JP2000072480A - Production of lumpy foam glass having high water absorptivity - Google Patents

Production of lumpy foam glass having high water absorptivity

Info

Publication number
JP2000072480A
JP2000072480A JP10281875A JP28187598A JP2000072480A JP 2000072480 A JP2000072480 A JP 2000072480A JP 10281875 A JP10281875 A JP 10281875A JP 28187598 A JP28187598 A JP 28187598A JP 2000072480 A JP2000072480 A JP 2000072480A
Authority
JP
Japan
Prior art keywords
glass
powder
foam glass
water absorptivity
carbonate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10281875A
Other languages
Japanese (ja)
Inventor
Yutaka Kamaike
豊 蒲池
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP10281875A priority Critical patent/JP2000072480A/en
Publication of JP2000072480A publication Critical patent/JP2000072480A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C11/00Multi-cellular glass ; Porous or hollow glass or glass particles
    • C03C11/007Foam glass, e.g. obtained by incorporating a blowing agent and heating

Abstract

PROBLEM TO BE SOLVED: To provide a producing method of lumpy foam glass having high water absorptivity with uniform product quality and >=50% 24-hour water absorptivity. SOLUTION: The lumpy foam glass is obtd. by adding at least one kind of foaming agent selected from silicon carbide, fine powder carbon, calcium carbonate, barium carbonate and magnesium carbonate by 1.5 to 6.0% to a glass powder, calcining the powder under properly selected conditions of 850 to 970 deg.C calcination temp., 10 to 40 min calcination time and 3 to 30 mm thickness of the powder. The obtd. lumpy foam glass has 0.1 to 0.8 gf/cm3 bulk density and >=50% water absorptivity.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、各家庭等より排出され
る廃ガラスびん等から得られる廃ガラスを主原料とし
て、これを粉砕し発泡剤を混合した後、溶融、発泡、焼
成せしめさらには急冷破砕して、法面緑化用、植木乃至
屋上庭園等に使用する植生用、或いは粘性土と混合して
の土壌改良材として使用する不定形塊状の発泡ガラスを
製造するもので、24時間吸水率を50%以上として製
造し、同様の用途に使用される発泡岩石等(商品名パー
ライト或いはメサライト等)の代替を図るものである。
The present invention relates to a waste glass obtained from waste glass bottles or the like discharged from households or the like, which is used as a main material, crushed and mixed with a foaming agent, and then melted, foamed and fired. Is used to produce irregularly shaped lump glass for landscaping, vegetation used for planting or roof gardens, or mixed with cohesive soil and used as a soil improvement material for 24 hours. It is manufactured with a water absorption of 50% or more, and is intended to replace foamed rocks (trade names such as perlite or mesalite) used for similar applications.

【0002】[0002]

【従来の技術】従来、ガラス発泡剤としては炭化ケイ
素、炭酸カルシウム、ホウ砂等が知られており、これら
をガラス粉末に夫々0.1〜3.0重量%程度混合し原
料発泡ガラス粉末を得、特願平9−41297に示され
る如く、溶融、発泡、焼成後自然崩壊により不定形の塊
状発泡ガラスを得ている例がある。
2. Description of the Related Art Conventionally, as a glass foaming agent, silicon carbide, calcium carbonate, borax and the like are known, and these are mixed with glass powder in an amount of about 0.1 to 3.0% by weight, respectively, to obtain a raw material foamed glass powder. As shown in Japanese Patent Application No. 9-41297, there is an example in which an amorphous bulk foam glass is obtained by melting, foaming, and firing, followed by natural collapse.

【0003】[0003]

【発明が解決しようとする課題】前記特願平9−412
97による製造工程によれば、24時間吸水率が50%
未満の低吸水性の塊状発泡ガラスが得られ、この場合は
添加剤に気泡内壁を安定化させるためのホウ砂が添加さ
れ、添加剤の使用量も可能なかぎり少なくし、且つ発泡
・焼成時間も比較的短くして独立気泡相互が連通するの
を避けた製造方法をとっている。本発明に於ては、上記
の製造方法とは逆に、製品の吸水率を上げるための添加
剤の量及び種類、或いは反応時間等の条件を見出し問題
を解決し、安定した製品品質を得、更に製造コストの削
減を図るものである。
SUMMARY OF THE INVENTION The aforementioned Japanese Patent Application No. 9-412 is disclosed.
According to the production process of No. 97, the water absorption rate for 24 hours is 50%
In this case, a low water-absorbing massive foam glass having a water absorption of less than borax for stabilizing the inner wall of cells is added to the additive, the amount of the additive used is reduced as much as possible, and the foaming and firing time is reduced. The manufacturing method is also relatively short so as to prevent the closed cells from communicating with each other. In the present invention, contrary to the above-described production method, the conditions such as the amount and type of the additive for increasing the water absorption of the product or the reaction time are found and the problem is solved to obtain a stable product quality. , To further reduce manufacturing costs.

【0004】[0004]

【課題を解決するための手段】本発明に於ては、通常使
用される発泡剤の中からホウ砂を除いた少なくとも1種
類、即ち炭化ケイ素、微粉カーボン、炭酸カルシウム、
炭酸バリウム、炭酸マグネシウム、石灰石、タルクのの
うち少なくとも1種類をガラス粉末に対し、低吸水性塊
状発泡ガラスの場合に比し多めの1.5〜6%を混合
し、850〜970℃の焼成温度、同様長めの10〜4
0分の焼成時間を取り、3〜30mm厚みの原料粉末を
供給して焼成し、嵩比重、吸水率等の製品品質を確定す
る。
According to the present invention, at least one of the commonly used blowing agents except for borax, ie, silicon carbide, fine carbon powder, calcium carbonate,
At least one of barium carbonate, magnesium carbonate, limestone, and talc is mixed with a glass powder at 1.5 to 6%, which is larger than that of the low water-absorbing massive foam glass, and fired at 850 to 970 ° C. Temperature, likewise longer 10-4
A firing time of 0 minutes is taken, and a raw material powder having a thickness of 3 to 30 mm is supplied and fired to determine the product quality such as bulk specific gravity and water absorption.

【0005】[0005]

【作用】このように調整されて製造された塊状発泡ガラ
スの24時間吸水率はおおむね50%以上であり、目的
とする法面緑化用、植木乃至屋上庭園等に使用する植生
用、或いは粘性土と混合しての土壌改良材として使用す
る不定形塊状の品質管理された発泡ガラスが製造され
る。
The lump foam glass produced in this manner has a water absorption of 24 hours or more of about 50% for about 24 hours, and is intended for greening slopes, vegetation used for planting or roof gardens, or viscous soil. Amorphous mass-controlled foamed glass to be used as a soil conditioner by mixing with water is produced.

【0006】[0006]

【実施例1】黒色びん、青色びん或はガラス屑等最終処
分場へ廃棄されるガラスびんをキャップ等を外し粗選別
した後ボールミルにより平均粒径10ミクロンとなるま
で粉砕し、平均粒径3ミクロンの炭化硅素を重量比で
1.0%、平均粒径10ミクロンの炭酸カルシウムを
2.0%混合し、この混合粉末を15m長のベルトコン
ベアを有するローラーハースキルン内ベルト上に10m
mの厚みに敷き、LPG燃焼により焼成温度900℃で
20分間発泡・焼成した後、得られた板状発泡ガラスを
空気中にて急冷したところ、かさ比重0.26、24時
間吸水率83.5%、平均粒径約30mmの不定形塊状
発泡ガラスを得ることが出来た。
Example 1 Black bottles, blue bottles, or glass bottles to be discarded to a final disposal site, such as glass waste, are roughly sorted out by removing caps and the like, and then pulverized by a ball mill to an average particle size of 10 μm. 1.0% by weight of micron silicon carbide and 2.0% of calcium carbonate having an average particle diameter of 10 microns are mixed, and the mixed powder is placed on a roller hearth kiln belt having a belt conveyor of 15 m length for 10 m.
m, foamed and baked at a calcination temperature of 900 ° C. for 20 minutes by LPG combustion, and the obtained plate-like foamed glass was quenched in the air to obtain a bulk specific gravity of 0.26 and a 24-hour water absorption of 83. An amorphous bulk foamed glass having an average particle size of 5% and an average particle size of about 30 mm was obtained.

【0007】[0007]

【発明の効果】本発明に基づき廃ガラスびんより製造さ
る不定形塊状発泡ガラスは、その製品品質が均一であ
り、24時間吸水率が50%以上という高吸水性の特徴
を生かした法面緑化用、植木乃至屋上庭園等に使用する
植生用、或いは粘性土と混合しての土壌改良材として使
用が可能である。
According to the present invention, the irregular shaped foam glass produced from waste glass bottles has a uniform product quality, and has a high water absorption characteristic of a water absorption rate of 50% or more for 24 hours. It can be used as a soil improver for vegetation used for planting, gardening or roof garden, or mixed with cohesive soil.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】廃ガラスびんを主原料としたガラスカレッ
トを粉砕し、発泡剤として炭化ケイ素、微粉カーボン、
炭酸カルシウム、炭酸バリウム、炭酸マグネシウム、石
灰石、タルクのうち少なくとも1種類の粉末を添加、混
合し、当該混合粉末をローラーハースキルン或いはトン
ネルキルン内においてメッシュベルト又はキャタピラー
上に敷き詰めて、溶融、発泡、焼成せしめた後、急冷、
粉砕して塊状発泡ガラスを製造するにあたり、当該塊状
発泡ガラスの嵩比重を0.1〜0.8gf/cm3、且
つ24時間吸水率を50%以上とするために当該単独乃
至混合発泡剤の添加量を原料ガラスに対し重量で1.5
〜6.0%、粉砕ガラスの粒度を平均粒径で5〜500
ミクロン、メッシュベルト又はキャタピラー上ガラス混
合粉末の厚みを3〜30mm、焼成温度を850〜97
0℃、焼成時間を10〜40分として製造する高吸水性
塊状発泡ガラスの製造方法。
1. A glass cullet made mainly from waste glass bottles is crushed, and silicon carbide, fine carbon powder,
Calcium carbonate, barium carbonate, magnesium carbonate, limestone, add and mix at least one powder of talc, spread the mixed powder on a mesh belt or caterpillar in a roller hearth kiln or tunnel kiln, melt, foam, After firing, quench,
In producing the lump-shaped foamed glass by pulverization, the single or mixed foaming agent is added in order to set the bulk specific gravity of the lump-shaped foamed glass to 0.1 to 0.8 gf / cm3 and the water absorption rate for 24 hours to 50% or more. The amount is 1.5 by weight based on the raw glass.
66.0%, the average particle size of the ground glass is 5 to 500%.
3 to 30 mm thickness of glass mixed powder on micron, mesh belt or caterpillar, firing temperature 850 to 97
A method for producing a superabsorbent massive foam glass which is produced at 0 ° C. for a firing time of 10 to 40 minutes.
JP10281875A 1998-08-28 1998-08-28 Production of lumpy foam glass having high water absorptivity Pending JP2000072480A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10281875A JP2000072480A (en) 1998-08-28 1998-08-28 Production of lumpy foam glass having high water absorptivity

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10281875A JP2000072480A (en) 1998-08-28 1998-08-28 Production of lumpy foam glass having high water absorptivity

Publications (1)

Publication Number Publication Date
JP2000072480A true JP2000072480A (en) 2000-03-07

Family

ID=17645196

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10281875A Pending JP2000072480A (en) 1998-08-28 1998-08-28 Production of lumpy foam glass having high water absorptivity

Country Status (1)

Country Link
JP (1) JP2000072480A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102887623A (en) * 2012-10-30 2013-01-23 江苏正禾新型墙体材料有限公司 Preparation method of color foam glass
WO2016146518A1 (en) * 2015-03-13 2016-09-22 Bob Martin (Uk) Ltd Foam glass granules, their preparation and use

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102887623A (en) * 2012-10-30 2013-01-23 江苏正禾新型墙体材料有限公司 Preparation method of color foam glass
WO2016146518A1 (en) * 2015-03-13 2016-09-22 Bob Martin (Uk) Ltd Foam glass granules, their preparation and use

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