JP2000042881A - Polishing method and device for thin steel belt end surface - Google Patents

Polishing method and device for thin steel belt end surface

Info

Publication number
JP2000042881A
JP2000042881A JP10217734A JP21773498A JP2000042881A JP 2000042881 A JP2000042881 A JP 2000042881A JP 10217734 A JP10217734 A JP 10217734A JP 21773498 A JP21773498 A JP 21773498A JP 2000042881 A JP2000042881 A JP 2000042881A
Authority
JP
Japan
Prior art keywords
coil
thin steel
polishing
steel strip
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP10217734A
Other languages
Japanese (ja)
Inventor
Makio Gunji
牧男 郡司
Kiyoshi Nakagawa
喜義 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Steel Corp filed Critical Kawasaki Steel Corp
Priority to JP10217734A priority Critical patent/JP2000042881A/en
Publication of JP2000042881A publication Critical patent/JP2000042881A/en
Withdrawn legal-status Critical Current

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  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

PROBLEM TO BE SOLVED: To reliably restrain the generation of a small hole in the welding part even if a small diameter thin steel pipe is manufactured by welding and forge welding by forming a coil by winding a narrow thin steel belt, and polishing the end surface of the coil by a stainless steel brush homogeneous or almost close to the coil. SOLUTION: A coil support means 7 is arranged to rotate a coil 11 of a narrow thin steel belt 1 obtained by cutting a wide thin steel belt in a plurality by horizontally supporting a shaft. A rotary brush 5 required for polishing is a disk-shaped rotary structure, a material requires hardness and resiliency of a certain degree, and is desirably almost homogeneous to a material of a polishing object steel belt, but a stainless steel wire is normally excellently used. Next, the rotary brush 5 is contacted with both end surfaces of the coil 11, and the brush 5 is arranged on a carriage 10 to be moved to be sent out along a rail 9. The brush 5 is rectilinearly moved up to an inside diameter from an outside diameter of the coil 11 by this sending-out to polish one side end surface of the coil 11.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、薄鋼帯端面の研磨
方法及び装置に係わり、詳しくは、幅広な鋼帯を複数条
に切断して得た幅狭な鋼帯の幅方向端面を、トラブルな
く確実に研磨する技術である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for polishing an end face of a thin steel strip. More specifically, the present invention relates to a method for polishing a widthwise end face of a narrow steel strip obtained by cutting a wide steel strip into a plurality of strips. This is a technology to reliably polish without trouble.

【0002】[0002]

【従来の技術】小径(例えば、外径20〜30mmφ程
度)で、且つ薄肉(例えば、0.2mm程度)の溶接鋼
管を製造するには、まず、1200mm程度の幅広な鋼
帯を複数条に切断して、小幅の薄鋼帯とする。そして、
該小幅の薄鋼帯を管状に成形してから、突き合わせた部
分を溶接して鋼管とする。
2. Description of the Related Art In order to manufacture a small-diameter (for example, an outer diameter of about 20 to 30 mmφ) and thin-wall (for example, about 0.2 mm) welded steel pipe, first, a wide steel strip of about 1200 mm is formed into a plurality of strips. Cut into narrow steel strips. And
After forming the narrow steel strip into a tubular shape, the butted portions are welded to form a steel pipe.

【0003】その際、前記突き合わせ部分は、鋼帯幅方
向の両端面に相当する。そして、一般に厚肉の鋼帯なら
ば、両端面は、図2に示すように、鋼帯1が切断後にま
だラインを走行している間に、エッジ・ミラー2なる一
種のグラインダー等で研磨され、形状を整えられること
がある。
At this time, the butted portions correspond to both end faces in the width direction of the steel strip. Generally, in the case of a thick steel strip, both end faces are polished by a kind of grinder such as an edge mirror 2 while the steel strip 1 is still running on the line after cutting, as shown in FIG. , May be shaped.

【0004】しかしながら、このような従来の研磨方法
では、エッジ・ミラー2を鋼帯端面に強く押しつける
と、薄肉のため鋼帯1の端が折れ曲がり、円滑な研磨が
できないばかりでなく、研磨状況も不均一である。その
結果、研磨後の鋼帯1の端面が不揃いの場合、溶接時に
孔が開いたり、溶接後の鋼管をダイスに通して転造し、
所謂フレキシブル鋼管に加工する際にも、その溶接部に
小径の孔が開くことが多い。現在、この孔は、非破壊検
査(渦流探傷)、気密試験等で発見している。
However, in such a conventional polishing method, when the edge mirror 2 is strongly pressed against the end face of the steel strip, the end of the steel strip 1 is bent due to the thin wall, so that not only the polishing cannot be performed smoothly, but also the polishing condition is reduced. It is uneven. As a result, when the end faces of the polished steel strip 1 are not uniform, holes are opened at the time of welding, or the steel pipe after welding is rolled through a die,
When processing into a so-called flexible steel pipe, a small-diameter hole is often opened in the welded portion. At present, this hole has been found by nondestructive inspection (eddy current inspection), airtightness test and the like.

【0005】[0005]

【発明が解決しようとする課題】本発明は、かかる事情
に鑑み、溶接や鍛接で小径且つ薄肉の鋼管を製造して
も、従来より溶接部に小孔が生じるのを確実に抑制でき
る薄鋼帯の研磨方法及び装置を提供することを目的とし
ている。
SUMMARY OF THE INVENTION In view of the above-mentioned circumstances, the present invention provides a thin steel which can reliably suppress the formation of small holes in a welded portion even when a small-diameter and thin-walled steel pipe is manufactured by welding or forging. It is an object of the present invention to provide a method and an apparatus for polishing a band.

【0006】[0006]

【課題を解決するための手段】発明者は、前記目的を達
成するため、切断後の薄鋼帯の端面を調査した。その結
果、小孔が発生する薄鋼板の端面は、刃物による切断面
と破断面とで形成されており、図3に示すように、該破
断面3が切断面4より深さ0.02mm程度で凹んでい
ることがわかった。そして、この破断面と溶接部での小
孔発生との関係を調査したところ、連続した鋼帯端面に
おいて該破断面3と切断面4の比率が大きく変化してい
る所で、前記小孔が生じていることが確認できた。そこ
で、発明者は、この端面に生じる凹みを、確実にトラブ
ルを起こすことなく解消することに鋭意努力し、本発明
を完成させた。
In order to achieve the above object, the inventor investigated the end face of the thin steel strip after cutting. As a result, the end face of the thin steel plate in which the small holes are formed is formed by the cut surface by the cutting tool and the fracture surface, and the fracture surface 3 is about 0.02 mm deeper than the cut surface 4 as shown in FIG. It turned out that it was dented. When the relationship between this fractured surface and the generation of small holes in the welded portion was investigated, the small holes were found to have a large change in the ratio between the fractured surface 3 and the cut surface 4 at the end face of the continuous steel strip. It was confirmed that it had occurred. The inventor of the present invention has worked diligently to eliminate the dents formed on the end face without causing any trouble, and has completed the present invention.

【0007】すなわち、本発明は、幅広な薄鋼帯を複数
枚に切断して得た幅狭な薄鋼帯の幅方向端面の研磨方法
において、前記幅狭な薄鋼帯を巻取ってコイルを形成
し、該コイルの端面をコイルと同質あるいはほぼ近いス
テンレス製ブラシで研磨することを特徴とする薄鋼帯端
面の研磨方法である。
That is, the present invention relates to a method for polishing a widthwise end face of a narrow thin steel strip obtained by cutting a wide thin steel strip into a plurality of strips. And polishing the end face of the coil with a stainless steel brush of the same quality or almost similar to that of the coil.

【0008】また、本発明は、前記幅狭な薄鋼帯の厚み
を0.1〜1.0mmとすることを特徴とする薄鋼帯端
面の研磨方法である。
[0008] The present invention is also a method for polishing the end face of a thin steel strip, characterized in that the thickness of the narrow thin steel strip is 0.1 to 1.0 mm.

【0009】さらに、本発明は、幅広な薄鋼帯を複数枚
に切断して得た幅狭な薄鋼帯の幅方向端面の研磨装置に
おいて、前記幅狭な薄鋼帯のコイルを、軸を水平にして
支え、且つ回転させるコイル支持手段と、該コイルの端
面を研磨する円盤状の回転ブラシと、該回転ブラシをコ
イルの端面に接触させ、該端面上を移動させるブラシ送
り手段とを備えてなることを特徴とする薄鋼帯端面の研
磨装置である。
Furthermore, the present invention provides a polishing apparatus for an end face in the width direction of a narrow thin steel strip obtained by cutting a wide thin steel strip into a plurality of strips, wherein the coil of the narrow thin steel strip is formed by an axis. Coil support means for horizontally supporting and rotating, a disk-shaped rotary brush for polishing the end face of the coil, and brush feed means for bringing the rotary brush into contact with the end face of the coil and moving on the end face. A polishing apparatus for polishing an end face of a thin steel strip, comprising:

【0010】また、本発明は、前記回転ブラシの材質を
ステンレス鋼としたことを特徴とする薄鋼帯端面の研磨
装置でもある。
The present invention is also an apparatus for polishing the end face of a thin steel strip, wherein the rotating brush is made of stainless steel.

【0011】本発明によれば、溶接や鍛接で小径且つ薄
肉の鋼管製造に用いる鋼帯の端面を、トラブルなく確実
に研磨できるようになる。その結果、得られた鋼管の溶
接部に、小孔が生じるのを従来より確実に抑制できるよ
うになった。
According to the present invention, the end face of a steel strip used for producing a small-diameter and thin-walled steel pipe by welding or forging can be reliably polished without any trouble. As a result, generation of small holes in the welded portion of the obtained steel pipe can be more reliably suppressed than before.

【0012】[0012]

【発明の実施の形態】以下、図面を参照して本発明の実
施の形態を説明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0013】本発明に係る研磨装置は、図1に示すよう
な構成である。つまり、まず、幅広な薄鋼帯を複数枚に
切断して得た幅狭な薄鋼帯1のコイル11を、軸を水平
にして支え、且つ回転させるコイル支持手段7が備わっ
ている。このコイル支持手段7は、鋼帯1端面の研磨だ
けに専用のものを別途設置しても良いが、通常は、コイ
ル11を巻き戻すための既存アンコイラーが利用でき
る。
The polishing apparatus according to the present invention has a configuration as shown in FIG. That is, first, there is provided the coil supporting means 7 for supporting and rotating the coil 11 of the narrow thin steel strip 1 obtained by cutting the wide thin steel strip into a plurality of strips while keeping the axis horizontal. The coil supporting means 7 may be separately provided only for polishing the end face of the steel strip 1, but usually an existing uncoiler for rewinding the coil 11 can be used.

【0014】研磨に必要な回転ブラシ5は、円盤状で、
且つ回転する構造のものであれば、如何なるものでも良
い。例えば、長さ100mm程度の線状部材を、放射状
に束ねて製作したものが使用できる。材質としては、あ
る程度の固さと弾力が必要で、発明者らの試行によれ
ば、研磨対象鋼帯の材質とほぼ同質であることが好まし
いが、通常、ステンレス鋼線の利用が良い。前記コイル
11の研磨すべき端面は、巻き込む時に鋼帯1の端部が
揃っておらず、所謂「ステレコ」の状況にある。しかし
ながら、かかるステンレス製のブラシ5であれば、端面
の凹凸に良く馴染み、トラブルなく研磨が可能である。
なお、研磨する程度は、前記した切断面を破断面のつら
に合わせるようにすれば良いので、0.02mm程度で
ある。また、ブラシ5の回転機構は、通常のモータ6を
利用するもので良い。
The rotating brush 5 required for polishing has a disk shape.
Any structure may be used as long as it has a rotating structure. For example, a member obtained by bundling linear members having a length of about 100 mm in a radial manner can be used. The material is required to have a certain degree of hardness and elasticity. According to the trials of the inventors, it is preferable that the material is substantially the same as the material of the steel strip to be polished, but usually, stainless steel wire is preferably used. The end face of the coil 11 to be polished is not so aligned with the end portion of the steel strip 1 when the coil 11 is wound, and is in a so-called “stereco” state. However, such a brush 5 made of stainless steel is well adapted to the unevenness of the end face and can be polished without any trouble.
The degree of polishing is about 0.02 mm because the above-mentioned cut surface may be adjusted so as to match the rupture surface. The rotating mechanism of the brush 5 may use a normal motor 6.

【0015】次に、該回転ブラシ5は、コイル11の両
端面に接触し、移動させる必要がある。そこで、本発明
では、図1に示すように、ブラシ5を台車10に設置し
て、レール9に沿って送り出すようにしている。この送
り出しは、コイル11の外径から内径までの距離を、ブ
ラシ5が直線的に移動できれば良い。それだけの移動
で、コイル11の片側の端面を研磨できるからである。
Next, the rotating brush 5 needs to be moved by contacting both end faces of the coil 11. Therefore, in the present invention, as shown in FIG. 1, the brush 5 is installed on the carriage 10 and is sent out along the rail 9. For this feeding, it is sufficient that the brush 5 can linearly move the distance from the outer diameter to the inner diameter of the coil 11. This is because the end face on one side of the coil 11 can be polished by such movement.

【0016】なお、本発明に係る回転ブラシ5は、コイ
ル11の両端面に2個設置しても良いが、コイル11
を、例えばクレーン(図示せず)吊りで置き換えれば、
1個で十分である。また、本発明では、薄鋼帯1の厚み
を0.1〜1.0mmが好ましい。その理由は、0.1
mm未満の鋼管は現存しないからであり、また1.0m
m超えだと、研磨効果がないからである。
The two rotating brushes 5 according to the present invention may be installed on both end faces of the coil 11.
Can be replaced by, for example, a crane (not shown)
One is enough. In the present invention, the thickness of the thin steel strip 1 is preferably 0.1 to 1.0 mm. The reason is 0.1
This is because steel pipes of less than 1.0 mm
If it exceeds m, there is no polishing effect.

【0017】[0017]

【実施例】幅76mm、厚み0.2mmの鋼帯1を巻い
て、外径1200mm、内径500mmのコイル11に
した。このコイル11を、図1の本発明に係る研磨装置
にセットし、該コイル11の端面を研磨した。60分間
後に、クレーンを用いてコイル11の向きを置き換え、
別の面を同じ時間研磨した。
EXAMPLE A steel strip 1 having a width of 76 mm and a thickness of 0.2 mm was wound into a coil 11 having an outer diameter of 1200 mm and an inner diameter of 500 mm. The coil 11 was set in the polishing apparatus according to the present invention shown in FIG. 1, and the end face of the coil 11 was polished. After 60 minutes, replace the direction of the coil 11 using a crane,
Another surface was polished for the same time.

【0018】次に、研磨終了後の鋼帯1を溶接鋼管工場
に搬送し、環状に成形した。そして、接合部を、TIG
法で溶接し、溶接部の前記検査を行った。その結果、従
来の端部不良鋼板の場合には、100mに1回の割合で
孔が開いていたが、本発明に係る研磨方法を採用した場
合には、380m以上でも小孔が発生していなかった。
Next, the steel strip 1 after polishing was transported to a welded steel pipe factory and formed into an annular shape. Then, connect the joint with TIG
And the above-mentioned inspection of the weld was performed. As a result, in the case of the conventional steel sheet with a defective end portion, holes were formed once every 100 m. However, when the polishing method according to the present invention was employed, small holes were generated even at 380 m or more. Did not.

【0019】[0019]

【発明の効果】以上述べたように、本発明により、溶接
や鍛接で小径且つ薄肉の鋼管製造に用いる鋼帯の端面
を、トラブルなく確実に研磨できるようになる。その結
果、得られた鋼管の溶接部に、小孔が生じるのを従来よ
り確実に抑制できるようになった。
As described above, according to the present invention, the end face of a steel strip used for manufacturing a small-diameter and thin-walled steel pipe by welding or forging can be surely polished without any trouble. As a result, generation of small holes in the welded portion of the obtained steel pipe can be more reliably suppressed than before.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る薄鋼帯端面の研磨装置を示す図で
あり、(a)は、平面図、(b)は側面図である。
FIG. 1 is a view showing an apparatus for polishing a thin steel strip end face according to the present invention, wherein (a) is a plan view and (b) is a side view.

【図2】従来の薄鋼帯端面の研磨方法を示す斜視図であ
る。
FIG. 2 is a perspective view showing a conventional method for polishing the end face of a thin steel strip.

【図3】スリッターにより切断された薄鋼帯の端面の状
態を示す図である。
FIG. 3 is a view showing a state of an end face of a thin steel strip cut by a slitter.

【符号の説明】[Explanation of symbols]

1 鋼帯 2 エッジ・ミラー 3 破断面 4 切断面 5 回転ブラシ(ブラシ) 6 モータ 7 コイル支持手段 8 送り手段 9 レール 10 台車 11 コイル DESCRIPTION OF SYMBOLS 1 Steel strip 2 Edge mirror 3 Breaking surface 4 Cutting surface 5 Rotary brush (brush) 6 Motor 7 Coil support means 8 Feeding means 9 Rail 10 Dolly 11 Coil

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 幅広な薄鋼帯を複数枚に切断して得た幅
狭な薄鋼帯の幅方向端面の研磨方法において、 前記幅狭な薄鋼帯を巻取ってコイルを形成し、該コイル
の端面をステンレス製ブラシで研磨することを特徴とす
る薄鋼帯端面の研磨方法。
1. A method for polishing a widthwise end surface of a narrow thin steel strip obtained by cutting a wide thin steel strip into a plurality of sheets, wherein the narrow thin steel strip is wound to form a coil, A method for polishing the end face of a thin steel strip, wherein the end face of the coil is polished with a stainless steel brush.
【請求項2】 前記幅狭な薄鋼帯の厚みを0.1〜1.
0mmとすることを特徴とする請求項1記載の薄鋼帯端
面の研磨方法。
2. The thin steel strip having a thickness of 0.1 to 1.
2. The method for polishing the end face of a thin steel strip according to claim 1, wherein the thickness is 0 mm.
【請求項3】 幅広な薄鋼帯を複数枚に切断して得た幅
狭な薄鋼帯の幅方向端面の研磨装置において、 前記幅狭な薄鋼帯のコイルを、軸を水平にして支え、且
つ回転させるコイル支持手段と、該コイルの端面を研磨
する円盤状の回転ブラシと、該回転ブラシをコイルの端
面に接触させ、該端面上を移動させるブラシ送り手段と
を備えてなることを特徴とする薄鋼帯端面の研磨装置。
3. A polishing apparatus for a width direction end face of a narrow thin steel strip obtained by cutting a wide thin steel strip into a plurality of strips, comprising: Coil supporting means for supporting and rotating, a disk-shaped rotary brush for polishing the end face of the coil, and brush feed means for bringing the rotary brush into contact with the end face of the coil and moving on the end face. A polishing apparatus for polishing a thin steel strip end face.
【請求項4】 前記回転ブラシの材質をステンレス鋼と
したことを特徴とする請求項3記載の薄鋼帯端面の研磨
装置。
4. A polishing apparatus for polishing the end face of a thin steel strip according to claim 3, wherein said rotary brush is made of stainless steel.
JP10217734A 1998-07-31 1998-07-31 Polishing method and device for thin steel belt end surface Withdrawn JP2000042881A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10217734A JP2000042881A (en) 1998-07-31 1998-07-31 Polishing method and device for thin steel belt end surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10217734A JP2000042881A (en) 1998-07-31 1998-07-31 Polishing method and device for thin steel belt end surface

Publications (1)

Publication Number Publication Date
JP2000042881A true JP2000042881A (en) 2000-02-15

Family

ID=16708922

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10217734A Withdrawn JP2000042881A (en) 1998-07-31 1998-07-31 Polishing method and device for thin steel belt end surface

Country Status (1)

Country Link
JP (1) JP2000042881A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670910A (en) * 2017-03-01 2017-05-17 叶宝义 Movable end trimming device for hardware stainless steel pipe
CN108067960A (en) * 2017-11-13 2018-05-25 河南高盛企业管理咨询有限公司 A kind of hand-held pipe end inner wall grinding device
CN111438572A (en) * 2020-03-23 2020-07-24 丽水市永恒传动机械有限公司 Equipment for polishing inner wall and outer wall of bearing
CN117381626A (en) * 2023-12-11 2024-01-12 江苏鑫华能环保工程股份有限公司 Intelligent rust removing device for steel belt

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670910A (en) * 2017-03-01 2017-05-17 叶宝义 Movable end trimming device for hardware stainless steel pipe
CN108067960A (en) * 2017-11-13 2018-05-25 河南高盛企业管理咨询有限公司 A kind of hand-held pipe end inner wall grinding device
CN111438572A (en) * 2020-03-23 2020-07-24 丽水市永恒传动机械有限公司 Equipment for polishing inner wall and outer wall of bearing
CN117381626A (en) * 2023-12-11 2024-01-12 江苏鑫华能环保工程股份有限公司 Intelligent rust removing device for steel belt
CN117381626B (en) * 2023-12-11 2024-02-09 江苏鑫华能环保工程股份有限公司 Intelligent rust removing device for steel belt

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