JP2000064805A - Different material welded rotor of steam turbine - Google Patents
Different material welded rotor of steam turbineInfo
- Publication number
- JP2000064805A JP2000064805A JP11100908A JP10090899A JP2000064805A JP 2000064805 A JP2000064805 A JP 2000064805A JP 11100908 A JP11100908 A JP 11100908A JP 10090899 A JP10090899 A JP 10090899A JP 2000064805 A JP2000064805 A JP 2000064805A
- Authority
- JP
- Japan
- Prior art keywords
- rotor
- welding
- low temperature
- high temperature
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/26—Accessories for electrodes, e.g. ignition tips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/006—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine wheels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
- F01D5/063—Welded rotors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
- B23K2103/05—Stainless steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は蒸気タービンの異材
溶接ロータに関し、高温部と低温部とで異なった材料を
用いたロータを溶接で接合して接合強度を増し、かつ、
ロータ内部の欠陥の検査も容易とするものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dissimilar material welding rotor for a steam turbine, in which rotors made of different materials are joined by welding in a high temperature portion and a low temperature portion to increase joint strength, and
It also facilitates inspection of defects inside the rotor.
【0002】[0002]
【従来の技術】近年の蒸気タービンのロータは蒸気の高
温化に伴い高温での強度及び靱性の優れた12%クロム
鋼が使用されている。このようなロータは高温蒸気に曝
される高温部と低温蒸気に曝される低温部とが共に同一
の12%クロム鋼を使用しており、近年ではロータも大
形となり同一の材料で高温部の特性と低温部の特性を満
足させるように製作することがむずかしくなってきてい
る。又、ロータ部は12%クロム鋼で製作し、ロータ周
囲のスリーブやカップリング等は低合金鋼を使用するこ
とも行なわれている。2. Description of the Related Art In recent years, 12% chromium steel, which has excellent strength and toughness at high temperature, is used for the rotor of a steam turbine as the temperature of steam rises. Such a rotor uses the same 12% chrome steel for both the high temperature part exposed to high temperature steam and the low temperature part exposed to low temperature steam. It has become difficult to fabricate so as to satisfy the characteristics of 1. and the characteristics of the low temperature part. Further, the rotor part is made of 12% chrome steel, and the sleeve and coupling around the rotor are made of low alloy steel.
【0003】12%クロム鋼は高価な材料であり、高温
蒸気に曝される部分には耐熱性、クリープ特性等は充分
に満たすが、低温部ではこのような高価な材料を使用し
なくても良く、むしろ靱性が求められ低温材料で充分対
応できるものである。これらの問題に対処するため、例
えば図7に示すように異種材料を用いたロータを溶接で
接合して1本のロータとすることが試みられている。12% chrome steel is an expensive material, and the portion exposed to high temperature steam sufficiently satisfies heat resistance, creep characteristics, etc., but in the low temperature portion, such an expensive material is not required. Good and rather toughness is required, and low-temperature materials can be used. In order to deal with these problems, it has been attempted to join rotors made of different materials by welding as shown in FIG. 7 to form one rotor.
【0004】図7において、31は高温部に適用される
12%クロム鋼のタービンロータであり、32は低温部
に適用される低合金からなるタービンロータで、クロ
ム、モリブテン、バナジューム、ニッケル、モリブデン
等の合金からなっている。33は肉盛部であり、タービ
ンロータ31の端部34に設けられ、9Cr鋼からな
る。35は開先であり、接合されるべき肉盛部33とタ
ービンロータ32との間に形成され、溶接金属36によ
り溶接され、1本のロータを構成している。In FIG. 7, 31 is a turbine rotor of 12% chrome steel applied to a high temperature part, 32 is a turbine rotor made of a low alloy applied to a low temperature part, such as chromium, molybdenum, vanadium, nickel and molybdenum. It is made of alloys such as. Reference numeral 33 denotes a built-up portion, which is provided at the end portion 34 of the turbine rotor 31 and is made of 9Cr steel. Reference numeral 35 denotes a groove, which is formed between the built-up portion 33 to be joined and the turbine rotor 32 and is welded by the weld metal 36 to form one rotor.
【0005】[0005]
【発明が解決しようとする課題】前述のように従来の蒸
気タービンロータは高温部から低温部にわたって伸びて
おり、高温高圧の蒸気に曝される部分と低温低圧蒸気に
曝される部分からなっている。従来ではこの蒸気タービ
ンロータは12%クロム鋼のみで一体成形していたが、
12%クロム鋼は高価であり、そのために図7に示すよ
うな異種材料からなるロータを接合して1本のロータと
して製作することが提案されている。しかし、従来の異
種材料のロータを接合した蒸気タービンロータでは、そ
の分割部分によって溶接強度が異なったり、又、溶接後
の欠陥の検査が充分に行なわれる必要があるが、構造
上、検査が充分に実施できるような点が考慮されていな
い。As described above, the conventional steam turbine rotor extends from the high temperature portion to the low temperature portion and is composed of a portion exposed to high temperature and high pressure steam and a portion exposed to low temperature and low pressure steam. There is. In the past, this steam turbine rotor was integrally molded using only 12% chrome steel,
Since 12% chrome steel is expensive, it has been proposed to join rotors made of different materials as shown in FIG. 7 to produce one rotor. However, in the conventional steam turbine rotor in which rotors made of different materials are joined, the welding strength may differ depending on the divided parts, and it is necessary to thoroughly inspect for defects after welding, but due to the structure, the inspection is sufficient. It is not considered that it can be carried out.
【0006】そこで本発明は、異種材料を接合して構成
した蒸気タービンロータにおいて、特に接合部の形状に
工夫をし、接合部の強度を増すような溶接構造とし、か
つ接合部の検査が充分に実施できるような構造にした蒸
気タービンの異材溶接ロータを提供することを課題とし
てなされたものである。In view of the above, according to the present invention, in a steam turbine rotor constructed by joining dissimilar materials, in particular, the shape of the joining portion is devised, and the welding structure is made to increase the strength of the joining portion, and the joining portion is sufficiently inspected. It is an object of the present invention to provide a dissimilar material welding rotor for a steam turbine having a structure that can be carried out.
【0007】[0007]
【課題を解決するための手段】本発明は前述の課題を解
決するために、次の(1)乃至(3)の手段を提供す
る。The present invention provides the following means (1) to (3) in order to solve the above-mentioned problems.
【0008】(1)軸受部、高温部、低温部に分割され
異種材料からなる各ロータを溶接で接合してなる蒸気タ
ービンの異材溶接ロータにおいて、前記各ロータの接合
端面は中心部に円形の窪み部を有すると共に周辺部で隣
接するロータと互いに接合する円環状の面を有して溶接
で接合され内部に空間部を形成し、ロータ外表面から同
空間部に連通する検査穴を設けたことを特徴とする蒸気
タービンの異材溶接ロータ。(1) In a dissimilar material welding rotor of a steam turbine in which rotors made of different materials are divided into bearing parts, high temperature parts, and low temperature parts and joined by welding, the joint end faces of the rotors are circular at the center. It has a hollow part and has an annular surface that joins adjacent rotors in the peripheral part and is joined by welding to form a space part inside, and an inspection hole that communicates with the space part from the outer surface of the rotor is provided. A dissimilar material welding rotor for a steam turbine, which is characterized in that
【0009】(2)高温部、低温部に分割され異種材料
からなる各ロータを溶接で接合してなる蒸気タービンの
異材溶接ロータにおいて、前記各ロータの接合端面は中
心部に円形の窪み部を有すると共に周辺部で隣接するロ
ータと互いに接合する円環状の面を有して溶接で接合さ
れ内部に空間部を形成し、ロータ外表面から同空間部に
連通する検査穴を設けたことを特徴とする蒸気タービン
の異材溶接ロータ。(2) In a dissimilar material welding rotor of a steam turbine in which each rotor made of a different material is divided into a high temperature portion and a low temperature portion and welded to each other, the joint end surface of each rotor has a circular recess in the center. It has an annular surface that has an annular surface that is joined to the adjacent rotor at the peripheral portion and is joined by welding to form a space portion inside, and an inspection hole that communicates with the space portion from the outer surface of the rotor is provided. Dissimilar material welding rotor for steam turbine.
【0010】(3)上記(1)又は(2)の発明におい
て、前記溶接で接合された円環状の面の内側周囲は前記
空間部内で中心に向かって両側面の周囲より突設してい
ることを特徴とする蒸気タービンの異材溶接ロータ。(3) In the above inventions (1) and (2), the inner periphery of the annular surfaces joined by welding is provided so as to protrude from the periphery of both side surfaces toward the center in the space. A dissimilar material welding rotor for a steam turbine, which is characterized in that
【0011】本発明の(1)は、ロータが両端の軸受
部、高温部、低温部とに分割されて構成され、溶接され
ており、又本発明の(2)では、低温部と高温部、例え
ば両端が低温部、中間に高温部からなり、溶接されてい
る。このような蒸気タービンの異材溶接ロータは、溶接
部の内部に空間部を有し、空間部にはロータ外表面から
内部へ連通する検査穴が設けられているので、検査穴よ
り、例えばファイバースコープ等を空間部に挿入し、溶
接接合部の周囲を検査することができる。In (1) of the present invention, the rotor is divided into a bearing portion at both ends, a high temperature portion, and a low temperature portion and welded, and in (2) of the present invention, the low temperature portion and the high temperature portion. , Both ends are composed of a low temperature part and an intermediate high temperature part, and are welded. Such a dissimilar material welding rotor of a steam turbine has a space portion inside the welded portion, and the space portion is provided with an inspection hole communicating from the outer surface of the rotor to the inside. Etc. can be inserted into the space to inspect the periphery of the welded joint.
【0012】本発明の(3)では、溶接接合部の空間部
内での周囲は両側面から中心に向かって所定の長さで突
設しているので、接合面での引張応力は外周側よりも内
周側の方が突設部により分散されて弱まり、熱応力によ
る接合面内側端部での破損を防止することができる。
又、突設部を形成する曲面の半径をR、接合後の突設部
の長さをLとすると、L/Rが、2<L/R<3,の範
囲において応力低減効果が大きくなる。In (3) of the present invention, since the periphery of the welded joint in the space is projected from both side surfaces toward the center by a predetermined length, the tensile stress at the joint is from the outer peripheral side. Also, the inner peripheral side is dispersed and weakened by the projecting portion, and damage at the inner end of the joint surface due to thermal stress can be prevented.
Further, when the radius of the curved surface forming the protruding portion is R and the length of the protruding portion after joining is L, the stress reducing effect becomes large when L / R is in the range of 2 <L / R <3. .
【0013】[0013]
【発明の実施の形態】以下、本発明の実施の形態につい
て図面に基づいて具体的に説明する。図1は本発明の実
施の第1形態に係る蒸気タービンの異材溶接ロータの断
面図である。図において、1は軸受部ロータ、2は高温
部ロータ、3は低温部ロータ、4は低温側の軸受部ロー
タである。軸受部ロータ1と高温部ロータ2とは溶接部
Aで、高温部ロータ2と低温部ロータ3とは溶接部B
で、低温部ロータ3と軸受部ロータ4とは溶接部Cでそ
れぞれ溶接接合されて1本の蒸気タービンロータを構成
している。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a sectional view of a dissimilar material welding rotor of a steam turbine according to a first embodiment of the present invention. In the figure, 1 is a bearing rotor, 2 is a high temperature rotor, 3 is a low temperature rotor, and 4 is a low temperature bearing rotor. The bearing portion rotor 1 and the high temperature portion rotor 2 are welded portions A, and the high temperature portion rotor 2 and the low temperature portion rotor 3 are welded portions B.
The low temperature portion rotor 3 and the bearing portion rotor 4 are welded and joined together at the welded portion C to form a single steam turbine rotor.
【0014】軸受部ロータ1は低温部であり、2・(1
/4)CrMoV(クロム・モリブテン・バナジュー
ム)鋼からなり、高温部ロータ2は高温の蒸気に曝さ
れ、熱的に最も厳しい部分であるので、耐熱性が高く強
度が優れた12Cr鋼からなる。低温部ロータ3は同じ
く蒸気に曝される部分であるが、高温部ロータ2よりは
比較的低圧、低温の蒸気であるので3.5NiCrMo
V(ニッケル・クロム・モリブテン・バナジューム)鋼
を用い、又、軸受部ロータ4も同じ材料を用いている。The bearing portion rotor 1 is a low temperature portion, and 2 * (1
/ 4) CrMoV (chromium molybdenum vanadium) steel is used. Since the high temperature rotor 2 is exposed to high temperature steam and is the most thermally severe part, it is made of 12Cr steel having high heat resistance and excellent strength. The low temperature part rotor 3 is also a part exposed to steam, but since the low temperature part rotor 3 has relatively low pressure and low temperature, 3.5NiCrMo.
V (nickel / chromium / molybdenum / vanadium) steel is used, and the bearing rotor 4 is also made of the same material.
【0015】熔接部BとCはそれぞれ高温、低温蒸気に
曝されるロータ2と3に関係する部分であり、タービン
の動翼が取付けられる重要な部分であるので、これら
B,Cの溶接部では後述するように、空間部5,6を設
け、溶接部B,Cの溶接部周囲を点検できる構造として
いる。なお溶接部Aは低温の軸受部であり、中空部10
へファイバースコープ等の挿入が可能で点検できるので
特にこのような構造は採用しないが、必要に応じて勿論
このような同様の構造を設けても良い。The welded portions B and C are the portions related to the rotors 2 and 3 exposed to high temperature and low temperature steam, respectively, and are the important portions to which the rotor blades of the turbine are attached. As will be described later, the space portions 5 and 6 are provided so that the periphery of the welded portions B and C can be inspected. The welded portion A is a low temperature bearing portion, and the hollow portion 10
Since such a structure is not adopted because a fiberscope or the like can be inserted and can be inspected, it is needless to say that such a similar structure may be provided if necessary.
【0016】図2は図1における溶接部A,B,C各部
の溶接構造を示す断面図であり、(a)は溶接部A,
(b)は溶接部B,(c)は溶接部Cをそれぞれ示す。
(a)において、高温部ロータ2は12Cr鋼の高耐熱
材料からなり、9Cr鋼の肉盛部12により軟化防止対
策が施されている。軸受部ロータ1は2・(1/4)C
rMoV鋼からなり、軸受部ロータ1と肉盛部12との
間に開先13を加工し、溶接金属11により溶接が行な
われている。FIG. 2 is a sectional view showing the welded structure of each of the welded portions A, B and C in FIG.
(B) shows a welded portion B, and (c) shows a welded portion C, respectively.
In (a), the high temperature portion rotor 2 is made of a high heat resistant material of 12Cr steel, and the built-up portion 12 of 9Cr steel is used to prevent softening. Bearing part rotor 1 is 2 · (1/4) C
It is made of rMoV steel, and a groove 13 is formed between the bearing rotor 1 and the overlay 12, and welding is performed with the weld metal 11.
【0017】図2(b)では、高温部ロータ2は12C
r鋼からなり、空間部5側に突起部22が形成されてお
り、(a)と同様に9Cr鋼からなる肉盛部14が設け
られる。低温部ロータ3は3.5NiCrMoV鋼から
なり、同じく突起部23が形成されており、肉盛部14
との間には開先15が加工され、溶接金属16で溶接が
なされている。又、低温部ロータ3の隅部は2・(1/
4)CrMoで溶接がなされ、再熱割れを防止してい
る。In FIG. 2B, the high temperature part rotor 2 is 12C.
The protrusion 22 is made of r steel and is formed on the space 5 side, and the built-up portion 14 made of 9Cr steel is provided as in (a). The low temperature portion rotor 3 is made of 3.5NiCrMoV steel and also has the protrusions 23 formed thereon.
A groove 15 is machined between and, and welded with a weld metal 16. In addition, the corner of the low temperature rotor 3 is 2 · (1 /
4) Welded with CrMo to prevent reheat cracking.
【0018】図2(c)では、低温部ロータ3は3.5
NiCrMoV鋼からなり空間部6側に突起部24が形
成されており、軸受部ロータ4は同じ材料からなり、や
はり突起部25が形成されている。両突起部24、25
の接合部には開先18が加工され、溶接金属19で溶接
がなされ、かつ両隅部には再熱割れ対策として2・(1
/4)CrMo鋼20,21で溶接がなされている。In FIG. 2 (c), the low temperature section rotor 3 has 3.5
The protrusion 24 is formed of NiCrMoV steel on the side of the space 6, the bearing rotor 4 is made of the same material, and the protrusion 25 is also formed. Both protrusions 24, 25
The groove 18 is machined at the joint of and welded with the weld metal 19, and both corners are treated as a countermeasure against reheat cracking.
/ 4) Welded with CrMo steels 20 and 21.
【0019】図3は図1における部分拡大断面図で、
(a)は図1のX部拡大、(b)は(a)におけるB部
の拡大断面図である。図において、溶接部B,Cにはそ
れぞれ円形の窪み部26、27が形成されており、接合
部における左右一対の窪み部26、27により空間部
5,6が形成されている。空間部5,6にはそれぞれロ
ータ表面から連通する検査穴7,8がそれぞれ設けられ
ている。FIG. 3 is a partially enlarged sectional view of FIG.
(A) is an enlarged cross-sectional view of the X portion of FIG. 1, and (b) is an enlarged cross-sectional view of the B portion in (a). In the drawing, circular recesses 26 and 27 are formed in the welded portions B and C, respectively, and space portions 5 and 6 are formed by the pair of left and right recesses 26 and 27 in the joint portion. Inspection holes 7 and 8 communicating with the rotor surface are provided in the space portions 5 and 6, respectively.
【0020】図3(b)において、高温部ロータ2と低
温部ロータ3と比較すると12Cr鋼からなる高温部ロ
ータ2の方が熱膨張係数が小さく、低温部ロータ3の方
が早く縮小することになる。従って検査穴7は熱膨張係
数が小さく、熱による影響の少い高温部ロータ2側に設
け、空間部5に連通させる。検査穴は溶接部に隣接する
位置に設けられると共に、ロータ外周に少なくとも1箇
所、必要に応じて復数個設けても良い。In FIG. 3B, the high temperature rotor 2 made of 12Cr steel has a smaller coefficient of thermal expansion than the high temperature rotor 2 and the low temperature rotor 3, and the low temperature rotor 3 shrinks faster. become. Therefore, the inspection hole 7 has a small coefficient of thermal expansion and is provided on the side of the high temperature part rotor 2 which is less affected by heat and is communicated with the space part 5. The inspection hole may be provided at a position adjacent to the welded portion, and at least one inspection hole may be provided on the outer circumference of the rotor, if necessary.
【0021】又、検査穴7には常時プラグ9が設けられ
て密閉され、検査時にはこれを取外し、この検査穴7よ
りファイバースコープ等を空間部5内に挿入し、溶接部
Bの周囲を点検することができる。このプラグ9はネジ
等により検査穴7入口部に螺合すれば固定、取外しが容
易となる。又、溶接部Cにおいても、低温部ロータ3と
軸受部ロータ4とは同一材料であるが、検査穴8の位置
は溶接部Bに準じて高温側に設けてある。Further, the inspection hole 7 is always provided with a plug 9 and is hermetically sealed. At the time of inspection, the plug 9 is removed, a fiberscope or the like is inserted into the space 5 through the inspection hole 7, and the periphery of the welded portion B is inspected. can do. The plug 9 can be easily fixed and removed by screwing it into the entrance of the inspection hole 7 with a screw or the like. Also in the welded portion C, the low temperature portion rotor 3 and the bearing portion rotor 4 are made of the same material, but the position of the inspection hole 8 is provided on the high temperature side according to the welded portion B.
【0022】図4は溶接部Bにおける応力分布図であ
り、図において高温部ロータ2、低温部ロータ3との接
合部の空間部5側には突起部22,23がそれぞれ形成
されており、接合部Bには熱膨張により引張応力Fを受
けるが、溶接部B1 近傍では応力は直線状に左右に加わ
るが、溶接部B2 近傍では突起部22,23によって引
張応力が分散され、B1 部よりは小さくなり、BO 点で
の引張応力による割れを防止することができる。又、図
中の突起部22,23を形成する曲面の半径をR、両突
起部22,23の長さをLとすれば、2<L/R<3と
なる範囲において応力低減効果が最も大きくなる。FIG. 4 is a stress distribution diagram in the welded portion B. In the figure, protrusions 22 and 23 are formed on the space portion 5 side of the joint portion with the high temperature portion rotor 2 and the low temperature portion rotor 3, respectively. The joint portion B receives a tensile stress F due to thermal expansion, but the stress is linearly applied to the left and right in the vicinity of the welded portion B 1 , but the tensile stress is dispersed by the protrusions 22 and 23 in the vicinity of the welded portion B 2. It is smaller than 1 part and can prevent cracking due to tensile stress at the B O point. Further, if the radius of the curved surface forming the protrusions 22 and 23 in the figure is R and the length of both protrusions 22 and 23 is L, the stress reduction effect is most effective in the range of 2 <L / R <3. growing.
【0023】このように、本実施の第1形態での異材溶
接ロータの溶接部では、特に高温蒸気に曝されるB,C
部分においては空間部5,6を設けると共に、空間部
5,6側に突起部22及び23、24及び25を形成し
て熱膨張による引張応力を小さくする形状とし、更に検
査穴7,8を空間部5,6に連通して設けるようにした
ので、異種材料からなるロータを接合した異材溶接ロー
タの強度が増し、かつ接合部の検査も容易にできるよう
になる。図5は本発明の実施の第2形態に係る異材溶接
ロータの断面図である。本実施の第2形態は図1に示す
実施の第1形態と異なる部分は、符号41,42で示す
低温部ロータの部分にあり、高温部ロータ2と、その内
部構造は図1と同じである。As described above, in the weld portion of the dissimilar material welding rotor according to the first embodiment of the present invention, B, C which are particularly exposed to high temperature steam.
In the portion, the space portions 5 and 6 are provided, and the projection portions 22 and 23, 24 and 25 are formed on the space portions 5 and 6 side to reduce the tensile stress due to thermal expansion, and further the inspection holes 7 and 8 are formed. Since the space is provided so as to communicate with the space portions 5 and 6, the strength of the dissimilar material welding rotor in which the rotors made of different materials are joined is increased, and the joint portion can be easily inspected. FIG. 5 is a sectional view of a dissimilar material welding rotor according to the second embodiment of the present invention. The second embodiment is different from the first embodiment shown in FIG. 1 in the low temperature part rotor indicated by reference numerals 41 and 42, and the high temperature part rotor 2 and its internal structure are the same as those in FIG. is there.
【0024】図において、低温部ロータ41と高温部ロ
ータ2とは溶接部Aで、高温部ロータ2と低温部ロータ
42とは溶接部Bで、それぞれ接合されて1本の蒸気タ
ービンロータを構成している。低温部ロータ41と42
とは低温部であり、CrMoV(クロム・モリブテン・
バナジューム)鋼を用いる。溶接部Bは高温、低温蒸気
に曝される高温部ロータ2と低温部ロータ42とに関係
する部分であり、タービンの動翼が取り付けられる重要
な部分であるので、実施の第1形態と同じ構造となって
いる。In the figure, the low-temperature part rotor 41 and the high-temperature part rotor 2 are welded to each other at a welded portion A, and the high-temperature part rotor 2 and the low-temperature portion rotor 42 are welded to each other at a welded part B to form one steam turbine rotor. is doing. Low temperature section rotors 41 and 42
Is the low temperature part, and CrMoV (chrome molybdenum
Banadium steel is used. The welded portion B is a portion related to the high temperature portion rotor 2 and the low temperature portion rotor 42 which are exposed to the high temperature and low temperature steam, and is an important portion to which the moving blades of the turbine are attached. Therefore, the same as in the first embodiment. It has a structure.
【0025】溶接部A,Bについては、実施の第1形態
の図2(a),図2(b)で示す溶接構造と同じであ
る。図示省略するが、(a)において、高温部ロータ2
の相手側が軸受部ロータ1に代わって低温部ロータ4
1,(b)において、低温部ロータ3に代わって低温部
ロータ42となり、又(C)に示す溶接部Cは存在しな
い。その他の構成は同じであるので説明は省略する。The welded portions A and B are the same as the welded structure shown in FIGS. 2 (a) and 2 (b) of the first embodiment. Although not shown, the high temperature rotor 2 is shown in FIG.
The other side of the bearing rotor 1 instead of the low temperature rotor 4
In 1 and (b), the low temperature portion rotor 3 is replaced by the low temperature portion rotor 42, and the welded portion C shown in (C) does not exist. Since other configurations are the same, description thereof will be omitted.
【0026】図6は図5における部分拡大断面図であ
り、(a)は図5の溶接部Bの拡大図、(b)は、その
接合部の詳細であり、基本的には実施の第1形態の図3
と同じ構成で、図3の溶接部Cが存在しない構成であ
る。図において、溶接部Bには窪み部26、27が形成
され、接合部における左右一対の窪み部26、27によ
り空間部5が形成されている。空間部5にはロータ2の
表面から連通する検査穴7が設けられている。FIG. 6 is a partially enlarged sectional view of FIG. 5, (a) is an enlarged view of the welded portion B of FIG. 5, and (b) is a detail of the joint portion, which is basically the first embodiment. FIG. 3 in one form
It has the same configuration as that of the above, but does not include the welded portion C of FIG. 3. In the figure, recesses 26 and 27 are formed in the welded portion B, and a space 5 is formed by the pair of left and right recesses 26 and 27 in the joint. An inspection hole 7 communicating with the surface of the rotor 2 is provided in the space 5.
【0027】又、検査穴7は実施の第1形態と同様に、
熱影響の小さい高温部ロータ側に設けられおり、(b)
図に示すように、常時プラグ9が設けられて密封され、
検査時にはこれを取外し、この検査穴7よりファイバー
スコープ等を空間部5内に挿入し、溶接部Bの周囲を点
検することができる。このプラグ9はネジ等により検査
穴9入口部に螺合すれば固定、取外しが容易となる。な
お、実施の第1形態と同じく、検査穴7は溶接部に隣接
する位置に設けられると共に、ロータ外周に少なくとも
1箇所、必要に応じて複数箇所設けても良い。Further, the inspection hole 7 is the same as in the first embodiment,
It is installed on the rotor side of the high temperature part where heat influence is small.
As shown in the figure, the plug 9 is always provided and sealed,
At the time of inspection, this can be removed and a fiberscope or the like can be inserted into the space 5 through the inspection hole 7 to inspect the periphery of the welded portion B. The plug 9 can be easily fixed and removed by screwing it into the entrance of the inspection hole 9 with a screw or the like. In addition, as in the first embodiment, the inspection hole 7 may be provided at a position adjacent to the welded portion, and may be provided at least at one position on the outer circumference of the rotor, or at a plurality of positions as necessary.
【0028】このような実施の第2形態の異材溶接ロー
タによれば、実施の第1形態のロータと比べてロータ接
合部がA,Bの2ヵ所となり、図1に示す溶接部Cが存
在せず、溶接ロータの加工性が実施の第1形態のものよ
りも良くなると共に、溶接部Bの検査穴7からファイバ
ースコープ等の挿入ができ、実施の第1形態と同様の効
果が得られるものである。According to the dissimilar material welding rotor of the second embodiment as described above, there are two rotor joining portions A and B as compared with the rotor of the first embodiment, and the welding portion C shown in FIG. 1 exists. Without doing so, the workability of the welding rotor becomes better than that of the first embodiment, and a fiberscope or the like can be inserted from the inspection hole 7 of the welded portion B, and the same effect as that of the first embodiment can be obtained. It is a thing.
【0029】[0029]
【発明の効果】本発明の(1)の蒸気タービンの異材溶
接ロータは、軸受部、高温部、低温部に分割され異種材
料からなる各ロータを溶接で接合し、(2)のロータは
高温部と低温部に分割された各ロータを溶接で接合して
構成し、前記各ロータの接合端面は中心部に円形の窪み
部を有すると共に周辺部で隣接するロータと互いに接合
する円環状の面を有して溶接で接合され内部に空間部を
形成し、ロータ外表面から同空間部に連通する検査穴を
設けたことを特徴としている。このような構成により、
検査穴より、ファイバースコープ等を空間部に挿入し、
溶接接合部の周囲を検査することができるので、異材溶
接ロータの溶接欠陥が防止される。The dissimilar material welding rotor for a steam turbine according to (1) of the present invention is divided into a bearing portion, a high temperature portion, and a low temperature portion, and the rotors of different materials are joined by welding. Section and a low temperature section, each rotor is joined by welding, and the joining end surface of each rotor has a circular recess in the center and an annular surface that joins adjacent rotors in the peripheral section. It is characterized in that it is joined by welding to form a space inside, and an inspection hole communicating from the outer surface of the rotor to the space is provided. With this configuration,
Insert the fiberscope etc. into the space through the inspection hole,
Since the periphery of the welded joint can be inspected, welding defects of the dissimilar material welding rotor are prevented.
【0030】本発明の(3)は、上記(1)又は(2)
の発明において、前記溶接で接合された円環状の面の内
側周囲は前記空間部内で中心に向かって両側面の周囲よ
り突設していることを特徴としている。このような構成
により、溶接接合面での熱膨張による引張応力が突設部
に広がって分散されて弱まり、熱応力による接合端面で
の破損が防止され、異材溶接ロータの信頼性が向上す
る。(3) of the present invention includes the above (1) or (2).
The invention is characterized in that the inner periphery of the annular surfaces joined by welding is provided so as to project from the periphery of both side surfaces toward the center in the space portion. With such a configuration, the tensile stress due to the thermal expansion at the welded joint surface is spread and dispersed in the protruding portion and weakened, damage at the joint end surface due to thermal stress is prevented, and the reliability of the dissimilar material welding rotor is improved.
【図1】本発明の実施の第1形態に係る蒸気タービンの
異材溶接ロータの全体断面図である。FIG. 1 is an overall cross-sectional view of a dissimilar material welding rotor of a steam turbine according to a first embodiment of the present invention.
【図2】図1における溶接部を示し、(a)は軸受部と
高温部、(b)は高温部と低温部、(c)は低温部と軸
受部の溶接部断面図である。FIG. 2 shows a welded portion in FIG. 1, in which (a) is a sectional view of a welded portion of a bearing portion and a high temperature portion, (b) is a high temperature portion and a low temperature portion, and (c) is a welded portion of a low temperature portion and a bearing portion.
【図3】図1における拡大図であり、(a)は図1にお
けるX部拡大断面図、(b)は(a)におけるB部拡大
詳細図である。3 is an enlarged view in FIG. 1, (a) is an enlarged cross-sectional view of an X part in FIG. 1, and (b) is an enlarged detailed view of a B part in (a).
【図4】図1における溶接部Bの引張応力分布図であ
る。FIG. 4 is a tensile stress distribution diagram of a welded portion B in FIG.
【図5】本発明の実施の第2形態に係る蒸気タービンの
異材溶接ロータの全体断面図である。FIG. 5 is an overall sectional view of a dissimilar material welding rotor of a steam turbine according to a second embodiment of the present invention.
【図6】図5における拡大図であり、(a)はB部の拡
大図、(b)は(a)の詳細図である。6 is an enlarged view of FIG. 5, (a) is an enlarged view of a B portion, and (b) is a detailed view of (a).
【図7】従来の異種材料を接合した蒸気タービンロータ
の部分断面図である。FIG. 7 is a partial cross-sectional view of a conventional steam turbine rotor in which dissimilar materials are joined.
1,4 軸受部ロータ 2 高温部ロータ 3,41,42 低温部ロータ 5,6 空間部 7,8 検査穴 9 プラグ 10 中空部 11,16,19 溶接金属 12,14 肉盛部 13,15,18 開先 22,23,24,25 突起部 26、27 窪み部 1,4 Bearing rotor 2 High temperature part rotor 3,41,42 Low temperature part rotor 5, 6 Space section 7,8 inspection hole 9 plugs 10 Hollow part 11, 16, 19 Weld metal 12,14 Overlay part 13,15,18 groove 22,23,24,25 Projection 26, 27 depression
Claims (3)
材料からなる各ロータを溶接で接合してなる蒸気タービ
ンの異材溶接ロータにおいて、前記各ロータの接合端面
は中心部に円形の窪み部を有すると共に周辺部で隣接す
るロータと互いに接合する円環状の面を有して溶接で接
合され内部に空間部を形成し、ロータ外表面から同空間
部に連通する検査穴を設けたことを特徴とする蒸気ター
ビンの異材溶接ロータ。1. A dissimilar material welding rotor for a steam turbine, wherein a rotor, which is divided into a bearing portion, a high temperature portion, and a low temperature portion, is joined by welding. And an inspection surface that connects the adjacent rotors to each other at the periphery and has an annular surface that is welded to form a space inside and that communicates from the rotor outer surface to the space Dissimilar material welding rotor for steam turbine.
なる各ロータを溶接で接合してなる蒸気タービンの異材
溶接ロータにおいて、前記各ロータの接合端面は中心部
に円形の窪み部を有すると共に周辺部で隣接するロータ
と互いに接合する円環状の面を有して溶接で接合され内
部に空間部を形成し、ロータ外表面から同空間部に連通
する検査穴を設けたことを特徴とする蒸気タービンの異
材溶接ロータ。2. In a dissimilar material welding rotor of a steam turbine, which is divided into a high temperature part and a low temperature part and is joined by welding, the rotors made of different materials are joined to each other. In addition, it is characterized in that it has an annular surface that is joined to an adjacent rotor in the peripheral portion and is joined by welding to form a space portion inside, and that an inspection hole that communicates from the outer surface of the rotor to the space portion is provided. Dissimilar welding rotor for steam turbine.
周囲は前記空間部内で中心に向かって両側面の周囲より
突設していることを特徴とする請求項1又は2記載の蒸
気タービンの異材溶接ロータ。3. The steam according to claim 1, wherein the inner periphery of the annular surfaces joined by welding is provided so as to project from the periphery of both side surfaces toward the center in the space portion. Dissimilar material welding rotor for turbine.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10090899A JP3999402B2 (en) | 1998-06-09 | 1999-04-08 | Dissimilar welding rotor for steam turbine |
TW088108461A TW394812B (en) | 1998-06-09 | 1999-05-24 | Steam turbine rotor welded together from different materials |
SG9902585A SG87808A1 (en) | 1998-06-09 | 1999-05-26 | Steam turbine different material welded rotor |
DE69924561T DE69924561T2 (en) | 1998-06-09 | 1999-05-26 | Rotor for a steam turbine, which is welded together from different materials |
EP99110213A EP0964135B1 (en) | 1998-06-09 | 1999-05-26 | Steam turbine rotor welded together from different materials |
MYPI99002243A MY118953A (en) | 1998-06-09 | 1999-06-03 | Steam turbine different material welded rotor |
KR1019990020654A KR100330520B1 (en) | 1998-06-09 | 1999-06-04 | Steam turbine different material welded rotor |
IDP990534D ID23116A (en) | 1998-06-09 | 1999-06-04 | STEAM TURBINE ROTORS WELDED WITH DIFFERENT MATERIALS |
US09/327,557 US6152697A (en) | 1998-06-09 | 1999-06-08 | Steam turbine different material welded rotor |
CNB991071867A CN1209548C (en) | 1998-06-09 | 1999-06-09 | Deformed material welding rotor of steam turbine |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10-160602 | 1998-06-09 | ||
JP16060298 | 1998-06-09 | ||
JP10090899A JP3999402B2 (en) | 1998-06-09 | 1999-04-08 | Dissimilar welding rotor for steam turbine |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000064805A true JP2000064805A (en) | 2000-02-29 |
JP3999402B2 JP3999402B2 (en) | 2007-10-31 |
Family
ID=26441849
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10090899A Expired - Lifetime JP3999402B2 (en) | 1998-06-09 | 1999-04-08 | Dissimilar welding rotor for steam turbine |
Country Status (10)
Country | Link |
---|---|
US (1) | US6152697A (en) |
EP (1) | EP0964135B1 (en) |
JP (1) | JP3999402B2 (en) |
KR (1) | KR100330520B1 (en) |
CN (1) | CN1209548C (en) |
DE (1) | DE69924561T2 (en) |
ID (1) | ID23116A (en) |
MY (1) | MY118953A (en) |
SG (1) | SG87808A1 (en) |
TW (1) | TW394812B (en) |
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- 1999-05-26 DE DE69924561T patent/DE69924561T2/en not_active Expired - Lifetime
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- 1999-06-04 KR KR1019990020654A patent/KR100330520B1/en not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
MY118953A (en) | 2005-02-28 |
CN1246579A (en) | 2000-03-08 |
ID23116A (en) | 2000-03-02 |
EP0964135B1 (en) | 2005-04-06 |
US6152697A (en) | 2000-11-28 |
DE69924561T2 (en) | 2006-02-16 |
KR100330520B1 (en) | 2002-03-28 |
KR20000005928A (en) | 2000-01-25 |
SG87808A1 (en) | 2002-04-16 |
TW394812B (en) | 2000-06-21 |
DE69924561D1 (en) | 2005-05-12 |
CN1209548C (en) | 2005-07-06 |
EP0964135A3 (en) | 2000-12-06 |
EP0964135A2 (en) | 1999-12-15 |
JP3999402B2 (en) | 2007-10-31 |
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