JP2000063528A - Pellet of saponified ethylene-vinyl acetate copolymer - Google Patents
Pellet of saponified ethylene-vinyl acetate copolymerInfo
- Publication number
- JP2000063528A JP2000063528A JP10236706A JP23670698A JP2000063528A JP 2000063528 A JP2000063528 A JP 2000063528A JP 10236706 A JP10236706 A JP 10236706A JP 23670698 A JP23670698 A JP 23670698A JP 2000063528 A JP2000063528 A JP 2000063528A
- Authority
- JP
- Japan
- Prior art keywords
- content
- ppm
- pellets
- acetic acid
- pellet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、エチレン−酢酸ビ
ニル系共重合体ケン化物(以下、EVOHと略記する)
ペレットに関し、更に詳しくは輸送時においてペレット
の融着や割れ、欠け、微粉の発生が極めて少なく、溶融
成形性に優れたEVOHペレットに関するものである。TECHNICAL FIELD The present invention relates to a saponified ethylene-vinyl acetate copolymer (hereinafter abbreviated as EVOH).
More specifically, the present invention relates to an EVOH pellet having excellent fusion moldability, which is extremely free from fusion, cracking, chipping, and generation of fine powder during transportation.
【0002】[0002]
【従来の技術】一般に、EVOHは透明性、ガスバリヤ
ー性、保香性、耐溶剤性、耐油性などに優れており、か
かる特性を生かして、食品包装材料、医薬品包装材料、
工業薬品包装材料、農薬包装材料等のフィルムやシー
ト、或いはボトル等の容器等に成形されて利用されてい
る。2. Description of the Related Art Generally, EVOH is excellent in transparency, gas barrier property, aroma retaining property, solvent resistance, oil resistance and the like, and taking advantage of such characteristics, food packaging materials, pharmaceutical packaging materials,
It is used after being molded into films and sheets of industrial chemical packaging materials, agricultural chemical packaging materials, and containers such as bottles.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、EVO
Hペレットの輸送に当たっては、通常アルミ内袋などに
よって防湿されたクラフト紙などに包装されるのである
が、かかる輸送時の温度変化や荷積みの状態、振動など
によっては、該ペレットが融着を起こしたり、割れ、欠
け、微粉が発生したりして、その結果安定した溶融成形
が困難になってしまうという問題が発生することがあっ
た。[Problems to be Solved by the Invention] However, EVO
When transporting H pellets, they are usually wrapped in kraft paper, etc., which is moisture-proofed with an aluminum inner bag, etc., but due to temperature changes during loading, loading conditions, vibrations, etc., the pellets may melt. There is a problem in that it may occur, or cracks, chips, and fine powder may occur, resulting in difficulty in stable melt molding.
【0004】[0004]
【課題を解決するための手段】そこで、本発明者等は、
かかる現況に鑑みて鋭意研究した結果、20℃における
貯蔵弾性率が8×107〜1×109PaであるEVOH
ペレットが、EVOHペレットの輸送時の温度変化や荷
積みの状態、振動などによっても、該ペレットが融着を
起こさず、また、割れ、欠け、微粉の発生が少なく、溶
融成形性にも優れることを見いだし、本発明を完成する
に至った。Therefore, the present inventors have
As a result of earnest research in view of the present situation, EVOH having a storage elastic modulus at 20 ° C. of 8 × 10 7 to 1 × 10 9 Pa.
Even if the pellets do not cause fusion due to temperature changes during loading of EVOH pellets, loading conditions, vibrations, etc., there is little cracking, chipping, or generation of fine powder, and excellent melt moldability. The present invention has been completed and the present invention has been completed.
【0005】[0005]
【発明の実施の形態】以下、本発明を詳細に説明する。
本発明のEVOHペレットは、20℃における貯蔵弾性
率が8×107〜1×109(更には9×107 〜5×1
08)Paのもので、該貯蔵弾性率が8×10 7Pa未満
では輸送時にペレット間の融着が起こりやすくなり、逆
に1×109Paを越えると輸送時にペレットの割れ、
欠け、微粉が発生しやすくなるので不適当である。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below.
The EVOH pellets of the present invention have storage elasticity at 20 ° C.
Rate is 8 × 107~ 1 x 109(Further 9 × 107 ~ 5 x 1
08) Pa, the storage modulus is 8 × 10 7Less than Pa
In this case, fusion between pellets is likely to occur during transportation.
1 x 109If it exceeds Pa, the pellet will crack during transportation,
It is not suitable because chips and fine powder are likely to be generated.
【0006】尚、かかる貯蔵弾性率とは、10Hzの振
動を与えた時に測定される値で、DMA(Dynamic Mec
hanical Analyzer)等で測定することができ、本発明
においては、EVOHペレットを10〜50℃まで、3
℃/minの速度で昇温しながら、該DMAで連続的に貯
蔵弾性率を測定して、20℃における測定値をEVOH
ペレットの貯蔵弾性率とした。The storage elastic modulus is a value measured when a vibration of 10 Hz is applied, and is a DMA (Dynamic Mec
In the present invention, EVOH pellets can be measured at 10 to 50 ° C.
While increasing the temperature at a rate of ° C / min, the storage elastic modulus was continuously measured by the DMA, and the measured value at 20 ° C was measured by EVOH.
The storage modulus of the pellet was used.
【0007】更に該EVOH(ペレット)は、エチレン
含有量が10〜60モル%(更には20〜55モル
%)、ケン化度が90モル%以上(更には95モル%以
上)、メルトインデックス(210℃、荷重2160
g)が0.5〜100g/10分(更には1〜50g/
10分)のものが好ましく、該エチレン含有量が、10
モル%未満では、高湿時のガスバリヤー性が低下し、6
0モル%を越える場合や該ケン化度が、90モル%未満
の場合には、ガスバリヤー性や耐油、耐薬品性が低下し
て好ましくなく、また、該メルトインデックスが該範囲
よりも小さい場合には、成形時に押出機内が高トルク状
態となって押出加工が困難となり、また該範囲よりも大
きい場合には、逆に低トルクのため押出加工性が不安定
となり好ましくない。Further, the EVOH (pellets) has an ethylene content of 10 to 60 mol% (further 20 to 55 mol%), a saponification degree of 90 mol% or higher (further 95 mol% or higher), and a melt index ( 210 ℃, load 2160
g) is 0.5 to 100 g / 10 minutes (further 1 to 50 g /
10 minutes), and the ethylene content is 10
If it is less than mol%, the gas barrier property at high humidity is deteriorated, and 6
When it exceeds 0 mol% or when the degree of saponification is less than 90 mol%, gas barrier properties, oil resistance and chemical resistance are deteriorated, which is not preferable, and when the melt index is smaller than the range. In particular, when the inside of the extruder is in a high torque state at the time of molding, extrusion processing becomes difficult, and when it is larger than the range, on the contrary, since the torque is low, the extrusion processability becomes unstable, which is not preferable.
【0008】本発明に用いるEVOHには、少量の変性
成分として、例えば不飽和カルボン酸、その無水物、
塩、エステルやα−オレフィン類、ビニルエーテル、ビ
ニルシラン、ニトリル、アミド類をはじめ任意の変性重
合成分が含まれていても良い。又、本発明においては、
エチレン含有量及びケン化度が上記の如き範囲のEVO
Hであれば、単独で用いても、異なるEVOHを2種以
上併用して用いてもよい。The EVOH used in the present invention contains a small amount of modifying components such as unsaturated carboxylic acid, its anhydride,
Any modified polymerization component such as salts, esters, α-olefins, vinyl ethers, vinylsilanes, nitriles and amides may be contained. Further, in the present invention,
EVO having ethylene content and degree of saponification in the above range
If H, it may be used alone or in combination of two or more different EVOH.
【0009】上記の如き物性を有する本発明のEVOH
ペレットを得るにあたっては、EVOHの揮発分を調整
したり、EVOHペレットを水等で後処理する等任意の
方法が採用されるが特に制限はない。EVOHにおいて
炭素数が5以下のアルコールの含有量を0.1〜100
0ppm(更には0.5〜150ppm)とする方法も
弾性率調整の方法の一つである上、得られるフィルム物
性面でも実用性が高い。該アルコール含有量が、0.1
ppm未満では、成形されたフィルム表面にスジ、凹凸
が発生して平滑性がなくなり、逆に1000ppmを越
えると、成形されたフィルムに発泡が発生しやすくなり
好ましくない。The EVOH of the present invention having the above physical properties
In obtaining the pellets, any method such as adjusting the volatile content of EVOH or post-treating the EVOH pellets with water or the like is adopted, but there is no particular limitation. The content of alcohol having 5 or less carbon atoms in EVOH is 0.1 to 100
The method of adjusting to 0 ppm (further 0.5 to 150 ppm) is one of the methods for adjusting the elastic modulus, and is highly practical in terms of the physical properties of the obtained film. The alcohol content is 0.1
If it is less than ppm, streaks and irregularities are generated on the surface of the formed film to lose smoothness, and if it exceeds 1000 ppm, foaming is likely to occur in the formed film, which is not preferable.
【0010】炭素数が5以下のアルコールとしては、メ
タノール、エタノール、プロピルアルコール、ブチルア
ルコール等を挙げることができるが、工業的にはメタノ
ールが好ましい。Examples of the alcohol having 5 or less carbon atoms include methanol, ethanol, propyl alcohol, butyl alcohol, etc., but methanol is industrially preferable.
【0011】また、本発明では、酢酸(a)の含有量を
コントロールする方法も弾性率調整の方法として好まし
く、該含有量を5〜5000ppm、更には20〜50
0ppmが好ましい。かかる範囲外ではペレットの融
着、割れ、欠け、微粉の発生等物性面への悪影響が顕著
となり、製膜(成形)時の押出安定性が悪くなったり、
成形されたフィルムの外観特性が悪くなり好ましくな
い。更に、本発明では、EVOH中に酢酸(a)が存在
する場合は、酢酸ナトリウム(b)の含有量をコントロ
ールする、即ち該含有量を10〜5000ppm、更に
は100〜1000ppmにすることにより、製膜(成
形)時の押出安定性、成形されたフィルムの外観特性を
向上させることができる。特に酢酸(a)と酢酸ナトリ
ウム(b)の重量比(a/b)を0.01〜10、更に
は0.1〜5とすることにより成形品の着色、成形品で
のゲルの発生が防止される。Further, in the present invention, a method of controlling the content of acetic acid (a) is also preferable as a method of adjusting the elastic modulus, and the content is 5 to 5000 ppm, further 20 to 50 ppm.
0 ppm is preferred. Outside this range, the adverse effects on the physical properties such as fusion of pellets, cracking, chipping, and generation of fine powder become remarkable, and the extrusion stability during film formation (molding) becomes poor,
This is not preferable because the formed film has poor appearance characteristics. Further, in the present invention, when acetic acid (a) is present in EVOH, the content of sodium acetate (b) is controlled, that is, by setting the content to 10 to 5000 ppm, further 100 to 1000 ppm, It is possible to improve the extrusion stability during film formation (molding) and the appearance characteristics of the molded film. In particular, by setting the weight ratio (a / b) of acetic acid (a) and sodium acetate (b) to 0.01 to 10, and further to 0.1 to 5, coloring of the molded article and generation of gel in the molded article are caused. To be prevented.
【0012】上記のアルコール、酢酸(a)、酢酸ナト
リウム(b)等の含有量、酢酸(a)と酢酸ナトリウム
(b)の重量比の調整方法としては、EVOHのペレ
ット(水/メタノール含有)を水洗した後、酢酸水溶液
に浸漬し、次に乾燥することにより含有量を調整する方
法、EVOHのペレット(水/メタノール含有)を水
洗した後、酢酸水溶液に浸漬し、更に酢酸ナトリウム水
溶液を添加(噴霧)し、次に乾燥することにより含有量
を調整する方法、EVOHのペレット(水/メタノー
ル含有)を水洗した後、酢酸水溶液、酢酸ナトリウム水
溶液を添加(噴霧)し、次に乾燥することにより含有量
を調整する方法等が挙げられるが、の方法が好まし
く、かかる方法について以下に説明する。As a method for adjusting the content of the alcohol, acetic acid (a), sodium acetate (b), etc., and the weight ratio of acetic acid (a) and sodium acetate (b), EVOH pellets (containing water / methanol) are used. Is washed with water, then immersed in an acetic acid aqueous solution, and then dried to adjust the content. EVOH pellets (containing water / methanol) are washed with water, then immersed in an acetic acid aqueous solution, and a sodium acetate aqueous solution is further added. (Spraying), then adjusting the content by drying, after washing the EVOH pellets (containing water / methanol) with water, adding (spraying) an aqueous acetic acid solution and an aqueous sodium acetate solution, and then drying. There is a method of adjusting the content, etc., but the method is preferable, and such a method will be described below.
【0013】EVOHペレットは、通常、エチレンと酢
酸ビニルとをアルコール溶媒中で共重合させて、アルカ
リ等でケン化され、メタノール/水の凝固浴にストラン
ド状に析出させた後切断されて得られる。該ペレット中
には、通常炭素数が5以下のアルコールは10〜80重
量%、酢酸は0.001〜5重量%、酢酸ナトリウムは
0.01〜5重量%含有される。EVOH pellets are usually obtained by copolymerizing ethylene and vinyl acetate in an alcohol solvent, saponifying with an alkali, etc., depositing strands in a methanol / water coagulation bath in strands, and then cutting. . The pellets usually contain 10 to 80% by weight of alcohol having 5 or less carbon atoms, 0.001 to 5% by weight of acetic acid, and 0.01 to 5% by weight of sodium acetate.
【0014】そして、該EVOHペレットは、次に水洗
されるのであるが、該水洗は、10〜60℃の水槽中で
実施される。水洗によりEVOH中の炭素数が5以下の
アルコール、酢酸、酢酸ナトリウム含有量が調整され、
また、オリゴマーや不純物が除去される。水洗は、EV
OHペレット100重量部に対して200〜1000重
量部(好ましくは300〜600重量部)の水で、20
〜50℃(25〜35℃)で、0.5〜5時間、1〜5
回(好ましくは1回)実施される。The EVOH pellets are then washed with water, which is carried out in a water bath at 10 to 60 ° C. By washing with water, the content of alcohol having 5 or less carbon atoms, acetic acid, and sodium acetate in EVOH is adjusted,
Further, oligomers and impurities are removed. Washing with EV
200 to 1000 parts by weight (preferably 300 to 600 parts by weight) of water per 100 parts by weight of OH pellets, 20
~ 50 ° C (25-35 ° C), 0.5-5 hours, 1-5
It is performed once (preferably once).
【0015】その後、EVOHペレットを酢酸水溶液中
に浸漬させる。該浸漬法としては、3%以下(好ましく
は0.3〜1.5%)の酢酸水溶液を、EVOHペレッ
ト100重量部に対して200〜1000重量部(好ま
しくは300〜600重量部)使用して、20〜50℃
(25〜35℃)で、0.5〜5時間の水洗が1〜3回
(好ましくは1回)実施する。上記で述べた水洗と酢酸
水溶液への浸漬の操作により、通常炭素数が5以下のア
ルコールを100〜10000ppm、酢酸(a)を1
00〜10000ppm、酢酸ナトリウム(b)を10
0〜10000ppmに調整するのが好ましい。Then, the EVOH pellets are immersed in an aqueous acetic acid solution. As the dipping method, an acetic acid aqueous solution of 3% or less (preferably 0.3 to 1.5%) is used in an amount of 200 to 1000 parts by weight (preferably 300 to 600 parts by weight) with respect to 100 parts by weight of EVOH pellets. 20-50 ° C
(25 to 35 ° C.), water washing for 0.5 to 5 hours is performed 1 to 3 times (preferably 1 time). By the operations of washing with water and immersion in an acetic acid aqueous solution described above, usually 100 to 10,000 ppm of alcohol having 5 or less carbon atoms and 1
00-10,000 ppm, sodium acetate (b) 10
It is preferably adjusted to 0 to 10000 ppm.
【0016】次に、EVOHペレットを加熱ガスと接触
させて乾燥する。この時用いられる加熱ガスとしては空
気または不活性ガス(窒素ガス、ヘリウムガス、アルゴ
ンガス等)が用いられ、該加熱ガスの温度としては40
〜150℃が好ましく、更には70〜130℃、特に1
10〜125℃である。該温度が40℃未満では乾燥時
間が長くなり経済的に不利であり、逆に150℃を越え
ると成形されたフィルムにゲル、フィッシュアイが多発
しやすくなり好ましくない。また、乾燥の時間としては
10分〜96時間が好ましく、更には1〜48時間、特
には15〜25時間である。上記乾燥により炭素数が5
以下のアルコールは0.1〜1000ppm、酢酸
(a)は5〜5000ppm、酢酸ナトリウム(b)は
10〜5000ppm〔(a)/(b)=0.01〜1
0〕になるように調整するのが好ましい。Next, the EVOH pellets are brought into contact with a heating gas and dried. Air or an inert gas (nitrogen gas, helium gas, argon gas, etc.) is used as the heating gas used at this time, and the temperature of the heating gas is 40.
~ 150 ° C is preferred, more preferably 70-130 ° C, especially 1
It is 10-125 degreeC. If the temperature is lower than 40 ° C., the drying time becomes long, which is economically disadvantageous. On the contrary, if the temperature exceeds 150 ° C., gel and fish eyes are likely to occur frequently in the formed film, which is not preferable. The drying time is preferably 10 minutes to 96 hours, more preferably 1 to 48 hours, and especially 15 to 25 hours. Carbon number is 5 by the above drying
The following alcohols are 0.1 to 1000 ppm, acetic acid (a) is 5 to 5000 ppm, and sodium acetate (b) is 10 to 5000 ppm [(a) / (b) = 0.01 to 1].
0] is preferable.
【0017】乾燥方法として具体的には、静置乾燥、流
動乾燥及びこれらを組み合わせる方法等を採用すること
ができ、該静置乾燥には回分式通気流箱型乾燥器、バン
ド乾燥器、トンネル乾燥器、竪型乾燥器が、流動乾燥に
は円筒・溝型撹拌乾燥器、円筒乾燥器、(塔型、箱型)
回転乾燥器、(半連続式2段、連続横型多室式、連続多
孔板多段)流動層乾燥器、振動流動層乾燥器、円錐回転
型乾燥器が用いられる。Specific examples of the drying method include static drying, fluidized drying and a combination of these methods. For the static drying, a batch type aeration flow box dryer, a band dryer and a tunnel are used. Dryers and vertical dryers, for fluidized drying, cylindrical / groove type stirring dryers, cylindrical dryers (tower type, box type)
A rotary dryer, (semi-continuous two-stage, continuous horizontal multi-chamber, continuous perforated plate multi-stage) fluidized bed dryer, oscillating fluidized bed dryer, conical rotary dryer is used.
【0018】かくして得られたEVOHペレットは、輸
送時のペレットの融着がなく、割れ、欠け、微粉の発生
が少なく、更に溶融成形時のトルク変動や吐出量変化が
少なく、更には厚みの均一性に優れたフィルムやシート
等の成形物を得ることができるという溶融成形性に優
れ、該ペレットはペレット、フィルム、シート、容器、
繊維、棒、管、各種成形品等に成形され、又、これらの
粉砕品(回収品を再使用する時など)やペレットを用い
て再び溶融成形されることが多い。The EVOH pellets thus obtained have no fusion of the pellets during transportation, little cracking, chipping, and generation of fine powder, less torque fluctuation and change in discharge amount during melt molding, and more uniform thickness. Excellent melt moldability that it is possible to obtain a molded product such as a film or sheet having excellent properties, the pellets are pellets, films, sheets, containers,
It is often molded into fibers, rods, tubes, various molded products, and the like, and is often melt-molded again using crushed products (such as when reusing collected products) or pellets.
【0019】溶融成形方法としては、押出成形法(T−
ダイ押出、インフレーション押出、ブロー成形、溶融紡
糸、異型押出等)、射出成形法が主として採用される。
溶融成形温度は、150〜300℃の範囲から選ぶこと
が多い。また、該EVOHペレットは、積層体用途にも
多用され、特にEVOHからなる層の少なくとも片面に
熱可塑性樹脂層を積層してなる積層体として用いられ
る。As a melt molding method, an extrusion molding method (T-
Die extrusion, inflation extrusion, blow molding, melt spinning, profile extrusion, etc.) and injection molding methods are mainly adopted.
The melt molding temperature is often selected from the range of 150 to 300 ° C. The EVOH pellets are also frequently used for laminates, and in particular, they are used as a laminate in which a thermoplastic resin layer is laminated on at least one surface of a layer made of EVOH.
【0020】該積層体を製造するに当たっては、EVO
Hの層の片面又は両面に他の基材を積層するのである
が、積層方法としては、例えば該EVOHのフィルム、
シートに熱可塑性樹脂を溶融押出する方法、逆に熱可塑
性樹脂等の基材に該EVOHを溶融押出する方法、該E
VOHと他の熱可塑性樹脂とを共押出する方法、更には
本発明で得られたEVOHのフィルム、シートと他の基
材のフィルム、シートとを有機チタン化合物、イソシア
ネート化合物、ポリエステル系化合物、ポリウレタン化
合物等の公知の接着剤を用いてドライラミネートする方
法等が挙げられる。In producing the laminate, EVO is used.
Another substrate is laminated on one side or both sides of the H layer. As a laminating method, for example, the EVOH film,
A method of melt-extruding a thermoplastic resin into a sheet, conversely, a method of melt-extruding the EVOH into a base material such as a thermoplastic resin,
Method of co-extruding VOH and other thermoplastic resin, and further, the EVOH film and sheet obtained in the present invention, the film of other base material, and the sheet are made of organic titanium compound, isocyanate compound, polyester compound, polyurethane Examples include a method of dry laminating using a known adhesive such as a compound.
【0021】共押出の場合の相手側樹脂としては直鎖状
低密度ポリエチレン、低密度ポリエチレン、中密度ポリ
エチレン、高密度ポリエチレン、エチレン−酢酸ビニル
共重合体、アイオノマー、エチレン−プロピレン共重合
体、エチレン−アクリル酸エステル共重合体、ポリプロ
ピレン、プロピレン−α−オレフィン(炭素数4〜20
のα−オレフィン)共重合体、ポリブテン、ポリペンテ
ン等のオレフィンの単独又は共重合体、或いはこれらの
オレフィンの単独又は共重合体を不飽和カルボン酸又は
そのエステルでグラフト変性したものなどの広義のポリ
オレフィン系樹脂、ポリエステル、ポリアミド、共重合
ポリアミド、ポリ塩化ビニル、ポリ塩化ビニリデン、ア
クリル系樹脂、ポリスチレン、PET、ビニルエステル
系樹脂、ポリエステルエラストマー、ポリウレタンエラ
ストマー、塩素化ポリエチレン、塩素化ポリプロピレン
等が挙げられる。EVOHも共押出可能である。上記の
なかでも、共押出製膜の容易さ、フィルム物性(特に強
度)の実用性の点から、ポリプロピレン、ポリアミド、
ポリエチレン、エチレン−酢酸ビニル共重合体、ポリス
チレン、PETが好ましく用いられる。In the case of coextrusion, the other resin is linear low density polyethylene, low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer, ionomer, ethylene-propylene copolymer, ethylene. -Acrylic ester copolymer, polypropylene, propylene-α-olefin (having 4 to 20 carbon atoms)
Α-olefin) copolymer, polybutene, homopolymer or copolymer of olefin such as polypentene, or a polyolefin in a broad sense such as homo- or copolymer of these olefins graft-modified with unsaturated carboxylic acid or its ester Examples include resin, polyester, polyamide, copolyamide, polyvinyl chloride, polyvinylidene chloride, acrylic resin, polystyrene, PET, vinyl ester resin, polyester elastomer, polyurethane elastomer, chlorinated polyethylene and chlorinated polypropylene. EVOH can also be coextruded. Among the above, from the viewpoint of ease of coextrusion film formation and practicality of film physical properties (particularly strength), polypropylene, polyamide,
Polyethylene, ethylene-vinyl acetate copolymer, polystyrene and PET are preferably used.
【0022】更に、本発明の方法で得られるEVOHペ
レットから一旦フィルム、シート等の成形物を得、これ
に他の基材を押出コートしたり、他の基材のフィルム、
シート等を接着剤を用いてラミネートする場合、前記の
熱可塑性樹脂以外に任意の基材(紙、金属箔、一軸又は
二軸延伸プラスチックフィルム又はシート、織布、不織
布、金属綿状、木質等)が使用可能である。積層体の層
構成は、EVOHの層をx(x1、x2、・・・)、他の
基材、例えば熱可塑性樹脂層をy(y1、y2、・・・)
とするとき、フィルム、シート、ボトル状であれば、x
/yの二層構造のみならず、y/x/y、x/y/x、
x1/x2/y、x/y1/y2、y2/y1/x/y1/y2
等任意の組み合わせが可能であり、フィラメント状では
x、yがバイメタル型、芯(x)−鞘(y)型、芯
(y)−鞘(x)型、或いは偏心芯鞘型等任意の組み合
わせが可能である。Furthermore, a molded product such as a film or sheet is once obtained from the EVOH pellets obtained by the method of the present invention, and another substrate is extrusion coated on the molded product, or a film of another substrate,
When a sheet or the like is laminated using an adhesive, any substrate (paper, metal foil, uniaxially or biaxially stretched plastic film or sheet, woven cloth, non-woven cloth, metallic cotton, wood, etc. other than the above-mentioned thermoplastic resin is used. ) Can be used. The layer structure of the laminate is such that the EVOH layer is x (x 1 , x 2 , ...) And another substrate, for example, a thermoplastic resin layer is y (y 1 , y 2 , ...).
And if it is a film, sheet, or bottle, then x
Not only the two-layer structure of / y, but also y / x / y, x / y / x,
x 1 / x 2 / y, x / y 1 / y 2, y 2 / y 1 / x / y 1 / y 2
Etc., any combination is possible, and in the filament form, x and y are bimetal type, core (x) -sheath (y) type, core (y) -sheath (x) type, eccentric core-sheath type, etc. Is possible.
【0023】該積層体は、そのまま各種形状のものに使
用されるが、更に該積層体の物性を改善するためには延
伸処理を施すことも好ましく、かかる延伸については、
一軸延伸、二軸延伸のいずれであってもよく、できるだ
け高倍率の延伸を行ったほうが物性的に良好で、延伸時
にピンホールやクラック、延伸ムラ、デラミ等の生じな
い延伸フィルムや延伸シート等が得られる。The laminate is used in various shapes as it is, but it is also preferable to subject it to a stretching treatment in order to further improve the physical properties of the laminate.
It may be either uniaxially stretched or biaxially stretched, and it is better in terms of physical properties to stretch as high as possible, and a stretched film or stretched sheet that does not cause pinholes or cracks during stretching, stretching unevenness, delamination, etc. Is obtained.
【0024】延伸方法としては、ロール延伸法、テンタ
ー延伸法、チューブラー延伸法、延伸ブロー法等の他、
深絞成形、真空成形等のうち延伸倍率の高いものも採用
できる。二軸延伸の場合は同時二軸延伸方式、逐次二軸
延伸方式のいずれの方式も採用できる。延伸温度は80
〜170℃、好ましくは100〜160℃程度の範囲か
ら選ばれる。As the stretching method, in addition to the roll stretching method, the tenter stretching method, the tubular stretching method, the stretching blow method, etc.,
Of the deep drawing and vacuum forming, those having a high draw ratio can be used. In the case of biaxial stretching, either simultaneous biaxial stretching method or sequential biaxial stretching method can be adopted. Stretching temperature is 80
To 170 ° C., preferably about 100 to 160 ° C.
【0025】かくして延伸が終了した後、次いで熱固定
を行う。熱固定は周知の手段で実施可能であり、上記延
伸フィルムを緊張状態を保ちながら80〜170℃、好
ましくは100〜160℃で2〜600秒間程度熱処理
を行う。また、生肉、加工肉、チーズ等を熱収縮包装す
る用途に用いる場合は、延伸後の熱固定は行わなず製品
フィルムとし、上記生肉、加工肉、チーズ等を該フィル
ムに収納して、50〜130℃好ましくは70〜120
℃で2〜300秒程度の熱処理を行って、該フィルムを
熱収縮させて密着包装する。After the stretching is completed in this way, heat setting is then carried out. The heat setting can be carried out by a known means, and the stretched film is heat-treated at 80 to 170 ° C., preferably 100 to 160 ° C. for about 2 to 600 seconds while keeping the stretched state. When used for heat shrink packaging of raw meat, processed meat, cheese, etc., the product film is not heat set after stretching, and the raw meat, processed meat, cheese, etc. are stored in the film, ~ 130 ° C, preferably 70-120
The film is heat-treated at 2 ° C. for about 2 to 300 seconds to heat-shrink and tightly pack the film.
【0026】かくして得られた積層体の形状としては任
意のものであってよく、フィルム、シート、テープ、ボ
トル、パイプ、フィラメント、異型断面押出物等が例示
される。又、得られる積層体は必要に応じ、熱処理、冷
却処理、圧延処理、印刷処理、ドライラミネート処理、
溶液又は溶融コート処理、製袋加工、深絞り加工、箱加
工、チューブ加工、スプリット加工等を行うことができ
る。上記の如く得られたフィルム、シート或いは容器等
は食品、医薬品、工業薬品、農薬等各種の包装材料とし
て有用である。The laminate thus obtained may have any shape, and examples thereof include films, sheets, tapes, bottles, pipes, filaments and modified cross-section extrudates. In addition, the obtained laminate may be subjected to heat treatment, cooling treatment, rolling treatment, printing treatment, dry laminating treatment,
Solution or melt coating treatment, bag making processing, deep drawing processing, box processing, tube processing, split processing and the like can be performed. The film, sheet or container obtained as described above is useful as various packaging materials for foods, pharmaceuticals, industrial chemicals, agricultural chemicals and the like.
【0027】[0027]
【実施例】以下、実施例を挙げて本発明を具体的に説明
する。尚、例中、「部」とあるのは、「重量部」を意味
し、「%」とあるのは、特に断りのない限り「重量%」
を意味する。
実施例1
エチレン含有量40モル%のエチレン−酢酸ビニル共重
合体の40%メタノール溶液1,000部を耐圧反応器
に入れ、撹拌しながら110℃に加熱した。続いて水酸
化ナトリウムの6%メタノール溶液40部及びメタノー
ル2,500部を連続的に仕込むと共に副生する酢酸メ
チル及び余分のメタノールを系から留出させながら2.
5時間ケン化反応を行ない、酢酸ビニル成分のケン化度
99.0モル%のエチレン−酢酸ビニル共重合体ケン化
物溶液を得た。次に含水率30%のメタノール水溶液6
00部を該溶液に共沸下で供給し、100〜110℃、
圧力3kg/cm2Gで該溶液中の樹脂分の濃度が40
%になるまでメタノールを留出させ、透明なメタノール
/水均一溶液(溶液中のメタノールは40%)を得た。
該ケン化物のメタノール溶液をノズルより水槽にストラ
ンド状に押出した。凝固終了後、ストランド状物をカッ
ターで切断し、直径4mm、長さ4mmの白色のペレッ
ト(1)を製造した。該ペレット(1)のメタノール含
有量は38%、酢酸(a)含有量は3000ppm、酢
酸ナトリウム(b)含有量は15000ppmであっ
た。EXAMPLES The present invention will be specifically described below with reference to examples. In the examples, "parts" means "parts by weight", and "%" means "% by weight" unless otherwise specified.
Means Example 1 1,000 parts of a 40% methanol solution of an ethylene-vinyl acetate copolymer having an ethylene content of 40 mol% was placed in a pressure resistant reactor and heated to 110 ° C while stirring. Subsequently, 40 parts of a 6% methanol solution of sodium hydroxide and 2,500 parts of methanol are continuously charged, and methyl acetate produced as a by-product and excess methanol are distilled from the system.
The saponification reaction was carried out for 5 hours to obtain a saponified ethylene-vinyl acetate copolymer solution having a saponification degree of the vinyl acetate component of 99.0 mol%. Next, an aqueous solution of methanol with a water content of 30% 6
00 parts were azeotropically fed to the solution at 100-110 ° C,
At a pressure of 3 kg / cm 2 G, the concentration of the resin component in the solution was 40
The methanol was distilled off until the amount reached 0.1% to obtain a transparent homogeneous methanol / water solution (the methanol in the solution was 40%).
A methanol solution of the saponified product was extruded from a nozzle into a water tank in a strand shape. After the solidification, the strand was cut with a cutter to produce white pellets (1) having a diameter of 4 mm and a length of 4 mm. The pellet (1) had a methanol content of 38%, an acetic acid (a) content of 3000 ppm, and a sodium acetate (b) content of 15000 ppm.
【0028】次いで、得られたペレット(1)100部
を30℃の温水400部に投入して、約60分間撹拌し
て水洗し、水洗後1%酢酸水溶液400部に浸漬した。
浸漬後のペレットの、メタノール含有量は5000pp
m、酢酸(a)含有量は2500ppm、酢酸ナトリウ
ム(b)含有量は500ppmであった。回分式塔型流
動層乾燥器により、窒素ガスを120℃雰囲気中で22
時間接触させて、メタノール含有量100ppm、酢酸
(a)含有量200ppmで、酢酸ナトリウム(b)含
有量500ppm〔(a)/(b)=5(重量比)〕の
EVOHペレットを得た。かかるEVOHペレットの2
0℃における貯蔵弾性率は1×108Paであった。Next, 100 parts of the obtained pellet (1) was put into 400 parts of 30 ° C. warm water, stirred for about 60 minutes and washed with water, and then washed with water and immersed in 400 parts of a 1% aqueous acetic acid solution.
The methanol content of the pellet after immersion is 5000 pp
m, the acetic acid (a) content was 2500 ppm, and the sodium acetate (b) content was 500 ppm. Using a batch-type fluidized bed dryer, the nitrogen gas in the atmosphere of 120 ° C
After contacting for a period of time, EVOH pellets having a methanol content of 100 ppm, an acetic acid (a) content of 200 ppm, and a sodium acetate (b) content of 500 ppm [(a) / (b) = 5 (weight ratio)] were obtained. 2 of such EVOH pellets
The storage elastic modulus at 0 ° C. was 1 × 10 8 Pa.
【0029】得られたEVOHペレットについて、以下
の要領でペレットの評価及び該ペレットを用いたEVO
Hフィルムの成形性の評価を行った。
(イ)ペレットの融着
上記のEVOHペレット25kgをアルミ内袋クラフト
紙(縦800mm、横500mm、厚さ150mm)に
いれ、10袋積み上げた状態で、60℃で7日放置し
て、最下段の袋のEVOHペレットについて目視で以下
のとおり評価を行った。
○・・・全く融着が見られず。
△・・・1〜10個の融着が見られる。
×・・・11個以上の融着が見られる。
(ロ)ペレットの割れ、欠け
EVOHペレット25kgを、ブレンダーに入れて、室
温で10時間回転させ、取り出して目視で以下のとおり
評価を行った。
○・・・ペレットの割れ欠けが全く見られず。
△・・・1〜10個の割れ欠けが見られる。
×・・・11個以上の割れ欠けが見られる。
(ハ)微粉の発生
上記の方法で、室温で10時間回転させて得られた内容
物を取り出し100μmのふるいにかけ、該ふるいを通
過した微粉の重量を測定し、以下のとおり評価した。
○・・・0〜2g未満
△・・・2〜10g未満
×・・・10g以上With respect to the EVOH pellets thus obtained, evaluation of the pellets and EVO using the pellets were carried out as follows.
The formability of the H film was evaluated. (A) Fusing of pellets 25 kg of the EVOH pellets described above are put in aluminum inner bag kraft paper (length 800 mm, width 500 mm, thickness 150 mm), 10 bags are piled up, left at 60 ° C. for 7 days, and then placed in the bottom stage. The EVOH pellets in the above bag were visually evaluated as follows. ○: No fusion was observed. Δ: 1 to 10 fusion bonds are observed. X: 11 or more fusion bonds are seen. (B) Cracking or chipping of pellets 25 kg of EVOH pellets was put in a blender, rotated at room temperature for 10 hours, taken out, and visually evaluated as follows. ○: No cracking of the pellet was observed. Δ: 1 to 10 cracks and chips are observed. X: 11 or more cracks and chips were observed. (C) Generation of fine powder The content obtained by rotating at room temperature for 10 hours by the above method was taken out, passed through a 100 μm sieve, and the weight of the fine powder passing through the sieve was measured, and evaluated as follows. ◯: 0 to less than 2 g △: less than 2 to 10 g ×: 10 g or more
【0030】一方、得られたEVOHペレットをTダイ
を備えた単軸押出機に供給し、厚さ40μmのEVOH
フィルムの成形を96時間連続的に行って以下のとおり
評価を行った。単軸押出機による製膜条件は下記の通り
とした。
On the other hand, the EVOH pellets thus obtained were fed to a single-screw extruder equipped with a T-die to prepare an EVOH having a thickness of 40 μm.
The film was continuously molded for 96 hours and evaluated as follows. The film forming conditions by the single screw extruder were as follows.
【0031】(ニ)トルク変動
連続製膜中の押出機モーター負荷(スクリュー回転数4
0rpm)でのスクリュートルクA(アンペア)の変動
により求めて、以下のとおり評価した。
○・・・±5%未満の変動
△・・・±5〜±10%未満の変動
×・・・±10%以上の変動
(ホ)吐出量変化
連続製膜中の押出機(40rpm)での吐出量の変動を
求めて、以下のとおり評価した。
○・・・±5%未満の変動
△・・・±5〜±10%未満の変動
×・・・±10%以上の変動(D) Torque fluctuation Extruder motor load during continuous film formation (screw rotation speed 4
It was determined by the variation of the screw torque A (ampere) at 0 rpm and evaluated as follows. ○ ・ ・ ・ Variation of less than ± 5% △ ・ ・ ・ Variation of ± 5 to less than ± 10% × ・ ・ ・ Variation of ± 10% or more (e) Change in discharge rate With extruder (40 rpm) during continuous film formation The change in the discharge amount of was determined and evaluated as follows. ○ ・ ・ ・ Variation of less than ± 5% △ ・ ・ ・ Variation of ± 5 to less than ± 10% × ・ ・ ・ Variation of ± 10% or more
【0032】(ヘ)膜厚変化
MD(長手)方向のフィルムの厚みを1時間毎に測り、
変動比を求めて、以下のとおり評価した。
○・・・±5%未満
△・・・±5〜±10%未満
×・・・±10%以上
(ト)フィルム外観
フィルム100cm2(10cm×10cm)当たりのフ
ィッシュアイの数を測定して、以下のとおり評価した。
○・・・0〜3個
△・・・4〜20個
×・・・21個以上(F) Film thickness change The thickness of the film in the MD (longitudinal) direction is measured every hour,
The variation ratio was obtained and evaluated as follows. ○ ・ ・ ・ less than ± 5% △ ・ ・ ・ ± 5 to less than ± 10% × ・ ・ ・ ± 10% or more (g) Film appearance The number of fish eyes per 100 cm 2 (10 cm × 10 cm) of the film was measured. Was evaluated as follows. ○ ・ ・ ・ 0-3 pieces △ ・ ・ ・ 4-20 pieces × ・ ・ ・ 21 pieces or more
【0033】実施例2
実施例1と同様にして、ケン化度99.0モル%のEV
OHを得た。次に含水率30%のメタノール水溶液60
0部を該溶液に共沸下で供給し、100〜110℃、圧
力3kg/cm2Gで該溶液中の樹脂分の濃度が40%
になるまでメタノールを留出させ、透明なメタノール/
水均一溶液(溶液中のメタノールは40%)を得た。該
ケン化物のメタノール溶液をノズルより水槽にストラン
ド状に押出した。凝固終了後、ストランド状物をカッタ
ーで切断し、直径4mm、長さ4mmの白色のペレット
(1)を製造した。該ペレット(1)のメタノール含有
量は38%、酢酸(a)含有量は3000ppm、酢酸
ナトリウム(b)含有量は15000ppmであった。
次いで、得られたペレット(1)100部を30℃の温
水400部に投入して、約60分間撹拌して水洗した。
水洗後0.3%酢酸水溶液400部に浸漬した。浸漬後
のペレットの、メタノール含有量5000ppm、酢酸
(a)含有量1000ppm、酢酸ナトリウム(b)含
有量は500ppmであった。回分式塔型流動層乾燥器
により、窒素ガスを118℃雰囲気中で20時間接触さ
せて、メタノール含有量120ppm、酢酸(a)含有
量300ppmで、酢酸ナトリウム(b)含有量500
ppm〔(a)/(b)=0.6(重量比)〕のEVO
Hペレットを得た。かかるEVOHペレットの20℃に
おける貯蔵弾性率は9×107Paであった。かかるE
VOHペレットを用いて、同様に評価を行った。Example 2 In the same manner as in Example 1, an EV having a saponification degree of 99.0 mol% was used.
OH was obtained. Next, 60% aqueous methanol solution with a water content of 30%
0 part was azeotropically fed to the solution, and the concentration of the resin component in the solution was 40% at 100 to 110 ° C. and a pressure of 3 kg / cm 2 G.
Methanol is distilled off until it becomes clear methanol /
A homogeneous solution of water (40% methanol in the solution) was obtained. A methanol solution of the saponified product was extruded from a nozzle into a water tank in a strand shape. After the solidification, the strand was cut with a cutter to produce white pellets (1) having a diameter of 4 mm and a length of 4 mm. The pellet (1) had a methanol content of 38%, an acetic acid (a) content of 3000 ppm, and a sodium acetate (b) content of 15000 ppm.
Next, 100 parts of the obtained pellet (1) was poured into 400 parts of 30 ° C. warm water, and the mixture was stirred for about 60 minutes and washed with water.
After washing with water, it was immersed in 400 parts of a 0.3% acetic acid aqueous solution. The pellets after immersion had a methanol content of 5000 ppm, an acetic acid (a) content of 1000 ppm, and a sodium acetate (b) content of 500 ppm. Nitrogen gas was brought into contact with the batch type tower fluidized bed dryer in an atmosphere at 118 ° C. for 20 hours to give a methanol content of 120 ppm, an acetic acid (a) content of 300 ppm, and a sodium acetate (b) content of 500 ppm.
ppm [(a) / (b) = 0.6 (weight ratio)] EVO
H pellets were obtained. The storage elastic modulus of the EVOH pellets at 20 ° C. was 9 × 10 7 Pa. Such E
The same evaluation was performed using VOH pellets.
【0034】実施例3
エチレン含有量30モル%のエチレン−酢酸ビニル共重
合体を用いた以外は実施例1に準じて実験を行い、白色
のペレット(1)を製造した。該ペレット(1)のメタ
ノール含有量は20%、酢酸(a)含有量は3000p
pm、酢酸ナトリウム(b)含有量は15000ppm
であった。Example 3 An experiment was conducted in the same manner as in Example 1 except that an ethylene-vinyl acetate copolymer having an ethylene content of 30 mol% was used to produce white pellets (1). The pellet (1) has a methanol content of 20% and an acetic acid (a) content of 3000 p.
pm, sodium acetate (b) content is 15000ppm
Met.
【0035】次いで、得られたペレット(1)100部
を30℃の温水700部に投入して、約60分間撹拌し
て水洗した。水洗後1%酢酸水溶液400部に浸漬し
た。浸漬後のペレットの、メタノール含有量4000p
pm、酢酸(a)含有量2300ppm、酢酸ナトリウ
ム(b)含有量は400ppmであった。回分式塔型流
動層乾燥器により、窒素ガスを120℃雰囲気中で20
時間接触させて、メタノール含有量80ppm、酢酸
(a)含有量200ppmで、酢酸ナトリウム(b)含
有量400ppm〔(a)/(b)=5(重量比)〕の
EVOHペレットを得た。かかるEVOHペレットの2
0℃における貯蔵弾性率は2×108Paであった。か
かるEVOHペレットを用いて、同様に評価を行った。Then, 100 parts of the obtained pellet (1) was put into 700 parts of warm water at 30 ° C., and the mixture was stirred for about 60 minutes and washed with water. After washing with water, it was immersed in 400 parts of a 1% aqueous acetic acid solution. Methanol content of the pellet after immersion is 4000p
pm, the acetic acid (a) content was 2300 ppm, and the sodium acetate (b) content was 400 ppm. Using a batch-type fluidized bed dryer, nitrogen gas was stored in an atmosphere of 120 ° C for 20
After contacting for a period of time, EVOH pellets having a methanol content of 80 ppm, an acetic acid (a) content of 200 ppm, and a sodium acetate (b) content of 400 ppm [(a) / (b) = 5 (weight ratio)] were obtained. 2 of such EVOH pellets
The storage elastic modulus at 0 ° C. was 2 × 10 8 Pa. The EVOH pellets were used for the same evaluation.
【0036】比較例1
実施例1において、EVOHペレット(1)100部を
30℃の温水100部に投入して約60分間攪拌し水洗
ペレットを得た。水洗後1%酢酸水溶液400部に浸漬
した。浸漬後のペレットのメタノール含有量は7000
ppm、酢酸(a)含有量は2500ppm、酢酸ナト
リウム(b)含有量は700ppmであった。次に回分
式塔型流動乾燥器により、窒素ガスを105℃雰囲気中
で16時間接触させて、メタノール含有量2000pp
m、酢酸(a)含有量300ppm、酢酸ナトリウム
(b)含有量700ppm〔(a)/(b)=0.73
(重量比)〕のEVOHペレットを製造した。かかるE
VOHペレットの20℃における貯蔵弾性率は5×10
7Paであった。かかるEVOHペレットを用いて、同
様に評価を行った。Comparative Example 1 In Example 1, 100 parts of EVOH pellets (1) was added to 100 parts of warm water at 30 ° C. and stirred for about 60 minutes to obtain washed pellets. After washing with water, it was immersed in 400 parts of a 1% aqueous acetic acid solution. Methanol content of pellets after immersion is 7,000
ppm, acetic acid (a) content was 2500 ppm, and sodium acetate (b) content was 700 ppm. Then, using a batch-type tower-type fluidized dryer, nitrogen gas was contacted in an atmosphere of 105 ° C. for 16 hours to give a methanol content of 2000 pp.
m, acetic acid (a) content 300 ppm, sodium acetate (b) content 700 ppm [(a) / (b) = 0.73
(Weight ratio)] EVOH pellets were produced. Such E
Storage modulus of VOH pellets at 20 ° C is 5 x 10
It was 7 Pa. The EVOH pellets were used for the same evaluation.
【0037】比較例2
実施例1において、EVOHペレット(1)100部を
40℃の温水600部に投入して約60分間攪拌し水洗
ペレットを得た、水洗後2%酢酸水溶液400部に浸漬
した。浸漬後のペレットの、メタノール含有量4000
ppm、酢酸含有量3000ppm、酢酸ナトリウム含
有量は20ppmであった。回分式塔型流動乾燥器によ
り、窒素ガスを135℃雰囲気中で36時間接触させ
て、メタノール含有量0.01ppm、酢酸(a)含有
量10ppm、酢酸ナトリウム(b)含有量20ppm
〔(a)/(b)=0.5(重量比)〕のEVOHペレ
ットを製造した。かかるEVOHペレットの20℃にお
ける貯蔵弾性率は3×109Paであった。かかるEV
OHペレットを用いて、同様に評価を行った。実施例及
び比較例の評価結果を表1、2に示す。Comparative Example 2 In Example 1, 100 parts of EVOH pellets (1) were poured into 600 parts of warm water at 40 ° C. and stirred for about 60 minutes to obtain washed pellets, which were washed with water and immersed in 400 parts of a 2% acetic acid aqueous solution. did. Methanol content of pellets after immersion 4000
ppm, acetic acid content was 3000 ppm, and sodium acetate content was 20 ppm. Nitrogen gas was contacted for 36 hours in an atmosphere of 135 ° C. by a batch-type column-type fluidized dryer to obtain a methanol content of 0.01 ppm, an acetic acid (a) content of 10 ppm, and a sodium acetate (b) content of 20 ppm.
EVOH pellets of [(a) / (b) = 0.5 (weight ratio)] were produced. The storage elastic modulus at 20 ° C. of such EVOH pellets was 3 × 10 9 Pa. Such EV
The same evaluation was performed using OH pellets. The evaluation results of Examples and Comparative Examples are shown in Tables 1 and 2.
【0038】[0038]
【表1】 [Table 1]
【0039】[0039]
【表2】 (ニ) (ホ) (ヘ) (ト) トルク変動 吐出量変化 膜厚変化 フィルム外観 実施例1 ○ ○ ○ ○ 〃 2 ○ ○ ○ ○ 〃 3 ○ ○ ○ ○ 比較例1 × × × × 〃 2 × × × ○ [Table 2] (d) (e) (f) ( g ) Torque fluctuation Discharge rate change Film thickness change Film appearance Example 1 ○ ○ ○ ○ 〃 2 ○ ○ ○ ○ 〃 3 ○ ○ ○ ○ Comparative example 1 × × × × 〃 2 × × × ○
【0040】[0040]
【発明の効果】本発明の、EVOHペレットは特定の物
性値を有しているため、ペレットの輸送時の温度変化や
荷積みの状態、振動などによっても、該ペレットが融着
を起こしたりせず、また、割れ、欠け、微粉の発生が少
なく、溶融成形性にも優れ、溶融成形時のトルク変動や
吐出量変化が少なく、更には厚みの均一性に優れたフィ
ルムやシート等の成形物を得ることができ、食品や医薬
品、農薬品、工業薬品包装用のフィルム、シート、チュ
ーブ、袋、容器等の用途に非常に有用である。Since the EVOH pellets of the present invention have specific physical property values, the pellets may be fused even when the temperature of the pellets changes during transportation, loading conditions, vibrations, or the like. Molded products such as films and sheets that do not have cracks, chips, and fine powders, have excellent melt moldability, have little torque fluctuation and discharge amount change during melt molding, and have excellent thickness uniformity. It is very useful for applications such as foods, pharmaceuticals, agricultural chemicals, films for packaging industrial chemicals, sheets, tubes, bags and containers.
【手続補正書】[Procedure amendment]
【提出日】平成11年10月15日(1999.10.
15)[Submission date] October 15, 1999 (1999.10.
15)
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0028[Correction target item name] 0028
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0028】次いで、得られたペレット(1)100部
を30℃の温水400部に投入して、約60分間攪拌し
て水洗し、水洗後1%酢酸水溶液400部に浸漬した。
浸漬後のペレットの、メタノール含有量は5000pp
m、酢酸(a)含有量は2500ppm、酢酸ナトリウ
ム(b)含有量は500ppmであった。回分式塔型流
動層乾燥器により、窒素ガスを120℃雰囲気中で22
時間接触させて、メタノール含有量100ppm、酢酸
(a)含有量200ppmで、酢酸ナトリウム(b)含
有量500ppm〔(a)/(b)=0.4(重量
比)〕のEVOHペレットを得た。かかるEVOHペレ
ットの20℃における貯蔵弾性率は1×108Paであ
った。Then, 100 parts of the obtained pellets (1) were put into 400 parts of warm water at 30 ° C., stirred for about 60 minutes and washed with water, and then washed with water and immersed in 400 parts of 1% acetic acid aqueous solution.
The methanol content of the pellet after immersion is 5000 pp
m, the acetic acid (a) content was 2500 ppm, and the sodium acetate (b) content was 500 ppm. Using a batch-type fluidized bed dryer, the nitrogen gas in the atmosphere of 120 ° C
After contacting for a period of time, EVOH pellets having a methanol content of 100 ppm, an acetic acid (a) content of 200 ppm, and a sodium acetate (b) content of 500 ppm [(a) / (b) = 0.4 (weight ratio)] were obtained. . The storage elastic modulus at 20 ° C. of such EVOH pellets was 1 × 10 8 Pa.
【手続補正2】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0035[Correction target item name] 0035
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0035】次いで、得られたペレット(1)100部
を30℃の温水700部に投入して、約60分間攪拌し
て水洗した。水洗後1%酢酸水溶液400部に浸漬し
た。浸漬後のペレットの、メタノール含有量4000p
pm、酢酸(a)含有量2300ppm、酢酸ナトリウ
ム(b)含有量は400ppmであった。回分式塔型流
動層乾燥器により、窒素ガスを120℃雰囲気中で20
時間接触させて、メタノール含有量80ppm、酢酸
(a)含有量200ppmで、酢酸ナトリウム(b)含
有量400ppm〔(a)/(b)=0.5(重量
比)〕のEVOHペレットを得た。かかるEVOHペレ
ットの20℃における貯蔵弾性率は1×108Paであ
った。かかるEVOHペレットを用いて、同様に評価を
行った。Next, 100 parts of the obtained pellet (1) was put into 700 parts of hot water at 30 ° C., and the mixture was stirred for about 60 minutes and washed with water. After washing with water, it was immersed in 400 parts of a 1% aqueous acetic acid solution. Methanol content of the pellet after immersion is 4000p
pm, the acetic acid (a) content was 2300 ppm, and the sodium acetate (b) content was 400 ppm. Using a batch-type fluidized bed dryer, nitrogen gas was stored in an atmosphere of 120 ° C for 20
After contacting for a period of time, EVOH pellets having a methanol content of 80 ppm, an acetic acid (a) content of 200 ppm, and a sodium acetate (b) content of 400 ppm [(a) / (b) = 0.5 (weight ratio)] were obtained. . The storage elastic modulus at 20 ° C. of such EVOH pellets was 1 × 10 8 Pa. The EVOH pellets were used for the same evaluation.
【手続補正3】[Procedure 3]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0036[Correction target item name] 0036
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0036】比較例1
実施例1において、EVOHペレット(1)100部を
30℃の温水100部に投入して、約60分間攪拌し水
洗ペレットを得た。水洗後1%酢酸水溶液400部に浸
漬した。浸漬後のペレットのメタノール含有量は700
0ppm、酢酸(a)含有量は2500ppm、酢酸ナ
トリウム(b)含有量は700ppmであった。次に回
分式塔型流動層乾燥器により、窒素ガスを105℃雰囲
気中で16時間接触させて、メタノール含有量2000
ppm、酢酸(a)含有量300ppmで、酢酸ナトリ
ウム(b)含有量700ppm〔(a)/(b)=0.
43(重量比)〕のEVOHペレットを製造した。かか
るEVOHペレットの20℃における貯蔵弾性率は5×
107Paであった。かかるEVOHペレットを用い
て、同様に評価を行った。Comparative Example 1 In Example 1, 100 parts of EVOH pellets (1) were added to 100 parts of warm water at 30 ° C. and stirred for about 60 minutes to obtain washed pellets. After washing with water, it was immersed in 400 parts of a 1% aqueous acetic acid solution. Methanol content of pellets after immersion is 700
0 ppm, acetic acid (a) content was 2500 ppm, and sodium acetate (b) content was 700 ppm. Then, using a batch-type tower fluidized bed dryer, nitrogen gas was contacted for 16 hours in an atmosphere of 105 ° C. to obtain a methanol content of 2000.
ppm, acetic acid (a) content of 300 ppm, sodium acetate (b) content of 700 ppm [(a) / (b) = 0.
43 (weight ratio)] EVOH pellets were produced. The storage elastic modulus at 20 ° C. of such EVOH pellets is 5 ×
It was 10 7 Pa. The EVOH pellets were used for the same evaluation.
Claims (5)
〜1×109Paであることを特徴とするエチレン−酢
酸ビニル共重合体ケン化物ペレット。1. A storage elastic modulus at 20 ° C. of 8 × 10 7
~ 1 × 10 9 Pa, ethylene-vinyl acetate copolymer saponified pellets, characterized in.
1000ppm含有し、エチレン含有量10〜60モル
%,ケン化度90モル%以上であることを特徴とする請
求項1記載のエチレン−酢酸ビニル共重合体ケン化物ペ
レット。2. An alcohol having a carbon number of 5 or less is 0.1-0.1%.
The ethylene-vinyl acetate copolymer saponified pellet according to claim 1, which contains 1000 ppm, has an ethylene content of 10 to 60 mol% and a saponification degree of 90 mol% or more.
ることを特徴とする請求項1あるいは2記載のエチレン
−酢酸ビニル共重合体ケン化物ペレット。3. The saponified pellet of ethylene-vinyl acetate copolymer according to claim 1, which contains 5-5000 ppm of acetic acid (a).
ppm含有することを特徴とする請求項1〜3いずれか
記載のエチレン−酢酸ビニル共重合体ケン化物ペレッ
ト。4. Sodium acetate (b) is added in an amount of 10 to 5,000.
The saponified pellet of ethylene-vinyl acetate copolymer according to any one of claims 1 to 3, wherein the pellet contains saponified ethylene-vinyl acetate copolymer.
(b)の重量比(a/b)が0.01〜10であること
を特徴とする請求項4記載のエチレン−酢酸ビニル共重
合体ケン化物ペレット。5. The ethylene-vinyl acetate copolymer according to claim 4, wherein the weight ratio (a / b) of acetic acid (a) and sodium acetate (b) contained is 0.01 to 10. Saponified pellets.
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JP23670698A JP4975896B2 (en) | 1998-08-24 | 1998-08-24 | Saponified pellet of ethylene-vinyl acetate copolymer |
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---|---|---|---|
JP23670698A JP4975896B2 (en) | 1998-08-24 | 1998-08-24 | Saponified pellet of ethylene-vinyl acetate copolymer |
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ID=17004566
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