functions as a cylindrical filter medium wall (cell filter medium wall) 6.

【0025】各々の折り曲げ濾材板61には、隣接する
両側の折り曲げ濾材板と結合する部分と、隣接する両側
の折り曲げ濾材板と結合しない部分とが、交互に設けら
れている。例えば、図5に示すように、折り曲げ濾材板
61pは、隣接する一方の折り曲げ濾材板61qと接触
面62zで部分的に結合した後に、隣接するもう一方の
折り曲げ濾材板61rと接触面62uで部分的に結合し
ており、それらの間には、隣接する折り曲げ濾材板61
q,61rのいずれとも結合しない領域が存在する。一
方、2枚の平面状濾材板63p,63qの各々は、変形
可能微小筒状セル集合体9の最外層に位置するので、そ
の外側表面は、いずれの濾材板(平面状濾材板及び折り
曲げ濾材板を含む)とも結合せず、その反対側の面で、
隣接する折り曲げ濾材板と部分的に結合している。
Each of the folded filter plates 61 is provided with portions alternately connected to the adjacent folded filter plates and portions not connected to the adjacent folded filter plates. For example, as shown in FIG. 5, the folded filter medium plate 61p is partially connected to the adjacent one of the folded filter medium plates 61q at the contact surface 62z, and then is partially connected to the other adjacent bent filter medium plate 61r and the contact surface 62u. Between the adjacent bent filter media plates 61
There is a region that does not bind to any of q and 61r. On the other hand, since each of the two planar filter media plates 63p and 63q is located on the outermost layer of the deformable microtubular cell aggregate 9, the outer surface thereof is formed of any of the filter media plates (the planar filter media plate and the folded filter media). Not include the plate), and on the opposite side,
It is partially connected to an adjacent folded filter media plate.

【0026】各々の変形可能微小筒状セル4’において
は、そのセル空間の側面の少なくとも一部が平面状濾材
板に囲まれている変形可能微小筒状セル以外は、幅方向
における断面形状が六角形である。断面形状が六角形で
ある変形可能微小筒状セルは、セル空間の全側面が折り
曲げ濾材板に囲まれており、その長さ方向に対して実質
的に垂直な方向に、断面形状(幅方向における)を構造
的に変形(すなわち、構造に依存する変形)することが
可能である。
Each of the deformable microtubular cells 4 'has a cross-sectional shape in the width direction other than the deformable microtubular cell in which at least a part of the side surface of the cell space is surrounded by a flat filter medium plate. It is hexagonal. A deformable micro-cylindrical cell having a hexagonal cross section has a cell space surrounded on all sides by a folded filter medium plate, and has a cross section (width direction) substantially perpendicular to its length direction. ) Can be structurally modified (ie, a structure-dependent deformation).

【0027】例えば、図4及び図5に示す変形可能微小
筒状セル集合体9において、変形可能微小筒状セル4’
aに、その長さ方向に対して実質的に垂直な方向で、且
つ濾過部内側側面形成用側面94(又は濾過部外側側面
形成用側面95)に沿った方向(図4及び図5において
矢印C及び矢印Dで示す方向)に押し縮める力を加える
と、(1)その幅方向の断面形状における、濾過部内側
側面形成用側面94(又は濾過部外側側面形成用側面9
5)に沿った方向の長さL3が小さくなり、(2)その
幅方向の断面形状における、濾過部内側側面形成用側面
94(又は濾過部外側側面形成用側面95)に沿った方
向に対して実質的に垂直な方向の長さL’3が大きくな
り、(3)断面形状である六角形における6個の内角の
内、平面状濾材板63に対して実質的に平行な方向に位
置する内角(例えば、濾過部内側側面形成用側面94側
の内角)の角度θ3が小さくなるように、変形可能微小
筒状セル4’aを構造的に変形することができる。
For example, in the deformable micro cylindrical cell assembly 9 shown in FIGS. 4 and 5, the deformable micro cylindrical cell 4 '
In FIG. 4A, a direction substantially perpendicular to the longitudinal direction and along a direction 94 (or an arrow 95 in FIGS. 4 and 5) along the side surface 94 for forming the inner side surface of the filtration unit (or the side surface 95 for forming the outer side surface of the filtration unit). When a compressive force is applied in the direction indicated by C and arrow D), (1) the side surface 94 for forming the inner side surface of the filtration unit (or the side surface 9 for forming the outer side surface of the filtration unit) in the cross-sectional shape in its width direction
5) the direction of the length L 3 becomes smaller along, (2) in the width direction of the cross-sectional shape, in a direction along the filtration unit inner side forming side 94 (or the filtration unit outer side forming side 95) The length L ′ 3 in the direction substantially perpendicular to the direction becomes large, and (3) in the direction substantially parallel to the flat filter medium plate 63 among the six interior angles in the hexagonal cross section. The deformable micro cylindrical cell 4′a can be structurally deformed so that the angle θ 3 of the located inner angle (for example, the inner angle on the side surface 94 for forming the inner side surface of the filtration unit) becomes smaller.

【0028】一方、前記の変形可能微小筒状セル4’a
に、これとは逆方向の力、すなわち、その長さ方向に対
して実質的に垂直な方向で、且つ濾過部内側側面形成用
側面94(又は濾過部外側側面形成用側面95)に沿っ
た方向(図4及び図5において矢印E及び矢印Fで示す
方向)に引き伸ばす力を加えると、(1)その幅方向の
断面形状における、濾過部内側側面形成用側面94(又
は濾過部外側側面形成用側面95)に沿った方向の長さ
3が大きくなり、(2)その幅方向の断面形状におけ
る、濾過部内側側面形成用側面94(又は濾過部外側側
面形成用側面95)に沿った方向に対して実質的に垂直
な方向の長さL’3が小さくなり、(3)断面形状であ
る六角形における6個の内角の内、平面状濾材板63に
対して実質的に平行な方向に位置する内角(例えば、濾
過部内側側面形成用側面94側の内角)の角度θ3が大
きくなるように、変形可能微小筒状セル4’aを構造的
に変形することができる。
On the other hand, the deformable micro cylindrical cell 4'a
The force in the opposite direction, that is, in the direction substantially perpendicular to the longitudinal direction, and along the side surface 94 for forming the inner side surface of the filtration unit (or the side surface 95 for forming the outer side surface of the filtration unit). When a force for stretching in the direction (the direction indicated by the arrows E and F in FIGS. 4 and 5) is applied, (1) the side surface 94 for forming the inner side surface of the filtration unit (or the outer side surface formation of the filtration unit) in the cross-sectional shape in the width direction. The length L 3 in the direction along the filter side surface 95) is increased, and (2) along the filter portion inner side surface forming side surface 94 (or the filter portion outer side surface forming side surface 95) in the cross-sectional shape in the width direction. The length L ′ 3 in the direction substantially perpendicular to the direction becomes smaller, and (3) out of the six interior angles in the hexagonal cross section, substantially parallel to the flat filter medium plate 63. Inside angle (for example, for forming the inner side surface of the filtration unit) As the angle theta 3 face 94 side of the interior angle) increases, the deformable small cylindrical cell 4'a can be structurally deformed.

【0029】このように、図4及び図5に示す変形可能
微小筒状セル集合体9に含まれるすべての変形可能微小
筒状セルは、その長さ方向に対して実質的に垂直な方向
に断面形状(幅方向における)が変形可能であり、その
長さ方向に対して実質的に垂直な方向の力(押し縮める
力、及び引き伸ばす力の両方を含む)を及ぼすことによ
り変形可能である。なお、この場合には、変形可能微小
筒状セル集合体の端部(すなわち、断面形状が台形であ
る変形可能微小筒状セルを含む領域)と、変形可能微小
筒状セル集合体の中央部(すなわち、断面形状が六角形
である変形可能微小筒状セルのみを含む領域)とでは、
変形の程度が異なるので、端部と中央部とではひずみが
生じるが、このひずみは、変形可能微小筒状セル集合体
全体として吸収される。
As described above, all the deformable micro cylindrical cells included in the deformable micro cylindrical cell assembly 9 shown in FIGS. 4 and 5 are arranged in a direction substantially perpendicular to the length direction. The cross-sectional shape (in the width direction) is deformable, and is deformable by applying a force (including both a compressing force and a stretching force) substantially perpendicular to its length direction. In this case, the end of the deformable micro-tubular cell assembly (that is, the region including the deformable micro-tubular cell having a trapezoidal cross-sectional shape) and the central portion of the deformable micro-tubular cell assembly. (That is, a region including only a deformable microtubular cell having a hexagonal cross-sectional shape)
Since the degree of deformation is different, a strain is generated between the end portion and the center portion, and this strain is absorbed as the whole deformable microtubular cell aggregate.

【0030】以下、図4及び図5に示す変形可能微小筒
状セル集合体9を用い、それを変形させた後に、結合用
側面を結合することによって、図1〜図3に示す筒状フ
ィルタ部材1を製造する工程について説明する。対向す
る濾過部内側側面形成用側面94及び濾過部外側側面形
成用側面95の内、濾過部内側側面形成用側面94に露
出している変形可能微小筒状セル4’aが、それらの長
さ方向に対して実質的に垂直な方向で、且つ前記濾過部
内側側面形成用側面94に沿った方向(図4及び図5に
おいて矢印C及び矢印Dで示す方向)に押し縮められ、
それと同時に、濾過部外側側面形成用側面95に露出し
ている変形可能微小筒状セル4’bが、それらの長さ方
向に対して実質的に垂直な方向で、且つ前記濾過部外側
側面形成用側面95に沿った方向(図4及び図5におい
て矢印E及び矢印Fで示す方向)に引き伸ばされるよう
に、図4及び図5に示す変形可能微小筒状セル集合体9
を変形させる。なお、この場合、変形可能微小筒状セル
集合体9の上面91と下面92との相対的な位置関係及
び両面間の距離を変えないように、変形可能微小筒状セ
ル集合体9を変形させる。
The deformable micro-tubular cell assembly 9 shown in FIGS. 4 and 5 is deformed and then connected to the connecting side surfaces to form the cylindrical filter shown in FIGS. A process for manufacturing the member 1 will be described. Among the opposing side surfaces 94 for forming the inner side surface of the filtration unit and the side surface 95 for forming the outer side surface of the filtration unit, the deformable micro cylindrical cells 4 ′ a exposed on the side surface 94 for forming the inner side surface of the filtration unit have their lengths. In a direction substantially perpendicular to the direction and along the side surface 94 for forming the inner side surface of the filtration portion (the direction indicated by arrows C and D in FIGS. 4 and 5),
At the same time, the deformable micro-cylindrical cells 4 ′ b exposed on the side surface 95 for forming the outer side surface of the filtration unit are formed in a direction substantially perpendicular to the length direction thereof, and the outer side surface of the filtration unit is formed. 4 and 5 so as to be stretched in the direction along the side surface 95 (the direction indicated by arrows E and F in FIGS. 4 and 5).
To transform. In this case, the deformable micro cylindrical cell aggregate 9 is deformed so as not to change the relative positional relationship between the upper surface 91 and the lower surface 92 of the deformable micro cylindrical cell aggregate 9 and the distance between both surfaces. .

【0031】変形途中の変形可能微小筒状セル集合体9
を、図6に示す。図6は、変形の途中段階にある、図4
及び図5に示す変形可能微小筒状セル集合体9を上面側
から見た斜視図である。なお、図6は、変形途中にある
変形可能微小筒状セル集合体9の各表面の形状及び位置
関係を示すことが目的であるので、変形可能微小筒状セ
ル集合体9の上面91及び濾過部外側側面形成用側面9
5に表われるセル濾材壁を図示せずに省略した。
The deformable micro cylindrical cell aggregate 9 in the middle of deformation
Is shown in FIG. FIG. 6 shows a state in the middle of the deformation,
FIG. 6 is a perspective view of the deformable microtubular cell assembly 9 shown in FIG. 5 as viewed from above. FIG. 6 is intended to show the shape and positional relationship of each surface of the deformable micro-tubular cell assembly 9 in the process of being deformed. Outside side surface forming side surface 9
The cell filter medium wall shown in FIG. 5 was omitted from illustration.

【0032】図6に示す変形可能微小筒状セル集合体9
では、変形前には対向し、且つ互いに平行な位置関係に
あった結合用側面93a,93bが、同一平面上に位置
する程度まで、濾過部内側側面形成用側面94が押し縮
められ、且つ濾過部外側側面形成用側面95が引き伸ば
されている。図6に示す状態の変形可能微小筒状セル集
合体9の濾過部内側側面形成用側面94及び濾過部外側
側面形成用側面95の曲率は、変形前の曲率(曲率=
0)よりも大きく、濾過部内側側面形成用側面94は凹
面形状となり、一方、濾過部外側側面形成用側面95は
凸面形状となっている。なお、本明細書において「曲
率」とは、曲線の与えられた点でその曲線にもっともよ
く近似する円の半径の逆数である。また、「濾過部内側
側面形成用側面(又は濾過部外側側面形成用側面)の曲
率」とは、濾過部内側側面形成用側面(又は濾過部外側
側面形成用側面)を、変形可能微小筒状セルの長さ方向
に対して実質的に垂直な平面で切断した際に生じる切り
口の曲線の曲率を意味する。
The deformable micro cylindrical cell assembly 9 shown in FIG.
Then, the side surface 94 for forming the inner side surface of the filtering portion is compressed and shrunk to such an extent that the side surfaces 93a and 93b for coupling which are opposed to each other and are in a parallel relationship with each other before the deformation are located on the same plane. The outer side surface forming side surface 95 is stretched. The curvature of the filtering portion inner side surface forming side surface 94 and the filtering portion outer side surface forming side surface 95 of the deformable microtubular cell aggregate 9 in the state shown in FIG.
0), the side surface 94 for forming the inner side surface of the filtration portion has a concave shape, while the side surface 95 for forming the outer side surface of the filtration portion has a convex shape. In this specification, the "curvature" is the reciprocal of the radius of a circle that best approximates a curve at a given point. The “curvature of the side surface for forming the inner side surface of the filtration unit (or the side surface for forming the outer side surface of the filtration unit)” refers to the shape of the side surface for forming the inner side surface of the filtration unit (or the side surface for forming the outer side surface of the filtration unit). It refers to the curvature of the curve of the cut edge generated when cutting is performed on a plane substantially perpendicular to the length direction of the cell.

【0033】図6に示す状態から更に、変形可能微小筒
状セル集合体9の変形を進めると、結合用側面93aと
結合用側面93bとをその全面で接触させることができ
ると同時に、濾過部内側側面形成用側面94に露出する
変形可能微小筒状セル4’aにより全側面を囲まれ、且
つ変形可能微小筒状セルの内径よりも大きな内径を有す
る筒状縦孔を形成させることができ、この状態を維持し
たまま、接触した結合用側面93a(すなわち、平面状
濾材板63pの外側表面)と結合用側面93b(すなわ
ち、平面状濾材板63qの外側表面)とを、適当な手段
(例えば、接着又は熱融着若しくは超音波融着など)を
用いて固定することにより、図1〜図3に示す筒状フィ
ルタ部材1を得ることができる。
When the deformable micro-cylindrical cell assembly 9 is further deformed from the state shown in FIG. 6, the connecting side surface 93a and the connecting side surface 93b can be brought into contact over the entire surface, and at the same time, the filtering section It is possible to form a cylindrical vertical hole which is surrounded on all sides by the deformable micro cylindrical cell 4′a exposed on the inner side surface forming side surface 94 and has an inner diameter larger than the inner diameter of the deformable micro cylindrical cell. While maintaining this state, the connecting side surface 93a (that is, the outer surface of the planar filter medium plate 63p) and the connecting side surface 93b (that is, the outer surface of the planar filter medium plate 63q) are brought into contact with appropriate means ( For example, the cylindrical filter member 1 shown in FIGS. 1 to 3 can be obtained by fixing using bonding, heat fusion, ultrasonic fusion, or the like.

【0034】この場合、図4及び図5に示す変形可能微
小筒状セル集合体9における濾過部内側側面形成用側面
94が、図1〜図3に示す筒状フィルタ部材1における
内側側面22となり、変形可能微小筒状セル集合体9に
おける濾過部外側側面形成用側面95が、筒状フィルタ
部材1における外側側面21となり、変形可能微小筒状
セル集合体9における上面91及び下面92が、それぞ
れ、筒状フィルタ部材1における上面11及び下面12
となる。また、変形可能微小筒状セル集合体9における
平面状濾材板63p,63qが、筒状フィルタ部材1に
おける平面状濾材板63a,63bとなり、変形可能微
小筒状セル集合体9における結合用側面93a(すなわ
ち、平面状濾材板63pの外側表面)と結合用側面93
b(すなわち、平面状濾材板63qの外側表面)との結
合面が、筒状フィルタ部材1における接触面64とな
る。
In this case, the side surface 94 for forming the inner side surface of the filtering portion in the deformable micro cylindrical cell assembly 9 shown in FIGS. 4 and 5 becomes the inner side surface 22 in the cylindrical filter member 1 shown in FIGS. The side surface 95 for forming the outer surface of the filtering portion in the deformable micro cylindrical cell assembly 9 becomes the outer side surface 21 in the cylindrical filter member 1, and the upper surface 91 and the lower surface 92 in the deformable micro cylindrical cell assembly 9 are respectively , Upper surface 11 and lower surface 12 of cylindrical filter member 1
Becomes Also, the planar filter media plates 63p and 63q in the deformable micro cylindrical cell aggregate 9 become the planar filter media plates 63a and 63b in the cylindrical filter member 1, and the coupling side surface 93a in the deformable micro cylindrical cell aggregate 9 (That is, the outer surface of the flat filter medium plate 63p) and the connecting side surface 93.
The connection surface with b (that is, the outer surface of the flat filter medium plate 63q) becomes the contact surface 64 of the cylindrical filter member 1.

【0035】本発明の筒状フィルタ部材を製造するのに
用いることのできる変形可能微小筒状セル集合体は、幅
方向における断面形状が変形可能である変形可能微小筒
状セル複数個を集合してなるセル集合体である。このよ
うな変形可能微小筒状セル集合体としては、例えば、微
小筒状セルの断面形状(幅方向における)が多角形[例
えば、四角形(特には菱形)又は六角形]である変形可
能微小筒状セル群からなるハニカム構造体を挙げること
ができる。また、変形可能微小筒状セル集合体を構成す
る各変形可能微小筒状セルは、すべて同一の形状及び大
きさの微小筒状セルであることもできるし、形状及び/
又は大きさの異なる2種類以上の微小筒状セルであるこ
ともできる。また、変形可能微小筒状セル集合体を構成
する各変形可能微小筒状セルの配置も、規則的に配列さ
れていることもできるし、不規則に配列されていること
もできる。
The deformable micro cylindrical cell assembly which can be used to manufacture the cylindrical filter member of the present invention is a collection of a plurality of deformable micro cylindrical cells whose cross section in the width direction is deformable. It is a cell aggregate consisting of As such a deformable micro-tubular cell aggregate, for example, a deformable micro-tube in which the cross-sectional shape (in the width direction) of the micro-cylindrical cell is a polygon [for example, a square (especially a rhombus) or a hexagon] And a honeycomb structure formed of a group of cells. Further, each of the deformable micro cylindrical cells constituting the deformable micro cylindrical cell aggregate may be all micro cylindrical cells having the same shape and size.
Alternatively, two or more types of microtubular cells having different sizes can be used. Further, the arrangement of the deformable micro cylindrical cells constituting the deformable micro cylindrical cell aggregate can be arranged regularly or irregularly.

【0036】変形可能微小筒状セル集合体それ自体の形
状も、対向する濾過部外側側面形成用側面及び濾過部内
側側面形成用側面と、対向する結合用側面2面とを有す
ることのできる形状である限り、特に限定されるもので
はないが、例えば、大略直方体形状、又は濾過部外側側
面形成用側面が凸型曲面であり、濾過部内側側面形成用
側面が凹型曲面であり、残る4面が平面である六面体形
状(例えば、図6に示す形状)などを挙げることができ
る。
The shape of the deformable micro-cylindrical cell assembly itself can be a shape that can have opposing side surfaces for forming the filter portion outer side surface and the opposing side surface for forming the filter portion, and two opposing coupling side surfaces. Is not particularly limited, as long as, for example, a substantially rectangular parallelepiped shape, or the side surface for forming the outer side surface of the filtering portion is a convex curved surface, the side surface for forming the inner side surface of the filtering portion is a concave curved surface, and the remaining four surfaces May be a hexahedral shape (for example, the shape shown in FIG. 6) in which is a plane.

【0037】本発明に用いることのできる変形可能微小
筒状セル集合体は、公知の方法、例えば、公知の固定手
段(例えば、接着又は熱融着若しくは超音波融着など)
により濾材シート間を適当に固定する方法、あるいは、
伸縮性のある素材を利用してコルゲート加工する方法な
どを用いて製造することができる。
The deformable micro-cylindrical cell aggregate which can be used in the present invention is prepared by a known method, for example, a known fixing means (for example, bonding or heat fusion or ultrasonic fusion).
By properly fixing between the filter media sheets, or
It can be manufactured using a method of corrugating using an elastic material.

【0038】本発明の筒状フィルタ部材を製造する場合
には、これまで説明したように、1個の変形可能微小筒
状セル集合体から製造することもできるし、あるいは、
複数個の変形可能微小筒状セル集合体から製造すること
もできる。例えば、複数個の変形可能微小筒状セル集合
体を用いる場合には、それぞれの変形可能微小筒状セル
集合体を、図4及び図5に示す変形可能微小筒状セル集
合体9において先に説明したのと同じように変形させた
後(例えば、図6)に、隣接する変形可能微小筒状セル
集合体の結合用側面を相互に結合して、複数個の変形可
能微小筒状セル集合体を一体化することにより、本発明
の筒状フィルタ部材を得ることができる。
When the tubular filter member of the present invention is manufactured, as described above, it can be manufactured from one deformable micro cylindrical cell aggregate, or
It can also be manufactured from a plurality of deformable microtubular cell aggregates. For example, when a plurality of deformable micro cylindrical cell aggregates are used, each of the deformable micro cylindrical cell aggregates is first placed in the deformable micro cylindrical cell aggregate 9 shown in FIGS. After being deformed in the same manner as described (for example, FIG. 6), the connecting side surfaces of adjacent deformable microtubular cell assemblies are connected to each other to form a plurality of deformable microtubular cell assemblies. By integrating the bodies, the tubular filter member of the present invention can be obtained.

【0039】これまでの説明から明らかなように、本発
明の製法においては、変形可能微小筒状セル集合体の濾
過部外側側面形成用側面及び濾過部内側側面形成用側面
の曲率(変形可能微小筒状セルの長さ方向に対して実質
的に垂直な方向における曲率)を変化させるように、変
形可能微小筒状セル集合体を変形させる。本発明におい
ては、前記曲率が大きくなるように変化させることが一
般的であるが、曲率が小さくなるように変化させること
もできる。
As is apparent from the above description, in the manufacturing method of the present invention, the curvature (the deformable microscopic side surface) of the side surface for forming the outer side surface of the filter portion and the side surface for forming the inner side surface of the filter portion of the deformable microscopic cylindrical cell assembly is determined. The deformable micro cylindrical cell aggregate is deformed so as to change its curvature in a direction substantially perpendicular to the length direction of the cylindrical cell. In the present invention, the curvature is generally changed so as to increase the curvature, but the curvature may be changed so as to decrease the curvature.

【0040】例えば、図4及び図5に示す直方体形状の
変形可能微小筒状セル集合体における濾過部外側側面形
成用側面及び濾過部内側側面形成用側面の曲率は、0
(すなわち、平面)であり、曲率が大きくなるように変
形可能微小筒状セル集合体を変形させることにより、本
発明の筒状フィルタ部材を得ることができる。一方、曲
率が小さくなるように変化させる例としては、複数個の
変形可能微小筒状セル集合体から本発明の筒状フィルタ
部材を製造する場合を挙げることができる。例えば、濾
過部外側側面形成用側面及び濾過部内側側面形成用側面
の曲率が、製造しようとする筒状フィルタ部材の外側側
面及び内側側面の曲率よりも大きい変形可能微小筒状セ
ル集合体を用いる場合には、曲率が小さくなるように変
形可能微小筒状セル集合体を変形させることが必要であ
る。
For example, in the deformable microtubular cell aggregate having a rectangular parallelepiped shape shown in FIGS.
The tubular filter member of the present invention can be obtained by deforming the deformable micro-tubular cell assembly so as to have a large curvature (ie, a flat surface). On the other hand, as an example in which the curvature is changed to be small, there is a case where the tubular filter member of the present invention is manufactured from a plurality of deformable minute tubular cell aggregates. For example, a deformable micro-tubular cell aggregate is used in which the curvatures of the filtering portion outer side surface forming side surface and the filtering portion inner side surface forming side surface are larger than the curvature of the outer side surface and the inner side surface of the cylindrical filter member to be manufactured. In such a case, it is necessary to deform the deformable micro cylindrical cell aggregate so that the curvature becomes small.

【0041】本発明の製法においては、変形可能微小筒
状セル集合体の濾過部外側側面形成用側面及び濾過部内
側側面形成用側面の曲率を変化させることによって変形
可能微小筒状セル集合体を変形させる場合に、図4〜図
6に沿って先に説明したように(1)濾過部内側側面形
成用側面に露出する変形可能微小筒状セルを押し縮め、
且つ濾過部外側側面形成用側面に露出する変形可能微小
筒状セルを引き伸ばすように変形させることもできる
し、あるいは、(2)濾過部内側側面形成用側面に露出
する変形可能微小筒状セル、及び濾過部外側側面形成用
側面に露出する変形可能微小筒状セルの両方を引き伸ば
すように変形させることもできるし、(3)濾過部内側
側面形成用側面に露出する変形可能微小筒状セル、及び
濾過部外側側面形成用側面に露出する変形可能微小筒状
セルの両方を押し縮めるように変形させることもでき
る。
In the manufacturing method of the present invention, the deformable micro-tubular cell assembly is changed by changing the curvatures of the side surface for forming the outer side surface of the filtering portion and the side surface for forming the inner side surface of the filtering portion of the deformable micro-cylindrical cell assembly. When deformed, as described above with reference to FIGS. 4 to 6, (1) the deformable micro cylindrical cell exposed on the side surface for forming the inner side surface of the filtration unit is compressed and shrunk,
In addition, the deformable micro cylindrical cell exposed on the side surface for forming the outer side surface of the filtration unit can be deformed so as to be stretched, or (2) the deformable micro cylindrical cell exposed on the side surface for forming the inner side surface of the filtration unit; And both the deformable micro cylindrical cell exposed on the side surface for forming the filtration unit outer side surface can be deformed so as to be stretched, and (3) the deformable micro cylindrical cell exposed on the side surface for forming the filtration unit inner side surface; It is also possible to deform both the deformable microtubular cells exposed on the side surface for forming the outer side surface of the filtering portion so as to compress them.

【0042】濾過部内側側面形成用側面に露出する変形
可能微小筒状セル、及び濾過部外側側面形成用側面に露
出する変形可能微小筒状セルの両方を引き伸ばすように
変形させる場合[前記(2)の場合]の例としては、セ
ル空間が実質的に存在していない(「潜在的」セル空間
が存在する)変形可能微小筒状セルのみが集合してなる
変形可能微小筒状セル集合体を用いた場合を挙げること
ができる。この場合には、濾過部内側側面形成用側面に
露出する変形可能微小筒状セル、及び濾過部外側側面形
成用側面に露出する変形可能微小筒状セルの両方を、前
者の引き伸ばしの程度よりも後者の引き伸ばしの程度が
大きくなるように引き伸ばし、変形可能微小筒状セル集
合体を変形させることにより、本発明の筒状フィルタ部
材を得ることができる。
When both the deformable micro cylindrical cells exposed on the side surface for forming the inner side surface of the filtration unit and the deformable micro cylindrical cells exposed on the side surface for forming the outer side surface of the filtration unit are deformed so as to be stretched [(2) Case)), an example of a deformable micro-tubular cell aggregate in which only deformable micro-cylindrical cells in which a cell space does not substantially exist (a “latent” cell space exists) is collected Can be used. In this case, both the deformable micro cylindrical cells exposed on the filtering unit inner side surface forming side surface and the deformable micro cylindrical cells exposed on the filtering unit outer side surface forming side are larger than the former degree of stretching. The tubular filter member of the present invention can be obtained by stretching the latter so as to increase the degree of stretching and deforming the deformable microtubular cell aggregate.

【0043】濾過部内側側面形成用側面に露出する変形
可能微小筒状セル、及び濾過部外側側面形成用側面に露
出する変形可能微小筒状セルの両方を押し縮めるように
変形させる場合[前記(3)の場合]の例としては、濾
過部内側側面形成用側面及び濾過部外側側面形成用側面
に沿った方向に、セル空間がほば限界まで(すなわち、
それ以上引き伸ばすことができない程度まで)引き伸ば
されている変形可能微小筒状セルのみが集合してなる変
形可能微小筒状セル集合体を用いた場合を挙げることが
できる。この場合には、濾過部内側側面形成用側面に露
出する変形可能微小筒状セル、及び濾過部外側側面形成
用側面に露出する変形可能微小筒状セルの両方を押し縮
めるように、変形可能微小筒状セル集合体を変形させる
ことにより、本発明の筒状フィルタ部材を得ることがで
きる。
When both the deformable micro cylindrical cells exposed on the side surface for forming the inner side surface of the filtration unit and the deformable micro cylindrical cells exposed on the side surface for forming the outer side surface of the filtration unit are deformed so as to compress and contract [ In the case of 3)], the cell space is almost at its limit in the direction along the side surface for forming the inner side surface of the filtration unit and the side surface for forming the outer side surface of the filtration unit (that is,
A case where a deformable micro-tubular cell aggregate formed by assembling only deformable micro-tubular cells that have been stretched (to the extent that they cannot be further stretched) can be used. In this case, the deformable micro cylindrical cells exposed on the side surface for forming the inner side surface of the filtration unit and the deformable micro cylindrical cells exposed on the side surface for forming the outer side surface of the filtration unit are both compressed and deformed. By deforming the cylindrical cell assembly, the cylindrical filter member of the present invention can be obtained.

【0044】本発明の筒状フィルタ部材における微小筒
状セルの断面形状(幅方向における)は、前記の製法に
よって形成することのできる形状である限り、特に限定
されるものではなく、例えば、多角形[例えば、四角形
(特には菱形)又は六角形]を挙げることができる。ま
た、各微小筒状セルは、すべて同一の形状及び大きさの
微小筒状セルであることもできるし、形状及び/又は大
きさの異なる2種類以上の微小筒状セルであることもで
きる。
The cross-sectional shape (in the width direction) of the micro cylindrical cell in the cylindrical filter member of the present invention is not particularly limited as long as it can be formed by the above-described manufacturing method. A square shape (for example, a square shape (especially, a rhombus shape) or a hexagon shape) can be given. In addition, each micro cylindrical cell may be a micro cylindrical cell having the same shape and size, or may be two or more types of micro cylindrical cells having different shapes and / or sizes.

【0045】各変形可能微小筒状セルの形状及び大きさ
がすべて同一である変形可能微小筒状セル集合体を用い
て、本発明の筒状フィルタ部材を製造すると、筒状フィ
ルタ部材の濾過部における濾材板の密集度が不均一にな
る。すなわち、濾過部の外側表面に近いほど濾材板の密
集度が低くなり、濾過部の内側表面に近いほど濾材板の
密集度が高くなる。従って、被処理流体を、濾過部の外
側側面から中央貫通孔の方向に向かって濾過部中を通過
させると、粒径の大きな固形物は、濾材板の密集度が低
い外側表面に近い領域で先に捕集され、粒径の小さな固
形物のみが、濾材板の密集度が高い内側表面に近い領域
に到達し、そこで捕集されるので、広範囲の粒径分布を
有する被処理流体を濾過することができるだけでなく、
筒状フィルタ部材の使用寿命を延ばすことができる。
When the cylindrical filter member of the present invention is manufactured by using the deformable micro cylindrical cell assembly in which the shape and size of each deformable micro cylindrical cell are all the same, the filtering section of the cylindrical filter member , The density of the filter medium plate becomes uneven. That is, the closer the filter medium plate is to the outer surface, the lower the density of the filter medium plate is, and the closer to the inner surface of the filter section, the higher the density of the filter medium plate is. Therefore, when the fluid to be processed is passed through the filtration unit from the outer side surface of the filtration unit toward the central through-hole, solids having a large particle size are generated in a region near the outer surface where the density of the filter medium plate is low. Only the solid matter that has been collected first and has a small particle diameter reaches a region near the inner surface where the density of the filter medium plate is high, and is collected there, so that the fluid to be treated having a wide particle size distribution is filtered. Not only can you
The service life of the cylindrical filter member can be extended.

【0046】本発明による筒状フィルタ部材の濾過部を
構成する個々の微小筒状セルの上面及び下面は、前記の
製法から明らかなように開口面であるが、所望により、
得られた筒状フィルタ部材を更に加工することによっ
て、上面及び/又は下面が閉鎖されていることもでき
る。例えば、前記の微小筒状セルの上面及び下面の両方
が開口面となる場合は、その微小筒状セルのセル空間は
濾過部の長さ方向(上面から下面への方向)に上面から
下面まで延びる貫通孔となる。一方、変形可能微小筒状
セル集合体の変形及び結合が終了した後に、上面及び/
又は下面を、筒状濾材壁と同様の濾材用材料によって、
あるいは適当な封止手段によって閉鎖することにより、
前記のように濾過部の長さ方向に上面から下面まで延び
る1つの微小筒状セルのセル空間の上面及び/又は下面
(濾過部の上面及び/又は下面と一致する)を閉鎖する
ことができる。なお、本発明による筒状フィルタ部材の
濾過部を構成する個々の微小筒状セルの上面及び下面に
ついては、それら両方が同時に開放面又は閉鎖面である
必要はない。
The upper and lower surfaces of the individual micro-cylindrical cells constituting the filtering portion of the cylindrical filter member according to the present invention are open surfaces as is apparent from the above-mentioned manufacturing method.
By further processing the obtained cylindrical filter member, the upper surface and / or the lower surface can be closed. For example, when both the upper surface and the lower surface of the micro-cylindrical cell are open surfaces, the cell space of the micro-cylindrical cell extends from the upper surface to the lower surface in the length direction of the filtration part (direction from the upper surface to the lower surface). It becomes an extended through hole. On the other hand, after the deformation and coupling of the deformable microtubular cell aggregate is completed, the upper surface and / or
Or the lower surface, by the same filter medium material as the cylindrical filter medium wall,
Alternatively, by closing with a suitable sealing means,
As described above, the upper surface and / or the lower surface (coincident with the upper surface and / or the lower surface of the filtering unit) of the cell space of one micro tubular cell extending from the upper surface to the lower surface in the length direction of the filtering unit can be closed. . It is not necessary that both of the upper and lower surfaces of the individual micro-cylindrical cells constituting the filtering section of the cylindrical filter member according to the present invention be both open and closed at the same time.

【0047】本発明の筒状フィルタ部材においては、微
小筒状セルを形成するために、隣接する濾材シートを相
互に固定させる手段は、特に限定されるものではなく、
濾過部を形成する濾材用材料の種類に応じて、適宜、公
知の固定手段(例えば、接着又は熱融着若しくは超音波
融着など)を用いることができる。例えば、濾材シート
として熱可塑性繊維を含むシートを用いる場合には、不
純物が濾過部中に残らず、融着面積が小さい(有効濾過
面積の減少が少ない)点で、超音波により融着すること
が好ましい。
In the tubular filter member of the present invention, means for fixing adjacent filter medium sheets to each other in order to form the fine tubular cells is not particularly limited.
Known fixing means (for example, adhesion, heat fusion, ultrasonic fusion, or the like) can be appropriately used depending on the type of the filter material forming the filtration unit. For example, when a sheet containing thermoplastic fibers is used as the filter medium sheet, it is necessary to perform ultrasonic fusion at a point that impurities do not remain in the filtration section and the fusion area is small (the decrease in the effective filtration area is small). Is preferred.

【0048】本発明の筒状フィルタ部材の濾材壁は、従
来公知の任意の濾材用材料、例えば、繊維質材料(例え
ば、編物、織物、不織布、紙、又はこれらの複合体な
ど)、ネット、有孔フィルム、又はメンブレンなどから
形成することができ、これらを単独で、又は組み合わせ
て使用することができる。
The filter medium wall of the tubular filter member of the present invention may be made of any conventionally known filter medium material, for example, a fibrous material (for example, a knitted fabric, a woven fabric, a nonwoven fabric, a paper, or a composite thereof), a net, It can be formed from a perforated film, a membrane, or the like, and these can be used alone or in combination.

【0049】本発明の筒状フィルタ部材においては、前
記の濾材壁を通常の濾材用材料から形成することができ
るだけでなく、機能性を有する濾材用材料から形成する
こともできるし、機能性を有する物質(機能性物質)を
保持させた濾材用材料から形成することもできる。前記
機能性としては、例えば、ガス浄化性、色素浄化性、金
属イオン吸着性、微生物吸着性、脱臭性、抗菌性、防黴
性、親水性、又は帯電防止性などを挙げることができ
る。機能性を有する濾材用材料は、例えば、機能性を有
する材料(例えば、活性炭繊維)から形成したり、機能
性物質を例えば、繊維に練り込むことによって調製する
ことができ、また、機能性物質を保持させた濾材用材料
は、濾材用材料に機能性物質を、例えば、吸着又は含浸
させることによって調製することができる。なお、粒子
保持性を高めるために、放電処理(例えば、エレクトレ
ット処理、又はプラズマ処理など)を施した濾材用材料
を用いることもできる。
In the tubular filter member of the present invention, the above-mentioned filter medium wall can be formed not only from a normal filter medium material but also from a functional filter medium material. It can also be formed from a material for a filter medium holding a substance (functional substance). Examples of the functionality include a gas purifying property, a dye purifying property, a metal ion adsorbing property, a microorganism adsorbing property, a deodorizing property, an antibacterial property, an antifungal property, a hydrophilic property, and an antistatic property. The material for a filter medium having a function can be formed, for example, from a material having a function (for example, activated carbon fiber), or can be prepared by kneading a functional substance into, for example, a fiber. Can be prepared by, for example, adsorbing or impregnating the filter material with a functional substance. In addition, in order to increase the particle retention, a material for a filter medium that has been subjected to a discharge treatment (for example, an electret treatment or a plasma treatment) can be used.

【0050】また、本発明の筒状フィルタ部材における
微小筒状セルのセル空間内に、濾過材(例えば、ガス浄
化物質、色素浄化物質、金属イオン吸着物質、微生物吸
着物質、脱臭剤、抗菌剤、防黴剤、親水化剤、又は帯電
防止剤)を充填することもできる。この場合には、濾過
材を充填した微小筒状セルの上面及び下面の両方を閉鎖
することが好ましい。また、濾過材に対して、放電処理
(例えば、エレクトレット処理又はプラズマ処理など)
を施して粒子保持性を高めることもできる。セル空間内
に濾過材を充填する場合には、筒状フィルタ部材の濾過
部を構成する微小筒状セル全部に、濾過材を充填するこ
ともできるし、一部の微小筒状セルに濾過材を充填する
こともできる。また、セル空間内に充填する濾過材の種
類及び/又は量についても、濾過材を充填する微小筒状
セルにおいて全て一致させることもできるし、あるい
は、変化させることもできる。例えば、各セル空間内に
充填する濾過材の量を変化させて粗密差を設けることに
より、流量を大きくすることができると共に筒状フィル
タ部材の使用寿命を長くすることができる。
Further, a filter material (for example, a gas purifying substance, a dye purifying substance, a metal ion adsorbing substance, a microorganism adsorbing substance, a deodorant, an antibacterial agent) is provided in the cell space of the micro cylindrical cell in the cylindrical filter member of the present invention. , A fungicide, a hydrophilizing agent, or an antistatic agent). In this case, it is preferable to close both the upper and lower surfaces of the micro-cylindrical cell filled with the filtering material. In addition, a discharge treatment (for example, an electret treatment or a plasma treatment) is performed on the filter material.
Can be applied to enhance the particle retention. When the filter material is filled in the cell space, the filter material can be filled in all of the micro cylindrical cells constituting the filtration unit of the cylindrical filter member, or the filter material can be filled in some of the micro cylindrical cells. Can also be filled. In addition, the type and / or amount of the filtering material to be filled in the cell space can be all the same in the micro cylindrical cells to be filled with the filtering material, or can be changed. For example, by changing the amount of the filtering material to be filled in each cell space to provide a density difference, the flow rate can be increased and the service life of the cylindrical filter member can be extended.

【0051】本発明の筒状フィルタ部材においては、濾
過部の中央部に筒状縦孔を設ける。前記筒状縦孔は、そ
の長さ方向が、各微小筒状セルの長さ方向と実質的に平
行であるように設ける。前記の製法によれば、断面形状
が円形である筒状縦孔1個が、濾過部の中央部に形成さ
れることになるので、これ以外の断面形状[例えば、楕
円形、又は多角形、例えば、三角形、平行四辺形(例え
ば、正方形、長方形、菱形、又は台形)、若しくは六角
形)]を採用する場合には、変形可能微小筒状セル集合
体の変形及び固定が終了した後に、所望により、適当な
切断除去加工を施すことによって、あるいは、濾過部の
内側側面に設けることのできる形状保持具を適用するこ
とにより、筒状縦孔の断面形状を変更することができ
る。
In the tubular filter member of the present invention, a tubular vertical hole is provided at the center of the filtering section. The cylindrical vertical hole is provided so that its length direction is substantially parallel to the length direction of each micro-cylindrical cell. According to the above-described manufacturing method, one cylindrical vertical hole having a circular cross-sectional shape is formed in the center of the filtration unit, and therefore, other cross-sectional shapes [for example, an elliptical shape or a polygonal shape, For example, when a triangle, a parallelogram (for example, a square, a rectangle, a rhombus, or a trapezoid), or a hexagon) is adopted, a desired shape may be obtained after the deformation and fixing of the deformable microtubular cell assembly are completed. Thus, the cross-sectional shape of the cylindrical vertical hole can be changed by performing an appropriate cutting and removing process or by applying a shape holder that can be provided on the inner side surface of the filtration unit.

【0052】本発明による筒状フィルタ部材において、
筒状縦孔の上面及び下面は両方とも、前記の製法から明
らかなように開口面であるが、所望により、得られた筒
状フィルタ部材を更に加工することによって、上面又は
下面のいずれか一方のみを開口面とし、残る一方が閉鎖
されていることもできる。例えば、前記の筒状縦孔の上
面及び下面の両方が開口面となる場合は、その筒状縦孔
は筒状フィルタ部材の長さ方向(上面から下面への方
向)に上面から下面まで延びる貫通孔となる。一方、変
形可能微小筒状セル集合体の変形及び固定が終了した後
に、上面及び/又は下面を、筒状濾材壁と同様の濾材用
材料によって、あるいは適当な封止手段によって閉鎖す
ることにより、前記のように筒状フィルタ部材の長さ方
向に上面から下面まで延びる筒状縦孔の上面又は下面
(筒状フィルタ部材の上面又は下面と一致する)のいず
れか一方を閉鎖することができる。また、場合により、
多数の流体通過用細孔を側壁に有する硬質管(中空パイ
プ)を、筒状フィルタ部材の筒状縦孔に挿入し、筒状フ
ィルタ部材における濾過部の内側壁面と、前記硬質管の
外側側面とを接触させて設けることもできる。
In the tubular filter member according to the present invention,
Both the upper surface and the lower surface of the cylindrical vertical hole are open surfaces as is clear from the above-mentioned manufacturing method, but if desired, by further processing the obtained cylindrical filter member, either the upper surface or the lower surface Only the opening surface may be used, and the remaining one may be closed. For example, when both the upper surface and the lower surface of the cylindrical vertical hole are open surfaces, the cylindrical vertical hole extends from the upper surface to the lower surface in the length direction of the cylindrical filter member (the direction from the upper surface to the lower surface). It becomes a through hole. On the other hand, after the deformation and fixation of the deformable micro cylindrical cell aggregate is completed, the upper surface and / or the lower surface are closed by a filter material similar to the cylindrical filter medium wall, or by a suitable sealing means, As described above, either the upper surface or the lower surface (corresponding to the upper surface or the lower surface of the cylindrical filter member) of the cylindrical vertical hole extending from the upper surface to the lower surface in the length direction of the cylindrical filter member can be closed. Also, in some cases,
A hard tube (hollow pipe) having a large number of fluid passage pores on its side wall is inserted into a cylindrical vertical hole of a cylindrical filter member, and an inner wall surface of a filtering portion of the cylindrical filter member and an outer side surface of the hard tube And can be provided in contact with each other.

【0053】以上の説明から明らかなように、本発明の
筒状フィルタ部材においては、濾過部が微小筒状セル群
(例えば、ハニカム構造セル群など)からなるので、微
小筒状セルの形状に由来する種々の特性、例えば、優れ
た形状保持性、又は所望の濾過性能を得ることができ
る。
As is apparent from the above description, in the tubular filter member of the present invention, since the filtering section is composed of a group of minute cylindrical cells (for example, a honeycomb structure cell group), the shape of the minute cylindrical cell is reduced. Various properties derived therefrom, for example, excellent shape retention or desired filtration performance can be obtained.

【0054】本発明の筒状フィルタ部材は、それを単独
で用いて筒状フィルタとすることもできるし、筒状フィ
ルタ部材を複数個組合せて筒状フィルタとすることもで
きるし、あるいは、他の公知の筒状フィルタ部材(例え
ば、濾材用材料を折り加工した筒状フィルタ部材)と組
合せて筒状フィルタとすることもできる。更には、先に
説明したように、微小筒状セルのセル空間内に濾過材を
充填した筒状フィルタとすることもできる。本発明の筒
状フィルタ部材を複数個組合せて使用する場合には、濾
過特性が等しい筒状フィルタ部材のみを組合せることも
できるし、濾過特性が異なる2種類以上の筒状フィルタ
部材を組合せて用いることもできる。また、本発明の筒
状フィルタにおいては、本発明の筒状フィルタ部材のみ
を複数個組合わせて使用することもできるし、あるい
は、本発明の筒状フィルタ部材を少なくとも1個含む限
り、本発明の筒状フィルタ部材と従来公知の筒状フィル
タ部材とを複数個組合わせて使用することもできる。
The cylindrical filter member of the present invention can be used alone to form a cylindrical filter, a plurality of cylindrical filter members can be combined to form a cylindrical filter, or A known tubular filter member (for example, a tubular filter member obtained by folding a filter material) may be used as a tubular filter. Further, as described above, a cylindrical filter in which a filter material is filled in the cell space of the micro cylindrical cell can be used. When a plurality of cylindrical filter members of the present invention are used in combination, only cylindrical filter members having the same filtration characteristics can be combined, or two or more types of cylindrical filter members having different filtration characteristics can be combined. It can also be used. Further, in the tubular filter of the present invention, a plurality of the tubular filter members of the present invention alone may be used in combination, or as long as at least one of the tubular filter members of the present invention is included. It is also possible to use a combination of a plurality of the above-mentioned tubular filter members and conventionally known tubular filter members.

【0055】このような本発明の筒状フィルタの一態様
を、図7に模式的に示す。図7は、本発明の筒状フィル
タ10をその上面11から見た模式的平面図である。な
お、図7は、筒状フィルタ10を構成する各筒状フィル
タ部材の配置関係を示すことが目的であるので、濾過部
に含まれている微小筒状セルを図示せずに省略した。図
7に示す筒状フィルタ10は、濾過特性の異なる2個の
筒状フィルタ部材、すなわち、外側に位置する筒状フィ
ルタ部材1aと、内側に位置する筒状フィルタ部材1b
とからなる。前記の内側筒状フィルタ部材1bは、濾過
部2bと中央貫通孔(筒状縦孔)3とからなり、前記の
外側筒状フィルタ部材1aは、濾過部2aとその内側に
ある中央貫通孔(筒状縦孔)とからなる。前記の外側筒
状フィルタ部材1aの濾過部2aの内径と、前記の内側
筒状フィルタ部材1bの濾過部2bの外径とは、実質的
に一致し、濾過部2aの内側側面22aと、濾過部2b
の外側側面21bとが密着するように、筒状フィルタ部
材1aの中央貫通孔(筒状縦孔)に、筒状フィルタ部材
1bがはめ込まれている。
One embodiment of such a cylindrical filter of the present invention is schematically shown in FIG. FIG. 7 is a schematic plan view of the cylindrical filter 10 of the present invention viewed from the upper surface 11 thereof. Note that, since FIG. 7 is intended to show the positional relationship between the respective cylindrical filter members constituting the cylindrical filter 10, the minute cylindrical cells included in the filtration unit are omitted from the drawing. The cylindrical filter 10 shown in FIG. 7 includes two cylindrical filter members having different filtering characteristics, that is, a cylindrical filter member 1a located on the outside and a cylindrical filter member 1b located on the inside.
Consists of The inner cylindrical filter member 1b includes a filtering portion 2b and a central through-hole (cylindrical vertical hole) 3. The outer cylindrical filter member 1a includes the filtering portion 2a and a central through-hole (inside thereof). Cylindrical vertical hole). The inner diameter of the filtering portion 2a of the outer cylindrical filter member 1a substantially matches the outer diameter of the filtering portion 2b of the inner cylindrical filter member 1b, and the inner side surface 22a of the filtering portion 2a is Part 2b
The cylindrical filter member 1b is fitted into the central through-hole (cylindrical vertical hole) of the cylindrical filter member 1a so that the outer side surface 21b of the cylindrical filter member 1b is in close contact with the outer side surface 21b.

【0056】図7に示す筒状フィルタ10において、求
心方向に被処理流体を通過させるように使用する場合に
は、例えば、目の粗い濾材用材料を用いて外側筒状フィ
ルタ部材1aの濾過部2aを形成し、外側筒状フィルタ
部材1aよりも目の細かい濾材用材料を用いて内側筒状
フィルタ部材1bの濾過部2bを形成する。まず、外側
濾過部2aを被処理流体が通過する際に、捕集対象粒子
の内、粒径の大きな粒子が捕集され、次に、内側濾過部
2bを通過する際に、粒径の小さな粒子が捕集される。
内側濾過部2bを通過する被処理流体は、粒径の大きな
粒子のほとんどが既に除去されているので、粒径の大き
な粒子による内側濾過部2bの目詰まりを顕著に減少さ
せることができ、筒状フィルタ10の寿命を延長させる
ことができる。遠心方向に被処理流体を通過させる場合
には、目の粗い濾材用材料を用いて内側筒状フィルタ部
材1bの濾過部2bを形成し、内側筒状フィルタ部材1
bよりも目の細かい濾材用材料を用いて外側筒状フィル
タ部材1aの濾過部2aを形成することにより、同様の
効果を得ることができる。
In the case where the cylindrical filter 10 shown in FIG. 7 is used so that the fluid to be processed passes in the centripetal direction, for example, the filtering portion of the outer cylindrical filter member 1a is formed using a coarse filter material. 2a is formed, and the filtering portion 2b of the inner cylindrical filter member 1b is formed using a filter material having a finer mesh than the outer cylindrical filter member 1a. First, when the fluid to be treated passes through the outer filtration unit 2a, particles having a large particle size are collected from the collection target particles, and then, when passing through the inner filtration unit 2b, the particles having a small particle size are collected. Particles are collected.
Since most of the particles having a large particle diameter have already been removed from the fluid to be processed passing through the inside filtration section 2b, clogging of the inside filtration section 2b due to the particles having a large particle diameter can be significantly reduced, and The life of the filter 10 can be extended. When the fluid to be processed is passed in the centrifugal direction, the filtering portion 2b of the inner cylindrical filter member 1b is formed using a coarse filter material, and the inner cylindrical filter member 1b is formed.
The same effect can be obtained by forming the filtering portion 2a of the outer cylindrical filter member 1a using a filter material having a finer grain than b.

【0057】本発明の筒状フィルタにおいては、本発明
の筒状フィルタ部材に、公知フィルタ(例えば、微小筒
状セルを含まない公知フィルタ)を構成することのでき
る濾過部材及び/又は公知の補助部材を更に組合せるこ
ともできる。例えば、微小筒状セルを含まない公知フィ
ルタを構成することのできる濾過部材であるシート状濾
材を、本発明の筒状フィルタ部材に組合わせた態様を図
8に示す。図8は、本発明の筒状フィルタ10をその上
面11から見た模式的平面図である。なお、図8は、筒
状フィルタ10を構成する各筒状フィルタ部材の配置関
係を示すことが目的であるので、濾過部に含まれている
微小筒状セルを図示せずに省略した。図8に示す筒状フ
ィルタ10では、筒状フィルタ部材1における濾過部2
の周囲に、シート状濾材8を巻回して設けている。前記
シート状濾材8を設けることにより、保形性を向上させ
ることができると共に、使用寿命を延ばすことができ
る。
In the tubular filter of the present invention, the tubular filter member of the present invention may be a filtering member capable of forming a known filter (for example, a known filter that does not include micro tubular cells) and / or a known auxiliary. The components can be further combined. For example, FIG. 8 shows an embodiment in which a sheet-shaped filter medium, which is a filter member capable of forming a known filter that does not include micro cylindrical cells, is combined with the cylindrical filter member of the present invention. FIG. 8 is a schematic plan view of the cylindrical filter 10 of the present invention viewed from the upper surface 11 thereof. Note that, since FIG. 8 is intended to show the positional relationship between the respective cylindrical filter members constituting the cylindrical filter 10, the minute cylindrical cells included in the filtering unit are omitted from the drawing. In the tubular filter 10 shown in FIG.
, A sheet-shaped filter medium 8 is provided by being wound. By providing the sheet-like filter medium 8, the shape retention can be improved and the service life can be extended.

【0058】本発明の筒状フィルタにおいて組合せるこ
とのできる前記の公知の補助部材としては、例えば、筒
状縦孔の内部に密着させて設けることのできる、多数の
流体通過用細孔を側壁に有する硬質管(中空パイプ)、
濾過部の外側側面に密着させて設けることのできる保形
材、又は筒状フィルタ部材若しくは筒状フィルタの上面
及び/若しくは下面を封止することのできるエンドキャ
ップなどを挙げることができる。
The above-mentioned known auxiliary members that can be combined in the cylindrical filter of the present invention include, for example, a large number of fluid passage pores which can be provided in close contact with the inside of a cylindrical vertical hole. Hard pipe (hollow pipe),
A shape-retaining material that can be provided in close contact with the outer side surface of the filtration portion, an end cap that can seal the upper surface and / or lower surface of the cylindrical filter member or the cylindrical filter, and the like can be given.

【0059】[0059]

【発明の効果】本発明の筒状フィルタ部材は、濾過部が
微小筒状セル群からなるので、微小筒状セルの形状に由
来する特性(例えば、形状保持性及び/又は優れた濾過
性能)を有する。また、本発明の筒状フィルタ部材によ
れば、広範囲の粒径分布を有する被処理流体を濾過する
ことができる。更には、本発明の筒状フィルタ部材では
保形材を設ける必要がないので、筒状フィルタ部材の濾
過面積を増加させ、使用寿命を延ばすことができる。ま
た、本発明の製造方法によれば、このような優れた効果
を有する本発明の筒状フィルタ部材を製造することがで
きる。
According to the cylindrical filter member of the present invention, since the filtering portion is composed of a group of minute cylindrical cells, characteristics derived from the shape of the minute cylindrical cells (for example, shape retention and / or excellent filtration performance) Having. Further, according to the cylindrical filter member of the present invention, a fluid to be treated having a wide range of particle size distribution can be filtered. Furthermore, since the cylindrical filter member of the present invention does not require the provision of a shape-retaining material, it is possible to increase the filtration area of the cylindrical filter member and extend the service life. Further, according to the manufacturing method of the present invention, the tubular filter member of the present invention having such excellent effects can be manufactured.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の1態様の筒状フィルタ部材を上面側か
ら見た斜視図である。
FIG. 1 is a perspective view of a cylindrical filter member according to one embodiment of the present invention, as viewed from above.

【図2】図1の筒状フィルタ部材の一部を上面側から見
た拡大部分平面図である。
FIG. 2 is an enlarged partial plan view of a part of the cylindrical filter member of FIG. 1 as viewed from an upper surface side.

【図3】図1の筒状フィルタ部材の別の一部を上面側か
ら見た拡大部分平面図である。
FIG. 3 is an enlarged partial plan view of another part of the cylindrical filter member of FIG. 1 as viewed from above.

【図4】本発明の筒状フィルタ部材の製造方法に用いる
ことのできる変形可能微小筒状セル集合体を上面側から
見た斜視図である。
FIG. 4 is a perspective view of a deformable microtubular cell aggregate that can be used in the method for manufacturing a cylindrical filter member of the present invention, as viewed from above.

【図5】図4の変形可能微小筒状セル集合体の一部を上
面側から見た拡大部分平面図である。
FIG. 5 is an enlarged partial plan view of a part of the deformable microtubular cell assembly of FIG. 4 as viewed from above.

【図6】変形途中である図4の変形可能微小筒状セル集
合体を上面側から見た斜視図である。
FIG. 6 is a perspective view of the deformable microtubular cell aggregate of FIG. 4 in the middle of deformation as viewed from above.

【図7】本発明の1態様の筒状フィルタを上面側から見
た模式的平面図である。
FIG. 7 is a schematic plan view of the cylindrical filter according to one embodiment of the present invention as viewed from above.

【図8】本発明の別の1態様の筒状フィルタを上面側か
ら見た模式的平面図である。
FIG. 8 is a schematic plan view of a cylindrical filter according to another embodiment of the present invention as viewed from above.

【図9】従来公知のフィルタを上面側から見た斜視図で
ある。
FIG. 9 is a perspective view of a conventionally known filter as viewed from above.

【符号の説明】[Explanation of symbols]

1・・筒状フィルタ部材;2・・濾過部;3・・中央貫
通孔;4・・微小筒状セル;4’・・変形可能微小筒状
セル;5・・セル空間;6・・筒状濾材壁;8・・シー
ト状濾材;9・・変形可能微小筒状セル集合体;10・
・筒状フィルタ;11・・上面;12・・下面;21・
・外側側面;22・・内側側面;61・・折り曲げ濾材
板;62・・接触面;63・・平面状濾材板;64,6
5・・接触面;66・・端部領域;67・・周囲空間露
出セル濾材壁;91・・上面;92・・下面;93・・
結合用側面;94・・濾過部内側側面形成用側面;95
・・濾過部外側側面形成用側面;100・・フィルタ;
400・・筒状セル;600・・セル濾材壁。
1 ··· Cylindrical filter member; 2 · · · Filtration section; 3 · · · Central through hole; 4 · · · Micro cylindrical cell; 4 '· · · Deformable micro cylindrical cell; 5 · · · Cell space; Filter medium wall; 8. sheet filter medium; 9; deformable microtubular cell aggregate;
・ Cylindrical filter; 11 ・ ・ Top ・ 12 ・ ・ Bottom ・ 21 ・
・ Outer side surface; 22 ・ ・ Inner side surface; 61 ・ ・ Bent filter medium plate; 62 ・ ・ Contact surface; 63 ・ ・ Planar filter medium plate; 64,6
5, contact surface; 66, end area; 67, surrounding space exposed cell filter medium wall; 91, upper surface; 92, lower surface;
Side surface for connection; 94 Side surface for forming the inner side surface of the filtration section; 95
..Side for forming outer side surface of filtration unit;
400 tubular cell; 600 filter media wall.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 (A)各セル空間の全側面が筒状濾材壁
によって覆われ、且つ上面及び下面の両方が開口する微
小筒状セルの複数個を、それらの長さ方向を実質的に平
行な状態で集合してなる濾過部と、(B)前記濾過部の
中央部に設けられ、長さ方向が前記微小筒状セルの長さ
方向と実質的に平行であり、上面及び下面の両方が開口
し、全側面を前記濾過部に囲まれて、前記微小筒状セル
の内径よりも大きな内径を有する筒状縦孔とからなる筒
状フィルタ部材であって;前記筒状フィルタ部材が、
(1)幅方向における断面形状が変形可能である変形可
能微小筒状セル複数個を集合してなり、前記濾過部に変
形可能であり、しかも、対向する濾過部外側側面形成用
側面及び濾過部内側側面形成用側面と、対向する結合用
側面2面とを有する変形可能微小筒状セル集合体1個又
はそれ以上を準備し、(2)前記濾過部外側側面形成用
側面に沿った方向で、且つ変形可能微小筒状セルの長さ
方向に対して実質的に垂直な方向に、前記濾過部外側側
面形成用側面を変形させ、前記濾過部外側側面形成用側
面の曲率を変化させることによって、濾過部外側側面形
成用側面が前記濾過部の外側側面を形成し、同時に、前
記濾過部内側側面形成用側面に沿った方向で、且つ変形
可能微小筒状セルの長さ方向に対して実質的に垂直な方
向に、前記濾過部内側側面形成用側面を変形させ、前記
濾過部内側側面形成用側面の曲率を変化させることによ
って、濾過部内側側面形成用側面が前記濾過部の内側側
面を形成するように、前記変形可能微小筒状セル集合体
を変形させ、そして、(3A)使用する変形可能微小筒
状セル集合体数が1個である場合には、変形可能微小筒
状セル集合体の一方の結合用側面ともう一方の結合用側
面とを結合して形成したものであるか、あるいは、(3
B)使用する変形可能微小筒状セル集合体数が2個以上
である場合には、隣接する変形可能微小筒状セル集合体
の結合用側面を相互に結合して変形可能微小筒状セル集
合体を一体化して形成したものであることを特徴とす
る、筒状フィルタ部材。
(A) A plurality of micro-tubular cells each of which is covered with a cylindrical filter medium wall on all sides and each of which has an open upper surface and a lower surface. A filtration unit assembled in a parallel state; and (B) provided at the center of the filtration unit, the length direction of which is substantially parallel to the length direction of the micro-cylindrical cell; A cylindrical filter member comprising a cylindrical vertical hole having both sides open and all side surfaces surrounded by the filtering portion and having an inner diameter larger than the inner diameter of the micro-cylindrical cell; ,
(1) A plurality of deformable micro-cylindrical cells whose cross-sectional shape in the width direction is deformable are assembled, and are deformable in the filtration unit, and are opposite to the side surface for forming the filtration unit outer side surface and the filtration unit. One or more deformable micro-cylindrical cell aggregates having an inner side surface forming side surface and two opposing coupling side surfaces are prepared, and (2) in a direction along the filtration unit outer side surface forming side surface. In a direction substantially perpendicular to the length direction of the deformable micro-cylindrical cell, by deforming the filtering portion outer side surface forming side surface, by changing the curvature of the filtering portion outer side surface forming side surface. The filtering portion outer side surface forming side surface forms the filtering portion outer side surface, and at the same time, substantially in the direction along the filtering portion inner side surface forming side surface and in the longitudinal direction of the deformable micro cylindrical cell. In a direction perpendicular to the By deforming the side surface forming side surface and changing the curvature of the filtering unit inner side surface forming side surface, the deformable micro cylinder so that the filtering unit inner side surface forming side surface forms the inner side surface of the filtering unit. And (3A) when the number of deformable micro-tubular cell aggregates to be used is one, one connecting side surface of the deformable micro-cylindrical cell aggregate and the other. Or (3)
B) When the number of deformable micro cylindrical cell aggregates to be used is two or more, the connecting side surfaces of adjacent deformable micro cylindrical cell aggregates are mutually connected to form the deformable micro cylindrical cell aggregate. A tubular filter member formed by integrally forming a body.
【請求項2】 請求項1に記載の筒状フィルタ部材を含
む筒状フィルタ。
2. A tubular filter comprising the tubular filter member according to claim 1.
【請求項3】 微小筒状セル1個又はそれ以上のセル空
間内に、濾過材が充填されており、それらの上面及び下
面の両方が閉鎖されている、請求項2に記載の筒状フィ
ルタ。
3. The cylindrical filter according to claim 2, wherein the filter space is filled in one or more cell spaces of the micro cylindrical cells, and both the upper surface and the lower surface thereof are closed. .
【請求項4】 請求項1に記載の筒状フィルタ部材の製
造方法であって、(1)幅方向における断面形状が変形
可能である変形可能微小筒状セル複数個を集合してな
り、前記濾過部に変形可能であり、しかも、対向する濾
過部外側側面形成用側面及び濾過部内側側面形成用側面
と、対向する結合用側面2面とを有する変形可能微小筒
状セル集合体1個又はそれ以上を準備し、(2)前記濾
過部外側側面形成用側面に沿った方向で、且つ変形可能
微小筒状セルの長さ方向に対して実質的に垂直な方向
に、前記濾過部外側側面形成用側面を変形させ、前記濾
過部外側側面形成用側面の曲率を変化させることによっ
て、濾過部外側側面形成用側面が前記濾過部の外側側面
を形成し、同時に、前記濾過部内側側面形成用側面に沿
った方向で、且つ変形可能微小筒状セルの長さ方向に対
して実質的に垂直な方向に、前記濾過部内側側面形成用
側面を変形させ、前記濾過部内側側面形成用側面の曲率
を変化させることによって、濾過部内側側面形成用側面
が前記濾過部の内側側面を形成するように、前記変形可
能微小筒状セル集合体を変形させ、そして、(3A)使
用する変形可能微小筒状セル集合体数が1個である場合
には、変形可能微小筒状セル集合体の一方の結合用側面
ともう一方の結合用側面とを結合するか、あるいは、
(3B)使用する変形可能微小筒状セル集合体数が2個
以上である場合には、隣接する変形可能微小筒状セル集
合体の結合用側面を相互に結合して変形可能微小筒状セ
ル集合体を一体化することを特徴とする、前記製造方
法。
4. The method for manufacturing a cylindrical filter member according to claim 1, wherein (1) a plurality of deformable micro cylindrical cells whose cross-sectional shape in the width direction is deformable are assembled, and One or more deformable micro-cylindrical cell aggregates that can be transformed into a filtration part and have opposing side faces for forming the outer side face of the filtration part and opposing side faces for forming the inner side face of the filtration part, and two opposing side faces for connection. And (2) the filtration unit outer side surface in a direction along the filtration unit outer side surface forming side surface and in a direction substantially perpendicular to the length direction of the deformable microtubular cell. By deforming the forming side surface and changing the curvature of the filtering unit outer side surface forming side surface, the filtering unit outer side surface forming side surface forms the outer side surface of the filtering unit, and at the same time, the filtering unit inner side surface forming Deformable in the direction along the side In a direction substantially perpendicular to the length direction of the microcapsule cell, the filtering portion inner side surface forming side is deformed, and by changing the curvature of the filtering portion inner side surface forming side surface, the filtering portion is formed. The deformable micro cylindrical cell aggregate is deformed so that the inner side surface forming side surface forms the inner side surface of the filtration unit, and (3A) the number of deformable micro cylindrical cell aggregates used is one In the case of, one of the connecting side of the deformable micro cylindrical cell aggregate and the other connecting side is connected, or,
(3B) When the number of the deformable micro cylindrical cell aggregates to be used is two or more, the connecting side surfaces of the adjacent deformable micro cylindrical cell aggregates are mutually connected to form the deformable micro cylindrical cell. The method according to claim 1, wherein the assembly is integrated.
JP26058698A 1998-09-14 1998-09-14 Cylindrical filter member, manufacturing method thereof, and cylindrical filter Expired - Fee Related JP3688477B2 (en)

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